Calcatreu 7
Calcatreu 7
Calcatreu 7
5 April 2007
Prepared by
www.snowdengroup.com
Perth, Brisbane, Vancouver, Johannesburg, London
Summary
The Calcatreu Project is owned by Aquiline Resources Incorporated (AQI). At this time,
legislative restrictions placed on the use of cyanide by the Rio Negro government mean
no economic or practical processing route for treating the Calcatreu mineralization is
available.
The scope of the Initial Feasibility Study (IFS) is to determine the potential for establishing
a project at Calcatreu assuming no impact from the restrictions on the use of cyanide.
The project scope entails mining ore containing gold and silver from open-pit mines at a
nominal rate of 750,000 tonnes per year and treating it in a conventional crushing,
grinding, and carbon-in-leach (CIL) process plant to produce gold/silver doré. The IFS
has been compiled with reference to USD currency throughout.
The mineral resource for the Vein 49 and Nelson zones at Calcatreu, at a cut-off of
0.55 g/t Au, is estimated to comprise:
• Indicated Mineral Resource – 6.155 Mt at 3.04 g/t Au and 28.1 g/t Ag
• Inferred Mineral Resource – 1.876 Mt at 2.10 g/t Au and 19.4 g/t Ag
The results of AQI’s drilling campaigns conducted since August 2004 are yet to be
included in estimating the mineral resource.
As no economic or practical processing route for treating the Calcatreu mineralization is
available at present, no estimate of a mineral reserve can be made. However, an
estimate has been made of the potential mining inventory which may become available in
the event that the restrictions are lifted.
The potential mining inventory derived from the Indicated Mineral Resource amenable to
treatment by cyanide tank leaching at a diluted cut-off of 1.12 g/t Au equivalent is
estimated to be 3.50 Mt at 3.86 g/t Au and 33.22 g/t Ag for 435 koz Au and 3,739 koz Ag.
Gold recovery is predicted by testwork to be 90% and silver recovery is 74%.
Operating costs are $31.50/t of ore and capital costs are $79.15 M.
A mine life of 4.7 years is projected.
Financial analysis shows that the Calcatreu Project has the potential to offer a modest
level of profitability using the assumptions and findings of the IFS. At a gold price of
$500/oz and a silver price of $8.00/oz, the project delivers free cashflow of $16.26 M and
an NPV of $6.07 M with an IRR of 14%. The financial analysis was also run at 6 month
(to 31 December 2006) average gold and silver prices of $624/oz and $12.38/oz. Free
cashflow, NPV and IRR of $73.54 M, $54.68 M and 74%, respectively, result.
Risk analysis using a multi-variate Monte Carlo simulation shows the project has a 37%
probability of delivering a positive NPV result and a 24% probability of delivering the IFS
NPV result.
Apart from resolving the acceptability of the use of cyanide, risk mitigation strategies
should be incorporated into the project before a decision is made to proceed with
development. In particular, the identification of additional mineral resources for
conversion into mining inventory, through discovery or upgrading the confidence
classification of existing mineral resources, provides an opportunity to significantly
improve the project risk profile. It is understood that Aquiline is pursuing this strategy.
Aquiline Resources Inc: Calcatreu Gold Project
Volume 1: Executive Summary
5 April 2007
Aquiline Resources Inc: Calcatreu Gold Project
Volume 1: Executive Summary
1 Project description
The Calcatreu Project is located approximately 1,250 km southwest of Buenos Aires, the
national capital of Argentina, 165 km southeast (330 km by road) of the major regional
centre of San Carlos De Bariloche and 60 km south of the town of Ingeniero Jacobacci
(Jacobacci). The project area is about 1,300 m above sea level and consists of pampa
(treeless grassland or plains) in wide flat valleys between low rocky hills, which support
very low intensity sheep farming based on poor quality soil. Calcatreu is located in Rio
Negro Province close to the northern boundary of Chubut Province.
The project entails mining material containing gold and silver from open-pit mines at a
nominal rate of 750,000 tonnes per year and treating it in a conventional crushing,
grinding, and carbon-in-leach (CIL) process plant to produce gold/silver doré. The project
site is devoid of infrastructure except for an unsealed road to Jacobacci. Provision is
made in the project scope for access, power, water, communications and on-site
accommodation.
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2 Mineral Resources
Precious metal-bearing quartz-calcite veining was discovered in the Calcatreu area in late
1997. Since discovery, vein systems at 11 prospects have been delineated within the
project area. The Vein 49/Nelson system, which has a strike length of over 2 km and
widths of up to 20 m, has been the most intensely investigated of these and is the
significant discovery at Calcatreu. At certain locations the vein system remains open
down dip and the structure hosting it remains open along strike. The possibility for the
discovery of additional mineralization exists.
Previous drilling at Calcatreu was completed in four campaigns, by La Source and
Normandy SA, between 1999 and 2001. Aquiline completed a brief due diligence drill
program in 2003 and is continuing an in-fill definition and exploration drilling program at
the property.
Micon International Limited (Micon) prepared a preliminary assessment study for Vein 49
and Nelson based on the results from drilling carried out up to August, 2004 (“A
Preliminary Assessment and Economic Evaluation for the Calcatreu Gold-Silver Project”
October 2004) which was filed by AQI with the Toronto Stock Exchange (TSX) in
October 2004.
As part of the preliminary assessment study, Micon estimated the mineral resource for the
Vein 49 and Nelson zones, at a cut-off of 0.55 g/t Au, to comprise:
• Indicated Mineral Resource – 6.155 Mt at 3.04 g/t Au and 28.1 g/t Ag
• Inferred Mineral Resource – 1.876 Mt at 2.10 g/t Au and 19.4 g/t Ag
The results of AQI’s drilling campaigns conducted since August 2004 are yet to be
included in estimating the mineral resource at Calcatreu.
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Recommendations
The mineral resource estimate for Calcatreu should be updated using the results of the
drilling campaigns conducted since 2004 to enable a more accurate and higher
confidence estimate of the potential mining inventory to be made.
Further work should be undertaken to confirm or modify the preliminary conclusions
regarding processing performance, hydrogeology and environmental matters which were
relied upon during the estimation of the potential mining inventory.
Processing investigations should be initiated to identify a technically and economically
feasible method for treating the low grade potential mining inventory estimated in the IFS.
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Recommendations
During the next phase of developing the Calcatreu project, AQI should obtain
environmental and mine permitting licenses, and conduct hydrological studies to
determine the source and quality of the raw water for the proposed processing facility.
It is imperative to establish whether the decision by the Rio Negro government can be
modified before embarking on the next phase of project development to make a definitive
process route selection for optimization.
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5 Financial analysis
The financial analysis shows that the Calcatreu Project offers a modest level of
profitability using the assumptions and findings of the IFS. At a gold price of $500/oz and
a silver price of $8.00/oz, the project delivers free cashflow of $16.26 M and NPV of $6.07
M with an IRR of 14%. Operating costs are $31.50/t of material processed and the capital
cost is $79.15 M.
The project as it stands does not have an attractive risk profile. When analysed by multi-
variate Monte Carlo simulation for the impact of identifiable significant risks, it is apparent
that there is only a 37% probability of the project delivering better than a break-even
financial result (i.e. zero NPV) and a 24% probability that the project will deliver the IFS
NPV or greater. The NPV of the project is particularly sensitive to variations in the
revenue factors (price, mined grade and recovery) over which AQI has limited control, and
the size of the mining inventory.
The financial analysis was also undertaken using the 6 month average (to 31 December
2006) gold and silver prices of $624/oz and $12.38/oz respectively. Under these
assumptions, the project delivers free cashflow of $73.54 M and NPV of $54.68 M with an
IRR of 74%.
Recommendations
Apart from resolving the acceptability of the use of cyanide, risk mitigation strategies
should be considered and incorporated into the project before a decision is made to
proceed with development. In particular, the identification of additional mineral resources
for conversion into mining inventory, through discovery or upgrading the confidence
classification of existing mineral resources, provides an opportunity to significantly
improve the risk profile. It is understood that AQI is pursuing this strategy.
5 April 2007 5 of 8
CALCATREU GOLD PROJECT
5 April 2007
Prepared by
www.snowdengroup.com
Perth, Brisbane, Vancouver, Johannesburg, London
Executive Summary
Precious metal-bearing quartz-calcite veining was discovered in the Calcatreu area in late
1997. Since discovery, vein systems at 11 prospects have been delineated within the
project area. The Vein 49/Nelson system, which has a strike length of over 2 km and
widths of up to 20 m, has been the most intensely investigated of these and is the
significant discovery at Calcatreu. At certain locations the vein system remains open
down dip and the structure hosting it remains open along strike. The possibility for the
discovery of additional mineralization exists.
Previous drilling at Calcatreu was completed in four campaigns, by La Source and
Normandy SA, between 1999 and 2001. Aquiline Resources Incorporated (AQI)
completed a brief due diligence drill program in 2003 and is continuing an in-fill definition
and exploration drilling program at the property.
Micon International Limited (Micon) prepared a preliminary assessment study for Vein 49
and Nelson based on the results from drilling carried out up to August, 2004 (“A
Preliminary Assessment and Economic Evaluation for the Calcatreu Gold-Silver Project”
October 2004) which was filed by AQI with the Toronto Stock Exchange (TSX) in
October 2004.
As part of the preliminary assessment study, Micon estimated the mineral resource for the
Vein 49 and Nelson zones, at a cut-off of 0.55 g/t Au, to comprise:
• Indicated Resource - 6.155 Mt at 3.04 g/t Au and 28.1 g/t Ag
• Inferred Resource - 1.876 Mt at 2.10 g/t Au and 19.4 g/t Ag
The results of AQI’s drilling campaigns conducted since August 2004 are yet to be
included in estimating the mineral resource at Calcatreu.
Aquiline Resources Inc: Calcatreu Gold Project
Volume 2: Mineral Resources
1 Introduction.......................................................................................................... 1
Tables
Table 2.1 Mineral Resource 0.55 g/t Au cut-off (Micon 2004B) .......................... 5
Figures
Figure 2.1 Location map – Argentina ................................................................... 3
Figure 2.2 Location Map – Calcatreu project area ............................................... 4
5 April 2007
Aquiline Resources Inc: Calcatreu Gold Project
Volume 2: Mineral Resources
1 Introduction
Micon International Limited (Micon) prepared a preliminary assessment study for Vein 49
and Nelson based on the results from drilling carried out up to August, 2004 (“A
Preliminary Assessment and Economic Evaluation for the Calcatreu Gold-Silver Project”
October 2004) which was filed by AQI with the Toronto Stock Exchange (TSX) in
October 2004.
This report comprises extracts from Micon 2004 to provide context for the IFS prepared
for AQI during 2006 and 2007.
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2 Mineral Resources
The Calcatreu gold project (Calcatreu) is a largely contiguous collection of prospecting
licenses and mining claims comprising approximately 2,930 km2 in the Somuncura
Volcanic Massif of north central Patagonia, Argentina. It is located approximately 165 km
(330 km by road) southeast of San Carlos de Bariloche (Bariloche) and 1,500 km
southwest of Buenos Aires (see Figure 2.1). Calcatreu straddles the southern boundary of
Rio Negro Province and the northern boundary of Chubut Province. The closest town is
Ingeniero Jacobacci (Jacobacci), some 90 km away by road (see Figure 2.2). The project
area covers rolling pampa and low hills, which support very low intensity sheep farming
based on poor quality soil.
Calcatreu passed to Normandy Mining of Australia (Normandy) when it purchased La
Source Developpement Argentine (La Source) from the French Government in 1998.
Normandy, through its Argentine subsidiary Minera Normandy Argentina SA (Normandy
SA), completed most of the exploration on the property.
Newmont Mining Corporation (Newmont) purchased Normandy in 2002 and the project
passed into its hands in the deal. It was reported that Newmont determined that
Calcatreu did not meet corporate size objectives and they elected to dispose of Normandy
SA through an auction process in September, 2002. AQI of Toronto, Canada was the
winning bidder. The final agreement was signed by Aquiline in June, 2003 and allows it to
purchase 100% of the property and acquire Normandy SA by paying Newmont US$2.05
million in a series of staged payments over three years. The project is subject to a 2.5%
net smelter return royalty payable to Newmont on any production. Newmont also retains
a back-in right over much of the property however, the central mining claim areas of
Nabel, where Vein 49 and Nelson are located, are not subject to this right.
Geologically, Calcatreu occurs within bimodal calc-alkaline volcanic rocks of the Jurassic
Taquetren Formation within the massif. Low sulphidation, epithermal, precious metal-
bearing quartz-calcite veining was discovered in the Calcatreu area by La Source in late
1997 when a geologist sampled quartz float that he observed on the roadside while
visiting a prospect further to the west. As a result of the assays received and the vein
textures noted, two prospecting licenses were staked in 1997, and regional
reconnaissance activities commenced the following year.
To date vein systems at 11 prospects have been delineated within the project area. The
Vein 49/Nelson system, which has a strike length of over 2 km and widths of up to 20 m,
has been the most intensely investigated of these and is the significant discovery at
Calcatreu. It is a low sulphidation, quartz adularia gold deposit and its geological setting
has strong similarities with the Cerro Vanguardia and El Desquite projects also located in
southern Argentina. At certain locations it remains open down dip and the structure
hosting it remains open along strike. The possibility for the discovery of additional
mineralization exists.
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INDICATED INFERRED
Zone/mineralisation type Tonnes Au g/t Ag g/t Au oz Ag oz Tonnes Au g/t Ag g/t Au oz Ag oz
Vein 49 Oxide
Quartz vein 758,000 5.34 32.9 130,14 801,800 3,000 1.72 10.2 170 1,000
Mineralised andesite 410,000 0.77 9.9 10,150 130,500 0 0.00 0.0 0 0
Vein 49 Primary
Quartz vein 2,998,00 3.79 37.8 365,32 3,643,50 997,000 2.76 25.5 88,470 817,400
Mineralised andesite 854,000 0.75 8.2 20,590 225,100 343,000 0.86 7.7 9,480 84,900
Subtotal Vein 49 5,020,00 3.26 29.8 526,20 4,800,90 1,343,00 2.27 20.9 98,120 903,300
Subtotal Nelson 1,135,00 2.09 21.1 76,340 768,400 524,000 1.65 15.6 27,800 263,100
Total Oxide 1,655,00 3.29 22.4 174,82 1,192,00 77,000 1.40 11.4 3,470 28,200
Total Primary 4,500,00 2.96 30.3 427,72 4,377,30 1,790,00 2.13 19.8 122,450 1,138,200
Grand Total 6,155,00 3.04 28.1 602,54 5,569,30 1,876,00 2.10 19.4 125,920 1,166,400
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CALCATREU GOLD PROJECT
5 April 2007
Prepared by
www.snowdengroup.com
Perth, Brisbane, Vancouver, Johannesburg, London
Summary (NI 43-101 Item 3)
Setting
The Calcatreu Project is located approximately 1,250 km southwest of Buenos Aires, the
national capital of Argentina, 165 km southeast (330 km by road) of the major regional
centre of San Carlos De Bariloche and 60 km south of the town of Ingeniero Jacobacci.
The project area is about 1,300 m above sea level and consists of pampa (treeless
grassland or plains) in wide flat valleys between low rocky hills.
The project was originally owned by La Source Developpement Argentine and was
acquired by Normandy Mining of Australia in 1998. Newmont Mining Corporation
purchased Normandy in 2002 gaining project ownership. An agreement to purchase
Normandy SA, the owning entity of the project, over a three year period, was reached with
Aquiline Resources Incorporated (AQI) in 2003.
The initial discoveries at Vein 49 and Nelson were made by regional geological mapping
and chip sampling. Trench and channel sampling with detailed geological mapping
followed with a number of mapping, sampling and drill programs having been conducted
since.
The mineral resource estimate used for this assessment was prepared in 2004. The
estimate was prepared using the ordinary kriging method. At a 0.55 g/t Au cut-off, the
mineral resource was estimated to contain an Indicated resource of 6.155 Mt at 3.04 g/t
Au and 28.1 g/t Ag. The results of AQI’s drilling campaigns conducted since August 2004
are yet to be included in estimating the mineral resource at Calcatreu.
Conclusions
At the time of reporting, no economic or practical processing route for treating the
Calcatreu mineralization is available due to legislative restrictions on the use of cyanide.
Therefore no estimate of a mineral reserve can be made. However, an estimate has
been made of the potential mining inventory which may become available in the event
that the legislative restrictions are lifted.
The potential mining inventory estimate is made based on costs estimated in US$, a gold
price of US$500 /oz and a silver price of US$8 /oz.
The potential high grade mining inventory amenable to treatment by cyanide tank
leaching is estimated to be:
• 3.50 Mt at 3.86 g/t Au and 33.22 g/t Ag for 435 koz Au and 3,739 koz Ag.
The potential mining inventory estimate is at a medium level of confidence.
A potential low grade mining inventory which may be amenable to treatment by a passive
leaching process is estimated to be:
• 1.37 Mt at 0.64 g/t Au and 9.19 g/t Ag for 33 koz Au and 405 koz Ag.
The potential low grade mining inventory is of a low level of confidence.
A mine life of 4.7 years is achieved through mining and processing the potential high
grade mining inventory at the nominated throughput rate of 750 ktpa.
Operating costs associated with the mining part of the operation are $1.45 /t of material
mined over the life of the project or $11.95 /t of the high grade production material mined.
Other parts of the operation including processing, engineering and administration will
incur additional costs not estimated as part of this study.
Capital costs associated with the mining operation are $12.7 M at start-up and $13.0 M
over the mine life. Other parts of the operation including processing, engineering and
administration will incur additional capital costs not estimated as part of this study.
Mining at Calcatreu will be simple with no especially challenging or high cost mining
issues likely to be encountered.
Diligent grade control practices will need to be employed to derive the greatest value from
the project.
Control over the mining and dumping of pyritic waste will need to be exercised to manage
the risk of acid mine drainage being generated.
Recommendations
The mineral resource estimate for Calcatreu should be updated using the results of the
drilling campaigns conducted since 2004 to enable a more accurate and higher
confidence estimate of the potential mining inventory to be made.
Further work should be undertaken to confirm or modify the preliminary conclusions
regarding processing performance, hydrogeology and environmental matters which were
relied upon during the estimation of the potential mining inventory.
Processing investigations should be initiated to identify a technically and economically
feasible processing method for the low grade potential mining inventory estimated in this
study.
Aquiline Resources Inc: Calcatreu Gold Project
Volume 3: Mining
5 April 2007
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Tables
Table 2.1 Expert references................................................................................ 2
Table 4.1 Climatic features ................................................................................. 6
Table 6.1 Drilling programs ................................................................................. 9
Table 9.1 Mineral Resource 0.55 g/t Au cut-off (Micon 2004B) ........................ 16
Table 9.2 Comparison of volumes and metal contents ..................................... 24
Table 9.3 Waste dump volumes........................................................................ 25
Table 10.1 Equipment selection comparison table ............................................. 30
Table 10.2 Drill and blast parameters ................................................................. 32
Table 10.3 Proportional application of drill and blast patterns ............................ 33
Table 10.4 Drilling requirements ......................................................................... 33
Table 10.5 Manning requirements ...................................................................... 33
Table 10.6 Manning Base Salary Levels............................................................. 34
Table 10.7 Manning Mainentance Salary Levels ................................................ 34
Table 15.1 Mining operating costs ...................................................................... 43
Table 15.2 Mining capital expenditure ................................................................ 44
Table 15.3 Mining Schedule for Life of Mine ....................................................... 45
Table 15.4 Scheduled primary ore catagorised by material type ........................ 46
Table 15.5 Dump construction schedule (BCM).................................................. 47
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Figures
Figure 3.1 Calcatreu project location plan............................................................ 3
Figure 4.1 Topography and vegetation typical of the project area ....................... 5
Figure 9.1 Optimum pit shell (Shell 25) .............................................................. 18
Figure 9.2 Typical vein 49 final pit cross section looking northeast.................... 20
Figure 9.3 Vein 49 pit design stages .................................................................. 22
Figure 9.4 Nelson pit designs............................................................................. 23
Figure 9.5 Interpreted pyritic waste solids.......................................................... 26
Figure 9.6 Pit design and dump locations .......................................................... 28
Appendices
A Pit Optimisation
B Drill and Blast Report
C Cost Model
D Equipment Specifications
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Volume 3: Mining
1 Introduction (Item 4)
AQI has retained Snowden Mining industry Consultants (Snowden) to prepare a mine
plan as part of an Initial Feasibility Study AQI is conducting on its Calcatreu Project in Rio
Negro province in Argentina, South America. The mine plan has been prepared with
considerable reliance on information supplied by AQI in the form of electronic documents
and data sources including:
• Micon 2003. “A Mineral Resource Estimate for the Vein 49 and Nelson Zones at
the Calcatreu Gold-Silver Project, North-Central Patagonia, Rio Negro Province,
Argentina”, November 2003*
• Micon 2004B: “A Preliminary Assessment and Economic Evaluation for the
Calcatreu Gold-Silver Project”; Micon International Ltd, October 2004*
• Golder 2005: “Pit Slope Design for Nelson and Vein 49 Open Pits Calcatreu
Project Argentina”; Golder Associates Ltd, November 2005
• “Block Model Data.zip”, “Drill Data.zip”, “Topo Pit and Mineralized Domains.zip”,
“Whittle Data.zip”; AQI, January 2006.
