RTD & Thermocouple Industrial Sensor Assemblies

Temperature is one of the most crucial process variables measured in industrial applications. Wahl Thermocouples and RTDs are precise temperature measuring sensors engineered to provide the highest quality and reliability. Since 1953, Wahls history of achievement and innovation in the temperature measurement field backs up this performance. You can configure these RTD and Thermocouple systems and components to fit most industrial applications. If you require a design solution not shown in these pages, call your Wahl Distributor or our factory.

RTD Probes & Connectors Thermocouple Probes & Connectors Sensor Heads Transmitters Terminal Blocks

NEW!
PW1260 04/11 Rev A

www.palmerwahl.com 1-800-421-2853

Continued Innovation Since 1836 ISO 9001:2008 CERTIFIED

WR Series RTD Probes

WR1 Series 304SS Standard Welded Probe

NEW! WR Series Industrial RTD Probes

Stem Diameter 6 inch Teflon Wire Stem Length

Constructed with 304SS fittings: 1/2" NPT x 1/2" NPT 1/2" NPT x 3/4" NPT Available in: Standard nipple (shown) Lagging extension Operating range of: -50F to 400F, (-45C to 204C)

Stem Diameter

6 inch Teflon Wire Stem Length

Stem Diameter

WR2 Series 316SS Standard Welded Probe

6 inch Teflon Wire Stem Length

Constructed with 316SS fittings: 1/2" NPT x 1/2" NPT 1/2" NPT x 3/4" NPT Available in: Standard nipple Lagging extension (shown) Operating range of: -50F to 400F, (-45C to 204C)
Stem Diameter

Stem Diameter

6 inch Teflon Wire Stem Length

WR3 Series 304SS Compression Fitting Probe

6 inch Teflon Wire Stem Length

Constructed with 304SS compression fittings: 1/2" NPT x 1/2" NPT Available in: Standard nipple (shown) Lagging extension Operating range of: -50F to 400F, (-45C to 204C)

Stem Diameter

6 inch Teflon Wire Stem Length

WR4 Series 316SS Spring Loaded Probe Constructed with 316SS spring-loaded fittings: 1/2" NPT x 1/2" NPT
Spring Loaded Stem Diameter

Available in: Standard nipple only Operating range of: -50F to 400F, (-45C to 204C)

6 inch Teflon Wire

Stem Length

WR5 Series 316SS Sanitary Probe Constructed with 316SS Sanitary fitting: 3A Standard 74-03 certification for all process contact surfaces
6 in Teflon Wire Stem Diameter

Available in: 1.5", 2.0", 2.5" and 3" flange configurations Operating range of: -50F to 400F, (-45C to 204C)

WARRANTY

Stem Length

Calibration Services Available

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Continued Innovation Since 1836 ISO 9001:2008 CERTIFIED

PW1260 04/11 Rev A

WR Series Industrial RTD Probes Ordering Information

This example shows a standard 304SS nipple probe, 1/2" x 3/4" NPT process connection, Thin Film, Class B RTD, 1/4" diameter stem, 3 wire teflon configuration, 15-1/2" stem length, and connection head with terminal block.

WR Series RTD Probes

1 3 1 5
Stem Length

Example of a typical RTD Probe part number configuration:

WR 1
Sensor

B
Process Connection

2
RTD Type

1
Accessories

Stem Wire Diameter Configuration

WR
7) Accessories
0 1 2 No Head Head with Terminal Block Head with Transmitter

6) Stem Length 5) Wire Configuration

2 2 - Wire Teflon 3 3 - Wire Teflon 4 4 - Wire Teflon 01X-72X 1" to 72"- 01X = 1 inch, 02X = 2 inch, etc. For fractional lengths substitute X with: A = 1/4", B = 1/2", C = 3/4" Example: 13B = 13-1/2"

4) Stem Diameter
0 1 2 NA 1/4" 3/8" (not available on WR4)

3) RTD Type
1 2 3 4 Thin Film, Class A Thin Film, Class B Wire Wound, Class A Wire Wound, Class B

