Johnson 2005
Johnson 2005
Johnson 2005
Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to
features, specifications, and model availability. The right is also reserved to change any specification or
part, at any time, without incurring any obligation to update older models. The information in this catalog
is based on the latest specifications available at the time of publication.
www.dealerport.com
Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre-
sentative views for reference only. Certain features, equipment or accessories shown in this catalog
might not be found on or included with all models in all marketing areas.
IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man-
ual for exact service and maintenance information. Use exact engine model number, including any suffix
letter, when indentifying parts in this catalog.
b
5 586103 **GROMMET, Starter solenoid mount Opt. 2 g
6 341512 BOLT, Double ended-Harness ground A 1
c
A Only used on WR, WPR Models c
c "A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
d Additional part information.
e "New" Indicates part and/or part number has been added or changed from previous model year.
f "NS" Indicates part is Not Shown in illustration.
g "Opt." Indicates part is an OPTIONAL or ACCESSORY part.
WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
TABLE OF CONTENTS
LITERATURE ..................................................................................................................... 2
1
LITERATURE
PAINT
COLOR
NAME
SPRAY CAN PPG # 1 PPG # 2
PRIMER 777172 DP40401 –
3 777179 9696 –
BLACK
GRAPHITE 777177 35718 –
WHITE 777171 90538 –
CLEARCOAT 772414 – –
1. ONE COAT FINISH FOR MIDSECTION & GEARCASE
2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
3. USED ON ENGINE CRANKCASE ASSEMBLY.
2
MODEL FEATURES
All Models
Model Specific
Model Number Shaft Length Color Steering Arm Type Gearcase
J150PLSOE 20" White Stainless Steel Steering Arm "O" Type Gearcase
J150PXSOE 25" White Stainless Steel Steering Arm "M" Type Gearcase
J150CXSOB 25" White Stainless Steel Steering Arm Counter Rotation "M" Type Gearcase
J150GLSOB 20" Graphite Standard Steering Arm "O" Type Gearcase
J175PLSOE 20" White Stainless Steel Steering Arm "O" Type Gearcase
J175PXSOE 25" White Stainless Steel Steering Arm "M" Type Gearcase
J175CXSOB 25" White Stainless Steel Steering Arm Counter Rotation "M" Type Gearcase
J175GLSOB 20" Graphite Standard Steering Arm "O" Type Gearcase
3
PROFILE DRAWING
38˚ 38˚
54˚
21˚
75° TOTAL
ALL MEASURMENTS BASED ON: GRAPHICAL REPRESENTATION ONLY: POWER TRIM & TILT:
TRANSOM ANGLE 14° ALL DIMENSIONS ± 1/4 in. (6.35mm) TRIM RANGE 21°
TRANSOM THICKNESS 2 3/4 in. (68.58mm) MAXIMUM TOTAL RANGE 75°
4
2005 LITERATURE - ALL MODELS
Literature Sets
Description P/N
Shop Catalogs
Description P/N
2004 Special Tools Catalog 5005924
1913-2005 Model Number Reference Guide 5006145
2005 Warranty Procedures & Flat Rate Guide - English 5006217
2005 Warranty Procedures & Flat Rate Guide - French 5006218
Predelivery & Installation Guide - All Models - English 5006079
Predelivery & Installation Guide - All Models - French 5006121
5
DECALS - “WHITE” MODELS
2
1
6 7
8 9
EPC3650
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 350165 "BOMBARDIER" , F/R A 2 6 350192 150 HP, Front/Rear 2
2 350184 "JOHNSON ", Port/Stbd A 2 7 350193 175 HP, Front/Rear 2
3 350188 DECAL, Stbd A 1 8 351222 "SALTWATER ", Port 1
4 350187 DECAL, Port A 1 9 351237 "SALTWATER ", Stbd 1
5 350189 "JOHNSON ", Front/Rear A 2
A Included with "ENGINE COVER Assy"
6
DECALS - “GRAPHITE” MODELS
5 6
EPC3651
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 350231 DECAL, "BOMBARDIER" , F/R A 2 5 350239 DECAL, 150 HP, Front/Rear 2
2 350241 DECAL, "JOHNSON ", Port/Stbd A 2 6 350240 DECAL, 175 HP, Front/Rear 2
3 350233 DECAL, Stbd A 1 7 350236 DECAL, "JOHNSON ", Front/Rear A 2
4 350235 DECAL, Port A 1
A Included with "ENGINE COVER Assy"
7
ENGINE COVER
ADHESIVE KIT
LOCATING
8 BRACKETS
5
3
6
2
3
8
ENGINE COVER
EPC3089
A IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.