* Denotes documents previously lodged in accordance with NI 43-101.
AQI’s requirement is for the mine plan to satisfy the requirements of Canadian National
Instrument 43-101 (Standards of Disclosure for Mineral Projects) (NI 43-101) for technical
reports, feasibility studies and mineral reserve estimation.
The Calcatreu Project site was visited between 24 April 2006 and 26 April 2006 by
Snowden Divisional Manager Peter Myers who inspected the site and AQI’s offices in
Jacobacci, conducted enquiries with regard to issues relevant to the mining aspects of the
project.
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The coordinates of the centre point of the project area are reported by AQI to be
2,460,000E, 5,370,000N as defined in the Gauss Krugger Projection, Zone 2 with the
Campo Inchauspe Datum.
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There are two principal means of securing mineral rights in Argentina. The Cateo is an
exploration permit which is granted in up to 20 units of 500 ha each. There are various
time related conditions for size reduction and relinquishment.
A Cateo can be converted to a Mina or mining right after the declaration of the discovery
of a mineralized occurrence through a “Manifestacion de Descubrimiento” (manifestation
of discovery) or MD. Minas are granted for an unlimited time though are subject to
fulfilling expenditure and agreed work program commitments. The deposits which are the
focus of the Calcatreu Project Initial Feasibility Study, Vein 49 and Nelson, are reported
by AQI to be contained within the Nabel 4 and Rebecca Minas.
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The climate is classed as moderately cold continental and is characterised by the features
shown in Table 4.1.
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The dominant local land use is sheep grazing with some additional stocking of cattle and
horses. The harsh climate, poor soils and increasing international competition has
resulted in the regional agricultural industry becoming severely depressed. AQI and
recent previous owners are reported to have maintained good relations with the land
holders.
There is no local power or communications infrastructure at the project site, with the
closest power and telecommunications located at Jacobacci.
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5 History (Item 8)
The history of the project has been previously described in Micon 2004B. A summary
description of the project history is presented below.
Anomalous gold mineralisation was first discovered about 15 km north of the Calc project
in 1997 at what were to become the Nabel and Nabelon prospects. Regional follow-up in
1998 lead to the discovery of a number of prospects, including Vein 49 and Nelson which
now form the Calcatreu Project.
The project was originally owned by French government entity, La Source
Developpement Argentine (La Source) and was acquired by Normandy Mining of
Australia (Normandy) with the purchase of La Source in 1998. Newmont Mining
Corporation purchased Normandy in 2002 gaining project ownership. An agreement to
purchase Normandy SA, the owning entity of the project, over a three year period, was
reached with AQI in 2003.
The initial discoveries at Vein 49 and Nelson were made by regional geological mapping
and chip sampling. Trench and channel sampling with detailed geological mapping
followed with an initial drilling program undertaken in April 1999. A number of follow-up
mapping, sampling and drill programs were completed by Normandy, the details of which
are reported in Micon 2004B.
Since acquiring the project in 2003, AQI has collected further information through
additional drilling. In 2004, AQI commissioned Micon International Limited (Micon) to
undertake an economic assessment study, the results of which were reported in “A
Preliminary Assessment and Economic Evaluation for the Calcatreu Gold-Silver Project”,
October 2004.
Since 2004, AQI has conducted more exploration work and in 2005, commissioned an
Initial Feasibility Study on the project, which is due for completion during 2006.
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Approximately 92% of drilling to December 2005 was focused on the Vein 49 and Nelson
deposits, with the remainder focused on other prospects within the Calcatreu project area.
From December 2005 to the time of writing, an additional 90 holes for approximately
8,000 m have been drilled in the nearby Belen, Puesto, Nelson, Castro Sur and Viuda de
Castro prospects. The economic potential of these prospects has not been considered in
this assessment.
Records have been made of drilling campaigns using standard field techniques including
geological and geotechnical logging, photography and collar and down-hole surveys. A
number of different hole naming conventions have been used over the different programs.
AQI is taking care to avoid confusion emanating from the different naming conventions.
The results of AQI’s drilling campaigns since August 2004 have been periodically reported
but have not been used in the preparation of an updated estimate of the mineral resource
at Calcatreu. The area of economic interest has now been drilled with drill lines at
approximately 50 m spacings and mineralisation pierce points at 25 m to 50 m spacings.
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As this mining study was approaching completion, Ausenco advised that the most recent
metallurgical testwork indicated process recoveries suitable for use in mining studies are
91% for Au and 75% for Ag. The mining study reported here has used earlier advised
recoveries of 91% for Au and 66% for Ag. Applying the updated recoveries to the design
through metal equivalency and cut-off grade factors results in a less than 2% variation in
the high grade production inventory. This variation is within the accuracy of the existing
study .and so does not justify a re-estimation of the mining inventory considered in the
study for scheduling and costing purposes.
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INDICATED INFERRED
Zone/mineralisation type Tonnes Au g/t Ag g/t Au oz Ag oz Tonnes Au g/t Ag g/t Au oz Ag oz
Vein 49 Oxide
Quartz vein 758,000 5.34 32.9 130,14 801,800 3,000 1.72 10.2 170 1,000
Mineralised andesite 410,000 0.77 9.9 10,150 130,500 0 0.00 0.0 0 0
Vein 49 Primary
Quartz vein 2,998,00 3.79 37.8 365,32 3,643,50 997,000 2.76 25.5 88,470 817,400
Mineralised andesite 854,000 0.75 8.2 20,590 225,100 343,000 0.86 7.7 9,480 84,900
Subtotal Vein 49 5,020,00 3.26 29.8 526,20 4,800,90 1,343,00 2.27 20.9 98,120 903,300
Subtotal Nelson 1,135,00 2.09 21.1 76,340 768,400 524,000 1.65 15.6 27,800 263,100
Total Oxide 1,655,00 3.29 22.4 174,82 1,192,00 77,000 1.40 11.4 3,470 28,200
Total Primary 4,500,00 2.96 30.3 427,72 4,377,30 1,790,00 2.13 19.8 122,450 1,138,200
Grand Total 6,155,00 3.04 28.1 602,54 5,569,30 1,876,00 2.10 19.4 125,920 1,166,400
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Nelson East
The optimum shell shows a number of small pits in the Nelson area, in addition to the
large Vein 49 pit. Where possible, these will be incorporated into the detailed design.
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For the low grade stock for passive leaching, the gold equivalency formula is:
• AuEq g/t = Au g/t + (Ag g/t/117.2).
The cut-off grade is 0.48 g/t AuEq.
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These angles are derived from the specific final pit bench and berm dimensions:
• Bench height in fresh material is 20 m
• Berm width in fresh material is 8 m
• Bench heights in oxide material or material less than 30m below surface is 10 m
• Berm widths in oxide material or material less than 30m below surface is 6 m.
Narrow sections of the pits
Special design considerations are made for the design of the narrow sections at the base
of the open pits. The following methods were used to access as much mineralized
material at the base of the pits without widening the overall design and incurring
excessive overburden waste material:
• Ramping down on ore for the final benches
• Retreating by taking a final cut down with the excavator with dimensions 5 m deep
and 5 m or greater mining width.
Vein 49 pit
The main Vein 49 pit final ramp has been located to the foot wall of the mineralized zone
for the bulk of its length to allow for a push back on the hanging wall and to be in a
geotechnically favourable position. The ramp switches over to the hanging wall side of
the mineralized zone, past the pit saddle, to shorten haulage distances to the run-of-mine
(ROM) pad and waste dump.
The vertical extent of the Vein 49 final pit ranges from 1300 mRL to 1160 mRL, a depth of
.140 m. The pit is 1,000 m long and is 300 m wide at the crest. Overall slope angles are
48 degrees in oxide ore and 55 degrees in fresh ore. A typical cross section is shown in
Figure 9.2
Figure 9.2 Typical vein 49 final pit cross section looking northeast
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Vein 49 final pit is divided into three stages (Stage 1, Stage 2, and Stage 3, the Final
Stage) for efficient scheduling. These stages are based on the Whittle shells preceding
Shell 25, maximising the early extraction of more profitable material. The Vein 49 pit
design stages are shown in Figure 9.3.
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Vein 49 Stage 1
Vein 49 Stage 2
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Nelson Nelson
East 3 West 1
To ensure the pit designs closely match the Whittle optimum pit shell, a comparison has
been prepared considering volumes and metal contents in each. The comparison is
shown in Table 9.2.
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Given the small proportion of total volume and ounces contained in the Nelson pits,
Snowden considers the overall result to be acceptable for the purposes of this mine plan,
and recognises that detailed planning during the operational phase may provide improved
results.
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Vein 49 dump takes the bulk of the Vein 49 waste material, and the southern dump takes
the waste material from the Nelson East 1 and Nelson West 2 pits.
The topsoil dump is been designed to accommodate 0.5 m of topsoil to be stripped from
all cleared areas. The topsoil dump is located close to the plant and tailings dam areas
where it will be needed at the end of the mine life for rehabilitation purposes.
Table 9.3 lists the quantities for each dump and their respective sources.
There is no differentiated dump design for oxide and fresh rock materials. AQI provided
geological interpretations of waste character domaining which identify zones comprising
medium (1% to 4%) and high (+4%) pyrite content in the Vein 49 and Nelson East 1 pits.
Snowden developed wireframe solids around these interpretations for the purpose of
scheduling the mining and dump deposition of the subject material. The quantity of pyritic
material assumed to be potentially acid generating has been scheduled to be dumped
either in mined out pits or encapsulated within one of the dumps. Encapsulation of the
quantity of pyritic waste will be manageable through short term planning and operating
practices. The interpreted pyritic waste solids are shown in Figure 9.5.
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Vein 49 pyrite
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9.6.5 Backfill
The Nelson East and West pits are scheduled to be backfilled entirely. The waste
material generated from the Nelson East 2, East 3, and West 1 pits is directly backfilled
into the Nelson East 1 and West 2 pits. The remaining void is filled waste material
generated from the Vein 49 pit at the later stage of its production. A high proportion of
pyritic waste is scheduled to be backfilled into the Nelson pits.
Pit and dump locations are shown in Figure 9.6.
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Vein 49 pit
Vein 49 Dump
Nelson West 2
Nelson West 1
Nelson East 3
ROM pad
Nelson East 1
Low grade
Southern Dump Stockpile
Topsoil Dump
Nelson East 2
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Haul cycles were simulated using Talpac software. Talpac software matches its internal
library of equipment performance data to haul route profiles to determine cycle times for
selected equipment at various stages of the mine development.
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KOM HD465
KOM HD785
KOM HD785
KOM HD785
CAT 773D
CAT 775E
CAT 777F
CAT 777F
CAT 777F
Truck
CAT 5110B ME
CAT 5110B ME
CAT 5110B ME
CAT 5130B ME
KOM PC1250
KOM PC1250
KOM PC1800
KOM PC3000
O&K RH90
Loader
No. Excavators 2 2 2 1 2 3 2 1 1
Av. Utilisation % 79 75 71 78 87 80 63 69 81
No. Trucks 6 5 4 3 6 5 4 4 3
Av. Utilisation % 92 93 87 95 98 92 94 84 95
Capital expenditure $M 8.41 7.86 7.14 5.30 8.91 10.39 7.30 8.00 5.10
Operating
expenditure $M 21.09 19.97 18.45 16.80 23.52 24.42 18.00 16.89 16.78
Total expenditure $M 29.50 27.83 25.60 22.09 32.43 34.81 25.30 24.89 21.88
Operating cost $/t 0.63 0.60 0.55 0.50 0.70 0.73 0.54 0.51 0.50
Net Present Cost $M $26.06 $24.58 $22.61 $19.34 $28.60 $30.80 $22.38 $22.14 $19.13
Ranking 7 6 5 2 8 9 4 3 1
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Explosive type Anfo Anfo Emul Emul Anfo Anfo Emul Emul
Explosive g/c
density m3 0.85 0.85 1.10 1.10 0.85 0.85 1.10 1.10
Charge weight kg 20.1 78.6 24.3 98.9 22.9 82.9 27.9 103.1
Drilled burden m 3.0 3.6 3.2 3.8 2.7 3.3 2.9 3.5
Drilled spacing m 3.8 4.6 4.0 4.8 3.4 4.1 3.6 4.4
kg/
Powder factor m3 0.35 0.47 0.38 0.54 0.50 0.61 0.53 0.67
The proportions of each rock type to which each drill and blast pattern is applied to are
shown in Table 10.3.
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The requirement for drilling is shown in Table 10.4. This requirement has been
determined to be achievable with 2 drill rigs at a moderate 65% utilisation. This provides
adequate back-up capacity in the event of major breakdown.
10.3 Manning
Snowden has estimated the operational manning requirement for the planned mining
method and equipment fleet based on a four panel, three eight hour shift configuration.
Relief staffing is calculated as 6% of Operations and Maintenance personnel to allow for
15 vacation days per person per year. No relief staffing is provided for Mine Management
or Engineering/Geology personnel. No additional personnel are provided for training.
The manning schedule is shown in Table 10.5.
The salary levels supplied by AQI to use for cost estimation are shown in Table 10.6 and
Table 10.7 in US$pa.
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− Environmental matters.
There are no findings in the preliminary conclusions which are especially
unfavourable to the mine plan.
• This study has used a mineral resource estimate prepared in 2004 which has not
been updated with the results of drilling campaigns conducted since that time.
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Atlas Copco Mining and Construction, 2006: Quotations and equipment specifications for
Atlas Copco equipment, April 2006.
Ausenco Limited, 2006: Calcatreu Gold Project Metal Extraction Case Study, May 2006.
Finning Argentina, 2006: Quotations and equipment specifications for Caterpillar and
O&K equipment, April 2006.
Golder 2005: “Pit Slope Design for Nelson and Vein 49 Open Pits Calcatreu Project
Argentina”; Golder Associates Ltd, November 2005.
Hagan, T., 2006: Feasibility Study Of The Calcatreu Gold-Silver Project, Argentina –
Recommended Drilling And Blasting Operations, Tim Hagan Blasting Pty Ltd, April 2006
Komatsu Latin America Corp., 2006: Quotations and equipment specifications for
Komatsu equipment April 2006.
Micon International Limited, 2003. “A Mineral Resource Estimate for the Vein 49 and
Nelson Zones at the Calcatreu Gold-Silver Project, North-Central Patagonia, Rio Negro
Province, Argentina”, November 2003.
Micon International Limited, 2004: “A Review of the Calcatreu Gold-Silver Project, North-
Central Patagonia, Rio Negro Province, Argentina”, October 2004.
Orica Argentina, 2006: Quotations and equipment specifications for Orica explosives
supply, April 2006.
Puritch G., 2006: “Block Model Data.zip”, “Drill Data.zip”, “Topo Pit and Mineralized
Domains.zip”, “Whittle Data.zip”; AQI, January 2006.
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Sandvik Argentina, 2006: Quotations and equipment specifications for Sandvik and
Tamrock equipment, April 2006.
Secis, R., 2006: Calcatreu Pit Optimisation, Snowden Mining Industry Consultants, May
2006
Water Management Consultants Chile Ltd, 2005: “Preliminary dewatering analysis and
recommendations, Calcatreu Project”, memorandum to AQI, February 2005.
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Other shop and support equipment for which costs have bee estimated includes:
• Utility lift truck
• Fuel and lubrication truck
• Mechanical field truck
• Crew bus
• Light vehicles
• Dewatering pump system
• Lighting plants
• Mobile radio units
• Surveying equipment
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The total unit cost is $1.45 for each tonne mined and averages $11.95 for each high
grade production tonne mined.
Year
Item Unit Year 1 Year 2 Year 3 Year 4 Total
5
Grade Control $'000s 942 999 880 866 405 4,091
Production Drilling $'000s 885 1,101 1,038 1,146 509 4,678
Blasting $'000s 1,389 1,577 1,279 1,305 682 6,232
Load & Haul $'000s 2,532 2,918 2,607 2,699 1,481 12,237
Ancillary Equipment $'000s 1,236 1,258 1,192 1,245 953 5,883
Mine Services $'000s 1,119 1,119 1,178 1,178 935 5,528
Mine Supervision $'000s 641 641 641 641 633 3,197
Total operating cost $'000s 8,743 9,612 8,815 9,080 5,597 41,847
Total unit operating cost $/dmt 1.32 1.21 1.49 1.40 2.85 1.45
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period. The smaller Nelson East and West pits are scheduled for full extraction during the
fourth year. The Vein 49 Stage 3 is schedule to finish late in the fifth year. The detailed
mining schedule is located in Appendix D.
Primary
production bcm 306,065 307,774 304,562 302,801 192,762 1,413,964
Primary
production t 750,277 751,540 751,299 752,881 494,423 3,500,420
Low grade
production bcm 137,368 80,466 135,814 136,288 63,165 553,101
Low grade
production t 338,244 195,843 335,961 339,361 161,982 1,371,391
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Primary Ore
Year 1 Year 2 Year 3 Year 4 Year 5 Total
Material
Split by Material
type
Quartz Oxide T 551,262 166,316 31,282 255,231 - 1,004,091
bcm 224,869 67,899 12,669 102,559 - 407,996
Quartz Fresh T 44,245 485,816 557,931 333,658 419,437 1,841,087
bcm 18,035 199,030 226,162 134,274 163,542 741,043
Andesite Oxide T 141,473 22,398 17,316 75,995 - 257,182
bcm 57,770 9,179 7,017 30,515 - 104,481
Andesite Fresh T 13,297 77,011 144,769 87,998 74,985 398,060
bcm 5,392 31,667 58,716 35,464 29,220 160,459
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Material
Destination Year 1 Year 2 Year 3 Year 4 Year 5 Total
source
Low grade Low grade 135,216 81,117 117,173 155,260 64,338 553,104
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CALCATREU GOLD PROJECT
5 April 2007
Prepared by
Executive Summary
Introduction
Aquiline Resources Incorporated (AQI) is evaluating the development of the Calcatreu
Gold Project (Calcatreu) located in north central Patagonia, Argentina. Calcatreu is
approximately 165 km southeast of San Carlos de Bariloche and about 1,300 km
southwest of Buenos Aires. The project area straddles the southern boundary of Rio
Negro Province and the northern boundary of Chubut Province. The mining and
processing plant would be located in the Rio Negro Province.
Calcatreu was previously explored by Normandy Mining of Australia (Normandy) through
its Argentine subsidiary Minera Normandy Argentina and later by Newmont Mining
Corporation (Newmont), having purchased Normandy. Newmont subsequently sold
Calcatreu to AQI during 2003 as the project did not meet Newmont’s corporate size
objectives.
In March 2005, AQI commissioned a Feasibility Study (FS) to evaluate the technical and
commercial viability of the project. In February 2006, AQI reduced the scope of the study
to an Initial Feasibility Study (IFS). The accuracy of the capital and operating cost
estimates for the IFS are set at ± 25%.
The project entails mining ore containing gold and silver from an open pit mine at a
nominal rate of 750,000 tonnes per year and treating it in a conventional crushing,
grinding, and carbon-in-leach (CIL) process plant to produce gold/silver doré. The
operational life of the project is estimated to be 4.7 years.
The preparation of the IFS has been managed by Ausenco Services Pty. Ltd. (Ausenco)
from its Perth office in Western Australia.
Sub-consultant Vector Engineering (Vector), specialising in landfill design and closure,
has completed the design of the tailings storage facility (TSF). The cost for construction of
the TSF has been estimated by Ausenco using quantities provided by Vector, and
Argentinean labour, fabrication and construction rates developed by sub-consultant
engineering firm INDEC.
Ausenco developed the metallurgical testwork programme for the IFS. AMMTEC Pty. Ltd.
(AMMTEC) of Perth, Western Australia, conducted the testwork under the supervision of
Ausenco. The results of this testwork have been used to develop the process flowsheets,
engineering design, and cost estimates for extracting gold and silver from the Calcatreu
ore.
In light of the high concentration of silver relative to gold and the subsequent affect upon
the carbon inventory in a CIL circuit, the IFS included a conceptual assessment of
alternative gold and silver extraction processes. This took the form of a trade-off study
comparing CIL with Merrill Crowe technology and a hybrid circuit, combining aspects from
both technologies. Based on the short life of the project, potentially higher silver recovery
and lower capital cost, the CIL process route is favoured, and this forms the basis of the
IFS capital and operating cost estimate. However, this option entails a higher operating
cost than the Merrill Crowe option and any change to the design criteria may impact on
the selection.
The IFS also included a conceptual assessment of gold and silver recovery using heap
leach extractive technology as an alternative process route for treating the Calcatreu ore.
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The accuracy of capital and operating cost estimates for this study is considered to be ±
40%.
The IFS, at the request of AQI, also included a conceptual assessment of a non-cyanide
gold and silver recovery process. This process incorporated gravity concentration
followed by flotation of the tailing from the gravity circuit. Whilst this process route
eliminates the use of cyanide, the recoveries of gold and silver were significantly lower
than those achieved using a cyanide leach. The conceptual process flowsheet was
developed based on testwork done at AMMTEC and Gekko Systems Pty Ltd (Gekko).
The accuracy of capital and operating cost estimates for this study is considered to be ±
40%.
The Province of Rio Negro has imposed restrictions on the use of cyanide in mining
operations and AQI will define the final ore treatment method at a later date, after
negotiations with the Rio Negro government.
Project related areas such as geotechnical studies, resource and reserve estimations,
mining schedule, water management, environmental and social impact assessment, and
land acquisition are excluded from the Ausenco scope of work. These studies have been
performed by independent consultants acting on behalf of, and managed by AQI. This
work by others is reported separately.
