Johnson 2005

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2005

150, 175 60° V6


Parts Catalog

150, 175 HP (2589cc)


2 Stroke Models
J150PLSOE J175PLSOE
J150PXSOE J175PXSOE
J150CXSOB J175CXSOB
J150GLSOB J175GLSOB

© 2004 BRP US Inc. All rights reserved.


TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.
ABOUT THIS CATALOG

Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to
features, specifications, and model availability. The right is also reserved to change any specification or
part, at any time, without incurring any obligation to update older models. The information in this catalog
is based on the latest specifications available at the time of publication.

For the latest service part number information visit


EPC (Electronic Parts Catalogs) on the DealerPort™ website.

www.dealerport.com
Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre-
sentative views for reference only. Certain features, equipment or accessories shown in this catalog
might not be found on or included with all models in all marketing areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man-
ual for exact service and maintenance information. Use exact engine model number, including any suffix
letter, when indentifying parts in this catalog.

The continuing accuracy of this catalog cannot be guaranteed.

PARTS LIST REFERENCE


Following Example for Reference Only d
1 584348 BATTERY CABLE, 10ft. (3.M) (DR Models Only) 1
a 2 351839 SCREW, Starter to C/C New 2 e
3 586774 STARTER SOLENOID Assy 1
(Solenoid Assy. included on DR, DE & DP models) f
4 N/A *DRIVE KIT NS 1

b
5 586103 **GROMMET, Starter solenoid mount Opt. 2 g
6 341512 BOLT, Double ended-Harness ground A 1

c
A Only used on WR, WPR Models c

a "N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually.


"*" Indicates parts are included in the preceding assembly.
b EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) -
P/N 586101 includes (Ref # 5) - "GROMMET".

c "A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
d Additional part information.
e "New" Indicates part and/or part number has been added or changed from previous model year.
f "NS" Indicates part is Not Shown in illustration.
g "Opt." Indicates part is an OPTIONAL or ACCESSORY part.

WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
TABLE OF CONTENTS
LITERATURE ..................................................................................................................... 2

150, 175 60° V6


PAINT ................................................................................................................................. 2
MODEL FEATURES ........................................................................................................... 3
PARTS SHIPPED WITH ENGINE “IN BOX” ...................................................................... 3
PROFILE DRAWING .......................................................................................................... 4
2005 LITERATURE - ALL MODELS ................................................................................... 5
DECALS - “WHITE” MODELS ............................................................................................ 6
DECALS - “GRAPHITE” MODELS ..................................................................................... 7
ENGINE COVER ............................................................................................................. 8-9
LOWER ENGINE COVER ........................................................................................... 10-11
ELECTRICAL SYSTEM ............................................................................................... 12-13
ENGINE ELECTRICAL HARNESS ASSEMBLY .............................................................. 14
OIL TANK (ACCESSORY) ............................................................................................... 15
FUEL COMPONENTS................................................................................................. 16-17
CARBURETOR & INTAKE MANIFOLD ....................................................................... 18-19
THROTTLE LINKAGE ...................................................................................................... 20
CRANKSHAFT & PISTONS ............................................................................................. 21
CYLINDER & CRANKCASE........................................................................................ 22-23
ELECTRIC STARTER ...................................................................................................... 24
EXHAUST HOUSING ....................................................................................................... 25
MIDSECTION .............................................................................................................. 26-27
POWER TRIM/TILT HYDRAULIC ASSEMBLY ........................................................... 28-29
POWER TRIM/TILT ELECTRICAL .............................................................................. 30-31
GEARCASE - PL, GL MODELS (“O” TYPE GEARCASE) .......................................... 32-33
GEARCASE - PX MODELS (“M” TYPE GEARCASE) ................................................ 34-35
GEARCASE - CX MODELS (“M” TYPE GEARCASE) ................................................ 36-37
PROPELLERS & HARDWARE - ALUMINUM (ACCESSORY) ........................................ 38
PROPELLERS & HARDWARE - STAINLESS STEEL 3 BLADE (ACCESSORY) ........... 39
PROPELLERS & HARDWARE - STAINLESS STEEL 4 BLADE (ACCESSORY) ........... 40
PROPELLERS & HARDWARE - HIGH PERFORMANCE (ACCESSORY) ..................... 41
STEERING LINK KIT (ACCESSORY) .............................................................................. 42
DUAL STEERING CONNECTOR KIT (ACCESSORY) .................................................... 42

1
LITERATURE

5005974 SERVICE MANUAL – ENGLISH


5005975 SERVICE MANUAL – FRENCH
215605 OPERATOR’S GUIDE – ENGLISH
215606 OPERATOR’S GUIDE – FRENCH
5005924 SPECIAL TOOLS CATALOG

PAINT

COLOR
NAME
SPRAY CAN PPG # 1 PPG # 2
PRIMER 777172 DP40401 –
3 777179 9696 –
BLACK
GRAPHITE 777177 35718 –
WHITE 777171 90538 –
CLEARCOAT 772414 – –
1. ONE COAT FINISH FOR MIDSECTION & GEARCASE
2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
3. USED ON ENGINE CRANKCASE ASSEMBLY.

2
MODEL FEATURES

All Models

150, 175 60° V6


Cylinder Fuel
Charging Steering Starting
Configuration Induction

60° V-6 Carbureted 35 Amp Remote Electric

Model Specific
Model Number Shaft Length Color Steering Arm Type Gearcase

J150PLSOE 20" White Stainless Steel Steering Arm "O" Type Gearcase
J150PXSOE 25" White Stainless Steel Steering Arm "M" Type Gearcase
J150CXSOB 25" White Stainless Steel Steering Arm Counter Rotation "M" Type Gearcase
J150GLSOB 20" Graphite Standard Steering Arm "O" Type Gearcase
J175PLSOE 20" White Stainless Steel Steering Arm "O" Type Gearcase
J175PXSOE 25" White Stainless Steel Steering Arm "M" Type Gearcase
J175CXSOB 25" White Stainless Steel Steering Arm Counter Rotation "M" Type Gearcase
J175GLSOB 20" Graphite Standard Steering Arm "O" Type Gearcase

PARTS SHIPPED WITH ENGINE “IN BOX”

P/N Name of Part Qty


215605 OPERATOR'S GUIDE - ENGLISH 1

434153 PROPELLER HARDWARE KIT 1


126870 *BUSHING,THRUST 1
306394 *PIN,COTTER 1
320570 *SPACER,PROPELLER NUT 1
398042 *NUT, PROPELLER 1

318572 CAP, TRANSOM SCREW 4


328702 WASHER, THROTTLE CABLE 1
328702 WASHER, SHIFT CABLE 1
333774 CLIP, THROTTLE CABLE 1
333774 CLIP, SHIFT CABLE 1
328725 SCREW, TRUNION COVER 1
349060 COVER,TRUNNION 1
337586 NUT,STEERING CABLE WIPER 1
346150 CLAMP, FUEL HOSE INLET (18.5mm) 1
346786 CLAMP, OIL RETURN HOSE(15.7mm) 1
347108 CLAMP, OIL INLET HOSE (13.8mm) 1
175125 STEERING CONNECTOR KIT 1

3
PROFILE DRAWING

39 7/8 in. (1010.92mm) - 20 in. (508mm) model 21 3/4 in. (551.18mm)


44 7/8 in. (1137.92mm) - 25 in. (635mm) model

33 5/8 in. (853.44mm)

23 9/16 in. (596.9mm)

13 7/8 in. (350.01mm)

37 7/16 in. (949.96mm) - 20 in. (508mm) model


42 7/16 in. (1076.96mm) - 25 in. (635mm) model

38˚ 38˚
54˚

21˚
75° TOTAL

All Evinrude® / Johnson® outboards are designed


to function within the minimum clearances outlined
in ABYC transom and motor well Standard S-12-83.

18 3/4 in. (474.98mm)

16 1/4 in. (411.48mm) 16 1/4 in. (411.48mm)

ALL MEASURMENTS BASED ON: GRAPHICAL REPRESENTATION ONLY: POWER TRIM & TILT:
TRANSOM ANGLE 14° ALL DIMENSIONS ± 1/4 in. (6.35mm) TRIM RANGE 21°
TRANSOM THICKNESS 2 3/4 in. (68.58mm) MAXIMUM TOTAL RANGE 75°

4
2005 LITERATURE - ALL MODELS

2 Stroke Models 4 Stroke Models

150, 175 60° V6


English French English French English French English French
Part
Description Operator's Operator's Part Catalog Service Service Description Operator's Operator's Service Service
Catalog
Guide Guide Manual Manual Guide Guide Manual Manual
3.5 HP 215587 215588 5006019 5005962 5005963 4/5/6 HP 5035751 5035752 5006036 5005988 5005989
6 & 8 HP 215589 215590 5006020 5005962 5005963 9.9/15 HP Rope 5035753 5035754 5006037 5005990 5005991
9.9/15 HP 215597 215598 5006021 5005964 5005965 9.9/15 HP Remote 5035755 5035756 5006037 5005990 5005991
15 HP Commercial 215597 215598 5006021 5005964 5005965 25 HP Rope & Tiller Electric 5035769 5035770 5006038 5005992 5005993
25/30 HP Rope 215593 215594 5006022 5005964 5005965 25 HP Remote 5035771 5035772 5006038 5005992 5005993
25/30 HP Tiller Electric 215593 215594 5006023 5005964 5005965 30 HP Rope & Tiller Electric 5035757 5035758 5006038 5005992 5005993
25/30 HP Remote 215595 215596 5006024 5005964 5005965 30 HP Remote 5035759 5035760 5006038 5005992 5005993
25 HP Commercial 215593 215594 5006022 5005964 5005965 40/50 HP 5035761 5035762 5006039 5005994 5005995
40 HP Rope 215599 215600 5006025 5005966 5005967 60/70 HP 5035763 5035764 5006040 5005996 5005997
50 HP Remote 215601 215602 5006025 5005966 5005967 90/115 HP 5035765 5035766 5006041 5005998 5005999
40 HP E-TEC Rope 215638 215640 5006027 5005968 5005969 140 HP 5035765 5035766 5006042 5005998 5005999
40-50 HP ETEC Remote 215639 215641 5006027 5005968 5005969 200/225 HP 5035767 5035768 5006043 5006000 5006001
60 HP E-TEC Commercial 215568 215659 5006027 5005968 5005969
75/90 HP E-TEC 215642 215643 5006028 5005970 5005971
55 HP Commercial 20 in. 215603 215604 5006029 5005972 5005973
55 HP Commercial 22.5 in. 215603 215604 5006029 5005972 5005973
115 HP Commercial 215605 215606 5006030 5005974 5005975
90 - 115 HP Carbureted 215605 215606 5006030 5005974 5005975
135 - 175 HP Carbureted 215605 215606 5006031 5005974 5005975
100 - 115 HP D.I. 215610 215611 5006032 5005976 5005977
135 - 175 HP D.I. 215610 215611 5006033 5005976 5005977
200 - 250 HP D.I. 215610 215611 5006035 5005978 5005979
200 - 250 HP E-TEC 215645 215647 5006061 5006059 5006060

