FLANGED

Ball Valves
FLANGED BALL VALVES

Split Body ANSI-ISO stainless steel flanged ball valves Full bore for minimum pressure drop In-line repairable split body design Investment cast through 4" CF8M Anti-blowout stem Adjustable stem packing Locking handle Static grounding device Flange dimensions to ANSI B16.5 Face to face dimension to ANSI B16.10 Design in accordance ANSI B16.34 and API60 Testing to API 598 Actuator mounting pad to ISO 5211 Vacuum service down to 20 microns Stocked in 150# D, E, ANSI

CLASS 150 (all dimensions are in millimetres)

Valve Size mm in

Breakaway Torque Nm

Weight lbs

cv Factor gpm

15 20 25 40 50 65 80 100

1/2" 3/4" 1" 1-1/2" 2" 2-1/2" 3" 4"

7-8 10-11 25-27 42-44 47-49 49-52 128-147 156-168

5 6 8 15 23 35 42 66

26 50 68 210 330 425 600 1200

1-1/2" 1.6 17.6 2-1/2" 1.6 22.4

228 113.0 228 122.5 349 349 349 -

100 190.5

229.0 228

Body: Ball material: Seat material: Stem:

ASTM-A351-CF8M 316 S/S Reinforced PTFE 316 S/S

CLASS 150 PRESSURES/TEMPERATURES RATING 300 290 280 270 260 250 240 230 220

P.S.I.

NOTE: HOLE SIZE AND P.C.D. AS PER FLANGE STD

50 100 150 200 250 300 350 TEMPERATURE F

D E F

I*N C B

TOP VIEW A VIEW Both above views are for sizes 1 2", 34", 1", 112" and 2" valves.

STAINLESS STEEL

Ball Valves
Prochem offers a full range of high quality ball valves for a variety of general and special applications. Stocks are maintained at our branches Australia-wide, ensuring that our customers can rely on quick access to the most suitable style of ball valve for their needs.
2-WAY REDUCED BORE STAINLESS BSP, 800 W.O.G. 2-WAY FULL BORE STAINLESS BSP, 1000 W.O.G.

These simple, practical, one piece bar-stock type valves provide the most economic solution for manual control of air, water, and other clean and corrosive fluids in many environments. Available in sizes 8mm through 50mm ( 14" - 2"). Reduced port Investment cast CF8M Seat material Virgin PTFE One piece economy design Anti-blowout stem Full bore 2-piece threaded valves allowing straightthrough flow. Virtually no head loss and a superior performer with mildly abrasive as well as corrosive fluids. Ideal for in-line control of process fluids. Available in sizes 8mm through 50mm ( 14" - 2"). Full port Two piece body Investment cast CF8M Anti-blowout stem Adjustable stem packing Actuator mounting pad to ISO 5211 Seat material Virgin PTFE Pressure/Temperature Rating
1,200 1,000 800 600 400 200 0
1/4" - 2"

3-WAY REDUCED BORE STAINLESS BSP, 800 W.O.G.

P.S.I.

2-1/2" - 4"

-60 Size

100 200 300 TEMPERATURE F cv Factor gpm 10 10 12 35 60 100 150 250 Nm 5.8 5.8 8.5 11.3 20.5 27 34 37.3

400

450 Weight lbs .50 .50 .68 1.25 2.0 3.4 4.5 7.8

L-ported valves available to replace two normal valves, saving space, cost and weight. Available in sizes 8mm through 50mm ( 14" - 2"). T Ported valves available on request. Reduced port Anti-blowout stem Seat material Virgin PTFE Investment cast CF8M Actuator mounting pad

mm 8 10 15 20 25 32 40 50

in 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2

Torque in. / lbs 50 50 75 100 180 235 300 330

2-WAY FULL BORE STAINLESS 3-PIECE BSP, 1000 W.O.G.

2-WAY REDUCED BORE STAINLESS BSP, 2000 W.O.G.

3-piece construction allows end connections to be permanently fitted to the pipe, so the valve body can be removed enabling replacement of seals without disturbing pipework. Available in sizes 8 mm through 100mm (14" - 4"). Full port 3-piece swing out body Investment cast CF8M In-line repairable Anti-blowout stem Locking SS handle Adjustable stem packing Actuator mounting pad to ISO 5211 Seat material Reinforced PTFE Pressure/Temperature Rating
1,200 1,000 800 600 400 200 0
1/4" - 2"

The 2000 W.O.G. range is a simple, practical, one piece bar-stock type valves provide the most economic solution for manual control. Available in sizes 15mm and 25mm (12" - 1"). Reduced port One piece economy design Investment cast CF8M Anti-blowout stem Seat material Virgin PTFE

PROCHEM 316 NPT 2000 W.O.G. FULL BORE BALL VALVE

P.S.I.

