Junction Boxes Enclosures
Junction Boxes Enclosures
Junction Boxes Enclosures
TERMINAL BOXES ELECTRICAL ENCLOSURES HAZARDOUS AREA ENCLOSURES SPECIAL PURPOSE ENCLOSURES
ENCLOSURE SPECIALISTS FOR THE ELECTRONICS, INSTRUMENTATION, MARINE, OIL, GAS AND PETRO-CHEMICAL INDUSTRIES
DIMENSIONS 80 x 75 x 55 110 x 75 x 55 160 x 75 x 55 190 x 75 x 55 190 x 75 x 75 230 x 75 x 50 122 x 120 x 90 220 x 120 x 90 160 x 160 x 90 260 x 160 x 90 360 x 160 x 90 560 x 160 x 90 255 x 250 x 120 400 x 250 x 120 600 x 250 x 120 400 x 405 x 120
C n n n n n n n n n n n n n n n n
Ex n n n n n n n n n n n n n n n n
ECP n n n n n n n n n n
ES n n n n n n n n n n
AL n n n n n n n n n n n n n n n n
TP n n n n n n n n n n n n n n n n
H n n n n n n n n n n n n n n n n
M n n n n n n n n n n n n n n n n
F n n n n n n n n n n
E n n n n n n n n n n
SIL n n n n n n n n n n n n n n n n
T n n n n n n n n n n n n n n n n
RFI n n n n n n n n n n n n n n n n
- Carbon Loaded (gives surface tracking value of between 10 6and 10 9 ohms). - Ex certified (may be component or apparatus certified - please specify requirements). - Fitted with RFI gasket and internally coated with RFI sheilding (depending on gasket used, may reduce IP rating). - Silicone gasket giving greater temperature range (may also increase life when used in certain applications).
ECP Copper earth continuity plate. (Must also be fitted with earth stud)
H External hinges.
2.5 2.5 21 21
21 21
GS/4 (4 way)
GS/6 (6 way)
SAK 2.5
SAK 6N
SAK 10
SAK 16
SAK 35
MK 6/4
MK 6/6
SAK 4
UK 10
UK 16 6 15 9 19 29 46 18 36 32 64 51 102 32 64 -
TYPE 1 2 3 4 5 6
BPG 7 BPG 8 BPG 9 BPG 10 BPG 11 BPG 12 BPG 12 BPG 13 BPG 13 BPG 14 BPG 14 BPG 15 BPG 15 BPG 15
8.390 8.551 8.833 9.012 9.260 9.378 10.500 10.348 11.933 13.793 18.338 15.474 15.474 20.867 20.867 30.384 30.384 31.350 31.350 31.350
1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 2 3
1 2 3 4 5 -
1 1 3 -
1 1 2 -
1 1 2 3 4 -
1 1 2 2 -
7 20 12 25 36 61 24 48 41 82 66 132 41 82 82
6 16 9 20 29 48 19 38 33 66 52 104 33 66 66
5 13 8 16 24 41 16 27 41 82 27 54 81
3 10 5 12 18 30 12 20 32 64 20 -
1 2 3 4 5 -
1 1 2 3 3 -
1 1 2 -
6 15 9 19 29 46 18 36 32 64 51 102 32 64 -
4 10 5 13 18 32 12 22 34 22 -
The above power ratings apply to an ambient operating temperature of 40C. Reduced power ratings are available for ambient temperatures up to +65C. WAGO Stranded mm2 2.5 CURRENT(A) TERMINAL TYPE NO. OF ROWS SCS POWER ratings ( W) 23
SIZE
2.5 20
4 30
4 30
4 30
6 39
10 53
16 72
35 120
2.5 23
4 30
2.5 23
2.5 23
280 - 991
280 - 699
281 - 691
28 1 - 991
281 - 695
282 - 691
284 - 691
283 - 691
285 - 691
280 - 698
281 - 693
264 - 120
BOX TYPE BPG 1 BPG 2 BPG 3 BPG 4 BPG 5 BPG 6 BPG 7 BPG 8 BPG 9 BPG 10 BPG 11 BPG 12 BPG 12 BPG 13 BPG 13 BPG 14 BPG 14 BPG 15 BPG 15 BPG 15
8.390 8.551 8.833 9.012 9.260 9.378 10.500 10.348 11.933 13.793 18.338 15.474 15.474 20.867 20.867 30.384 30.384 31.350 31.350 31.350
1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 2 3
9 21 13 25 38 62 25 50 42 84 67 134 42 84 126
7 17 10 20 30 50 20 40 34 68 54 108 34 68 102
6 14 8 17 25 42 16 32 28 56 45 90 28 56 84
11 19 31 19 -
3 5 9 12 15 6 13 8 16 24 40 16 32 27 55 44 88 27 55 81
264 - 220
3 5 9 12 15 6 13 8 16 24 40 16 32 27 55 44 88 27 55 81
3 5 9 12 15 6 13 8 16 24 40 16 32 27 55 44 88 27 55 81
The above power ratings apply to an ambient operating temperature of 40C. Reduced power ratings are available for ambient temperatures up to +65C. In some instances the terminal content shown above exceeds the power rating if all terminals are used at full certified current rating. In this instance steps should be taken to ensure the power rating is not exceeded. The ABTECH BPG Ex range, when fitted with any component certified EExe terminals, is Sira ATEX certified to EN 50 014 and EN 50 019. The empty enclosure is component certified and available for adding clients components subject to final approval by Sira or any recognised certifying authority. ABTECH have many years experience in the application of enclosures in hazardous areas and will be pleased to offer advice for any enclosure problems. The power rating refers to the permitted power losses inside the enclosure. It is the responsibility of the user to keep power losses within these limits. Annex C2
UK 35 -
UK 3
UK 5
K 10
K 16
K3
K5
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Glass reinforced polyester enclosures offering protection to IP 67. Temp range -40C to 80C with standard gasket or -70C to 130C with silicone gasket. Standard finish as moulded is RAL 7001 grey or black for BPGC. Can be moulded in variety of colours.
