Service Parts: Commercial/Residential Generator Sets

Service Parts
Commercial/Residential Generator Sets
Models:
17/22RY
TP-6007 10/06e
Common Replacement Parts
Figure 1 identifies common replacement parts for your generator set. Refer to the groups on the following pages
for a complete list of maintenance and service parts.
Quantity On Specification
Description Part Number 1105xx GM13954-GAx GM17789-GAx GM20595-GAx
Belt, V, 34 in. 254782 1 1 1
Belt, V, 35.5 in. 358249 1
Element, air cleaner 254772 1
Element, air cleaner 258423 1 1 1
Filter, oil 326817 1 1 1 1
Fuse, 5 amp 358336 1
Fuse, 10 amp (generator) 358337 1
Fuse, 10 amp (controller) 223316 1
Hose, upper radiator 226318 1 1 1
Hose, upper radiator GM13995 1
Hose, lower radiator 358162 1 1 1
Hose, lower radiator GM13994 1
Spark plug 224703 4 4 4 4
Thermostat 276162-S 1 1 1 1
Figure 1 Common Replacement Parts

Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group 1: Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group 2: Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Group 3: Cylinder Head and Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Group 4: Front Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Group 5: Camshaft and Valve Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Group 6: Crankshaft and Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Group 7: Flywheel and Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Group 8: Oil Pump and Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Group 9: Fan and Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Group 10: Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Group 12: Ignition Module and Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Group 104: Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Group 107: Nameplate and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Group 109: Skid and Plant Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Group 116: Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Group 201: Generator and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Group 301: Controller and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Group 501: Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Group 911: Block Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Kit List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Kit Part Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Appendix A. Glossary of Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Appendix B. Common Hardware Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . 51
Appendix C. General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Appendix D. Common Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Appendix E. Common Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Notes
4 TP-6007 10/06
Introduction
This manual lists service replacement parts for 17/22RY How to Find Part Numbers
generator sets.
Use the following steps to locate a service replacement
At the time of print this manual applied to the generator part.
set specification (spec) numbers listed in the
Specification Number Index. On occasion this manual 1. Locate the generator set nameplate to identify the
may apply to specs not listed in the Specification generator set spec number.
Number Index. 2. Locate a second generator set nameplate listing
Information in this publication represents data available accessories to identify installed modules. On
at the time of print. Kohler Co. reserves the right to some models the accessory nameplate is mounted
change this publication and the products represented inside the generator junction box.
without notice and without any obligation or liability 3. Turn to the Specification Number Index. The
whatsoever. first column lists the generator set spec numbers.
This manual includes the following main sections: The headings identify the groups of parts that make
up the generator set.
Table of Contents. Lists the sections of the manual.
4. Identify the group most likely to include the
Introduction (and other information sections). service part number.
Contains introductory material about part numbers,
illustrations, and hardware. 5. Find the group variation number at the
intersection of the spec number row and the group
Specification Number Index. Lists the generator set column. Note the variation number.
specs and groups.
6. Page forward to locate the group identified in
Group Parts Lists. List the part numbers of parts in the step 4 or find the appropriate page in the Table of
groups. Contents.
Kit Sections. List modules and accessories and their 7. Find the part on the illustration and note the item
parts. number of the part or find the part description in
the parts list.
Appendices. Include Abbreviations, Common
Hardware Application Guidelines, General Torque 8. Select the part number that corresponds to
Specifications, Common Hardware Identification, and your group variation. The first column lists the
Common Hardware List. illustration item number. Find the variation
x:in:004:002 identified in the Specification Number Index or the
Numbering System Significance module number found on the generator set
nameplate in the appropriate column on the right
This manual uses the following numbering systems: side of the parts list table. Find the quantity used at
Specification Number. The product identification the intersection of the item number row and the
number located on the generator set nameplate. variation column. A blank space at the intersection
Specification numbers break down into groups. means the variation/module does not use that part
number.
Group Number. A unique number representing a parts x:in:004:005
group needed to assemble a generator set function. For Hardware References
example, Group 101 is the Air Intake group.
Many common hardware items do not appear in parts
Variation or Module Number. A group might have manuals or will appear as common hardware entries. A
several variations. Each variation performs the same common hardware entry lists the size of the hardware.
function with different parts lists. For example, a 50 Hz For example, an item that appears as “Hardware,
generator alternator and a 60 Hz generator alternator 3/8-16” in the text means that the piece is 3/8-16 size.
both perform the same function; however, with different Obtain common hardware locally or, if contacting the
parts. Each difference requires a group variation or factory, use the Common Hardware List in the appendix
module number. to identify the common hardware part number and
Part Number. The part number identifies an individual specifications. See Common Hardware Application
assembly, subassembly, component, or accessory kit. Guidelines in the appendix for mating hardware
x:in:004:003:a instructions.
Illustrations Some hardware items require a specific size or some
Illustrations (or exploded-view drawings) best other characteristic. In that case, use the part number
representing the widest range of variations accompany listed in the text.
most groups in this manual. Illustrations do not depict all When replacing hardware, do not substitute inferior
details and may not show all parts. Do not use grade hardware. Replacement hardware grade should
illustrations for assembly or disassembly instructions. be equal to or better than the grade of the
x:in:004:004 manufacturer’s original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.
x:in:004:006
TP-6007 10/06 5
Specification Number Index
Engine Parts
Group Title
Group No. 1 2 3 4 5 6 7 8 9 10 12
Spec No. VARIATION NUMBER
17RY
PA-110564 2 2 2 1 2 1 1 1 1 1 1
PA-110565 2 2 2 1 2 1 1 1 1 1 1
PA-110570 2 2 2 1 2 1 1 1 1 1 1
PA-110571 2 2 2 1 2 1 1 1 1 1 1
PA-110572 2 2 2 1 2 1 1 1 1 1 1
PA-110576 2 2 2 1 2 1 1 1 1 1 1
GM13954-GA1 2 2 2 1 2 1 1 1 1 1 1
GM13954-GA2 2 2 2 1 2 1 1 1 1 1 1
GM17789-GA1 2 2 2 1 2 1 1 1 1 1 1
GM17789-GA2 2 2 2 1 2 1 1 1 1 1 1
GM20595-GA1 2 2 2 1 2 1 1 1 1 1 1
22RY
PA-110566 2 2 2 1 2 1 1 1 1 1 1
PA-110567 2 2 2 1 2 1 1 1 1 1 1
PA-110573 2 2 2 1 2 1 1 1 1 1 1
PA-110574 2 2 2 1 2 1 1 1 1 1 1
PA-110575 2 2 2 1 2 1 1 1 1 1 1
PA-110577 2 2 2 1 2 1 1 1 1 1 1
GM13954-GA3 2 2 2 1 2 1 1 1 1 1 1
GM13954-GA4 2 2 2 1 2 1 1 1 1 1 1
GM17789-GA3 2 2 2 1 2 1 1 1 1 1 1
GM17789-GA4 2 2 2 1 2 1 1 1 1 1 1
GM20595-GA2 2 2 2 1 2 1 1 1 1 1 1
6 TP-6007 10/06
Specification Number Index
Generator Set Parts
Group Title
Group No. 101 103 104 105 107 109 116 201 301 501 701 911
Spec No. VARIATION NUMBER
17RY
PA-110564 3 19 20 35 60 17 1 35 28 1 12 —
PA-110565 3 19 20 35 61 17 1 36 29 1 12 —
PA-110570 3 19 20 35 60 17 — * * 2 12 —
PA-110571 3 19 30 35 62 17 1 35 28 1 12 1
PA-110572 3 19 20 35 62 17 1 35 28 1 12 1
PA-110576 3 19 20 35 64 17 — * * 2 16 —
GM13954-GA1 9 21 20 38 60 17 — * * 2 16 —
GM13954-GA2 9 21 20 38 64 17 — * * 2 16 —
GM17789-GA1 GR2 GR3 GR4 GR1 GR6 GR5 — * * 16 —
GM17789-GA2 GR2 GR3 GR4 GR1 GR8 GR5 — * * 16 —
GM20595-GA1 GR2 GR3 5-GR4 5-GR1 5-GR6 5-GR5 — * * 16 —
22RY
PA-110566 3 19 20 35 57 17 1 37 28 1 12 —
PA-110567 3 19 20 35 59 17 1 38 29 1 12 —
PA-110573 3 19 20 35 57 17 — * * 2 12 —
PA-110574 3 19 20 35 63 17 1 37 28 1 12 1
PA-110575 3 19 20 35 63 17 1 37 28 1 12 1
PA-110577 3 19 20 35 65 17 — * * 2 17 —
GM13954-GA3 9 21 20 38 57 17 — * * 2 17 —
GM13954-GA4 9 21 20 38 65 17 — * * 2 17 —
GM17789-GA3 GR2 GR3 GR4 GR1 GR7 GR5 — * * — 17 —
GM17789-GA4 GR2 GR3 GR4 GR1 GR9 GR5 — * * — 17 —
GM20595-GA2 GR2 GR3 5-GR4 5-GR1 5-GR7 5-GR5 — * * — 17 —
* Configured group. Refer to the generator set nameplate for the module number. Turn to the respective group on the following
pages for parts breakdowns.
— Not applicable.
TP-6007 10/06 7
Group 1: Gaskets and Seals
Upper and lower engine gasket kits (items 2