9
LOWER ENGINE COVER
2
3
4
5
18 6
44 42
7 42
8 1
9
42
17
10
16 16
16 11
41
40
43 14 13
12 10
15
34
24 25
23 28
29 34 34
26 30
22 23 27 31
36 32
33
34
21
38
42 39
20 19 35
37
10
LOWER ENGINE COVER
EPC3090
11
ELECTRICAL SYSTEM
29
21 15 16
26
20 57
55 23 27
22
56
54
28
12
44
18
19
35
33
13 24 34
30 41
17 41
39
42 40
48
47 49 36 43
31 50 42
52 32 38
24
51 37
25 45 46
53
14
12
ELECTRICAL SYSTEM
EPC3092
13
ENGINE ELECTRICAL HARNESS ASSEMBLY
EPC3091
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 586028 ENGINE CABLE Assy 1 20 514487 *TERMINAL, Socket 2
2 511469 *TERMINAL, Pin 5 21 514680 *TERMINAL, Socket 9
3 513438 *CONNECTOR 1 22 514697 *LOCK WEDGE 1
4 513185 *SLEEVE 1 23 514696 *CONNECTOR, 2-pin 1
5 512750 *CONNECTOR, 4-pin 1 24 514679 *TERMINAL, Pin 8
6 513186 *SLEEVE 2 25 512745 *CONNECTOR, 2-socket 1
7 511829 *TERMINAL, Ring 2 26 176295 *CONNECTOR, 2-socket 1
8 512876 *TERMINAL, Socket 2 27 514788 **SEAL 1
9 330100 *TERMINAL, Ring 2 28 127287 *LOCK WEDGE 1
10 513423 *TERMINAL, Socket 5 29 514684 *LOCK WEDGE 1
11 513437 *SEAL, Wire to connector 5 30 514688 *CONNECTOR, 6-pin 1
12 514021 *FUSE, 20 Amp 1 31 514683 *LOCK WEDGE 1
13 513356 *CONNECTOR, 1-socket 1 32 514687 *CONNECTOR, 6-socket 1
14 512947 *TERMINAL, Bullet 1 33 514790 **SEAL 1
15 583898 *DIODE KIT 2 34 514033 *CONNECTOR, Fuse 1
16 513357 *CONNECTOR, 1-pin 1 35 514035 *TERMINAL 2
17 581656 *TERMINAL, Socket 3 36 514491 *COVER 1
18 585078 *CONNECTOR & SEAL 1 37 514022 *PLUG, Spare fuse 1
19 514485 *SEAL, Wire to connector 2
14
OIL TANK (ACCESSORY)
1A
16 12
3 14 15
2
4 15 13
16
1 8
17
27 10
9 18
19 23
26 24
29
28
7 22 25
21
6
5A
5
20
EPC3374
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1A 176995 OIL TANK. Assy, 1.8 Gallon A 1 16 126945 **CLAMP, Band, small 2
1 176712 *OIL TANK 1 17 **HOSE, 180 in. (4.6m) 1
2 127670 *COVER, Oil tank 1 Cut to Length from P/N 345448 - 1/4 in. I.D.
