Adjustable Speed Drives

HOW THE ZERO-MAX DRIVE WORKS

A Zero-Max Drive is a mechanical adjustable speed drive. Five sizes provide constant torque of 12 to 200 inch pounds throughout the speed range. The speed range is infinitely variable from 0 to 1/4 of the input speed under full rated load. This is generally stated as 0-400 RPM assuming an input of 1800 RPM. For lower speed/higher torque applications, some Zero-Max Drives are available with right angle gearheads. Some Zero-Max Drives may be purchased with standard electric motors or they may be connected to any rotating power source up to 2000 RPM. Speed adjustments are easily made by moving a lever control through an arc or turning the handwheel of a screw type control. In either case, precise speed control settings are possible. Over 1 million Zero-Max Drives have been put to work in a wide variety of applications. They are available from distributors in all major markets throughout the world.

Features............................................Benefits
Compact ................................................Easy to handle/compact Simple to install.......................................No special wiring/training Simple operation .....................................Repeatable & easy to operate with lever or screw control Use anywhere on machine .......................Accepts input to 2,000 RPM. Ideal as a secondary drive Constant torque.......................................Delivers constant torque throughout the speed range 4:1 speed reduction ................................Often usable without additional speed reduction Change speed anytime ............................Speed set-ups are made quickly and easily Change speed frequently .........................Permits slow or fast, small or large speed changes Change speed continuously ......................Ideal for dancer applications/constant speed changes Leave at one setting .................................No daily speed cycling Accurate speed holding ...........................No wear-in period/constant speed operation Accepts any input....................................Worlds most versatile, economical secondary drive Goes to zero output.................................Ideal for use as a clutch Shaft/control/motor options .....................Versatile Infinitely adjustable..................................0-400 RPM speed range with 1800 RPM input

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MATCH THE ZERO-MAX DRIVES TO THESE COMPONENTS

To achieve the exact performance characteristics you desire, Zero-Max provides the following matching components: For Model E and JK Drives, a right angle gearhead and selection of motors are available. For models Y, QX and ZX Drives, C-Flange adapters are available for connecting customer supplied motors to the drive you have selected. Lever control is standard on all drives. Optional controls include: screw control, extended screw control, extended lever control, extended control shaft, microdial control, plus flatted and drilled control levers. Direction of output rotation must be specified and is independent of input direction. Model numbers ending in "1" are CCW output, "2" are CW output and "3" are reversible.

Unidirectional Drives

E Models 1, 2, 41 or 42 Torque Rating 12in.lbs. Speed Range 0-400. Normal Input 1/4-1/3 H.P.

JK Models 1, 2, 41 or 42 Torque Rating 25in.lbs. Speed Range 0-400. Normal Input 1/4-1/3 H.P.

Y Models 1, 2, 41, or 42 Torque Rating 60in.lbs. Speed Range 0-400. Normal Input 1/2 H.P.

QX Models 1, 2, 41 or 42 Torque Rating 100in.lbs. Speed Range 0-400. Normal Input 3/4 H.P.

ZX Models 1, 2, 41 or 42 Torque Rating 200in.lbs. Speed Range 0-400. Normal Input 1-1/2 H.P.

Reversible Drives

Gearhead

Motors

E Model 3 Torque Rating 12in.lbs. Speed Range 400- 0 - 400. Normal Input 1/4-1/3 H.P.

JK Model 3 Torque Rating 25in.lbs. Speed Range 400- 0 - 400. Normal Input 1/4-1/3 H.P.

Y Model 3 Torque Rating 60in.lbs. Speed Range 0 - 400. Normal Input 1/2 H.P.

Right angle gearheads available for E and JK Models. Right Angle - 4 Models W1 4:1 W2 10:1 W3 20:1 W4 40:1

Many popular voltage, Hz, phase and enclosures are available for use with drive. E Models 1, 2, 3/ JK Models 1, 2 and 3

C-Face Adapters

MODEL CFY Includes coupling for 56 frame motor.