Metallurgy
A comprehensive metallurgical testwork programme has been undertaken at AMMTEC
using drill core samples selected by AQI. The testwork demonstrated that the ore is “free
milling” and that high gold and silver recoveries can be achieved using a conventional
grinding and cyanidation process. For the purpose of designing and costing the process
plant, appropriate design criteria, recoveries and reagent consumption rates have been
developed from the testwork results obtained.
Grade versus leach residue relationships were developed from the results of the testwork.
These relationships equate to a gold recovery of 90% at the head grade of 3.86 g/t and a
silver recovery of 74% at a head grade of 33.2 g/t.
Cyanide detoxification tests were conducted on samples of leach residue tails. The
results show that the cyanide level in the leach residue tails can be readily detoxified to
meet the International Cyanide Management Code (ICMC) standards. The ICMC
standard for the discharge of tailings into a TSF is 50 mg/L weak acid dissociable cyanide
(CNWAD), which is deemed safe for livestock and bird life.
Processing
Ausenco has developed a process flowsheet based upon the AMMTEC testwork results
and a metal extraction case study. The run-of-mine (ROM) ore is crushed in a jaw
crusher, and then ground in a SAG and ball mill circuit. The ground ore then reports to a
CIL circuit consisting of eight tanks in series. Gold and silver values absorbed onto the
activated carbon are recovered in the carbon elution circuit. The resultant concentrated
strip liquor (“pregnant” eluate) is treated with zinc dust to precipitate gold and silver. The
precipitate is subsequently smelted into doré bars.
The tailings from the CIL circuit are thickened, treated in a cyanide destruction circuit and
discharged to the TSF. The cyanide concentration, after cyanide destruction, should be
50 mg/L or less.
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Allowing for maintenance downtime, the process plant ore throughput capacity will be
750,000 tonnes per year, over an estimated project life of 4.7 years.
The process plant will be located approximately 600 metres southeast of the Vein 49
open pit while the TSF will be located in a lacustrine basin area, about 700 metres
southeast of the process plant. The grinding area and gold room will be housed within a
building for wind weather protection. This building will incorporate plant maintenance
facilities, as well as plant offices, warehouse, ablution and change room facilities.
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The estimate excludes doré shipping, insurance and refining costs, mining, escalation,
accuracy provisions, corporate overhead charges (such as legal, banking and
insurances), financing costs, royalties, income taxes or similar imposts as well as
expenditure classified as capital, sustaining capital, or rehabilitation and closure costs.
Operating cost estimates were prepared by Ausenco with input from AQI and other
consultants for the various components of the Project. Major contributions to the estimate
were made by:
• AQI participated in advice about and enquiries to local suppliers and advised on
labour rates, labour loadings and manning schedules and security needs.
• Ausenco provided the operating cost components associated with the process
plant.
Ausenco has combined these separate inputs to create an operating cost estimate for the
processing plant and administration.
The average annual costs for processing Calcatreu ore at a rate of 750,000 tonnes per
year over the life of the mine are summarised in Table 1.
Table 1 Operating Cost Summary
Average Annual Costs Unit Cost
USD M/Year USD/t ore treated
Processing 11.16 14.89
Maintenance 1.30 1.74
General & Administration 2.19 2.92
Total 14.65 19.55
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The initial capital cost estimates exclude escalation, duties, taxes, mining costs, working
capital, Owner’s costs, sustaining capital, financing costs, rehabilitation and closure costs
and allowance for project growth.
These estimates exclude doré shipping, insurance and refining costs, mining, escalation,
accuracy provisions, corporate overhead charges, financing costs, royalties, income taxes
or similar imposts as well as expenditures classified as capital, sustaining capital, or
rehabilitation and closure costs.
A summary of initial capital cost estimates for the two conceptual studies considering
heap leach and a non-cyanide recovery process is given in Table 4.
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These estimates are presented in USD as at the 2Q06 and are considered to have an
accuracy level of ±40%. Details of initial capital cost estimates for the two conceptual
options are given in Section 8.
Table 4 Summary of Capital Cost for Conceptual Studies
Gravity/Flotation
Heap leach Option
Option
The initial capital cost estimates for all the options exclude escalation, duties, taxes,
mining costs, working capital, owner’s costs, sustaining capital, financing costs,
rehabilitation and closure costs and allowance for project growth.
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and silver recoveries than those obtained by Gekko and AMMTEC. The flotation circuit
would require further development by conducting re-grinding, reagent and pH screening
tests and, ultimately, locked cycle flotation tests. In addition to the above testwork on the
gravity/flotation circuit, AQI must establish whether a low grade gold/silver flotation
concentrate could be sold directly to a third party for downstream processing.
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Table of Contents
1 Introduction.......................................................................................................... 1
1.1 Location and Access ............................................................................. 1
1.2 Topography, Climate and Vegetation .................................................... 2
1.3 Study Scope .......................................................................................... 3
1.4 Exclusions ............................................................................................. 5
1.5 Battery Limits......................................................................................... 5
1.6 Currency and Quantities........................................................................ 5
1.7 Disclaimer.............................................................................................. 5
2 METALLURGY .................................................................................................... 7
2.1 Introduction............................................................................................ 7
2.2 Previous Testwork ................................................................................. 8
2.3 Samples for AMMTEC (2005/6) ............................................................ 8
2.4 Ore and Water Characterisation.......................................................... 11
2.4.1 Head Assays – Leach Optimisation Samples At AMMTEC... 11
2.4.2 Mineralogy ............................................................................. 13
2.4.3 Site Water .............................................................................. 13
2.5 Leach Optimisation (2005) .................................................................. 14
2.5.1 Grind Size .............................................................................. 15
2.5.2 CIL ......................................................................................... 20
2.5.3 General Leach Conditions ..................................................... 21
2.5.4 Pulp Density Evaluation......................................................... 21
2.5.5 Cyanide Concentration Evaluation ........................................ 22
2.6 Variability Leach Testing ..................................................................... 23
2.7 Diagnostic Leaching ............................................................................ 25
2.8 Flotation Testwork ............................................................................... 25
2.9 Comminution Testing........................................................................... 26
2.9.1 Unconfined Compressive Strength ........................................ 26
2.9.2 Bond Rod and Ball Mill Work Indices and Abrasion
Indices ................................................................................... 27
2.9.3 Autogenous Media Competency Test ................................... 28
2.9.4 SMC Tests............................................................................. 29
2.10 Testing for Engineering Data............................................................... 30
2.10.1 Oxygen Uptake...................................................................... 30
2.10.2 Carbon Sequential Loading Test ........................................... 30
2.10.3 Viscosity Testing.................................................................... 30
2.10.4 Settling Tests......................................................................... 31
2.11 Cyanide Detoxification......................................................................... 31
2.12 Heap Leach Testing ............................................................................ 33
2.13 Material Handling Characterisation ..................................................... 33
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Tables
Table 2.1 Variability leach samples..................................................................... 9
Table 2.2 Variability leach samples................................................................... 10
Table 2.3 Leach optimisation samples analysis ................................................ 11
Table 2.4 Head grade analysis for Cal-3 to Cal-40, Cal-49 and Cal-50. ........... 12
Table 2.5 Site Water Analysis ........................................................................... 14
Table 2.6 Oxidised Vein Leach Results at Various Grinds................................ 15
Table 2.7 Criteria Used for Grind Size Assessment.......................................... 16
Table 2.8 Oxidised Vein Size Optimisation ....................................................... 17
Table 2.9 Unoxidised Vein Leach Results at Various Grinds............................ 18
Table 2.10 Unoxidised Vein Size Optimisation ................................................... 19
Table 2.11 Carbon-in-Leach Test Results Summary .......................................... 20
Table 2.12 General Leach Conditions Test Results Summary ........................... 21
Table 2.13 Pulp Density Evaluation Result Summary......................................... 22
Table 2.14 Cyanide Concentration Evaluation Result Summary ........................ 23
Table 2.15 Variability Leach Test Results ........................................................... 24
Table 2.16 Flotation Results for Cal-1................................................................. 26
Table 2.17 Flotation Results for Cal-2................................................................. 26
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Figures
Figure 1.1 Location map, Calcatreu Project Area ................................................ 2
Figure 2.1 Oxidised Vein Leach Results at Various Grinds................................ 15
Figure 2.2 Oxidised Vein Size Optimisation ....................................................... 17
Figure 2.3 Unoxidised Vein Leach Results at Various Grinds............................ 18
Figure 2.4 Unoxidised Vein Size Optimisation ................................................... 19
Figure 2.5 Grade vs Leach Residue Relationship for Gold ................................ 44
Figure 2.6 Grade vs Leach Residue Relationship for Silver............................... 45
5 April 2007
Aquiline Resources Inc: Calcatreu Gold Project
Volume 4: Processing
Appendices
Appendix 1 Metal Extraction Case Study
Appendix 2 Metallurgical Testing
Appendix 3 Process Design Criteria and Diagrams
Appendix 4 Site Geotechnical Investigations
Appendix 5 Organisation
Appendix 6 Operating Cost Estimate
Appendix 7 Capital Cost Estimate
Appendix 8 Alternate Process Routes
Appendix 9 General Arrangement Drawings
Appendix 10 Tailings and Waste Disposal
5 April 2007
Aquiline Resources Inc: Calcatreu Gold Project
Volume 4: Processing
1 Introduction
The Calcatreu Gold Project (Calcatreu) is owned by Minera Aquiline Argentina S.A., a
fully owned subsidiary of Aquiline Resources Inc. (AQI). The project consists of a series of
epithermal gold and silver rich vein systems which encompass the Vein 49 and Nelson
vein systems, with approximately 3.36 Mt of ore grading 3.86 g/t of gold and 33.2 g/t of
silver. The Calcatreu Project area covers more than 73,000 hectares, straddling the
southern border of Rio Negro Province and the northern border of Chubut Province
(Figure 1.1). The mine and processing plant will be located in the Province of Rio Negro.
Calcatreu was discovered by La Source Developpement Argentine in 1997 and
subsequently acquired by Normandy Mining of Australia (Normandy), which explored the
project through its Argentinean subsidiary Normandy S.A. Newmont Mining Corporation
(Newmont) acquired Normandy and sold its interest in the Calcatreu Project to AQI, which
gained control of the tenements in June 2003.
Since acquisition, AQI has continued the exploration programme in the area and engaged
Micon International Limited (Micon) to provide a preliminary assessment and economic
evaluation for the Calcatreu Project. A report outlining Micon’s work was finalised in
October 2004 and a copy of the report is available on the AQI website.
northeast, and it could be considered representative of the project area. The data
measured is:
Extremes: Observed Maximum Temperature = 37°C (January)
Observed Minimum Temperature = - 25.6°C (June).
1961 to 1993 data average for day time highs:
Annual Temperature = 9.3°C
Maximum Temperature = 16.4°C
Minimum Temperature = 2.2°C
Principal Wind Direction = From NW/W to SE/E
Average Wind Velocity = 20 km/h
Maximum Wind Velocity = >100 km/h (spring)
Annual Rainfall/Snowfall = 200 mm.
AQI has set up a project weather station (1,343 m ASL), and although a complete data
set is not yet available, temperatures recorded between December 2004 and March 2006
are in the range of the temperatures indicated above. However, the prevailing wind
direction in the project area is from the southwest during summer, and for the rest of the
year is from the northwest as in the case of Maquinchao. The wind speed is higher than
in Maquinchao with average values of 29 km per hour and gusts of up to 125 km per hour
have been recorded for an average period of 15 minutes.
Low rainfall, low relative humidity and strong winds produce a desert to a semi-desert like
shrub steppe and shrub and grass steppe landscapes. The poor fertility of the soils,
coupled with ashes blown from recent eruptions of volcanoes located in Chile to the west
of the project area, makes the use of the local land confined to raising sheep and a few
horses and cattle. There are no national parks or protected reserve areas within or near
the project area.
flowsheets to an IFS standard; and it was not possible, therefore, to develop optimised
flowsheets. However, conceptual flowsheets were developed for both process routes
based on Ausenco’s experience, and capital and operating costs were subsequently
compiled to an accuracy of ± 40%. There is insufficient information available to predict, to
any reasonable accuracy, the recovery of gold and silver by either gravity/flotation or heap
leaching. It is envisaged that the conceptual assessment of these process routes will
provide a tool for AQI to assess the value of developing either of these flowsheets further.
Ausenco’s scope of services is as follows:
• Metallurgy:
− Preparation of metallurgical testwork programme.
− Metallurgical testwork, supervision and reporting.
• Process engineering:
− Preparation of a case study to assess processing by CIL versus Merrill Crowe
and make recommendations to AQI on the process route on which to base the
IFS.
− The development of preliminary design criteria and preparation of preliminary
flow diagrams for the agitated leach flowsheet.
− The development of conceptual design criteria, preparation of conceptual
block flow diagram and conceptual equipment list for the gravity/flotation
flowsheet.
− The development of conceptual design criteria, preparation of conceptual
block flow diagram and conceptual equipment list for the heap leach
flowsheet.
• Engineering for agitated leach flowsheet
− Preparation of a preliminary mechanical equipment list from the process flow
diagrams.
− Preparation of site layout drawings with a plant general arrangement plan and
two general arrangement sections.
− Preparation of preliminary earthworks drawings in sufficient detail to provide
approximate quantities for estimations.
• Capital cost estimates:
− Development of capital cost estimates in US dollars to an overall accuracy of
± 25% for the agitated leach flowsheet.
− Development of capital cost estimates in US dollars to an overall accuracy of
± 40% for the conceptual heap leach and gravity plus flotation flowsheet.
• Operating cost estimates:
− Development of operating cost estimates in US dollars to an overall accuracy
of ± 25% for the agitated leach flowsheet.
− Development of operating cost estimates in US dollars to an overall accuracy
of ± 40% for the conceptual heap leach and gravity plus flotation flowsheet.
1.4 Exclusions
The following are excluded from the scope of work:
• Resource and reserve estimations.
• Mining schedule and planning.
• Tailings storage facilities (TSF).
• Waste stockpiles.
• Hydrological studies.
• Environmental compliance.
• Financial analysis.
• Legal and regulatory.
• Permitting.
1.7 Disclaimer
Site visits were made by an Ausenco representative in both May 2005 and July 2005.
During the course of these visits the following activities occurred:
• AQI presented a selection of core and described the various types of material.
• The requirements for the samples to be used in the metallurgical testwork
programme were discussed with AQI geological personnel.
• The locations were agreed with AQI personnel for plant and infrastructure items.
This report and its conclusions are based on material submitted by the professional staff
of AQI or its consultants, a metallurgical testwork programme carried out in AMMTEC
laboratories in Australia, which was supervised by Ausenco, and metallurgical testwork
undertaken in Chile and Argentina that was not supervised by Ausenco.
The metallurgical plant design is based on the results of the metallurgical testwork
programme, and geological information and mining production schedules supplied by AQI
and its consultants. Capital and operating costs have been developed by Ausenco
utilising quotations from major equipment suppliers, South American engineering firms,
Ausenco’s data base and experience.
The various agreements under which AQI holds title to the mineral lands for this project
have not been investigated or confirmed by Ausenco and Ausenco offers no opinion as to
the validity of the titled claimed.
While exercising all reasonable diligence in supervising the metallurgical testwork,
Ausenco has relied upon data presented by AQI and its consultants in formulating the
opinions in this report.
2 METALLURGY
2.1 Introduction
A testwork programme was developed with the specific objectives to verify technical
feasibility and provide data for the preparation of the IFS. The programme is outlined in
Appendix 2. This work was awarded to AMMTEC in Perth, Western Australia and
commenced in 2005. The programme included testwork to establish:
• Optimum leach conditions for both oxidised vein and unoxidised vein composite
samples.
• Potential for recovery of gold and silver using a flotation process.
• Engineering data, including testing of oxygen uptake, carbon kinetics and slurry
viscosity properties of the oxidised vein and unoxidised vein composite samples.
• Performance of the SO2/air process for cyanide detoxification.
• Comminution characteristics of oxidised vein, unoxidised vein, oxidised
mineralised andesite and unoxidised mineralised andesite samples.
• Work indices and leach performance of 14 variability samples.
• Leach performance of 24 variability samples.
• Heap leaching performance of oxidised mineralised andesite and unoxidised
mineralised andesite samples.
In addition, AMMTEC prepared samples for dispatch to:
• Gekko Systems Pty Ltd (Gekko) for gravity plus flotation testing.
• Outokumpu Technology Pty Ltd (Outokumpu) for thickening testwork on the
oxidised vein and unoxidised vein composite samples and on composite samples
of oxidised mineralised andesite and unoxidised mineralised andesite.
• Delkor Pty Ltd (Delkor) for filtration testwork on the oxidised vein and unoxidised
vein composite samples.
• Coffey Geosciences Pty Ltd (Coffey) to establish physical and geochemical
characteristics of plant tailings.
• TUNRA Bulk Solids Handling Research Associates (TUNRA), to establish
materials handling characteristics of oxidised mineralised andesite.
AMMTEC’s work is reported in a document titled, “Metallurgical Testwork Programme on
Samples from Calcatreu, Argentina for Aquiline Resources, Report No. A9876, April
2006.”
Gravity concentration and flotation testwork is described in Gekko’s report, “Aquiline
Resources Gravity and Flotation Recovery Testwork,” dated 7th February 2006.
Thickening testwork is discussed in Outokumpu’s reports S748TA and S748TA_B and the
filtration testwork in Delkor’s report dated 1st February 2006.
TUNRA’s report “Flow Properties of Calcatreu Ore,” dated October 2005, contains its
findings on the material handling characteristics of the ores.
Further samples of oxidised vein and unoxidised vein were collected and dispatched to
Universidad Nacional de San Juan (UNSJ) for gravity plus flotation testing. This work is
reported in a document titled, “Ensayos Metalúrgicos de Muestras Auríferas del Proyecto
Calcatreu.”
Copies of the above reports are in Appendix 2.
The testing of plant tailings conducted by Coffey, was supervised by Vector, and is
discussed in a separate report by Vector (Appendix 10).
Target Grade,
Sample No. Classification Deposit
g/t
Cal-3 Oxidised vein ±1.5 Vein 49
Cal-4 Oxidised vein ±1.5 Vein 49
Cal-5 Oxidised vein ±3.0 Vein 49
Cal-6 Oxidised vein ±3.0 Vein 49
Cal-7 Oxidised vein ±4.5 Vein 49
Cal-8 Oxidised vein ±4.5 Vein 49
Cal-9 Oxidised vein 6.0 – 8.0 Vein 49
Cal-10 Oxidised vein 6.0 – 8.0 Vein 49
Cal-11 Unoxidised vein ±1.5 Vein 49
Cal-12 Unoxidised vein ±1.5 Nelson
Cal-13 Unoxidised vein ±3.0 Vein 49
Cal-14 Unoxidised vein ±3.0 Nelson
Cal-15 Unoxidised vein ±4.5 Vein 49
Cal-16 Unoxidised vein ±4.5 Vein 49
Cal-17 Unoxidised vein 6.0 – 8.0 Vein 49
Cal-18 Unoxidised vein 6.0 – 8.0 Vein 49
Cal-19 Oxidised mineralised andesite ±0.9 Vein 49
Cal-20 Oxidised mineralised andesite ±1.2 Vein 49
Cal-21 Oxidised mineralised andesite ±1.5 Nelson
Cal-22 Oxidised mineralised andesite ±1.5 Vein 49
Cal-23 Unoxidised mineralised andesite ±0.9 Vein 49
Cal-24 Unoxidised mineralised andesite ±1.2 Vein 49
Cal-25 Unoxidised mineralised andesite ±1.5 Nelson
Cal-26 Unoxidised mineralised andesite ±1.5 Vein 49
• Comminution Samples
A sample of oxidised vein (Cal-41) was collected from an outcrop on Vein 49.
Samples of unoxidised vein (Cal-42), oxidised mineralised andesite (Cal-43) and
unoxidised mineralised andesite (Cal-44) were prepared from whole core from Vein
49. These samples had masses in the range of 55 to 60 kg.
• Materials Handling Sample
A 78 kg sample of oxidised mineralised andesite was collected from material
exposed at the edge of drill pads on Vein 49, which was expected to display some
of the worst materials handling characteristics of the deposit.
• Advanced Media Competency Sample
A 209 kg sample of Vein 49 unoxidised vein was collected from freshly drilled PQ
core.
• Heap Leach Samples
Approximately 100 kg each of oxidised mineralised andesite and unoxidised
mineralised andesite was collected from whole core from Vein 49.
• Water Sample
500 L of water were collected from a bore at the project site.
The specific gravity of Cal-1 was measured at 2.64 and Cal-2 at 2.65.
Table 2.4 Head grade analysis for Cal-3 to Cal-40, Cal-49 and Cal-50.
2.4.2 Mineralogy
Portions of Cal-1 and Cal-2 were screened at 0.1 mm and heavy minerals were separated
using heavy media liquid separation techniques with the “sinks” fractions mineralogically
examined.
Cal-1 Sample Sinks (+0.1 mm)
This fraction was observed to contain pyrite and goethite. Only one occurrence of gold
was detected, an irregular mass of liberated electrum (55 x 20 µm). There were a number
of examples of native silver, as irregular liberated grains, but none of these showed any
gold content. These had long dimensions of 170, 50 30 and 40 µm. The silver also
occurred as acanthite and iodargyrite, with the acanthite occurring as a rim to pyrite and
iodargyrite as fines in goethite.