3 176217 *CAP ASSEMBLY 1 18 329661 **HOLDER, Plug 1
4 123231 **GASKET, Cap 1 19 322654 **CLAMP, Snap 1
5A 000862 *MOUNT KIT 1 20 174377 **FILTER ASSEMBLY, Oil 1
5 175001 **ROD ASSEMBLY, Cover to bracket 2 21 126793 **SEAL, Pickup Assy. to tank 1
6 124292 **MOUNTING BRACKET 1 22 514680 **TERMINAL, Pin 2
7 124073 **LAG SCREW 2 23 176295 **CONNECTOR, 2-pin 1
8 322654 *CLAMP, Snap 1 24 514788 ***SEAL, 2-socket 1
9 176362 *OIL PICKUP ASSEMBLY 1 25 127287 **LOCK WEDGE, 2-socket 1
10 124485 **SCREW, Pickup Assy. to tank 4 26 176724 *OIL RETURN ASSEMBLY 1
12 175985 **PRIMER BULB ASSEMBLY 1 27 125529 **SCREW 5
13 436145 ***NIPPLE & VALVE Assy., Outlet 1 28 315391 *PLUG 1
14 436191 ***NIPPLE & VALVE Assy., Inlet 1 29 320107 *TIE STRAP 1
15 553166 ***CLAMP, Band, Large 2 30 176362 OIL TANK PICKUP KIT 1
A Additional tanks available 3.0 Gallon P/N 176996, 10 Gallon Tank P/N 776580
15
FUEL COMPONENTS
56
37
32
79 55
42
33 46
43
49
36
35 50 47
66 19 34 54
41
71 89 44
67 37 48
75 77 45
80
51
25 76
82
72
77 84
37 40
38
39 53
86 23
69 78 52
59 24
61
63
60 85
65 31 74
30
83
93
88
6
10
68
20
11
80 13
28
26
13
27 18
62
58 2
70
17
64
73
90 7 15 3
83 16 4
81 12 14 91
21
83 9 10
5
57 8 6 22
21 92
16
FUEL COMPONENTS
EPC3093
17
CARBURETOR & INTAKE MANIFOLD
22 27
48 40 29
46 3 53 30
55 32 10
69
36 38 31 34
56 33
4 13
17
35
14 18 26
52 25 19
15
11
60 21 12 9
24
49 2 16
28
20
71 6 8
5
50 7
57
51
41
23
37 63
42
66 58
47
54
67
46 45 38
70
68
44
43
40 64
39 1
65
61
62
72 59
CARBURETOR
REPAIR
KIT
18
CARBURETOR & INTAKE MANIFOLD
EPC3094
19
THROTTLE LINKAGE
13 23
3
20
16 11 7
18
5
13
6
10
18
17 12
19 24
21
9
14 8 2
21
15
26
25 22
EPC3095
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
438957 THROTTLE CAM & ARM Assy 1 14 5004426 THROTTLE ARM & PIN 1
1 335547 *CAM, Throttle 1 15 335303 RETAINER, Support, sensor, Stbd 1
2 335544 *SHAFT, Roller arm 1 16 335543 THROTTLE LEVER 1
3 351139 *SCREW, Roller arm 1 17 335548 SHAFT, Throttle arm 1
4 335545 *ARM, Roller 1 18 335717 RETAINER, Linkage to cover 2
5 351146 *WASHER, Screw 1 19 333774 CLIP, Link 1
6 343978 *HUB, Roller arm 1 20 351146 WASHER, Roller 1
7 335593 ARM, Idle roller 1 21 315656 SCREW, Sensor retainers 5
8 328702 WASHER, Clip 1 22 335591 SUPPORT, Sensor 1
9 342394 SPRING, Sensor 1 23 351139 SCREW, Roller assy 1
10 335592 CAM, Spark 1 24 586343 SENSOR Assy 1
11 335595 LINK, Throttle 1 25 328649 SCREW, Sensor to support 2
12 323326 ROLLER, Cam 1 26 335300 RETAINER, Support, sensor, Port 1
13 315656 SCREW, Clamp linkage 4
20
CRANKSHAFT & PISTONS
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 340559 HOUSING, Seal, lower bearing 1 14 439520 PISTON/RING Assy, 0.020 in. O.S. (Stbd) 3