and 3) do not include items 4 to 9.
Upper gasket kit does not include a cylinder
head gasket.
Order the cylinder head gasket separately
from group 3.
B260090_1
Quantity
Variation No.
Item Part Number Description 1 2
1 — Engine gasket kit, complete (not available) 1
1 224705 Engine gasket kit, complete 1
2 224707 Engine gasket kit, upper 1 1
3 224704 Engine gasket kit, lower 1
3 279145 Engine gasket kit, lower 1
4 246058 Gasket, fuel pump 1 1
5 224773 Gasket, water pump 1 1
6 279112 Seal, front cover 1 1
7 224722 Gasket, front cover 1 1
8 224748 Gasket, rear retainer 1
8 224749 Gasket, rear retainer 1
9 224782 Seal, crankshaft rear 1
9 276192 Seal, crankshaft rear 1
8 TP-6007 10/06
Group 2: Cylinder Block
B260090_2
Quantity
Variation No.
1 276194 Block, cylinder, basic 1
1 224718 Block, cylinder, basic 1
2 276195 Block, cylinder (includes crank, pistons, rings, etc.) 1
2 224720 Block, cylinder (includes crank, pistons, rings, etc.) 1
3 279188 Plug, 41.6 mm 2 2
4 279187 Plug, 51 mm 1 1
5 # Plug, 1/4 in. NPT 3 3
6 # Plug, 1/4 in. NPT 1 1
7 279214 Plug, ball (oil gallery) 1 1
8 279193 Adapter 1 1
9 224726 Liner, cylinder 4
9 224727 Liner, cylinder 4
10 279173 Bolt, main bearing cap 10 10
11 224716 Transducer (speed sensor) 1 1
12 # Screw, M6 x 14 mm 1 1
13 276456 Switch, oil pressure 1 1
# Common hardware; procure locally.
TP-6007 10/06 9
Group 3: Cylinder Head and Valves
B260090_3
Quantity
Variation No.
1 GM24858 Cylinder head assembly 1
1 224723 Cylinder head assembly 1
2 224724 Gasket, cylinder head 1
2 224725 Gasket, cylinder head 1
3 224731 Bolt, cylinder head 10 10
4 224791 Dowel, cylinder head to block 2 2
5 224755 Valve, intake, standard 4
5 224757 Valve, intake, standard 4
5 224756 Valve, intake, 0.4 oversized 4
5 224758 Valve, intake, 0.4 oversized 4
6 224754 Valve, exhaust, standard 4 4
6 224753 Valve, exhaust, 0.4 oversized 4 4
7 224759 Spring, valve 8 8
8 224709 Seal, valve stem 8 8
9 224770 Retainer 8 8
10 224708 Lock, valve spring 16 16
11 224762 Cover, rocker arm 1 1
12 279084 Gasket, rocker arm cover 1 1
13 224789 Screw, rocker cover/head 4 4
14 # Washer, flat, 6 mm 4 4
15 279188 Plug, 41.6 mm 1 1
16 279115 Cap, oil breather 1 1
17 224730 Insert, exhaust valve seat 4 4
18 224728 Insert, intake valve seat 4
18 224729 Insert, intake valve seat 4
19 224794 Hose, PCV 1 1
10 TP-6007 10/06
Group 4: Front Cover Assembly
B260090_4
Quantity
Variation No.
Item Part Number Description 1
1 224721 Cover and seal assembly 1
2 224722 Gasket, front cover 1
3 279111 Seal, front cover 1
4 # Bolt, M6 x 45 1
5 # Bolt, M6 x 40 3
6 # Bolt, M6 x 18 4
7 # Washer, split lock 8
TP-6007 10/06 11
Group 5: Camshaft and Valve Control
B260090_5
12 TP-6007 10/06
Group 5: Camshaft and Valve Control
Quantity
Variation No.
1 224739 Camshaft 1
1 224740 Camshaft 1
2 279155 Bearing, standard ID, standard OD 1 1
2 279156 Bearing, standard ID, 0.02 OD 1 1
5 279152 Pin, dowel 1 1
6 279160 Plate, thrust 1 1
7 279153 Retainer 1 1
8 # Bolt, M6 x 16 2 2
9 279067 Sprocket, camshaft 1 1
10 279154 Retainer 1 1
11 # Bolt, M8 x 16 2 2
12 279159 Chain 1 1
13 279171 Tensioner 1 1
14 # Bolt, M6 x 55 1 1
15 # Bolt, M6 x 16 1 1
16 # Washer, 1/4 split lock 2 2
17 279092 Arm, tensioner 1 1
18 279172 Pin 1 1
19 224752 Tappet, standard 8 8
20 224761 Rod, push valve 8 8
21 224760 Arm, valve rocker, right with screw 4 4
21 224771 Arm, valve rocker, left with screw 4 4
22 279163 Screw, self-locking 8 8
23 279081 Support, rocker arm shaft 4 4
24 # Washer, B10 x 20 x 2.5 4 4
25 224788 Bolt, rocker support 4 4
26 279164 Spring, locating 3 3
27 279091 Rocker arm shaft assembly 1 1
28 279170 Plug, rocker arm shaft, 11 mm 2 2
29 279085 Washer, spring 2 2
30 279048 Washer, flat 2 2
31 279055 Pin, cotter, 2.3 mm 2 2
TP-6007 10/06 13
Group 6: Crankshaft and Piston
B260090_6
14 TP-6007 10/06
Group 6: Crankshaft and Piston
Quantity
Variation No.
1 224742 Crankshaft assembly 1 1
2 224743 Main bearing, upper half, standard OD, standard ID 5 5
2 276193 Main bearing, lower half, standard OD, standard ID 5 5
2 224744 Main bearing, standard OD, 0.005 undersized ID 5 5
3 224768 Washer, main bearing, standard 2 2
3 224769 Washer, main bearing, 0.015 oversized 2 2
4 224701 Pulley, crankshaft 1 1
5 # Bolt, pulley/crankshaft 1 1
6 # Washer, pulley/crankshaft, B12 1 1
7 279112 Seal, timing cover 1 1
8 279189 Slinger, oil 1 1
9 279161 Sprocket 1 1
10 279169 Key, woodruff 1 1
11 224749 Gasket, rear retainer 1 1
12 279142 Rear retainer assembly 1 1
13 276192 Seal, crankshaft rear 1 1
14 # Washer, lock, B8 4 4
15 # Bolt, M8 x 20 4 4
16 224735 Piston assembly, standard 4
16 224732 Piston assembly, standard 4
16 224736 Piston assembly, 0.02 oversized 4
17 276437 Ring set, standard 4
17 276434 Ring set, standard 4
17 276438 Ring set, 0.02 oversized 4
18 276440 Connecting rod assembly 4
19 224738 Bolt, connecting rod 8 8
20 276441 Bearing, connecting rod, standard 8 8
20 276442 Bearing, connecting rod, 0.001 undersized 8 8
21 276445 Pin, connecting rod 8 8
TP-6007 10/06 15
Group 7: Flywheel and Clutch
B260090_7
Quantity
Variation No.
1 224751 Flywheel and ring gear assembly 1
2 279190 Gear, ring 1
3 224780 Bolt, M10 x 22.5 6
4 224779 Dowel 3
5 224792 Dowel, flywheel and crankshaft 1
6 279053 Dowel 2
16 TP-6007 10/06
Group 8: Oil Pump and Pan
B260090_8
Quantity
Variation No.
1 279191 Pump, oil 1
2 244790 Bolt 3
3 224787 Washer, lock, B8 3
4 224764 Gasket, oil pump 1
5 224763 Oil pickup tube assembly 1
6 279178 Rotor and shaft 1
7 279050 Seal, cover plate 1
8 279165 Gear, oil pump 1
9 279060 Pin, drive gear 1
10 279168 Plunger, oil pump 1
11 279167 Spring 1
12 279166 Plug 1
13 244766 Indicator, oil level 1
14 224767 Tube, oil level 1
15 326817 Filter, oil 1
16 279141 Pan, oil 1
17 # Bolt, oil pan, M6 x 14 18
18 # Washer, lock, 1/4 18
19 279145 Kit, oil pan gasket 1
20 224784 Plug, oil drain 1
21 224785 Gasket, oil drain plug 1
TP-6007 10/06 17
Group 9: Fan and Water Pump
Additional cooling system components are listed in Group 104, Cooling System.
B260090_9
Quantity
Variation No.
1 224700 Connection, water outlet, vertical 1 1
2 229963 Gasket, water outlet 1 1
3 # Bolt, M8 x 20 2 2
4 # Washer, lock, B8 2 2
5 224773 Gasket, water pump 1 1
6 # Bolt, M6 x 50 3 3
7 224363 Pump, water service kit 1
7 224772 Pump, water 1
8 276162-S Thermostat 1 1
18 TP-6007 10/06
Group 10: Intake Manifold
See Group 101 and Group 104 for additional manifold components.
B260090_10
Quantity
Variation No.
1 246067 Gasket, intake manifold 1
2 # Bolt, M8 x 25 6
3 224786 Sensor, water temperature 1
4 276466 Manifold, intake, gas only 1
See Group 101 for gasoline intake manifold
TP-6007 10/06 19
Group 12: Ignition Module and Spark Plugs
17
1 1 1 15 14 16
B260090_12a
See Group 105 Engine for additional ignition components.
Quantity
Variation No.
1 224710 Coil and bracket assembly (engine built before (August/September 1998) 1
1 GM23701 Coil assembly, ignition (engine built date later than August/September 1998 1
1 GM23702 Bracket, mounting (engine built date later than August/September 1998 1
1 GM23703 Screw, M5 x 16 (attaches coil to bracket) (engine built date later than August/September 1998 4
2 # Screw, M8 x 14 3
3 224713 Wire, spark plug #1 (engine built before August/September 1998) 1
3 GM23706 Wire, spark plug #1 (engine built date later than August/September 1998 1
7 224793 Separator, ignition wire 1
8 224715 Separator, ignition wire 1
9 # Screw, M4 x 10 1
10 224703 Spark plug 4
20 TP-6007 10/06
Group 101: Air Intake
1
2
6007_101
Quantity
Variation No.
Item Part Number Description 3 9 GR2
1 A-254767 Cleaner assembly, air 1
1 A-358368 Cleaner assembly, air 1 1
2 254772 Element, air cleaner 1
2 258423 Element, air cleaner 1 1
TP-6007 10/06 21
Group 103: Fuel System
24 4 22
2
20 19
21
14
To air cleaner 16 26
27
5 15
25
11 28 29
12
1
To intake manifold
6 7
5
6 8
10
7
18
9 23
Item 17 not shown
13
6007_103
22 TP-6007 10/06
Group 103: Fuel System
Quantity
Variation No.
Item Part Number Description 19 21 GR3
1 A-358157 Governor assembly 1 1 1
2 A-358228 Carburetor assembly 1
2 A-358379 Carburetor assembly 1 1
3 X-312-18 Hose 1 1 1
4 X-352-37 Stud 2 2 2
5 X-426-10 Clamp, hose 2 2 2
6 X-426-3 Clamp, hose, 1/2 x 1 13/32 in. 2 2 2
7 X-426-9 Clamp, hose 2 2 2
8 X-447-16 Elbow, oil line 1 1 1
9 X-75-51 Plug, pipe 1 1 1
10 226362 Hose, molded 1 1 1
11 226363 Hose, molded 1 1 1
12 226378 Line, flexible fuel 1 1 1
13 254859 Valve assembly, gas 1 1 1
14 256947 Adapter, carburetor 1 1 1
15 256948 Gasket, intake manifold 1 1 1
16 256957 Screw, socket head 2 2 2
17 258558 Tag, instruction 1 1 1
18 291259 Regulator, pressure 1 1 1
19 337358 Bushing 1 1 1
20 337359 Bushing 1 1 1
21 358156 Lever, carburetor 1 1 1
22 358229 Linkage, throttle 1 1 1
23 358230 Bracket, fuel valve 1 1 1
24 # Nut, 5/16-18 2 2 2
25 358155 Actuator, rotary 1 1 1
26 358159 Bracket, governor mounting 1 1 1
27 358358 Coupling, stepper motor 1 1 1
28 239549 Connector, jack, 6-position 1 1 1
29 239516 Terminal, pin, male, 18--26 AWG 6 6 6
TP-6007 10/06 23
Group 104: Cooling System
22
25
19
30 29 31
20
21
14
5
37
13
26
28 44 17
40
16
27 16
38 32
Items 41--43 are shown in