BPG 6/BPGC 6 Size: 122 x 120 x 90mm Weight: 750g Rating: 9.378Watts
BPG 7/BPGC 7 Size: 220 x 120 x 90mm Weight: 1060g Rating: 10.500Watts
BPG 8/BPGC 8 Size: 160 x 160 x 90mm Weight: 1130g Rating: 10.348Watts
110
76
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Glass reinforced polyester enclosures offering protection to IP 67. Temp range -40C to 80C with standard gasket or -70C to 130C with silicone gasket. Standard finish as moulded is RAL 7001 grey or black for BPGC. Can be moulded in variety of colours.
BPG 10/BPGC 10 Size: 360 x 160 x 90mm Weight: 2150g Rating: 13.793Watts
BPG 11/BPGC 11 Size: 560 x 160 x 90mm Weight: 3200g Rating: 18.338Watts
BPG 12/BPGC 12 Size: 255 x 250 x 120mm Weight: 2656g Rating: 15.474Watts
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Glass reinforced polyester enclosures offering protection to IP 67. Temp range -40C to 80C with standard gasket or -70C to 130C with silicone gasket. Standard finish as moulded is RAL 7001 grey or black for BPGC. Can be moulded in variety of colours.
BPG 14/BPGC 14 Size: 600 x 250 x 120mm Weight: 5235g Rating: 30.384Watts
BPG 15/BPGC 15 Size: 400 x 405 x 120mm Weight: 5580g Rating: 31.350Watts
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Glass reinforced polyester enclosures offering protection to IP 67. Temp range -40C to 80C with standard gasket or -70C to 130C with silicone gasket. Standard finish as moulded is RAL 7001 grey or black for BPGC. Can be moulded in variety of colours.
SPECIFICATION Size (external) Entries EEx e Blanking plugs Terminals Links Int/Ext M6 earth stud Copper earth continuity plate Ingress Protection (IP) Shell/ERA Deluge tested
BPGA 120 122 x 120 x 90 4 x M20 (2 x A, 2 x C) 3 6 x SAK 2.5 Linked in pairs Yes Yes IP 66/67 Yes
BPGA 125 122 x 120 x 90 4 x M20 (2 x A, 2 x C) 3 1 x MK6/6 way Linked in pairs Yes Yes IP 66/67 Yes
BPGA 160 160 x 160 x 90 4 x M20 (2 x A, 2 x C) 3 13 x SAK 2.5 na Yes Yes IP 66/67 Yes
ABTECH SX RANGE
The SX range comprises 14 sizes of enclosure manufactured in either mild steel or stainless steel. Depending on the enclosure size they are available in standard depths of 140, 200 or 300mm and can be fitted with removable gland plates on any or all of the four sides. The mild steel version (MSX) is available with a number of paint options (most RAL colours available) and anti corrosion finishes and advice on this can be sought from Abtech. The stainless steel range (SSX) is is the ability to be constructed to almost any dimension due to its fabricated nature. This can also be applied to EEx enclosures where the certification allows oversize enclosures to be manufactured whilst retaining the next smallest sized enclosures power rating. Other applications include junction boxes, both industrial and hazardous area, OEM applications, fire protection systems, tunnel wiring, IP68 applications, etc. Earthing is accomplished by means of an external/internal earth stud fitted as standard which can be connected to the terminal mounting rail or component mounting plate and optionally earth studs can be fitted to the door and gland plates. Rail mounted earth terminals or proprietary earth bars can Cable entries can be drilled in the sides or through the gland plates, if fitted, or through the enclosure wall. Entries may also be drilled through the rear face of the enclosure (EEx versions also.) The SX range was specifically designed to meet the rigours of the North Sea environment and is capable of achieving IP66 and IP67 and has also undergone and passed the Shell/ERA deluge test which was devised to adequately test enclosures and electrical equipment which is routinely subjected to ships decks conditions or fire deluge sytems. IP68 enclosures are aslo available for depths up to 120 ft to special order. Another advantage of the SX range is that it is suitable for fire resistance applications and when fitted with ceramic terminals meets the requirements of IEC 