2 336232 SEAL, Upper 1 14 439027 PISTON/RING Assy, 0.020 in. O.S. (Port) 3
Included in POWERHEAD GASKET KIT 14 439521 PISTON/RING Assy, 0.030 in. O.S. (Stbd) 3
3 327861 WRIST PIN 6 14 439519 PISTON/RING Assy, 0.030 in. O.S. (Port) 3
4 438930 CRANKSHAFT Assy 1 15 436353 RING SET, Std 6
5 326047 *RING, Retaining 1 15 439029 *RING SET, 0.020 in. O.S. 6
6 433503 *BEARING Assy, Ball 1 15 436354 *RING SET, 0.030 in. O.S. 6
7 306972 *ROLL PIN, Flywheel 1 16 317831 *RETAINING RING 12
8 337087 *O-RING, Sleeve 1 17 387041 RETAINER & NEEDLE SET 3
Included in POWERHEAD GASKET KIT 18 338518 O-RING, Housing 1
9 337030 *SLEEVE 1 Included in POWERHEAD GASKET KIT
10 5005510 CONNECTING ROD Assy New 6 19 337085 SEAL, Lower housing 1
11 308186 *SCREW, Rod cap 2 Included in POWERHEAD GASKET KIT
12 387787 RETAINER SET 6 20 395627 BEARING & RETAINER 6
13 335825 SPLIT LINER, Bearing 3 21 307480 KEY, Timing wheel 1
14 436243 PISTON, Std -Stbd 3 22 319244 SEAL RING 9
14 436242 PISTON, Std - Port 3
21
CYLINDER & CRANKCASE
23
64
22
21
34 86
84 33
20 29
32
65
41 85 7
7
1
71 24 51 64 25
50
30
69 87
15
16 46
18 26
84 17 3
68 5
14 2
57 63 28
31
54 4 27
67 9 7
79 8
39
58 66
49 59 61
38 60
62
55 45 47 42
52 37 70 56
84
35 44 6
40
43 12 11
75
36 10
78 74 80
48
44
76 82 70
19
77 81
13
73
72 83 88
44
53
22
CYLINDER & CRANKCASE
EPC3097
23
ELECTRIC STARTER
2
1 19
18
16
BATTERY
CABLE
6
3 6
6
17 27
13
11
26
4 23 25
7
18
22 9 8
5 6 21 24
14
23
15 12
20 10
EPC3098
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
586287 STARTER MOTOR Assy 1 14 311349 NUT, Terminal 2
1 5001579 *CAP Assy, Drive end 1 15 335778 NUT, Bus bar, starter motor 1
2 335856 *SEAL, Shaft 1 16 434517 PINION & SHAFT Assy 1
3 433849 *ARMATURE Assy 1 17 513398 RETAINING RING, Drive gear 1
4 433852 *CAP Assy, Commutator 1 18 322000 SCREW, Starter to crankcase 3
5 335857 *SCREW, Cap 2 19 435294 PINION HARDWARE KIT Assy 1
6 433850 *BRUSH & SPRING SET 1 20 328724 SCREW, Clamp, solenoid 2
7 586180 SOLENOID Assy 1 21 331259 LOCK WASHER, Terminal 2
8 583995 BAR & TUBING, Solenoid to starter 1 22 328701 LOCK WASHER New 1
9 328724 SCREW, Battery cable ground 1 23 331259 LOCK WASHER 2
10 330112 CLAMP, Solenoid to starter 1 24 327283 LOCK WASHER, Terminal 2
11 335309 GEAR, Drive, starter 1 25 311217 SLEEVE, Solenoid 1
12 306556 NUT, Terminal 2 26 341613 BUSHING, Pinion & shaft 1
13 335308 GEAR, Pinion & shaft 1 27 586770 BATTERY CABLE, 12ft.(3.15m) 1
24
EXHAUST HOUSING
EPC3099
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 341910 COVER, Mount bracket lower 2 12 334955 EXHAUST HOUSING, Inner, upper 1
2 317624 SCREW, Cover 8 13 320936 SEAL, Exhaust housing, lower 1
