Directional Control Valves

Photo Type Solenoid Valves Series Description Main Specifications

SS

Solenoid Valve

26.4 - 42.3gpm, 5000psi

Solenoid Valves

SA

Solenoid Valve (DIN Connector Type)

26.4 - 42.3gpm, 5000psi

Solenoid Valves

SE

Solenoid Valve (Low Current & Low Power Consumption Type)

7.9 - 26.4gpm 1428 - 3000psi

Solenoid Valves

DSS (DSA)

Solenoid Controlled Pilot Operated Valve

158.5gpm, 4571psi

Fine Solenoid Valves

SF

Fine Solenoid Valve (High-Low Valve)

2.6 - 10.6gpm, 3000psi

Solenoid Valves

SAW

Solenoid Valve with Monitoring Switch

42.2gpm, 5076psi

Manual Valves

DMA

Manually Operated Directional Valve

10.6 - 19.8gpm, 3571psi

WET TYPE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE

SS Series(Wiring System: Central Terminal Box) Wet Type Solenoid Valve

Features
qVery long life The movable iron core of the wet type solenoid is immersed in oil, which keeps it lubricated and cushions it from impact and vibration, ensuring very long life. wLow switching noise The wet-type solenoid valve provides very low core switching noise, for quiet operation. eHigh pressure, large capacity, with minimal pressure loss Comprehensive fluid reaction force compen-

26.4 to 42.3gpm 5000psi

sation and low pressure compensation construction provide large capacity and low pressure loss. G01 : 35MPa{357kgf/cm2}100r/min G03 : 35MPa{357kgf/cm2}160r/min rEasy connections A special wiring box provides a COM port and indicator light as standard for simple wiring and maintenance. tEasy coil replacement A plug-in type coil enables one-touch coil

replacement. yWide-ranging backward compatibility makes it simple to replace previous valve models with this one. Combining this valve with a modular valve contributes to the compact configuration of the overall device. uGlobal support (G01 size) Meets overseas safety standards (CE, UL, and CSA). It can be safely used anywhere in the world. Contact your agent for certified products.

Specifications
SS-G01 Model No. Standard Type Standard Type Operation Maximum Flow Rate Symbol r/min (gpm) -A2X-H2X-E2X-A3X-H3X-E3X-A3Z-H3Z-E3Z-A4-H4-A5-H5-C2-C5-C9-C1S-C6S-C1-C6-C4-C7Y-C850 (13.2) 40 (10.6) 70 (18.5) 25{255} (3571) 100 (26.4) 25{255} (3571) 85 (22.4) AC Solenoid 65 (17.1) DC Solenoid 80 (21.1) 100 (26.4) 50 (13.2) 35 (5000) 25{255} (3571) 35{357} (5000) 50 (13.2) 130 (34.3) 160 (42.2) 35{357} (5000) 130 (34.3) 25{255} (35.71) 65 (17.1) 80 (21.1) 100 (26.4) 30 (7.9)
Maximum Working Pressure MPa{kgf/cm2}

SS-G03

Shockless Type AC Solenoid Type Maximum Flow Rate r/min (gpm) 30 (7.9)
Maximum Working Pressure MPa{kgf/cm2}

JIS Symbol

(psi)

(psi)

Maximum Flow Rate r/min (gpm) 40 (10.6) 85 (22.4)

Maximum Working Pressure MPa{kgf/cm2}

(psi)

DC Solenoid Type (With built-in rectifier) Maximum Maximum Working Pressure Flow Rate MPa{kgf/cm2} r/min (gpm) (psi) 85 (22.4)

Shockless Type Maximum Flow Rate r/min (gpm) 85 (22.4)

Maximum Working Pressure MPa{kgf/cm2}

(psi)

Note) The maximum flow rate of each valve depends on the pressure. For details, see pages S-9 and S-10.

S-1

SS-G01 DC Solenoid AC Solenoid Built-in Rectifier C* Maximum Working Pressure Maximum Allowable Backpressure Switches/min. Shockless Type Standard Indicator light Shockless Option Surgeless With manual push-button Quick Return Weight (kg) Operating Environment Double Solenoid Single Solenoid Dust Resistance/Water Resistance Rank Ambient Temperature Operating Fluid Temperature Range Viscosity Range Filtration Size Length M5 45 (Four) 1024 1 3/4 M5 5 to 7N.m{51 to 71kgf.cm} 1024 3.65.1Lbs.ft. P, A, B ports E* D* C* AC Solenoid

SS-G03 DC Solenoid Built-in Rectifier E* D*

35(25)MPa{357(255)kgf/cm2}(Note1) (5000psi)

T port Standard Type 300

21MPa{214kgf/cm2} (3000psi) 300 120 120 R 300

16MPa{163kgf/cm2} (2285psi) 240 120 120 R

N Q 2.0 1.5

N Q 5.5 4.1

1.8 1.4

4.2 3.5 20 to 50C 20 to 70C 15 to 300mm2/s

JIS C 0920 IP64 (Dust-tight, Splash-proof)

25 microns or less M6 70 (Four) (M8 70 (Four)) 1/420 2 3/4 M6 10 to 13N.m{102 to 133kgf.cm} (M8 20 to 25N.m{204 to 255kgf.cm}) 1/420 7.29.4Lbf.ft.

Mounting bolt

Tightening Torque

Note) 1. Maximum operating pressure depends on the valve type. For details, see page S-1. 2. For mounting bolts, use 12T or equivalent.

Notes
zPipe system so that tank line is always filled with oil. xSurge pressure should be kept below maximum tank line back pressure rating. cWhen using a 4-way valve as a 2way or 3-way and blocking unused ports lowers the maximum flow. vKeep hydraulic oil clean. (Degree of contamination: NAS grade 12 or better). When petroleum hydaulic oil is used, it should conform to ISO VG32, 46. bDo not exceed permissible voltage range of the coil used. nDo not supply electric power to the AC solenoid unless the coil is mounted to the valve. mProvide drain piping from the T port, when valve spool types are A2X, H2X, E2X. ,If the changeover position is kept under high pressure for an extended period, malfunctions may occur due to hydraulic lock. Please consult us when you have such application. .When the detent-type (E2X, E3X, E3Z) is used, we recommend that the electric power supply be continuous in order that the changeover position may be firmly maintained. 0Resistance force against the manual override pin changes, depending on the back pressure of the tank line. 1Solenoid coil could be hot by continuous operation. Do not touch the coil directly by hand. 2Gasket dimension SA/SS-G01 = ISO 4401-03-02-0-94 SA/SS-G03 = ISO 4401-05-04-0-94

S-2

Solenoid Assembly Specifications

Power Supply Type Solenoid Type Voltage (V) Frequency (Hz) 50 AC100 C1 AC110 AC110 C115 AC AC115 AC200 C2 AC220 AC220 C230 AC230 DC with Built-in Rectifier E1 E115 AC115 E2 E230 AC230 D1 D2 DC12 DC24 AC200 AC220 50/60 EDC64-E230-1A 0.13 27 26 26 10.8 to 13.2 21.6 to 26.4 ECB64-D1 ECB64-D2 EDC64-D1-1A EDC64-D2-1A 2.2 1.1 50/60 EDC64-E2-1A AC100 AC110 50/60 EDC64-E115-1A 0.27 0.15 0.12 27 26 24 200 to 250 ECB64-E230 0.17 2.6 1.5 33.0 31.0 36.0 10.8 to 13.2 21.6 to 26.4 180 to 220 ECB64-E2 60 60 50/60 EDC64-E1-1A EDC64-C230 0.91 1.0 0.37 0.26 0.17 0.21 22 200 to 260 28 27 25 100 to 125 ECB64-E115 0.34 0.22 0.16 34.0 37.0 30.0 200 to 250 180 to 220 90 to 110 ECB64-E1 2.3 0.40 0.33 0.36 42.0 34.0 31.0 100 to 125 90 to 110 ECB64-C230 2.1 0.29 34.0 200 to 260 60 60 50 EDC64-C2 1.0 1.1 1.0 0.19 0.23 0.24 22 180 to 240 28 25 180 to 240 2.5 2.5 0.39 0.42 42.0 36.0 180 to 240 ECB64-C2 2.3 0.31 34.0 180 to 240 60 60 50 EDC64-C115 1.8 2.0 1.1 0.35 0.42 0.26 22 100 to 130 28 25 160 to 220 4.6 2.7 0.72 0.46 42.0 36.0 160 to 220 ECB64-C115 4.2 0.57 34.0 100 to 130 60 60 50 EDC64-C1 2.0 2.2 2.0 0.38 0.46 0.47 22 90 to 120 28 25 90 to 120 5.0 5.0 0.78 0.85 42.0 36.0 90 to 120 ECB64-C1 4.6 0.62 34.0 90 to 120 For SS-G01
Solenoid Coil Type Drive Current (A) Holding Current Holding Power (A) (W)
Allowable Voltage Range (V)

For SS-G03
Solenoid Coil Type Drive Current (A)

Holding Current Holding Power (A) (W)

Allowable Voltage Range (V)

2.2

0.52

25

80 to 110

5.4

0.92

36.0

80 to 110

DC

Understanding Model Numbers

SS G 03 A 3 X R C2 J21

S-3

Options

(Auxiliary Symbol Explanations) Surgeless type (Auxiliary Symbol: G) Features Suppresses the surge voltage. Eliminates sparks between relay contacts. Extends the life of the relay contact. Effects Improves the reliability of the control relay. Extends the life of conventional relays. Can be operated with a miniature relay. The RAC rectifier built-in DC model eliminate sparks at the control relay contact. It can be directly operated wigh a PLC (programmable logic controller).

Shockless Type (Auxiliary Symbol: F) Features Smooth start and stop performance Quiet operation Long life and reliable operations Effects Eliminates shocks in the piping system. Prevents the piping connections from leaking oil. Extends the life of the hydraulic components. Maintenance-free operation of the hydraulic system.

Relay contact
63x 35x300
W=150kg

Surge suppressor

DC power supply R=1 Current

Voltage
A B SS-G03-C5-FR-D2-J21 P T

Storage oscilloscope

Spark time

Dry type

Shockless type

Normal form

Surgeless time

Manual Button Type (Auxiliary Symbol: N)

Quick Return (Auxiliary Symbol: Q) Handling zThis type is used in the case of power supply type E* (with built-in rectifier) to shorten the spring return time. This also applies to D*. xThe quick return mechanism is built in.

Push-button Can be locked by pressing the button and rotating 90.