Group 501 Housing.
4
36
39
15
1 8 34
37 13
9
13
7
24
4
2
23
10
3 12
6
35
18
11
12
33
6007_104
24 TP-6007 10/06
Group 104: Cooling System
Quantity
Variation No.
Item Part Number Description 20 GR4 5-GR4
1 A-254774 Radiator assembly 1 1
1 GM13997 Radiator assembly 1
2 X-202-28 Bushing, reducer, 3/8 in. 1 1
3 X-22-12 Washer, lock, 1/4 in., interior/exterior tooth 1 1
4 X-22-16 Washer, lock, 5/16 in., interior/exterior tooth 3 3 11
5 X-25-73 Washer, plain 4 4
5 X-25-75 Washer, plain, .344 Id 4
6 X-256-3 Valve, drain, 1/4 in. 1 1 1
6 X-555-1 Fitting, elbow 1/4 x 1/4 street (not shown) 1 1 1
7 X-284-2 Grommet, 1 5/8 in. 1 1 1
8 X-380-5 Connector, hose 1 1 1
9 X-386-95 Line, fuel 1 1
9 X-386-135 Line, fuel 1
10 X-426-4 Clamp, hose, 1.375 x 2.1 in. 1 1 1
11 X-426-6 Clamp, hose, 1 9/16 x 2 1/2 in. 1 1
11 X-426-4 Clamp, hose, 1.375 x 2.1 in. 1
12 X-426-8 Clamp, hose, 1 15/16 x 1 3/16 2 2
12 X-426-4 Clamp, hose, 1.375 x 2.1 in. 2
13 X-426-9 Clamp, hose 3 3 4
14 M912-06045-92 Screw, slotted hex cap 3 3 3
15 X-6216-1 Screw, hex head 3 3 3
16 X-6365-1 Insert, threaded 6 6 6
17 X-801-2 Washer, hardened 2 2 2
18 226318 Hose, molded 1 1
18 GM13995 Hose, molded, 1.25 in. ID 1
19 226651 Fan, pusher 1 1
19 GM13993 Fan, cooling 1
20 254764 Strap 1 1 1
21 254766 Screw, socket hex cap 1 1 1
22 254782 Belt, V 1 1
22 358249 Belt, V, 35.5 in. 1
23 254832 Sensor, low fluid 1 1 1
24 254922 Valve 1 1 1
25 256925 Shroud, fan 1 1
25 GM13998 Shroud, fan 1
26 256946 Guard, fan 1 1 1
27 256971 Bottle, overflow 1 1 1
28 256972 Bracket, water bottle 1 1 1
29 260088 Spacer, fan 1 1
29 GM13999 Spacer, fan 1
30 260091 Pulley, water pump 1 1
30 358167 Pulley 1
31 358160 Guard, belt, left 1 1 1
32 358161 Guard, belt, right 1 1 1
33 358162 Hose, lower radiator 1 1
33 GM13994 Hose, lower radiator, 1.25 in. ID 1
34 358164 Support, radiator, right 1 1
35 358165 Support, radiator, left 1 1
36 358294 Bracket, belt guard 1 1 1
37 226734 Cap, radiator 1 1
37 GM39997 Cap, radiator 1
38 X-125-5 Bolt, hex head 4 4 4
39 X-125-23 Bolt, hex head 4 4 4
40 X-465-8 Bolt, hex head 2 2 2
41 358215 Panel, radiator end housing (not shown) 1
41 GM19361 Panel, radiator end housing (not shown) 1
42 320828 Insert, threaded, 1/4-20 in. (not shown) 4 4
43 358326 Cover, radiator (not shown) 1 1
44 X-6242-17 Line, flex fuel 1
TP-6007 10/06 25
Group 105: Engine
59
61
24 65 67
68
25
36 60
58
66
51
64
32 62
26
2
23 37
50
34
20
35
42 1
70
38
9
71 72
47
53 41 54
30 56 63
43
39
27
44
57
14 29
17 3 48
6 12
55 73 22
5
45 52 7
31 49
33 18 15
28
10 11
40 46
5, 31 21
16
4
8 19 6007_105
26 TP-6007 10/06
Group 105: Engine
Quantity
Variation No.
Item Part Number Description 35 38 GR1 5-GR1
1 A-358309 Sensor assembly, magnetic 1 1 1 1
2 B-260090 Engine assembly 1 1
2 C-260090 Engine assembly 1 1
3 X-101-4 Nut 2 2 2 2
4 X-22-1 Washer, lock 3 3 3 3
5 X-22-11 Washer, lock, 1/4 in. interior tooth 2 2 2 2
6 X-22-12 Washer, lock, 1/4 in. interior/exterior tooth 4 4 4 10
7 X-22-14 Washer, lock, 3/8 in. interior/exterior tooth 1 1 1 1
8 X-25-28 Washer, plain 3 3 3 3
9 X-256-2 Valve, drain, 1/8 in. 1 1 1 1
10 X-283-9 Terminal 1 1 1
11 X-400-177 Spacer 1 1 1 1
12 X-400-183 Spacer 1 1 1 1
13 X-465-7 Screw, hex cap 1 1 1 1
14 X-50-3 Screw, round head machine, 10-24 x 3/4 in. 2 2
15 X-545-46 Cable, battery 1 1 1 1
16 X-545-77 Cable, battery 1 1 1 1
17 X-545-96 Cable, battery 1 1 1 1
18 X-55-27 Screw, socket head 2 2 2 2
19 X-55-45 Screw, 3/8-16 x 3 in. 3 3 3 3
20 M933-08020-60 Screw, hex head cap 2 2 2 2
21 M933-08025-60 Screw, hex head cap 1 1 1 1
22 M934-06-60 Nut, hex, 6mm 1 1 1 1
23 X-6054-1 Stud 2 2 2 2
24 X-6216-1 Screw, hex head 6 6 6 6
25 X-75-2 Plug, pipe 1 1 1 1
26 X-75-54 Plug, pipe, brass 1 1 1 1
27 X-794-1 Screw, drill hex 2 2 2 2
28 223033 Strap, ground, 3/8 x 5 in. 1 1 1 1
29 226809 Clamp, battery 1 1 1 1
30 226884 Harness, wiring 1 1
30 GM17770 Harness, wiring 1 1
31 238915 Boot 2 2 2 2
32 246054 Cap assembly, oil fill 1 1 1 1
33 246056 Starter 1 1 1 1
34 246057 Tube, oil fill 1 1 1 1
35 246058 Gasket, fuel pump 1 1 1 1
36 246060 Gasket, exhaust manifold 4 4 4 4
37 246063 Cap, oil fill tube 1 1 1 1
38 246064 Pin, dowel 2 2 2 2
39 GM17891 Kit, ignition module 1 1
40 249371 Spacer, starter 1 1 1 1
41 249384-BLK Guard, adapter 1 1 1 1
42 249889-BLK Plate, rear engine support 1 1 1 1
43 249959 Adapter 1 1
44 254674 Bolt, angle 2 2 2 2
45 254780 Bracket, solenoid 1 1 1 1
46 254784-BLK Arm, alternator adjustment 1 1 1 1
TP-6007 10/06 27
Group 105: Engine, continued
59
61
24 65 67
68
25
36 60
58
66
51
64
32 62
26
2
23 37
50
34
20
35
42 1
70
38
9
71 72
47
53 41 54
30 56 63
43
39
27
44
57
14 29
17 3 48
6 12
55 73 22
5
45 52 7
31 49
33 18 15
28
10 11
40 46
5, 31 21
16
4
8 19 6007_105
28 TP-6007 10/06
Group 105: Engine, continued
Quantity
Variation No.
Item Part Number Description 35 38 GR1 5-GR1
47 255241 Switch, high temperature 1 1
47 GM22525 Switch, high temp. shutoff 1 1
48 256923 Bracket, alternator 1 1 1 1
49 256924 Alternator 1 1 1 1
50 256932 Manifold, exhaust 1 1 1 1
51 256965 Nut, hex 8 8 8 8
52 259632 Bumper 2 2 2 2
53 276317 Washer, nylon 1 1 1 1
54 276552 Washer, nylon 1 1
55 291891 Solenoid, starter 1 1 1 1
56 344826 Valve, oil drain 1 1 1 1
57 358231 Rack, battery 1 1 1 1
58 358232 Harness, wiring 1
58 GM13854 Harness, wiring 1 1 1
59 358246 Duct, exhaust manifold, upper 1 1 1 1
60 358247 Duct, exhaust manifold, lower 1 1 1 1
61 358248 Duct, exhaust manifold, front 1 1 1 1
62 358310 Plug, freeze 1 1 1 1
63 X-465-16 Screw, hex cap 4 4 4 4
64 233959 Diode, 6 A , 100 V 2 2 2 2
65 241605 Connector, 12-position 1 1 1 1
70 GM17771 Manifold, air pressure module 1 1
71 GM17769 Control assembly, ignition 1 1
72 X-50-56 Screw, slotted pan head machine 2 2
73 GM20744 Boot, battery lug 1
73 GM20748 Boot, battery lug 1
TP-6007 10/06 29
Group 107: Nameplate and Decals
Quantity
Part Variation No.
Item Number
N b Description 57 59 60 61 62 63 64 65 GR6 GR7 GR8 5-GR6 5-GR7 GR9
1 X-6348-2 Decal, Kohler Power Systems 1 1 1 1 1 1 1 1 1 1
2 X-6275-3 Logo, Kohler 1 1 1 1
3 X-6428-2 Decal, 22 kW 2 2 2 2 2 2 2
4 X-6428-1 Decal, 17 kW 2 2 2 2 2 2 2
5 224233 Decal, 1-800 number 1 1 1 1 1 1 1 1 1 1 1 1 1 1
6 229831 Decal, reconnection 1 1 1 1 1 1 1 1 1 1
7 239796 Decal, warning carbon monoxide 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8 249808 Decal, warning rotating parts 1 1 1 1 1 1 1 1 1 1 1 1 1 1
9 249809 Decal, caution hot engine 1 1 1 1 1 1 1 1 1 1 1 1 1 1
10 249810 Decal, warning hot coolant 1 1 1 1 1 1 1 1 1 1 1 1 1 1
11 254831 Decal, regulator adjustment 1 1
12 255882 Decal, caution standby service 1 1 1 1 1 1 1 1
13 257438 Decal, danger moving rotor 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 258815 Decal, warning hazardous voltage 1 1 1 1 1 1 1 1 1 1 1 1 1 1
15 259365 Decal generator connections 1 1
16 GM14167 Decal, drain 2 2 2 2 2 2 2 2 2 2 2 2 2 2
17 GM20577 Decal, fuel type 1 1 1 1 1 1
18 290435 Decal equipment ground 1 1 1 1 1 1 1 1 1 1 1 1 1 1
19 327004 Nameplate 1 1 1 1 1 1 1 1 1 1 1 1
20 358312 Decal, CSA notice 1 1 1 1 1 1
21 358313 Nameplate, CSA 1 1 1 1 1 1 1 1
22 273780 Decal, warning explosion 1 1 1 1 1 1 1 1 1 1 1 1 1 1
23 GM15300 Decal, exhaust piping 1 1
24 255798 Tag, instruction mounting surface 1 1
Group 109: Skid and Plant Mounting

11 10
13
19 18
14
9 1
2
24
20
3
12
17 25 6
5
21 23
4
8
1 10
25
15
16 7
6
5
23
22
6007_109
30 TP-6007 10/06
Group 109: Skid and Plant Mounting
Quantity
Variation No.
Item Part Number Description 17 GR5 5-GR5
1 X-101-16 Nut, elastic stop, 5/16-18 2 2 2
2 X-22-12 Washer, lock, 1/4 in. interior/exterior tooth 1 1 1
5 X-25-20 Washer, plain 2 2 2
6 X-25-96 Washer, plain 2 2 2
7 GM20547 Plug, hose 1
7 X-268-3 Cap, pipe 1 1
8 X-377-11 Connector, cable 1 1 1
9 X-400-37 Spacer 3 3 3
10 X-426-9 Clamp, hose, .25/.70 in. 2 2
10 X-309-17 Clamp, spring hose, .583/.668 in. 2
11 M931-10040-60 Screw, hex cap 1 1 1
12 M933-10025-60 Screw, hex head cap 2 2 2
13 M931-10050-60 Screw, hex head cap 2 2 2
14 X-651-3 Hose, rubber, 3/8 x 18 in. 1 1 1
15 X-652-1 Fitting, hose 1 1
16 229127 Vibromount 1 1 1
17 249991-BLK Support, engine 1 1 1
18 254714-BLK Support, right engine 1 1 1
19 254775-BLK Stiffener, engine support 1 1 1
20 258659 Vibromount 1 1 1
21 290418 Strap, ground 1 1 1
22 358158 Skid 1 1
22 GM18097 Skid 1
23 230578 Screw, hex cap 2 2 2
24 X-465-16 Screw, hex cap 1 1 1
25 X-125-3 Screw, hex cap 5 5 5
Group 116: Exhaust