3 350964 EXHAUST HOUSING, Outer, 20 in. Models 1 14 320961 SEAL, Gearcase to inner housing 1
3 350965 EXHAUST HOUSING, Outer, 25 in. Models 1 15 320936 SEAL, Exhaust housing 1
4 911042 SCREW, Exhaust housing 6 16 319126 SCREW, Housing to block, outer 4
5 301161 WASHER, Exhaust housing 6 17 301250 WASHER, Screw, mount 8
6 434629 RUBBER MOUNT, Lower, 20 in. Models 2 18 336301 ROLL PIN, Housing to block 1
6 434632 RUBBER MOUNT, Lower, 25 in. Models 2 19 342979 SPACER, Lower cover to exh hsg 1
7 335520 WATER TUBE, 20 in. Models 1 20 341191 SEAL, Water tube, 20 in. Models 1
7 335519 WATER TUBE, 25 in. Models 1 21 345776 SPRAY DEFLECTOR, 25 in. Models 1
8 314008 GROMMET, Water tube 1 22 910736 SCREW, Plate & deflector, 25 in. Models 2
9 328725 SCREW, Inner to outer hsg/block 5 23 910741 SCREW, Spray plate, 25 in. Models 2
10 346354 GASKET, Hsg to powerhead 1 24 301250 WASHER, Spray deflector, 25 in. Models 2
Included in POWERHEAD GASKET SET 25 911201 WASHER, Spray plate, 25 in. Models 2
11 341197 EXHAUST HSG., Inner, lower, 20 in. Models 1
11 338664 EXHAUST HSG., Inner, lower, 25 in. Models 1
25
MIDSECTION
78 73
46
71 60
66 65
39 72
69
68 51
70 43
67
56
77
79
76
42 47 61
75 50
37
45
38
36
43 28
26 35 34 49
44
33
63 62
40
80 41 74
57
59 55
54
52 64
53 81
32
48
52 54 58 57 82
26
MIDSECTION
EPC3100
27
POWER TRIM/TILT HYDRAULIC ASSEMBLY
31
33
34
10
11
35
37
32
36
38
39
28
POWER TRIM/TILT HYDRAULIC ASSEMBLY
EPC3101
29
POWER TRIM/TILT ELECTRICAL
27
28
29
30
31
4
5
4
21
21
11,12,14,15
21
6,17
10,13,16
8 21
1,2,3,11
22
18,19,20
26
7,9 21
11,12,14,15
24
23
25
30
POWER TRIM/TILT ELECTRICAL
EPC3102
31
GEARCASE - PL, GL MODELS (“O” TYPE GEARCASE)
78
Water Pump 63
9
10 Repair Kit
64 12
8
89 Gearcase Seal
92 22 Kit
80
53
90 49 95
82 84 58
41
43 51
81 2 28
60 52
91 83
62 71 74
86 72
56 71 48
88 61 55 69 5
85 47
27 68 70
4 1
93 87 6 7
79 3 66
39 67
59A
59 48
45
36 23 47 16
37 57 19
38 42 26 46 18
44 21
29
11 54
50 20
32 31 14 17
13
30 15
34 33 24
25
35 40
94
32
GEARCASE - PL, GL MODELS (“O” TYPE GEARCASE)
EPC3674
33
GEARCASE - PX MODELS (“M” TYPE GEARCASE)
WATER WATER
SCREEN KIT SCREEN KIT
HIGH FLOW HIGH PERFORMANCE
97
58 66 70
99
73
83 19 72
85 59
93
57 61
95 46
17
91 18 1 55
53
10 7 34
8 56
45
94 92 44
84 5
81 78 6
63 77 11 4
87 81
71 79
89 74 9
52
86 68 51
88 60
75 3 67 69
12 90 80
96 2
62 76
52
42 47 43
49 51
15 48 25
13 31 65
14 28 29 54
38 64
50 24
32 20
35
27
36 16
39 26 23
37
21
22
GEARCASE
40
109 SEAL
41 33 30 KIT
43
100 82
CHROME WATER PUMP
CUP & PLATE REPAIR
KIT KIT
34
GEARCASE - PX MODELS (“M” TYPE GEARCASE)
EPC3054
35
GEARCASE - CX MODELS (“M” TYPE GEARCASE)
17 WATER WATER
105 14 SCREEN KIT SCREEN KIT