D

Stroke L

S
Power supply SW
Surge absorber Full Wave Rectifier Circuit Recovery Time Limiter Circuit

Model AC solenoid SS-G01 DC solenoid AC solenoid SS-G03 DC solenoid

L 133.5 (5.26) 140.5 (5.53) 155.5 (6.12) 173.5 (6.83)

S 7.5 (0.30)

D 30 (1.18)

9.5 (0.37)

35 (1.38)

S-4

Solenoid

Installation Dimension Drawings

AC Solenoid SS-G01-A**-R-C*-E31 SS-G01-H**-R-C*-E31
Note) SS-G01-H**-R**-E31 The solenoid is on the opposite side of that shown for SOLa in the illustrations shown here. 2 to G (Previously PF) 1/2

Indicator light SOL b

T B A P

Holes for temporary nameplate or customers nameplate mounting holes for wiring. Recommended nameplate dimensions. Self-tapping screws for mounting; 3.5 x 10. (0.14 x 0.39)
26(1.02) 32(1.26) 12 (0.47) Indicator light SOL a

2.8(Dia 0.11)

7.5 (Did 0.30)

48(1.89) 71.5(2.81) 87(3.43)

SOL b

25.5(1.00)

5.5(Dia 0.22) 46 (1.81) 66(2.60) 102(4.02) 150.5(5.93) 48.5(1.91)

Manual push-button

SS-G01-C **-R-C*-E31 SS-G01-E **-R-C*-E31

SOL b SOL a

102(4.02) 49.8(1.96) 204(8.03)

102(4.02)

DC Solenoid and Rectifier SS-G01-A **-R-D/E*-E31 SS-G01-H **-R-D/E*-E31 SS-G01-C **-R-D/E*-E31 SS-G01-E **-R-D/E*-E31

Space required for coil removal

SOL b

5.5(Dia 0.22)

37.5(1.48) SOL a

60.5(2.38)

109(4.29) 48.5(1.91) 157.5(6.20) 218(8.58)

Space required for coil removal

For sub plate SS-G01

Model No. MSA-01X-E10 MSA-01Y-E10 E 1/4 3/8 Weight 1.2kg 1.2kg

7.5(0.30) 12(0.47)

5.1(0.20) 0.75(0.03)

Gasket Surface Dimensions ISO 4401-03-02-0-94 JIS B 8355 D-03-02-0-94

7.5 (0.30)

70(2.76) 55(2.17)

31.75(1.25)

31(1.22) 25.9(1.02)

15.5(0.61)

T A P B B P A

7.5 (0.30)

4- 7.5(Dia 0.30) 4-10-24x0.47tap 4- 9.5x1counterbore(Dia 0.37 x 0.04) 5.5hole(Dia 0.22)

4-E NPT

11.5 27.5(1.08) (0.45) 43.5(1.71)

98(3.86) 83(3.27) 20 40.5(1.59) (0.79) 30.2(1.19) 21.5(0.85) 12.7 (0.50)

7.5 (0.30) 30(1.18) 27(1.06)

71.5(2.81) 41.5(1.63) 11.5(0.45)

37.5 (1.48)

S-5

Installation Dimension Drawings

AC Solenoid SS-G03-A**-R-C*-E21 SS-G03-H**-R-C*-E21

Indicator light SOL. b

P B T A T

Holes for temporary nameplate or customers nameplate mounting holes for wiring. Recommended nameplate dimensions. Self-tapping screws for mounting; 3.5 x 10. (0.14 x 0.39) 26(1.02) 32(1.26)

Note) SS-G03-H**-R-**-J21 The solenoid is on the opposite side of that shown for SOLa in the illustrations shown here. SS-G03-**-*R-**-J21 SS-G03-**-*R-**-21

2.8(Dia 0.11) 12(0.47) Indicator light SOL. a

D
L

6.8(Dia 0.27)
60.5(2.38)

8.5(Dia 0.33)
58(2.28)

2 to G (Previously PF) 1/2

36(1.42) 68.5(2.70) 92(3.62) 105.5(4.15)

SOL. b

SS-G03-C**-R-C*-E21 SS-G03-E**-R-C*-E21

70(2.76) Manual push-button

93(3.66) 60.5(2.38) 117.5(4.63) 178(7.01)

SOL. b

SOL. a

DC Solenoid and Rectifier SS-G03-A **-R-D*/E*-E21 SS-G03-H **-R-D*/E*-E21 SS-G03-C **-R-D*/E*-E21 SS-G03-E **-R-D*/E*-E21

117.5(4.63) 117.5(4.63) 55(2.17) 235(9.26) Space required for coil removal

SOL. b

SOL. b

23.8(0.94) 20.6(0.81) 1.6(0.06)

77(3.03) 54(2.13)

4- 17.5x2 counterbore(Dia 0.69 x 0.08) ( 17.5x10.8) 11 holes(Dia 0.43) 4-1/4-20x0.47tap

135.5(5.33) 60.5(2.38) 196(7.72) 63(2.48) 271(10.67) Space required for coil removal

70(2.76) 114(4.49)

92(3.62) 46(1.81) 16.6(0.65)

P A T B

For sub plate SS-G03

Mounting bolt 1/4-20 Model No. MSA-03-E10 E 3/8 2.3kg MSA-03X-E10 1/2 Weight

9.5(0.37)

25(0.98)

4- 11 holes (Dia 0.43)

93(3.66) 100(3.94)

5(0.20)

T P

5(0.20) 30 16 (1.18) (0.63)

4-E NPT

S-6

22 32 (0.87) (1.26)

35 (1.38)

Gasket surface dimensions ISO 4401-05-04-0-94 JIS B 8355 D-05-04-0-94

Wiring Diagram

Ground terminal

Common terminals

COM

SOL b

SOL a

SOL b

Ground terminal SOL a

Note) 1.In the case of a double solenoid valve, a common terminal is provided to simplify wiring. When the common terminal is not used, remove the terminal screws. 2.Use the ground terminal when grounding is required. 3.In the case of a solderless terminal, M3 screws. 4.Tighten terminal screws to a torque of 0.5 to 0.7Nm {5.1 to 7.1kgf.cm}.

Electrical Circuit Diagram

Type Model No. Electrical Circuit

50/60Hz

AC Solenoid

G01 E31 SS-***-R-C*G03 E21

COM

50/60Hz

AC Solenoid Surgeless Type

G01 E31 SS-***-GR-C*G03 E21

COM

50/60Hz

Built-in Rectifier

G01 E31 SS-***-R-E*G03 E21

COM

DC Solenoid

G01 E31 SS-***-R-D*G03 E21

COM

DC Solenoid Surgeless Type

G01 E31 SS-***-GR-D*G03 E21

COM

Built-in Rectifier Quick Return Type

G01 E31 SS-***-QR-E*G03 E21

See page E-4 for more information.

S-7

Performance Curves
Pressure Loss Characteristics
2.4 2.2 2.0 Pressure Loss MPa 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 20 40 60 80 d c b a f e

Hydraulic Operating Fluid Viscosity 32mm2/s

{kgf/cm 2 } 24.5 22.4 20.4 18.4 16.3 14.3 12.2 10.2 8.2 6.1 4.1 2.0 100

Pump Type

Flow Path A2X, H2X, E2X A3X, H3X E3X A3Z, H3Z, E3Z A4, H4, C4 A5, H5, C5, C6S

P/A d b b a a b b a b f a a

P/B d b b a a b b b b f f a

A/T

B/T

P/T

b b a a b a b a e b b

b b a a b b b a e e b

SS-G01 C1, C1S C2 C6 C7Y C8 C9

c c

Flow rate r /min

g
1.6 1.4

{kgf/cm 2 } 16.3 14.3 12.2 10.2

Pump Type

Flow Path A2X, H2X, E2X A5

P/A e

P/B e c

A/T

B/T

P/T

c d d a c c a c a g g c

Pressure Loss MPa

c c a b c a a c c g a a

1.2 1.0 0.8 0.6 0.4 0.2

H5 A3X, H3X, E3X

c a b c c a c c g g a

d d a a c a c a g a c

8.2 6.1 4.1 2

c b a
SS-G03

A3Z, H3Z E3Z C1 C2 A4, H4, C4 C5, C1S, C6S

f f

20

40

60

80

100

120

140

160

C6 C7Y C8 C9

Flow rate r /min

Switching Response Time

Response Time (sec) Model No. Solenoid ON SS-G01-**-R-C*-E31 SS-G01-**-(G)R-D*-E31 SS-G01-**-R-E*-E31 SS-G01-**-F(G)R-D*-E31 SS-G01-**-FR-E*-E31 SS-G03-**-R-C*-E21 SS-G03-**-(G)R-D*-E21 SS-G03-**-R-E*-E21 SS-G03-**-F(G)R-D*-E21 SS-G03-**-FR-E*-E21 0.02 to 0.03 0.03 to 0.04 0.03 to 0.04 0.07 to 0.10 0.07 to 0.10 0.02 to 0.03 0.06 to 0.09 0.07 to 0.10 0.13 to 0.15 0.10 to 0.15 Spring Return 0.02 to 0.03 0.02 to 0.04 0.07 to 0.10 0.04 to 0.07 0.10 to 0.15 0.02 to 0.03 0.03 to 0.05 0.10 to 0.15 0.08 to 0.15 0.15 to 0.20 Measurement Conditions

14MPa{143kgf/cm2} 30r/min

14MPa{143kgf/cm2} 70r/min

Note) 1.The switching response time changes slightly with operating conditions (pressure, flow rate, viscosity, etc.) 2.In the case of power supply type E* (with built-in rectifier), the spring return time using Quick Return (option symbol: Q) is the same as D*.

S-8

Pressure Flow Volume Allowable Value

Size Operation Example Operation Symbol A2X, H2X E2X A3X, H3X E3X A3Z, H3Z E3Z A5 H5 C1, C6 C1S, C5, C6S C2, C9 A4 H4 C4 C7Y, C8 Standard Form, with AC, DC solenoid SS/SA-G01-**-R-**-E31
b A P B T a b A P B T a b A P B T a

Size Operation Example Operation Symbol A2X, H2X E2X A3X, H3X E3X A3Z, H3Z E3Z A5 H5 C1, C6 C1S, C2, C5, C6S, C9 A4, H4 C4 C7Y, C8

Shockless Type, with DC solenoid SS/SA-G01-**-FR-**-E31

b A P B T a b A P B T a b A P B T a

B A D D A A Note1) C(E) A A F F F Note2) G(H)

K J K J D D I I I K F F F K

K J K J D D I I I K F F F K

L L L L L L M L L L N

P O P O L L P P P L L P

P O P O L L P P P L L P

Note) 1.Letter in parentheses is for AC solenoid. 2.Letter in parentheses is for solenoid with built-in rectifier (E*), but without Quick Return, and for DC solenoid (D*) with surge voltage absorbing diode on the electrical circuit.
100

Flow rate r/min

50 40 30 O 20 10 P 0 10 {102}

M N

80

Flow rate r/min

C 60

B D E F G

40 H I 20 J K 0 10 {102} 20 {204} 30 35 {306} {357}

20 25 {204} {255}

Pressure MPa {kgf/cm 2}

Pressure MPa {kgf/cm 2}

S-9

Pressure Flow Volume Allowable Value

Model No. Operation Example b Operation Symbol A2X H2X E2X A3X H3X A3Z H3Z E3X, E3Z A5 H5 C1, C1S, C5, C6, C6S C2 A4, H4, C4 C9 C7Y, C8
A P B T

Standard Form, with AC Solenoid SS-G03-**-R-C*-E21

Standard Form, with DC Solenoid SS-G03-**-R-**-E21

A P

B T

A P

B T

A P

B T

P T
F E C E E A C C

P T
E F C D F C C C

A A A A A A A A A A A B
140

E F C E E C A C D

A A A A A A A A A A A Note1) B(H)
160 140 Flow rate r/min 120 100 80 60 G 40 20

F E C F D C C C E

D D G A G B
A 120

E E G A G B(H)
A

D D A G B

E E A G B(H)

Flow rate r/min

100 80 60 40 20 0 F G 10 {102} E D 20 {204} C B

B C H E D F 0 10 {102} 20 30 35 {204} {306} {357} Pressure MPa{kgf/cm }

2

30 35 {306} {357}
2

Pressure MPa{kgf/cm }

Model No. Operation Example b Operation Symbol A2X H2X E2X A3X H3X A3Z H3Z E3X, E3Z A5 H5 C1, C1S, C5, C6, C6S C2 A4, H4, C4 C9 C7Y, C8
A P B T

Shockless Type, with DC solenoid SS-G03-**-FR-**-E21

A P

B T

P T
E F C D F C C C

A A A A A A A A A A A Note1) B(H)
140

F E C F D C C C E

E E G A G B(H)
A 120 Flow rate r/min 100 80 60 40 20 0 10 {102} G E C F D B H

E E A G B(H)

20 25 {204} {255}
2

Pressure MPa{kgf/cm }

Note) 1.Letter in parentheses is for solenoid with built-in rectifier (E*), but without Quick Return, and for DC solenoid (D*) with surge voltage absorbing diode on the electrical circuit. 2.There is no shockless type for the AC solenoid (C*), so use a solenoid with built-in rectifier (E*) when shockless operation is required with an AC power supply. 3.The maximum flow rate is the allowable value of each port.