Literature Sets

Description P/N

2005 Part Catalog Set - Paper 5006044


2005 Part Catalog Microfiche Set 5006045
Illustrated Parts & Accessory Catalog 5006046
2005 Genuine Parts Accessory Parts Dealer Catalog 778880
2004 Part Catalog CD (PDF Set) 5006072
2005 Part Catalog CD (PDF Set) 5006075
2005 English Service Manual Set - 2 Stroke 5005980
2005 French Service Manual Set - 2 Stroke 5005981
2005 English Service Manual Set - 2 Stroke D.I. & E-TEC 5005982
2005 French Service Manual Set - 2 Stroke D.I. & E-TEC 5005983
2005 English Service Manual Set - 4 Stroke 5005984
2005 French Service Manual Set - 4 Stroke 5005985

Shop Catalogs
Description P/N
2004 Special Tools Catalog 5005924
1913-2005 Model Number Reference Guide 5006145
2005 Warranty Procedures & Flat Rate Guide - English 5006217
2005 Warranty Procedures & Flat Rate Guide - French 5006218
Predelivery & Installation Guide - All Models - English 5006079
Predelivery & Installation Guide - All Models - French 5006121

5
DECALS - “WHITE” MODELS

2
1

6 7

8 9

EPC3650
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 350165 "BOMBARDIER" , F/R A 2 6 350192 150 HP, Front/Rear 2
2 350184 "JOHNSON ", Port/Stbd A 2 7 350193 175 HP, Front/Rear 2
3 350188 DECAL, Stbd A 1 8 351222 "SALTWATER ", Port 1
4 350187 DECAL, Port A 1 9 351237 "SALTWATER ", Stbd 1
5 350189 "JOHNSON ", Front/Rear A 2
A Included with "ENGINE COVER Assy"

6
DECALS - “GRAPHITE” MODELS

150, 175 60° V6


2
1

5 6

EPC3651
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 350231 DECAL, "BOMBARDIER" , F/R A 2 5 350239 DECAL, 150 HP, Front/Rear 2
2 350241 DECAL, "JOHNSON ", Port/Stbd A 2 6 350240 DECAL, 175 HP, Front/Rear 2
3 350233 DECAL, Stbd A 1 7 350236 DECAL, "JOHNSON ", Front/Rear A 2
4 350235 DECAL, Port A 1
A Included with "ENGINE COVER Assy"

7
ENGINE COVER

ADHESIVE KIT
LOCATING
8 BRACKETS

5
3
6

2
3

8
ENGINE COVER

EPC3089

150, 175 60° V6


Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5005011 ENGINE COVER Assy, WHITE A 1 4 344387 *SEAL, Engine cover 1
1 5005028 ENGINE COVER Assy, GRAPHITE A 1 5 346780 *BRACKET, Front & Rear 2
2 328744 *SCREW, Hook 4 6 348219 *SOUND BLANKET, Port 1
3 5001931 *HOOK 2 7 348220 *SOUND BLANKET, Stbd 1
8 431929 ADHESIVE KIT, Locating brackets 1

A IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.

9
LOWER ENGINE COVER

2
3
4
5
18 6
44 42
7 42
8 1
9
42

17
10

16 16
16 11
41
40
43 14 13
12 10
15

34

24 25
23 28
29 34 34
26 30
22 23 27 31
36 32
33
34
21
38
42 39

20 19 35

37

10
LOWER ENGINE COVER

EPC3090

150, 175 60° V6


Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5005029 ENGINE COVER, Port, GRAPHITE 1 22 435026 *LATCH HANDLE 1
1 5005012 ENGINE COVER, Port, WHITE 1 23 308532 *BUSHING, Latch lever 2
2 586074 *SWITCH Assy, Trim & tilt 1 24 307256 *LUBRICATION FITTING 1
3 514679 **TERMINAL, Pin 3 25 330234 *SPRING WASHER, Latch handle 1
4 514686 **CONNECTOR, 3-pin 1 26 436048 *CHECK VALVE Assy, Drain 1
5 514682 **LOCK WEDGE 1 27 202893 *O-RING 1
6 334656 *NUT, Switch 1 28 343578 *HOOK, Front & rear 1
7 339575 *SCREW, Ball joint 1 29 342191 *SCREW, Handle to latch 1
8 328735 *WASHER, Screw, ball joint 1 30 335500 *SEAL, Stbd 1
9 309485 *NUT, Screw, ball joint 1 Included in POWERHEAD GASKET SET
10 308532 *BUSHING, Latch lever 2 31 309485 *NUT, Screw, ball joint 1
11 435026 *LATCH HANDLE 1 32 328735 *WASHER, Screw, ball joint 1
12 330234 *SPRING WASHER, Latch handle 1 33 339575 *SCREW, Ball joint 1
13 343578 *HOOK, Front & rear 1 34 *SEAL, Engine cover AR
14 342191 *SCREW, Handle to latch 1 Cut to length from P/N 331018
15 335499 *SEAL, Port 1 35 350242 *COVER, Cable entry, GRAPHITE 1
Included in POWERHEAD GASKET SET 35 350206 *COVER, Cable entry, WHITE 1
16 *SEAL, Engine cover AR 36 5004576 *VALVE Assy 1
Cut to length from P/N 331018 37 343505 SCREW, Cover 3
17 5004576 *VALVE Assy 1 38 348811 GROMMET, Cable entry 1
18 307256 *LUBRICATION FITTING 1 39 343912 SLEEVE, Fuel & electrical 1
19 5005031 ENGINE COVER, Stbd, GRAPHITE 1 40 349556 WASHER, Mount 4
19 5005014 ENGINE COVER, Stbd, WHITE 1 41 349557 MOUNT, Lower cover 4
20 315656 *SCREW, Access panel 2 42 325115 SCREW, Lower cover 1 3/4 in. (44.5mm) 4
21 438604 *ACCESS PANEL 1 43 333676 SCREW, Lower cover 1 1/4 in. (31.8mm) 1
44 317972 SCREW, Lower cover 4 1/4 in. (107.9mm 1

11
ELECTRICAL SYSTEM

29
21 15 16

26
20 57

55 23 27
22
56

54

28
12
44
18

19

35
33
13 24 34
30 41

17 41
39
42 40
48
47 49 36 43
31 50 42
52 32 38
24
51 37

25 45 46

53

14

12
ELECTRICAL SYSTEM
EPC3092

150, 175 60° V6


Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 584350 FLYWHEEL Assy 1 31 328695 SCREW, Regulator 4
2 336135 SCREW, Flywheel 5 32 320107 TIE STRAP AR
3 584981 STATOR Assy 1 33 328702 WASHER, Coil mounting 6
4 514374 *SLEEVE 2 34 583740 COIL Assy, Dual 3
5 513437 *SEAL 6 35 584985 POWER PACK 1
6 513424 *CONNECTOR 1 36 513439 *TERMINAL 5
7 513423 *TERMINAL 6 37 513579 *SHIELD, Power pack 1
8 513664 *CONNECTOR 1 38 510818 *RING, Terminal 1
9 513667 *TERMINAL 2 39 513440 *CONNECTOR, Sensor assy 1
10 513665 *PLUG, Seal 1 40 514754 **SEAL, Connector 1
11 317893 *TIE STRAP 2 41 512478 *COVER 6
12 336732 GROMMET 1 42 512256 *TERMINAL 6
13 315656 SCREW, Cover 4 43 317893 *TIE STRAP 3
14 333430 SCREW, Cable bracket to cyl head 2 44 584919 LEAD, Ignition coil 15½ in. (394mm) 2
15 316074 PLUG, Flywheel cover 2 44 584920 LEAD, Ignition coil 14½ in. (370mm) 2
16 909533 SCREW, Flywheel cover 17 44 584921 LEAD, Ignition coil 11 1/4 in. (286mm) 2
17 328649 SCREW, Cover, power pack 4 45 586048 RECTIFIER / REGULATOR 1
18 513584 COVER, Power pack 1 46 204053 *RING, Terminal 1
19 331102 SCREW, Coil to block 6 47 514697 *LOCK WEDGE 2
20 335428 COVER, Sensor 1 48 514679 *TERMINAL, Pin 2
21 315656 SCREW, Cover, sensor 3 49 513666 *TERMINAL, Blade 2
22 335204 TIMING POINTER 1 50 513663 *CONNECTOR 1
23 315656 SCREW, Timing pointer 1 51 513665 *SEAL 1
24 301551 LOCK WASHER, Ground 12 52 514696 *CONNECTOR, 2-pin 1
25 342202 BRACKET, Motor cable 1 53 350357 GASKET, Regulator to crankcase 1
26 433581 COVER Assy, Flywheel 1 54 513917 TIMING WHEEL 1
27 341613 *BUSHING, Pinion & shaft to cover 1 55 350271 SCREW, Timing wheel 1
28 308995 SCREW, Stator mounting 4 56 314099 WASHER, Screw, timing wheel 1
29 336492 VALVE, Flywheel cover 3 57 336342 DECAL, Spark advance 1
30 513818 COVER, Power pack to flywheel 1

13
ENGINE ELECTRICAL HARNESS ASSEMBLY

EPC3091

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 586028 ENGINE CABLE Assy 1 20 514487 *TERMINAL, Socket 2
2 511469 *TERMINAL, Pin 5 21 514680 *TERMINAL, Socket 9
3 513438 *CONNECTOR 1 22 514697 *LOCK WEDGE 1
4 513185 *SLEEVE 1 23 514696 *CONNECTOR, 2-pin 1
5 512750 *CONNECTOR, 4-pin 1 24 514679 *TERMINAL, Pin 8
6 513186 *SLEEVE 2 25 512745 *CONNECTOR, 2-socket 1
7 511829 *TERMINAL, Ring 2 26 176295 *CONNECTOR, 2-socket 1
8 512876 *TERMINAL, Socket 2 27 514788 **SEAL 1
9 330100 *TERMINAL, Ring 2 28 127287 *LOCK WEDGE 1
10 513423 *TERMINAL, Socket 5 29 514684 *LOCK WEDGE 1
11 513437 *SEAL, Wire to connector 5 30 514688 *CONNECTOR, 6-pin 1
12 514021 *FUSE, 20 Amp 1 31 514683 *LOCK WEDGE 1
13 513356 *CONNECTOR, 1-socket 1 32 514687 *CONNECTOR, 6-socket 1
14 512947 *TERMINAL, Bullet 1 33 514790 **SEAL 1
15 583898 *DIODE KIT 2 34 514033 *CONNECTOR, Fuse 1
16 513357 *CONNECTOR, 1-pin 1 35 514035 *TERMINAL 2
17 581656 *TERMINAL, Socket 3 36 514491 *COVER 1
18 585078 *CONNECTOR & SEAL 1 37 514022 *PLUG, Spare fuse 1
19 514485 *SEAL, Wire to connector 2

