A) Scope of Work Medical Gas Pipeline System S.No.

1 Item Oxygen Base Unit Quantity 1 A) Specification Oxygen Manifold 2+2

The oxygen manifold should be of the size of bulk oxygen cylinders. It should be suitable to with stand a pressure of 2400 PSI. The main frame would be made out of 50 X 50 X 6 mm angle iron and bottom frame of 20 X 20 mm ms square installed in such a way that the cylinders must be stage for use in upright position and should not fell down under any circumstances. The gases passed through interconnecting tail pipes duly fitted with suitable bull nose and nut adopter for cylinder valve and tube size is 10 mm OD Copper tube duly annealed having wall thickness 1.5 mm in spiral shape and the other end of the tail pipe are fixed with non-return valve. The non-return valve should be fixed in brass block of size 25 mm square vertically which are fitted with high pressure copper tube of size 15mm OD having wall thickness 1.5 mm. Both the arms of manifold further fixed in automatic control panel. All the joints of copper tube, brass block, and inter connecting tubes should be welded with silver brazing.

Pressure release safety valve also provided. The manifold is fabricated in such a way to give distribution flow of 1500 ltrs per minute. The manifold would be degreased and purged with inert gas before commissioning. The manifold would be enamel painted as per color code. All above work would be done strictly as per specification and entire satisfaction of engineer in-charge. (B) Oxygen Emergency Point CE Marked: SPECIFICATION:In case of

emergency, the supply of medical oxygen is restored immediately with this system. The emergency system would consist of 3 no. Cylinders configuration This would be suitable withstand a pressure of 2400psi. This would be inter connected with high pressure, high flow, double stage control regulator duly fitted with cylinder contents as well as line pressure gauges of 50mm dial size. Pressure release Safety valve should also be provided in this system, so that it would release the pressure beyond 70psi. The outlet point of pressure regulator would be connected with emergency point of

oxygen pipeline with the help of inter-connecting adopters. This equipment would also be colored as per color code and all the material used in this system would be as per specification. OXYGEN CONTROL PANEL CE Marked FEATURES Electric audio- visual indicators for each bank status. Electrically audio-visual indicators at the time of changeover. Impact and weather resistance colored cover. Independent gauges and indicators. Automatic change over from on line bank to reserve bank and vice versa. In built low-pressure audio-visual alarm. SPECIFICATION OF PRESSURE SETTING PANNEL Main regulators : 10.2 bar Line regulator : Pressure bar(rising) Header Pressure switches : 14 bar (falling) Low pressure switch (falling) Changeover pressure : 14 bar High Pressure Switch : 5 bar (rising) : 3.7 bar release 4.7 bar Valve : 5.3 OF CONTROL

(C). Marked

SEMI-AUTOMATIC

OXYGEN CONTROL PANEL CE SPECIFICATION & FEATURES Electric audio- visual indicators for each bank status. Electrically audio-visual indicators at the time of changeover. Impact and weather resistance colored cover. Independent gauges and indicators. Automatic change over from on line bank to reserve bank and vice versa. In built low-pressure audio-visual alarm. The control panel would be supplied as a pre-tested and pr-sated selfcontained unit The control panel is installed in the middle of both arms of manifold and fabricated in such a way that it would withstand 3500psi. It would also supply a flow of 1500 ltrs. Per minute at a pressure of 4 bar (60psi) constantly on either bank. of working pressure 2400psi and test pressure would be

SPECIFICATION OF PRESSURE

SETTING PANNEL

OF

CONTROL

Main regulators : 10.2 bar Line regulator : Pressure bar(rising) Header Pressure switches : 14 bar (falling) Low pressure switch (falling) Changeover pressure : 14 bar 2) Medical Compressed Base Unit Air 1 High Pressure Switch : 5 bar (rising) The compressed air system are installed by installation of 02 number air-cooled, Splash lubricated and skid mounted screw type compressor. Capacity to produce 30 CFM (900 : 3.7 bar release 4.7 bar Valve : 5.3

liters approximately) free air delivery at maximum pressure of 120 PSI. It would be fitted with 10 hp capacity induction electric motor of class F insulation The compressor would be installxed duly fitted with suction filters, after coolers with moisture separator, auto drain trap. The moisture separator and after coolers duly fitted with electrically operated auto drain traps will also be provided before air receiver. This system would also have one number horizontal MS air receiver as per IS 226 with construction code IS 2825 of 1000 ltr WC duly fitted with

safety valves, drain valves, pressure gauges etc. An automatic twin chamber heatless air drier would also be installed to dry 30 CFM compressed air at 120-psi pressure at a temperature of 0-40 degree centigrade. Outlet dew point temperature would be 40 degree centigrade. The dryer would be automatic duly fitted with pneumatic operated valve, set of filters, pre-filter, oil filter and duly fitted with pressure gauges for test the filters condition. This system would also be fitted with bypass airline, safety valve for pressure release and pressure indicators. TECHNICAL THE SYSTEM AIR COMPRESSOR: 1.Type 2.Lubrication Lubricated 3.Air delivery 4.Working Pressure 5.Higher discharge 6.Driver motor 7.Performance test 5456 8.Stages 9.Mounting would be provided) 1/2 Skid (In As per IS 30 CFM 60 psi 120-psi Electrical (2 nos) Screw Splash SPECIFICATION OF