2-1/2" - 4"

-60

100 200 300 TEMPERATURE F cv Factor gpm 10 10 12 35 68 105 150 290 390 580 1020

400

450

Size mm 8 10 15 20 25 32 40 50 65 80 100 in 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4

Nm 5.8 5.8 7.5 10 17 23 25.5 28.5 96 113 272

Torque in. / lbs 50 50 65 80 150 200 225 250 850 1000 2400

Weight lbs 1.0 1.0 1.0 2.0 3.0 4.5 5.2 8.0 20.0 28.0 45.0

TWO PIECE, NPT END 8MM - 50MM (1/4 - 2) 2000PSIG. Full Bore 2-piece threaded valves allowing straight-through flow. Virtually no head loss and a superior performer with mildly abrasive as well as corrosive fluids. Ideal for in-line control of process fluids. Available in sizes 8mm through 50mm: Full Port Two Piece body Investment cast CF8M Anti-blowout stem Adjustable stem packing All 316 wetted and non wetted components Seat material Virgin PTFE

ACTUATED

Ball Valves

Prochem offers a close-fitted range of Pneumatic Double Acting and Spring Return Actuators. Anodised/epoxy coated Aluminium alloy compact double piston and rack design, and featuring NAMUR standard ports for flush mounting of solenoid valves. Also available on request Stainless Steel Actuators. Standard compact mounting kits are generally common for either double acting or spring return actuators on the same valve. Suitable for the Prochem range of two-piece full bore screwed valves three-piece full bore screwed valve two-piece full bore flanged valves. Refer to the Matching Chart on page 55 to select the actuator to suit your valves.

GENERAL FEATURES Air supply: filtered, dry or lubricated, pressure min. 1Bar (14 psi), pressure max 10 Bar (142 psi). Lubrication: factory lubricated, guaranteed for 500,000 strokes minimum. Internal sliding surface lapped and anodized (Ra 0.8 1-2 m. on cut off 12.5mm.), for minimum friction and very long life to actuator. Guide bearings made by low friction material, to avoid metal to metal contact, easily replaceable for maintenance. Double bottom drilling, for actuator to valve assembling and centering as ISO 5211/DIN 3337 standard. Bottom shaft female key, as ISO 5211/DIN 3337 standard, double square hole for assembling on valves with square key stem in line or turned 45. Air supply ports drilling as NAMUR standard or with interface plate as NAMUR standard. Top drilling for accessories assembling and shaft top end as NAMUR standard. Position indicator on request. Standard temperature range: -20C (4F) to +90C (194F). Special (on request) range: -40C (-40F) to +160C (320F). External protection: corrosion as ASTM B 117-73. Each actuator is branded with a progressive serial number for easy identification and traceability. All actuators are cycle and pressure tested. MANUFACTURING MATERIALS Body: Extruded Aluminium alloy ASTM 6063, anodized UNI 4522 (Epoxy coated). Caps: Die-cast Aluminium alloy UNI 5076, powder epoxy coated. Pistons: Die-cast Aluminium alloy UNI 5076 Shaft: Steel AISI SAE 11L37, Electroless nickel plated ASTM B 656. Guides: Low friction acetalic resin. Bolts: Stainless steel AISI 304. Springs: Preloaded spring cartridges, patented all around the world since 1986, powder epoxy coated. Sealing: Nitrilic rubber BUNA N (on request VITON or EPDM).

DOUBLE ACTING ACTUATORS (TOP VIEW) CLOSED OPEN

SPRING RETURN ACTUATORS (TOP VIEW) CLOSED OPEN

MATCHING CHART: ACTUATOR TO VALVE SIZE AND TYPE (spring return actuators available on request)
Prochem Two Piece Full Bore Stainless Ball Vavle metric inches Double Acting Actuator model # Prochem Three Piece Full Bore Stainless Ball Valve metric inches Double Acting Actuator model # Prochem Two Piece Flanged Full Bore Stainless Ball Valve metric inches Double Acting Actuator model #

8 10 15 20 25 32 40 50

1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2

X 52 X 52 X 52 X 52 X 63 X 75 X 75 X 75

8 10 15 20 25 32 40 50 65 80 100

1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4

X 52 X 52 X 52 X 63 X 63 X 63 X 75 X 110 X 110 X 160

15 20 25 40 50 65 80 100 150 200

1/2 3/4 1 1-1/2 2 2-1/2 3 4 6 8

X 52 X 52 X 52 X 63 X 75 X 75 X 83 X 110