2
6007_116
Quantity
Variation No.
1 M6923-10-62 Nut, hex, 10mm 2
2 358233 Muffler, exhaust 1
3 358234 Insulator, muffler 1
4 358235 Gasket, exhaust 1
TP-6007 10/06 31
Group 201: Generator and Mounting
19
26
42
40
49
50 5
2 4 3
53
39 13
18 9
6
54
10
25
20 37 14
12
15
38 6
7
33
11
1
21
52
46 56
57
16
24
34
17
8 23 43
28 51
41
35
36
55
45 29
27
30
47
22
48
44
32
55
6007_201
32 TP-6007 10/06
Group 201: Generator and Mounting
Quantity
Variation/Module No.
Item Part Number Description 35 36 37 38 358319 358320 358321 358322
1 A-358036 Rotor assembly 1 1 1 1
1 A-358037 Rotor assembly 1 1 1 1
2 A-358190 Bracket assembly, end (includes items 3--16) 1 1 1 1 1 1 1 1
3 X-22-6 Washer, lock, #6 interior star 4 4 4 4 4 4 4 4
4 X-415-2 Sleeve, insulating, 12 in. 1 1 1 1 1 1 1 1
5 X-49-1 Screw, round head machine, 6-32 x .312 in. 4 4 4 4 4 4 4 4
6 X-67-133 Screw, self-tapping 6 6 6 6 6 6 6 6
7 X-97-13 Screw, hex head machine 4 4 4 4 4 4 4 4
8 229110 O-ring 1 1 1 1 1 1 1 1
9 229178 Bracket, brush holder 2 2 2 2 2 2 2 2
10 238150 Spring 4 4 4 4 4 4 4 4
11 238247 Retainer, wire 2 2 2 2 2 2 2 2
12 238248 Shim, brush holder 2 2 2 2 2 2 2 2
13 239247 Holder, brush 2 2 2 2 2 2 2 2
14 239282 Brush 4 4 4 4 4 4 4 4
15 358071 Bracket, sensor mount 1 1 1 1 1 1 1 1
16 358149 Bracket, end 1 1 1 1 1 1 1 1
17 X-22-24 Washer, lock, #4 interior star 2 2 2 2 2 2 2 2
18 X-25-96 Washer, plain 2 2 2 2 2 2 2 2
19 X-301-43 Plug, button 2 2 2 2 2 2 2 2
20 X-400-156 Spacer 8 8 8 8 8 8 8 8
21 X-400-31 Spacer, 1/20 x 9/32 x 1/4 in. 8 8 8 8 8 8 8 8
22 X-49-2 Screw pan head machine, 6-32 x 0.375 in. 4 4 4 4 4 4 4 4
23 X-49-35 Screw, pan head machine, 4-40 x 7/8 in. 2 2 2 2 2 2 2 2
24 X-6033-11 Grommet, nylon 1 1 1 1 1 1 1 1
25 X-6050-8 Screw, hex head cap 6 6 6 6 6 6 6 6
26 X-6051-33 Screw, hex cap, M10 x 1.5 x 7 2 2 2 2 2 2 2 2
27 X-6086-13 Washer, spring 1 4 1 4 1 4 1 4
28 X-6216-1 Screw, hex head 6 6 6 6 6 6 6 6
29 X-67-133 Screw, self-tapping 4 4 4 4 4 4 4 4
30 233269 Insulator, panel 1 4 1 4 3 3
31 238248 Shim, brush holder 1 1 1 1 1 1 1 1
32 238426 Holder, fuse, 0.25 x 1.25 1 1 1 1 1 1 1 1
33 239646 Fan, generator 1 1 1 1 1 1 1 1
34 241623 Sensor, ferromagnetic 1 1 1 1 1 1 1 1
35 253225 Breaker, circuit 1 1 1 1
35 253226 Breaker, circuit 1 1
36 358170 Plate, cover 1 1
37 256872 Disc, armature drive 1 1 1 1 1 1 1 1
38 256873 Disc, armature drive 1 1 1 1 1 1 1 1
39 278322 Vibromount 2 2 2 2 2 2 2 2
40 358019 Stator assembly 1 1
40 GM22422 Stator assembly 1 1
40 358020 Stator assembly 1 1
40 GM22423 Stator assembly 1 1
41 358066 Actuator, magnetic 1 1 1 1 1 1 1 1
42 358148 Adapter, alternator 1 1 1 1 1 1 1 1
43 358150 Cover, end bracket 1 1 1 1 1 1 1 1
44 358163 Box, junction 1 1 1 1 1 1 1 1
45 358169 Box, junction 1 1 1 1 1 1 1 1
46 358172 Cover, junction box 1 1 1 1 1 1 1 1
47 358188 Bolt, over 4 4 4 4 4 4 4 4
48 358336 Fuse, 5-amp 1 1
48 358337 Fuse, 10-amp 1 1 1 1 1 1
49 X-6238-5 Screw, hex cap 2 2 2 2 2 2 2 2
50 X-6238-6 Screw, hex cap 2 2 2 2 2 2 2 2
51 X-6238-3 Screw, hex cap 1 1 1 1 1 1 1 1
52 X-465-16 Screw, hex cap 8 8 8 8 8 8 8 8
53 X-125-3 Screw, hex cap 4 4 4 4 4 4 4 4
54 230578 Screw, hex cap 2 2 2 2 2 2 2 2
55 X-465-17 Screw, hex cap 2 8 2 8 2 8 2 8
56 X-758-15 Bearing, ball 1 1 1 1 1 1 1 1
57 238134 Ring collector 1 1 1 1 1 1 1 1
TP-6007 10/06 33
Group 201: Generator and Mounting, continued
19
26
42
40
49
50 5
2 4 3
53
39 13
18 9
6
54
10
25
20 37 14
12
15
38 6
7
33
11
1
21
52
46 56
57
16
24
34
17
8 23 43
28 51
41
35
36
55
45 29
27
30
47
22
48
44
32
55
6007_201
34 TP-6007 10/06
Group 201: Generator and Mounting, continued
Quantity
Part Module No.
Item Number Description GM19352-MA1 GM19352-MA2 GM19352-MA3 GM19352-MA4
1 A-358036 Rotor assembly 1 1
1 A-358037 Rotor assembly 1 1
2 A-358190 Bracket assembly, end (includes items 3--16) 1 1 1 1
3 X-22-6 Washer, lock, #6 interior star 4 4 4 4
4 X-415-2 Sleeve, insulating, 12 in. 1 1 1 1
5 X-49-1 Screw, round head machine, 6-32 x .312 in. 4 4 4 4
6 X-67-133 Screw, self-tapping 6 6 6 6
7 X-97-13 Screw, hex head machine 4 4 4 4
8 229110 O-ring 1 1 1 1
9 229178 Bracket, brush holder 2 2 2 2
10 238150 Spring 4 4 4 4
11 238247 Retainer, wire 2 2 2 2
12 238248 Shim, brush holder 2 2 2 2
13 239247 Holder, brush 2 2 2 2
14 239282 Brush 4 4 4 4
15 358071 Bracket, sensor mount 1 1 1 1
16 358149 Bracket, end 1 1 1 1
17 X-22-24 Washer, lock, #4 interior star 2 2 2 2
18 X-25-96 Washer, plain 2 2 2 2
19 X-301-43 Plug, button 2 2 2 2
20 X-400-156 Spacer 8 8 8 8
21 X-400-31 Spacer, 1/20 x 9/32 x 1/4 in. 8 8 8 8
22 X-49-2 Screw pan head machine, 6-32 x 0.375 in. 4 4 4 4
23 X-49-35 Screw, pan head machine, 4-40 x 7/8 in. 2 2 2 2
24 X-6033-11 Grommet, nylon 1 1 1 1
25 X-6050-8 Screw, hex head cap 6 6 6 6
26 X-6051-33 Screw, hex cap, M10 x 1.5 x 7 2 2 2 2
27 X-6086-13 Washer, spring 1 4 1 4
28 X-6216-1 Screw, hex head 6 6 6 6
29 X-67-133 Screw, self-tapping 4 4 4 4
30 233269 Insulator, panel 3 3
31 238248 Shim, brush holder 1 1 1 1
32 238426 Holder, fuse, 0.25 x 1.25 1 1 1 1
33 239646 Fan, generator 1 1 1 1
34 241623 Sensor, ferromagnetic 1 1 1 1
35 — Breaker, circuit (see kit no. in accessory section) 1 1 1 1
36 GM22421 Plate, cover 1 1 1 1
37 256872 Disc, armature drive 1 1 1 1
38 256873 Disc, armature drive 1 1 1 1
39 278322 Vibromount 2 2 2 2
40 358019 Stator assembly 1
40 GM22422 Stator assembly 1
40 358020 Stator assembly 1
40 GM22423 Stator assembly 1
41 358066 Actuator, magnetic 1 1 1 1
42 358148 Adapter, alternator 1 1 1 1
43 358150 Cover, end bracket 1 1 1 1
44 GM22419 Box, junction 1 1 1 1
44 GM22417 Bracket, breaker mounting (not shown) 1 1 1 1
45 358169 Box, junction 1 1 1 1
46 GM22420 Cover, junction box 1 1 1 1
47 358188 Bolt, over 4 4 4 4
48 358336 Fuse, 5-amp
48 358337 Fuse, 10-amp 1 1 1 1
49 X-6238-5 Screw, hex cap 2 2 2 2
50 X-6238-6 Screw, hex cap 2 2 2 2
51 X-6238-3 Screw, hex cap 1 1 1 1
52 X-465-16 Screw, hex cap 8 8 8 8
53 X-125-3 Screw, hex cap 4 4 4 4
54 230578 Screw, hex cap 2 2 2 2
55 X-465-17 Screw, hex cap 2 8 2 8
56 X-758-15 Bearing, ball 1 1 1 1
57 238134 Ring collector 1 1 1 1
TP-6007 10/06 35
Group 301: Controller and Mounting
44
33
30 32
40
50
36
Items 35 and 52 not 25
shown. 45
31 24 28
26
49
34 22
27
48
41
42
A
28
23
29
49
28
47 A
37 38
26 51
39 13
43
46
8
Equipment ground detail
14
11 19 3
16
2
17 6
12
5 21
20
9
4 18
7
10
6007_301
36 TP-6007 10/06
Group 301: Controller and Mounting
Quantity
Part Variation /Module No.
Item Number Description 28 29 358273 358274 GM13859-MA1 GM13859-MA2
1 A-358242 Controller assembly 1 1 1 1
1 GM13850 Controller assembly 1 1
2 F-278598 PCB assembly, PB3E 1 1 1
3 B-258296 PCB assembly, PBV 1 1 1
4 X-22-11 Washer, lock, 1/4 in. interior tooth 1 1 1 1 1 1
5 X-22-12 Washer, lock, 1/4 in. interior/exterior tooth 2 2 2 2 2 2
6 X-22-9 Washer, lock, #10 interior tooth 4 4 4
7 X-25-65 Washer, plain 10 10
7 X-22-7 Washer, lock, .172 ID x .333 in. OD 10
8 X-49-3 Screw, round head machine, 6-32 x 7/8 in. 2 2 2 2 2 2
9 X-50-8 Screw, round head machine,10-24 x 5/8 in. 4 4 4
10 X-72-4 Nut, hex, 8-32 zinc plated 10 10 10
11 233269 Insulator, panel 4 4
12 230857 Strap, ground 1 1 1 1
13 241769 Mount, controller 4 4 4 4 4 4
14 254815 Harness, wiring, AC sensing 1 1 1
15 254819 Strip, terminal 1 1 1
16 254821 Marker, strip 1 1 1 1 1 1
17 267491 Screw, special 1 1 1 1 1 1
18 282829 Vibromount 5 5
19 295313 Block, terminal 1 1 1 1 1 1
20 358254 Harness, wiring, regulator 1 1 1
20 358280 Harness, wiring, regulator 1 1 1
21 269190 Connector, 6-pin 1 1 1
21 254852 Connector, 12-pin 1 1 1
22 A-358279 Governor assembly, electronic 1 1 1 1 1 1
23 B-358095 PCB assembly, relay control 1 1 1 1
23 GM12535 PCB assembly, relay control w/flashing relay 1 1
24 C-284507 PCB assembly, cyclic crank 1 1 1 1
25 X-22-11 Washer, lock, 1/4 in. interior tooth 1 1 1 1 1 1
26 X-22-12 Washer, lock, 1/4 in. interior/exterior tooth 2 2 2 2 2 2
27 X-22-6 Washer, lock, #6 interior star 2 2 2 2 2 2
28 X-49-25 Screw pan head machine, 6-32 x 0.25 in. 18 18 18 18 10 10
29 X-49-39 Screw, pan head machine, 6-32 x 0.50 in. 2 2 2 2 2 2
30 X-50-3 Screw, round head machine, 10-24 x 3/4 in. 2 2 2 2 2 2
31 X-51-36 Screw, round head machine, 8-32 x 1 3/8 in. 4 4 4 4 4 4
32 X-6033-6 Grommet, nylon 1 1 1 1 1 1
33 X-6216-1 Screw, hex head 4 4 4 4 4 4
34 X-71-2 Nut, hex, 6-32 zinc 2 2 2 2 2 2
35 X-748-21 Tubing, 1 in., .25 ID 1 1 1 1
36 X-81-8 Nut, hex, 1/4-20, green 1 1 1 1 1 1
37 223316 Fuse, 10 A, 250 V 1 1 1 1 1 1
38 226442 Box, silkscreened 1 1 1
38 GM13849 Box, silkscreened 1 1 1
39 238426 Holder, fuse, 0.25 x 1.25 1 1 1 1 1 1
40 238582 Terminal 4 4 4 4 4 4
41 238736 Hourmeter 1 1 1 1 1 1
42 241736 Relay 1 1 1 1
43 246083 Strap, ground 1 1 1 1
43 LK-1216-1515 Lead 1 1
44 254800 Cover, controller 1 1 1 1 1 1
45 254822 Marker, strip 1 1 1 1 1 1
46 267491 Screw, special 1 1 1 1 1 1
47 269373 Lamp 1 1 1 1 1 1
48 287812 Switch, toggle 1 1 1 1 1 1
49 287948 Spacer, 0.25 x 0.50 x 6-32 9 9 9 9 5 5
50 292940 Strip, terminal 1 1 1 1 1 1
51 358315 Harness, wiring 1 1 1 1
51 GM13851 Harness, wiring 1 1
52 229831 Decal, reconnection (not shown) 1 1
TP-6007 10/06 37
Group 501: Housing
12
8, 13 2 10 6
11
1 7
4 3
6007_501
Quantity
Variation No.
1 X-284-45 Grommet 4
2 X-6348-2 Decal 2
3 X-794-1 Screw, drill hex 8
4 254758 Cover, skid rail 4
5 320828 Insert, threaded 4
6 358386 Latch, sound shield 4
7 345283 Pin, threaded 4
8 358215 Panel, housing, radiator end 1 1
9 358216 Panel, housing, generator end 1
10 358217 Roof, housing 1
11 GM10922 Door, housing 2
12 358326 Cover, radiator 1
13 320828 Insert, threaded, 1/4-20 in. 4
38 TP-6007 10/06
Group 701: Literature
Quantity
Variation No.
Item Part Number Description 12 16 17
1 TP-5346 Service Manual, Ford VSG-411/413 1 1 1
2 TP-5374 Warranty, 1-Year Limited 1 1 1
3 TP-5398 Operation Manual, Ford VSG-411/413 1 1 1
4 TP-5700 Installation Manual, Industrial 1 1 1
5 TP-5716 Wiring Diagrams,10--18RY/RZ Ford 1 1 1
6 TP-5762 Warranty, California Emission 1 1 1
7 TP-5847 Service Manual, 10--18RY/RZ Industrial 1 1 1
8 TP-6007 Parts Catalog, 17/22RY 1 1 1
9 TP-5870 Operation Manual, 10--18RY/RZ Industrial 1 1 1
10 TP-6111 Warranty, 3-Year Extended 1 1
TP-6007 10/06 39
Group 911: Block Heater
3
2
5 7 8
Item 6 not shown.
11
10
9 5
H-358000-A
Quantity
Variation No.
1 X-203-16 Tee, pipe, 1/8 in. 1
2 X-202-27 Bushing, reducer, 1/8 x 14 in. 1
3 X-217-7 Nipple, pipe, 1 x 1/8 in. 1
4 X-256-3 Valve, drain, 1/4 in. 1
5 X-312-18 Hose 2
6 X-391-19 Connector, hose elbow 1
7 X-426-10 Clamp, hose 4
8 X-582-22 Connector, hose 1
9 279047 Tag, hang 1
10 326219 Bracket, block heater 1
11 358311 Heater, block 1
40 TP-6007 10/06
Kit List
This section lists the part numbers of modules/kits not listed in the Group Parts Lists. Refer to the generator set nameplate or the list
below to identify the module/kit number installed on your generator set. See the sections following this page for the parts list of the
module/kit.
17 kW 22 kW
Controllers
With gauges and meters, 4-lead units 358275 358275
With gauges and meters, 4-lead units GM13859-MA3 GM13859-MA3
With gauges and meters, 12-lead units 358276 358276
With gauges and meters, 12-lead units GM13859-MA4 GM13859-MA4
Optional Kits
Battery, wet charged, 12 V 324553 324553
Battery, dry charged, 12 V 324554 324554
Battery charger, trickle PAA-248952 PAA-248952
Battery charger, equalize/float PAD-292862 PAD-292862
Battery charger with alarms, equalize/float PAD-292863 PAD-292863
Battery charger, float 12 V, 6 A GM11849-KP1 GM11849-KP1
Battery charger, float 12 V, 6 A GM28569-KP1 GM28569-KP1
Breaker, line circuit 20-amp 358305 358305
Breaker, line circuit 20-amp GM22494-KA1 GM22494-KA1
Breaker, line circuit 80-amp, 480 V GM22494-KA7 GM22494-KA7
Breaker, line circuit 80-amp, 120/240 V GM22494-KA9 GM22494-KA9
Connector, flexible exhaust PA-324093 PA-324093
Duct flange, radiator 358291 358291
Duct flange, radiator GM19363-KP1 GM19363-KP1
Exhaust elbow with flexible connector 358330 358330
Exhaust elbow and guard GM10672-KP1 GM10672-KP1
Fuel line, flexible 226663 358296
Guard, rodent 358300 358300
Heater, battery 358225 358225
Heater, block 110/120 V 358314 358314
Heater, block 190/240 V 358328 358328
Housing, weather, loose 358301 358301
Housing, weather (with loose exhaust elbow) GM12220-KA1 GM12220-KA1
Housing, weather (with loose exhaust elbow) GM12220-KA1 GM12220-KA1
Housing, weather GM20580-KA1 GM20580-KA1
Literature, general maintenance PA-276825 PA-276825
Literature, overhaul PA-276806 PA-276806
Literature, production GM11076-KP PA-327323
Rain cap for silencer 358381 225243
Relay, common fault, 1-phase — 358372
Relay, common fault, 3-phase — 358373
Relay, run 273743 273743
Silencer, residential 358329 358329
Silencer, industrial, side in, end out PA-324065 PA-324065
Silencer, critical, side in, end out PA-324064 PA-324064
Silencer, industrial, end in, end out PA-324067 PA-324067
Silencer, critical, end in, end out PA-324066 PA-324066
Sound attenuator GM13784-KP1 GM13784-KP1
Sound shield GM10629-KP1 GM10629-KP1
Strainer, natural gas PA-290275 PA-290275
Transfer switch, manual with mechanical interlock PA-320676 PA-320676
Paint and Miscellaneous Parts