Cal-1 Sample Sinks (-0.1 mm)
The finer Cal-1 fraction was observed to contain pyrite and iron “oxides.” No gold was
detected. Silver was present as native silver, acanthite and as an unidentified Cu/Pb/Ag
sulphide containing about 6% Se. The native silver occurred as discrete, irregular grains,
less than 0.1 mm in size. The acanthite occurred as an 80 µm discrete phase and as fines
in pyrite.
Cal-2 Sample Sinks (+0.1 mm)
This fraction of unoxidised vein was observed to contain more sulphides than oxides. The
sulphides were dominated by pyrite, occurring mostly as clusters of medium to fine grains
in quartz. Four examples of electrum were detected:
• A 4 µm electrum in goethite also containing pyrite.
• Two electrums of 10 and 8 µm in a 120 µm acanthite grain.
• A 15 µm electrum composite with sphalerite and chalcopyrite.
• A pair of electrums in a 50 µm pyrite also containing a rim of digenite.
Silver was also found to occur as native silver and acanthite. The native silver occurred as
fines in goethite and as a 50 µm grain attached to goethite in quartz. The acanthite was
composite with sphalerite and galena.
Cal-2 Sample Sinks (-0.1 mm)
Again, more sulphides were observed than oxides. The sulphides were dominated by
fresh discrete pyrite. One occurrence of electrum was detected, in jalpaite. Silver also
occurred as native silver, acanthite, and jalpaite. Native silver was present at 55 µm and
as a core in a 120 µm strip of acanthite. The jalpaite was a 140 µm grain hosting a 20 µm
electrum grain.
Prior to commencing a round of tests, the results from the previous round were assessed
and conditions selected for the subsequent work.
There is a trend of increasing extraction with decreasing grind size. The actual sizing of
the material with a target grind of 38 µm was suspect and as this size is below any likely
selection for the project, the results have not been included in the assessment. Results
from the remaining tests are plotted in Figure 2.1.
Linear trendlines were fitted to the results and leach extraction versus grind relationships
established for use in the grind assessment.
The criteria shown in Table 2.7 were used to compare the value of increased extraction of
gold and silver with the cost of grinding finer.
While some of these criteria have since been superseded, they represented the best
information available at the time of the assessment.
Project throughput tpa 730 000 Preliminary assessment: process design basis
Gold head grade g/t 3.4 Preliminary assessment: mineral resources
Silver head grade g/t 30 Preliminary assessment: mineral resources
Gold price $/oz 500 Spot price at time of assessment
Silver price $/oz 8.50 Spot price at time of assessment
Bond ball mill work index – kWh/t 19.4 Preliminary AMMTEC results
oxidised vein
Bond ball mill work index – kWh/t 18.5 Preliminary AMMTEC results
unoxidised vein
Abrasion index – oxidised 0.6 Preliminary AMMTEC results
and unoxidised vein
Preliminary assessment, adjusted for fuel price
Power cost $/kWh 0.15
increase
Grinding media cost $/t 700 Ausenco database
Mill liner cost $/t 5000 Ausenco database
Mill capital cost $/kW 1000 Rule-of-thumb
Application of the leach extraction versus grind relationships to these criteria is presented
in Table 2.8. All costs and revenues are calculated on an incremental basis for grinding
finer than 149 µm. As a means of introducing the mill capital cost to the assessment,
which is otherwise incremental revenue less incremental operating cost, an approximate
incremental mill capital cost is depreciated over a period of two years and converted to a
“$/t” basis.
The incremental revenue less cost figures are plotted in Figure 2.2. It should be noted
that the graph only compares incremental revenue and cost between the grind size and
149 µm and does not provide any comparison of leach residence times.
Unoxidised Vein
Portions of the unoxidised leach optimisation composite sample were leached at various
grind sizes. All tests were conducted at 40% pulp density, pH 10.5 and an initial cyanide
concentration of 0.05%, with cyanide concentration maintained above 0.025%. Table 2.9
summarises the results for extractions after 24 hours and 48 hours.
As for the oxidised vein sample, there is a trend of increasing extraction with decreasing
grind size. The actual sizing of the material with a target grind of 38 µm was again
suspect and the results from this test were omitted from the grind size assessment.
Results from the remaining tests are plotted in Figure 2.3 with linear trendlines fitted to the
results to establish leach extraction versus grind relationships for use in the grind
assessment.
The criteria in Table 2.7 were used again to compare the value of increased gold and
silver recovery with the cost of grinding finer for unoxidised vein.
Application of the results of the leach tests to these criteria is presented in Table 2.5.5. All
costs and revenues are calculated on an incremental basis for grinding finer than 155 µm.
The incremental revenue less cost figures are plotted in Figure 2.4.
2.5.2 CIL
CIL tests at a nominal grind of 80% passing 75 µm were conducted in parallel with the
grind optimisation tests to assess whether the material has any preg-robbing
characteristics. The tests were conducted at 40% pulp density, pH 10.5 and an initial
cyanide concentration of 0.05%, with cyanide concentration maintained above 0.025%.
Table 2.11 summarises the results of the carbon-in-leach tests and provides a
comparison with the direct leach tests under the otherwise same conditions.
Leach Extraction, %
Sample Test
24 h Au 24 h Ag 48 h Au 48 h Ag
Oxidised Vein CIL 89.5 91.2 92.4 90.4
Leach 89.1 73.4 92.4 78.5
Unoxidised Vein CIL 89.3 81.4 92.0 86.1
Leach 91.3 66.6 94.4 75.1
The results do not indicate significant preg-robbing and there is no clear improvement in
gold recovery in the presence of carbon. Silver extraction rates appear to improve in the
presence of carbon.
Ausenco’s experience of projects with silver:gold ratios in the order of 10:1 has been that
a Merrill Crowe circuit provides a more cost effective flowsheet than CIL. As there
appeared to be no advantage, in terms of gold recovery, to leaching in the presence of
carbon, it was decided to proceed with testwork, using leach tests without carbon
addition, which are applicable to the Merrill Crowe process. Such leach tests are also
applicable to the CIL process, but could be expected to provide a conservative result in
terms of silver extraction, in this case. Proceeding with testwork, using CIL tests, would
have otherwise added significantly to the complexity and cost of the testwork programme
and the results would not have been applicable to the Merrill Crowe process.
Leach Extraction, %
Sample Test (recovery to amalgam included for gravity tests)
24 h Au 24 h Ag 48 h Au 48 h Ag
Oxidised Vein Control 89.0 74.6 91.4 80.3
Gravity Lead 87.4 74.2 91.5 82.5
Nitrate 90.6 79.8 91.8 83.8
Preaeration 87.1 75.3 91.3 79.1
Oxygen 92.8 77.1 92.3 82.1
The results summarised in Table 2.12 indicate no benefit from combining gravity with
leaching or from pre-aerating. Lead nitrate is shown to offer an improvement, compared
to the control test, for oxidised vein, but not for unoxidised vein. The results indicate that
oxygen sparging offers the best gold extraction in all cases and the best silver extraction,
with the exception of lead nitrate of oxidised vein.
On the basis of the results summarised in Table 2.12, the value of increased extraction
with oxygen sparging justifies the capital and operating costs associated with its inclusion.
Consequently, oxygen sparging has been used in subsequent testwork.
50% solids and compared with results from the previous test at 40% solids. All tests were
conducted at a grind of 80% passing 90 µm, pH 10.5, a dissolved oxygen level of 20 – 25
ppm with oxygen sparging and an initial cyanide concentration of 0.05%, with cyanide
concentration maintained above 0.025%. Table 2.13 summarises the results of tests to
evaluate effect of pulp density.
Leach Extraction, %
Sample Pulp Density
24 h Au 24 h Ag 48 h Au 48 h Ag
Oxidised Vein 40% solids 89.0 74.6 91.4 80.3
45% solids 90.5 76.3 90.5 84.5
50% solids 89.7 70.5 91.1 82.9
Unoxidised Vein 40% solids 91.1 67.1 92.6 79.7
45% solids 92.4 64.0 92.4 74.9
50% solids 93.5 64.6 92.9 79.3
Table 2.13 indicates that use of higher pulp densities, up to 50% solids, has no
discernable affect upon leach performance. Consequently, a pulp density of 50% solids
was used in subsequent testwork.
The results in Table 2.14 suggest a trend of increasing extraction with increasing cyanide
concentration. Evaluation of the value of increased recovery with cost of increased
cyanide dosage led to selection of an initial cyanide concentration of 0.05%, maintained
above 0.025%, for ongoing work.
Gold Silver
Sample
Ore Type Calc’d 24 h 48 h Calc’d 24 h 48 h
No. Residue Residue
Head Extr’n Extr’n Head Extr’n Extr’n
g/t g/t
g/t % % g/t % %
Cal-3 Oxidised 1.21 99.9 96.8 0.04 5.2 90.1 86.6 0.7
Cal-4 vein 1.65 86.1 85.7 0.24 23.4 80.4 81.2 4.4
Cal-5 2.03 87.1 89.8 0.21 7.3 78.1 83.6 1.2
Cal-6 2.67 90.0 88.8 0.30 11.6 97.4 89.6 1.2
Cal-7 2.03 83.0 87.1 0.26 34.1 89.8 95.0 1.7
Cal-8 4.42 99.0 95.5 0.20 50.2 81.5 79.7 10.2
Cal-9 6.52 95.3 93.9 0.40 47.2 80.9 78.2 10.3
Cal-10 5.62 92.7 87.8 0.69 96.8 51.5 54.5 44.0
Cal-11 Unoxidised 1.15 93.9 92.0 0.09 12.4 83.0 84.6 1.9
Cal-12 vein 1.12 90.2 96.2 0.04 9.2 72.4 78.3 2.0
Cal-13 2.49 92.1 92.6 0.18 44.1 75.3 83.4 7.3
Cal-14 2.15 95.1 96.0 0.09 48.3 62.2 78.1 10.6
Cal-15 6.05 69.7 92.7 0.45 72.0 41.9 62.5 27.0
Cal-16 5.18 85.5 85.2 0.77 18.4 81.6 84.8 2.8
Cal-17 5.30 88.6 86.2 0.32 16.7 88.6 86.3 2.3
Cal-18 4.88 95.9 92.7 0.35 50.0 78.5 87.4 6.3
Cal-19 Oxidised 0.98 85.1 86.2 0.14 2.1 94.2 95.2 0.1
Cal-20 mineralised 1.16 96.2 91.9 0.09 8.7 78.3 81.7 1.6
Cal-21 andesite 2.81 98.1 93.9 0.17 174.5 49.7 76.5 41.0
Cal-22 0.95 87.1 88.6 0.11 26.0 91.5 95.0 1.3
Cal-23 Unoxidised 0.97 95.1 91.0 0.09 4.7 63.2 62.9 1.7
Cal-24 mineralised 1.16 95.2 93.1 0.06 9.0 66.1 71.0 2.6
Cal-25 andesite 0.21 95.1 89.3 0.02 3.6 60.1 58.5 1.5
Cal-26 3.62 94.8 91.9 0.30 31.7 59.7 61.9 12.1
Cal-27 Oxidised 2.80 97.9 94.6 0.15 29.2 80.8 82.6 5.1
Cal-28 vein 4.04 88.5 89.3 0.43 9.9 73.4 75.8 2.4
Cal-29 4.67 90.0 91.5 0.40 43.5 78.4 83.9 7.0
Cal-30 3.98 89.4 92.3 0.31 25.6 68.0 83.6 4.2
Cal-31 Unoxidised 4.46 81.5 91.5 0.38 10.7 65.4 78.5 2.3
Cal-32 vein 5.59 91.3 92.6 0.41 49.7 78.2 88.5 5.7
Cal-33 5.40 89.0 90.3 0.52 26.5 67.1 79.6 5.4
Cal-34 7.02 78.9 86.2 0.97 40.3 54.6 60.3 16.0
Cal-35 Oxidised 0.37 85.2 85.7 0.05 11.9 90.9 92.5 0.9
Cal-36 mineralised 0.65 91.3 93.2 0.04 10.2 71.8 74.4 2.6
Cal-37 andesite 0.97 91.6 94.4 0.05 16.3 76.6 82.8 2.8
Cal-38 Unoxidised 0.12 82.2 82.2 0.02 2.6 68.1 69.4 0.8
Cal-39 mineralised 0.41 92.4 88.5 0.05 7.1 79.1 77.5 1.6
Cal-40 andesite 1.42 91.5 92.6 0.11 16.4 75.9 79.9 3.3
The laboratory noted high slurry viscosity when testing the following samples:
• Oxidised vein: Cal-27, Cal-29 and Cal-30.
• Unoxidised vein: Cal-31 and Cal-34.
• Oxidised mineralised andesite: Cal-19, Cal-22, Cal-35, Cal-36 and Cal-37.
• Unoxidised mineralised andesite: Cal-38, Cal-39 and Cal-40.
It was necessary to reduce the pulp density used in the leaching tests for Cal-22, Cal-37
and Cal-38 to 40% solids, because the viscosity of the pulp at 50% solids was too high for
effective agitation.
The silver extraction kinetics were found to range from comparatively fast to quite slow
throughout the variability testwork programme. This may be the result of the presence of
silver in different forms, which perform quite differently with cyanidation.
Diagnostic leach tests were performed on the flotation tails fractions from both samples to
assess the distribution of the remaining gold. Most of the gold was indicated to be “free,”
73% in the case of Cal-1 and 69% with Cal-2.
2.9.2 Bond Rod and Ball Mill Work Indices and Abrasion Indices
A number of samples were tested to provide Bond rod mill work indices, Bond ball mill
work indices and abrasion indices, as shown in Table 2.19.
Table 2.19 Bond Rod and Ball Mill Indices and Abrasion Indices
Sample No. Ore Type Rod Mill WI Ball Mill WI Abrasion Index
kWh/t kWh/t
Cal-27 Oxidised vein 18.9 17.1 0.574
The rod and ball mill indices suggest that vein material is hard and competent, while the
mineralised andesite has medium hardness and competency.
The abrasion indices indicate the following:
• Oxidised vein: abrasive.
• Unoxidised vein: generally abrasive with one very abrasive and one slightly
abrasive result.
• Oxidised mineralised andesite: slightly abrasive.
• Unoxidised mineralised andesite : slightly abrasive.
The AMC test is used to assess the suitability of a SAG mill to grind the material. None of
the results in Table 2.20 raise any concern with the application of SAG milling.
The Drop Weight Index (DWi) measurements typically range from 2 to 12, with softer ores
being at the low end of the scale. The unoxidised vein is seen to be in the middle of the
range and the other samples are in the lower half of the range.
The Ax6 value is a measure of resistance to breakage, with higher values indicating softer
material. The results indicate the following:
• Oxidised vein sample: medium hardness.
• Unoxidised vein sample: moderately hard.
• Oxidised mineralised andesite sample: soft.
• Uunoxidised mineralised andesite sample: medium hardness.
The t10 at 1 kWh/t values indicate the following:
• Oxidised vein sample: moderately soft.
• Unoxidised vein sample: medium hardness.
• Oxidised mineralised andesite sample: soft.
• Unoxidised mineralised andesite sample: moderately soft.
Gold Silver
Sample Fleming k h-
Fleming k h-1 Fleming n Fleming n
1
Shear 4.2 s-1 7.3 s-1 12.7 s- 22.4 39.1 68.3 119.5 209 s-1
rate 1 s-1 s-1 s-1 s-1
Sample
% Viscosity (cP)
solids
60 10 680 6065 3650 2380 1465 949 598 371
Cal-1 50 1938 1162 713 456 284 177 128 116
40 458 320 183 119 73 59 53 63
60 3047 1803 1106 728 454 286 182 175
Cal-2 50 479 294 194 125 80 68 64 78
40 n/a n/a n/a n/a n/a 31 38 48
It was noted by the laboratory that some of the variability samples, when undergoing
leach tests, demonstrated excessively high viscosity (refer to Section 2.6).
Grind
Initial % Free Settling
Sample Ore Type size, P80 Final % Solids
Solids Rate m/h
µm
At the time that the testwork was undertaken, precious metal recovery was thought more
likely to involve Merrill Crowe in the final design rather than CIP processing. 40 ppm zinc
was added to portions of the leach residue slurries to simulate the recirculation of barren
solution from a zinc precipitation circuit into the leach circuit.
The results from testing the Cal-1 and Cal-2 composite samples are summarised in Table
2.26 and Table 2.27, respectively.
For Cal-1, a dose of 4.04 g SO2 per g CNWAD reduced the CNWAD to <0.5 ppm in all cases,
while a lower dose of 3.34 g SO2 per g CNWAD resulted in an effluent containing generally
<2 ppm CNWAD with one measurement at 8.2 ppm CNWAD. Further reduction of the SO2
dosage, resulted in the system becoming unstable with a progressive worsening of
detoxification performance.
For Cal-2, a dose of 4.28 g SO2 per g CNWAD reduced the CNWAD to <0.5 ppm in all cases,
while a lower dose of 3.15 g SO2 per g CNWAD resulted in the system becoming unstable
and a progressive worsening of detoxification performance.
The target retention time of 60 minutes was adequate to produce treated effluents
containing relatively low levels of CNWAD.
The Cal-2 samples contained insufficient copper in the leach solution to catalyse the
detoxification reaction and addition of copper in the form of copper sulphate was found to
be necessary.
The effect of zinc in the leach solutions on cyanide detoxification performance was found
to be minimal.
The testwork programme had allowed for a column leach test on each sample at a
selected crush size. However, it was decided not to proceed with this work, as the
sample grades were below that of a likely feed to a heap leach operation.
The testwork programme had also provided for heap leaching on oxidised and unoxidised
vein material, but samples were not available for this work.
2.14.1 Outokumpu
Four samples of leach residue were prepared for testwork at Outokumpu to assess their
likely performance in a high rate thickener:
• Oxidised vein: a portion of Cal-1.
Flocculant screening indicated that, of the flocculants tested, Magnafloc 5250 was suited
to the samples. A feed density of 10% solids was selected with the Magnafloc 5250.
Bench scale dynamic thickening testwork was conducted on the four samples using
Outokumpu’s 94 mm diameter unit. The results are shown in Table 2.30.
Solids Underflow
Rise Rate Flocculant Overflow
Material Loading Density %
m/h Dose g/t Clarity ppm
t/m2h solids
0.81 7.5 21 56 60
Oxidised vein 0.81 7.5 32 57 40
1.08 9.4 30 55 50
1.01 9.3 43 56 50
0.85 7.5 31 65 100
Unoxidised 0.81 7.5 43 64 120
vein 1.00 9.0 33 62 130
1.01 8.8 43 63 170
0.81 7.6 32 52 100
Oxidised 0.77 7.4 44 53 60
mineralised 0.61 5.7 32 53 90
andesite 0.61 5.7 43 53 120
0.40 3.8 44 54 90
0.80 7.5 33 51 130
Unoxidised 0.82 7.6 42 51 100
mineralised 0.60 5.8 32 51 100
andesite 0.58 5.7 44 52 60
0.40 3.6 32 51 60
Except for the unoxidised vein sample, the underflow densities achieved in these tests
were relatively poor. It should be noted that both oxidised and unoxidised mineralised
andesite samples were ground finer than intended which was likely to have had an
adverse effect on the thickening characteristics of the samples. Conversely, the oxidised
and unoxidised vein samples were both coarser than the optimum grind, now considered
to be 75 µm, and this could be expected to result in overly optimistic test results.
In the Merrill Crowe process, solid liquid separation is performed in the counter current
decantation circuit, commonly in thickeners. Relatively low underflow densities result in
low stage washing efficiencies in such a circuit, leading to high soluble gold and silver
losses.
2.14.2 Delkor
Two samples of leach residue from portions of Cal-1 and Cal-2 were prepared for
testwork at Delkor to assess their likely performance in a horizontal belt filter. Belt filters
may be used for solid liquid separation in a Merrill Crowe circuit, as an alternative to
thickeners. The target particle size for these samples was 90 µm.
Cal-1 was found to filter poorly under vacuum and Cal-2 to filter reasonably well.
It is unlikely that mineralised andesite samples would filter satisfactorily and in light of the
performance of the Cal-1 sample, filtration testwork was not pursued.
2.14.3 Gekko
A composite sample, containing similar proportions of oxidised vein (Cal-1) and
unoxidised vein (Cal-2) was prepared by AMMTEC and sent to Gekko in Victoria. Gekko
undertook a programme of testing to evaluate the potential for gold and silver recovery by
means of gravity and flotation.
Gekko conducted a number of tests using a shaking table:
• In the first test, the sample was crushed to 1.0 mm and tabled. Table tails were
reduced to 500 µm and tabled. The resulting tails were ground to 106 µm and
then tabled again. The concentrates (1.0 mm, 500 µm, 106 µm) were combined
and passed over the table five times, the results of which are shown in Table 2.31.
In the second test, the sample was crushed to 1.0 mm and passed over the table
four times. The results are shown in Table 2.32.
• The third test was the same as the second test, but the sample was finer (0.5
mm). The fourth test was a repeat of the third test. The results are shown in Table
2.33and Table 2.34.
Cum. Cum.