Wahls WR Series of Industrial RTD probes use 100 platinum RTDs with .00385//C coefficient. All RTDs or Resistance Temperature Detectors are made from high purity platinum for precise temperature measurements and are available in Class A or Class B accuracy per DIN EN 60751. All probes are available in 2, 3, or 4-wire configuration with a maximum operating range of -50F to 400F, (-45C to 204C). Two types of RTDs are available: Thin Film Type RTDs use a thin layer of platinum, deposited over a ceramic substrate, laser etched and protected with a fused glass coating. They should be chosen for high vibration and high shock applications. Thin Film sensors offer fast response at a lower cost. Wire Wound Type RTDs use high-purity platinum wire, wound around a ceramic core and encapsulated in a glass coating. Wire Wound elements provide a faster response when used in a cylindrical shank and have greater accuracy, particularly over wide temperature ranges. Standard, compression, spring-loaded, and sanitary probe types are available.

2) Standard Process Connections 1) RTD Sensors

1 2 3 4 5 Standard 304SS Standard 316SS Compression 304SS Spring Loaded 316SS Sanitary 316SS A B C D E F G H 1/2" x 1/2" NPT, No Lagging Extension 1/2" x 3/4" NPT, No Lagging Extension 2" Lagging Extension, 1/2" x 1/2" NPT 4" Lagging Extension, 1/2" x 1/2" NPT 6" Lagging Extension, 1/2" x 1/2" NPT 2" Lagging Extension, 1/2" x 3/4" NPT 4" Lagging Extension, 1/2" x 3/4" NPT 6" Lagging Extension, 1/2" x 3/4" NPT

2) Compression Process Connections

J C D E 1/2" x 1/2" NPT, Compression Fitting 2" Lagging Extension, 1/2" x 1/2" NPT 4" Lagging Extension, 1/2" x 1/2" NPT 6" Lagging Extension, 1/2" x 1/2" NPT

2) Spring Loaded Process Connections

K 1/2" x 1/2" NPT, Spring Loaded Fitting

2) Sanitary Process Connections For other configurations contact your Wahl Distributor
L M N P 1-1/2" Flange 2" Flange 2-1/2" Flange 3" Flange

Choose an RTD sensor when higher accuracy and better stability are needed.

WARRANTY

Calibration Services Available

(800) 421-2853 FAX (828) 658-0728 www.palmerwahl.com

PW1260 04/11 Rev A
Continued Innovation Since 1836 ISO 9001:2008 CERTIFIED

WT Series Thermocouple Probes

WT1 Series 304SS Standard Welded Probe

NEW! WT Series Industrial Thermocouple Probes

Stem Diameter Stem Length

Constructed with 304SS fittings 1/2" NPT x 1/2" NPT 1/2" NPT x 3/4" NPT Available in: Type K, J or T calibrations Standard nipple (shown) Lagging extension
Stem Special Diameter

Stem Diameter

Stem Length

Magnesium Oxide (MgO) Cable and Limits of Error conductors

WT2 Series 316SS Standard Welded Probe

6 inch Teflon Wire Stem Length

Constructed with 316SS fittings 1/2" NPT x 1/2" NPT 1/2" NPT x 3/4" NPT Available in: Type K, J or T calibrations Standard nipple Lagging extension (shown)
Magnesium Oxide (MgO) Cable and Special Limits of Error conductors
Stem Diameter

Stem Diameter

Stem Length

WT3 Series 304SS Compression Fitting Probe

Stem Length

Constructed with 304SS compression fittings 1/2" NPT x 1/2" NPT Available in: Type K, J or T calibrations Standard nipple (shown) Lagging extensions are also available
Magnesium Oxide (MgO) Cable and Special Limits of Error conductors

Stem Diameter

Stem Length

WT4 Series 316SS Spring Loaded Probe Constructed with 316SS spring-loaded fittings 1/2" NPT x 1/2" NPT
Spring Loaded

Stem Diameter

Available in: Type K, J or T calibrations Standard nipple (shown)