14
OIL TANK (ACCESSORY)

1A

150, 175 60° V6


31

16 12
3 14 15
2
4 15 13
16

1 8
17
27 10
9 18

19 23
26 24
29
28
7 22 25
21
6
5A
5

20

EPC3374

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1A 176995 OIL TANK. Assy, 1.8 Gallon A 1 16 126945 **CLAMP, Band, small 2
1 176712 *OIL TANK 1 17 **HOSE, 180 in. (4.6m) 1
2 127670 *COVER, Oil tank 1 Cut to Length from P/N 345448 - 1/4 in. I.D.
3 176217 *CAP ASSEMBLY 1 18 329661 **HOLDER, Plug 1
4 123231 **GASKET, Cap 1 19 322654 **CLAMP, Snap 1
5A 000862 *MOUNT KIT 1 20 174377 **FILTER ASSEMBLY, Oil 1
5 175001 **ROD ASSEMBLY, Cover to bracket 2 21 126793 **SEAL, Pickup Assy. to tank 1
6 124292 **MOUNTING BRACKET 1 22 514680 **TERMINAL, Pin 2
7 124073 **LAG SCREW 2 23 176295 **CONNECTOR, 2-pin 1
8 322654 *CLAMP, Snap 1 24 514788 ***SEAL, 2-socket 1
9 176362 *OIL PICKUP ASSEMBLY 1 25 127287 **LOCK WEDGE, 2-socket 1
10 124485 **SCREW, Pickup Assy. to tank 4 26 176724 *OIL RETURN ASSEMBLY 1
12 175985 **PRIMER BULB ASSEMBLY 1 27 125529 **SCREW 5
13 436145 ***NIPPLE & VALVE Assy., Outlet 1 28 315391 *PLUG 1
14 436191 ***NIPPLE & VALVE Assy., Inlet 1 29 320107 *TIE STRAP 1
15 553166 ***CLAMP, Band, Large 2 30 176362 OIL TANK PICKUP KIT 1

A Additional tanks available 3.0 Gallon P/N 176996, 10 Gallon Tank P/N 776580

15
FUEL COMPONENTS

56
37

32
79 55
42

33 46
43
49
36
35 50 47
66 19 34 54
41
71 89 44
67 37 48
75 77 45
80
51
25 76
82
72
77 84
37 40
38
39 53
86 23
69 78 52
59 24
61
63
60 85
65 31 74
30
83
93
88
6
10
68
20
11
80 13
28
26
13
27 18
62
58 2
70
17
64
73
90 7 15 3
83 16 4
81 12 14 91
21
83 9 10
5
57 8 6 22
21 92

16
FUEL COMPONENTS
EPC3093

150, 175 60° V6


Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 349009 HOSE, Connector to pump, oil 1 49 331365 **O-RING, Valve 1
2 5004558 FUEL PUMP Assy 1 50 511986 *SPRING, Valve 1
3 512749 *CONNECTOR, 4 Socket 1 51 511987 *SPRING, Plunger 1
4 581656 *SOCKET 4 52 512876 *TERMINAL, Socket 1
5 435009 *PULSE LIMITER 1 53 513186 *SLEEVE, Terminal 1
6 124549 *SCREW, Retainer 2 54 HOSE, Primer solenoid to primer 1
7 125203 *O-RING, Pulse fitting 1 Stbd - 14 in. (356mm)
8 125212 *SCREW, Pulse fitting retainer 2 Cut to length from P/N 772568
9 340201 *RETAINER, Pulse fitting 1 55 HOSE, Primer solenoid to primer 1
10 343172 *RETAINER, Outlet fitting 1 Port - 10½ in. (267mm)
11 345239 *FITTING, Fuel outlet 1 Cut to length from P/N 772568
12 340200 *FITTING, Pulse 1 56 513816 SLEEVE, Pulse hose 1
13 335230 *O-RING, Fuel outlet fitting 3 57 333407 HOSE, Pulse 1
14 343852 *FITTING, Fuel inlet 1 436695 VAPOR SEPARATOR Assy - (Not Shown) 1
15 124943 *CHECK VALVE, Fuel inlet 1 58 335240 *BRACKET, Fuel components 1
16 124378 *O-RING, Fuel inlet fitting 1 59 124369 *O-RING, Filter to vapor separator 1
17 512743 RETAINER, connector 1 60 396521 *FLOAT VALVE Assy, Vapor separator 1
18 328649 SCREW, Pump to bracket 3 61 336842 **SPRING CLIP 1
19 332437 O-RING, Vapor pump to cover 1 62 333639 *O-RING, Vapor sep nipple to brkt 1
20 HOSE, Vapor sep to vacuum switch, 1 63 327270 *GASKET, Fuel filter 1
5½ in. (140mm) 64 331365 *O-RING, Vapor separator 1
Cut to length from P/N 772571 65 326164 *SCREW, Hinge pin to separator 1
21 334132 HOSE, Vapor sep to pump assy 1 66 328649 *SCREW, Cover 4
22 349008 CONNECTOR, Oil 1 67 332437 *O-RING, Vapor sep vacuum nipple 1
23 346150 CLAMP, 18.5mm 1 68 335112 *NUT, Fuel filter 1
24 348939 CONNECTOR, Fuel 1 69 336650 *PIN, Vapor float assy 1
25 335229 SCREW, Vapor pump to cover 2 70 335234 *NIPPLE, Vapor separator outlet 1
26 328169 NUT, Vacuum switch 1 71 335385 *COVER, Vapor separator 1
27 438081 SWITCH, Vacuum 1 72 335236 *SEAL, Vapor sep to bracket 1
28 909678 O-RING, Vacuum switch to brkt 1 73 335685 *RETAINER, Outlet nipple to bracket 1
29 339277 CLAMP, Wire, oil hose 1 74 433190 *FUEL FILTER Assy 1
30 333675 SCREW, Bracket to c/c cover 4 75 326467 *NIPPLE, Vapor sep, vacuum pick-up 1
31 336316 WASHER, Screw, bracket to cover 4 76 305739 *O-RING, Nipple, cover to manifold 2
32 336318 HOSE, Pulse, vapor pump to c/c cover 1 77 343576 *NIPPLE, Fuel outlet 2
33 433352 PUMP Assy, Vapor 1 78 433410 *FLOAT & ARM Assy, Vapor sep 1
34 338729 *GASKET 1 79 HOSE, Vapor pump to tee, 1
35 331307 *DIAPHRAGM, Main 1 7 in. (178mm)
36 HOSE, Vapor pump to lower bearing 1 Cut to length from P/N 335738
vent nipple, 17 in. (432mm) 80 339276 CLAMP, Wire 2
Cut to length from P/N 772569 81 339278 CLAMP, Wire, pulse hose 2
37 320107 TIE STRAP AR 82 335231 O-RING, Primer solenoid to bracket 2
38 437232 SOLENOID Assy, Primer 1 83 339279 CLAMP, Wire, fuel line 4
39 512947 *TERMINAL, Bullet 1 84 315656 SCREW, Primer solenoid to bracket 2
40 513185 *SLEEVE 1 85 349010 HOSE, Fuel connector to filter 1
41 511809 *PLUNGER 1 86 336131 HOSE, Bracket to manifold - Stbd 1
42 330121 *SCREW, Cover to housing 4 88 329518 GROMMET, Bracket to c/c 4
43 332365 *FILTER, Valve housing 1 89 336132 HOSE, Bracket to port manifold 1
44 341297 *GASKET, Housing 1 90 326164 SCREW, Nipple retainer to bracket 1
45 333447 *VALVE, Plunger 1 91 339277 CLAMP, Oil supply 1
46 341071 *COVER, Solenoid 1 92 347108 CLAMP, 13.8mm 1
47 175158 *VALVE Assy, Maintenance 1 93 348948 SPACER, Bracket to c/c 4
48 126341 **CAP VALVE 1

17
CARBURETOR & INTAKE MANIFOLD

22 27
48 40 29
46 3 53 30
55 32 10
69
36 38 31 34
56 33
4 13
17
35
14 18 26
52 25 19
15
11
60 21 12 9
24
49 2 16
28
20
71 6 8
5
50 7
57
51
41
23
37 63
42
66 58
47
54
67
46 45 38
70