case skid mounted, single receiver

10.Cooling 11.Compressor speed ELECTRIC MOTOR: 1.Capacity 2.Round per minute 3.Volts 4.Phase 5.Electric supply 6.Performance test 325 7.Starter line 8.Insulation Air Receiver: 1.Construction 2.Capacity 1000(single) ltrs 3.Foundation 4. Blast cap. 5. Fittings gauge Safety valve, Inspection window Air Drier: *INLET CONDITIONS 1. Flow Rate 2. Pressure 3. Temperature

Air cooling 2880 RPM

5 hp 1440 415 3 50 Hz. As per IS Direct on Class F

IS2825

Skid 300psi Pressure Drain trap,

30cfm 60psi 40 c Max

4. Moisture Contents 100%rh *OUTLET CONDITIONS 1. Flow Rate 58cfm

2. Outlet Pressure 3. Temp. 4. Dew Point 5. Drying Cycle 6. Elec. Supply 7. Foundation 8. Cycle Control 3) Medical Base Unit Vacuum 1

95psi Ambient -40 2-5 minutes 230v/ac/50hz Skid Fully Automatic

The vacuum system would be installed by providing 1 nos. vacuum pumps of reputed make of single stage. These pumps should stationary, air-cooled; splash lubricated, base plate mounted reciprocating type. These pumps should be fitted on base plate and belts would be guarded. The bidder should also provide 1 no. Scrubber tank of suitable water capacity as per IS 225 and construction code as per IS 2825 with all its accessories like vacuum gauge, drain valve, inspection window etc. The bidder will provide interconnection copper piping of size 12mm 0.0 to 28mm OD with BSP vertical non return valve of required size with vacuum gauge of required size of bottom connection with silencer and vacuums filters and all other work to complete the vacuum system and as per the entire satisfaction of Hospitals authority. The capacity of the pump

would be about 45 cfm per minute vacuum at 684mm (HB). TECHNICAL THE SYSTEM VACCUM PUMP: (1 NOS.) 1. No. Of Cylinders 2. Lubrication 3. Vacuum/ Suction 4. Vacuum (HB)(MAX.) 5. Driver Motor 6. Performance test Standard 7. Stages 8. Mounting Vertical 9. Cooling 10. Vacuum speed VACCUM RECEIVER: 1. Construction 2. Capacity (appox.) 3. Foundation 4. Blast Cap. 5. Fittings Inspection Window ELECTRIC MOTOR: 1. Capacity 5 H.P Skid 300psi Pressure IS 2825 750ltr Air-cooled 600 RPM 2 Skid mounted International Electric 2/3 Splash 30 cfm 684mm SPECIFICATION OF

Gauge ,Safety Valve , Drain trap

2. Rounds per minute 3. Volts 4. Phase 5. Electric Supply 6. Performance test Standard 7. Starter on line 4) Electrical Panels Control 2

1440 415 3 50 Hz. International Star Delta direct

8. Insulation Class F The central electrical control panel is provided with all its accessories and caballing etc. It have separate chamber for all the starters for electric motors separately. The entire tripping device for safety of compressor, vacuum pump, Meter, manifolds on/off are provided. for each circuit Voltmeters, amp. Meters, running hrs. indicators installation/motor would be provided separately including main breakers and area circuit breakers. It would be capable to handle the total load of 55 kw installations. It would meet out the requirement of international standard as well as Indian Standard. All the fitting used in this system would be of reputed make like Crompton, L&T, and Siemens. The input volts would be 440/50Hz/3 phase and output 415 for motors and 240 for electrical. It would be off cascade type. per Copper tube of soiled drawn seamless

5)

Copper Pipe

As

requirement deoxidized, non-arsenical, half hard,

tempered and degreased as per BS EN 13348:2001 manufacturer physical duly test supported certificates and with for

properties

chemical

composition. ( However the company must get the pipe tested from third party like Loyad/ SGS/TATA before supply and the certificate in this respect would be produced) Size: 12, 15, 22, 28 and 42 mm quantity as per requirement

6)