S-10

Cross-sectional Drawing
SS-G01-A**-R-C*-E31
13 20 14 15 16

SS-G01-C**-R-C*-E31
13 20 14 15 16

10 18 11 12

19

17

11 12

19

17

18 10

SS-G01-A**-R-D/E*-E31
13 20 14 15 16

SS-G01-C**-R-D/E*-E31
13 20 14 15 16

10 18 11 12

19

17

11 12

19

17

18 10

List of Sealing Parts

Part No. 17 18 19 20 Q'ty Part Name O-ring O-ring O-ring O-ring Part Number AS568-012(Hs90) 1A-P20 1B-P18 S-25
Single Solenoid Double Solenoid

Part No. 1 2 3 4 5 6 7 8 9 10

Part Name Body Plug Spool Retainer A Retainer B Retainer C Spacer Spring A Spring C Nut

Part No. 11 12 13 14 15 16 17 18 19 20

Part Name Rod Solenoid guide Solenoid coil Packing Terminal box kit Nameplate O-ring O-ring O-ring O-ring

4 1 2 1

4 2 2 2

Note) 1A and 1B are JIS Standard B 2401, while AS568 is SAE standard.

Seal Kit Number

Single Solenoid EDCS-A Double Solenoid EDCS-C

S-11

Cross-sectional Drawing
SS-G03-A**-R-C*-E21 SS-G03-C**-R-C*-E21

19

20

12

15

16

18

19

20

12

15

16

18

10

10

11

17

11

17

SS-G03-A**-R-D/E*-E21

SS-G03-C**-R-D/E*-E21

19

20

12

15

16

18

19

20

12

15

16

18

10

10

14

13

11

17

14

13

11

17

List of Sealing Parts

Part No. 17 18 19 20 Type/Part Number Part Name AC SOL. O-ring O-ring O-ring O-ring 1A-P26 AS568-029 DC SOL. AS568-014(Hs90) 1B-P28 AS568-026 Q'ty
Single Solenoid Double Solenoid

Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13

Part Name Body Plug Spool Retainer Retainer B Spacer Spring Nut Rod Solenoid guide Solenoid coil Packing B Coil case

Part No. 14 15 16 17 18 19 20

Part Name Coil yoke Terminal box kit Nameplate O-ring O-ring O-ring O-ring

5 2 1 2

5 2 2 2

Note) 1A and 1B** indicate JIS Standard B 2401-1A/1B-**.

Seal Kit Number

AC SOL. Single Solenoid ECBS-AA Double Solenoid ECBS-CA DC SOL. Single Solenoid ECBS-AD Double Solenoid ECBS-CD

S-12

WET TYPE SOLENOID OPERATED DIRECTIONAL CONTROL VALVE

SA Series(Wiring System: DIN Connector Type) Wet Type Solenoid Valve

Features
qVery long life The movable iron core of the wet type solenoid is immersed in oil, which keeps it lubricated and cushions it from impact and vibration, ensuring very long life. wLow switching noise The wet-type solenoid valve provides very low core switching noise, for quiet operation.

26.4 to 42.3gpm 5000psi

eShockless A switching speed adjustment mechanism enables direct, shockless operation (Option F). rNo surge voltage Sparking and surge voltage during solenoid switching is canceled for stable switching (Option G). tEasy coil replacement A DIN connector type coil enables one-touch coil replacement.

yWide-ranging backward compatibility makes it simple to replace previous valve models with this one. Combining this valve with a modular valve contributes to the compact configuration of the overall device. uGlobal support (G01 size) Meets overseas safety standards (CE, UL, and CSA). It can be safely used anywhere in the world. Contact your agent for certified products.

Specifications
SA-G01 Model No. Standard Type Shockless Type DC Solenoid Type (With built-in rectifier) Operation Maximum Maximum Working Maximum Maximum Working Maximum Maximum Working Maximum Maximum Working Maximum Maximum Working Pressure Pressure Pressure Pressure Pressure Flow Rate Flow Rate Flow Rate Flow Rate Flow Rate Symbol MPa{kgf/cm2} MPa{kgf/cm2} MPa{kgf/cm2} MPa{kgf/cm2} MPa{kgf/cm2} r/min r/min r/min r/min r/min (psi) (gpm) (psi) (gpm) (psi) (gpm) (gpm) (psi) (gpm) (psi) -A2X40 -H2X30 30 85 85 (10.6) (7.9) (7.9) (22.4) (22.4) 85 -E2X(22.4) AC Solenoid Type -A3X-H3X-E3X-A3Z-H3Z-E3Z--A4-H4-A5-H5-C2-C5-C9-C1S-C6S-C1-C6-C4-C7Y-C850 (13.2) 40 (10.6) 70 (18.5) 25{255} (3571) 100 (26.4) 25{255} (3571) 85 (22.4) AC Solenoid 65 (17.1) DC Solenoid 80 (21.1) 100 (26.4) 50 (13.2) 35 (5000) 25{255} (3571) 65 (17.1) 80 (21.1) 100 (26.4) Standard Type Shockless Type SA-G03

JIS Symbol

35{357} (5000) 50 (13.2) 130 (34.3) 160 (42.2)

35{357} (5000) 130 (34.3) 25{255} (35.71)

Note) The maximum flow rate of each valve depends on the pressure. For details, see pages S-9 and S-10.

S-13

SA-G01 DC Solenoid AC Solenoid Built-in Rectifier C* Maximum Working Pressure Maximum Allowable Backpressure Switches/min. Shockless Type Indicator light Shockless Option Surgeless G Screw Connector With manual push-button Quick Return Weight (kg) Double Solenoid Single Solenoid Dust Resistance/Water Resistance Rank Operating Environment Ambient Temperature Operating Fluid Temperature Range Viscosity Range Filtration Size Length M5 45 (Four) 10 24 1 3/4 M5 5 to 7N.m{51 to 71kgf.cm} 1024 to 3.65.1Lbs.ft. 1.8 1.4 G J N Q 2.0 1.5 20 to 50C 20 to 70C 15 to 300mm2/s 25 microns or less 4.2 3.5 P, A, B ports E* D* C* AC Solenoid

SA-G03 DC Solenoid Built-in Rectifier E* D*

35(25)MPa{357(255)kgf/cm2}(Note1)

T port Standard Type 300

21MPa{214kgf/cm2} 300 120 120 R F G J G J 240

16MPa{163kgf/cm2} 240 120 120 R F N Q 5.5 4.1 G J

JIS C 0920 IP65 (Dust-tight, Waterjet-proof) (Note 2)

M6 70 (Four) (M8 70 (Four) ) 1/420 2 3/4 M6 10 to 13N.m{102 to 133kgf.cm} (M8 20 to 25N.m{204 to 255kgf.cm}) 1/420 to 7.29.4Lbf.ft.

Mounting bolt

Tightening Torque

Note) 1.Maximum operating pressure depends on the valve type. For details, see page S-13. 2.The power supply type for E* is IP64 (dust-tight, splash-proof). 3.For mounting bolts, use 12T or equivalent.

Notes
zPipe system so that tank line is always filled with oil. xSurge pressure should be kept below maximum tank line back pressure rating. cWhen using a 4-way valve as a 2way or 3-way and blocking unused ports lowers the maximum flow. vKeep hydraulic oil clean. (Degree of contamination: NAS grade 12 or better). When petroleum hydaulic oil is used, it should conform to ISO VG32, 46. bDo not exceed permissible voltage range of the coil used. nDo not supply electric power to the AC solenoid unless the coil is mounted to the valve. mProvide drain piping from the T port, when valve spool types are A2X, H2X, E2X. ,If the changeover position is kept under high pressure for an extended period, malfunctions may occur due to hydraulic lock. Please consult us when you have such application. .When the detent-type (E2X, E3X, E3Z) is used, we recommend that the electric power supply be continuous in order that the changeover position may be firmly maintained. 0Resistance force against the manual override pin changes, depending on the back pressure of the tank line. 1Solenoid coil could be hot by continuous operation. Do not touch the coil directly by hand. 2Gasket dimension SA/SS-G01 = ISO 4401-03-02-0-94 SA/SS-G03 = ISO 4401-05-04-0-94

S-14

Solenoid Assembly Specifications

Power Supply Type Solenoid Type Voltage (V) Frequency (Hz) 50 AC100 C1 AC110 AC110 C115 AC AC115 AC200 C2 AC220 AC220 C230 AC230 DC with Built-in Rectifier E1 E115 AC115 E2 E230 AC230 D1 D2 DC12 DC24 AC200 AC220 50/60 EAC64-E230-1A 0.13 27 26 26 10.8 to 13.2 21.6 to 26.4 EBB64-D1 EBB64-D2 EAC64-D1-1A EAC64-D2-1A 2.2 1.1 50/60 EAC64-E2-1A AC100 AC110 50/60 EAC64-E115-1A 0.27 0.15 0.12 27 26 24 200 to 250 EBB64-E230 0.17 2.6 1.5 33.0 31.0 36.0 10.8 to 13.2 21.6 to 26.4 180 to 220 EBB64-E2 60 60 50/60 EAC64-E1-1A EAC64-C230 0.91 1.0 0.31 0.26 0.17 0.21 22 200 to 260 28 27 25 100 to 125 EBB64-E115 0.34 0.22 0.16 34.0 37.0 30.0 200 to 250 180 to 220 90 to 110 EBB64-E1 2.3 0.40 0.33 0.36 42.0 34.0 31.0 100 to 125 90 to 110 EBB64-C230 2.1 0.29 34.0 200 to 260 60 60 50 EAC64-C2 1.0 1.1 1.0 0.19 0.23 0.24 22 180 to 240 28 25 180 to 240 2.5 2.5 0.39 0.42 42.0 36.0 180 to 240 EBB64-C2 2.3 0.31 34.0 180 to 240 60 60 50 EAC64-C115 1.8 2.0 1.1 0.35 0.42 0.26 22 100 to 130 28 25 160 to 220 4.6 2.7 0.72 0.46 42.0 36.0 160 to 220 EBB64-C115 4.2 0.57 34.0 100 to 130 60 60 50 EAC64-C1 2.0 2.2 2.0 0.38 0.46 0.47 22 90 to 120 28 25 90 to 120 5.0 5.0 0.78 0.85 42.0 36.0 90 to 120 EBB64-C1 4.6 0.62 34.0 90 to 120 For SA-G01
Solenoid Coil Type Drive Current (A) Holding Current (A) Holding Power (W)
Allowable Voltage Range (V)

For SA-G03
Solenoid Coil Type Drive Current (A)

Holding Current (A)

Holding Power (W)

Allowable Voltage Range (V)

2.2

0.52

25

80 to 110

5.4

0.92

36.0

80 to 110

DC

Understanding Model Numbers

S-15

Options

(Auxiliary Symbol Explanations) With manual push-button (Auxiliary Symbol: N)

G Screw Adapter (Auxiliary Symbol: J)

45(1.77)

(Previously PF)1/2

28 (Dia 1.10)

Push-button Can be locked by pressing the button and rotating 90.

PG11 H Stroke

Model No. SA-G01

L 49(1.92)

H 81(3.19) SA-G01

Model No. AC Solenoid DC Solenoid AC Solenoid

D
S
L 133.5(5.26) 7.5(0.30) 30(1.18) 140.5(5.53) 155.5(6.12) 9.5(0.37) 35(1.38) DC Solenoid 173.5(6.83)

SA-G03

60.5(2.38)

100.5(3.96)

SA-G03

Quick Return Type (Auxiliary Symbol: Q)

Other Options

Handling zThis type is used in the case of power supply type E* (with built-in rectifier) to shorten the spring return time. This also applies to D*. xThe Quick Return device is not built in. Mount to the electrical box, etc. cEven when power supply type E* is equipped with a Quick Return mechanism, response is not fast. (Replace the DIN connector with EA41-1A or EA41R*-1C, without changing the coil.) vWhen multiple Quick Return devices are used, do not wire COM to the output side (pin number 3 and 4 side).

Note) For information about the shockless and surgeless options, see page S-4.