MODEL CFQ Includes coupling for 56 frame motor.

MODEL CFZ Includes coupling for 56 frame motor.

All C-Face Adapters will accept 56, 143T and 145T frame motors.

New Zero-Max Configurable 3D CAD Downloads. www.zero-max.com

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CONTROLS FOR ZERO-MAX DRIVES

Standard Lever Type Control The lever control can be removed from its customary 12 oclock position and moved to a 6 or 9 oclock position on E and JK Models and to any position on Y, QX and ZX Models that will not interfere with
Standard Lever

the output or input shaft. Flatted and drilled, as well as extended levers, are available for easy attachment to any kind of remote control, or for use on tension control applications.
STANDARD

C B

9 O'CLOCK
Screw Control

A D 6 O'CLOCK
Lever Control Dimensions Drive Model E JK Y QX A 5.25 5.25 6.75 8.25 10.00 B 52 52 52 54 63 C 2.50 2.50 3.25 3.55 3.06 D 1.00 1.00 1.68 1.90 2.40 Lever Torque (Running, no load) 7 in. lbs. 7 in. lbs. 15 in. lbs. 36 in. lbs. 50 in. lbs. (Not running, full load) 20 in. lbs. 35 in. lbs. 66 in. lbs. 90 in. lbs. 160 in. lbs.

Extended Screw Control

Microdial Control*

ZX

Extended Control Lever

Optional Screw Type Control All Zero-Max Drives are available with screw control. Screw controls give very precise control of speed and many kinds of remote control attachments are easily made. They are positive and easy to calibrate. Kits are available for adding screw control to drives in the field. The hand-wheel can be mounted on either end of the screw.

A B

F E

Extended Control Stub Drive Model E__SC JK__SC Y__SC QX__SC ZX__SC Flatted and Drilled Control Lever A

SCREW CONTROL DIMENSIONS B 2.12 2.12 2.25 2.87 6.12 C 6.06 6.06 7.42 8.81 12.31 D 0.37 0.37 0.44 0.37 0.50 E 3.75 3.75 4.58 5.87 7.44 F 0.18 0.18 0.18 0.25 0.31

Number Screw of Screw Torque Turns (inch-Lbs.) 38 38 50 68 91 2 in. lbs. 2 in. lbs. 3 in. lbs. 4 in. lbs. 4 in. lbs.

1.50 1.50 1.50 2.12 2.12

*LH (left hand) configuration shown

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CONTROLS & DRIVE OPERATING CHARACTERISTICS

Optional Microdial Type Control Drive models E, JK, and Y are available with Microdial control. The Microdial is an enhanced Screw control that will provide the user with a numerical value that will correspond to a given speed setting. For added flexibility, these units can be ordered with the Microdial counter on either end of the control. The Microdial is ideal for applications that require the speed setting to be adjusted often and need a high level of repeatability. Kits are available for adding the Microdial control to drives in the field.

Numerical Counter H

A J J

G H

Type MD-LH
MICRODIAL DIMENSIONS Drive Model E__MD-__ JK__MD-__ Y__MD-__ A 1.50 1.50 1.50 C 6.12 6.12 7.42 E 3.75 3.75 4.58 G 1.66 1.66 1.66 H 1.97 1.97 1.97 I 0.25 0.25 0.34 J 2.14 2.14 2.14

Type MD-RH
Numerical Counter Range 0-76 0-76 0-100

Input Speed should not exceed 2,000 RPM. There is no minimum, but as input speeds approach zero, slight variations in the angular velocity of the output may become noticeable. It is much better to use higher input speeds and take as much reduction as possible from the output shaft to maximize precise speed control. Direction of the input does not affect direction of output but does affect the speed range and performance of the Zero-Max Drive. The recommended input rotation direction in relation to output is given below. If output speeds are substantially in excess of rated speeds or if the drive is noisy or vibrating at top speed, the nonpreferred direction input is probably being used. Try reversing the motor so the input is in the other direction. Output Speed is infinitely adjustable from 0 to th of the input speed. Speeds can be maintained or repeated with accuracy of 1% or less of maximum speed in the upper 90% of the range providing output load and input speed are constant.