68
44
43

40 64
39 1
65

61

62
72 59
CARBURETOR
REPAIR
KIT

18
CARBURETOR & INTAKE MANIFOLD
EPC3094

150, 175 60° V6


Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5005559 CARBURETOR Assy, 175 - Stbd 1 28 305739 *O-RING, Screw plug 3
1 5005558 CARBURETOR Assy, 175 - Port 1 Included in CARBURETOR REPAIR KIT
1 5005554 CARBURETOR Assy, 150 - Port 1 29 439785 CARBURETOR BODY Assy, 175 3
20 in. Models 29 439785 CARBURETOR BODY Assy, 150 3
1 5005555 CARBURETOR Assy, 150 - Stbd 1 20 in. Models
20 in. Models 29 438995 CARBURETOR BODY Assy, 150 3
1 5005556 CARBURETOR Assy, 150 - Port 1 25 in. Models
25 in. Models 30 335244 **SEAL, Air silencer 1
1 5005557 CARBURETOR Assy, 150 - Stbd 1 31 341084 **COVER PLATE 1
25 in. Models 32 341085 **GASKET, Cover plate 1
2 437291 *THROTTLE BODY Assy, 175 - Port 1 Included in CARBURETOR REPAIR KIT
2 436848 *THROTTLE BODY Assy, 150 - Port 1 33 315656 **SCREW, Cover plate 5
20 in. Models 34 332576 *SPRING, Needle valve 3
2 436846 *THROTTLE BODY Assy, 150 - Port 1 35 351137 *NEEDLE VALVE 3
25 in. Models 36 336226 GASKET, Manifold to block, Port 1
2 437290 *THROTTLE BODY Assy, 175 - Stbd 1 Included in POWERHEAD GASKET KIT
2 436847 *THROTTLE BODY Assy, 150 - Stbd 1 37 336227 GASKET, Manifold to block, Stbd 1
20 in. Models Included in POWERHEAD GASKET KIT
2 436845 *THROTTLE BODY Assy, 150 - Stbd 1 38 318165 RETAINER, Carburetor link 2
25 in. Models 39 320107 TIE STRAP, Hose to balance tube, Stbd 1
3 328714 **SCREW, Clip 1 40 433521 MANIFOLD Assy, Balance tube 2
4 328765 **CLIP 1 41 433241 INTAKE MANIFOLD Assy, Port 1
5 340656 **COVER, Calibration pocket 3 42 433249 INTAKE MANIFOLD Assy, Stbd 1
6 340657 **GASKET, Cover 3 43 437773 *CHECK VALVE 6
Included in CARBURETOR REPAIR KIT 44 336639 *SCREEN 6
7 340654 **SCREW, Cover 6 45 335121 FITTING, Primer 2
8 328649 *SCREW, Bowl to body 12 46 335362 O-RING, Balance tube 12
9 433000 *FLOAT CHAMBER Assy 3 47 348947 LINK, Port to carburetor, Stbd 1
10 334568 *ORIFICE, #39 - 175 3 48 389823 LEAF PLATE Assy 6
10 323149 *ORIFICE, #38 - 150 3 49 323412 *SHIM 1
20 in. Models 50 323601 *LEAF STOP 2
10 317473 *ORIFICE, #30 - 150 3 51 327074 *SCREW 8
25 in. Models 52 317739 *LEAF VALVE 2
11 396522 *FLOAT VALVE Assy 3 53 351138 SCREW, Lever 1
Included in CARBURETOR REPAIR KIT 54 432639 ROLLER, Cam follower 1
12 336842 **SPRING CLIP 1 55 328735 WASHER, Lever 1
13 343512 *GASKET, Nozzle well 3 56 335257 LEVER, Linkage adjustment 1
Included in CARBURETOR REPAIR KIT 57 328744 SCREW, Manifold to crankcase 16
14 328714 *SCREW, Clip, manifold 3 58 437372 AIR SILENCER Assy 1
15 336366 *CLIP, Manifold to throttle body 3 59 335242 *STRAP, Air silencer cover 4
16 327487 *ORIFICE, High speed, #73D - 175 3 60 333677 SCREW, Reed block to manifold 12
16 327558 *ORIFICE, High speed, #69D - 150 3 61 323626 SCREW, Throttle body to block 4
20 in. Models 62 335729 RETAINER, Balance tube 4
16 319831 *ORIFICE, High speed, #59D - 150 3 63 335403 SEAL, Manifold to carburetor, Port 1
25 in. Models Included in POWERHEAD GASKET KIT
17 335070 *GASKET, Float bowl 3 64 335404 SEAL, Manifold to carburetor, Stbd 1
Included in CARBURETOR REPAIR KIT Included in POWERHEAD GASKET KIT
18 335077 *PIN, Float 3 65 HOSE, Balance tube to lower main, 1
Included in CARBURETOR REPAIR KIT Stbd, 15 in. (381mm)
19 433167 *FLOAT Assy 3 Cut to length from P/N 335733
Included in CARBURETOR REPAIR KIT 66 324678 O-RING, Roller & sleeve 1
20 327116 *SCREW, Plug 3 67 303630 WASHER, Primer nipple 2
21 326164 *SCREW, Hinge pin 3 68 336821 SEAL, Air silencer 6
22 343613 *SEAL, Carburetor body 3 Included in POWERHEAD GASKET KIT
Included in CARBURETOR REPAIR KIT 69 HOSE, Balance tube to air silencer 1
23 335363 *SCREEN, Throttle body 3 drain, Port, 19 in. (483mm)
24 433364 *FUEL MANIFOLD, Port & Stbd 1 Cut to length from P/N 335733
25 335362 *O-RING, Fuel manifold 6 70 324643 SCREW, Carburetor to block 1
Included in POWERHEAD GASKET KIT 71 344038 SCREW, Manifold, inner 6
26 324643 *SCREW, Carburetor body 6 72 438996 CARBURETOR REPAIR KIT 1
27 351153 *SCREW, Carburetor body 3

19
THROTTLE LINKAGE

13 23
3
20
16 11 7
18
5
13

6
10
18
17 12

19 24
21
9
14 8 2
21

15
26
25 22

EPC3095

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
438957 THROTTLE CAM & ARM Assy 1 14 5004426 THROTTLE ARM & PIN 1
1 335547 *CAM, Throttle 1 15 335303 RETAINER, Support, sensor, Stbd 1
2 335544 *SHAFT, Roller arm 1 16 335543 THROTTLE LEVER 1
3 351139 *SCREW, Roller arm 1 17 335548 SHAFT, Throttle arm 1
4 335545 *ARM, Roller 1 18 335717 RETAINER, Linkage to cover 2
5 351146 *WASHER, Screw 1 19 333774 CLIP, Link 1
6 343978 *HUB, Roller arm 1 20 351146 WASHER, Roller 1
7 335593 ARM, Idle roller 1 21 315656 SCREW, Sensor retainers 5
8 328702 WASHER, Clip 1 22 335591 SUPPORT, Sensor 1
9 342394 SPRING, Sensor 1 23 351139 SCREW, Roller assy 1
10 335592 CAM, Spark 1 24 586343 SENSOR Assy 1
11 335595 LINK, Throttle 1 25 328649 SCREW, Sensor to support 2
12 323326 ROLLER, Cam 1 26 335300 RETAINER, Support, sensor, Port 1
13 315656 SCREW, Clamp linkage 4

20
CRANKSHAFT & PISTONS

150, 175 60° V6


EPC3096

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 340559 HOUSING, Seal, lower bearing 1 14 439520 PISTON/RING Assy, 0.020 in. O.S. (Stbd) 3
2 336232 SEAL, Upper 1 14 439027 PISTON/RING Assy, 0.020 in. O.S. (Port) 3
Included in POWERHEAD GASKET KIT 14 439521 PISTON/RING Assy, 0.030 in. O.S. (Stbd) 3
3 327861 WRIST PIN 6 14 439519 PISTON/RING Assy, 0.030 in. O.S. (Port) 3
4 438930 CRANKSHAFT Assy 1 15 436353 RING SET, Std 6
5 326047 *RING, Retaining 1 15 439029 *RING SET, 0.020 in. O.S. 6
6 433503 *BEARING Assy, Ball 1 15 436354 *RING SET, 0.030 in. O.S. 6
7 306972 *ROLL PIN, Flywheel 1 16 317831 *RETAINING RING 12
8 337087 *O-RING, Sleeve 1 17 387041 RETAINER & NEEDLE SET 3
Included in POWERHEAD GASKET KIT 18 338518 O-RING, Housing 1
9 337030 *SLEEVE 1 Included in POWERHEAD GASKET KIT
10 5005510 CONNECTING ROD Assy New 6 19 337085 SEAL, Lower housing 1
11 308186 *SCREW, Rod cap 2 Included in POWERHEAD GASKET KIT
12 387787 RETAINER SET 6 20 395627 BEARING & RETAINER 6
13 335825 SPLIT LINER, Bearing 3 21 307480 KEY, Timing wheel 1
14 436243 PISTON, Std -Stbd 3 22 319244 SEAL RING 9
14 436242 PISTON, Std - Port 3

21
CYLINDER & CRANKCASE

23
64
22
21
34 86
84 33
20 29
32
65
41 85 7
7
1
71 24 51 64 25
50
30
69 87
15
16 46
18 26
84 17 3

68 5
14 2
57 63 28
31
54 4 27
67 9 7
79 8
39
58 66
49 59 61
38 60
62
55 45 47 42
52 37 70 56
84
35 44 6
40
43 12 11
75
36 10
78 74 80
48
44
76 82 70
19
77 81

13
73
72 83 88
44
53

22
CYLINDER & CRANKCASE
EPC3097

150, 175 60° V6


Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5004179 CYLINDER & C'CASE Assy, 150 1 46 303492 FITTING, Pulse, vapor pump 1
20 in. Models 47 330941 PIN, Shift arm 1
1 5004178 CYLINDER & C'CASE Assy, 150 1 48 5005702 SHIFT SHAFT & ARM Assy 1
25 in. Models 49 349061 TRUNNION BLOCK 1
1 5004180 CYLINDER & C'CASE Assy, 175 1 50 435491 THERMOSTAT Assy 2
2 304178 *PIN, Dowel bearing 3 51 338174 SPRING, Thermostat 2
3 305070 *PIN, Taper 1 52 328733 SPRING WASHER, Shift lever 1
4 336630 *PIN, Roll 4 53 333774 CLIP, Shift lever, shift arm 1
5 336166 *SCREW, Cylinder to crankcase 6 54 439953 GROMMET & INSERT, Exhaust relief 1
6 335611 *SCREW, Cylinder to crankcase 2 55 328744 SCREW, Trunnion to block 2
7 335369 *FITTING, Drain 1 56 335316 SEAL, Shift rod 1
8 437784 *FITTING & CHECK VALVE Assy 6 57 436857 PLUG & NOZZLE, Overboard indicator 1
9 437773 *CHECK VALVE Assy, #1, 2 & 3 main brg 3 58 349729 CLAMP, Grommet (14mm) 2
10 330263 SCREW, Upper mount retention 1 59 335521 BUSHING, Shift lever to block 1
11 340418 RETAINER, Upper mount 1 60 340767 FITTING, Lower drain 1
12 5004323 MOUNT, Kit - Upper 1 61 324677 O-RING, Nipple, lower drain 1
13 348449 *SCREW, Upper mount 2 Included in POWERHEAD GASKET SET
14 437929 SPARK PLUG, Champion, QL78YC 6 62 329513 SCREW, Lower drain nipple 1
15 585184 TEMPERATURE SWITCH, Stbd 1 63 301967 O-RING, Overboard indicator 1
16 511469 *TERMINAL, Pin 1 64 337548 CYLINDER HEAD, 150 CX, PX 2
17 513357 *CONNECTOR, 1-pin 1 25 in. Models
18 329562 *COVER, Temperature switch 1 64 338311 CYLINDER HEAD, 150 PL, GL 2
19 340734 BUSHING, Shift arm 1 64 338311 CYLINDER HEAD, 175 (All models) 2
20 585023 TEMPERATURE SWITCH, Port 1 65 337478 GUIDE, Stator wires 1
21 511469 *TERMINAL, Pin 2 66 349557 MOUNT 4
22 512746 *CONNECTOR, 2-pin 1 67 349556 WASHER, Mount 4
23 329562 *COVER, Temperature switch 2 68 339066 SCREW, Cylinder head 40
24 331188 O-RING, Thermostat cover 2 69 HOSE, Cylinder vent, 18 in. (457mm) 1
Included in POWERHEAD GASKET SET Cut to length from P/N 772571
25 335981 SEAL, Thermostat 2 70 333774 CLIP, Shift link 1
Included in POWERHEAD GASKET SET 71 338632 COVER, Thermostat 2
26 350458 SCREW, Cylinder to crankcase 18 72 585013 SWITCH & CABLE 1
27 330935 BUSHING, Shift lever 1 73 510818 *TERMINAL, Ring 1
28 328725 SCREW, Shift rod lever New 1 74 513356 *CONNECTOR, 1-socket 1
29 344044 CLAMP, Cable to c/c 1 75 581656 *TERMINAL, Socket 1
30 HOSE, Drain system AR 76 317893 *TIE STRAP 2
Cut to length from P/N 772569 77 336430 *SLEEVE, Braided 1
31 433817 LEVER Assy, Shift rod 1 78 512931 *TUBING, Heat shrink 1
32 332135 PLUG, Cylinder head pressure tap 2 79 343398 HOSE, Grommet 1
33 328724 SCREW, Clamp, Cables to c/c 1 80 513811 BRACKET, Slider 1
34 335523 O-RING, Cylinder head 6 81 513134 BRACKET, Snap 1
Included in POWERHEAD GASKET SET 82 333749 SPRING, Shift assist 1
35 330933 SCREW, Shift arm to block 1 83 338990 PIN, Shift assist 1
36 343118 LINK, Shift lever to shift arm 1 84 512741 RETAINER, Connector 3
37 328725 SCREW, Cover, trunnion 1 85 313537 TEE, Hoses, vent 1
38 306012 SPRING WASHER, Shift shaft 1 86 HOSE, Tee to air silencer, 2 1/4 in. (57mm) 1
39 336136 CLAMP, Grommet, exhaust 2 Cut to length from P/N 772570
40 311015 BUSHING, Shift lever 1 87 HOSE, Tee to upper bearing vent, 1
41 316195 SCREW, Guide to block 1 5½ in. (140mm)
42 202026 WASHER, Shift arm 1 Cut to length from P/N 772570
43 439333 SHIFT LEVER 1 88 437155 POWERHEAD GASKET SET 1
44 328702 WASHER, Link to shift arm 3
45 349060 COVER, Trunnion 1