Surge absorber

Power supply

Recovery Time Limiter Circuit

Full Wave Rectifier Circuit

SW

3 + 4 50(1.97) 21(0.83) 5(0.20) Solenoid

48(1.89) 360.2 (1.420.01) to 2 4

2 to 4.5 hole (Dia 0.18)

1 to

M3.5x0.6

S-16

3+

32 (1.26)

Terminal number Nameplate

Installation Dimension Drawings

AC Solenoid SA-G01-A**-*-C*-E31 SA-G01-H**-*-C*-E31
Note) SA-G01-H**-R-**-31 The solenoid is on the opposite side of that shown for SOLa in the illustrations shown here.
T B A P

7.5(Dia 0.30)
49(1.93)

48(1.89) 81(3.19) 92.5(3.64)

46(1.81) Manual push-button

25.5(1.00)

5.5(Dia 0.22)
66(2.60) 102(4.02) 39(1.54) 141(5.55)

SA-G01-C**-R-C*-E31 SA-G01-E**-R-C*-E31

SOL b

SOL a

102(4.02) 49.8(1.96) 204(8.03)

102(4.02)

Space required for coil removal

46(1.81)

25.5(1.00)

Note) 1.SA-G01-H**-*-D*/E*-E31 The solenoid is on the opposite side of that shown for SOLa in the illustrations shown here. 2.SA-G01-**-E*-E31 Dimension 1 is 96. Dimension 2 is 73.

48(1.89) 2)81(3.19) 1)92.5(3.64)

DC Solenoid and Rectifier SA-G01-A**-D*/E*-E31 SA-G01-H**-D*/E*-E31 SA-G01-C**-D*/E*-E31 SA-G01-E**-D*/E*-E31

49(1.93)

5.5(Dia 0.22)
109(4.29) 148(5.83) 60.5(2.38) 218(8.58) 39(1.54)

Manual push-button

Space required for coil removal

For sub plate SA-G01

Model No. MSA-01X-E10 MSA-01Y-E10 E 1/4 3/8 Weight 1.2kg 1.2kg

7.5(0.30) 12(0.47)

5.1(0.20) 0.75(0.03)

Gasket Surface Dimensions ISO 4401-03-02-0-94 JIS B 8355 D-03-02-0-94

7.5 (0.30)

70(2.76) 55(2.17)

31.75(1.25)

31(1.22) 25.9(1.02)

15.5(0.61)

T A P B B P A

7.5 (0.30)

4- 7.5(Dia 0.30) 4-10-34x0.47tap 4- 9.5x1counterbore(Dia 0.37 x 0.04) 5.5hole(Dia 0.22)

4-E NPT

11.5 27.5(1.08) (0.45) 43.5(1.71)

98(3.86) 83(3.27) 20 40.5(1.59) (0.79) 30.2(1.19) 21.5(0.85) 12.7 (0.50)

7.5 (0.30) 30(1.18) 27(1.06)

71.5(2.81) 41.5(1.63) 11.5(0.45)

37.5(1.48)

SOL b

SOL a

37.5 (1.48)

SOL b

S-17

Installation Dimension Drawings

AC Solenoid SA-G03-A**-*-C*-E21 SA-G03-H**-*-C*-E21
P T A B T

60.5(2.38) 36(1.42) 68.5(2.70) 100.5(3.96) 112(4.41)

Note) SA-G03-H**-*-C*-E21 The solenoid is on the opposite side of that shown for SOLa in the illustrations shown here. SA-G03-**-*-**-E21 SA-G03-**-*-**-E21

D
L

6.8(Dia 0.27)
60.5(2.38)

8.5(Dia 0.33)
58(2.28)

70(2.76)

SA-G03-C**-*-C*-E21 SA-G03-E**-*-C*-E21

Manual push-button

93(3.66) 117.5(4.63) 60.5(2.38) 178(7.01)

SOL. b

SOL. a

117.5(4.63)

117.5(4.63)

DC Solenoid and Rectifier SA-G03-A**-*-D*/E*-E21 SA-G03-H**-*-D*/E*-E21 SA-G03-C**-*-D*/E*-E21 SA-G03-E**-*-D*/E*-E21

36(1.42) 68.5(2.70) 2)100.5(3.96) 1)112(4.41)
Note) 1.SA-G03-H**-*-D*/E-E21 The solenoid is on the opposite side of that shown for SOLa in the illustrations shown here. 2.SA-G03-**-E*-E21 Dimension 1 is 115.5. (4.55) Dimension 2 is 92.5. (3.64)

55(2.17) 235(9.26) Space required for coil removal 60.5(2.38)

SOL. b

SOL. a

70(2.76) Manual push-button 63(2.48)

77(3.03) 54(2.13) 4- 17.5x2 counterbore(Dia 0.69 x 0.08) ( 17.5x10.8) 11 holes(Dia 0.43) 4-1/4-20x0.47tap

135.5(5.33) 60.5(2.38) 196(7.72) 271(10.67)

Space required for coil removal

23.8(0.94) 20.6(0.81) 1.6(0.06)

A T

70(2.76) 114(4.49)

92(3.62) 46(1.81) 16.6(0.65)

For sub plate SA-G03

Mounting bolt 1/4-20 M6 Model No. MSA-03-E10 MSA-03X-E10 E 3/8 2.3kg 1/2 Weight

9.5(0.37)

25(0.98)

4- 11 holes (Dia 0.43)

93(3.66) 100(3.94)

M6 gasket surface dimensions ISO 4401-05-04-0-94 JIS B 8355 D-05-04-0-94

35 (1.38)

5(0.20)

T P

5(0.20) 30 16 (1.18) (0.63)

4-E NPT

S-18

22 32 (0.87) (1.26)

SOL. b

Connectors
Model No. Wiring Electrical Circuit Diagram

G01 C* E31 SA-***- G03 D* (J)E21 (EA41-1A)

Connect the power supply to terminals No.1 and No. 2. The terminal is ground. Use this terminal as required.

G01 E31 SA-***-R-C*G03 (J)E21 (EA41-R*-1C)

G01 E31 SA-***-GR-C*G03 (J)E21 (EA41-GRC*-1C) Connect the power supply to terminals No.1 and No. 2. The terminal is ground. Use this terminal as required. G01 E31 SA-***-R-D*G03 (J)E21 (EA41-DR*-1C)

G01 E31 SA-***-GR-D*G03 (J)E21 (EA41-GRD*-1C)

G01 E31 SA-***-E*G03 (J)E21 (EA42-1B)

Power supply terminal

Connect the power supply to the terminals on the board. When ground connection is required, remove the board and use the terminal. In this case, do not connect the power supply to the No. 1 and No. 2 terminals.

G01 E31 SA-***-R-E*G03 (J)E21 (EA42-R*-1B)

G (Previously PF) 1/2

Symbols in parentheses indicate connector configuration. Note) 1.Asterisks in the connector configuration and power supply symbols are fillers for the voltage symbol (1 or 2). 2.The connector cord diameter is 8 to 10. Anything outside this range causes water tightness to be lost. 3.The orientation of the connectors can be changed in 90 increments by changing the terminal block. 4.The cover cannot be removed unless the installation screws are removed. 5.When J is specified for the auxiliary symbol, a G screw conversion adapter is attached to the connector, and the wiring port is a G (previously PF) 1/2 screw (standard: PG11). EA42 and EA42-R* also have a G (previously PF) wiring port. 6.Use M3 for round type and Y type solderless terminals. 7.Tighten the M3 screws that secure connectors and terminals to a torque of 0.3 to 0.5Nm (3.1 to 5.1kgf.cm). 8.An EA-41-1A or EA41-R*-1C connector is used in the case of power supply type E* with Quick Return type Q.

S-19

Performance Curves
Pressure Loss Characteristics
2.4 2.2 2.0 Pressure Loss MPa 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 20 40 60 80 d c b a f e

Hydraulic Operating Fluid Viscosity 32mm2/s

{kgf/cm 2 } 24.5 22.4 20.4 18.4 16.3 14.3 12.2 10.2 8.2 6.1 4.1 2.0 100

Pump Type

Flow Path A2X, H2X, E2X A3X, H3X E3X A3Z, H3Z, E3Z A4, H4, C4 A5, H5, C5, C6S

P/A d b b a a b b a b f a a

P/B d b b a a b b b b f f a

A/T b b a a b a b a e b b

B/T b b a a b b b a e e b

P/T a c c

SA-G01 C1, C1S C2 C6 C7Y C8 C9

Flow rate r /min

Pump Type Flow Path A2X, H2X, E2X A5 H5 1.4 14.3 12.2 10.2 A3X, H3X, E3X A3Z, H3Z E3Z P/A e c c a b c a a c c g a a P/B e c c a b c c a c c g g a A/T c d d a a c a c a g a c B/T c d d a c c a c a g g c P/T a f f

g
1.6

{kgf/cm } 16.3

Pressure Loss MPa

1.2 1.0 0.8 0.6 0.4 0.2

8.2 6.1 4.1 2

c b a

C1 SA-G03 C2 A4, H4, C4 C5, C1S, C6S C6 C7Y C8 C9

20

40

60

80

100

120

140

160

Flow rate r /min

Switching Response Time

Response Time (sec) Model No. Solenoid ON SA-G01-**-(GR)-C*-E31 SA-G01-**-(GR)-D*-E31 SA-G01-**-(R)-E*-E31 SA-G01-**-F(GR)-D*-E31 SA-G01-**-F(R)-E*-E31 SA-G03-**-(GR)-C*-E21 SA-G03-**-(GR)-D*-E21 SA-G03-**-(R)-E*-E21 SA-G03-**-F(GR)-D*-E21 SA-G03-**-F(R)-E*-E21 0.02 to 0.03 0.03 to 0.04 0.03 to 0.04 0.07 to 0.10 0.07 to 0.10 0.02 to 0.03 0.06 to 0.09 0.07 to 0.10 0.13 to 0.15 0.10 to 0.15 Spring Return 0.02 to 0.03 0.02 to 0.04 0.07 to 0.10 0.04 to 0.07 0.10 to 0.15 0.02 to 0.03 0.03 to 0.05 0.10 to 0.15 0.08 to 0.15 0.15 to 0.20 Measurement Conditions

14MPa{143kgf/cm2} 30r/min

14MPa{143kgf/cm2} 70r/min

Note) 1.The switching response time changes slightly with operating conditions (pressure, flow rate, viscosity, etc.) 2.In the case of power supply type E* (with built-in rectifier), the spring return time using Quick Return (option symbol: Q) is the same as D*.

S-20

Pressure Flow Volume Allowable Value

Size Operation Example Operation Symbol A2X, H2X E2X A3X, H3X E3X A3Z, H3Z E3Z A5 H5 C1, C6 C1S, C5, C6S C2, C9 A4 H4 C4 C7Y, C8 Standard Form, with AC, DC solenoid SS/SA-G01-**-R-**-E31
b A P B T a b A P B T a b A P B T a

Size Operation Example Operation Symbol A2X, H2X E2X A3X, H3X E3X A3Z, H3Z E3Z A5 H5 C1, C6 C1S, C2, C5, C6S, C9 A4, H4 C4 C7Y, C8

Shockless Type, with DC solenoid SS/SA-G01-**-FR-**-E31

b A P B T a b A P B T a b A P B T a

B A D D A A Note1) C(E) A A F F F Note2) G(H)

K J K J D D I I I K F F F K

K J K J D D I I I K F F F K

L L L L L L M L L L N

P O P O L L P P P L L P

P P L L P

Note) 1.Letter in parentheses is for AC solenoid. 2.Letter in parentheses is for solenoid with built-in rectifier, but without Quick Return, and for DC solenoid with surge voltage absorbing diode on the electrical circuit.