Zero-Max Drives Models vary in their ability to give absolute zero under light loads. All models go to zero output speed under full rated load.Output Torque ratings listed for various models are constant throughout the speed range and assume an input speed of 1800 RPM. The drives are designed for continuous duty running at one speed, a variety of speeds or continuous speed cycling. Additional output torque may be gained by lowering input speed. In general, the torque rating of all models may be increased 25% if the input speed is 900 RPM or lower. Temperature M A rise of 40 C above ambient may be expected in the drive assuming input speed of 1800 RPM. This temperature will generate surface heat too hot for continued skin contact. This does not indicate a malfunction nor does it affect the performance of the drive. The drives are built to withstand high operating temperatures but they should never exceed 90 C.

Model E & JK Y QX ZX W

Overhung Load Pounds* Output 20 40 50 400 400 Input 12 30 40 100

Thrust Load Pounds 25 75 100 400 500

*Note: At mid-point of Input and Output Shafts

Control Linearity Movement of the Zero-Max speed control lever or rotation of the screw control produces a change in output speed that is non-linear. A typical speed-control curve of a Zero-Max Drive under full rated load is shown in the chart below.
100 80 60 40 20 0 5 10 15 20 25 30 35 40 45 50
At Full Rated Load An d 1800 RPM Input Speed

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HOW TO SELECT A ZERO-MAX DRIVE

1. Start By Determining The Torque Required To Start And Run Your Machine. This may be the most important step in selecting the best drive model for your application. All Zero-Max Drives are rated for constant torque and variable horsepower throughout the speed range. Be sure to consider the type of machine and apply the proper service factor. 2. Determine Speed Range Required For Your Machine Processes. The Zero-Max Drive speed range of 0-400 RPM is given assuming an input speed of 1800 RPM and full load on the output shaft. The selection of input speed and direction of input will have an effect on the final output speed. Lower input speeds reduce the speed range proportionately. Running the input in the non-preferred direction substantially increases the speed range but may result in shorter life. For best results, run the Zero-Max in the preferred direction and match the speed range to your machine requirement. Take as much reduction as possible, from the output shaft to the load, to provide adequate torque and to maximize accuracy of speed control. 3. Determine Output Shaft Rotation. This is done by looking directly at the end of the output shaft. Model numbers ending in "1" are CCW output, "2" are CW output and "3" are reversible. Use of the Zero-Max right angle gearhead does not change the direction of rotation of the final output shaft. 4. Select The Proper Method Of Providing Input Speed To The Zero-Max Drive. If the Zero-Max Drive is being used as a secondary drive unit, input is best provided by a timing belt drive. Other common methods include shaft couplings, chain and sprocket drive, V-belt, and flat belt drives which are less desirable because of the potential for excessive overhung loading on the shaft. In any case, care should be taken to mount pulleys, sprockets etc. as close to the Zero-Max Drive case as possible to minimize overhung loads on the shafts. If a Zero-Max motor is to be used, select the standard motor from the chart on page 12. 5. Determine The Type Of Control Best Suited To Your Application. Lever control is supplied as standard with all models of Zero-Max Drives. Other controls are available as discussed on page 3 and 4. The lever control is best suited for applications requiring rapid and frequent speed changes. The screw control is best suited for precise settings and speed repeating.
Series E JK Y QX ZX Shaft Options Available 1, 2, 3, 41, 42 1, 2, 3, 41, 42 1, 2, 3, 41 ,42 1, 2, 41, 42 1, 2, 41, 42 Output Torque 12 In-Lbs 25 In-Lbs 60 In-Lbs 100 In-Lbs 200 In-Lbs 1.4 Nm 2.8 Nm 6.8 Nm 11.3 Nm 22.6 Nm Recommended Input HP 1/4 HP 1/3 HP 1/2 HP 3/4 HP 1 1/2 HP