Paint, Kohler Cream Beige All models use 221338 spray can, 221337 gallon
TP-6007 10/06 41
Kit Part Lists
Qty. Description Part No. Qty. Description Part No.
Decision-Maker 1t, with Gauges and Meters Decision-Maker 1t, with Gauges and Meters
(4-Lead Units) 358275 (4-Lead Units) GM13859-MA3
1 Bushing, reducing, 1/8 x 1/4 in. A-106 1 Bushing, reducing, 1/8 x 1/4 in. A-106
1 Tee, pipe, 1/4 in. A-110 1 Tee, pipe, 1/4 in. A-110
1 PCB assembly, PB3E F-278598 1 PCB assembly, PB3E F-278598
1 Nipple, pipe, 1/4 x 1 1/2 in. X-220-6 1 Nipple, pipe, 1/4 x 1 1/2 in. X-220-6
1 Bracket, CT mounting 226481 1 Bracket, CT mounting 226481
2 Transformer 259359 2 Transformer 259359
1 Sender, oil pressure gauge 264390 1 Sender, oil pressure gauge 264390
1 Cover, controller 336602 1 Strap, ground 230857
1 Panel, mounting 358173 1 Decal, reconnection 229831
1 Harness, wiring 358232 1 Screw, hex head machine, special thread 267491
1 Harness, wiring 358254 1 Cover, controller 336602
1 Harness, wiring 358282 1 Panel, mounting 358173
1 Switch, sensor 358308 1 Harness, wiring 254815
1 Controller assembly (includes all the following) A-358260 1 Harness, wiring 358254
1 Potentiometer assembly A-255041 1 Harness, wiring 358282
1 Governor assembly, electronic A-358279 1 Switch, sensor 358308
1 PCB assembly, relay control B-358095 1 Controller assembly (includes all the following) GM13852
1 PCB assembly, cyclic crank C-284507 1 Potentiometer assembly A-255041
1 Washer, lock, 1/4 in., interior tooth X-22-11 1 Governor assembly, electronic A-358279
2 Washer, lock, 1/4 in., interior/exterior tooth X-22-12 1 PCB assembly, relay control with flashing relay GM12535
4 Washer, lock #6, interior star X-22-6 1 Washer, lock, 1/4 in., interior tooth X-22-11
1 Grommet X-284-31 2 Washer, lock, 1/4 in., interior/exterior tooth X-22-12
1 Terminal X-431-42 4 Washer, lock #6, interior star X-22-6
2 Screw, pan head machine, 6-32 x 0.375 in. X-49-2 1 Grommet X-284-31
18 Screw, pan head machine, 6-32 x 0.25 in. X-49-25 2 Screw, pan head machine, 6-32 x 0.375 in. X-49-2
2 Screw, pan head machine, 6-32 x 0.50 in. X-49-39 10 Screw, pan head machine, 6-32 x 0.25 in. X-49-25
4 Screw, round head machine, 8-32 x 1 3/8 in. X-51-36 2 Screw, pan head machine, 6-32 x 0.50 in. X-49-39
2 Screw, round head machine X-51-53 4 Screw, round head machine, 8-32 x 1 3/8 in. X-51-36
4 Plug, cap 1/8 in. X-519-1 2 Screw, round head machine X-51-53
1 Tubing, 1 x 0.3 in. ID X-6079-2 4 Plug, cap, 1/8 in. X-519-1
1 Tubing, 1 x 0.46 in. ID X-6081-3 1 Tubing, 1 x 0.3 in. ID X-6079-2
2 Screw, thread-forming X-67-127 2 Screw, thread-forming X-67-127
2 Nut, hex, 6-32 zinc X-71-2 2 Nut, hex, 6-32 zinc X-71-2
1 Tubing, 1 x 0.25 in. ID X-748-21 1 Nut, hex 1/4-20, green X-81-8
1 Nut, hex 1/4-20, green X-81-8 1 Tab identification 201620-152
1 Tab identification 201620-152 1 Fuse, 10 A, 250 V 223316
1 Fuse, 10 A, 250 V 223316 1 Strip, marker 225178
1 Strip, marker 225178 1 Strip, marker 225179
1 Strip, marker 225179 1 Gauge, water temperature 226716
1 Gauge, water temperature 226716 1 Holder, fuse, 0.25 x 1.25 238426
1 Holder, fuse, 0.25 x 1.25 238426 1 Hourmeter 238736
1 Hourmeter 238736 1 Strap, ground 246083
1 Relay 241736 1 Block, terminal 246115
1 Strap, ground 246083 1 Voltmeter 253329
1 Block, terminal 246115 1 Screw, special 267491
1 Voltmeter 253329 1 Lamp 269373
1 Screw, special 267491 1 Voltmeter, AC 282814
1 Lamp 269373 1 Gauge, oil pressure 282897
1 Voltmeter, AC 282814 1 Ammeter, AC 282934
1 Gauge, oil pressure 282897 1 Switch, toggle 287812
1 Ammeter, AC 282934 9 Spacer, 0.25 x 0.50 x 6-32 in. 287948
1 Switch, toggle 287812 3 Fuse, 1.5 A, 250 V 291207
9 Spacer, 0.25 x 0.50 x 6-32 in. 287948 2 Lamp 291740
3 Fuse, 1.5 A, 250 V 291207 1 Switch, selector 292373
2 Lamp 291740 1 Holder, fuse 292821
1 Switch, selector 292373 4 Bumper 292834
1 Holder, fuse 292821 1 Meter, frequency 295069
4 Bumper 292834 1 Box, silkscreen controller GM13847
1 Meter, frequency 295069 1 Harness, controller wiring GM13853
1 Box, silkscreen controller 358332
1 Harness, controller wiring 358333
42 TP-6007 10/06
Kit Part Lists, continued
Decision-Maker 1t, with Gauges and Meters Decision-Maker 1t, with Gauges and Meters
(12-Lead Units) 358276 (12-Lead Units) GM13859-MA4
1 Bushing, reducing, 1/8 x 1/4 in. A-106 1 Bushing, reducing, 1/8 x 1/4 in. A-106
1 Tee, pipe, 1/4 in. A-110 1 Tee, pipe, 1/4 in. A-110
1 Nipple, pipe, 1/4 x 1 1/2 in. X-220-6 1 Nipple, pipe, 1/4 x 1 1/2 in. X-220-6
1 Bracket, CT mounting 225161 1 Bracket, CT mounting 225161
2 Transformer 259359 2 Transformer 259359
1 Sender, oil pressure gauge 264390 1 Sender, oil pressure gauge 264390
1 Cover, controller 336602 1 Cover, controller 336602
1 Panel, mounting 358173 1 Panel, mounting 358173
1 Harness, wiring 358280 1 Harness, wiring 358280
1 Harness, wiring 358283 1 Harness, wiring 358283
1 Switch, sensor 358308 1 Switch, sensor 358308
1 Controller assembly (includes all the following) A-358260 1 PCB assembly, voltage regulator PBV B-258296
1 Potentiometer assembly A-255041 5 Vibromount 282829
1 Governor assembly, electronic A-358279 1 Strap, ground 230857
1 PCB assembly, relay control B-358095 1 Decal 259365
1 PCB assembly, cyclic crank C-284507 1 Decal, regulator adjustment 254831
1 Washer, lock, 1/4 in., interior tooth X-22-11 1 Screw, hex head machine, special thread 267491
2 Washer, lock, 1/4 in., interior/exterior tooth X-22-12 1 Controller assembly (includes all the following) GM13252
4 Washer, lock, #6, interior star X-22-6 1 Potentiometer assembly A-255041
1 Grommet X-284-31 1 Governor assembly, electronic A-358279
1 Terminal X-431-42 1 PCB assembly, relay control with flashing relay GM12535
2 Screw, pan head machine, 6-32 x 0.375 in. X-49-2 1 Washer, lock, 1/4 in., interior tooth X-22-11
18 Screw, pan head machine, 6-32 x 0.25 in. X-49-25 2 Washer, lock, 1/4 in., interior/exterior tooth X-22-12
2 Screw, pan head machine, 6-32 x 0.50 in. X-49-39 4 Washer, lock #6, interior star X-22-6
4 Screw, round head machine, 8-32 x 1 3/8 in. X-51-36 1 Grommet X-284-31
2 Screw, round head machine X-51-53 2 Screw, pan head machine, 6-32 x 0.375 in. X-49-2
4 Plug, cap, 1/8 in. X-519-1 10 Screw, pan head machine, 6-32 x 0.25 in. X-49-25
1 Tubing, 1 x 0.3 in. ID X-6079-2 2 Screw, pan head machine, 6-32 x 0.50 in. X-49-39
1 Tubing, 1 x 0.46 in. ID X-6081-3 4 Screw, round head machine, 8-32 x 1 3/8 in. X-51-36
2 Screw, thread-forming X-67-127 2 Screw, round head machine X-51-53
2 Nut, hex, 6-32 zinc X-71-2 4 Plug, cap, 1/8 in. X-519-1
1 Tubing, 1 x 0.25 in. ID X-748-21 1 Tubing, 1 x 0.3 in. ID X-6079-2
1 Nut, hex, 1/4-20, green X-81-8 2 Screw, thread-forming X-67-127
1 Tab identification 201620-152 2 Nut, hex, 6-32 zinc X-71-2
1 Fuse, 10 A, 250 V 223316 1 Nut, hex, 1/4-20, green X-81-8
1 Strip, marker 225178 1 Tab identification 201620-152
1 Strip, marker 225179 1 Fuse, 10 A, 250 V 223316
1 Gauge, water temperature 226716 1 Strip, marker 225178
1 Holder, fuse, 0.25 x 1.25 in. 238426 1 Strip, marker 225179
1 Hourmeter 238736 1 Gauge, water temperature 226716
1 Relay 241736 1 Holder, fuse, 0.25 x 1.25 238426
1 Strap, ground 246083 1 Hourmeter 238736
1 Block, terminal 246115 1 Strap, ground 246083
1 Voltmeter 253329 1 Block, terminal 246115
1 Screw, special 267491 1 Voltmeter 253329
1 Lamp 269373 1 Screw, special 267491
1 Voltmeter, AC 282814 1 Lamp 269373
1 Gauge, oil pressure 282897 1 Voltmeter, AC 282814
1 Ammeter, AC 282934 1 Gauge, oil pressure 282897
1 Switch, toggle 287812 1 Ammeter, AC 282934
9 Spacer, 0.25 x 0.50 x 6-32 in. 287948 1 Switch, toggle 287812
3 Fuse, 1.5 A, 250 V 291207 9 Spacer, 0.25 x 0.50 x 6-32 in. 287948
2 Lamp 291740 3 Fuse, 1.5 A, 250 V 291207
1 Switch, selector 292373 2 Lamp 291740
1 Holder, fuse 292821 1 Switch, selector 292373
4 Bumper 292834 1 Holder, fuse 292821
1 Meter, frequency 295069 4 Bumper 292834
1 Box, silkscreen controller 358332 1 Meter, frequency 295069
1 Harness, controller wiring 358333 1 Box, silkscreen controller GM13847
1 Harness, controller wiring GM13853
TP-6007 10/06 43
Optional Accessories Battery Charger, Equalize/Float PAD-292862
Battery, 12 V (Wet Storage) 324553 1 Installation Instructions TT-680

1 Installation Instructions, Circuit Board TT-729
1 Battery 324368 1 Battery charger assembly D-292862
Includes the following:
Battery, 12 V (Dry Charged) 324554 1 PCB assembly, 12 V C-262377
2 Terminal, ring, 4-6 screw X-283-1
1 Battery 324367 2 Terminal, ring ,8-10 screw X-283-11
Battery Charger, Float, 12 V, 6 A GM11849-KP1 2 Tubing, heat shrink X-6081-3
1 Decal, connection 233966
1 Battery charger, 12 V, 6A, float-equalize GM11849 1 Fuse, 5-amp 239298
2 Clip, speed 257442
Battery Charger, Float, 12 V, 6 A GM28569-KP1 1 Fuse, 25-amp 262389
2 Holder, fuse 263156
1 Battery charger, 12 V, 6A, float-equalize GM28341 1 Transformer 262394
1 Decal, warning 262397
Battery Charger, Trickle Charger PAA-248952 1 Clip, cable 262399
1 Installation Instructions TT-938 2 Holder, fuse 263156
4 Spacer, circuit board 287948
1 Battery charger assembly A-248952
1 Lamp 291208
1 Decal, explosion 292387
1 Terminal X-283-8
1 Sink, heat 292938
2 Block, terminal X-405-2
1 Strip, terminal 292940
1 Terminal, female X-431-27
1 Ammeter, DC 292941
9 Terminal, female X-431-28
1 Voltmeter, DC 292942
2 Connector, nonmetallic X-567-1
1 Module, SCR 292945
4 Screw, drill X-794-2
1 Resistor, power 292947
1 Holder, fuse 238426
1 Fuse, 7-amp 292948
1 Cord, power 246185
1 Cover, battery charger 246604 1 Harness, wiring 292958
1 Ammeter, DC 269202 1 Marker, strip 292961
1 Transformer 269204 1 Marker, strip 292962
4 Spacer, screen 270833 2 Retainer 295010
1 Fuse, 1.5 A 291207 1 Block, terminal 295314
1 Lamp 291208 4 Nut, captive 298810
1 Resistor 291209 1 Box, battery charger 325593
1 Switch, high/low slide 291210 1 Door, silkscreen 325596
1 Switch, 12/24 volt slide 291211 1 Nameplate 325609
1 Rectifier, silicon 291212
1 Resistor 291213
1 Cable, positive 291215
1 Cable, negative 291216
1 Nameplate, part no. 291221
1 Breaker, circuit 291265
1 Rheostat 291975
1 Box, battery charger 325389
44 TP-6007 10/06
Battery Charger, Equalize/Float Breaker, Line Circuit, 100 A 358304