100

50

Flow rate r/min

40 30 O 20 10 P 0 10 {102}

M N

80

Flow rate r/min

C 60

B D E F G

40 H I 20 J K 0 10 {102} 20 {204} 30 35 {306} {357}

20 25 {204} {255}

Pressure MPa {kgf/cm2}

Pressure MPa {kgf/cm2}

S-21

Pressure Flow Volume Allowable Value

Model No. Operation Example b Operation Symbol A2X H2X E2X A3X H3X A3Z H3Z E3X, E3Z A5 H5 C1, C1S, C5, C6, C6S C2 A4, H4, C4 C9 C7Y, C8
A P B T

Standard Form, with AC, DC solenoid SA-G03-**-C*-E21

Standard Form, with DC solenoid SA-G03-**-**-E21

A P

B T

A P

B T

A P

B T

P T
F E C E E A C C D D G A G B
140 A 120

P T
E F C D F C C C E E G A G B(H)
A

A A A A A A A A A A A B

E F C E E C A C D D D A G B

A A A A A A A A A A A Note1) B(H)
160 140 Flow rate r/min 120 100 80 60 G 40 20

F E C F D C C C E E E A G B(H)

Flow rate r/min

100 80 60 40 20 0 F G 10 {102} E D 20 {204} C B

B C H E D F 0 10 {102} 20 30 35 {204} {306} {357} Pressure MPa{kgf/cm }

2

30 35 {306} {357}
2

Pressure MPa{kgf/cm }

Model No. Operation Example b Operation Symbol A2X H2X E2X A3X H3X A3Z H3Z E3X, E3Z A5 H5 C1, C1S, C5, C6, C6S C2 A4, H4, C4 C9 C7Y, C8
A P B T

Shockless Type, with DC solenoid SA-G03-**-F-**-E21

A P

B T

P T
E F C D F C C C E E G A G B(H)
140 A 120

A A A A A A A A A A A Note1) B(H)

F E C F D C C C E E E A G B(H)

Flow rate r/min

100 80 60 40 20 0 10 {102} G E C F D B H

20 25 {204} {255}
2

Pressure MPa{kgf/cm }

Note) 1.Letter in parentheses is for solenoid with built-in rectifier (E*), but without Quick Return, and for DC solenoid (D*) with surge voltage absorbing diode on the electrical circuit. 2.There is no shockless type for the AC solenoid (C*), so use a solenoid with built-in rectifier (E*) when shockless operation is required with an AC power supply. 3.The maximum flow rate is the allowable value of each port.

S-22

Cross-sectional Drawing
SA-G01-A**-C*-E31
13 20 14 15 16

SA-G01-C**-C*-E31
13 20 14 15 16

10 18 11 12

6 19

17

11 12

9 19

17

18 10

SA-G01-A**-D/E*-E31
13 20 14 15 16

SA-G01-C**-D/E*-E31
13 20 14 15 16

10 18 11 12

6 19

17

11 12

9 19

17

18 10

List of Sealing Parts

Part No. 17 18 19 20 Q'ty Part Name O-ring O-ring O-ring O-ring Part Number AS568-012(Hs90) 1A-P20 1B-P18 S-25
Single Solenoid Double Solenoid

Part No. 1 2 3 4 5 6 7 8 9 10

Part Name Body Plug Spool Retainer A Retainer B Retainer C Spacer Spring A Spring C Nut

Part No. 11 12 13 14 15 16 17 18 19 20

Part Name Rod Solenoid guide Solenoid coil Connector Nameplate Screw O-ring O-ring O-ring O-ring

4 1 2 1

4 2 2 2

Note) 1A and 1B are JIS Standard B 2401, while AS568 is SAE standard.

Seal Kit Number

Single Solenoid EDCS-A Double Solenoid EDCS-C

S-23

Cross-sectional Drawing
SA-G03-A**-C*-(J)E21
20 15 21 14 16 17 19 2

SA-G03-C**-C*-(J)E21
20 15 21 14 16 17 19

10

11

18

10

11

18

SA-G03-A**-D/E*-(J)E21
20 15 21 14 16 17 19 2

SA-G03-C**-D/E*-(J)E21
20 15 21 14 16 17 19

10

13 12 11

18

10 13 12 11

18

List of Sealing Parts

Part No. 18 19 20 21 Type/Part Number Part Name AC SOL. O-ring O-ring O-ring O-ring 1A-P26 AS568-029 DC SOL. AS568-014(Hs90) 1B-P28 AS568-026 Q'ty
Single Solenoid Double Solenoid

Part No. 1 2 3 4 5 6 7 8 9 10

Part Name Body Plug Spool Retainer Retainer B Spacer Spring Nut Rod Solenoid guide

Part No. 11 12 13 14 15 16 17 18 19 20 21

Part Name Solenoid coil Coil case Coil yoke Connector Connector packing Nameplate Screw O-ring O-ring O-ring O-ring

5 2 1 1

5 2 2 2

Note) O-ring 1A/B-** refers to JIS B2401-1A/B.

Seal Kit Number

AC SOL. Single Solenoid ECBS-AA Double Solenoid ECBS-CA DC SOL. Single Solenoid ECBS-AD Double Solenoid ECBS-CD

S-24

SE TYPE SOLENOID CONTROLLED PILOT OPERATED DIRECTIONAL VALVE

Direct type valve SE Series (Pilot Operated G01: G03: Pilot type valve ) Lower Power Solenoid Valve

7.9 to 26.4gpm 1428 to 3000psi

Features
qLow current, low power
The SE series magnetic switching valves solenoid has significantly lower power consumption.

wDirectly drivable by a programmable controller

Low-current operation means not only allows direct drive by a programmable controller (PC) output circuit, it also enables the use of a compact and simple control circuit.

eLittle coil temperature rise

Low power operation means there is little heat generated from the coil, which minimizes the effects of heat on mechanisms. Even with the AC solenoid, there is little chance of coil burnout. Handling zIn order to realize the full benefits of the solenoid valve, configure piping so oil is constantly supplied to the T(DR) port. xEnsure that surge pressure in excess of the maximum allowable back pressure can be accidentally at the T port. cNote that the maximum flow rate is limited when used as a four-way valve, or by blocking ports for use as a two-way valve or oneway valve. vAlways keep the operating fluid clean. Allowable contamination is class NAS12 or less. bWhen using petroleum type operating fluid, use JIS K 2213 Class 1 or Class 2, or equivalent. nBe sure to note the allowable pressure range of the coil being used. mMaintaining a switching position under high pressure for a long period can cause abnormal operation due to hydraulic lockup. Contact your agent when you need to maintain a switching position for a long period. ,When using a detent type (E3X), provide constant energization when secure maintenance of the switching position is required. .Note that manual pin operating pressure changes in accordance with tank line back pressure.

Specifications
SE-G01-**-GR-**-30 Operation Symbol
b

SE-G03-**-GR-**-(J) 20 JIS Symbol

b AB P b DR(T)
A B P T

JIS Symbol
A P B T B T

Rated Flow Rate Maximum - Maximum Flow Working Pressure Rate MPa{psi} R/min(gpm)

Rated Flow Rate Maximum - Maximum Flow Working Pressure Rate MPa{psi} R/min(gpm)

A2X

30 (7.9) 35 (9.2)

A3X

A P

10 (1428)

100 (26.4) 80 (21.1)

AB

a DR(T)

H2X
P

100 (26.4) 80 (21.1)

H3X
b
A B P T

E3X 30 (7.9) C4 10 (1428) C5 40 (10.6) C6

100 (26.4) 40 (10.6) 21 (3000)

A B P T

A B P T

A B P T

100

C6S

A B P T

C7Y

A B P T

40 (10.6) 100 (26.4)

C1

A B P T

Note) The maximum flow rate of each valve depends on the pressure. For details, see page S-29.

Precautions During Use The SE Series is an internal pilot and internal drain type valve, so the following precautions must be observed whenever using it. 1) A pressure of 0.4MPa {57psi} or greater is required at the P port for valve switching and holding. 2) For valve switching, a pressure of 0.4MPa {57psi} or greater must be maintained between PT (DR) as minimum pilot pressure. In this case, make sure that P port pressure is always greater than T (DR) port pressure. 3) Never close the T (DR) port. Be sure to run piping from it. 4) A resistance valve is built in for flow paths C4 and C7Y, so there is no need to provide an external check valve. 5) Generally, operating fluid flow in the following directions: P/A, P/B, A/T, P/T. Do not configure for reverse flow.

Example of Non-allowed Circuits

A P

B T

A P

B T

The following shows the required circuit configurations in this case.

A P

B T

A P

B DR(T)

S-25

SE-G01-30 Solenoid Type DC Solenoid D2

Maximum Working Pressure Maximum Allowable Backpressure

SE-G03-20 AC Solenoid C1 C2 DC Solenoid D1 D2

Internal DC solenoid for rectifier E1 E2

P, A, B Ports T port

10MPa {1428psi} 10MPa {1428psi} (In the case of 2MPa {300psi} operation symbol E3X)

21MPa {3000psi} 7MPa {1000psi} (In the case of 2MPa {300psi} operation symbol E3X) 0.4MPa{4kgf/cm2} minimum

Pilot Pressure (P-T Port Pressure) Changeover Frequency (per minute) Standard Indicator light Surgeless Double Solenoid Weight (kg) Single Solenoid
Dust Resistance/Water Resistance Rank

120 R GR 2.5 1.8 JIS C0920 IP55 (Dust-tight, Rain-proof) -20 to 50C -20 to 70C 15 to 300mm2/s 25 microns or less M5 x 30 (Four) 5 to 7N.m{51 to 71kgf.cm}

120 GR 3.5 3.3 JIS C0920 IP63 (Dust-tight, Rain-proof)

Ambient Temperature Operating Fluid Operating Environment Temperature Range Viscosity Range Filtration Mounting bolt Bundled Accessories Tightening Torque Note) For mounting bolts, use 12T or equivalent.

M5 x 35 (Four) (M8 x 70 (Four)) M6 10 to 13N.m {102 to 133kgf.cm} M8 20 to 25N.m {204 to 255kgf.cm}

Understanding Model Numbers

SE G 03 A 3 X GR C2 J20
Design number 30: For 01 size J20: 03 size for mounting bolt M6 (20 if mounting bolt is M8) Power supply C: AC (50/60Hz) C1=AC100V C2=AC200V (Applicable for size 03 only) D: DC D1=DC12V D2=DC24V (D1 is applicable for size 03 only) E: For AC (joint 50/60 Hz inside rectifier) E1=AC 100 V E2=200 V (applicable for size 01 only) Auxiliary symbol GR: Surgeless type with indicator (applicable for power supply C , D only) R2: With indicator light (applicable for power supply E only)

X Closed

Y Semi-open

Center valve position flow path

1
A B A

3
B A

4
B A

5
B A

6
B A

7
B

6S
A B

Operation Method

A H Spring Offset
b
A P B T A P B T

C Spring Center
a b
A P B T

E Detent
b
A P B a T

Nominal pipe diameter 01 size 03 size Mounting method G: Gasket type Low-power solenoid

S-26

Solenoid Assembly Specifications

Power Solen Voltage Frequency oid Supply (V) (Hz) Type Type 50 AC100 C1 AC110 AC 60 60 50 AC200 C2 AC220 60 60 50 Built-in rectifier type AC AC100 E1 AC110 60 60 50 AC200 E2 AC220 60 60 SLH1025BR2-01 0.05 8.1 180 to 240 0.05 9.87 EE6401D1-1A SLH1025BD2-01 SLH1025BR1-01 0.07 6.5 90 to 120 0.08 7.9 160 to 220 80 to 110 EE6401C2-1A EE6401C1-1A For SE-G01 Solenoid Coil Type For SE-G03

Holding Current Holding Power Allowable Voltage Solenoid Coil Drive Current Holding Current Holding Power Allowable Voltage (A) (W) Range (V) Type (A) (A) (W) Range (V) 0.29 0.24 0.265 0.145 0.12 0.135 0.19 0.135 0.165 0.095 0.07 0.085 6.1 4.1 90 to 120 5.3 6.1 4.1 180 to 240 5.3 160 to 220 80 to 110

D1 DC

DC12

0.4

4.8

10.8 to 13.2

D2

DC24

0.2

4.8

21.6 to 26.4

EE6401D2-1A

0.2

4.8

21.6 to 26.4

Installation Dimension Drawings

31 8.5 25.9 15.5 5.1

88.2

12.7 21.5 30.2 12.5 40.5 68

13.5

2-G1/2

Space required for solenoid removal 237.9 169.7 5 93.7

91.9 73

25

SE-G01-C**-GR-**-30 SE-G01-E3X-GR-**-30

Space required for solenoid removal 380.8 244.4 5 93.7

Note) Gasket surface dimensions and the sub plate are the same as those for SS-G01. See page S-5 for more information.