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ZERO-MAX DRIVES
Note: Shaft rotations are always referenced by viewing the end of that shaft
Input

Type

Output Rotation
CCW

Preferred Input Rotation

CW

Service Factors Type of Load Uniform Moderate Shock Heavy Shock Reversing Service Type of Duty 8 to 10 hrs./day 1.0 1.5 2.0 2.0 24 hrs./day 1.5 2.0 3.0 3.0

E1, JK1, Y1, QX1, ZX1

Output Input

CW

CCW

Types of Applications General machines with ball or roller bearings

Running Torque Multiplier 1.21.3 1.31.6 1.62.5

E2, JK2, Y2, QX2, ZX2

Output Input

General machines with sleeve bearings

Both CCW

Conveyors and machines with excessive sliding friction Machines that have "high" load spots in their cycle like printing, punch presses and machines with cams /crank-operation.

E3, JK3, Y3
Output

2.56.0

E41, JK41, Y41, QX41, ZX41 E42, JK42, Y42, QX42, ZX42

CCW
Input Output

CCW

CW
Input Output

CW

Input

CCW

CW

E1-W_ , JK1-W_
M

Output Input

CW

CCW

E2-W_ , JK2-W_
Output

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TORQUE AND SPEED RANGE SELECTION CHART

Standard Zero-Max Drives -- Order By Complete Model Number.
Torque Rating (In. Lbs.) Speed Range w/ 1800 RPM input 0-400 12 400-0-400 0-400 0-400 25 400-0-400 0-400 35 0-100 100-0-100 0-400 60 400-0-400 0-400 75 90 100 155 190 200 240 300 300 0-100 10-0-100 0-40 40-0-40 0-400 0-400 0-20 20-0-20 0-40 40-0-40 0-400 0-400 0-10 10-0-10 0-20 20-0-20 0-10 10-0-10 Model Number - without Motor Output Shaft Rotation Net Shaft Shaft Wt. Arrangement Arrangement Lbs. CCW CW Reverse A A B A A B C C A A B C C C C A B C C C C A B C C C C C C E1 E41 JK1 JK41 E1-W1 Y1 Y41 E1-W2 QX1 QX41 E1-W3 ZX1 ZX41 E1-W4 E2 E42 JK2 JK42 E2-W1 Y2 Y42 E2-W2 QX2 QX42 E2-W3 ZX2 ZX42 E2-W4 E3 JK3 E3-W1 Y3 JK3-W1 E3-W2 E3-W3 JK3-W2 E3-W4 JK3-W3 JK3-W4 4 5 4 6 6 6 9 10 10 15 10 11 11 9 10 21 21 9 10 11 11 32 32 9 10 11 11 11 11 D D D D E E F F E E E E F E E E E F E E E E E E Model Number - with Motor or C-Flange Adapter Output Shaft Rotation CCW E1-M3 JK1-M3 E1-W1-M3 Y1-CFY E1-W2-M3 QX1-CFQ E1-W1-M3 ZX1-CFZ E1-W4-M3 CW E2-M3 JK2-M3 E2-W1-M3 Y2-CFY E2-W2-M3 QX2-CFQ E2-W3-M3 ZX2-CFZ E2-W4-M3 Reverse E3-M3 JK3-M3 E3-W1-M3 Y3-CFY JK3-W1-M3 E3-W2-M3 E3-W3-M3 JK3-W2-M3 E3-W4-M3 JK-W3-M3 JK3-W4-M3 Net Wt. Lbs. 18 19 20 20 23 24 16 21 25 25 23 24 26 23 24 25 25 37 23 24 25 25 25 25

JK1-W1 JK2-W1

JK1-W1-M3 JK2-W1-M3

JK1-W2 JK2-W2

JK1-W2-M3 JK2-W2-M3

JK1-W3 JK2-W3 JK1-W4 JK2-W4

JK1-W3-M3 JK2-W3-M3 JK1-W4-M3 JK2-W4-M3

Standard Shaft Arrangements

Input Input Input

Output

C B
Output

Output

D
Output

E
Output Output

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ZERO-MAX DRIVES
Standard Drives Models E, JK, Y, QX and ZX Dimensions
FU U* N* P XA FN ZF AG XG BA NN XC U O D XD ZE A AT XE XF B O* XH