Mass Grade Distribution Cum. Distr
Mass Grade
Fraction % % g Au/t g Au/t % %
Con 1 0.5 0.5 32.9 32.9 4.7 4.7
Con 2 0.9 1.4 4.5 14.1 1.3 6.0
Con 3 2.2 3.6 5.3 8.8 3.4 9.4
Con 4 3.0 6.6 5.1 7.1 4.6 14.0
Con 5 16.1 22.8 3.2 4.4 15.4 29.4
Table Tails 77.2 100.0 3.08 3.4 70.6 100.0
Feed Assay 3.28
In the four tests, only 22 to 30% of the gold reported to 17 to 22% of the mass. Only 3.6
to 10.1% of the gold reported to lower mass yields of 0.5 to 1.9%. This suggests that little
upgrading of the gold into low mass fractions can be achieved at these particle sizes.
The concentrate 2, 3, 4 and table tails fractions from the repeat single pass table test at
0.5 mm were combined and ground to 75 µm. The material was then passed through a 3”
Falcon concentrator. Results are shown in Table 2.35.
Cum. Cum.
Mass Grade Cum. Grade Distribution
Mass Distr.
Fraction % % g Au/t g Au/t % %
Concentrate 0.6 0.6 104.0 104.0 24.3 24.3
Falcon Tails 99.4 100.0 2.08 2.7 75.7 100.0
Feed Assay 3.15
Only 24% of the remaining gold reported to concentrate, providing an overall gold
recovery of 34.4% by gravity to a concentrate comprising 2.2% of sample mass.
A flotation test was performed on the Falcon tails. Results are shown in Table 2.36.
Cum. Cum.
Mass Grade Cum. Grade Distribution
Mass Distr.
Fraction % % g Au/t g Au/t % %
Con 1 22.6 22.6 3.66 3.66 40.4 40.4
Con 2 8.9 31.6 4.94 4.02 21.5 61.9
Con 3 0.4 32.0 23.6 4.29 5.03 66.9
Flot’n Tails 68.0 100.0 1.00 2.05 33.1 100.0
Feed Assay 2.08
Gekko combined the results from Table 2.34, Table 2.35 and Table 2.36 to provide the
results shown in Table 2.37.
Cum. Cum.
Mass Grade Cum. Grade Distribution
Mass Distr.
Fraction % % g Au/t g Au/t % %
Table Con 1 1.7 1.7 21.90 21.9 12.2 12.2
Falcon Con 0.6 2.3 104.0 44.2 21.5 33.7
Flot’n Con 31.3 33.6 4.29 7.0 44.4 78.0
Flot’n Tails 66.4 100.0 1.00 3.0 22.0 100.0
Feed Assay 3.28
The combined results show a gold recovery of 78% into 33.6% of the original sample
mass at a grade of 7.0 g/t. While flotation increased the recovery of gold compared with
that obtained by gravity alone, it was at the expense of a high mass pull. The grade of the
combined concentrate, at 7.0 g/t, is only 2.3 times the calculated head grade.
The gravity concentration results at 400 µm obtained from the two samples are shown in
Table 2.38 and Table 2.39, while those at 150 µm are shown in Table 2.40 and Table
2.41.
Cum. Cum.
Mass Grade Cum. Grade Distribution
Mass Distr.
Fraction % % g Au/t g Au/t % Au % Au
Pan con 0.5 0.5 499.09 499.09 36.2 36.2
Pan tail 0.5 0.9 63.8 290.28 4.3 40.4
Falcon tail 99.1 100.0 4.08 6.78 59.6 100.0
Feed Assay 6.48
Cum. Cum.
Mass Grade Cum. Grade Distribution
Mass Distr.
Fraction % % g Au/t g Au/t % Au % Au
Pan con 0.3 0.3 971.12 971.12 62.7 62.7
Pan tail 0.9 1.2 12.41 260.70 2.3 65.0
Falcon tail 98.8 100.0 1.73 4.88 35.0 100.0
Feed Assay 4.06
Cum. Cum.
Mass Grade Cum. Grade Distribution
Mass Distr.
Fraction % % g Au/t g Au/t % Au % Au
Pan con 0.6 0.6 248.3 248.30 27.0 27.0
Pan tail 0.4 1.0 229.6 241.10 15.6 42.6
Falcon tail 99.0 100.0 3.43 5.91 57.4 100.0
Feed Assay 6.11
Cum. Cum.
Mass Grade Cum. Grade Distribution
Mass Distr.
High recoveries of gold to gravity concentrate, much higher than those obtained in testing
by AMMTEC and Gekko, were achieved. It should be noted that AMMTEC and Gekko
work was conducted on portions of the same sample composites, whereas different
samples were sent to UNSJ. It is recommended, therefore, that the source of the
samples sent to UNSJ is established.
The flotation results from gravity tails originating from the two samples are shown in Table
2.42 and Table 2.43 at natural pH and in Table 2.44 and Table 2.45 at pH 10.5.
Cum.
Mass Grade Cum. Grade Distribution Cum. Distr.
Mass
Fraction % % g Au/t g Au/t % Au % Au
Con 1 2.7 2.7 29.86 29.86 18.3 18.3
Con 2 1.8 4.4 22.54 26.91 9.3 27.6
Con 3 3.9 8.3 9.35 18.74 8.3 35.9
Tail 91.7 100.0 3.04 4.35 64.1 100.0
Feed Assay 4.21
Cum. Cum.
Mass Grade Cum. Grade Distribution
Mass Distr.
Fraction % % g Au/t g Au/t % Au % Au
Con 1 0.5 0.5 18.22 18.22 4.0 4.0
Con 2 3.3 3.8 13.78 14.38 19.6 23.6
Con 3 2.5 6.3 24.34 18.33 26.3 49.9
Tail 93.7 100.0 1.24 2.32 50.1 100.0
Feed Assay 2.40
Cum. Cum.
Mass Grade Cum. Grade Distribution
Mass Distr.
Fraction % % g Au/t g Au/t % Au % Au
Con 1 6.6 6.6 11.99 11.99 23.0 23.0
Con 2 4.1 10.6 10.62 11.47 12.6 35.6
Con 3 3.7 14.3 8.01 10.57 8.7 44.3
Tail 85.7 100.0 2.22 3.42 55.7 100.0
Feed Assay 3.87
Cum. Cum.
Mass Grade Cum. Grade Distribution
Mass Distr.
Fraction % % g Au/t g Au/t % Au % Au
Con 1 3.1 3.1 7.27 7.27 12.6 12.6
Con 2 8.0 11.1 5.48 5.98 24.4 37.0
Con 3 10.5 21.6 2.93 4.50 17.1 54.1
Tail 78.4 100.0 1.05 1.79 45.9 100.0
Feed Assay 2.10
The flotation and gravity concentration results may be combined to demonstrate the
overall effect of gravity followed by flotation, as shown in Table 2.46. The “Recovery to
Overall Concentrate” figures are obtained from Table 4 in the UNSJ report.
Recovery to
Overall
Overall Flotation Tails
Sample Flotation pH Concentrate
Concentrate % Grade g Au/t
Mass %
Au
Oxidised Natural 8.8 53.2 3.04
Unoxidised Natural 6.6 80.8 1.24
Oxidised 10.5 14.9 59.4 2.22
Unoxidised 10.5 22.3 82.4 1.05
As would be expected, the unoxidised material performed better in flotation than the
oxidised, with approximately 40% of the gold from oxidised vein flotation feed reporting to
concentrate compared to approximately 50% from the unoxidised vein material.
The flotation tests at pH 10.5 had much higher mass pulls than those conducted at natural
pH. Despite the considerably lower concentrate mass produced at natural pH, (6.6% and
8.8%), these are still too high for direct smelting and would require additional upgrading.
The gold grade of the flotation tails ranges from 1.05 to 3.04 g/t, demonstrating the losses
that could be expected from a gravity and flotation circuit.
Consumption
Sample No. Ore Type Test
Cyanide kg/t Lime kg/t
Cal-3 Variability 0.53 1.81
Cal-4 Variability 0.60 0.53
Cal-5 Variability 0.58 0.85
Cal-6 Variability 0.60 0.75
Oxidised vein
Cal-7 Variability 0.60 0.76
Cal-8 Variability 0.92 0.81
Cal-9 Variability 0.60 1.27
Cal-10 Variability 0.60 1.49
Cal-11 Variability 0.38 1.04
Cal-12 Variability 0.18 0.96
Cal-13 Variability 0.88 0.75
Cal-14 Variability 0.35 0.98
Unoxidised vein
Cal-15 Variability 0.70 1.04
Cal-16 Variability 0.66 0.68
Cal-17 Variability 0.20 0.98
Cal-18 Variability 0.84 0.69
Cal-19 Variability 0.56 1.17
Oxidised
Cal-20 Variability 0.89 1.53
mineralised
Cal-21 Variability 0.98 1.10
andesite
Cal-22 Variability 1.44 2.26
Cal-23 Variability 0.69 1.30
Unoxidised
Cal-24 Variability 0.74 1.28
mineralised
Cal-25 Variability 0.59 2.49
andesite
Cal-26 Variability 0.62 0.99
Cal-27 Variability 0.59 0.83
Cal-28 Variability 0.37 1.08
Oxidised vein
Cal-29 Variability 0.61 1.07
Cal-30 Variability 0.50 1.17
Cal-31 Variability 0.47 0.53
Cal-32 Variability 0.53 0.65
Unoxidised vein
Cal-33 Variability 0.56 1.05
Cal-34 Variability 0.24 0.53
Cal-35 Oxidised Variability 0.83 1.56
Cal-36 mineralised Variability 0.63 1.87
Cal-37 andesite Variability 0.62 2.14
Cal-38 Unoxidised Variability 0.56 0.86
Cal-39 mineralised Variability 0.58 1.49
Cal-40 andesite Variability 0.63 1.13
Oxidised vein average 0.59 1.04
Unoxidised vein average 0.50 0.82
Oxidised mineralised andesite average 0.85 1.66
Unoxidised mineralised andesite average 0.63 1.36
Cyanide consumption in the CIL tests, at 1.80 kg/t and 1.69 kg/t for the Cal-1 and Cal-2
samples respectively, is significantly higher than in all the other tests. This may result
from a combination of the high activated carbon concentration and the adopted test
procedure. The high carbon concentration was used to capture the anticipated high silver
solution values and to provide sufficient carbon mass for the intermediate silver assays. It
is also possible that excess air was sparged into the vat during the test, thereby
increasing cyanide consumption.
At the time the testwork was conducted, the Merrill Crowe process was expected to be
the adopted flowsheet and it was not considered necessary to investigate the cyanide
consumption in the CIL tests. Should the CIL process continue to be attractive, it is
recommended that further testing be conducted to gain a better understanding of cyanide
consumption in the presence of activated carbon.
For the purpose of this IFS Ausenco has assumed that cyanide consumption in the CIL
plant is equivalent to the averages shown in Table 2.47, plus 20% for scale up and the
presence of activated carbon. In addition to the cyanide consumed, a residual cyanide
concentration of 150 ppm has been assumed in the tailings thickener underflow solution.
The predicted cyanide consumption for the main types of material is shown in Table 2.48.
Throughout the leach variability tests, AMMTEC used metallurgical grade lime having
60% CaO. The predicted lime consumption (60% CaO) is equal to the average
consumptions also shown in Table 2.48.
The following relationships have been developed from the variability tests results using
linear regression:
Au leach residue = (0.0935 x Au head grade) – 0.0162
Ag leach residue = (0.2794 x Ag head grade) – 1.406
Recoveries predicted using the above grade versus leach residue relationships should be
discounted by 1% for gold and 2% for silver to cater for scale-up and solution losses to
tailings. Based on the test results from leaching the variability samples, the 48 hour leach
residues for the plant may therefore be predicted by the following relationships:
Au leach residue = (0.1035 x Au head grade) – 0.0162
Ag leach residue = (0.2994 x Ag head grade) – 1.406
3 PROCESS PLANT
3.1 General
The Calcatreu process plant and associated service facilities will receive run-of-mine
(ROM) ore and, through a series of processing steps, produce gold and silver bullion
doré. The proposed process encompasses crushing and grinding of the ROM ore,
followed by leaching of precious metals into a dilute cyanide solution, adsorbing the
precious metals onto activated carbon and then stripping and recovery of precious metals
from the carbon to produce doré. The barren tails will be further treated in a SO2/air
process to destroy the weak acid dissociable cyanide (CNWAD) before placement in the
tailings storage facility (TSF).
The design values selected for the Bond rod mill, ball mill and abrasion indices, represent
the 80th percentile of the values recorded during the testwork for the combined oxidised
vein and unoxidised vein samples. The unoxidised vein A and b parameters were
selected for design.
The grinding power demand using the criteria shown in Table 3.1 was determined using
Ausenco’s in house grinding circuit design program. The results are summarised in Table
3.2.
The dimensions and specifications of the selected SAG and ball mills are summarised in
Table 3.3.
-Maximum % vol 15 40
The SAG mill sizing has been based on a normal ball charge of 8% and a total charge of
26% of mill volume.
Classification
A mill mounted trommel screen will provide coarse classification around the SAG mill. In
line with conventional practice, hydrocyclones have been selected for the fine
classification duty. The pulps displayed normal viscosity characteristics, thus the
hydrocyclones have been sized to operate at an overflow density of 40% w/w solids for
direct feed to the leach circuit.
enhance the filter rate of the precipitate. The precipitate filters will be designed to hold 36
hours of precipitate at peak gold and silver production.
When a filter is full of precipitate it will be taken offline, and the precipitate recovered. The
filter cake is then oven dried prior to smelting.
Cyanide Destruction and Tails Disposal
A 16 m diameter high rate thickener has been included in the process flowsheet ahead of
the cyanide destruction circuit to reduce the volume of slurry requiring detoxification and
to recycle cyanide water back to the mill. This reduces both the mass of cyanide requiring
detoxification and the overall cyanide consumption. The tails thickener has been sized on
the design settling rate of 0.60 t/m2h and solids feed rate of 94 t/h. A further 28% is
added to the settling area to allow for surges in solids flow, to ensure high underflow
slurry density and minimum flocculant use.
The design of the cyanide destruction circuit has been based on the INCO process
(oxidation of cyanide to cyanate by SO2) a relatively simple and inexpensive process with
a proven track record at over 80 mining sites worldwide. A free cyanide concentration of
150 mg/L in the CIL residue slurry discharging from the final adsorption tank has been
assumed, with a target average CNWAD concentration of 50 mg/L in the slurry discharging
from the circuit. This final cyanide concentration complies with the International Cyanide
Management Code recommendations (CNWAD <50 mg/L).
The circuit design comprises two tanks in series, each with a nominal 45 minutes
residence time. This provides sufficient redundancy such that the plant can operate at
near design capacity with one tank offline for maintenance and still achieve the target
cyanide concentration in the final tailings slurry.
The tank residence time, aeration rates and reagent consumptions have been calculated
using industry standard values and ratios, which have been confirmed by testwork.
The selected design reagent consumptions reflect the testwork data for the highest
consuming ore types. These values were chosen for design of reagent handling systems.
The plant actual consumptions will be dependent of ratio of the various ores being fed to
the plant.
same FEL. Oversize may be broken on the ROM pad area by a rock breaker. The design
of the ROM bin will permit direct dumping of ROM ore by the mine haul trucks.
A 300 mm static grizzly will be located on the ROM pad, for the purpose of generating an
emergency feed stockpile. ROM ore containing a higher fines fraction will be selectively
fed to the static grizzly by FEL. The grizzly oversize will be returned to the ROM
stockpile, while the grizzly undersize will be trammed to a stockpile adjacent to the SAG
mill emergency feed hopper.
Ore will be drawn from the ROM bin via a 1,524 mm x 9,000 mm variable speed apron
feeder into a 950 mm x 1,250 mm single toggle jaw crusher operating with a closed side
setting (CSS) of 100 mm.
The ROM bin and apron feeder will be mounted on an elevated, hollow concrete
foundation also serving as a retaining wall. An elevated, composite steel/concrete bridge,
supported at one end on a deadman anchored concrete foundation set at the edge of the
ROM pad and at the other end on the ROM bin itself, will provide access for the FEL. The
concrete primary crusher foundations will be an integral extension of the bin and feeder
support structure with columns along the outer edge to provide generous access to the
area beneath the crusher.
The primary crusher product will discharge onto the 900 mm wide primary crusher
sacrificial conveyor, which will discharge to a 900 mm wide mill feed conveyor belt, fitted
with a weightometer, which in turn will discharge into the SAG mill. In common with all
other conveyors on the project, the conveyor will include:
• Proprietary idlers, including rubber impact at 300 mm centres at load points, carry
and return idlers and at least two sets of steering idlers on carry and return
strands.
• Crowned and rubber lagged drive, tail, take-up and idler pulleys.
• Fabric reinforced belts.
• Shaft mounted drive gearboxes, run-backs, fluid couplings, vee belt drives and
gearbox mounted motors, all with appropriate guards.
• Hooded load areas with proprietary adjustable skirt systems insertable filters
where specified.
• Shedder plates at load points.
• Head pulley scrapers (belle banne or equivalent).
• Return belt scrapers at take-ups and tail pulleys.
• Head, tail end and pinch point guards as per regulations.
• Maintenance access as per regulations.
• Under speed, belt drift, chute blockage and pull wire switches.
• Feed and discharge chutes and skirts with plug welded wear plates of QT360 or
equivalent.
Dust suppression sprays will be installed at the ROM bin, and on the SAG mill feed
conveyor.
No surge capacity between the crusher and SAG mill has been provided. An emergency
feed hopper located on the SAG mill feed conveyor will allow for continuity of feed to the
SAG mill during periods of crusher downtime. The hopper will be fed by a FEL using ore
from the emergency feed stockpile.
The complete area beneath the mills, incorporating the mill discharge pump area, will
have a concrete slab and be bunded to contain spillage. A spillage pump will be provided
in the mill bunded area to reclaim any spillage and return it back to the mill discharge
hopper. The spillage pump will be located in a sump at the low point in the mill bund.
A 3 axis, 500 kg mill liner handler has been included in the plant to facilitate removal and
installation of SAG mill liner plates and lifter bars during planned mill relines. The liner
handler will be stored on the concrete work platform that forms the roof of the MCC and
be relocated into working position when required for a reline by the building overhead
crane. The liners will be positioned on the concrete work platform by the overhead crane
so that the liner handler can lift them from the transport pallet and position them into the
mill.
impeller pump will be used to transfer slurry to a loaded carbon recovery screen mounted
above the acid wash column in the stripping plant. The carbon reporting as screen
oversize will gravitate to the acid wash column and the slurry will return to CIL tank 1.
Barren carbon returning to the adsorption circuit from the carbon regeneration kiln will be
screened over a vibrating screen to remove fine carbon, which is discarded to the CIL
tailings hopper. The sized and regenerated carbon will report directly to CIL tank 6.
Sodium cyanide solution will be metered into the leach tanks and CIL tanks 1 and 2 via a
ring main system.
Provision has been made in the layout and piping runs to allow milk of lime slurry to be
added to the leach tanks for pH control.
The CIL area, including the areas for inter-tank screen maintenance, under the cyclones
and trash screen, and under the carbon safety screen will have a concrete floor and
bunds to retain any overflow or spillage. The included volume of the bunded area will be
sufficient to hold a minimum of one tank volume in case of tank rupture. The area will be
provided with two spillage pumps which will deliver spillage back to the first leach tank. If
the leach tank is off-line, the spillage pump delivery will be diverted to an adjacent tank
using a hose.
Tailings slurry from the last CIL tank will gravitate to the vibrating carbon safety screen to
recover any carbon which may be present following damage, wear or incorrect installation
of the final stage inter-stage screen. Carbon recovered on the screen will be delivered to
a bulk bag for reuse. Tailings discharging from the tailings screen will gravitate to the
tailings thickener.
Acid Wash
Loaded carbon will be recovered on the loaded carbon recovery screen and directed to
the acid wash column. Transfer and fill operations will be controlled manually. All other
aspects of the acid wash and the pumping sequence will be automated.
Acid washing of the carbon will commence after carbon transfer is complete.
Concentrated hydrochloric acid (33% w/v HCl) will be pumped from the storage tank and
injected into the fresh water line at the base of the acid wash column to produce a dilute
acid wash solution approximating, 3% w/w hydrochloric acid (HCl) in water.
During acid washing the dilute HCl solution will be circulated through the column in an up-
flow direction to remove contaminants, predominantly carbonates, from the loaded
carbon. This process improves the elution efficiency and has the beneficial effect of
reducing the risk of calcium-magnesium ’slagging’ within the carbon during the
regeneration process.
Following the acid wash cycle the carbon bed will be rinsed with fresh water. Four bed
volumes of fresh water will be pumped through the column to displace any residual acid
from the carbon. The residual spent acid and rinse water will be disposed of directly to the
tails hopper. The acid-washed carbon will then be hydraulically transferred to the elution
column using high pressure raw water.
The acid wash column will be located between the main process building and the CIL tank
train in a steel structure that will provide access for operations and maintenance. An acid
proofed concrete floor and bund will be provided under the acid wash column area to
ensure all spillage is captured. This area will flow into the CIL bunded area and spillage
will be dealt with by the CIL sump pump which will deliver any spillage back to the first
leach tank.
Elution
Lean solution from the lean eluate tank will be pumped through a recuperative heat
exchanger and indirect heater in series to heat it to 130°C before entering the base of the
elution column. Sodium hydroxide and sodium cyanide solutions will be dosed into the
discharge line of the strip solution pump to achieve a 2% w/v concentration of both
reagents.