Gas terminal Box

As

per Terminal Units (Gas Outlets) with air and vacuum: Matching adaptors to the gas outlet mentioned above i.e. adaptor for oxygen, air and vacuum. The terminal units would have following features. a. It would be front insertion type with parking facility. b. Terminal unit would have double locking mechanism with check valve. C. Allow single hand operation. D. On first insertion of probe the probe shall sit in a standby position. At the stage there shall be no gas flow. E. Only on pressing the probe second time, the gas supply would start. F. They would close automatically when connected apparatus is removed. G. For allowing on line maintenance the terminal unit would be equipped

requirement adaptors/probe for oxygen, compressed

with a check valve for all positive pressure gases for closing gas supply whenever the outlet point is opened. H. The outlet would be noninterchangeable for specific gas and it would accept only correct medical gas adopter/Probe. I. It would be color coded as per HTM 2022 J. The design of this outlet would be compatible to installed vertical on valve horizontally on ICCU panel and area servicing unit and also vertical to fit in pendants. K. It would also supply with correct probe/ adopter For Oxygen, Nitrous Oxide, Medical Air 4 bar, 7) Oxygen Flow Meter 6 Vaccum Quantity as per requirement would be BPC single type Pipeline Flow Meter unit duly fitted with the fine adjustment valve. It would be backpressure compensated to bear and control the Oxygen Pressure approx. 60psi. Flow meter unit would be consisting of double wall rotta-meter has range of flow 0 to 13 ltrs. per minute with fine adjustment valve. The rotta meter and humidifier bottle would be made of clear, impact (duly resistance graduated). polycarbonate

This unit would be have attachment to fit humidifier bottle of capacity 100 Ml. consist of clear, impact resistance polycarbonate jar. This would also have screw on top for flow meter/plastic cap having nozzles for outlet tubes and the inlet tube end would be multi function combination bubblier/ nebulizer to add the humidity and create an aerosol in Medical Gas min marks would be on jar. This unit would be supplied with PVC Clear green tube of 1.5mtrs. Long duly fitted with disposable Oxygen 8) Vacuum Unit 6 mask would be consisting of jar, vacuum, regulator duly fitted with vacuum gauge and emergency laver. The jar must have non-return valve and bracket for fixing and inter connecting tubing and patient tubing. The jar would be light and compact having 600ml capacity to collect reusable. It would be made out of clear impact resistance polycarbonate duly graduated fitted with non-return valve. The cover of jar would have bracket for fixing / easily removal for cleaning ness and male/ female adopter for regulator duly color-coded. It would bear the vacuum upto 750mm of mercury.

The vacuum regulator would be fitted with vacuum gauge and it also shows flow rate. It would also have overflow safety trap. It would also have emergency on/ off leaver and fine adjustment valve for regulator. This system would be supplied with prefitted color coded gauge having dial size 50mm and vacuum 0 to 760 mm/hg and supplied with all the inter connecting tube with patient tube. 9) Isolation Assembly Valves As Suction Jar Capacity : 1 per ISO 9001-2008 To control the pressure as well as for maintenance quarter turn open at 90degree ball type valves would be provided. These valves would be of nickel-plated brass body having PTFE seat and inner outer seals. These valves would have stainless steel ball of specific ID clearance so that line pressure would not drop. For installation only PTFE gaskets would be used in between nuts and valve to prevent leakage. All the nuts for fixing the ball valve would be of brass with brass nozzles for easily brazing with copper tube. All ball valve assemblies would for be on easily approachable height

requirement SPECIFICATION:

operation. And enclosed in powder

quoted visible box. TECHNICAL SPECIFICATION 1. Leakage Clause : 1 2. Temperature range : Ambient 3. Working Pressure maximum 4. Test pressure : 50 bar maximum 5. Standard : As per HTM 2022 6. Size : 15mm to 28 mm For 2 gases, 3 gases and 4 gases quantity as per requirement 10) Medical Gas As per A Gas failure Alarm would be provided all the Medical Gases. This alarm would be of ELECTOMECHANCIAL TECHNOLOGY, To detect the fault, pressure sensors, which detect deviation from the normal operating limits, would be installed. Each pressure Gas would displayed by colored LEGEND'S to show normal and Low conditions. At the time of receiving the fault the normal window/ indicator stop indication and other window would blink and it also gives audio alarm. The alarm panel would have a test facility to check the internal circuits, mute facility for making silent the buzzer, : 7.5 bar

Monitoring Alarm

requirement which must be capable of monitoring

acknowledgement facility for receiving the fault and reset facility for resetting the alarm after rectifying the fault. TECHNICAL SPECIFICATIONS 1. NO/NC type Selectable switches/ sensor. 2. contacts free 3. Input voltage : 240 volt AC 4. Input circuit : Optocouped by using isolating Device 5. Output Circuit : 12 volt DC. 6. Contact rating : 1 Amp/240 volt AC. 7. Window size lamps. 8. Colour Green. 9. Lead Life : More than 800 hrs. 10. Flash rate : 50 / Min. 11.Power consumption Maximum 12.Mounting : wall mounted 13.Temperature limit : 60 oC 14.Humidity Limit : 95 % RH 15.Power supply : 10% For 4 gases, 3 gases and 2 gases Quantity as per requirement AC/240 Volt + : 1.5 Wt. : Bright Red/ Yellow/ : 26 mm/ indication Volt DIP