E1&2 A AG AT B BA D FG FN FU H N N* NN O O* P U U* XA XB XC XD XE XF XG XH ZE ZF 6.37 2.84 0.31 --1.22 2.25 1.12 1.00 0.375 0.28 dia. 1.30 --1.56 3.50 5.25 5.00 0.375 --1.25 2.50 --1.25 0.56 0.72 0.50 0.25 5.50 1.00

E 41&42 6.37 2.84 0.31 2.00 1.22 2.25 1.12 1.00 0.375 0.28 dia. --1.00 --3.50 5.25 5.00 --0.375 1.25 2.50 --1.25 0.56 0.72 0.50 0.25 5.50 1.00

JK1&2 6.37 3.98 0.31 2.00 2.34 2.25 1.12 1.00 0.375 0.28 dia. 1.30 --1.56 3.50 5.25 5.00 0.375 --1.25 2.50 --1.25 0.56 1.84 0.50 0.25 5.50 1.00

JK 41&42 6.37 3.98 0.31 2.00 2.34 2.25 1.12 1.00 0.375 0.28 dia. --1.00 --3.50 5.25 5.00 --0.375 1.25 2.50 --1.25 0.56 1.84 0.50 0.25 5.50 1.00

Y1&2 8.50 4.70 0.31 2.87 2.28 3.00 1.50 1.50 0.500 0.40 dia. 2.00 --2.00 4.50 6.75 6.50 0.625 --1.53 3.50 0.25 1.31 0.75 1.78 0.50 0.50 7.50 1.87

Y 41&42 8.50 4.70 0.31 2.87 2.28 3.00 1.50 1.50 0.500 0.40 dia. --2.00 --4.50 6.75 6.50 --0.625 1.53 3.50 0.25
M

QX1&2 10.25 6.81 0.37 3.00 2.41 3.50 2.00 2.00 0.625 0.41 dia. 3.00 --3.00 5.50 8.25 8.00 0.750 --2.00 4.00 0.45 1.60 0.91 1.89 0.50 0.62 9.25 2.00

QX 41&42 10.25 6.81 0.37 3.00 2.41 3.50 2.00 2.00 0.625 0.41 dia. --2.87 --5.50 8.25 8.00 --0.750 2.00 4.00 0.45 1.60 0.91 1.89 0.50 0.62 9.25 2.00

ZX1&2 12.62 6.75 0.50 4.75 1.50 4.50 2.00 2.00 0.875 0.53 dia. 2.75 --3.25 7.00 10.00 10.00 1.00 --2.50 5.00 1.94 2.09 1.00 1.00 0.50 0.62 11.25 3.75

ZX 41&42 12.62 6.75 0.50 4.75 1.50 4.50 2.00 2.00 0.875 0.53 dia. --3.31 --7.00 10.00 10.00 --1.00 2.50 5.00 1.94 2.09 1.00 1.00 0.50 0.62 11.25 3.75

1.31 0.75 1.78 0.50 0.50 7.50 1.87

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DRIVES DIMENSIONS
Reverse Drives Models E3, JK3 and Y3 Dimensions
P REVERSE LEVER ZE U O XD A A B D h slots N AT O O* P U AG O* D XA XE XF BA AG AT BA FN FU XA XB ZF N NC XD NC XE XF B XG ZE ZF XG H XB FN FU

E3 6.37 2.00 2.25 0.28 dia. 1.56 3.50 4.50 5.00 0.375 3.23 0.31 1.59 1.00 0.375 1.25 2.50 1.00 1.25 0.56 0.50 1.00 5.50 1.00 JK3 6.37 2.00 2.25 0.28 dia. 1.68 3.50 4.50 5.00 0.375 4.37 0.31 2.71 1.00 0.375 1.25 2.50 2.12 1.25 0.56 0.50 1.00 5.50 1.00 Y3 8.5 2.87 3 0.40 dia. 2 4.53 5.53 6.6 0.625 5.83 0.31 3.39 1.5 0.5 1.53 3.5 2.89 1.31 0.75 0.5 1.5 7.5 1.87