HIGH FLOW HIGH PERFORMANCE
15
101 103 78
13 73 77
95
94 27
102 107 57 59
48 69
96 66
33
104 87 34
67
106 10 58
79 11
93 80 9
86 82 8
98 6 7
81 85 83
89 5 86
97 100 4
61 3 75 65
76 84
99 74 64
92
53
55
88 65
50 56 87
51 91 47 64
52 62
46
51 63
49 68 24
12 54 31 56 116
38 21
30
37 72 71
45
70 23
32
35 26
117 60
36
39
16 25
42 29 22
44 43 19
40 28 18
41 20
90
108
36
GEARCASE - CX MODELS (“M” TYPE GEARCASE)
EPC3055
37
PROPELLERS & HARDWARE - ALUMINUM (ACCESSORY)
EPC4001
Propellers listed for common reference.
Propellers may not be applicable with all models in every application. EPC4001
Material or Right Hand Converging Propeller
Blades Prop Size Propeller Hub
Design Propeller Ring Hub Sleeve
15 1/2 x 13 177132
15 1/2 x 15 177133
15 x 17 177134
3 Std. 14 1/2 x 19 177135 387157 332394 313926
14 1/4 x 21 177136
14 1/4 x 23 177137
Ventilation Ring - ("M" Type G/C Only) uses P/N 346462
(See Parts and Accessories Bulletin 2000-01 (P) for additional Converging
information on the use of Ventilation (weed) Rings.) Ring
Nut Aluminum
Spacer
Propeller
Cotter Pin
Propeller
Prop Hardware Hub
Propeller Hardware Kit with Thrust Washer 434153
Propeller
*Thrust washer 126870
Hub
**Propeller Nut Kit 175266 Sleeve
**Nut 398042 Thrust
**Cotter Pin 306394 Washer
**Spacer 320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diameter at spline - 0.890 in.
38
PROPELLERS & HARDWARE - STAINLESS STEEL 3 BLADE (ACCESSORY)
EPC4002
Cotter Pin
Propeller
Prop Hardware Hub
39
PROPELLERS & HARDWARE - STAINLESS STEEL 4 BLADE (ACCESSORY)
EPC4003
Propellers listed for common reference.
Propellers may not be applicable with all models in every application. EPC4003
4 313926
Cotter
Pin "O" & "L" Type G/C uses P/N 126669
"M" Type G/C uses P/N 350626
Spacer
(See Parts and Accessories Bulletin 2000-01 (P) for additional
information on the use of Ventilation (weed) Rings.)
Propeller Nut
Hub
Prop Hardware
Thrust washer - CYCLONE PROPS 126870
Propeller Thrust washer - RENEGADE BASS PROPS 126869
Hub
Sleeve
Thrust Nut 398042
Washer Cotter Pin 306394
Spacer 320570
Spacer reference information
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diameter at spline - 0.890 in.
40
PROPELLERS & HARDWARE - HIGH PERFORMANCE (ACCESSORY)
EPC4004
Thrust
Washer
Propeller
Hub
Sleeve
Propeller
Hub
Cotter
Pin
Prop Hardware
Propeller Hardware Kit with Thrust Bushing 434153 Spacer
126870 Nut
*Thrust bushing
**Propeller Nut Kit 175266
**Nut 398042
**Cotter Pin 306394
**Spacer 320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diamter at spline - 0.890 in.
41
STEERING LINK KIT (ACCESSORY)
EPC3016
42
43
150, 175 60° V6
44
45
150, 175 60° V6
2005
Parts Catalog
*5006031*