(with Alarms) PAD-292863
1 Installation Instructions TT-680
1 Installation Instructions, Circuit Board TT-729 Breaker, Line Circuit, 20 A GM22494-KA1
1 Battery charger assembly D-292863
1 Decal, power breaker GM15301
1 PCB assembly, 12 V, charger low alarm B-262374
1 Bracket, breaker mounting GM22418
1 PCB assembly, 12 V C-262377
1 Cover, junction box GM23688
Breaker, Line Circuit, 25 A GM22494-KA2
2 Tubing, heat shrink X-6081-3 1 Breaker, circuit 255168
1 Decal, connection 233966 1 Decal, power breaker GM15301
1 Fuse, 5-amp 239298 1 Bracket, breaker mounting GM22418
2 Clip, speed 257442 1 Cover, junction box GM23688
1 Fuse, 25-amp 262389
1 Transformer 262394 Breaker, Line Circuit, 30 A GM22494-KA3
1 Decal, warning 262397
1 Clip, cable 262399 1 Breaker, circuit 269250
2 Holder, fuse 263156 1 Decal, power breaker GM15301
4 Spacer, circuit board 287948 1 Bracket, breaker mounting GM22418
1 Lamp 291208 1 Cover, junction box GM23688
1 Decal, explosion 292387
1 Sink, heat 292938 Breaker, Line Circuit, 40 A GM22494-KA4
1 Strip, terminal 292940
1 Ammeter, DC 292941 1 Breaker, circuit 269252
1 Voltmeter, DC 292942 1 Decal, power breaker GM15301
1 Module, SCR 292945 1 Bracket, breaker mounting GM22418
1 Resistor, power 292947 1 Cover, junction box GM23688
1 Fuse, 7-amp 292948
1 Harness, wiring 292958 Breaker, Line Circuit, 50 A GM22494-KA5
1 Marker, strip 292961
1 Marker, strip 292962 1 Breaker, circuit 258928
1 Retainer 295010 1 Decal, power breaker GM15301
1 Block, terminal 295314 1 Bracket, breaker mounting GM22418
4 Nut, captive 298810 1 Cover, junction box GM23688
1 Box, battery charger 325593
1 Door, silkscreen 325596 Breaker, Line Circuit, 60 A GM22494-KA6
1 Nameplate 325609
Breaker, Line Circuit, 20 A 358305 1 Decal, power breaker GM15301
1 Bracket, breaker mounting GM22418
1 Breaker, circuit 269251 1 Cover, junction box GM23688
Breaker, Line Circuit, 25 A 358292 Breaker, Line Circuit, 80 A, 480 V GM22494-KA7

1 Breaker, circuit 255168 1 Breaker, circuit 253225
Breaker, Line Circuit, 30 A 358293 1 Bracket, breaker mounting GM22418
1 Cover, junction box GM23688
Breaker, Line Circuit, 100 A, 120/240V GM22494-KA8
Breaker, Line Circuit, 40 A 358295
1 Breaker, circuit GM22482
1 Breaker, circuit 269252 1 Decal, power breaker GM15301
Breaker, Line Circuit, 50 A 358297 Breaker, Line Circuit, 80 A, 120/240V GM22494-KA9

1 Breaker, circuit 258928 1 Breaker, circuit GM24462
Breaker, Line Circuit, 60 A 358299
Connector, Flexible Exhaust (with Housing)
1 Breaker, circuit 253224 PA-324093
Breaker, Line Circuit, 80 A 358302 1 Clamp, muffler, 2.12 in. X-722-5
1 Adapter, flexible exhaust 324089
TP-6007 10/06 45
Duct Flange, Radiator 358291 Heater, Block, 190/240 VAC 358328

16 Rivet, pop X-781-11 1 Tee, pipe, 1/4 in. A-110
2 Frame, air duct, side GM14000 1 Bushing, reducer, 1/8 in. X-202-27
2 Frame, air duct, top GM14001 1 Nipple, pipe, 1 x 1/8 in. X-217-7
1 Valve, drain, 1/4 in. X-256-3
Duct Flange, Radiator GM19363-KP1 1 Hose X-312-17
1 Hose X-312-18
20 Rivet, pop X-781-11 1 Connector, hose elbow X-391-19
2 Frame, air duct, side 358289 4 Clamp, hose X-426-10
2 Frame, air duct, top 358290 1 Connector, hose X-582-22
1 Tag, hang 279047
Exhaust Elbow (without Housing) 358330 1 Bracket, block heater 326219
1 Heater, block 358327
2 Nut, hex X-6053-11
1 Clamp, muffler, 2.12 in. X-722-5 Housing, Weather 358301
1 Adapter, flexible exhaust 324089
1 Gasket, exhaust 358235 See Group 501 for parts list.
1 Pipe, exhaust 358334
Housing, Weather (with Loose Elbow) GM12220-KA1
Exhaust Elbow and Guard GM10672-KP1
See Group 501: Housing variation 1 and Exhaust elbow and guard kit
1 Elbow, exhaust tube GM10670 GM10672-KP1 for parts list.
1 Guard, exhaust GM10793
7 Screw, hex washer, thread-forming X-67-133 Housing, Weather GM20580-KA1
1 Clamp, muffler, 2.12 in. X-722-5
4 Cover, skid rail 254758
Fuel Line, Flexible 226663 4 Insert, threaded, 1/4--20 in. 320828
4 Pin, threaded, 1/4--20, 1.18 in. 345283
1 Line, flexible fuel 326268 1 Tube, exhaust elbow, 2.00 in. OD GM10670
1 Decal, Rainproof Enclosure GM15299
Fuel Line, Flexible (Gas) 358296 4 Latch, lockable, black GM31202
4 Grommet X-284-45
1 Bushing, reducing, 3/4 x 1/2 in. 153659 2 Decal X-6348-2
1 Line, flexible fuel 326268 1 Clamp, muffler, 2.12 in. X-722-5
1 Roof, housing GM23322
Guard, Rodent 358300 1 Guard, exhaust GM10793
3 Screw, hex head X-6216-1 1 Panel, housing end, generator GM20582
1 Screen, adapter 358203 1 Panel, housing inner, generator GM20583
1 Duct, door, right hand GM20585
Heater, Battery 120 VAC 358225 1 Duct, door, left hand upper GM20586
1 Duct, door, left hand lower GM20587
1 Heater, battery wrap 336814 2 Door, housing, generator GM31237
1 Heater, battery pad 336825
Literature, General Maintenance PA-276825
Heater, Block, 110/120 VAC 358314
1 Owners Manual, Ford VSG-411/413 TP-5398
1 Tee, pipe, 1/4 in. A-110 1 Wiring Diagram Manual, Ford 10-18RY/RZ TP-5716
1 Bushing, reducer, 1/8 in. X-202-27 1 Parts Catalog, 17/22RY TP-6007
1 Nipple, pipe, 1 x 1/8 in. X-217-7 1 Owners Manual, 10-18RY/RZ, Industrial TP-5870
1 Valve, drain, 1/4 in. X-256-3
1 Hose X-312-17 Literature, Overhaul PA-276806
1 Hose X-312-18
1 Connector, hose elbow X-391-19 1 Service Manual, Ford VSG-411/413 TP-5346
4 Clamp, hose X-426-10 1 Owners Manual, Ford VSG-411/413 TP-5398
1 Connector, hose X-582-22 1 Installation Manual, Industrial TP-5700
1 Tag, hang 279047 1 Wiring Diagram Manual, Ford 10-18RY/RZ TP-5716
1 Bracket, block heater 326219 1 Service Manual, 10-18RY/RZ Industrial TP-5847
1 Heater, block 358311 1 Parts Catalog, 17/22RY TP-6007
1 Owners Manual, 10-18RY/RZ Industrial TP-5870
Literature, General Maintenance PA-327323

1 Warranty TP-5374
1 Owners Manual, Ford VSG-411/413 TP-5398
1 Wiring Diagram Manual, Ford 10-18RY/RZ TP-5716
1 Warranty, California Emission TP-5762
1 Owners Manual, 10-18RY/RZ Industrial TP-5870
46 TP-6007 10/06
Rain Cap for Silencer (Engine-Mounted) 225243 Sound Shield GM10629-KP1