Motorized Drives Models E and JK Dimensions

P XB XA U O' XD XC XF AT' ZE AG A A E1 & E2 E3 6.37 6.37 D H (slots) H * (slots)
1

E3 and JK3 ONLY

D AO AB

H' XG C XH

H"

XE

BA ZF

AE

AO

AT

BA

XA

XB

XC

XD

XE

XF

XH

ZE

ZF

2.25 0.28 dia. 0.34 dia. 5.62 0.375 3.18 2.75 0.31 1.22 1.25 5.00 3.50 4.50 0.56 1.00 2.75 5.50 1.00 2.25 0.28 dia. 0.34 dia. 5.62 0.375 3.18 2.75 0.31 1.59 1.25 5.00 3.50 4.50 0.56 1.00 2.75 5.50 1.00 2.25 0.28 dia. 0.34 dia. 5.62 0.375 3.18 2.75 0.31 2.34 1.25 5.00 3.50 4.50 0.56 1.00 2.75 5.50 1.00 2.25 0.28 dia. 0.34 dia. 5.62 0.375 3.18 2.75 0.31 2.71 1.25 5.00 3.50 4.50 0.56 1.00 2.75 5.50 1.00

JK1 & JK2 6.37 JK3 6.37

*Motor slots are centered 4.25 apart. C DIMENSION Z.M. Motor M3 M9 M42 M5 M45 E or JK Used With ENCL DP DP DP TEFC TEFC Horse Power 1/3 1/3 1/3 1/4 1/4 Voltage 115 230 208-230/460 115 230/460 Hz 60 60 60 60 60 Phase 1 1 3 1 3 w/ E1 & E2 12.95 12.95 13.62 14.06 14.06 w/ E3 13.35 13.35 14.03 14.38 14.38 w/ JK1 & JK2 14.09 14.09 14.75 15.18 15.18 w/ JK3 14.47 14.47 15.12 15.53 15.53 XG 4.37 4.37 4.42 4.37 4.37 O' 5.81 5.81 5.81 6.39 6.39

Other motors are available, please contact the factory with your requirements.

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DRIVES DIMENSIONS
Drives with C-Flange Adapters Models Y, QX and ZX Dimensions Model Y
A

Model QX
A

Model ZX
A

D D

*
XD XF XE

*
XF

*
XG XD XE XF

XG

XG

N XA XB XC AG C AG XC XB

N XA C XB XH AG

N XA C

A Y QX ZX 9.31 10.37 12.12

C 10.37 13.97 14.12

D 3.50 3.50 4.50

N 2.00 3.00 3.25

AG 8.37 11.10 10.88

XA 2.28 2.39 1.50

XB 4.15 4.41 5.25

XC 6.22 8.37 -

XD 3.25 1.63 -

XE 6.50 7.12 -

XF 7.00 8.63 10.62

XG 0.50 0.63 0.62

*Accepts 56, 143T and 145T frame, C-face motor.

CFY

CFQ

CFZ

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10

DRIVES DIMENSIONS
Standard Drives with Right Angle Gearhead Dimensions
E1& E2 E3 JK1 & JK2 JK3 XL 7.68 10.02 3.81 0.25 dia. 0.28 dia. 0.34 dia. 2.00 5.84 5.62 0.750 3.18 6.37 2.75 0.35 0.31 0.06 5.00 2.38 0.43 1.43 2.87 3.93 1.00 2.75 2.43 4.50 5.50 MOTORS* Right Angle Gearheads (W) C Motor* Y QX ZX W Keyway 3/16" x 1-5/8" Keyway 3/16" x 2-1/2" Keyway 1/4" x 2-1/8" Keyway 3/16" x 1-1/4" Flat 1/16" deep x 1" M3 & M9 Keyway 3/16" x 1-1/2" Keyway 3/16" x 1-1/4" Hollow Shaft M42 M5 M45 15.95 16.62 16.75 16.75 16.33 17.00 17.25 17.25 17.06 17.75 18.00 18.00 17.45 18.13 18.38 18.38 4.37 5.81 4.42 5.81 4.37 6.39 4.37 6.39 w/E1 & E2 w/E3 w/JK1 & JK2 w/JK3 XG O' XA AO AB ZE AG A XC N D U XB P XD AT XE H AT' XI H' XG XK H" O XN O'