22

22

0.75 31.75 8.5 48

DC Solenoid SE-G01-A***-GR-**-30

4- 9

4- 5.5 O-ring 4-JIS B2401-1BP9

S-27

Installation Dimension Drawings

AC Solenoid SE-G03-A**-GR-C*-J20 SE-G03-H**-GR-C*-J20
Note) 1. SE-G03-H**-GR-**-J20 The solenoid is on the opposite side of that shown for SOLa in the illustrations shown here. 2. M8 mounting bolts Dimension 1 is 59. Dimension 2 is 8.5.

Indicator light SOL b P A T B T

2-G(PF)1/2

Indicator light SOL a

SOL b 88 105 38

70 Manual push-button 113.5

2) 6.5 96 71 184.5

SE-G03-C**-GR-C*-J20 SE-G03-E**-GR-C*-J20

SOL b

113.5 30 Space required for coil removal 227

113.5

SOL b

DC Solenoid SE-G03-A**-GR-D*-J20 SE-G03-H**-GR-D*-J20 SE-G03-C**-GR-D*-J20 SE-G03-E**-GR-D*-J20

35

118.5 189.5 237 Space required for coil removal

71

Note) Gasket surface dimensions and the sub plate are the same as those for SS-G03. See page S-6 for more information.

Wiring Diagram
Power supply SOL b M3 Lamp SOL b

SE-G01
Power supply SOL a M3 Lamp SOL a

SE-G03

COM terminal hardware

SOL b

SOL a

SOL b

SOL SOL

Ground terminal Solderless terminal for M3.5

Ground terminal M3

Short circuit equipment Power supply remote control terminal M3

SOL b M3 SOL a M3

Note) 1.Wiring is simple for a double solenoid valve so common terminal hardware is used. When the common terminal hardware is not used, remove the terminal screws. 2.Use the ground terminal when grounding is required.

3.Use the ground terminal when grounding is required. 4.The tightening torque of terminal screws is 0.5 to 0.7Nm {5.1 to 7.1kgf . cm}. 5.There is no wiring polarity for the DC solenoid.

S-28

1) 26.5 SOL a SOL a

SOL a

Performance Curves
Pressure Loss Characteristics
1.25

Differential Hydraulic Fluid Viscosity 32mm2/s

{kgf/cm2} e d c
Pump Type Flow Path A2X A3X E3X SE-G01 C4 C5 P/A e e e a e e P/B e e e a e e A/T B/T P/T

Pressure Loss MPa

d d a c b

d d a c b

1 0.75 0.5 0.25

C6

a 0 10 20 30 40

Flow rate r/min 2.0 1.6 Pressure Loss MPa 1.2 0.8 0.4 {kgf/cm } 20.4 c b 16.3
SE-G03
2

Pump Type

Flow Path A2X, H2X A3X, H3X C1 C4 E3X, C5, C6S

P/A b b b e b b f

P/B b b b e b b f

A/T

B/T

P/T

f e

c a a b a d

c b a b a d

a 12.2 8.2 4.1

C6 C7Y

d 0 20 40 60 80 100 Flow rate r/min

Pressure Flow Volume Allowable Value

Pump Type Operation Example b Operation symbol A2X H2X A3X H3X E3X C1 C4 C5 C6 C6S C7Y B A A B D
A P B T

SE-G01
a b
A P B T

SE-G03
a b
A P B T

A P

B T

A P

B T

A P

B T

J J

K J K J L J M J J J M

J K J K L J M J J J M

L J

B B B

B B B

M J J J M

120

Flow rate r/min

50 40 30 20 40 10 20 0 2{20} 6{61} 10{102} 2 0 7{71} 14{143} K 21{214} M

Flow rate r/min

A D B C E

100 80 60

J L

Pressure MPa{kgf/cm }

Pressure MPa{kgf/cm2}

Note)

1.The maximum flow rate is the value when a rated 90%V is applied following solenoid temperature rise and saturation. 2.The maximum flow rate is the allowable value of each port.

S-29

Cross-sectional Drawing
SE-G03-A3X-GR-**-30
15 19 13 14

18

16

17

11

12

SE-G03-A3X-GR-**-20
15 19 13 14

Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part Name Body Plug Spool Piston Sleeve Retainer Stopper Spring Spring Spring O-ring O-ring Nameplate Terminal box Coil Guide Rod Nut O-ring

18

16

17

10

11

12

List of Sealing Parts

SE-G01 Part No. 11 12 19 Part Name Part Number
Single Solenoid Double Solenoid

SE-G03 Q'ty Part Number

Single Solenoid Double Solenoid

Q'ty

O-ring O-ring O-ring

IB-P9 IB-P18 S4

4 2 2

4 2 4

IB-P12 S25(Hs90) IA-P4

5 2 2

5 2 4

Note) O-ring 1A-** and 1-B** indicate JIS Standard B 2401-1A-** and 1B-**.

Seal Kit Number

SE-G01 Single Solenoid EECS-01A Double Solenoid EECS-01C SE-G03 Single Solenoid EES-03A-1A Double Solenoid EES-03C-1A

S-30

DSS(DSA) TYPE SOLENOID CONTROLLED PILOT OPERATED DIRECTIONAL VALVE

DSS (DSA) 22 Design Series Solenoid Control Valve

Features
qLong-life operation is ensured by use of the high-performance, renowned SS (SA)-G01 wet solenoid valve as the pilot valve. wHigh pressure, high capacity The 06 size delivers up to 600 R/min. eLow pressure loss An original flow path design provides

158.5gpm 4571psi

wide-ranging low pressure loss and enhanced system circuit efficiency. rInternal modification of the pilot and drain can be accomplished without removing the valve by simply connecting and disconnecting plugs. tBuilt-in pilot pressure check valve When tandem center type valve is

used for the internal pilot valve (option), pilot pressure required for switching is self-maintained.

Specifications
Valve Size Valve Model Number Maximum Working Pressure MPa{kgf/cm2} (psi) T Port P.A.B. Ports Internal Drain Type External Drain Type 06 Size DSS(DSA)-G06-***-R-**-E22 32{326} (4570) 16{163} (2286) 21{214} (3000) 600(158.3) 300(79.2)
2

Maximum Flow Rate R/min (gpm) Rated Flow Rate R/min (gpm) Maximum Pilot Pressure MPa{kgf/cm } (psi) A** (Spring Offset Type) Minimum pilot pressure MPa{kgf/cm2}(psi) E** (No-spring Detent Type) C** (Spring Center Type) D** (Pressure Center Type) Built-in Pilot Pressure Check Valve Type (For Internal Pilot) Maximum Changeover Frequency (per minute) A** (Spring Offset Type) Pilot Volume (cm3)(in3) C** (Spring Center Type) A** (Spring Offset Type) E** (No-spring Detent Type) Weight (kg) C** (Spring Center Type) D** (Pressure Center Type) Dust-resistance/Water-resistance Rank JIS C 0920 Ambient Temperature Operating Environment Operating Fluid Temperature Range Viscosity Range Filtration Bundled Accessories Mounting bolt Tightening Torque N-m{kgf-cm} (Lbs.ft.)

25{255} (3571)

0.8{8.2}(117.1)

1.2{12.2}(174.3) 0.45 {4.6}(65.7) (for *3Z, *4, *7*, *8 pilot pressure generation) 120 20.0(1.22) 10.0(2.44) 14.5(15.4) 15.0(15.9) 16.5 DSS: IP64 (Dust-tight, Splash-proof) DSA: IP65 (Dust-tight, Waterjet-proof) -20 to 50C -20 to 70C 15 to 300mm2/s 25 microns or less 1/2 2 1/2 (UNC) M12 60 to 70{612 to 714} (4451)

Note) 1.The maximum flow rate of each valve depends on the pressure. For details, see pages S-42. 2.Weight in parentheses is for stroke adjustment type. 3.Solenoid specifications are the same as those for SS (SA)-G01. For more information, see pages S-3 and S-15.

S-38

Handling zPilot pressure values show the differential pressure between the pilot port and tank port or drain port. In the case of the pressure center, they show differential pressure between the pilot and drain ports (DR1, DR2). xThe standard configuration is internal pilot and external drain, but other configurations are possible when required. See page S-43 for more information. cFor the PT mounting type DSS (DSA)G**-C7*-**-22, open cross over with

restrictor C7Y is standard. vWhen adjustable spool stroke is desired, specify L in the auxiliary symbol position of the model number. Note, however, that this is not available with the pressure center type. bWhen using a detent type (E3*), use constant energization in order to securely maintain the switching position. nUse of the pressure center type is recommended for large-volume flow control. mFor the all ports open center type (A3Z,

E3Z, C4, D4), PT mounting type (C7X, C7Y, D7X, D7Y), and PAT mounting type, use the type with built-in external pilot pressure check valve. ,The coil surface temperature increases if this valve is kept continuously energized. Install the valve so there is no chance of it being touched directly by hand.

Valve Model Number

DSS(DSA)-G06

Front Position

Simplified Symbols

a
Y(DR1)

A' b

B' a T'

Detailed Symbols
P

P'

Y(DR1) T

AB

Flow Regulator Adjusting Screw Positions

A Port Restrictor: Left side A B Port Restrictor: Right side B

A Port Side: P/A, B/T flow rate adjustment (For C7Y, P/B, A/T) B Port Side: P/B, A/T flow rate adjustment (For C7Y, P/A, B/T) Adjustable Stroke Adjusting Screw Positions
A port side

B port side

S-39

Understanding Model Numbers

DSS G 06 C 7 Y C C2 E22
Design number Power supply C: AC (50/60Hz) C1=AC100V C115=AC110V C2=AC200V C230=AC220V D: DC D1=DC12V D2=DC24V E: AC (Built-in rectifier; 50/60Hz) E1=AC100V E115=AC115V E2=AC200V E230=AC230V Auxiliary symbol (For multiple specifications, use alphabetic sequence. A: Internal drain Y: With meter-out flow N: With manual lock E: External pilot regulator valve G: Surgeless type L: Spool stroke limiter R: With indicator light Q: Quick return type P: Flow regulator valve DSS type: Standard to restrict P port DSA type: Optional Pilot pressure check valve None: No check valve C: Built-in check valve

X Closed

Y Semi-open

Z Open

Center valve position flow path 1, 2, 3, 4, 4S, 1 2 5, 6, 6S, 7, 8 A B A B

P T P T

3
A P B T A P

4
B T

4S
A P B T A P

5
B T A P

6
B T A P

6S
B T A P

7
B T A P

8
B T

Operation Method A: Spring offset E: No-spring detent C: Spring center D: Pressure center Nominal diameter 06 size Mounting method G: Gasket type

A Spring Offset
A P B T Y(DR1)

E No-spring detent
A P B T Y(DR1)

C Spring Center
A P B T Y(DR1)

D Pressure center
A L(DR2) P B T Y(DR1)

Pump Type DSS: Central terminal box solenoid control valve DSA: DIN connector type solenoid control valve

E E

NPT NPT

S-40

DSS(DSA)-G06-A**-R-**-E22 (Spring Offset Type)

L (DR2) port Used for pressure center type Y (DR1) port Used for external drain

X (PP) port Used for external pilot

6- 21x2counterbore(Dia 0.83 x 0.08) 13.8 holes(Dia 0.54) Space required AC150.5(5.93) DC157.5(6.20) 61(2.40) for coil removal AC102(4.02) DC109(4.29)

48.5(1.91)

DSS type 2-G1/2 (Previously PF)

DSA type

41(1.61)

50.5 (1.99)

127.5(5.02) 255(10.04)

58(2.28) 116(4.57)

E DSS(DSA)-G06- **-R-**-E22 C (No-spring Detent Type) (Spring Center Type) AC204(8.03)

DC218(8.58) AC102(4.02) DC109(4.29)

DSS(DSA)-G06-D**-R-**-E22 (Pressure Center Type)

6 (0.24)

2- 6(Dia 0.24)

43(1.69) 48(1.89) 120(4.72) 145.5(5.73) 191.5(7.54) 207(8.15)

SOL b

SOL a

SOL b

SOL a

101.5(4.00) 178.5(7.03) 306(12.05)

A E DSS(DSA)-G06- **-RY-**-E22 C D (Flow Regulator Type)

A DSS(DSA)-G06-E**-LR-**-E22 C (Adjustable Stroke Type)

SOL b SOL a

SOL b

SOL a

Pilot flow rate adjusting screw

252.5(9.94)

247(9.72)

Lock nut Stroke adjusting screw

Stroke adjustment range 12.5 (0.49)

96(3.78)

346(13.62) 417 max. (16.42)

Dimensions in the parentheses are for the DSA-G06-***-RY-**-21.