Magnesium Oxide (MgO) Cable and Special Limits of Error conductors

Stem Length

WT5 Series 316SS Sanitary Probe Constructed with 316SS Sanitary fitting 3A Standard 74-03 certification for all process contact surfaces
6 in Teflon Wire

Stem Diameter

Available in: Type K, J or T calibrations Maximum operating temperature is 400F (204C) FEP insulated Special Limits of Error wire

WARRANTY

Stem Length

Calibration Services Available

(800) 421-2853 FAX (828) 658-0728 www.palmerwahl.com

Continued Innovation Since 1836 ISO 9001:2008 CERTIFIED

PW1260 04/11 Rev A

WT Series Industrial Thermocouple Probes Ordering Information

This example shows a probe with compression fitting,1/2" x 1/2" NPT process connection, Chromel - Alumel thermocouple, 1/8" diameter stem, grounded, 24" stem length and connection head with transmitter.

WT Series Thermocouple Probes

0 G
Stem Tip

Example of a typical T/C Probe part number configuration:

WT 3
Sensor

J
Process Connection

K
T/C Type

4
Stem Length

2
Accessories

Stem Diameter

WT
7) Accessories
0 1 2 No Head Head with Terminal Block Head with Transmitter

6) Stem Length 5) Stem Tip

G Grounded U Ungrounded 01X-72X 1" to 72"- 01X = 1 inch, 02X = 2 inch, etc. For fractional lengths substitute X with: A = 1/4", B = 1/2", C = 3/4" Example: 13B = 13-1/2"

4) Stem Diameter
0 1 2 1/8" (not available on WT4) 1/4" 3/8" (not available on WT4)

3) Thermocouple Type / Range

J Iron - Constantan K Chromel - Alumel T Copper - Constantan

Wahls WT Series of industrial Thermocouple probes are constructed using Special Limits of Error Cables for the highest accuracy measurements. WT1 through WT4 are constructed using stainless steel sheathed Magnesium Oxide (MgO) cable, while WT5 uses FEP insulated cables and 316 Stainless Steel tubing and flanges. All probes are available in Type J, K or T calibration and with grounded or ungrounded elements. Grounded - thermocouple element is welded into the tip of the sheath. Ungrounded - thermocouple element is electrically isolated from the sheath. Probe Operating Temperatures: WT1 - WT4 Series Type J -40 to 750C, or -40 to 1318F Type K -40 to 1000C, or -40 to 1768F Type T -40 to 350C, or -40 to 598F WT5 Series Type J -40 to 204C, or -40 to -400F Type K -40 to 204C, or -40 to -400F Type T -40 to 204C, or -40 to -400F Standard, compression, spring-loaded, and sanitary probe types are available.

2) Standard Process Connections 1) Thermocouple Sensors

1 2 3 4 5 Standard 304SS Standard 316SS Compression 304SS Spring Loaded 316SS Sanitary 316SS A B C D E F G H 1/2" x 1/2" NPT, No Lagging Extension 1/2" x 3/4" NPT, No Lagging Extension 2" Lagging Extension, 1/2" x 1/2" NPT 4" Lagging Extension, 1/2" x 1/2" NPT 6" Lagging Extension, 1/2" x 1/2" NPT 2" Lagging Extension, 1/2" x 3/4" NPT 4" Lagging Extension, 1/2" x 3/4" NPT 6" Lagging Extension, 1/2" x 3/4" NPT

2) Compression Process Connections

J C D E 1/2" x 1/2" NPT, Compression Fitting 2" Lagging Extension, 1/2" x 1/2" NPT 4" Lagging Extension, 1/2" x 1/2" NPT 6" Lagging Extension, 1/2" x 1/2" NPT

2) Spring Loaded Process Connections

K 1/2" x 1/2" NPT, Spring Loaded Fitting

2) Sanitary Process Connections For other configurations contact your Wahl Distributor
L M N P 1-1/2" Flange 2" Flange 2-1/2" Flange 3" Flange

Choose a Thermocouple sensor when response time is critical.