E and JK Drives with Right Angle Gearheads (W) Dimensions with Motor
C C' E3 AND JK3 ONLY

Right Angle Gearheads (W) A C' D H H' H" N O P U AB AG AO AT AT' XA XB XC XD XE XF XH XI XK XL XN ZE 7.68 8.53 3.81 0.25 dia. 0.28 dia. 0.34 dia. 2.00 5.84 5.62 0.750 3.18 6.37 2.75 0.35 0.31 0.06 5.00 2.38 0.43 1.43 2.87 2.43 1.00 2.75 2.43 5.50 7.68 8.90 3.81 0.25 dia. 0.28 dia. 0.34 dia. 2.00 5.84 5.62 0.750 3.18 6.37 2.75 0.35 0.31 0.06 5.00 2.38 0.43 1.43 2.87 2.84 1.00 2.75 2.43 4.50 5.50 7.68 9.65 3.81 0.25 dia. 0.28 dia. 0.34 dia. 2.00 5.84 5.62 0.750 3.18 6.37 2.75 0.35 0.31 0.06 5.00 2.38 0.43 1.43 2.87 3.59 1.00 2.75 2.43 5.50

FX

XH

SHAFT AND KEYWAY DETAILS Model Output Input

E & JK Flat 1/16" deep x 1-1/8" Flat 1/16" deep x 3/4"

*See page 12 for motor data.

11

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ORDERING MODEL CODE

Model Code Output Torque 12 in-lbs 25 in-lbs 60 in-lbs Code

Configuration Output Rotation Counter Clockwise Clockwise Both CCW and CW Counter Clockwise Clockwise
Input

Control Options Code Output Torque Standard Control Lever Screw Control Microdial (Left Hand Installation) Microdial (Right Hand Installation)

Right Angle Gear Reducer

(Available for E and JK drives only)

Shaft Configuration
Input

Code

Gear Ratio None 4:1 10 : 1 20 : 1 40 : 1

E JK

1 2

Omit

Omit W1

SC
Output

3* 41
42

W2
W3

MD-LH
Output

QX 100 in-lbs
ZX 200 in-lbs

MD-RH

W4

*Reversing drives are available in sizes E, JK, and Y only.

Note: Microdial controls not available on QX and ZX models as standard.

Example:

Integrated Electric Motor

(Available for E and JK drives only)

Required output torque is 20 in-lbs. Output shaft rotation is clockwise. Input and output shaft arrangement to be on same side of housing. Screw control option is desired. Gear reduction is not required. Integrated motor is not required Model Code is JK42SC

Code

HP

Voltage

Phase None

Enclosure

Omit

M3 M9 M42 M5 M45

1/3 1/3

115 230

1 1 3 1

Drip Proof Drip Proof Drip Proof Totally Enclosed Fan Cooled (TEFC) Totally Enclosed Fan Cooled (TEFC)

1/3 208-230/460 1/4 115

1/4

230-480

C-Face Adapters Part Number CFY CFQ CFZ

Description Designed to mount a 56C frame motors to a Y drive Designed to mount a 56C frame motors to a QX drive Designed to mount a 56C frame motors to a ZX drive MODEL CFY MODEL CFQ MODEL CFZ

Note: All kits include the shaft coupling.

www.zero-max.com

Phone 800.533.1731

763.546.4300

Fax 763.546.8260

12

ServoClass Couplings
Designed for demanding servomotor applications. Zero backlash, high torsional stiffness coupling. Features flexible metal discs and keyless clamp-type mounting hubs. Couplings are RoHS compliant.