23
ELECTRIC STARTER

2
1 19

18

16

BATTERY
CABLE
6
3 6
6
17 27
13

11
26
4 23 25
7

18
22 9 8
5 6 21 24
14
23
15 12
20 10

EPC3098

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
586287 STARTER MOTOR Assy 1 14 311349 NUT, Terminal 2
1 5001579 *CAP Assy, Drive end 1 15 335778 NUT, Bus bar, starter motor 1
2 335856 *SEAL, Shaft 1 16 434517 PINION & SHAFT Assy 1
3 433849 *ARMATURE Assy 1 17 513398 RETAINING RING, Drive gear 1
4 433852 *CAP Assy, Commutator 1 18 322000 SCREW, Starter to crankcase 3
5 335857 *SCREW, Cap 2 19 435294 PINION HARDWARE KIT Assy 1
6 433850 *BRUSH & SPRING SET 1 20 328724 SCREW, Clamp, solenoid 2
7 586180 SOLENOID Assy 1 21 331259 LOCK WASHER, Terminal 2
8 583995 BAR & TUBING, Solenoid to starter 1 22 328701 LOCK WASHER New 1
9 328724 SCREW, Battery cable ground 1 23 331259 LOCK WASHER 2
10 330112 CLAMP, Solenoid to starter 1 24 327283 LOCK WASHER, Terminal 2
11 335309 GEAR, Drive, starter 1 25 311217 SLEEVE, Solenoid 1
12 306556 NUT, Terminal 2 26 341613 BUSHING, Pinion & shaft 1
13 335308 GEAR, Pinion & shaft 1 27 586770 BATTERY CABLE, 12ft.(3.15m) 1

24
EXHAUST HOUSING

150, 175 60° V6


16

EPC3099

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 341910 COVER, Mount bracket lower 2 12 334955 EXHAUST HOUSING, Inner, upper 1
2 317624 SCREW, Cover 8 13 320936 SEAL, Exhaust housing, lower 1
3 350964 EXHAUST HOUSING, Outer, 20 in. Models 1 14 320961 SEAL, Gearcase to inner housing 1
3 350965 EXHAUST HOUSING, Outer, 25 in. Models 1 15 320936 SEAL, Exhaust housing 1
4 911042 SCREW, Exhaust housing 6 16 319126 SCREW, Housing to block, outer 4
5 301161 WASHER, Exhaust housing 6 17 301250 WASHER, Screw, mount 8
6 434629 RUBBER MOUNT, Lower, 20 in. Models 2 18 336301 ROLL PIN, Housing to block 1
6 434632 RUBBER MOUNT, Lower, 25 in. Models 2 19 342979 SPACER, Lower cover to exh hsg 1
7 335520 WATER TUBE, 20 in. Models 1 20 341191 SEAL, Water tube, 20 in. Models 1
7 335519 WATER TUBE, 25 in. Models 1 21 345776 SPRAY DEFLECTOR, 25 in. Models 1
8 314008 GROMMET, Water tube 1 22 910736 SCREW, Plate & deflector, 25 in. Models 2
9 328725 SCREW, Inner to outer hsg/block 5 23 910741 SCREW, Spray plate, 25 in. Models 2
10 346354 GASKET, Hsg to powerhead 1 24 301250 WASHER, Spray deflector, 25 in. Models 2
Included in POWERHEAD GASKET SET 25 911201 WASHER, Spray plate, 25 in. Models 2
11 341197 EXHAUST HSG., Inner, lower, 20 in. Models 1
11 338664 EXHAUST HSG., Inner, lower, 25 in. Models 1

25
MIDSECTION

78 73

46
71 60
66 65

39 72
69
68 51

70 43
67

56

77
79

76

42 47 61
75 50
37
45
38
36

43 28
26 35 34 49
44
33
63 62

40
80 41 74
57
59 55
54
52 64
53 81

32

48
52 54 58 57 82

26
MIDSECTION
EPC3100

150, 175 60° V6


Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 434691 SWIVEL BRACKET, 20 in. Models 1 41 328724 SCREW, Support 2
1 434724 SWIVEL BRACKET, 25 in. Models 1 42 584136 LEAD ASSY, Ground 1
2 313607 *FITTING, Lubrication 2 43 337580 SCREW, Cover to stern bracket 4
3 320962 *BUSHING, Upper 1 44 336506 STERN BRACKET, Starboard 1
4 335686 *SEAL 2 45 336209 BALL, Detent, tilt lock 1
5 337579 *BUSHING, Tilt tube 2 46 435007 TILT TUBE Assy 1
6 336819 *BUSHING, Lower pivot shaft 1 47 336171 BRACKET, Tilt limit switch 1
7 910992 *WASHER, Tilt tube 2 48 324816 SCREW, Anode 2
8 327696 KEEPER, Pivot shaft 1 49 337593 COLLAR, Lower, tilt limit switch 1
9 336210 SPRING, Trail lock to bracket 1 50 337591 CAM, Tilt limit switch 1
10 328724 SCREW, Ground lead 2 51 336525 ROD, Trim limiter 1
11 328724 SCREW 4 52 313623 NUT, Stern bracket screw 4
12 328724 SCREW, Tilt limit switch 1 53 307238 WASHER 2
13 340006 MOUNT BRACKET, 20 in. Models 1 54 320248 WASHER, Nut 4
13 338744 MOUNT BRACKET, 25 in. Models 1 55 335487 SCREW, Trail arm to bracket 2
14 320746 NUT, Mount bracket 1 56 328744 SCREW, Sending unit 2
15 335814 RETAINER, Trail lock spring 2 57 327053 SCREW, Bracket to transom, 3 in. (76mm) 4
16 342191 SCREW, Retainer to bracket 1 57 318573 SCREW, Bracket to transom 3 1/2 in. (89mm) 4
17 319886 SCREW 4 57 336676 SCREW, Bracket to transom, 4 1/2 in. (114mm) 4
18 336230 SPRING, Detent, tilt lock 1 57 331578 SCREW, Bracket to transom, 5 in. (127mm) 4
19 334936 SCREW, Mount 4 57 321577 SCREW, Bracket to transom, 6 in. (152mm) 4
20 5001766 STEERING ARM Assy 1 58 318272 PLATE 2
150PL, 175PL Models 59 318572 CAP 4
20 5001825 STEERING ARM Assy, 25 in. Models 1 60 336505 STERN BRACKET, Port 1
20 5001908 STEERING ARM Assy 61 513787 RETAINER, Limit switch 1
150GL, 175GL Models 62 335949 THRUST ROLLER 2
21 514686 CONNECTOR, Sending unit, 3-pin 1 63 317894 CAP, Tilt tube 1
22 335474 COVER, Stern bracket, Stbd Opt. 1 64 318273 RETAINER 2
23 335475 COVER, Stern bracket, Port Opt. 1 65 586160 SENDING UNIT Assy 1
24 320866 THRUST WASHER, Pivot shaft 1 66 513871 *TERMINAL, Ring 1
25 336172 RETAINER, Trail arm 1 67 511527 *RETAINER 1
26 335481 SCREW, Tilt lever to bracket 1 68 511528 *SPRING 1
27 337586 WIPER, Tilt tube 1 69 320689 *NUT 1
28 335486 BUSHING, Tilt lever 1 70 342386 *ARM 1
29 513817 SLEEVE, Lead 1 71 514679 *TERMINAL, Pin 3
30 335701 BUSHING, Trail arm 2 72 3854047 *TERMINAL, Ring 1
31 336529 RETAINING RING, Trim rod 2 73 514682 LOCK WEDGE, 3-pin 1
32 433580 ANODE, Stern bracket 1 74 328702 WASHER, Clip 1
33 335554 NUT, Tilt tube 1 75 586156 SWITCH Assy, Tilt limit 1
34 337592 COLLAR, Upper, tilt limit 1 76 514679 *TERMINAL, Pin 2
35 336853 CLIP, Screw, retainer 2 77 514697 LOCK WEDGE 1
36 335470 ARM, Trail lock 1 78 123692 CONNECTOR, Speedometer hose 1
37 334241 GUIDE, Ball detent, tilt lock 1 79 514696 CONNECTOR, 2-pin 1
38 335485 LEVER, Tilt lock 1 80 335487 SCREW, Thrust roller, swivel bracket 2
39 348449 SCREW, Upper mount 2 81 912233 RETAINER, Pivot shaft seal, 25 in. Models 1
40 336467 SUPPORT 1 82 911312 SEAL, Pivot shaft, 25 in. Models 1