WARRANTY

Calibration Services Available

(800) 421-2853 FAX (828) 658-0728 www.palmerwahl.com

PW1260 04/11 Rev A
Continued Innovation Since 1836 ISO 9001:2008 CERTIFIED

Connection Heads General Purpose

NEW! General Purpose Connection Heads

to meet your specific needs. All our Connection Heads are compatible with our new Terminal Blocks or Transmitters, shown on page, 8. For additional connection heads contact your Wahl Distributor for information.

Providing resistance to dust and moisture for temperature sensors is extremely important to your process. Designed for heavy industrial and process applications, Wahls New Industrial Connection Heads come in a variety of choices General Purpose: Aluminum - Flip Top Heads
Model 12401-03 12401-19 Type General Purpose General Purpose Material Aluminum Aluminum Process 1/2" NPT 1/2" NPT

Conduit 1/2" NPT 3/4" NPT

Suitable for DIN size Transmitters Baked enamel silver paint and corrosive resistant hardware Rated IP68
12401-03 Aluminum, 1/2" Process x 1/2" Conduit

General Purpose: Aluminum - Screw Top Heads

Model 12401-02 12401-10 Type General Purpose General Purpose Material Aluminum Aluminum Process 1/2" NPT 1/2" NPT Conduit 1/2" NPT 3/4" NPT

Suitable DIN Transmitters & most Terminal Blocks Rated NEMA 4X & IP68 Epoxy painted for NEMA protection, shiny, non-painted finish available
12401-10 Aluminum, 1/2" Process x 3/4" Conduit

General Purpose: Stainless Steel - Screw Top Heads

Model 12401-09 Type General Purpose Material 316SS Process 1/2" NPT Conduit 3/4" NPT

Suitable for DIN size Transmitters & Terminal most blocks Rated NEMA 4X

WARRANTY

12401-09 316SS, 1/2" Process x 3/4" Conduit

Calibration Services Available

(800) 421-2853 FAX (828) 658-0728 www.palmerwahl.com

Continued Innovation Since 1836 ISO 9001:2008 CERTIFIED

PW1260 04/11 Rev A

NEW! General Purpose Connection Heads

General Purpose: Cast Iron - Screw Top Heads
Model 12401-08 12401-11 Type General Purpose General Purpose Material Cast Iron Cast Iron Process 1/2" NPT 1/2" NPT Conduit 1/2" NPT 3/4" NPT

Connection Heads General Purpose & Explosion Proof

Suitable for DIN size Terminal Blocks & Transmitters Rated NEMA 4X Painted in High Temperature Black Paint
12401-08 Cast Iron, 1/2" Process x 1/2" Conduit

General Purpose: Polypropylene - Screw Top Heads

Model 12401-06 Type General Purpose Material Polypropylene Process 1/2" NPT Conduit 3/4" NPT

Suitable for DIN size Transmitters & most Terminal Blocks FDA Approved Polypropylene

12401-06 Polypropylene, 3/4" Process x 3/4" Connection

Explosion Proof Connection Heads

Explosion Proof: 316SS & Cast Aluminum - Screw Top Heads
Model 12401-13 12401-14 12401-16 12401-17 Type Explosion Proof Explosion Proof Explosion Proof Explosion Proof Material 316SS 316SS Cast Aluminum Cast Aluminum Process 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT Conduit 1/2" NPT 3/4" NPT 1/2" NPT 3/4" NPT 12401-13 316SS, Explosion Proof

Suitable for 40mm and DIN size Terminal Blocks & Transmitters Supplied with Stainless Steel chain and screws 316SS: NEMA 4X Cast Aluminum: NEMA 4

Explosion proof for Class 1, Division 1, Groups A, B, C and D; Dust-ignition proof for Class II, III Division 1, Groups E, F, and G, hazardous (classified) locations; indoor/outdoor.