ETP Shaft Locking Connections

Designed for quick, easy and accurate assembly of mounted shaft components. Both inch and metric bore connections are available from stock.

CD Couplings
These high performance couplings out last bellows and steel disc design couplings. The unique design of the composite disc enables the CD Couplings to withstand punishing applications and deliver high precision performance.

Rohlix Linear Actuators

RohLix Linear Actuators convert rotary motion into precise linear motion. Available in five models. RohLix actuators have thrust ratings from 5 to 200 lbs. All models feature built in overload protection.

Schmidt Offset Couplings

Schmidt Offset Couplings are designed to handle high amounts of parallel offset up to 17.00". Standard models with torque capacities up to 459,000 in-lbs.

Adjustable Speed Drives

Easy to install and maintenance free. Zero-Max Drives offer infinitely variable speeds from 0 rpm to 1/4 of input rpm. 5 models with torque ranges from 12 in-lbs to 200 in-lbs.

Overload Safety Couplings

Torq-Tender Couplings provide reliable overload protection in any mechanical power transmission system. Torque ranges from 2 to 3000 in-lbs.

Crown Gear Drives

Crown Gear Drives are available with 1:1 and 2:1 ratios. High quality AGMA class 10 spiral bevel gears. Stainless steel shafts and aluminum housings are standard on all Crown Gear Drives.

Control-Flex Couplings
Control-Flex Couplings are zero backlash couplings designed for encoder and instrumentation type applications.

OHLA Overhung Load Adapters OHLA Overhung Load Adapters are designed to eliminate radial and axial loads from a hydraulic pump or motor. 11 models available for mounts from SAE A to SAE F.

Warranty. Zero-Max, Inc. the manufacturer, warrants that for a period of 12 months from date of shipment it will repair, or at its option, replace any new apparatus which proves defective in material or workmanship, or which does not conform to applicable drawings and specifications approved by the manufacturer. All repairs and replacements shall be F.O.B. factory. All claims must be made in writing to the manufacturer. In no event and under no circumstances shall manufacturer be liable for (a) damages in shipment; (b) failures or damages due to misuse, abuse, improper installation or abnormal conditions of temperature, dirt, water or corrosives; (c) failures due to operation, intentional or otherwise, above rated capacities, and (d) non-authorized expenses for removal, inspection, transportation, repair or rework. Nor shall manufacturer ever be liable for consequential and incidental damages, or in any amount greater than the purchase price of the apparatus. Zero Max, Inc. reserves the right to discontinue models or to change specifications at any time without notice. No discontinuance or change shall create any liability on the part of Zero-Max, Inc. in respect to its products in the hands of customers or products on order not incorporating such changes even though delivered after any such change. This warranty is in LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING (BUT NOT LIMITED TO) ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE TERMS OF THIS WARRANTY CONSTITUTE ALL BUYERS OR USERS SOLE AND EXCLUSIVE REMEDY, AND ARE IN LIEU OF ANY RIGHT TO RECOVER FOR NEGLIGENCE, BREACH OF WARRANTY, STRICT TORT LIABILITY OR UPON ANY OTHER THEORY. Any legal proceedings arising out of the sale or use of this apparatus must be commenced within 18 months of the date of purchase. CAUTION: Rotating equipment must be guarded. Also refer to OSHA specifications and recommendations. Zero-Max, CD, ETP, ServoClass, Torq-Tender, Control-Flex, Posi-Lok, Roh'Lix , Crown , Schmidt and OHLA are registered trademarks of Zero-Max, Inc. In U.S.A. Zero-Max 2010 Printed in U.S.A.

13200 Sixth Avenue North, Plymouth, Minnesota 55441-5509 Phone: 800-533-1731 (763) 546-4300 Fax (763) 546-8260 www.zero-max.com