27
POWER TRIM/TILT HYDRAULIC ASSEMBLY

31
33

34

10

11

35
37
32
36
38
39

28
POWER TRIM/TILT HYDRAULIC ASSEMBLY

EPC3101

150, 175 60° V6


Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5005113 HYDRAULIC Assy 1 20 914069*RETAINING RING 1
1 435340 *MANUAL RELEASE VALVE & 21 390006*CAP Assy 1
SEAL Assy 1 22 436389*TRIM ROD 2
2 337494 *SCREW, Motor to manifold 4 23 436390*ROD AND EYE 1
3 435341 *RESERVOIR & CAP Assy 1 24 435263*PISTON Assy 1
4 435342 **CAP & O-RING Assy 1 25 324390*NUT 1
5 336746 *SCREW, Reservoir to manifold 3 26 513816SLEEVE, Trim motor & sending
6 435343 *VALVE BODY Assy 1 unit leads 1
7 337495 *SCREW, Valve body, long 1 27 335479 BUSHING, Upper & lower mount 4
8 337517 *SCREW, Valve body, short 2 28 336534 RETAINING RING 4
9 337530 *PLUG & SCREEN 1 29 512258 SLEEVE, Motor leads 1
10 337496 *THRUST PAD 2 30 3010049 CONNECTOR, Motor 1
11 435345 *TRIM ROD END CAP & SEAL Assy 2 31 335480 PIN, Tilt cylinder 1
12 337497 *FILTER Assy 1 32 335463 ROD, Lower mount 1
13 439937 *MOTOR & O-RING Assy 1 33 585229 BRUSH & SEAL KIT, Trim motor 1
14 321163 **O-RING 1 34 434519 O-RING & SEAL KIT 1
15 914053 **DRIVE, Pump 1 35 586074 SWITCH Assy, Trim & tilt lower cover 1
16 3010063 **SEAL, Wire 2 36 514686 *CONNECTOR, 3-pin 1
17 514823 **TERMINAL 2 37 514679 *TERMINAL, Pin 3
18 324385 *WASHER 1 38 514682 *LOCK WEDGE 1
19 435261 *CLAMP & SCREW Assy 1 39 334656 NUT, Switch 1

29
POWER TRIM/TILT ELECTRICAL

27
28
29

30
31
4

5
4
21
21

11,12,14,15

21
6,17

10,13,16

8 21
1,2,3,11
22

18,19,20
26
7,9 21
11,12,14,15
24

23
25

30
POWER TRIM/TILT ELECTRICAL

EPC3102

150, 175 60° V6


Ref P/N Name of Part Qty Ref P/N Name of Part Qty
586636 RELAY & CABLE Assy 1 17 586224 *RELAY 2
1 176295 *CONNECTOR, 2 Socket 1 18 3010023 *SEAL, Terminal 2
2 514788 **SEAL, 2 Socket 1 19 3010484 *CONNECTOR, 2 Pin 1
3 127287 *LOCKWEDGE, 2 Socket 1 20 3010485 *TERMINAL 2
4 204053 *TERMINAL, Ring 2 21 *SLEEVE, Braided AR
5 317893 *TIE STRAP 11 Cut to length from P/N 3010862
6 334191 *BRACKET 1 22 *SLEEVE, Braided AR
7 512947 *TERMINAL, Bullet 1 Cut to length from P/N 3010933
8 513167 *TERMINAL, Socket 8 23 315656 SCREW, Relay to bracket 2
9 513185 *SLEEVE, Bullet 1 24 335572 BRACKET, Trim & tilt relays 1
10 514679 *TERMINAL, Pin 3 25 907833 TIE STRAP, Bracket to carburetor 1
11 514680 *TERMINAL, Socket 7 26 315656 SCREW, Bracket to carburetor body 2
12 514681 *LOCKWEDGE, 3 Socket 2 27 586074 TRIM SWITCH 1
13 514682 *LOCKWEDGE, 3 Pin 1 28 511469 *TERMINAL, Pin 3
14 514685 *CONNECTOR, 3 Socket 2 29 514686 *CONNECTOR, 3-pin 1
15 514789 **SEAL, 3 Socket 2 30 514682 *LOCK WEDGE 1
16 514686 *CONNECTOR, 3 Pin 1 31 334656 NUT, Trim switch 1

31
GEARCASE - PL, GL MODELS (“O” TYPE GEARCASE)

78
Water Pump 63
9
10 Repair Kit
64 12
8
89 Gearcase Seal
92 22 Kit
80
53
90 49 95
82 84 58
41
43 51
81 2 28
60 52
91 83

62 71 74
86 72
56 71 48
88 61 55 69 5
85 47
27 68 70
4 1
93 87 6 7
79 3 66
39 67
59A
59 48

45
36 23 47 16
37 57 19
38 42 26 46 18
44 21
29
11 54
50 20
32 31 14 17

13
30 15
34 33 24
25
35 40

Chrome Water Pump


Cup and Plate Kit

94

32
GEARCASE - PL, GL MODELS (“O” TYPE GEARCASE)
EPC3674

150, 175 60° V6


Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5005401 GEARCASE Assy, Complete - (Primed) 1 46 324369 *SPRING, Clutch dog pin 1
1 5005551 GEARCASE Assy, Complete - GRAPHITE 1 47 318544 *PLUG, Fill & drain 2
2 439972 *GEARCASE & BEARING Assy. 1 48 311598 **WASHER, Seal 1
3 387817 **BEARING, Pinion 1 Contents of Gearcase Seal Kit P/N 5000411
4 324852 **SCREW, Pinion bearing retaining 1 49 323362 *SHIM, 0.003 in. (0.07mm) AR
5 332584 ***SEAL, Retaining screw 1 49 323361 *SHIM, 0.004 in. (0.10mm) AR
6 337061 **SCREW, Water screen 2 49 314745 *SHIM, 0.005 in. (0.12mm) AR
7 337778 **SCREEN, Water intake 2 50 327669 *THRUST WASHER, Forward gear 1
8 439476 *BEARING HOUSING Assy., Driveshaft 1 51 5006241 *COVER & SEAL Assy., Shift rod New 1
9 329922 **SEAL, Upper 1 52 318372 **O-RING, Shift rod 1
Contents of Gearcase Seal Kit P/N 5000411 Contents of Gearcase Seal Kit P/N 5000411
10 329923 **SEAL, Lower 1 53 302325 *SCREW, Cover 6
Contents of Gearcase Seal Kit P/N 5000411 54 160084 *BALL, Detent 1
11 389042 *THRUST BEARING Assy., Foward gear 1 55 341219 *SCREW, Anode 1
12 317624 *SCREW, Housing to gearcase 4 56 436745 *ANODE 1
13 389455 *HOUSING & BEARING Assy. 1 57 350271 *SCREW, Retainer tab 2
14 389039 **BEARING, Forward gear 58 328702 *WASHER, Shift rod cover screw 6
15 331880 **PIN, Housing 1 59A 350038 *WASHER, Pinion nut New 1
16 915954 *SHAFT, Shifter detent 1 59 314730 *NUT, Pinion to driveshaft 1
17 911962 *SPRING, Detent 1 60 5000615 DRIVESHAFT Assy, Upper 1
18 334163 *CRADLE, Shifter 1 61 311538 **ROLL PIN, Driveshaft 1
19 322938 *LEVER, Shift 1 62 338504 **RETAINER, Driveshaft 1
20 322941 *SHAFT, Shift 1 63 342994 SHIFT ROD 1
21 328825 *PIN, Shift lever 1 64 349354 SEAL, Impeller housing to exhaust housing 1
22 314728 *O-RING, Driveshaft bearing 1 66 338742 TRIM TAB, Gearcase 1
Contents of Gearcase Seal Kit P/N 5000411 67 313715 SCREW, Trim tab 1
23 5004765 *PROPELLER SHAFT Assy. 1 68 330263 SCREW, Rear gearcase 3/8 X 3 3/4 in. 1
24 314731 *THRUST WASHER, Reverse gear 1 69 331998 SCREW, Mounting, 7/16 in. X 3 1/2 in. 1
25 382408 *THRUST BEARING, Reverse gear 1 70 331999 SCREW, Mounting, 3/8 in. X 1 3/4 in. 4
26 333957 *TAB, Retainer 2 71 330266 WASHER, Mounting, 3/8 in. 5
27 345905 *DRIVESHAFT, Lower 1 72 330265 WASHER, Mounting, 7/16 in. 1
28 352165 *GASKET, Shift rod cover New 1 74 307161 WASHER, Anode lock 1
Contents of Gearcase Seal Kit P/N 5000411 78 5001595 WATER PUMP REPAIR KIT 1
29 5004257 *BEARING HOUSING Assy., Propshaft 1 79 338484 *GASKET, Impeller housing plate 1
30 382407 **BEARING, Reverse gear 1 Contents of Gearcase Seal Kit P/N 5000411
31 436752 **BEARING, Propshaft 1 80 321008 *GROMMET, Exhaust housing to shift rod 1
32 334950 **SEAL, Propshaft 2 81 435959 *IMPELLER HOUSING, Gearcase 1
Contents of Gearcase Seal Kit P/N 5000411 82 338893 *COVER, Impeller housing 1
33 305123 **O-RING, Bearing housing 1 83 331188 *O-RING, Cup to housing 1
Contents of Gearcase Seal Kit P/N 5000411 84 302325 *SCREW, Impeller housing 4
34 431708 **ANODE, Bearing housing 1 85 331353 *SEAL, Impeller housing plate 1
35 908158 **SCREW, Anode 2 86 5001593 *IMPELLER, Water 1
36 349001 *WEDGE, Retainer 1 87 331107 *KEY, Impeller 1
37 916070 *SCREW, Retainer wedge 1 88 302035 *O-RING, Impeller 1
38 345998 *SPRING WASHER 1 89 320943 *GROMMET, Impeller housing 1
39 5004218 *GEARSET, Forward & pinion gears 1 90 314008 *GROMMET, Water tube 1
Gearset (0.54 RATIO (14/26) 91 338486 *CUP, Impeller housing (Stainless) 1
40 336561 **GEAR, Reverse 1 92 306643 *SCREW, Cover to impeller 2
41 327656 *THRUST WASHER, Pinion 1 93 338485 *PLATE, Impeller housing (Stainless) 1
42 328743 *WASHER, Retainer screw 2 94 435526 CHROME CUP & PLATE KIT Opt. 1
43 387656 *THRUST BEARING, Pinion 1 338551 *CUP, Impeller housing (Not Shown) 1
44 337774 *SHIFTER, Clutch dog 1 338552 *PLATE, Impeller housing (Not Shown) 1
45 313448 *PIN, Clutch dog 1 95 5000411 GEARCASE SEAL KIT 1