1 Cap, rain 276254 1 Sound shield enclosure kit, 17/22RY TT-1263
10 Washer, plain, .438 ID x 1 in. OD X-25-1
Rain Cap for Silencer (Engine-mounted) 358381 1 Sound enclosure assembly GM10678
1 Clamp, U X-722-5 8 Washer, fiber, .25 ID x .71 in. OD 222889
1 Cap, rain 276254 12 Gusset, corner 276902
1 Connector, pipe 358380 2 Strip, roof panel 276909
2 Latch, key locking 276918
Relay, Common Fault, 1-Phase 358372 28 Insert, threaded, 1/4-20 in. 344484
4 Pin, threaded 345283
1 Relay, 12 VDC, .20 A 259391 1 Channel, drain, right side 358398
1 Harness, fault relay kit 358375 1 Channel, drain, left side 358399
1 Screw, slotted pan head machine X-50-1 4 Channel, end 358400
4 Support, corner 358401
Relay, Common Fault, 3-Phase 358373 1 Channel, air intake, right side GM19294
1 Relay, 12 VDC, .20 A 259391 1 Channel, air intake, left side GM19295
1 Harness, fault relay kit 358375 4 Insert, threaded GM14020
1 Screw, slotted pan head machine X-50-1 4 Support, roof 358404
1 Panel, roof 358405
Relay, Run 273743 1 Panel, inner 358407
2 Baffle, outer 358408
1 Installation Instructions TT-700 2 Support, baffle 358409
1 Relay assembly 273705 2 Door, front and rear 358410
2 Panel, side 358411
Silencer, Residential (Engine-mounted) 358329 4 Brace 358412
2 Door 358413
2 Nut, hex X-6053-11 1 Panel, roof 358414
1 Muffler, exhaust 358233 1 Panel, roof 358418
1 Insulator 358234 2 Baffle, inner GM10259
1 Gasket, exhaust 358235 2 Panel, inner side GM10261
1 Baffle, inner panel GM10263
Silencer, Industrial, 2 in., NPT SIEO PA-324065 2 Support, inner panel baffle GM10264
1 Elbow, muffler GM10641
1 Silencer, industrial 276256 3 Decal, Kohler Generator, black GM14197-1
8 Washer, plain, .281 ID x .625 in. OD X-25-142
Silencer, Critical, 2 in., NPT SIEO PA-324064 8 Bolt, hex cap X-465-36
1 Silencer, critical 276257 132 Rivet, pop, .187 in. X-781-15
2 Screw, hex washer head, drill X-794-1
Silencer, Industrial, 2 in., NPT EIEO PA-324067 1 Insulation assembly (includes the following) GM17202
4 Insulation, acoustic, 41.75 x 8.25 in., channel, end 222679
1 Silencer, industrial 280157
2 Insulation, acoustic foam, channel, drain 358420
Silencer, Critical, 2 in., NPT EIEO PA-324066 4 Insulation, acoustic foam, support, corner 358421
2 Insulation, acoustic foam, channel, air intake 358422
1 Silencer, critical 290494 2 Insulation, acoustic foam, panel, roof 358423
2 Insulation, acoustic foam, panel, inner side 358424
Sound Attenuator GM13784-KP1 2 Insulation, acoustic foam, outer baffle 358425
2 Insulation, acoustic foam, door, front and rear 358426
12 Insert, threaded 1/4-20 in. 320828 2 Insulation, acoustic foam, panel, side 358427
1 Elbow, exhaust tube GM10670 2 Insulation, acoustic foam, door 358428
4 Bracket, screen GM13790 2 Insulation, acoustic foam, inner baffle GM10260
1 Cover, louver GM13791 1 Insulation, acoustic foam GM10265
2 Foam, acoustic insulation GM13792
1 Foam, acoustic insulation GM13793 Strainer, Natural Gas PA-290275
1 Foam, acoustic insulation GM13794
1 Foam, acoustic insulation GM13795 1 Strainer, gas 292485
2 Screen, air inlet guard GM13796
2 Panel, sound attenuated front GM13802
2 Panel, sound attenuated side, right hand GM13803
2 Panel, sound attenuated side, left hand GM13804
2 Baffle, sound attenuated GM13805
2 Panel, sound attenuated roof GM13806
1 Sound attenuator, 17/22RY TT-1279
36 Washer, plain, .281 ID x .625 in. OD X-25-40
36 Bolt, hex cap X-465-2
12 Nut, flange spiralock, 1/4-20 X-6210-2
20 Clip, panel fastener X-6340-2
TP-6007 10/06 47
Notes
48 TP-6007 10/06
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere cfm cubic feet per minute ext. external
ABDC after bottom dead center CG center of gravity F Fahrenheit, female
AC alternating current CID cubic inch displacement fglass. fiberglass
A/D analog to digital CL centerline FHM flat head machine (screw)
ADC analog to digital converter cm centimeter fl. oz. fluid ounce
adj. adjust, adjustment CMOS complementary metal oxide flex. flexible
ADV advertising dimensional substrate (semiconductor) freq. frequency
drawing cogen. cogeneration FS full scale
AHWT anticipatory high water com communications (port) ft. foot, feet
temperature coml commercial ft. lb. foot pounds (torque)
AISI American Iron and Steel Coml/Rec Commercial/Recreational ft./min. feet per minute
Institute conn. connection
ALOP anticipatory low oil pressure g gram
cont. continued ga. gauge (meters, wire size)
alt. alternator CPVC chlorinated polyvinyl chloride
Al aluminum gal. gallon
crit. critical gen. generator
ANSI American National Standards CRT cathode ray tube
Institute genset generator set
(formerly American Standards CSA Canadian Standards GFI ground fault interrupter
Association, ASA) Association
CT current transformer GND, ground
AO anticipatory only
Cu copper gov. governor
API American Petroleum Institute
cu. in. cubic inch gph gallons per hour
approx. approximate, approximately
cw. clockwise gpm gallons per minute
AR as required, as requested
CWC city water-cooled gr. grade, gross
AS as supplied, as stated, as
suggested cyl. cylinder GRD equipment ground
ASE American Society of Engineers D/A digital to analog gr. wt. gross weight
ASME American Society of DAC digital to analog converter HxWxD height by width by depth
Mechanical Engineers dB decibel HC hex cap
assy. assembly dBA decibel (A weighted) HCHT high cylinder head temperature
ASTM American Society for Testing DC direct current HD heavy duty
Materials DCR direct current resistance HET high exhaust temperature,
ATDC after top dead center high engine temperature
deg., ° degree
ATS automatic transfer switch hex hexagon
dept. department
auto. automatic Hg mercury (element)
dia. diameter
aux. auxiliary HH hex head
DI/EO dual inlet/end outlet
A/V audiovisual HHC hex head cap
DIN Deutsches Institut fur Normung
avg. average e. V. (also Deutsche Industrie HP horsepower
AVR automatic voltage regulator Normenausschuss) hr. hour
AWG American Wire Gauge DIP dual inline package HS heat shrink
AWM appliance wiring material DPDT double-pole, double-throw hsg. housing
bat. battery DPST double-pole, single-throw HVAC heating, ventilation, and air
BBDC before bottom dead center DS disconnect switch conditioning
BC battery charger, battery DVR digital voltage regulator HWT high water temperature
charging E, emer. emergency (power source) Hz hertz (cycles per second)
BCA battery charging alternator EDI electronic data interchange IC integrated circuit
BCI Battery Council International EFR emergency frequency relay ID inside diameter, identification
BDC before dead center e.g. for example (exempli gratia) IEC International Electrotechnical
BHP brake horsepower Commission
EG electronic governor
blk. black (paint color), block IEEE Institute of Electrical and
EGSA Electrical Generating Systems Electronics Engineers
(engine) Association
blk. htr. block heater IMS improved motor starting
EIA Electronic Industries
BMEP brake mean effective pressure Association in. inch
bps bits per second EI/EO end inlet/end outlet in. H2O inches of water
br. brass EMI electromagnetic interference in. Hg inches of mercury
BTDC before top dead center emiss. emission in. lb. inch pounds
Btu British thermal unit eng. engine Inc. incorporated
Btu/min. British thermal units per minute EPA Environmental Protection ind. industrial
C Celsius, centigrade Agency int. internal
cal. calorie EPS emergency power system int./ext. internal/external
CARB California Air Resources Board ER emergency relay I/O input/output
CB circuit breaker ES engineering special, IP iron pipe
cc cubic centimeter engineered special ISO International Organization for
ESD electrostatic discharge Standardization
CCA cold cranking amps
est. estimated J joule
ccw. counterclockwise
E-Stop emergency stop JIS Japanese Industry Standard
CEC Canadian Electrical Code
etc. et cetera (and so forth) k kilo (1000)
cert. certificate, certification, certified
exh. exhaust K kelvin
cfh cubic feet per hour
TP-6007 10/06 Appendix 49

kA kiloampere MTBO mean time between overhauls rly. relay
KB kilobyte (210 bytes) mtg. mounting rms root mean square
kg kilogram MW megawatt rnd. round
kg/cm2 kilograms per square mW milliwatt ROM read only memory
centimeter μF microfarad rot. rotate, rotating
kgm kilogram-meter N, norm. normal (power source) rpm revolutions per minute
kg/m3 kilograms per cubic meter NA not available, not applicable RS right side
kHz kilohertz nat. gas natural gas RTV room temperature vulcanization
kJ kilojoule NBS National Bureau of Standards SAE Society of Automotive
km kilometer NC normally closed Engineers
kOhm, kΩ kilo-ohm NEC National Electrical Code scfm standard cubic feet per minute
kPa kilopascal NEMA National Electrical SCR silicon controlled rectifier
kph kilometers per hour Manufacturers Association s, sec. second
kV kilovolt NFPA National Fire Protection SI Systeme international d’unites,
kVA kilovolt ampere Association International System of Units
kVAR kilovolt ampere reactive Nm newton meter SI/EO side in/end out
kW kilowatt NO normally open sil. silencer
kWh kilowatt-hour no., nos. number, numbers SN serial number
kWm kilowatt mechanical NPS National Pipe, Straight SPDT single-pole, double-throw
L liter NPSC National Pipe, Straight-coupling SPST single-pole, single-throw
LAN local area network NPT National Standard taper pipe spec,
L x W x H length by width by height thread per general use specs specification(s)
lb. pound, pounds NPTF National Pipe, Taper-Fine sq. square
lbm/ft3 pounds mass per cubic feet NR not required, normal relay sq. cm square centimeter
LCB line circuit breaker ns nanosecond sq. in. square inch
LCD liquid crystal display OC overcrank SS stainless steel
ld. shd. load shed OD outside diameter std. standard
LED light emitting diode OEM original equipment stl. steel
manufacturer tach. tachometer
Lph liters per hour
OF overfrequency TD time delay
Lpm liters per minute opt. option, optional
LOP low oil pressure TDC top dead center
OS oversize, overspeed TDEC time delay engine cooldown
LP liquefied petroleum OSHA Occupational Safety and Health
LPG liquefied petroleum gas TDEN time delay emergency to
Administration normal
LS left side OV overvoltage TDES time delay engine start
Lwa sound power level, A weighted oz. ounce TDNE time delay normal to
LWL low water level p., pp. page, pages emergency
LWT low water temperature PC personal computer TDOE time delay off to emergency
m meter, milli (1/1000) PCB printed circuit board TDON time delay off to normal
M mega (106 when used with SI pF picofarad temp. temperature
units), male PF power factor term. terminal
m3 cubic meter ph., ∅ phase TIF telephone influence factor
m3/min. cubic meters per minute PHC Phillips head crimptite (screw) TIR total indicator reading
mA milliampere
PHH Phillips hex head (screw) tol. tolerance
man. manual
PHM pan head machine (screw) turbo. turbocharger
max. maximum
PLC programmable logic control typ. typical (same in multiple
MB megabyte (220 bytes) locations)
PMG permanent-magnet generator
MCM one thousand circular mils UF underfrequency
pot potentiometer, potential
MCCB molded-case circuit breaker ppm parts per million UHF ultrahigh frequency
meggar megohmmeter PROM programmable read-only UL Underwriter’s Laboratories, Inc.
MHz megahertz memory UNC unified coarse thread (was NC)
mi. mile psi pounds per square inch UNF unified fine thread (was NF)
mil one one-thousandth of an inch pt. pint univ. universal
min. minimum, minute PTC positive temperature coefficient US undersize, underspeed
misc. miscellaneous PTO power takeoff UV ultraviolet, undervoltage
MJ megajoule PVC polyvinyl chloride V volt
mJ millijoule qt. quart, quarts VAC volts alternating current
mm millimeter qty. quantity VAR voltampere reactive
mOhm, R replacement (emergency) VDC volts direct current
mΩ milliohm power source VFD vacuum fluorescent display
MOhm, rad. radiator, radius VGA video graphics adapter
MΩ megohm RAM random access memory
MOV metal oxide varistor VHF very high frequency
RDO relay driver output W watt
MPa megapascal ref. reference
mpg miles per gallon WCR withstand and closing rating
rem. remote w/ with
mph miles per hour Res/Coml Residential/Commercial
MS military standard w/o without
RFI radio frequency interference wt. weight
m/sec. meters per second
RH round head xfmr transformer
MTBF mean time between failure
RHM round head machine (screw)
50 Appendix TP-6007 10/06

Appendix B Common Hardware Application Guidelines
Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
reference for reassembly is made. 1. Determine entry hole type: round or slotted.
Bolt/Screw Length: When bolt/screw length is not given, 2. Determine exit hole type: fixed female thread
use Figure 1 as a guide. As a general rule, a minimum (weld nut), round, or slotted.
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
the preferred method.
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
preloading (torque) of the bolt in all other applications.
3. Follow these SAE washer rules after determining
See Appendix C, General Torque Specifications, and
exit hole type:
other torque specifications in the service literature.
a. Always use a washer between hardware and a
slot.
Preferred Nut/Bolt Clearance
1 2 b. Always use a washer under a nut (see 2 above
for exception).
c. Use a washer under a bolt when the female

thread is fixed (weld nut).
4. Refer to Figure 2, which depicts the preceding

hardware configuration possibilities.
Unacceptable Nut/Bolt Clearance
2
3 1
G-585
1. 1/2 of bolt diameter

2. Min. 1 full thread beyond top of nut
3. Below top of nut
Figure 1 Acceptable Bolt Lengths

5
4
6
G-585
1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types
Figure 2 Acceptable Hardware Combinations

Appendix C General Torque Specifications
American Standard Fasteners Torque Specifications
Assembled into Cast Iron or Steel Assembled into

Torque Aluminum
Size Measurement Grade 2 Grade 5 Grade 8 Grade 2 or 5
8-32 Nm (in. lb.) 1.8 (16) 2.3 (20) —
10-24 Nm (in. lb.) 2.9 (26) 3.6 (32) —
10-32 Nm (in. lb.) 2.9 (26) 3.6 (32) —
1/4-20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 (132)
1/4-28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144)
5/16-18 Nm (in. lb.) 13.6 (120) 21.7 (192) 29.8 (264)
5/16-24 Nm (in. lb.) 14.9 (132) 23.1 (204) 32.5 (288)
3/8-16 Nm (ft. lb.) 24.0 (18) 38.0 (28) 53.0 (39)
3/8-24 Nm (ft. lb.) 27.0 (20) 42.0 (31) 60.0 (44)
7/16-14 Nm (ft. lb.) 39.0 (29) 60.0 (44) 85.0 (63)
7/16-20 Nm (ft. lb.) 43.0 (32) 68.0 (50) 95.0 (70) See Note 3
1/2-13 Nm (ft. lb.) 60.0 (44) 92.0 (68) 130.0 (96)
1/2-20 Nm (ft. lb.) 66.0 (49) 103.0 (76) 146.0 (108)
9/16-12 Nm (ft. lb.) 81.0 (60) 133.0 (98) 187.0 (138)
9/16-18 Nm (ft. lb.) 91.0 (67) 148.0 (109) 209.0 (154)
5/8-11 Nm (ft. lb.) 113.0 (83) 183.0 (135) 259.0 (191)
5/8-18 Nm (ft. lb.) 128.0 (94) 208.0 (153) 293.0 (216)
3/4-10 Nm (ft. lb.) 199.0 (147) 325.0 (240) 458.0 (338)
3/4-16 Nm (ft. lb.) 222.0 (164) 363.0 (268) 513.0 (378)
1-8 Nm (ft. lb.) 259.0 (191) 721.0 (532) 1109.0 (818)
1-12 Nm (ft. lb.) 283.0 (209) 789.0 (582) 1214.0 (895)
Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

Assembled into
Assembled into Cast Iron or Steel
Aluminum
Size (mm) Grade 5.8 Grade 8.8 Grade 10.9 Grade 5.8 or 8.8
M6 x 1.00 6.2 (4.6) 9.5 (7) 13.6 (10)
M8 x 1.25 15.0 (11) 23.0 (17) 33.0 (24)
M8 x 1.00 16.0 (11) 24.0 (18) 34.0 (25)
M10 x 1.50 30.0 (22) 45.0 (34) 65.0 (48)
M10 x 1.25 31.0 (23) 47.0 (35) 68.0 (50)
M12 x 1.75 53.0 (39) 80.0 (59) 115.0 (85)
M12 x 1.50 56.0 (41) 85.0 (63) 122.0 (90) See Note 3
M14 x 2.00 83.0 (61) 126.0 (93) 180.0 (133)
M14 x 1.50 87.0 (64) 133.0 (98) 190.0 (140)
M16 x 2.00 127.0 (94) 194.0 (143) 278.0 (205)
M16 x 1.50 132.0 (97) 201.0 (148) 287.0 (212)
M18 x 2.50 179.0 (132) 273.0 (201) 390.0 (288)
M18 x 1.50 189.0 (140) 289.0 (213) 413.0 (305)
Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly drawings
when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength
and a friction coefficient of 0.125.