A recuperative heat exchanger will recover a proportion of the heat from the return eluate
thereby preheating the incoming eluant. A diesel-fired heater will heat a thermal fluid
which is then circulated through a second heat exchanger to raise the temperature of the
incoming barren solution to a nominal 130°C.
The heated solution will then flow into the base of the column filling the interstitial voids in
the carbon bed. The hot solution will be circulated around the column for a period of 30 to
40 minutes during which time the gold and silver will be eluted from the loaded carbon.
After this period has expired, heated solution from the lean eluate tank will continue to be
pumped into the base of the column, in a plug flow regime, to flush the pregnant solution
from the carbon bed. The pregnant solution exiting the top of the column will be cooled
through the recuperative heat exchanger, used to pre-heat the incoming solution, before
gravitating to the eluate tank. After four bed volumes have been removed from the
column, heated potable water is pumped from the break tank, into the base of the elution
column and continues for a further 4 bed volumes. During this cycle the solution
discharging the column is diverted to the lean eluate tank for use in the next strip.
The elution column is situated adjacent to the acid wash column in the same structure
between the main process building and the CIL tanks. As for the acid wash column, a
separate bunded area will be provided to contain spillage. The pregnant eluate tank will
be situated outside the main building adjacent to the reagents annex. The pregnant
eluate tank will have a solid concrete plinth surrounded by a concrete slab and separate
bund to contain spillage. A sump will be contained within the bunded area so that a
portable sump pump can be used to remove spillage and/or rain water and depending on
the contents of the bunded area it will be directed to different process areas. The break
tank, lean eluate tank, elution heater, and heat exchangers are located on the ground
floor in the area adjacent to the mills and the gold room. A separate bunded area with
concrete floor is provided to contain spillage and allow easy cleanup. All spillage and
cleanup liquids are pumped by a sump pump back to the leach circuit. Pipe supports for
the required piping are provided by simple attachments to adjacent steelwork.
Carbon Regeneration
After completion of the elution process, the barren carbon will be hydraulically transferred
from the elution column over the carbon dewatering screen to the feed hopper of the
horizontal carbon regeneration kiln. In the kiln feed hopper any residual and interstitial
water will be drained from the carbon before it enters the kiln.
The carbon will be heated to 650 - 750°C and held at this temperature for 15 minutes to
allow regeneration to occur. Regenerated carbon from the kiln will be quenched in water
and then pumped, using a recessed impeller pump, to the carbon sizing screen. The
screen oversize (regenerated, sized carbon) will return to CIL tank 6 while the quench
water and fine carbon will report to the tails hopper via the carbon safety screen. The
regeneration kiln will be located on the upper floor within same area as the elution boiler,
adjacent to the ball mill and the gold room. The quench tank will be located beneath the
kiln in the same area. The concrete floor and bunds for the regeneration equipment will be
the same as those for the elution boiler as will the associated sump pump.
3.5.6 Reagents
Refer to Flowsheet 1497-F-107/108
Lime
Quicklime will be delivered to site in bulk 25 t road tankers and pneumatically unloaded
directly to a 40 m3 silo. A dust collector will mitigate dust emissions during pneumatic
transfer. Quicklime will be withdrawn from the silo by a variable speed screw feeder to
provide feed to a slaking mill, where it will be ground in decant water, slurried to 15% w/w
solids and stored in a mechanically agitated tank with 24 hours capacity.
Lime slurry will be pumped to the process through a circulating main with off-takes at the
SAG mill feed, at the CIL circuit (emergency pH control) and at the cyanide destruction
circuit for pH control. Solenoid valves with adjustable timers will control the rate of lime
addition from the circulating main.
Currently only quicklime is confirmed as being available for use on site. Price, packaging
and availability of hydrated lime is unknown. Given the expected mine life, the use of
hydrated lime may provide an avenue for total project cost reduction by the elimination of
the lime slaking mill package. This should be investigated in future studies.
Grinding Media
SAG mill grinding balls of 125 mm diameter will be delivered to site in 200 L drums and
transferred from the drums to a 2 tonne media kibble. The kibble will discharge into the
SAG mill ball loading chute located above the SAG mill feed chute.
Ball mill grinding balls of 50 mm diameter will be delivered to site in 200 L drums and
similarly, transferred from the drums to a 2 tonne media kibble. The kibble will discharge
into the ball mill ball loading chute located above the ball mill feed chute.
Lime slaking mill grinding balls of 50 mm will be delivered to site in 200 L drums and
transferred from the drums to a 1 tonne media kibble. The kibble will discharge into the
slaking mill ball loading chute located above the slaking mill feed chute.
Flocculant
Anionic flocculant will be mixed in a flocculant mixing package to provide diluted flocculant
to the tails thickener. The flocculant will be received on site in powder form in 25 kg bags,
opened and emptied by hand into the flocculant storage hopper.
A variable speed progressive cavity pump will be used to meter the dilute flocculant
solution into the feed box at the thickener.
Sodium Metabisulphite (SMBS, Na2S2O5)
Sodium metabisulphite (SMBS) will be received as a powder in 1 t bulk bags. A hoist will
be used for lifting the bags to the enclosed feed chute with bag breaker above a 13 m³
sodium metabisulphite mixing tank. The SMBS will then be dissolved with raw water to
make up a 20% w/v SMBS solution and then transferred to the 19 m³ storage tank.
A variable speed progressive cavity pump (1 duty, 1 standby) will be used to meter the
SMBS solution into the distribution box ahead of the cyanide destruction circuit.
Activated Carbon
Activated carbon will be delivered in 500 kg bulk bags and added to the carbon quench
tank using the reagent area hoist. The activated carbon inventory will be replenished on a
demand basis, with fines removal from the fresh carbon being performed on the barren
carbon sizing screen.
Zinc Dust
Zinc dust will be delivered to site in 25 kg bags. Zinc dust is used to precipitate precious
metals from solution ahead of the precipitate filters. Pallets are transferred to the
precipitate area, as required, and bags emptied into a hopper. A screw feeder at the base
of the hopper meters zinc dust into a cone, where the dust is wetted, prior to its
distribution between the suctions of the precipitate filter feed pumps.
Lead Nitrate
Lead nitrate will be delivered to site in 25 kg bags on a pallet.
Pallets will be transferred to the precipitate area, as required, and the bags manually
emptied into a hopper. A screw feeder at the base of the hopper will meter lead nitrate
into the zinc cone, where it is wetted with barren solution prior to distribution between the
suctions of the precipitate filter feed pumps.
Diatomaceous Earth
Diatomaceous earth will be delivered to site in 35 kg bags of a pallet. Diatomaceous
earth will be used for pre-coating and body feed duties and thus the bags will be manually
emptied into both the pre-coat hopper and body feed hopper. The contents of the pre-
coat hopper will discharge into a 0.5 m3 pre-coat mixing tank, where it will be mixed with
barren solution to generate a 10% w/w slurry and pumped to the duty precipitation filter.
A screw feeder at the base of the body feed hopper, meters diatomaceous earth into the
zinc cone where, it is wetted prior to its distribution between the suctions of the precipitate
filter feed pumps.
The following drives will be started from control panels in the field:
Mill Control Panel Mill auxiliary drives and mill motor – SAG and Ball mill
All other drives will be started in the field at the local stop/start control station located
adjacent to the drive.
The PLC will be utilised to accept status signals from the electrical switchgear for
monitoring drive status conditions on an OIT.
Two OITs will be installed in the main control room comprising two computer screens,
keyboard, mouse and printer with an uninterruptible power supply (UPS) system.
• Density measurements of the pulp in the leach tanks and CIL tank 1 by Marcy
Scale - used to assess performance of the classification circuit.
• Cyanide concentration measurement in leach solutions - measured on filtrate by
titration.
• Carbon concentration measurement - by volume from dip samples.
• Composite head and tail sample collection for assay.
• Slurry level observation in tanks and observation of inter-tank screen condition.
• Carbon recovery screen performance monitoring.
• Mechanical equipment monitoring - temperature, vibration, etc.
Calcine oven and barring furnace temperatures will each be controlled by their respective
temperature controllers mounted in the local control panels. All other aspects of the gold
room operation will be manually controlled.
3.6.10 Reagents
Level indicator transmitters will be installed on all reagent mixing tanks and most reagent
storage tanks with level indication on the OIT. Provision will be made for On/Off control of
water addition to reagent mixing tanks via the OIT.
3.6.11 Services
A level indicator will indicate the water level in the decant water tank, raw water tank,
potable water tank and process water tank. The tank levels and high/low level alarms will
register in the control room on the OIT.
Pressure indicator transmitters will be provided for the plant, instrument and LP air
systems with signals monitored and alarmed via the OIT.
Individual magnetic flow meters will measure the bore field water production, and the raw
and process water flows. Water flow monitoring will be via the OIT.
• Display faceplates for PID controllers configured in the OIT. Each faceplate will
allow the operator to change the process set point, Manual/Auto/Remote selector
and alarm values.
• Store all major analogue process values on the hard disk. The stored data can be
archived off the disk or will be overridden on a regular basis as required.
• Display analogue process values on the VDU as a trend display. The trend
displays will enable the display of data from the past up to present time. The
operator will be able to change the time scale and magnitude axis for each trend.
• Display digital alarms and analogue alarms on an alarm display. This display will
show the date and time the alarm was generated and the alarm condition.
Acknowledged alarms which are still present will be displayed in a subdued colour
until they are cleared. Alarms will be printed as they occur.
desiccated. The water balance model takes all these contributing factors (apart from
occasions of groundwater interceptor drain recirculation or addition of pit dewatering
flows) into account through a 30 year series of actual weather conditions incorporating
extended wet and dry weather cycles.
4.5 Effluent
4.5.1 Sources and Disposal
Sewage from the plant site buildings will gravity flow via a pipe network buried below the
frost line into the epoxy coated mild steel tank connected with a package activated sludge
sewage treatment plant. The outflow will either be pumped to the plant tailings hopper or
gravity fed via surface drains to the TSF. Surplus sludge will be periodically transferred to
the tailings hopper.
Hydrocarbon waste will arise from equipment maintenance, sumps in the bunded fuel
storage area, and operation of the oil/water separator in the vehicle wash down facility.
This material will be pump and gravity transferred to a waste oil tank from which it will be
pumped to a contractor’s bulk tanker for off-site disposal in accordance with the
applicable regulations. Chemical waste from the laboratory will be collected and stored for
off-site disposal in the same manner.
Office waste and waste from the meals areas will be collected by a cleaning contractor
who will dispose of the waste materials off-site in accordance with the applicable
regulations.
with a sump draining to the adjacent vehicle wash down facility hydrocarbon sump. It will
be located 25 m clear from the nearest building. Fire suppression sprays will be
permanently piped into the firewater distribution system.
Fuel for use in the process plant will be intermittently pumped to a 1000 L day tank within
the process plant building, from whence it will gravity feed to all the demand points.
4.6.4 Security
A security fence will prevent access to all but the loading point and bowsers. An electronic
card system, preventing fuel withdrawal by unauthorized personnel and recording use
against each card, will be installed.
4.9 Buildings
4.9.1 Administration Buildings
These buildings will be brick or block-work construction with on-ground concrete floor
slabs finished to suit vinyl flooring and skirted below the frost line. Upper floors will be on
similarly finished elevated concrete slabs. They will use local materials and building
techniques to the maximum possible extent. The external finish will be painted. Roofing
will be timber framing clad with corrugated steel.
Ceilings under roofs will be painted plaster board. Internal partitions will be either timber
framed and clad with plaster board or bricks/blocks, all with a painted finish. Skirting and
scotia boards will be provided only if the construction technique demands it. Electrical and
communication wiring may be surface mounted in conduits inside and out. Internal lights
against concrete or block-work will be bulkhead units. Internal doors will be painted
hollow core, external doors painted solid core.
Door hardware will be local domestic standard. Floor finishes will be vinyl sheeting with
local ceramic tiling to wet areas.
The arrangement of windows in the buildings will allow natural ventilation and be local
standard. Heating will be provided by electrical heaters.
Administration Office
This building will house managers, administration and finance personnel and a proportion
of the operating and mining staff, and will be approximately 570 m2 in area.
The building will include 12 private offices, 22 open plan offices, meeting and training
rooms, guardhouse/security area, kitchen, toilets, first aid facilities and ambulance parking
bay. It will be equipped with furniture, emergency first aid facilities and office and fixed
communications equipment.
Approximately 160 m2 will be dedicated to offices for the mill and maintenance managers,
maintenance foremen, metallurgists, maintenance planners and warehouse personnel.
Furnishings will be provided.
grinding area eliminating unnecessary traffic through the workshop. A fence around the
mezzanine floor will provide security to that storage space.
Tools and materials will be dispensed from a bench in an interior wall of the warehouse at
floor level. Ground and mezzanine floor areas accessible to the overhead crane hook will
be used to store bulky/heavy items. 600 m2 of fenced outdoor storage will also be
provided.
A full length closable ridge vent and peripheral wall louvres on the building will provide
summer ventilation and temperature control but allow warmth to be contained in winter.
No heating will be provided in the building other than in enclosed office spaces and the
control room.
Reagent Storage
The reagent storage building will be situated adjacent to the process plant building
opposite the reagent mixing area. 300 m2 of floor area will be provided.
Drains and a sump pump will be provided for spill management.
The area and the building will be lit and access will be strictly controlled. The internal
areas will be divided to allow separate access to and control of the cyanide storage area
in compliance with relevant regulations.
personnel and safety ingress/egress. A ventilation fan will provide cooling when
necessary.
4.12 Security
4.12.1 Fencing and Gates
The plant area, incorporating the crushing plant, main process building, leach area,
administration building, core shed and laboratory and reagent store will be surrounded by
a 2.4 m high chain mesh fence topped with four strands of barbed wire.
The plant access gate with a guard/security house will be on the plant access road
immediately adjacent to the security centre in the administration building. The gate will
consist of a sliding gate and a boom gate and will be overlooked by a security camera.
Vehicle access through the gate will require identification and search/clearance of the
vehicle at the security centre immediately prior to entry and exit.
The guard house will be a prefabricated building with separate entrance and exits doors,
small washroom with toilet and sink. Exterior and interior finishings will include all
plumbing and electrical wiring.
People entering and leaving the plant on foot will report to the security staff and be
subject to identification and search as is necessary.
Visitor car parking bays are provided next to the administration building. There is also car
parking and truck bays outside the guard house.
Additional fencing within the plant area compound will separate the outdoor storage
section of the warehouse, the reagent store building, the switchyard and the transformer
compounds. Access to all these areas will be restricted to very few personnel with a
single key to each area held by a senior staff member.
Areas external to the process plant compound also will be fenced with 2.4 m high chain
mesh topped with four strand barbed wire. These will include the diesel fuel and vehicle
wash down facility, the mine maintenance workshop, the TSF seepage pond pump station
and the water supply pump station. All will be fitted with single swinging gates with a
single key held by a senior staff member.
The magazine area will be fenced with a double security fence with a single sliding gate.
A solar powered proximity alarm system with radio link will bring up an alert in the security
centre in the event of penetration of the peripheral barrier. The single key to this gate will
be held by a senior staff member.
will require two staff members to access these areas – one holding the key for the
security fence gate and one having the key for a magazine container.
4.12.3 Fuel
Fuel bowsers will be locked and all fuel dispensed by a single individual per shift under
surveillance by camera and recorder.
5.2 Administration
The administration development will provide support services to the mining, operations
and maintenance departments. Key functions and services will include: human resources
management, accounting, payroll, purchasing, warehouse and inventory control,
communications support, security environmental support, and accommodation
management. Administration staffing has been discussed with AQI and agreed.
The department will be under the supervision of an Administration Manager who will
report to the Resident Manager, Reporting to the Administration Manager will be the
Information Technology (IT) Manager, Environmental Officer, Human Resources (HR
Manager and Finance Manager.
The HR Manager’s duties and functions include community relations, security,
Occupational Health Safety and Environment (OHS&E), HR (medicals, inductions,
training, accommodation) and travel. The HR Manager will have 35 permanent staff to
carry out this administration duties shown in Table 5.1.
The Financial Manager’s duties and functions include all payroll and accounting functions,
capital maintenance, and purchasing and stores inventory. Seven permanent staff will
assist to carry out these duties.
All community development and accounting facilities will be based at an office in
Jacobacci, with the remaining administration functions being directed from site.
The process plant shift crew labour of 20 employees, shown in Table 5.2, provides a
continuous operational coverage for 24 hours per day, 7 days per week, over 52 weeks
per annum. Operations manning has been discussed with AQI and agreed.
The 4-panel roster is structured on a three shift, 24 hours/day basis. A typical shift
contains 5 employees. Each shift consists of 1 Shift Supervisor and 4 Process Operators.
Each shift covers operations of all continuously operated areas of the process plant
(crushing, grinding, leaching and adsorption, and tailings management).
In addition to the operating shifts, 9 operators have been included to handle
reagents/water requirements, carry out elution and goldroom duties, provide leave
coverage for shift crew, and additional tailings management on a one shift per day basis.
The Assistant Process Manager, Mill Superintendent and Senior Metallurgist will report to
the Process Facility Manager who in turn reports to the Resident Manager. The Mill
Superintendent for the Process Plant has 4 Shift Supervisors reporting directly to him/her.
The manning numbers for the Process Plant are shown in Table 5.2. Key personnel will
be employed sufficiently early in the implementation schedule to achieve an effective
involvement in the development of operating and training programmes/procedures.
Contract laboratory labour is included in the overall process plant manning levels. The
costs for these personnel are included in the monthly assaying services fee.
5.3 Maintenance
The Maintenance Manager will oversee the plant maintenance activities and will report
directly to the Resident Manager. The Maintenance Superintendent reports to the
Maintenance Manager and supervises the Maintenance Planner, shift maintenance crew
and the Day Foreman. Breakdown maintenance will be performed by the shift crew
comprising of one fitter and one electrician. The Day Foreman has a total of 3 Trades
people and 2 Trades assistants under his supervision. The maintenance manning
numbers are shown in Table 5.3.
Maintenance, during start-up, can be high due to a higher than normal number of
equipment failures. Modifications of various kinds (chutes, pipes, instruments, etc) are
required at this time and it is necessary to maintain certain construction crews to assist
with commissioning activities.
6.2.2 Escalation
Operating costs have a base case of 2Q06, with no allowance for escalation.
6.2.4 Inclusions
The operating cost estimate includes the following:
• Rehandle of ore from run of mine stockpile to primary crusher.
• Labour cost calculations include regular bonuses, holiday and sick provisions (by
way of additional “standby” staffing), social security contributions, and personal tax
offsets.
• Labour costs for supervision, management and reporting of on-site organisational,
commercial, technical, environmental, training and occupational health and safety
activities.
• Labour costs for operating and maintaining the mobile equipment and light
vehicles, process plant and supporting infrastructure as well as for monitoring of
the environment.
• All power, fuels, reagents, consumables and maintenance materials utilised in
operating the mobile equipment and light vehicles, process plant and supporting
infrastructure as well as for monitoring of the environment.
• Operating costs of an on-site contract assay laboratory.
• Operating payments to miscellaneous minor contractors such as waste collection,
specialised maintenance groups and similar.
• On-site general and administration (G&A) costs. These are detailed in Section 6.5
below. They include:
− additional personnel costs such as safety clothing and first aid costs,
− office costs such as communications, postage, stationery and computer
supplies, and
− operation and maintenance of the administration light vehicles and mobile
equipment.
6.2.5 Exclusions
The operating cost estimate excludes the following:
• Costs for exploration and assessment of the viability of other potential ore
resources.
• Costs for all mining activities.
• In-country or overseas corporate head office, financing, legal, banking, insurance,
accounting costs and charges.
• Insurance, shipping costs and refining charges for the doré bars.
• Royalties, Value Added Tax (VAT), income taxes or similar imposts.
• Enterprise fees, licenses, land use, water use or other charges to State or Local
Body Authorities other than those specifically provided for.
• Pre-production mining costs, which are included in the capital costs.
• Activities covered by the sustaining capital and closure/rehabilitation provisions.
6.3.2 Power
Due the location and projected life of the project, power will provided onsite by ten 1.0
MW high speed diesel fired generators.
The cost of power generation has been calculated from a diesel consumption of 0.25 L
per kWh generated plus running costs (including operating labour and maintenance costs)
of USD 0.13/kWh.
6.3.5 Reagents
AQI provided pricing information for various reagents including quicklime, cyanide,
carbon, caustic soda, flocculant, diatomaceous earth, and zinc dust. International prices
were used for all other reagents.
Note: Operating costs have been calculated on an annualised basis assuming full
production. Initial ramp up periods will result in higher unit costs until throughput is
stabilised
Elution/ Reagents
Tailings/CN General & Annual
Crushing Grinding CIL Regeneration/ and Plant Laboratory
Cost Centre Destruction Administration Total
USD/yr USD/yr USD/yr Goldroom Services 2 USD/yr
USD/yr USD/yr USD/yr
USD/yr USD/yr
Production Labour 140,400 70,200 35,100 35,100 35,100 94,770 508,950 0 919,620
Total 722,215 5,755,680 1,647,477 1,202,958 649,205 1,028,068 808,138 653,490 12,467,230
Notes:
1. Operating costs have been calculated on an annualised basis assuming full production. Initial ramp up periods will results in higher unit costs
until throughput is stabilised.