33
GEARCASE - PX MODELS (“M” TYPE GEARCASE)

WATER WATER
SCREEN KIT SCREEN KIT
HIGH FLOW HIGH PERFORMANCE
97

58 66 70
99
73
83 19 72
85 59
93
57 61
95 46
17
91 18 1 55
53
10 7 34
8 56
45
94 92 44
84 5
81 78 6
63 77 11 4
87 81
71 79
89 74 9
52
86 68 51
88 60
75 3 67 69
12 90 80
96 2
62 76
52
42 47 43
49 51
15 48 25
13 31 65
14 28 29 54
38 64
50 24
32 20
35
27
36 16
39 26 23
37
21
22
GEARCASE
40
109 SEAL
41 33 30 KIT
43
100 82
CHROME WATER PUMP
CUP & PLATE REPAIR
KIT KIT

34
GEARCASE - PX MODELS (“M” TYPE GEARCASE)
EPC3054

150, 175 60° V6


Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5004633 GEARCASE Assy, Complete - Primed 1 54 327669 *THRUST WASHER, Forward gear AR
5005549 GEARCASE Assy, White PX Models 1 55 5006241 *COVER & SEAL Assy, Shift rod New 1
1 5001589 *GEARCASE & BEARING Assy 1 56 318372 **O-RING, Shift rod A 1
2 387817 **BEARING, Pinion 1 57 439476 *BEARING HSG Assy, Driveshaft 1
3 324852 **SCREW, Pinion bearing 1 58 329922 **SEAL, Upper A 1
4 332584 ***SEAL, Pinion brg screw 1 59 329923 **SEAL, Lower A 1
5 305749 **CAP, Pitot tube fitting 1 60 347371 *DRIVESHAFT, Lower 1
6 336535 **NIPPLE, Pitot tube 1 61 302325 *SCREW, Shift rod cover 6
7 341220 **SCREW, Pitot seal 1 62 338504 *RETAINER, Driveshaft 1
8 437330 **WASHER & SEAL Assy, Pitot A 1 63 311538 *ROLL PIN, Driveshaft 1
9 341219 **SCREW, Anode 1 64 328743 *WASHER, Tab screw 2
10 436745 **ANODE, Gearcase 1 65 347377 *DETENT, Shifter 1
11 307161 **LOCK WASHER, Anode 1 66 5005063 *WATER SCREEN KIT, High flow 1
12 346462 *RING, Propeller seal 1 67 337061 **SCREW, Water intake screens 2
13 345998 *WASHER, Wedge screw 1 68 350264 **SCREEN, Wtr intake-high flow, Port 1
14 349001 *WEDGE, Propshaft hsg to GC 1 69 350265 **SCREEN, Wtr intake-high flow, Stbd 1
15 916070 *SCREW, Wedge 1 70 5005124 WATER SCREEN KIT, High Perf Opt. 1
16 160084 *BALL, Detent 1 337061 *SCREW, Water intake screens Opt. 2
17 328702 *WASHER, Shift rod cover screw 1 348479 *SCREEN, Wtr intake-high perf, Port Opt. 1
18 314728 *O-RING, Driveshaft bearing hsg A 6 348480 *SCREEN, Wtr intake-high perf, Stbd Opt. 1
19 317624 *SCREW, Housing to gearcase 1 71 5000624 DRIVESHAFT Assy, Upper, 25 in. Models 1
20 5001601 *BEARING HSG Assy, Fwd Gear 4 71 5000615 DRIVESHAFT Assy, Upper, 20 in. Models 1
21 389039 ** BEARING, Fwd Gear 1 72 349591 SHIFT ROD, 25 in. Models 1
22 331880 **PIN, Housing 1 72 349590 SHIFT ROD, 20 in. Models 1
23 911962 *SPRING, Detent 1 73 321122 SPACER, Shift rod cover, 25 in. Models 1
24 334163 *CRADLE, Shifter 1 74 331409 SEAL, Trim tab 1
25 322938 *LEVER, Shift 1 75 338742 TRIM TAB 1
26 348483 *SHAFT, Shift 1 76 313715 SCREW, Trim tab 1
27 317274 *PIN, Shift lever 1 77 330263 SCREW, Mounting, 3/8 in. X 3.50 in. 1
28 350271 *SCREW, Retainer tab 1 78 330265 WASHER, Mounting screw, 7/16 in. 1
29 5004765 *PROPELLER SHAFT 2 79 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 1
30 389042 *THRUST BEARING, Reverse gear 1 80 331999 SCREW, Mounting, 3/8 in. X 1.75 in. 4
31 389042 *THRUST BEARING, Fwd gear 1 81 330266 WASHER, Mounting screw, 3/8 in. 5
32 333957 *TAB, Retainer 1 82 5001595 WATER PUMP REPAIR KIT, 1
33 349193 *THRUST WASHER, Reverse gear 2 83 320943 *GROMMET, Pump to exh housing 1
34 352165 *GASKET, Shift rod cover New A 1 84 338486 *CUP, Impeller-(Stainless ) 1
35 5001587 *BEARING HSG Assy, Propshaft 1 85 306643 *SCREW, Cover to impeller hsg 2
36 382407 **NEEDLE BEARING Assy, Front 1 86 331353 *SEAL, Impeller housing plate 1
37 436752 **NEEDLE BEARING Assy, Rear 1 87 5001593 *IMPELLER Assy 1
38 334950 **SEAL, Propshaft A 1 88 331107 *KEY, Impeller 1
39 326849 ** O-RING, Propshaft housing A 2 89 302035 *O-RING, Impeller to plate 1
40 431708 **ANODE, Bearing housing 1 90 338485 *PLATE, Impeller hsg-(Stainless) 1
41 908158 **SCREW, Anode 1 91 314008 *GROMMET, Water tube to cover 1
42 314730 *NUT, Pinion to driveshaft 2 92 435959 *IMPELLER HOUSING 1
43 5001582 *GEAR SET, Fwd, Rev, Pinion 1 93 302325 *SCREW, Impeller housing 4
Gearset (0.54 RATIO (13/24) 94 331188 *O-RING, Cup to housing 1
44 387656 *THRUST BEARING, Driveshaft 1 95 338893 *COVER, Impeller housing 1
45 327656 *THRUST WASHER, Driveshaft 1 96 338484 *GASKET, Impeller plate A 1
46 321008 *GROMMET, Exh hsg to shift rod 1 97 338601 *GROMMET, Sleeve to exh hsg, 25 in. Models 1
47 350038 *WASHER, Pinion nut 1 99 338636 *SLEEVE, Pump cover extension, 25 in. Models 1
48 337774 *SHIFTER, Clutch dog 1 100 435526 CHROME CUP & PLATE KIT Opt. 1
49 313448 *PIN, Clutch dog 1 Included on J175MX model, also available
50 324369 *SPRING, Clutch dog pin 1 as accessory for standard models.
51 318544 *SCREW, Fill & drain A 1 338551 *CUP, Impeller-(Chrome) Opt. 1
52 311598 **SEAL, Fill & drain screw 2 338552 *PLATE, Impeller hsg-(Chrome) Opt. 1
53 323362 *SHIM, 0.003 in. (0.07mm) 2 109 5000411 GEARCASE SEAL KIT 1
53 323361 *SHIM, 0.004 in. (0.10mm) AR
53 314745 *SHIM, 0.005 in. (0.12mm) AR

A Contents of GEARCASE SEAL KIT

35
GEARCASE - CX MODELS (“M” TYPE GEARCASE)

17 WATER WATER
105 14 SCREEN KIT SCREEN KIT
HIGH FLOW HIGH PERFORMANCE
15
101 103 78
13 73 77
95
94 27
102 107 57 59
48 69
96 66
33
104 87 34
67

106 10 58
79 11
93 80 9
86 82 8
98 6 7
81 85 83
89 5 86
97 100 4
61 3 75 65
76 84
99 74 64
92
53
55
88 65
50 56 87
51 91 47 64
52 62
46
51 63
49 68 24
12 54 31 56 116
38 21
30
37 72 71
45
70 23
32
35 26
117 60
36
39
16 25
42 29 22
44 43 19
40 28 18
41 20

