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DCS Overview

The document discusses distributed control systems (DCS) used at a paper mill. A DCS connects equipment across different areas of the mill to a central control room where operators can monitor and control processes. Data is collected from field devices by local rack rooms and shared with the control room and other areas. A DCS consists of hardware like consoles, modules, and cables as well as software for process control, engineering, and simulation. It allows operators to oversee operations across the entire mill from a single location through interconnected networks and devices.

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4K views11 pages

DCS Overview

The document discusses distributed control systems (DCS) used at a paper mill. A DCS connects equipment across different areas of the mill to a central control room where operators can monitor and control processes. Data is collected from field devices by local rack rooms and shared with the control room and other areas. A DCS consists of hardware like consoles, modules, and cables as well as software for process control, engineering, and simulation. It allows operators to oversee operations across the entire mill from a single location through interconnected networks and devices.

Uploaded by

ruslaninst
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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DISTRIBUTED CONTROL SYSTEM

OVERVIEW

By : Arif hidayat
DISTRIBUTED CONTROL SYSTEM
(DCS)

INTRODUCTION

All equipment in DCS are working 24 hours to cover mill running.


We have rack room in each area to process the data in that area.
All rack room in each area is communicate each and other
and we collect all data for all area in Central Control room.

The central control room is the place to control and monitor the mill by DCS operators .
DCS operator can control and monitor all signal via consoles.
The Signal from DCS operator or the signal from field will sent to rack room.

The rack room is central of Processing data from and to field for each area.
The rack room also for collected all DCS modules, Multi Function Processor (MFP),
I/O modules, communication modules, power supply module, etc.
DISTRIBUTED CONTROL SYSTEM
(DCS )

PROCES CONTROL UNIT (PCU)

MFP

SLAVE EXPANDER BUS

A/I A/O DI DO

TU TU TU TU

UP TO 64 MODULES
DISTRIBUTED CONTROL SYSTEM
(DCS)

What are advances of DCS for Industries

Interlocking System (Safety).


To avoid damage of the equipment and injure the people .

Man Power
Reduce man Power of the mill because DCS operator easy to control
and monitor their plant.

Data
To collect data of each loop number if sometimes
it is needed to analyst to help solve problem.
DISTRIBUTED CONTROL SYSTEM
(DCS)
What are the consist of DCS

I. Hardware
Console/Computers
DCS MODULES
Cable

II. SOFTWARE
Process Control View (QNX, Database)
Batch90 Program
Jungle Mux
Harmony
Computer Load system (CLS)
Engineering Work Station (CAD, SODG)
Composer Program
DISTRIBUTED CONTROL SYSTEM
(DCS)

HOW TO DCS WORK ?


DISTRIBUTED CONTROL SYSTEM (DCS)

SCOPE OF DISTRIBUTED CONTROL SYSTEM

THE SCOPE OF DCS IN KIANI KERTAS IS AREA UNDER CONTROLLED BY DCS.


The scope of DCS in KIANI SITE is all plant under controlled by DCS. The Area Are Water Intake , Water treatment ,
Effluent, Lime Kiln
THE AREA and Recaustizing
INCLUDED : WATER, Evaporator
INTAKE, ,Recovery
WATERBoiler , Demin Plant,
TREATMENT, Turbine, Power
EFFLUENT, LIME Boiler,
KILN, Digester,
Washing Screeening, Bleaching, Chemical Plant and Pulp Machine.
WeRECAUSTIZING,
have Simulator facilities to simulate theRECAVERY
EVAPORATOR, operation for BOILER,
each plant DEMIN
and training for new
PLANT. operator.
POWER BOILER, DIGESTER,
DCS has interfaces to PI and PLC.
DCS is source ofBLEACHING,
WASHING, Process Informasi (PI).
CHEMICAL PLANT AND PULP MACHINE.

WE HAVE SIMULATOR TO SIMULATE PROCESS FOR EACH PLANT AND ALSO TRAINING

FOR NEW OPERATOR.

DCS HAS INTERFACE TO HAVE PROCESS INFORMATION (PI)

DCS HAS INTERFACE WITH PLC


DISTRIBUTED CONTROL SYSTEM (DCS)
PT. KIANI KERTAS

POWER RECOVERY TURBINE EVAPORATOR WATER L. KILN


BOILER BOILER EFFLUENT
RECAUST

INFI -NET
DCS HIGHWAY COMMUNICTION LOOP

DIGESTER WASHING BLEACHING CHEMICAL PULP MACHINE

PROCES INFORMATION

MAIN CONTROL ROOM PI


4 CONSOLES 4

4 CONSOLES 2

3 CONSOLES 3

2 CONSOLES 4
UP TO 32 MODULES
DCS DCS
OPERATOR OPERATOR

CLIENT SERVER

ELECTRICAL
INSTRUMENTATION
Rack
Room
MCC

PUMP
TRANSMITTER

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