2. Maintenance labour costs are not distributed by area.
6.4.2 Labour
The labour rates for plant operation and maintenance were developed as described in
Section 6.3.1. These were applied to the labour numbers as detailed on the Organisation
Chart shown in Appendix 5. A labour cost break-down is provided in Appendix 6.
A summary of labour cost by department is presented in Table 6.5.
Total 1,360,125
Light Vehicles
Table 6.6 shows the estimated hourly consumption of diesel and estimated hourly cost for
spares and consumables for each vehicle type.
Table 6.7 includes a fleet listing and an annual estimate of running times to allow
derivation of annual operating costs for each vehicle and the total fleet.
Table 6.6 Light Vehicle Fuel Use, Spares and Consumable Costs
Light Vehicle Category Fuel Use (L/h) Spares & Consumables USD/h
4 x 4 Wagon 7 4
4 x 4 Dual Cab 6 3
4 x 4 Utility 7 4
4 Wheel Motorbike 2 2
4 x 4 Troop Carrier 10 5
Spares &
Operating Fuel Use Fuel Cost
Light Vehicles Vehicle Type No. Cons
Time h/a L/a USD/y
USD/y
Administration
Total
11 57,924 24,328 34,871
Administration
Process Plant
Maintenance
4 x 4 Wagon 1 500 3,500 1,470 2,000
Manager
Maintenance
4 x 4 Dual Cab 0.5 365 2,190 920 1,095
Superintendent
Total Process
5 29,580 12,424 16,590
Plant
Mobile Equipment
Table 6.8 shows the hourly consumption of diesel and the estimated hourly spares and
consumables costs for each piece of equipment. These have been taken from Australian
standard costs, and from mines operating similarly sized equipment. A full breakdown of
vehicle allocation and cost build-up is included in Appendix 6.
Table 6.9includes a fleet listing and an annual estimate of running times to allow
derivation of annual operating costs for each unit and the total fleet.
Table 6.8 Mobile Equipment Fuel Use, Spares and Consumable Costs
Light Vehicle Category Fuel Use (L/h) Spares & Consumables USD/h
5 t Yard crane 15 15
Op Fuel Fuel
Mobile Spares &
Vehicle Type No. Time Usage Cost
Equipment Cons USD/y
h/a L/a USD/y
Administration
Process Reclaim
Process Plant
6.4.4 Power
The unit cost for power supply is as shown in Section 6.3.2.
The process plant power costs are based on an anticipated average continuous power
demand. The average continuous power demand for each duty drive has been calculated
from the installed power applying various process utilisation and mechanical efficiency
factors, depending on drive type and duty. The equipment listing with connected and
drawn power demand is attached as Appendix 6.
A summary of the installed power, anticipated average continuous power draw and
annual power costs by area has been provided in Table 6.10.
Process Plant
Price
Annual
Area Consumption Rate USD/y USD/t
USD Unit Consumption
Crushing
Jaw Liners 6,953 USD/set 6 sets/a 6 sets/a 41,718 0.056
FEL Fuel 420 /kL 386.8 kL 162,467 0.217
Subtotal 204,185 0.272
Grinding
SAG Media 955 USD/t 0.66 kg/t 495 t 472,725 0.630
SAG Liners 102,825 USD/set 1 sets/a 1 sets 102,825 0.137
SAG Lifters 176,271 USD/set 1.33 sets/a 1.33 sets 234,969 0.313
SAG Grates 136,610 USD/set 1 sets/a 1 sets 136,610 0.182
Ball Mill Media 800 USD/t 1.33 kg/t 998 t 798,000 1.064
Ball Mill Lifters 28,432 USD/set 1 sets/a 1 sets 28,432 0.038
Ball Mill Liners 65,318 USD/set 1 sets/a 1 sets 65,318 0.087
Subtotal 1,838,880 2.452
CIL
Lime 50 /t 1.03 kg/t 775 t 38,726 0.052
Lime Mill Media 800 /t 0.30 kg/t lime 0.35 t 278 0.000
Sodium Cyanide 1,210 /t 0.78 kg/t 586 t 708,887 0.945
Carbon 2,700 /t 0.086 kg/t 65 t 174,150 0.232
Aerator Rental 3,000 /month 12 month/ann 36,000 0.048
Subtotal 958,041 1.277
Tailings + CN Destruction
Lime 50 /t 0.51 kg/t 384 t 19,178 0.026
SMBS 442 /t 0.71 kg/t 534 t 235,895 0.315
Copper Sulphate 1,190 /t 0.02 kg/t 15 t 17,707 0.024
Flocculant 3,300 /t 0.03 kg/t 25 t 84,009 0.112
Subtotal 356,789 0.476
Elution, Precip. + Goldroom
Hydrochloric Acid 194 USD/t 1240 kg/strip 593 t 115,084 0.153
Caustic Soda 410 USD/t 340 kg/strip 163 t 66,089 0.089
Cyanide 1210 USD/t 340 kg/strip 163 t 196,814 0.262
Diesel-Goldroom/regen 0.420 USD/L 19,496 L/week 1014 kL 425,784 0.568
Diamtomaceous earth 85.7 USD/t 150 kg/cycle 54.6 t 4,679 0.006
Zinc 2360 USD/t 2 g/g Au+Ag 42.2 t 99,622 0.133
Lead Nitrate 600 USD/t 2 g/g Au+Ag 42.2 t 25,328 0.034
Crucibles 3375 USD/ea 12 each 12 each 40,500 0.054
Borax 1380 USD/t 130 kg/smelt 47.3 t 65,302 0.087
Sodium Nitrate 1130 USD/t 22 kg/smelt 8.0 t 9,049 0.012
Soda Ash 350 USD/t 65 kg/smelt 23.7 t 8,281 0.011
Subtotal 1,057,131 1.410
Other
Plant LV Fuel 420 /kL 30 kL 12,424 0.017
Plant Mob. Fleet Fuel 420 /kL 31 kL 13,062 0.017
Subtotal 25,486 0.034
Total 4,440,510 5.92
Application of these factors results in the estimated annual costs summarised in Table
6.13. The ‘reclaiming’ cost is the cost of running the plant feed front-end loader (FEL)
throughout the year. These costs exclude:
• Crusher components, mill liners and lifters, and other components listed in Table
6.11, operating consumable costs.
• Maintenance labour costs.
Details of maintenance costs are included in Appendix 6.
Telecommunications
An allowance of $33,600/year for telephone and facsimile transmissions is included to
cover all communication costs. This allows for expected monthly landline and mobile
telephone costs plus an allowance for international calls by expatriate workers.
Stationery
An allowance of $6,000/year has been included to cover all stationery requirements for
the project.
Computer Supplies
An allowance of $12,000/year has been included for computer supplies. This allows for
computer servicing and minor software upgrades.
Metallurgical Testing
An allowance of $24,000/year has been provided for off site metallurgical testing in
support of operations. This is in additional to the routine test-work undertaken by the on-
site service provider.
Safety Clothing
An allowance of $150/person for safety clothing is used for a total of $16,050. Clothing
and personnel protective equipment includes overalls, jacket, hard hat, safety boots,
safety glasses, earplugs, dust masks and gloves.
Rubbish Removal
An allowance of $1,000/month has been made for rubbish removal by a local contractor.
Administration Vehicle Fleet Maintenance Cost
An allowance of $45,821 for maintenance costs for the administration light vehicle fleet is
included. Refer to Table 6.7 for details of the fleet and cost breakdown.
Administration Vehicle Fleet Fuel Cost
An allowance of $26,628 for maintenance costs for the administration light vehicle fleet is
included. Refer to Table 6.7 for details of the fleet and cost breakdown.
7.2.2 Escalation
Capital costs have a base date of 2Q06 with no allowance for escalation.
7.2.8 Assumptions
The following assumptions underlie this estimate:
• The design is based upon available testwork information.
• The design is as detailed in the relevant sections of this report.
• The design will meet local environmental requirements.
• All materials from clearing, grubbing and demolition will be disposed of at the
project site.
• Sand, aggregate and construction water is available within a radius of 2km from
the plant site.
• Fill materials are generally available from mine waste or from quarries located
within the lease boundary of the project site.
• Transportation access is available to port/road systems from point of manufacture
to project site including border crossings.
• The assessment and understanding of current local costs obtained by the
methodologies described below is correct within the accuracy limits adopted.
7.2.9 Exclusions
The project initial capital cost estimate excludes the following:
• Mining, other than mine workshop building.
• Owner’s costs.
• Sunk costs for the completion of this report.
• Ongoing exploration or acquisition costs.
• Ongoing test work.
• Ongoing studies.
• Taxes and duties other than those specifically allowed for.
• Project growth occurrences such as foreign currency fluctuations, escalation and
others as described above.
• Sustaining capital.
• Corporate costs.
• Rehabilitation and closure costs.
Freight Costs
The freight costs for mechanical equipment have been factored using a percentage based
on previous project experience.
Freight for rates items is included in the overall rate as quoted by local contractors.
Earthworks
Bulk earthworks cost allowance for the plant site was based on preliminary earthwork
drawings in sufficient detail to provide approximate quantities for estimation.
Costs for the ROM pad construction and the haul roads were estimated from the rates
provided by the mining contractor and the respective take-offs.
Concrete
Quantity take-offs were made from GA drawings combined with knowledge of quantities
on similar Ausenco projects. Local construction rates, covering supply and execution of
detailed excavation, blinding concrete, formwork, rebar and embedment, concrete,
finishing, stripping, curing and detailed backfill and compaction, from local budget prices
as described above, were applied to the estimated quantities.
Structural Steelwork
Quantity take-offs were made from GA drawings combined with knowledge of quantities
on similar Ausenco projects. Local supply, transport and erection rates, covering shop
detailing, supply, fabrication, surface treatment, transport and erection for steelwork,
grating and handrails, from local budget prices as described above, were applied to the
estimated quantities.
Mechanical Installation
Installation of mechanical equipment and platework is based on Ausenco’s historical man
hour data from similar gold process plants appropriately adjusted to represent local man
hours by applying a productivity factor. The adjusted manhours, together with the labour
rate, have been used to obtain total labour costs.
An additional allowance for heavy lift cranes has been included in some instances.
Buildings
Building areas for the process plant, comprising the crusher control room, main process
building, main control room and plant building offices and ablutions, were taken from GA
drawings. Construction unit rate estimates were obtained and applied to the measured
areas. These unit rates include the building shells, internal fit-out, electrics, lighting,
HVAC, furniture and office equipment.
The main process building also contains the plant and warehouse and plant workshop.
Supplementary provision is made for warehouse shelving and fixed workshop machines,
hand tools and specialized electrical/instrumentation maintenance equipment and
lubrication gear.
Freight
Freight allowance to transport all equipment and materials to site has been calculated by
percentage based on previous project experience. The majority of fabricated items such
as structural steelwork, platework and piping will be sourced in-country, and local freight
costs are included in the quoted rates or included in the factored cost as applicable.
Capital Spares
A capital spares provision is included in the estimate and has been factored from previous
experience with similar installations
7.3.4 Infrastructure
Mine Buildings
The mine buildings comprise a workshop for heavy mining equipment maintenance and
the explosive magazine.
The building area for the workshop was taken from GA drawings. Construction unit rate
estimates were obtained and applied to the measured areas. These unit rates include the
building shells, internal fit-out, electrics, lighting, HVAC, furniture and office equipment.
Supplementary provision is made for warehouse shelving and fixed workshop machines,
hand tools, and mining equipment lubrication gear.
The magazine estimate was developed from first principles. It encompasses the
earthworks and high grade security fence for the magazine compound, a small ANFO
shed and the magazine proper, comprising two modified shipping containers.
Communications System
This includes supply and installation of a local radio base station and repeater station with
associated hand held and vehicle mounted units, a microwave mini-link for voice and data
communication, a phone system throughout the plant area and a data wiring system
throughout the plant offices. Budget prices for these systems were obtained from
previous projects.
Access Roads
The cost of the off-site roads was estimated from rates provided by Micon International
Ltd., as requested by AQI, for road construction.
Quantities were obtained from the preliminary design of the road and applied rates to
arrive at the estimated cost.
Accommodation Camp
The cost of the accommodation village is based upon a previous design including
sleeping quarters, recreation facilities, kitchen, mess, first aid post complete with services
and utilities. The accommodation village has been sized to accommodate a labour force
of 200 people. The camp will be used during construction and, if required, it will be
supplemented with temporary trailer type accommodation.
The cost of constructing the village has been estimated based upon the building costs per
square meter provided by local contractors. An allowance has been included for fit-out.
EPCM Costs
The EPCM cost has been factored from the direct costs based on Ausenco’s experience
with similar current projects, which varies between 18% and 26%.
The EPCM cost includes:
• EPCM Labour
Home office and site based time-based costs for project management, project
controls, procurement/contracting, site construction management and secretarial.
• EPCM Expenses
Au % 78 65
Ag % 78 65
Metal produced
Further details on the operating cost estimate for the gravity/flotation option and operating
cost estimate for the heap leach option are included in Section 8.2.3 and Section 8.3.3,
respectively.
The details on capital cost estimates for the gravity/flotation option and the heap leach
option are presented in Sections 8.2.4 and Section 8.3.4, respectively.
The preliminary design criteria, conceptual process flowsheets and preliminary equipment
lists for the respective flowsheet options are included in Appendix 8.
Reagent addition
Activator g/t 100
Promotor g/t 100
Collector g/t 100
Frother g/t 5
All further assumptions and input data relevant for the sizing of the flowsheet are included
in the design criteria in Appendix 8.
At the Universidad Nacional de San Juan (UNSJ) similar gravity followed by flotation tests
were performed. However, high recoveries of gold to the gravity concentrate, much
higher than those obtained in the test work carried out by AMMTEC and Gekko, were
achieved. It should be noted that the AMMTEC and Gekko work was conducted on
portions of the same sample composites, whereas different samples were sent to UNSJ.
Further details on the testwork carried out at UNSJ are included in Section 2.15.
Concentrate Handling
In the absence of applicable testwork data, the sizing of the concentrate thickener and
concentrate filter is based on data from the Ausenco in-house database.
A concentrate storage shed has been sized to store six days of concentrate production
with an additional 1 day’s storage capacity provided in the filter building.
It has been assumed that a low grade gold/silver concentrate can be sold to a third party.
However, this assumption requires confirmation prior to further development of this
option.
Tailings Handling
The tailings thickener has been sized using a higher settling rate than that determined by
Supaflo on the CIL tailings, as the particle size of the tailings from the gravity and flotation
circuit is likely to be coarser (less particle degradation due to leaching).
Milling Circuit
Primary grinding is carried out in a single milling line consisting of a SAG mill closed
circuit with a trommel screen followed by a ball mill in closed circuit with cyclones.
The SAG mill discharges onto a trommel screen. Coarse oversize, pebbles and worn
media, is captured on the screen and is re-circulated by means of a conveyor to the SAG
mill feed for another pass through the SAG mill.
The ball mill discharges via another trommel screen. The ball mill trommel screen
undersize gravitates to the cyclone feed hopper and is combined with the SAG mill
trommel undersize slurry. The ball mill trommel screen oversize product is captured in a
bunker. The combined trommel underflow slurry is directed to the cyclones.
The cyclone overflow from the grinding circuit gravitates to the trash screen.
The cyclone underflow stream passes through a distribution box with two outlets, one
outlet directs the slurry to the ball mill feed spout and the second outlet directs the slurry
stream to the gravity separation circuit. The gravity separation feed stream has
throughput capacity for 88 t/h solids.
Gravity Circuit
The gravity circuit feed stream flows through a distribution box onto a scalping screen.
The scalping screen oversize fraction (>6 mm) reports to the ball mill feed chute, and the
undersize gravitates into an IPJ for coarse gold and silver particles recovery. This
concentrate reports to the sink fraction (concentrate) outlet and is pumped to the
concentrate thickener.
The float (tailings) fraction of the IPJ is pressurised and is directed into a surge tank which
feeds a batch centrifugal bowl concentrator. The batch centrifugal bowl concentrator
recovers fine gold and silver that are present in the IPJ tailings stream. Either a Falcon or
Knelson concentrator could be used for this duty. The operation of the batch centrifugal
bowl concentrator is such that the concentrate is periodically recovered. This is a fully
automated process and no manual interaction is required. The bowl concentrate is
combined with the IPJ concentrate in a hopper and pumped to the concentrate thickener.
The tailings stream of the batch centrifugal bowl concentrator gravitates into the cyclone
feed hopper.
As an alternative to feeding the gravity circuit with a portion of the cyclone underflow
stream, a provision is made such that a bleed from the cyclone feed can be directed to
the gravity circuit. This can be achieved by directing one or more of the outlets of the
cyclone distributor to the IPJ. The advantage of having a dedicated port feeding the IPJ is
that the pressure in the cyclone feed distributor is maintained. As the result of the
consistent pressure in the cyclone distributor, the cyclone cut point and the mill circulating
load remain consitent.
Flotation Circuit
The cyclone overflow slurry gravitates onto a trash screen which prevents coarse material
from entering the downstream flotation circuit.
The trash screen undersize gravitates through a pipe launder into a conditioner tank to
which flotation reagents are added. The conditioner tank overflows to a bank of rougher
flotation cells. The tailings stream of the rougher section gravitates to a bank of middlings
flotation cells and similarly the tailings of the middlings bank gravitate to a bank of
scavenger cells.
The gold-silver concentrates from each of the three flotation banks are combined in a
hopper and pumped to the concentrate thickener.
Concentrate Handling
The concentrate from the gravity circuit and the flotation cells is pumped to a concentrate
thickener for dewatering. The recovered water from the thickener overflows into the
process water tank. The thickened concentrate is pumped by a peristaltic pump into a
mechanically agitated concentrate stock tank.
The contents of the concentrate stock tank are pumped to a recessed plate and frame
filter press. Only when the filter is ready to receive the slurry, an actuated valve opens
and the slurry flow is directed into the filter. Once the filter is full, the slurry is diverted
back to the stock tank and the slurry continues to be recycled.
The filter cake is formed in the filter chambers and is air dried using compressed air. After
the air blow, the filter press is opened and the cake discharged into a concentrate bunker
below. The filtrate gravitates to the process water tank.
A concentrate storage shed is provided to store the filtered concentrate. The storage
shed has a capacity of 6 days of production. The filter building is designed such that a
further one day’s concentrate production may stored in the bunker below the filter press.
Tailings Handling
The scavenger flotation tailings slurry is collected in the flotation tailings hopper and
pumped to the tailings thickener for water recovery. The overflow from the thickener
gravitates into the process water tank. The thickened tailings are transferred by two-
stage pumping to a tailings storage facility.
Reagent Area
Day storage tanks for the various reagents and the mixing facilities for collector and
activator are located in the reagent area of the plant.
Reagent dosing pumps are located next to the day tanks and transfer the reagents to the
conditioner tank and downstream in the flotation circuit.
A storage shed is provided for reagent storage and protection.
The operating cost estimate is based on the process design criteria and the information
obtained from the following sources:
• Metallurgical test work.
• Data provided by AQI.
• Quotations from suppliers.
• Ausenco’s in-house database.
A summary of the estimated operating costs for the gravity/flotation option is presented in
Table 8.3.
Qualifications
The operating cost estimate excludes the following costs:
• Mining and ore haulage.
Summary
The project initial capital cost estimate is presented in US dollars, has a base date of the
2Q06, and is to an accuracy of ±40%. All references to dollars or $ are to US dollars.
In broad terms the estimate includes design and construction of the plant access road,
power supply, process plant, TSF, water supply, on and off site infrastructure costs.
The estimate excludes escalation, duties, taxes, mining costs, working capital, sustaining
capital, financing costs, rehabilitation and closure costs and project contingency. The
estimate is summarized in Table 8.4.
Exchange Rates
The estimate is expressed in USD and the exchange rates used are those given in
Section 7.2.1.
Escalation
Capital costs have a base date of 2Q06 with no allowance for escalation.
Working Capital
The estimate does not include an allowance for working capital.
Project Contingency
Project contingency for changes, which arise from outside or unpredictable circumstances
such as exchange rate variations from the estimate basis and escalation of field
construction labour costs above the base line estimate, has been excluded.
Accuracy Provisions
The component estimates have been developed at bare cost (excluding accuracy
provision). An accuracy provision allowance has then been allocated to each area and
element of the direct and indirect costs to reflect the level of definition available in the
scope of work.
The purpose of the accuracy provisions is to make allowance for uncertain elements of
costs to cover such factors as:
• Restricted information on site conditions, most especially concerning sub-surface
conditions and the engineering properties of excavated materials.
• Imprecision of sizing and quantities information arising from lack of detailed
engineering.
• Arithmetical and procedural errors in quantity take-offs and estimate assembly and
consolidation.
• Accuracy of materials and labour rates.
• Accuracy of productivity expectations.
• Accuracy of equipment budget pricing.
• Lack of direct knowledge of local contractor capabilities.
• Lack of direct knowledge of local permitting methods, procedures and outcomes.
Assumptions
The following assumptions underlie this estimate:
• All costs are based on new equipment.
• The design is based upon available test work information.
• The design is as detailed in the relevant sections of this report.
• The design will meet local environmental requirements.
• All materials from clearing, grubbing and demolition will be disposed of at the
Project site.
• Fill materials are generally available from mine waste or from quarries located
within the lease boundary of the project site.
• Transportation access is available to port/road systems from point of manufacture
to project site including border crossings.
• The assessment and understanding of current local costs obtained by the
methodologies described below is correct within the accuracy limits adopted.