US

12401-16 Cast Aluminum, Explosion Proof

WARRANTY

Calibration Services Available

(800) 421-2853 FAX (828) 658-0728 www.palmerwahl.com

PW1260 04/11 Rev A
Continued Innovation Since 1836 ISO 9001:2008 CERTIFIED

Temperature Transmitters & Terminal Blocks

These Transmitters have been discontinued. Please see catalog supplement for current product information. Fault signal on sensor break or short circuit NAMUR NE 43 compliant

NEW! Temperature Transmitters

Universal Temperature Head Transmitters for RTD and Thermocouples, and for mounting in a connection head DIN Form B. Adjustable via PC, configuration kit shown below. High accuracy and wide ambient temperature range

WARRANTY

Model Temperature Transmitter Approval Application Wire Fault Reaction Mounting Configuration Sensor Type Configuration Options

12415-03 PC-programmable Non-hazardous area

12415-07

12415-05 Protocol - HART

12415-06

FM*

Non-hazardous area RTD, TC, Ohm, mV 2-wire, 4-20mA, Galvanic Isolation NAMUR NE 43

FM*

Head Form B, DIN43729 Pt100, -200 to 850C, min span 10K, IEC751 (a=0.00385) Factory setup Pt100, 3-wire 0 to 100C Standard = DIN mounting set US-M4 mounting screws
* FM Approval for Intrinsically Safe Class 1, Division 1 & 2, Groups A, B, C and D.

Factory setup Pt100, 3-wire 0 to 100C

To specify setup parameters when ordering a transmitter please contact Customer Service.

12415-04 Configuration Kit for Universal Temperature Head Transmitters Used with PC Programmable devices Set-up program + interface cable for PC with USB port AA Adapter 4 pin plug + ReadWin 2000 Factory configuration offered

Precision instruments from Wahl offer you the quality and reliability you rely on for your process!
For options not shown contact your Wahl Distributor

NEW! Terminal Blocks

Ceramic Terminal Heads for RTD and Thermocouples Connection Heads. Brass and nickel plated brass terminals can be used with any of our connection heads.
12405-01 4 Position Ceramic Terminal Block

WARRANTY

12405-05 2 Position Ceramic Terminal Block

12405-02 6 Position Ceramic Terminal Block

Calibration Services Available

(800) 421-2853 FAX (828) 658-0728 www.palmerwahl.com

Continued Innovation Since 1836 ISO 9001:2008 CERTIFIED

PW1260 04/11 Rev A

Temperature Transmitters

Supplement to Sensors Catalog

NEW! In-Head Temperature Transmitters

Universal Programmable 2-wire Transmitters

12415-08 12415-09 Universal Transmitters are universal, isolated 2-wire in-head transmitters for temperature and other measurement applications. They combine functionality and simple configuration. Useful error correction functions improve the accuracy.
Fully universal, linearized and high-isolation Accepts RTD, T/C, mV and Sensor error and system (sensor/transmitter) error correction for highest total accuracy Full access to all features while in operation NAMUR compliant - for output limits and fail currents Consistent sensor break function Simplified loop check-up with calibration output Low sensor isolation detection IPRO or ConSoft Software, easy-to-use Windows configuration software - included with Configuration Kit, or free download from website. Call for details. 12415-08 12415-09*

Universal HART-Compatible 2-wire Transmitters

12415-10 12415-11 Universal Transmitters are universal 2-wire in-head transmitters and are fully HART-compatible, with communication via the HART protocol.
Utilizes HART Protocol for remote configuration and monitoring Communicates with HART Communicator or PC via modem Fully universal, linearized and isolated Accepts RTD, T/C, mV and input Sensor error correction Easy wiring, large center hole 50 point linearization any sensor can be matched Consistent sensor break function Full access to all features while in operation Low sensor isolation detection MEPRO, easy-to-use Windows configuration software - requires Hart modem or configurator 12415-10 12415-11**