Gasket Surface Dimensions 4401-08-07-0-94 ( ISO JIS B 8355 D-08-07-0-94 )

154(6.06) 130.2(5.12) 112.7(4.44) 100.8(3.97) 94.5(3.72) 77(3.03) 53.2(2.09) 29.4(1.16)

For sub plate DSS (DSA) -G06

12(0.47) 4.7(0.19)

12(0.47) 17.5(0.69) 5.6(0.22)

2- 7x8 (pin hole) (Dia 0.28 x 0.31)

118(4.65) 92(3.62) 74.6(2.94) 73(2.87) 46(1.81) 19(0.75) 17.4 (0.69)

T L X A

Y 2- 11 holes(Dia 0.43) B

32(1.26) 35(1.38) 11 hole(Dia 0.43)

25.3 (1.00)

180.8(7.12) 207(8.15)

6- UNC 1/2"

4- 20 holes(Dia 0.79)

201(7.91) 212.5(8.37)

SOL a

S-41

DSS(DSA)-G06
Model No. 2-Position Spring Offset Type DSS(DSA) -G06 -A3XA

JIS Symbol
1
B

Pressure - Flow Rate Allowable Value 2-Position Spring Offset Type

Model No. DSS(DSA) -G06 -E3Xb

JIS Symbol
1
A B

Pressure - Flow Rate Allowable Value

a

a
Y(DR1)

Flow rate /min

1
A B

1
B

-A3ZP T

a
Y(DR1)

-E3Z-

a
Y(DR1)

2 1
A B

1 1

2 1

1 1

0
a
Y(DR1)

-A3YP T

10{102} 20{204} 30{306} Pressure MPa{kgf/cm2}

Flow rate /min

600 500 400 300 200 100

Y(DR1)

600 500 400 300 200 100 0 10{102} 20{204} 30{306} Pressure MPa{kgf/cm2}

-E3Y-

a
Y(DR1)

1 1
A B

1 1
A B

DSS(DSA) -G06 -C1-

a
Y(DR1)

2 1

DSS(DSA) -G06 -D1PP-0.8MPa{8.2kgf/cm2}

b
L(DR2)

a
Y(DR1)

2 1

1 1

1
A B

-C2-

a
Y(DR1)

-D2PP-1.2MPa{12.2kgf/cm2}

b
L(DR2)

a
Y(DR1)

2 1

1 1

2 1

1 1

-C5-

a
Y(DR1)

3-Position Spring Center Type

3-Position Spring Center Type

-C6-

600 500 400 300 200 100 0 10{102} 20{204} 30{306} Pressure MPa{kgf/cm2}

-D5-

b
L(DR2)

a
Y(DR1)

Flow rate /min

2 1

1 1

-D6-

b
L(DR2)

a
Y(DR1)

1
A B

1
A B

-C6S-

a
Y(DR1)

-D6S-

b
L(DR2)

a
Y(DR1)

2 1

1 1

2 1

1 1

Flow rate /min

600 500 400 300 200 100 0 10{102} 20{204} 30{306} Pressure MPa{kgf/cm2}

-C4S-

Flow rate /min

a
Y(DR1)

2 1

1 1

-C4-

a
Y(DR1)

600 500 400 300 200 100 0 10{102} 20{204} 30{306} Pressure MPa{kgf/cm2}

-D4S-

b
L(DR2)

a
Y(DR1)

2 1

1 1

-D4-

b
L(DR2)

a
Y(DR1)

2 1

1 1

2 1

1 1

-C8-

Flow rate /min

a
Y(DR1)

2 3

5 2
B

-C7X-C7Y-

a
Y(DR1)

600 500 400 300 200 100 0 10{102} 20{204} 30{306} Pressure MPa{kgf/cm2}

-D8-

b
L(DR2)

a
Y(DR1)

2 3

5 2
B

-D7X-D7Y-

b
L(DR2)

a
Y(DR1)

Pressure Loss Characteristics

5 2.0{20.4} Pressure Loss MPa{kgf/cm2} 1.6{16.3} 1.2{12.2} 0.8{8.2} 0.4{4.1} 0 100 200 300 400 500 Flow rate /min 600

Note) Interpreting the Pressure Loss Value

4 3 2 1 P B A T 1 1
A P B T

Switching Response Time

Model No. : DSS-G06-C5 Voltage Symbol: C1 (AC Solenoid)

a
Y 1 (DR1)

At switching sec

0.15 0.10 0.05 0 SOL, OFF SOL, ON

Curve 1 Curve 2 Curve 4

At center P T

5{51} 10{102} 15{153} 20{204} 25{255} Pilot pressure MPa{kgf/cm2}

S-42

Cross-sectional Drawing
DSS(DSA)-G06-C**-R-C*-E22
18 17 6

Pilot, Drain System Change

9 A 16 8 B

P R
P T C 10 X(PP) 15

P
7

Y(DR1)

Cross-sectional

P-P

Cross-sectional

R-R

13

11

14

12

Changing the Pilot and Drain Connections

Part No. 1 2 3 4 5 6 7 Part Name Body Cover Spool Ring Spring Nameplate Screw Part No. 8 9 10 11 12 13 Part Name Plug Plug Plug Pin O-ring O-ring Part No. 14 15 16 17 18 Part Name O-ring O-ring O-ring Solenoid Valves Screw After Change Internal Pilot External Insert into A Internal Drain External Switch from C to B. Note) A single hex head plug (NPTF 1/16) is required when changing to external pilot. Switch from B to C. Hexagon Socket Head Plug Remove from A.

List of Sealing Parts

Part Number Part No. 12 13 14 15 16 Note) Part Name 06 Size O-ring O-ring O-ring O-ring O-ring 1B-G45 1B-P28 1B-P20 1B-P10 1B-P8 2 4 2 2 3 Q'ty

Seal Kit Number

06 Size Single Solenoid EDBS-06AA-1A Double Solenoid EDBS-06CA-1A

Note) The seal kit includes a seal for the pilot solenoid valve.

1.O-ring 1A/1B/4D-** indicate JIS Standard B 2401-1A/1B/4D-**. 2.See SS/SA-G01-**-31for information about the seal part for the pilot solenoid valve.

S-43

FINE SOLENOID VALVE

Fine Solenoid Valve SF Series

Features
qThe function of two valves in one A two-speed controller provides smooth speed adjustment from low speed to high, and from high-speed to low. wQuiet starts and stops A low-speed startup and stop feature makes startups and stops smooth and soft.

2.6 to 10.6gpm 3000psi

eSeparate control of forward and back cylinder movement There are five volume settings for highspeed flow rate and acceleration/deceleration times that can be independently adjusted SOL.a and SOL.b (ON side, OFF side).

Specifications
Item Model No. SF-G01 -C*10-D2-E10 10(2.6) 5 to 10(1.3 to 2.6) 0.5 to 4(0.1 to 1.0) SF-G01 -C*20-D2-E10 SF-G01 -C*40-D2-E10 Valve Maximum Operating Pressure MPa(psi) Maximum Flow Rate R/min(Note1)(gpm) High-speed Flow Rate R/min(Note1)(gpm) Low-speed Flow Rate R/min(Note1)(gpm) Maximum Allowable Pressure MPa(psi) Acceleration/Deceleration Time Adjustment Range SEC Hysteresis (Note 2) Repeatability (Note 2) Power Supply Voltage V Maximum Power Consumption W Dust Resistance/Water Resistance Rank Ambient Temperature Temperature Range Operating Viscosity Range Fluid Filtration Size x Length Tightening Torque 21(3000) 20(5.3) 40(10.6) 10 to 20(2.6 to 5.3) 20 to 40(5.3 to 10.6) 2 to 8(0.5 to 2.1) 4 to 16(1.0 to 4.2) 7(1000) 0.1 to 2 7% 3% D2: 24V DC regulated DC power supply 36W JIS C0920 IP63 (Dust-tight, Rain-proof) 5 to 50C 5 to 60C 15 to 300mm2/s 25 microns or less 1024 x 1 3/4 5 to 7N-m{51 to 71kgf-cm} 3.65.1Lbs.ft.

Note) 1.The above high-speed and low-speed flow rates are obtained with a differential pressure (PA, PB) of 1.0MPa {146psi}. The flow rates depend on differential pressure. 2.Hysteresis and repeatability values are those at maximum flow rate. 3.For mounting bolts, use 12T or equivalent. 4.Mounting bolts are not included.

Mounting bolt

Handling zValve differential pressure Volume adjustment becomes sensitive when PA (B) and B(A)T differential pressure is large. Maintain the pressure differential so it is no greater than 3.5MPa {35.7kgf/cm2}. xLow-speed flow rate The spool may not move if the low-speed flow rate is below the minimum. Use this valve only within the allowable minimum low-speed flow rate range. cDeceleration circuit Use a C5** spool for the deceleration circuit. Deceleration is difficult with the C6S** spool. When large deceleration is required or for a system that uses a vertical cylinder, equip an external drain type counter balance valve. See the illustration below. vPilot check circuit For a circuit with a pilot check valve, knocking may occur in the pilot check valve due to large load inertia and circuit pressure loss. In cases like this, use an external drain type pilot check valve. See the illustration below.

Operating Environment

DR

DR

A P

B T

A P

B T

Understanding Model Numbers

SF G01 C R D2 E10

When large brake pressure is required (Use an external drain type counter valve.)

When there is the possibility of pilot check valve knocking (Use an external drain type pilot check valve.)

Design number E5153A-3 turn potentiometer Power supply D2: 24V DC With indicator light Auxiliary symbol None: Sink A: Source Maximum flow rate: 10, 20, 40 /min Center position: 5,6S Operation Method: C (Spring center) Mounting method G: Gasket type Nominal diameter: 01 (01 size) Fine solenoid valve

bEnvironmental conditions The IC circuit board is located inside the central control box, so care must be exercised concerning water-resistance and ambient temperature. Water: Cover the box so there is no direct splashing with water. Ambient Temperature: Use in an area where the temperature is 5C to 50C. nOperating Fluid Always keep the operating fluid clean. Allowable contamination is class NAS11 or less. Use oil-based hydraulic operating fluid. Contact your agent when you want to use fire-resistant hydraulic fluid. (Continued on following page)

S-44

mNote the following points to optimize operation. (1)Control fluid temperature when using this valve. Since the valve perform restrictor valve control on all processes, temperature differential changes flow volume and acceleration/deceleration time. The recommended temperature range is 30C to 60C.

(2)During the positioning operation following deceleration, make sure that sufficient low-speed running is provided following Spool Type and JIS Symbols
Spool Type
b

deceleration before stopping operation. If low-speed operation time is too short can cause stopping during deceleration and shock problems due to fluctuation in load, etc.