Exclusions
The Project Initial Capital Cost Estimate excludes the following:
• Owner’s costs.
• Sunk costs to the completion of this report.
Freight Costs
The freight costs for mechanical equipment have been factored using a percentage based
on previous project experience.
Freight for rates items is included in the overall rate as quoted by local contractors.
Earthworks
Bulk earthworks cost allowance for the plant site was estimated based on previous similar
projects.
Costs for the ROM pad construction and the haul roads were estimated from the rates
provided by the mining contractor and the respective take-offs.
Concrete
Concrete costs have been factored as a percentage of the mechanical equipment drawn
on experience from similar plants.
Structural Steelwork
Structural steel costs have been factored as a percentage of the mechanical equipment
drawn on experience from similar plants.
Mechanical Installation
Installation of mechanical equipment and platework is based on Ausenco historical man
hour data from similar gold process plants appropriately adjusted to represent local man
hours by applying a productivity factor. The adjusted manhours, together with the labour
rate, have been used to obtain total labour costs.
An additional allowance for heavy lift cranes has been included in some instances.
Buildings
Building areas have been estimated. Construction unit rate estimates were obtained and
applied to the estimated building areas.
Freight
Freight allowance to transport all equipment and materials to site has been calculated by
percentage based on previous project experience.
Capital Spares
A capital spares provision is included in the estimate and was factored from previous
experience with similar installations
Infrastructure
Communications System
This includes supply and installation of a local radio base station and repeater station with
associated hand held and vehicle mounted units, a microwave mini-link for voice and data
communication, a phone system throughout the plant area and a data wiring system
throughout the plant offices. Budget prices for these systems were obtained from
previous projects.
Access Roads
Quantities were derived from the preliminary road design and rates provided by Micon
International Pty, as requested by AQI, for access road construction.
Accommodation Camp
The cost of the accommodation village is based upon a previous design. The
accommodation village is sized such to accommodate the construction labour force and
will also be used by operations upon completion of construction.
The cost of constructing the village has been estimated based upon the building costs per
square meter provided by local contractors. An allowance has been included for fit-out.
• Temporary communications.
• Fuel storage (allows for the supply of a small storage facility unit until permanent
installation is completed in time for start of mine pre-operations phase).
• Safety barriers, safety signs, and safety training materials and first aid supplies.
• Security personnel.
• Site clean-up personnel.
• Contractor mobilisation/demobilisation and site establishment.
• Vendor representation costs for on site supervision and pre-commissioning
activities where applicable.
EPCM Costs
The EPCM cost has been factored from the direct costs based on Ausenco’s experience
with previous similar projects. The EPCM cost includes:
• EPCM labour.
• EPCM expenses.
• Sub consultants.
Owner’s costs
Owner’s costs are excluded form the estimate.
8.2.6 Recommendations
The following recommendations suggested here are applicable to this conceptual
gravity/flotation option only:
• Due to the limited gravity and flotation test work carried out for this study it is
recommended that a series of tests are conducted to determine the concentrate
grades and associated recoveries with varying head grades and ore types.
• Further development of the flotation flowsheet by carrying out re-grinding, reagent
and pH screening tests as well as locked cycle flotation tests.
• It should be investigated if the concentrate can be sold economically to a third
party.
Ore Receipt
Run of mine (ROM) ore is delivered by the mine haul trucks onto a ROM pad. A FEL is
used to feed the ROM ore over a static grizzly located above a ROM bin. The grizzly is
used to remove large oversize particle/rocks which choke the primary jaw crusher. The
jaw crusher is sized to accommodate a rock having a maximum single dimension of 900
mm.
The jaw crusher product gravitates onto a sacrificial conveyor which is used to bare the
brunt of tramp and oversize material and thus prolong the life of the downstream
equipment.
The undersize from the bottom deck of the sizing screen gravitates onto a product
conveyor which discharges into an agglomerator feed hopper.
A dust collector while a wet dust scrubber captures dust generated at the sizing screen.
Heap Leaching
An initial topographical assessment of the likely plant site reveals that flat open land is
scarce. For this reason, the conceptual layout is based on a two level heap leach
operation to minimise the real estate requirements.
The leach pad is constructed in stages to avoid excessive rainfall catchment and
containment requirements in initial years and also to minimise initial capital expenditure.
The stage 1 leach pad is constructed as part of the initial plant construction and is large
enough to allow one year’s operation. To allow counter-current leaching and assist in
metallurgical balancing, the individual cell has separate, metered solution application
systems. Internal solution containment berms direct the leach solution from each cell to
discrete off-flow solution collection systems. The collected leach solution from each cell
will be directed to either the Pregnant Leach Solution (PLS) or Intermediate Leach
Solution (ILS) return pipes, depending on solution tenor.
A two stage counter-current leach cycle will be utilised to reduce PLS flow rates and
increase gold solution tenors reporting to clarifying filter. In this arrangement, Barren
Leach Solution (BLS) is applied to the oldest, most extensively leached cells (nearly
exhausted) to form a low grade ILS. The ILS is then fortified with cyanide and
anti¬scalant and applied to fresher cells. The high grade leach solution from the cells
under primary leach is directed to the PLS pond while the lower grade leach solution from
the cells under secondary leach are recycled to the ILS pond.
Caustic and cyanide solutions will be metered to the BLS pond to maintain a pH of >9 and
a free cyanide concentration of 300 - 500 mg/L. The BLS is pumped to the cells under
secondary leach. If necessary raw water will be added to maintain the level in the BLS
pond and to replenish for the water lost to evaporation and hold-up within the heaps.
Solution draining from the heaps under secondary leach is collected in the high density
polyethylene (HDPE) lined ILS pond. The ILS is pumped to the cells under primary and
secondary leach. Raw water make-up and caustic, cyanide and anti-scalant metering are
identical to the BLS circuit.
Solution draining from the heaps under primary leach is collected in the HDPE lined PLS
pond. The PLS is pumped to the clarifying filter feed tank.
Leach solution discharging from the collection system in each individual cell is directed to
either the PLS or the ILS open return launder, depending on the solution tenor/leach
cycle.
During periods of excessive rainfall, the off-flow solution from the heaps will exceed the
capacity of the various ponds. The PLS pond and BLS ponds overflow to the ILS pond,
which in turn overflows to the storm water pond. Solution will be reclaimed from the storm
water pond as processing capacity becomes available in the period following the rainfall
event.
Low annual rainfall, evaporation losses, and water retention in the heap all conspire to
create an overall negative water balance. Supplementary water addition is, therefore,
required.
Solution form the PLS pond is in batches transferred to a clarifying filter surge tank.
Barren solution from the precipitation filter is returned to the BLS pond.
points for a fork-lift. The filter cake is dried in a drying/calcining oven before direct
smelting with fluxes in a diesel-fired furnace. The smelted precious metals will be poured
into a cascade of five 600 oz doré moulds. The drying oven and the furnace are located
in the ground floor area of the secure gold room and are designed for a maximum of two
smelts per day, seven days per week.
Fume extraction equipment will be provided to remove gases from the drying oven and
barring furnace and exhaust to atmosphere.
Doré bars will be cleaned, weighed, stamped, sampled and then stored in a safe while
awaiting dispatch.
The gold room has a concrete floor complete with sump trap which overflows to a sump.
A sump pump transfers all wash down or spillage to the ILS pond. The heavy metals
collected in the sump trap are returned to the drying oven.
Summary
The capital cost estimate for the heap leach estimate has been developed in the same
manner as the gravity flotation option as described in Section 8.2.4. The capital costs
estimate for the heap leach option is summarized in Table 8.3.2.
The heap leach option contains a deferred capital component for the expansion of the
leach pad area and associated items. Details of the deferred capital cost also appear in
Table 8.3.2.
USDM
Cost Centre
Direct Cost
Heap Leach Plant
Crushing 4.7
Agglomeration and Stacking 8.9
Heap Leach Pad and Ponds 8.3
Zinc Precipitation and Goldroom 3.0
Reagents 0.3
Utilities 3.9
On-Site Infrastructure 4.9
Off-Site Infrastructure 4.4
Mining 2.1
Miscellaneous 3.3
Sub-total Direct Cost 43.8
Indirect Cost
Temporary Construction Facilities 1.9
EPCM 9.6
Start up and Commissioning 0.8
Sub-total Indirect Cost 12.3
Initial Project Costs 56.1
Deferred Capital 17
Total Project Cost 73.1
8.3.5 Recommendations
The following recommendations suggested here are applicable to this conceptual heap
leach option only:
5 April 2007
Prepared by
www.snowdengroup.com
Perth, Brisbane, Vancouver, Johannesburg, London
Executive Summary
The financial analysis shows that Aquiline Resources Incorporated’s (AQI’s) Calcatreu
Project offers a modest level of profitability using the assumptions and findings of the IFS.
The Project delivers free cashflow of USD16.26 M and an NPV of USD6.07 M with an IRR
of 14%. All costs and revenues have been modelled and reported in $US unless
otherwise stated.
The project as it stands does not have an attractive risk profile. When analysed for the
impact of identifiable significant risks, it is apparent that there is only a 37% probability of
the project delivering better than a break-even financial result (i.e. zero NPV) and a 24%
probability that the project will deliver the IFS NPV or greater.
Analysis using recent 6 month average gold and silver prices produced free cashflow of
USD73.54, NPV of USD54.68 with an IRR of 74%.
Risk mitigation strategies should be considered and incorporated into the project before a
decision is made to proceed with development. In particular, the identification of
additional resources for conversion into mining inventory, through discovery or upgrading
the confidence classification of existing resources, provides an opportunity to significantly
improve the risk profile. It is understood that Aquiline is pursuing this strategy.
Aquiline Resources Inc.: Calcatreu Gold Project
Volume 5: Financial Analysis
1 Project Scope 1
2 Project Description 2
3 Base Case 3
5 Risk Reduction 13
6 Conclusions 14
Tables
Table 3.1 Base Case financial modelling results ................................................ 4
Table 4.1 Variable ranges for risk modelling ..................................................... 10
Table 4.2 NPV simulation results with varying gold price range ....................... 12
Table 4.3 NPV simulation results with varying grade range.............................. 12
Table 4.4 NPV simulation results with varying recovery range ......................... 12
Table 4.5 NPV simulation results with varying mining inventory ....................... 12
Table 4.6 NPV simulation results with varying capital expenditure ................... 12
Figures
Figure 4.1 Sensitivity results ................................................................................ 6
Figure 4.2 Gold price 1973 – 2006 (Source: www.thebulliondesk) ...................... 8
Figure 4.3 NPV simulation distribution ............................................................... 11
Appendices
A Financial model detail
5 April 2007
Aquiline Resources Inc.: Calcatreu Gold Project
Volume 5: Financial Analysis
1 Project Scope
A financial model was prepared to evaluate the viability of AQI’s Calcatreu Project
assuming the operational and economic assumptions established during the Initial
Feasibility Study (IFS). The financial model was used to identify the sensitivity of the
project to key input variances and to define the project’s risk profile.
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Volume 5: Financial Analysis
2 Project Description
The Calcatreu Project is situated near the southern border of Rio Negro Province,
Argentina. The deposit is classified as an epithermal gold and silver vein system which
extends over more than 73,000 hectares. Currently 11 outcropping epithermal gold and
silver bearing veins have been identified. The two most promising veins are the 49 and
Nelson Veins which contain all of the currently drill defined resource ounces at Calcatreu.
The other 9 veins remain partly tested and will soon become the focus of the AQI's
aggressive project wide exploration program.
The project is planned to mine by open pit methods 3.50 Mt of mineralised material for
395 koz of recovered gold and 2,804 koz of recovered silver over a life of mine (LOM) of
4.67 years (56 months).
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Aquiline Resources Inc.: Calcatreu Gold Project
Volume 5: Financial Analysis
3 Base Case
The project financial model assumes the following Base Case parameters:
• mining inventory:
− 3.50 Mt ore
− 3.86 g/t Au head grade
− 33.22 g/t Ag head grade.
• discount rate 8%
• operational costs:
− mining $41.85 M or $11.95/t ore
− processing $68.43 M or $19.55/t ore.
• process recovery:
− gold 90%
− silver 74%.
• gold price $500/oz
• silver price $8/oz
• royalties 5.5% on NSR
• discount rate 8%
• total capital expenditure $79.15 M.
No provision has been made for exploration expenditure attributable to the operation.
No provision has been made for environmental bonds, rehabilitation costs or salvage
revenues.
No provision has been made for project financing arrangements or sales arrangements
other than spot price contracts.
Depreciation of capital expenditure has been provided for on a reducing balance over
mine life basis.
No provision has been made for inflation of costs with time or taxation of profits.
The Base Case financial model results are summarised in Table 3.1 and are shown in
greater detail in Appendix A.
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Aquiline Resources Inc.: Calcatreu Gold Project
Volume 5: Financial Analysis
The Base Case represents the financial outcome considering the cost, revenue and
financial factors derived or assumed by the IFS for the project.
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Aquiline Resources Inc.: Calcatreu Gold Project
Volume 5: Financial Analysis
5 April 2007 5 of 19
Aquiline Resources Inc.: Calcatreu Gold Project
Volume 5: Financial Analysis
Mine # 1
25
20
% Change in NPV
15
10
0
-15% -10% -5% 0% 5% 10% 15%
-5
-10
-15
% Change From Base
5 April 2007 6 of 19
Aquiline Resources Inc.: Calcatreu Gold Project
Volume 5: Financial Analysis
Resources and Reserves (2000), with no part classified as Measured. This means that
the project estimate of resource tonnes and grade is at a medium level of confidence by
virtue of the relationship between the sampling density and the geostatistical
characteristics of the mineralisation. Accordingly, any assessment of sensitivity or risk
should consider commensurate potential variances in the resource.
Narrow vein mining operations can also be subject to high levels of unplanned dilution
depending upon geological variability and mining engineering issues, such as blasting
impacts and the selectivity of the mining method and equipment. Unplanned high levels
of dilution can have negative consequences for the cash flow and NPV of a project.
The IFS assumes average mining dilution from adjacent material of 5% volume to high
grade mineralisation and 8% volume to low grade mineralisation. Mining losses of 5% of
low grade mineralisation to waste are provided for.
For the risk analysis, a range of variability from the Base Case of - 5% to + 3% in the gold
grade has been considered, biased towards the lower side of the grade distribution, which
is close to the standard error as calculated for Vein 49. For silver grade a - 5% to + 5%
variability has been considered. The mining inventory has a variability of - 4% to + 5%
considered. These variabilities reflect the uncertainty in the resource estimate and in the
unplanned dilution included in the mining inventory estimate.
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In addition, the current demand for, and supply of gold affects the price of gold, but not
necessarily in the same manner as current demand and supply affect the prices of other
commodities. Central banks, financial institutions and individuals historically have held
large amounts of gold as a store of value and, historically, production in any given year
has constituted only a small portion of the total potential supply of gold. Since the
potential global supply of gold is largely unrelated to mine production in any given year,
normal variations in current production will not necessarily have a significant effect on the
supply of gold or the gold price. Historically, gold has tended to retain its value in relative
terms against basic goods in times of inflation and monetary crisis.
In 2004, 15 European central banks entered into a gold sales agreement pursuant to
which they restrict their annual sales of gold to specified limits. This agreement will be
reviewed in 2009. The content and effect of any new agreement on the market in terms
of gold sales and prices is unclear but presents a risk which will crystallise during the
current scheduled life of the Calcatreu Project.
For the risk analysis, a range of variability in the gold price from the Base Case of - 15%
to + 15% has been considered. Due to its small contribution to project value, no variability
in the silver price has been provided for.
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An in-depth analysis of this risk would be undertaken during the preparation of a project
definitive feasibility study to identify the magnitude of this risk and establish appropriate
strategies for its management.
No provision has been made for modelling the risk of variability in the short term mined
grades as the resource estimate has not been prepared to the level of confidence
required to enable meaningful interpretation of risk.
Recovery of metal is subject to some uncertainty until the process plant has been
commissioned and is operating at a steady state performance level. To reflect this
uncertainty, variability in recovery from the Base Case has been modelled with a range of
- 2% to + 1.5% for gold and - 5% to + 3% for silver. The upside potential for recovery is
limited by physical constraints within the selected process path.
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Further Monte Carlo analyses were undertaken to determine the sensitivity of the
simulated NPV outcome to the most influential factors identified by the sensitivity analysis,
i.e. the gold price, grade, recovery, mining inventory and capital cost. This analysis was
undertaken by changing the range of variability of each of these key variables in isolation
to determine the effect on the NPV distribution.
4.2.7 Results
The multi-variate Monte Carlo analysis indicates that, based on the selected variable
ranges, the project has a mean (expected) NPV of -$4.59 M, that is, a 50% probability of
achieving an NPV of -$4.59 M or lower, and a 50% probability of achieving an NPV of
-$4.59 M or higher. The project has a 37% probability of achieving a positive NPV, and a
24% probability of achieving or exceeding the Base Case NPV of $6.07 M. There is a
95% probability of the project delivering an NPV between -$36.51 M and $27.32 M.
The probability distribution of NPV outcomes produced by the Monte Carlo analysis is
shown in Figure 4.3.
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Calcatreu Project
0.18 1
Cummulative Probability
0.16
0.14 0.8
Probability
0.12
0.6
0.1
0.08
0.4
0.06
0.04 0.2
0.02
0 0
-48 -41 -34 -27 -21 -14 -7 0 7 14 21 49
NPV $ M
Table 4.2 to Table 4.6 show the results of the additional key variable simulations
undertaken to further investigate the sensitivity of the project to the key parameters of:
• gold price
• grade
• recovery
• mining inventory
• capital cost.
The key parameter variance ranges were adjusted to those shown in Table 4.2 to
Table 4.6 while the remaining variable ranges were maintained at those shown in Table
4.1
Table 4.2, Table 4.3, and Table 4.4 show little difference in NPV distribution for the key
revenue factors (gold price, grade, recovery) apart from a widening of the range of NPVs
reported as the range of variability of each factor widens. The mean NPV stays within a
narrow range close to the base simulation mean NPV of -$4.59 M.
Table 4.5 shows the effect on NPV distribution from varying the mining inventory, with the
upside variance representing the results of potential exploration success. The mean NPV
increases by about $3 M for each 5% increase in mining inventory.
Table 4.6 shows that a significant increase in mean NPV may be achieved by limiting the
capital expenditure variability over-spend, with a positive mean NPV of $2.69 M reported
for a variability range of +/- 5%.
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Table 4.2 NPV simulation results with varying gold price range
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5 Risk Reduction
A number of strategies can be employed to minimise the exposure of the project to the
significant risks and uncertainties identified in this financial analysis. These strategies
include:
• increasing the mining inventory tonnage and grade. The current mining inventory
is operating cash positive though not of a magnitude to produce a very attractive
project outcome. Any increase in the mining inventory, by defining additional
economic resources to contribute to the mining inventory, will add to the project’s
viability and reduce the sensitivity of the project NPV to the capital requirements
for development.
• reducing the capital cost. This can be achieved by conducting value engineering
reviews to identify opportunities to reduce capital cost requirements.
• reducing the project exposure to gold price volatility. This can be achieved by
entering into arrangements which secure the price to be received for future mine
production. There are a number of methodologies available to achieve this
outcome.
• increasing the confidence of the resource estimate. Further resource
development work should aim to increase the resource classification from
Indicated to Measured. This can be achieved with further drilling and resource
estimation and can be aided by the application of conditional simulation
techniques to quantify the uncertainty in the resource estimate.
• reducing the risk of grade dilution through mining. This can be achieved by
conducting geotechnical investigations which quantify the risk of dilution and
provide a basis for establishing the means by which the dilution can be controlled.
• increasing the certainty and currency of capital and operating cost estimates.
Cost estimates need to be updated progressively as decision points for project
development are approached and firm cost commitments secured to reduce
uncertainty. In particular, capital costs are impacted by global supply and demand
forces which have produced significantly negative outcomes in recent times.
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6 Conclusions
• The financial analysis shows that the Calcatreu Project Base Case delivers
$16.26 M in free cashflow with an NPV of $6.07 M and an IRR of 14%. Payback
is achieved in 40 months.
• The sensitivity analysis shows the financial outcome is highly sensitivity to the key
revenue factors of grade, gold price and recovery. A 4% favourable movement in
any of these key factors produces a 100% improvement to the project NPV, to
$12.2 M. A 4% negative movement in any of these factors produces a below
break-even outcome.
• The analysis shows the project viability to be sensitive to the mining inventory. A
12% increase in mining inventory produces a 100% increase in NPV.
• The analysis shows the project to be quite sensitive to capital costs, with an 8%
increase in capital costs resulting in a below-break even outcome.
• Analysis using recent 6 month average gold and silver prices produced free
cashflow of $73.54 andNPV of $54.68 with an IRR of 74%.
• The risk analysis shows the profitability of the project is vulnerable within the
range of variable movements modelled. The simulation modelling shows the
project has only a 37% probability of delivering a break-even result and a 24%
probability of achieving the Base Case NPV. The modelled mean project NPV is
-$4.59 M. There is a 95% probability of the project delivering an NPV between
-$36.51 M and $27.32 M.
• Achieving a reduction in the risk of capital over-expenditure (increasing the
certainty of capital cost estimates) will have a significant impact on reducing the
risk of the project delivering a negative NPV result.
• Risk reduction strategies should be considered and incorporated into the project
before a decision is made to proceed with development.
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