Basic Programmable 2-wire Transmitter

12415-12 Basic Transmitter is a basic, programmable non-isolated, easy-to-use 2-wire in-head transmitter. The Low Profile housing has a height of only 18.5 mm / 0.72 inch. Configuration is made in seconds with the user friendly Windows software. No external power supply required for configuration. The transmitter is programmable for RTDs in 3- and 4-wire connection according to different standards as well as for 11 T/C types. Useful error correction functions improve the accuracy. Note: Only use with ungrounded probes
Robust terminals with test connections Only 18.5 mm / 0.72 inch high Accepts RTD in 3- and 4-wire connection and 11 T/C types Sensor error and system (sensor/transmitter) error correction for highest total accuracy Temperature linear output Configuration without external power Easy-to-use Windows configuration software NAMUR compliant - for output limits and fail currents Rugged design tested for 10 g vibrations USB communication MiniPaq or ConSoft Software, easy-to-use Windows configuration software - included with Configuration Kit or free download from website. Call for details. To specify setup parameters when ordering a transmitter please contact Customer Service.
* FM Approval for Intrinsically Safe Class I; Division 1; Groups A, B, C and D. ** FM Approval for Intrinsically Safe Class I,II,III; Division 1; Groups A, B, C and D.

12415-12

Calibration Services Available

(800) 421-2853 FAX (828) 658-0728 www.palmerwahl.com

Continued Innovation Since 1836 ISO 9001:2008 CERTIFIED

PW1261 09/12

Supplement to Sensors Catalog

NEW! In-Head Temperature Transmitters

Programming Kit for Temperature Transmitters (excluding 12415-10 & 12415-11)

Temperature Transmitters

12415-13 Programming Kit is a complete kit for PC configuration of the transmitters above. The kit contains the INOR USB Interface, transmitter cables and ConSoft Software. User Instructions and Installation Guide included (on USB memory stick). Communication with the connected transmitter is established automatically, without any problems to match the PC communication port to the software.
USB communication Automatic matching of communication ports Automatic transmitter identification for quick start up Diagnostic LEDs on the USB Interface show the communication status Simple installation of configuration software and drivers for the USB Interface Free download from website. Call for details.

Precision instruments from Wahl offer you the quality and reliability you rely on for your process!

Specifications
Model Temperature Transmitter Approval 12415-08 12415-09 12415-10 Protocol - HART Non-hazardous area FM, Class I,II,III; Div 1; Intrinsically Safe Group A, B, C, D, and G 12415-11 12415-12 PC-Programmable Non-hazardous area Non-grounded probes 2-wire, Non-Isolated NAMUR NE 43 Head Form B, DIN43729 Standard = DIN mounting set 9 RTDs: Pt100 (3), Pt1000, Ni100, Ni1000, Ptx, Ni120, and Cu10 Maximum Resistance Input: 25 /wire 11 Thermocouples: B, C, E, J, K, L, N, R, S, T, U Maximum Voltage Input: 500 (total loop)

PC-Programmable Non-hazardous area FM, Class I; Div 1; Intrinsically Safe Group A, B, C, and D

Wire Fault Reaction Mounting Options

2-wire, Galvanic Isolation NAMUR NE 43 Head Form B, DIN43729 Standard = DIN mounting set

2-wire, 1500V AC, 1 mm Galvanic Isolation User programmable Head Form B, DIN43729 Standard = DIN mounting set 6 RTDs: Pt100, Pt1000, Ptx 10, Ni100, Ni1000, and D100 Resistance Input: 0 to 2000 11 Thermocouples: AE, B, E, J, K, L, N, R, S, T, U Voltage Input: -10 to +500 MV

6 RTDs: Pt100, Pt1000, Ptx 10, Ni100, Ni1000, and D100 Resistance Input: 0 to 2000 Configuration 11 Thermocouples: AE, B, E, J, K, L, N, R, S, T, U Sensor Type Voltage Input: -10 to +500 MV

To specify setup parameters when ordering a transmitter please contact Customer Service. Calibration Services Available

(800) 421-2853 FAX (828) 658-0728 www.palmerwahl.com

PW1261 09/12
Continued Innovation Since 1836 ISO 9001:2008 CERTIFIED