C5**
A B P T a b

C6S**
A B P T a

JIS Symbol

Electrical Wiring
Sink Type (Auxiliary Symbol: None)
Switches on load and power supply minus side

Source Type (Auxiliary Symbol: A)

Switches on load and power supply plus side

COM terminal (+)

SW1

Low-speed signal input terminal

Low-speed High-speed Low-speed

+ 24V DC regulated DC power supply

24V DC regulated + DC power supply

Switch SW2 ON High-speed signal Switch SW1 ON

SW2 SW1

High-speed signal input terminal Low-speed signal input terminal

SW2

High-speed signal input terminal

Low-speed signal

Time

COM terminal ()

Adjustment Elements
Control Pattern
Acceleration time adjustment VR2 High-speed flow rate adjustment VR3

ON side
Low-speed flow rate adjustment VR1

High-speed signal

0 SW 2 ON

SW 1

ON

Time

(SOL b) Acceleration time adjustment VR2 (SOL b) ON side low-speed flow rate adjustment VR1

SOL b

Electrical Control Precautions Do not introduce a high-speed signal prior to a low-speed signal. Make sure the two signals are introduced simultaneously or that the low-speed signal is introDecreation time duced first. adjustment VR4 (1)Repeatedly introducing the high-speed signal first in a source type configuration can damage the IC board. OFF side Low-speed flow rate (2)The valve will not operate on the highadjustment VR5 speed signal only. The following adjustments in the range of VR1 through VR5 can be made independently for SOL.a and SOL.b. You can make adjustments for the best conditions for forward and back operations when considering the cylinder operations. Adjustment volume is arranged in from VR1 through VR5 in clockwise (rightward) rotation sequence when viewed from the coil side. The following are the factory default volume settings. VR1 . 2 . 4 . 5 Minimum setting (SOL a) High-speed flow rate adjustment VR3 Maximum setting (SOL a) Deceleration time adjustment All Adjustment VRs (SOL a) OFF side low-speed flow rate adjustment Maximum is clockwise (rightward) rotation. SOL a
(Max.)

Low-speed signal

Flow rate

(SOL b) OFF side low-speed flow rate adjustment (SOL b) Deceleration time adjustment (SOL b) High-speed flow rate adjustment

(SOL a) ON side low-speed flow rate adjustment (SOL a) Acceleration time adjustment

The volume rotation angle is 270 . Contact your agent about a three-rotation type adjustor for fine adjustment.

S-45

Installation Dimension Drawings

5.1(0.20) 15.5(0.61)
B A P

SF-G01-C***-(A)R-D2-E10

12.7(0.50) 21.5(0.85) 30.2(1.19) 40.5(1.59) 2 to G (Previously PF) 1/2 137(5.39)

Indicator light (SOL-a)

25.5(1.00) 48(1.89) 92.5(3.64) 112.5(4.43)

SOL b

SOL a

46(1.81)

5.5(Dia 0.22) 66(2.60) 216(8.50)

Performance Curves
Pressure Flow Rate Characteristics

Hydraulic Operating Fluid Viscosity 32mm2/s

Use

40 C540 C6S40

30

the valve within the allowable flow rate range shown by the graph to the right. There are no operational problems within the allowable flow rate range, even when one-pass is used.

Flow rate /min

20 C520 C6S20 C510 C6S10 0 10{102} 20{204} Pressure MPa{kgf/cm2}

10

Control Waveform Example

Valve: SF-G01-C510-R-D2-E10

Control flow rate 10 /min Control flow rate 0.5 /min 0 Timer set Max SW 2 ON Timer set Max Control flow rate 0.5 /min

Supply Pressure: 21MPa{214kgf/cm2} Hydraulic Circuit

SW 1 ON

OFF
P T

OFF

0.00

Time

20.00s

S-46

37.5(1.48)

25.9(1.02) 31(1.22) 0.75(0.03) 32.5(1.28)

Indicator light (SOL-b)

Cross-sectional Drawing
SF-G01-C***-(A)R-D2-E10

19

18

10

13

14

17

12

11

Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part Name Body Cover Spool Retainer Spacer Spring Nut Solenoid guide Solenoid coil Packing B Coil case Coil yoke Central terminal box kit Nameplate Hexagon Socket Head Bolt O-ring O-ring O-ring O-ring O-ring

20

15

16

Seal Part List (Kit Model Number EFS)

Part No. 16 17 18 19 20 Part Name O-ring O-ring O-ring O-ring O-ring Type/Part Number AS568-012(Hs90) AS568-019 AS568-019(Hs90) AS568-017(Hs90) P3 Note2 Q'ty 4 4 2 2 2

Note) 1.O-ring 1B-** refers to JIS B 2401-1B-**. 2.Special flurorubber is used (Part Number: RO-P3-VS).

S-47

SAW/DSW Series
Solenoid Valve with Monitoring Switch For Press Safety Confirming Systems

SAW/DSW Series
Solenoid Valve with Monitoring Switch For Press Safety Confirming Systems
Safety is critical in the manufacturing industry. Today, most manufacturers rely on a conventional system that detects danger and stops a machine during operation. In Japan, however, the trend is to utilize a Safety Monitoring System to monitor safety and allow a machine to operate after safety is confirmed. As new global safety standards are established, it is predicted that these Safety Monitoring Systems will be included in machine specifications at the design stage. Our Solenoid Valve with Monitoring Switch, Japans first Safety Monitoring System, is specially designed to meet the requirements of machine integration and safety.

ISO 12100 will change the industrys perception of mechanical hazard protection. In the future, machines will require safety standards compliant with ISO 12100. Hazard Detecting Type System (Conventional)
Detect HAZARD with Machinery Distribute Information

Safety Confirming Type System (Intrinsic Safety Design)

Detect SAFETY with Machinery Distribute Information

STOP Operation

ALLOW Operation

When hazard is detected, machine operation is not allowed and stopped.

(Accidents cannot be avoided due to machine not stopping, even after danger occurs when sensor breaks down or signal wire is disconnected.)

When safety is detected, machine operation is allowed.

(Accidents can be avoided due to machine not being allowed to operate when sensor breaks down or signal wire is disconnected.)

Features
This valve mechanically detects the movement of the solenoid valve spool to activate the switch and to transmit an electrical ON/OFF signal. In other words, this valve monitors a spool operating condition and can be used for sequence control according to its ON/OFF signal. It is also an information source for confirming safety conditions. Fig.1 and 2 show the simplified actuation structure of a solenoid valve with monitoring switch. When the spool is in center position, the fixed contact (blue) contacts the traveling contact (red) and the both contacts become in conducting condition (Switch ON). When the solenoid is energized and the spool moves right, the traveling contact (red) detaches from the fixed contact (blue) in conjunction with the spool movement and both contacts become in non-conducting condition (Switch OFF). Fig.1 Solenoid not energized (Switch ON)

Fig.2 Solenoid energized (Switch OFF)

Example of Use
Hyd. Cylinder

Solenoid Valve Monitoring Switch Switch ON at neutral position (confirming safe condition)

Assuming that valve does not return to neutral position (all ports blocked) due to some kind of trouble even after solenoid is turned off.

Safety Confirming Type System

Cylinder continues moving. Safety cannot be confirmed because signal of monitoring switch is not turned ON. Possible to ensure safety by preventing safety cover from opening and detecting some kind of error.

Hyd. Pump

Specifications
Series Operation Type Max. Working Pressure (Note 2) Max. Flow Rate (Note 3) Max. Allowable Back-Pressure Dust Resistance/ Operating Environment Water Resistance Rank Operating Fluid (Note 4) Ambient Temperature Temperature Range Viscosity Range Filtration Rated Voltage Monitoring Switch Allowable Voltage Range Max. Load Current Residual Voltage (Note 6) Wiring to Connector JIS C 0920 IP65 Petroleum type -20 to 50 C (-4 to 122 F) -20 to 70 C (-4 to 158 F) 15 - 300 mm2/s 25m or less DC24V DC24V20% 100mA Max. 1.2V Lead wire or M12-4 pins connector 100L/min (26.4gpm) 21MPa (3,046psi) SAW-G01 SAW-G03 (Note 1) 35MPa (5,076psi) 160L/min (42.2gpm) 16MPa (2,320psi) 300L/min(79.2 gpm) 21MPa (3,046psi) DSW-G04 (Note 1) Pilot operated type spool valve Direct operated type spool valve

(Note 1) SAW-G03 and DSW-G04 will be launched in the middle of 2006. (Note 2) The maximum working pressure is dependent on the valve type. (Note 3) The maximum flow rate is dependent on the valve type and the working pressure. (Note 4) Use petroleum type operating fluid only. The fluid requires insulation performance for configuration of the monitoring switch being operated in the fluid. Fluids other than petroleum type (e.g. water-glycol, water in oil emulsion type, phosphate ester, fatty acid ester) are not acceptable. Even petroleum type must not exceed 0.1% of water content. (Note 5) Plus (+) common method and minus (-) common method are available for programmable controller input circuit. Solenoid valve with monitoring switch employs source method (switch on at load and plus (+) side of the power supply) for safety of electric circuit. Consequently, when inputting a monitoring switch output into a programmable controller, use a minus (-) common type programmable controller. (Note 6) Supply voltage to the monitoring switch shall be given within a range fulfilling the following condition. Load ON voltage + Residual voltage Switch supply voltage 28.8 V (Rated voltage + 20%).

Dimensional Drawings
SAW-G01 series The installation dimension on the gasket surface is the same as ISO 4401-03-02.
T
A

SAW-G03 series The installation dimension on the gasket surface is the same as ISO 4401-05-04.
P B

A P

B
T T

92.5(3.642) 110.5(4.350)

70(2.756)

112(4.409) 125.5(4.941)

93(3.661) 135.5(5.335) 230(9.055) 94.5(3.720)

46(1.811)

66(2.598) 70.5(2.776) 119.5(4.705) 190(7.480)

169.5(6.673) 339(13.346)

169.5(6.673)

140.5(5.531) 281(11.063)

140.5(5.531)

(Note 1) Dimension is for DC solenoid. (Note 2) The connector for switch in the above is with M12-4 pin connector. Also available with lead wire. (Note 3) The connector wiring port should be pointed in the direction shown in the above on the ground of packing when shipping. Change the direction as needed when wiring.

NACHI AMERICA INC. 17500 23 Mile Road, Macomb, MI 48044 Tel. (800)622-4410 Fax. (586)226-5289

BALANCED PISTON TYPE RELIEF VALVE

20 to 380r/min DMA Type Manually Operated Directional Valve 21MPa

Features
qCompact design. wBalanced design allows T-port back pressure up to 70 kgf/cm 2 (1000 psi) in G03 and 160 kgf/cm2 (2286 psi) in G01 models. eD03 and D05 mounting pattern alows the use of modular valves to simplify circuit design.

Specifications

350, 250 (3571), Note 250 (3571)

160 (2286) 70 (1000)

40 (10.6) 75 (19.8)

4 (0.16) 6 (0.24)

4 (0.16) x 2 4 (0.24) x 2

1.3 (2.9) 3.0 (6.6)

Note: The figure in parenthesis is for tandem center type.

20 10 20 10 20 10 20 10 20 10 20 10 20 10 20 10 20 10 20 10 20 10 20 10 20 10 20 10 20 10 20 10

Notes zThe following three different methods are available to operate the valve handle. (1) Spring offset type(A-type) With this type, the lever is always kept at the end position; when the lever is pulled, the flow is changed over from one direction to another. But when the lever is released, the flow returns to the initial direction. (2) Spring center type(C-type) With this type, the spool is always kept at the center between the other two valve positions; when the lever is released after shifting the spool to either one of these valve positions, the spool returns to the center with the assistance of the spring. (3) Detent type (F- and E-types) With this type, the spool comes to a standstill by its notch provided at the third or second position on this spool. xThe mounting direction of the lever can be changed optionally at every 90 if the direction of the cover on the lever side is changed. cDMA-G**-*7*-10 of the P and T port connection type is based on DMA-G**-*7X-10 of the closed cross type. vThe following are the locking bolts furnished for each valve.

Note: Use the locking bolts with a torque rating of grade 12.9 or the equivalent.

bSelect the desired subplate according to the following table if necessary.

D-1

Understanding Model Numbers

DMA G 01 A 3 X E 20
Design Code E20: G01 E10: G03 X: Closed Crossover Y: Open Crossover with Taper Z: Open Crossover

Flow Condition at Crossover Valve Spool Type Spring Arrangement Valve Size Mounting

3, 4, 5, 6, 7, 8

A: Spring Offset C: Spring Center E, F: Detent G: Gasket Mounting

Manual Valve (DMA Type)

Installation Dimensions
DMA-G01-***-E20 DMA-G03-***-E10

Cross-Sectional Drawings
DMA-G01-***-E20
Part name Part name

Part name

Part number

RO-P12-90

Seal Kit = DNS-G01 (DMA-G01) Seal Kit = DNS-G03 (DMA-G03)

D-2