Appendix D Common Hardware Identification
Screw/Bolts/Studs Nuts Hardness Grades

Head Styles Nut Styles American Standard
Hex Head or Machine Head Hex Head Grade 2
Hex Head or Machine Head

Lock or Elastic Grade 5
with Washer
Flat Head (FHM) Square Grade 8
Grade 8/9 (Hex Socket

Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on 5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allent Head Cap
Washer Styles
Hex Socket Head or Allent
Head Shoulder Bolt Plain
Sheet Metal Screw Split Lock or Spring
Stud Spring or Wave
Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr
Slotted
Hex Socket
Allent head screw is a trademark of Holo-Krome Co.

Phillipsr screw is a registered trademark of Phillips Screw Company.
Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

Appendix E Common Hardware List
The Common Hardware List lists part numbers and dimensions for common hardware items.
American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

Metric
Hex head bolts are hardness grade 8.8 unless noted.
Part No. Dimensions Part No. Dimensions Part No. Dimensions

Hex Head Bolts (Partial Thread) Hex Head Bolts (Partial Thread), Hex Head Bolts (Full Thread),
M931-05055-60 M5-0.80 x 55 continued continued
M931-06040-60 M6-1.00 x 40 M960-16090-60 M16-1.50 x 90 M933-12016-60 M12-1.75 x 16
M931-06055-60 M6-1.00 x 55 M931-16090-60 M16-2.00 x 90 M933-12020-60 M12-1.75 x 20
M931-06060-60 M6-1.00 x 60 M931-16100-60 M16-2.00 x 100 M961-12020-60F M12-1.50 x 20
M931-06060-SS M6-1.00 x 60 M931-16100-82 M16-2.00 x 100* M933-12025-60 M12-1.75 x 25
M931-06070-60 M6-1.00 x 70 M931-16120-60 M16-2.00 x 120 M933-12025-82 M12-1.75 x 25*
M931-06070-SS M6-1.00 x 70 M931-16150-60 M16-2.00 x 150 M961-12030-60 M12-1.25 x 30
M931-06075-60 M6-1.00 x 75 M933-12030-82 M12-1.75 x 30*
M931-06090-60 M6-1.00 x 90 M931-20065-60 M20-2.50 x 65 M961-12030-82F M12-1.50 x 30*
M931-06145-60 M6-1.00 x 145 M931-20090-60 M20-2.50 x 90 M933-12030-60 M12-1.75 x 30
M931-06150-60 M6-1.00 x 150 M931-20100-60 M20-2.50 x 100 M933-12035-60 M12-1.75 x 35
M931-20120-60 M20-2.50 x 120 M961-12040-82 M12-1.25 x 40*
M931-08035-60 M8-1.25 x 35 M931-20140-60 M20-2.50 x 140 M933-12040-60 M12-1.75 x 40
M931-08040-60 M8-1.25 x 40 M931-20160-60 M20-2.50 x 160 M933-12040-82 M12-1.75 x 40*
M931-08045-60 M8-1.25 x 45
M931-08050-60 M8-1.25 x 50 M931-22090-60 M22-2.50 x 90 M961-14025-60 M14-1.50 x 25
M931-08055-60 M8-1.25 x 55 M931-22120-60 M22-2.50 x 120 M933-14025-60 M14-2.00 x 25
M931-08055-82 M8-1.25 x 55* M931-22160-60 M22-2.50 x 160 M961-14050-82 M14-1.50 x 50*
M931-08060-60 M8-1.25 x 60 M931-24090-60 M24-3.00 x 90
M931-08070-60 M8-1.25 x 70 M961-16025-60 M16-1.50 x 25
M931-24120-60 M24-3.00 x 120 M933-16025-60 M16-2.00 x 25
M931-08070-82 M8-1.25 x 70* M931-24160-60 M24-3.00 x 160
M931-08075-60 M8-1.25 x 75 M961-16030-82 M16-1.50 x 30*
M931-24200-60 M24-3.00 x 200 M933-16030-82 M16-2.00 x 30*
M931-08080-60 M8-1.25 x 80
M931-08090-60 M8-1.25 x 90 M933-16035-60 M16-2.00 x 35
M931-08095-60 M8-1.25 x 95 Hex Head Bolts (Full Thread) M961-16040-60 M16-1.50 x 40
M931-08100-60 M8-1.25 x 100 M933-16040-60 M16-2.00 x 40
M933-04006-60 M4-0.70 x 6 M961-16045-82 M16-1.50 x 45*
M931-08110-60 M8-1.25 x 110
M931-08120-60 M8-1.25 x 120 M933-05030-60 M5-0.80 x 30 M933-16045-82 M16-2.00 x 45*
M931-08130-60 M8-1.25 x 130 M933-05035-60 M5-0.80 x 35 M933-16050-60 M16-2.00 x 50
M931-08140-60 M8-1.25 x 140 M933-05050-60 M5-0.80 x 50 M933-16050-82 M16-2.00 x 50*
M931-08150-60 M8-1.25 x 150 M933-16060-60 M16-2.00 x 60
M933-06010-60 M6-1.00 x 10 M933-16070-60 M16-2.00 x 70
M931-08200-60 M8-1.25 x 200 M933-06012-60 M6-1.00 x 12
M931-10040-82 M10-1.25 x 40* M933-06014-60 M6-1.00 x 14 M933-18035-60 M18-2.50 x 35
M931-10040-60 M10-1.50 x 40 M933-06016-60 M6-1.00 x 16 M933-18050-60 M18-2.50 x 50
M931-10045-60 M10-1.50 x 45 M933-06020-60 M6-1.00 x 20 M933-18060-60 M18-2.50 x 60
M931-10050-60 M10-1.50 x 50 M933-06025-60 M6-1.00 x 25 M933-20050-60 M20-2.50 x 50
M931-10050-82 M10-1.25 x 50* M933-06030-60 M6-1.00 x 30 M933-20055-60 M20-2.50 x 55
M931-10055-60 M10-1.50 x 55 M933-06040-60 M6-1.00 x 40
M931-10060-60 M10-1.50 x 60 M933-06050-60 M6-1.00 x 50 M933-24060-60 M24-3.00 x 60
M931-10065-60 M10-1.50 x 65 M933-24065-60 M24-3.00 x 65
M933-07025-60 M7-1.00 x 25 M933-24070-60 M24-3.00 x 70
M931-10070-60 M10-1.50 x 70
M931-10080-60 M10-1.50 x 80 M933-08010-60 M8-1.25 x 10
M931-10080-82 M10-1.25 x 80* M933-08012-60 M8-1.25 x 12 Pan Head Machine Screws
M931-10090-60 M10-1.50 x 90 M933-08016-60 M8-1.25 x 16
M931-10090-82 M10-1.50 x 90* M933-08020-60 M8-1.25 x 20 M7985A-03010-20 M3-0.50 x 10
M931-10100-60 M10-1.50 x 100 M933-08025-60 M8-1.25 x 25 M7985A-03012-20 M3-0.50 x 12
M931-10110-60 M10-1.50 x 110 M933-08030-60 M8-1.25 x 30 M7985A-04010-20 M4-0.70 x 10
M931-10120-60 M10-1.50 x 120 M933-08030-82 M8-1.25 x 30* M7985A-04016-20 M4-0.70 x 16
M931-10130-60 M10-1.50 x 130 M7985A-04020-20 M4-0.70 x 20
M931-10140-60 M10-1.50 x 140 M933-10012-60 M10-1.50 x 12
M961-10020-60 M10-1.25 x 20 M7985A-04050-20 M4-0.70 x 50
M931-10180-60 M10-1.50 x 180 M7985A-04100-20 M4-0.70 x 100
M931-10235-60 M10-1.50 x 235 M933-10020-60 M10-1.50 x 20
M931-10260-60 M10-1.50 x 260 M933-10025-60 M10-1.50 x 25 M7985A-05010-20 M5-0.80 x 10
M960-10330-60 M10-1.25 x 330 M961-10025-60 M10-1.25 x 25 M7985A-05012-20 M5-0.80 x 12
M933-10025-82 M10-1.50 x 25* M7985A-05016-20 M5-0.80 x 16
M931-12045-60 M12-1.75 x 45 M961-10030-60 M10-1.25 x 30 M7985A-05020-20 M5-0.80 x 20
M960-12050-60 M12-1.25 x 50 M933-10030-60 M10-1.50 x 30 M7985A-05025-20 M5-0.80 x 25
M960-12050-82 M12-1.25 x 50* M933-10030-82 M10-1.50 x 30* M7985A-05030-20 M5-0.80 x 30
M931-12050-60 M12-1.75 x 50 M961-10035-60 M10-1.25 x 35 M7985A-05080-20 M5-0.80 x 80
M931-12050-82 M12-1.75 x 50* M933-10035-60 M10-1.50 x 35 M7985A-05100-20 M5-0.80 x 100
M931-12055-60 M12-1.75 x 55 M933-10035-82 M10-1.50 x 35*
M931-12060-60 M12-1.75 x 60 M961-10040-60 M10-1.25 x 40 M7985A-06100-20 M6-1.00 x 100
M931-12060-82 M12-1.75 x 60*
M931-12065-60 M12-1.75 x 65 Flat Head Machine Screws
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80 M965A-04012-SS M4-0.70 x 12
M931-12090-60 M12-1.75 x 90 M965A-05012-SS M5-0.80 x 12
M931-12100-60 M12-1.75 x 100 M965A-05016-20 M5-0.80 x 16
M931-12110-60 M12-1.75 x 110 M965A-06012-20 M6-1.00 x 12
* This metric hex bolt’s hardness is grade 10.9.

Metric, continued
Part No. Dimensions Type
Hex Nuts
M934-03-50 M3-0.50 Standard
M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass
M934-05-50 M5-0.80 Standard
M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop
M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock[
M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M6923-16-80 M16-2.00 Spiralock
M934-18-80 M18-2.5 Standard
M934-20-80 M20-2.50 Standard
M934-22-60 M22-2.50 Standard
M934-24-80 M24-3.00 Standard
M934-30-80 M30-3.50 Standard
Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24
[ This metric hex nut’s hardness is grade 8.

Index
Listed below are part numbers and page numbers of modules listed in this manual. Italized numbers refer to the page numbers on
which modules appear.
358273, 37 358321, 33 GM19352-MA1, 35

358274, 37 358322, 33 GM19352-MA2, 35
358319, 33 GM13859-MA1, 37 GM19352-MA3, 35
358320, 33 GM13859-MA2, 37 GM19352-MA4, 35
TP-6007 10/06 Index 57

Notes
58 TPMP-9999 10/06
KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Fax 920-459-1646
TP-6007 10/06e For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
E 1999, 2000, 2001, 2006 by Kohler Co. All rights reserved. KohlerPowerSystems.com

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What parts are commonly replaced on generators?

What parts are commonly replaced on generators?

What groups of parts are covered in the manual?

What groups of parts are covered in the manual?

Service Parts

Commercial/Residential Generator Sets

Figure 1 Common Replacement Parts

Upper and lower engine gasket kits (items 2

# Common hardware; procure locally.

# Common hardware; procure locally.

# Common hardware; procure locally.

# Common hardware; procure locally.

# Common hardware; procure locally.

Items 41--43 are shown in

Group 109: Skid and Plant Mounting

Group 116: Exhaust

Item 6 not shown.

Paint and Miscellaneous Parts

Optional Accessories Battery Charger, Equalize/Float PAD-292862

Battery, 12 V (Wet Storage) 324553 1 Installation Instructions TT-680

Battery Charger, Equalize/Float Breaker, Line Circuit, 100 A 358304

Breaker, Line Circuit, 25 A 358292 Breaker, Line Circuit, 80 A, 480 V GM22494-KA7

Breaker, Line Circuit, 50 A 358297 Breaker, Line Circuit, 80 A, 120/240V GM22494-KA9

Duct Flange, Radiator 358291 Heater, Block, 190/240 VAC 358328

Literature, General Maintenance PA-327323

Rain Cap for Silencer (Engine-Mounted) 225243 Sound Shield GM10629-KP1

TP-6007 10/06 Appendix 49

50 Appendix TP-6007 10/06

c. Use a washer under a bolt when the female

4. Refer to Figure 2, which depicts the preceding

Unacceptable Nut/Bolt Clearance

1. 1/2 of bolt diameter

Figure 1 Acceptable Bolt Lengths

Figure 2 Acceptable Hardware Combinations

TP-6007 10/06 Appendix 51

American Standard Fasteners Torque Specifications

Assembled into Cast Iron or Steel Assembled into

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

52 Appendix TP-6007 10/06

Screw/Bolts/Studs Nuts Hardness Grades

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Allent head screw is a trademark of Holo-Krome Co.

TP-6007 10/06 Appendix 53

54 Appendix TP-6007 10/06

Part No. Dimensions Part No. Dimensions Part No. Dimensions

* This metric hex bolt’s hardness is grade 10.9.

TP-6007 10/06 Appendix 55

[ This metric hex nut’s hardness is grade 8.

56 Appendix TP-6007 10/06

358273, 37 358321, 33 GM19352-MA1, 35

TP-6007 10/06 Index 57

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