90
108

36
GEARCASE - CX MODELS (“M” TYPE GEARCASE)
EPC3055

150, 175 60° V6


Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5005550 GEARCASE Assy, White 1 56 5001585 **GEAR SET, Fwd, Rev, Pinion 1
1 5001589 *GEARCASE & BEARING Assy 1 57 5006241 *COVER & SEAL ASSY, Shift rod New 1
2 387817 **BEARING, Pinion 1 58 318372 **O-RING, Shift rod A 1
3 324852 **SCREW, Pinion bearing 1 59 302325 *SCREW, Shift rod cover 6
4 332584 ***SEAL, Pinion brg screw 1 60 160084 *BALL, Detent 1
5 341219 **SCREW, Anode 1 61 347371 *DRIVESHAFT, Lower 1
6 436745 **ANODE 1 62 313448 *PIN, Clutch dog 1
7 307161 **LOCKWASHER, Anode 1 63 324369 *SPRING, Clutch dog pin 1
8 336535 *NIPPLE, Pitot tube 1 64 318544 *SCREW, Fill & drain A 2
9 305749 *CAP, Pitot tube fitting 1 65 311598 **SEAL, Fill & drain screw 1
10 341220 *SCREW, Pitot seal 1 66 321122 *SPACER, Shift rod cover 1
11 437330 *WASHER & SEAL Assy, Pitot tube A 1 67 387656 *THRUST BEARING, Driveshaft 1
12 346462 *RING, Propeller seal 1 68 337774 *SHIFTER, Clutch dog 1
13 439476 *BEARING HSG Assy, Driveshaft 1 69 328702 *WASHER, Shift rod cover screw 6
14 329922 **SEAL, Upper A 1 70 333957 *TAB, Retainer 2
15 329923 **SEAL, Lower A 1 71 328743 *WASHER, Tab screw 2
16 313447 *THRUST WASHER, Propshaft 1 72 350271 *SCREW, Retainer tab 2
17 317624 *SCREW, Housing to gearcase 4 73 5005063 *WATER SCREEN KIT, High flow 1
18 5001602 *BEARING HSG Assy, Rev Gear 1 74 337061 **SCREW, Water intake screens 2
19 389039 **BEARING, Rev gear 1 75 349162 **SCREEN, Wtr intake-high flow, Port 1
20 331880 **PIN, Housing 1 76 349163 **SCREEN, Wtr intake-high flow, Stbd 1
21 347378 *DETENT, Shift 1 77 5005124 WATER SCREEN KIT, High Perf Opt. 1
22 911962 *SPRING, Detent 1 337061 *SCREW, Water intake screens Opt. 2
23 334163 *CRADLE, Shift 1 348479 *SCREEN, Wtr intake-high perf, Port Opt. 1
24 322938 *LEVER, Shift 1 348480 *SCREEN, Wtr intake-high perf, Stbd Opt. 1
25 348484 *SHAFT, Shift 1 78 349591 SHIFT ROD
26 328825 *PIN, Shift lever 1 79 5000624 DRIVESHAFT Assy, Upper 1
27 314728 *O-RING, Driveshaft bearing hsg A 1 80 311538 *ROLL PIN, Driveshaft 1
28 5001578 *PROPELLER SHAFT 1 81 338504 *RETAINER, Driveshaft 1
29 382408 *THRUST BEARING, Propshaft 1 82 330265 WASHER, Mounting screw, 7/16 in. 1
30 389042 *THRUST BEARING, Reverse gear 1 83 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 1
31 5000249 *CLUTCH SHAFT Assy 1 84 331999 SCREW, Mounting, 3/8 in. X 1.75 in. 4
32 5005096 **KIT, Clutch Shaft Retainer 1 85 330263 SCREW, Mounting, 3/8 in. X 3.50 in. 1
33 327656 *THRUST WASHER, Driveshaft 1 86 330266 WASHER, Mounting screw, 3/8 in. 5
34 352165 *GASKET, Shift rod cover New A 1 87 313715 SCREW, Trim tab 1
35 5001588 *BEARING HSG Assy, Propshaft 1 88 338743 TRIM TAB 1
36 431926 **NEEDLE BEARING Assy, Front 1 89 331409 SEAL, Trim tab 1
37 436752 **NEEDLE BEARING Assy, Rear 1 90 5001595 WATER PUMP REPAIR KIT 1
38 334950 **SEAL, Propshaft A 2 91 338484 *GASKET, Impeller plate A 1
39 326849 **O-RING, Propshaft shaft hsg A 1 92 338485 *PLATE, Impeller hsg-(Stainless) 1
40 431708 **ANODE, Bearing housing 1 93 338486 *CUP, Impeller-(Stainless) 1
41 908158 **SCREW, Anode 2 94 306643 *SCREW, Cover to impeller hsg 2
42 916070 *SCREW, Wedge 1 95 320943 *GROMMET, Pump to exh hsg 1
43 349001 *WEDGE, Propshaft hsg to GC 1 96 314008 *GROMMET, Water tube to cover 1
44 345998 *WASHER, Wedge screw 1 97 331353 *SEAL, Impeller housing plate 1
45 327669 *THRUST WASHER, Reverse gear 1 98 5001593 *IMPELLER Assy 1
46 314730 *NUT, Pinion to driveshaft 1 99 331107 *KEY, Impeller 1
47 350038 *WASHER, Pinion nut 1 100 302035 *O-RING, Impeller to plate 1
48 323362 *SHIM, 0.003 in. (0,07mm) AR 101 338893 *COVER, Impeller housing 1
48 323361 *SHIM, 0.004 in. (0,10mm) AR 102 302325 *SCREW, Impeller housing 4
48 314745 *SHIM, 0.005 in. (0,12mm) AR 103 338601 *GROMMET, Sleeve to exh hsg 1
49 5004995 *GEAR SET Assy 1 104 435959 *IMPELLER HOUSING 1
50 338717 **SHIM, 0.003 in. (0,07mm) AR 105 338636 *SLEEVE, Pump cover extension 1
50 338718 **SHIM, 0.004 in. (0,10mm) AR 106 331188 *O-RING, Cup to housing 1
50 338719 **SHIM, 0.005 in. (0,12mm) AR 107 321008 GROMMET, Exh hsg to shift rod 1
51 385043 **THRUST BEARING, Fwd gear 2 108 435526 CHROME, CUP & PLATE KIT Opt. 1
52 389039 **BEARING, Fwd gear 1 338551 *CUP, Impeller-(Chrome) Opt. 1
53 338716 **SET SCREW, Thrust flange 4 338552 *PLATE, Impeller hsg-(Chrome) Opt. 1
54 333885 **HOUSING, Fwd gear 1 116 5000411 GEARCASE SEAL KIT 1
55 337796 **THRUST FLANGE, Fwd gear 1 117 350228 RETAINER, Ring 1

A Contents of GEARCASE SEAL KIT

37
PROPELLERS & HARDWARE - ALUMINUM (ACCESSORY)

EPC4001
Propellers listed for common reference.
Propellers may not be applicable with all models in every application. EPC4001
Material or Right Hand Converging Propeller
Blades Prop Size Propeller Hub
Design Propeller Ring Hub Sleeve

15 1/2 x 13 177132
15 1/2 x 15 177133
15 x 17 177134
3 Std. 14 1/2 x 19 177135 387157 332394 313926
14 1/4 x 21 177136
14 1/4 x 23 177137
Ventilation Ring - ("M" Type G/C Only) uses P/N 346462
(See Parts and Accessories Bulletin 2000-01 (P) for additional Converging
information on the use of Ventilation (weed) Rings.) Ring
Nut Aluminum
Spacer
Propeller
Cotter Pin

Propeller
Prop Hardware Hub
Propeller Hardware Kit with Thrust Washer 434153
Propeller
*Thrust washer 126870
Hub
**Propeller Nut Kit 175266 Sleeve
**Nut 398042 Thrust
**Cotter Pin 306394 Washer
**Spacer 320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diameter at spline - 0.890 in.

38
PROPELLERS & HARDWARE - STAINLESS STEEL 3 BLADE (ACCESSORY)

EPC4002

150, 175 60° V6


Propellers listed for common reference.
Propellers may not be applicable with all models in every application. EPC4002
Right Hand Left Hand Propeller Propeller
Blades Design Prop Size Cupping
Propeller Propeller Hub Hub Sleeve

15 1/2 x 14 390831 N/A


15 x 15 174926 174927
15 x 16 389925 N/A
SST 14 3/4 x 17 Single 176615 176616
14 3/4 x 19 176617 176618
14 3/4 x 21 176619 176620
14 1/4 x 23 N/A N/A
14 1/2 x 18 394752
N/A
14 1/2 x 20 394753
3 175401 313926
14 1/2 x 22 394754 398503
RAKER 14 1/2 x 24 Double 394755 398504
14 1/2 x 26 394756 N/A
14 1/2 x 28 177009 N/A
14 1/2 x 30 177010 N/A

14 3/4 x 17 176626 176629


14 3/4 x 19 176627 176630
VIPER Single
14 3/4 x 21 176628 176902
14 1/4 x 23 174816 N/A

Ventilation Ring - ("M" Type G/C Only) uses P/N 346462


Nut
(See Parts and Accessories Bulletin 2000-01 (P) for additional Spacer
information on the use of Ventilation (weed) Rings.)

Cotter Pin

Propeller
Prop Hardware Hub

Propeller Hardware Kit with Thrust Washer 434153


Propeller
*Thrust washer 126870 Hub
**Propeller Nut Kit 175266 Sleeve
398042 Thrust
**Nut
Washer
**Cotter Pin 306394
**Spacer 320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diameter at spline - 0.890 in.

39
PROPELLERS & HARDWARE - STAINLESS STEEL 4 BLADE (ACCESSORY)

EPC4003
Propellers listed for common reference.
Propellers may not be applicable with all models in every application. EPC4003

Right Hand Left Hand Propeller Propeller


Blades Design Prop Size Weed ring
Propeller Propeller Hub Hub Sleeve

14 1/2 x 17 177189 177190


14 1/4 x 19 177191 177192
Cyclone 175401 N/A
14 1/8 x 21 177193 177194
14 1/8 x 23 176999 177000

4 313926

Renegade 13 1/2 x 23 176058 126669


13 1/2 x 25 175738 431730 &
Bass 13 1/2 x 27 177126 350626

Cotter
Pin "O" & "L" Type G/C uses P/N 126669
"M" Type G/C uses P/N 350626
Spacer
(See Parts and Accessories Bulletin 2000-01 (P) for additional
information on the use of Ventilation (weed) Rings.)

Propeller Nut
Hub
Prop Hardware
Thrust washer - CYCLONE PROPS 126870
Propeller Thrust washer - RENEGADE BASS PROPS 126869
Hub
Sleeve
Thrust Nut 398042
Washer Cotter Pin 306394
Spacer 320570
Spacer reference information
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diameter at spline - 0.890 in.

40
PROPELLERS & HARDWARE - HIGH PERFORMANCE (ACCESSORY)

EPC4004

150, 175 60° V6


Right Hand Left Hand Propeller
Blades Design Prop Size Propeller Hub Sleeve
Propeller Propeller Hub

3 SRX 14 1/2 x 27 391863 N/A 175401 313926

Thrust
Washer

Propeller
Hub
Sleeve

Propeller
Hub
Cotter
Pin
Prop Hardware
Propeller Hardware Kit with Thrust Bushing 434153 Spacer
126870 Nut
*Thrust bushing
**Propeller Nut Kit 175266
**Nut 398042
**Cotter Pin 306394
**Spacer 320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diamter at spline - 0.890 in.

41
STEERING LINK KIT (ACCESSORY)
EPC3016

Ref P/N Name of Part Qty


175125 STEERING LINK KIT IN 1
1 315077 *LOCKNUT 2
2 175110 *ROD Assy 1
3 319453 *WASHER 2

DUAL STEERING CONNECTOR KIT (ACCESSORY)


EPC3017

Ref P/N Name of Part Qty


175322 DUAL CABLE STEERING KIT 1
1 123077 *SCREW, Cable to connector 2
2 126296 *BRACKET, Steering tube 1
3 123204 *NUT, Steering tube 2
4 126299 *CONNECTOR, Cables to rod 1
5 315077 *LOCKNUT 4
6 319453 *WASHER 2
7 328694 *SCREW, Bracket 4
8 126617 *STEERING TUBE 1
9 319316 *WASHER, Steering tube 2
10 319253 *LUBE FITTING, 45° 2
11 337586 *WIPER NUT 1

42
43
150, 175 60° V6
44
45
150, 175 60° V6
2005
Parts Catalog

*5006031*

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