331 (750C for 3 hours) and also BS6387/1983 (950C for 3 hours). Another important feature of the SX range is the door, which is held to the enclosure by at least 4 captive stainless steel screws, which also maintain the correct compression on the gasket. The hinges are solid block, machined oversize to enable the screws to control the closing of the door, not the hinge, its only function being to support the door when opened. The hinges allow easy removal of the door with only minimal opening required before removal (less than 10). The SX range has many features which lend itself to many applications, not least of which The SX range of enclosures are suitable for use in hazardous areas and can be supplied with a number of certificates. ATEX EEx e to BS EN 50019 (Zone 1 & 2) EEx nA to BS EN50021 (Zone 2) and NEMA 4X (CSA, UL & FM class 1, div 2). The SX range can be supplied fitted with any component approved terminal to apparatus level or can be supplied empty as component approved for the clients own certification requirements. When fitted with a standard neoprene gasket, the enclosure is suitable for ambient temperatures of -40Cto 80C. Alternatively when fitted with an optional silicone gasket the temperature range is increased to -70C to 130C. be fitted inside the enclosure and Abtech sales staff will be happy to advise on this.
manufactured in 316 grade stainless steel to give the maximum environmental protection. The main body is manufactured from 2mm thick sheet and the mounting straps and gland plates from 3mm thick plate.
ABTECH SX RANGE
ACCESSORIES
The following table is a list of the available accessories suitable for particular standard sizes of SX enclosures. Care should be taken when ordering accessories for use with enclosures intended for hazardous areas to ensure that compliance with certification is retained. DEPTH Size SX45 SX64 SX66 SX0 SX0.5 SX1 SX1.5 SX2 SX3 SX4 SX5 SX6 SX7 SX8 Dimensions 114 x 114 x 51 102 x 152 x 63 152 x 152 x 102 152 x 229 184 x 274 234 x 324 306 x 306 372 x 324 372 x 448 372 x 510 510 x 510 510 x 780 650 x 950 800 x 1250 GP n n n n n n n n n n n n 140 n n n n n n n n n n n 200 n n n n n n n n n n n 300 n n n EL n n n n n n n n n n n n n n LB n n n n n n n n n n n n n n ES n n n n n n n n n n n n E n n n n n n n n n n n n SIL n n n n n n n n n n n n n n BD n n n n n n n n n n n n n n TP n n n n n n n n n n n n n n M n n n n n n n n n n n n n n RFI n n n n n n n n n n n n n n
All SX range enclosures are available manufactured in either mild steel - MSX or stainless steel grade 316 - SSX All SX range enclosures are available Ex certified (component or apparatus certified - please specify requirements) All SX range enclosures meet IP66/67. When fitted with gland plates the standard IP rating is IP66. IP67 available as option. RFI SIL EL BD TP - Fitted with RFI gasket (depending on gasket used, may reduce IP rating) - Silicone gasket giving greater temperature range. (may also increase life when used in certain applications) - Electropolished external enclosure surface (stainless steel 316 only) - Breather drain (IP66 stainless steel or plastic) - Tamper-proof lid fixing screws
ES Earth Stud fitted to door and gland plates. (If fitted - specify size req.)
ABTECH SX RANGE
TERMINAL CONTENTS
The following table is provided as a guide and due to space limitations in this brochure only Klippon, Wago and Phoenix terminal populations are shown. All Abtech enclosures are available empty or alternatively may be provided with terminals, entries, accessories and other electromechanical components.
KLIPPON Solid mm2 SIZE Stranded mm2 ATEX CURRENT(A) TERMINAL TYPE NO. OF ROWS SCS POWER RATING (S) 4 4 15 6 4 22 10 6 26 16 10 37 16 16 47 35 35 75 70 70 2.5 2.5 4 2.5 4 4 PHOENIX 10 6 16 10 35 35 -
UK 2.5B
SAK 10
SAK 16
SAK 35
SAK 70
SAK2.5
SAK 6
SAK 6
UK 10
UK 16
10.258 14.287 19.874 29.206 32.284 36.500 42.289 44.726 50.238 57.383 68.000 119.463
1 1 2 1 1 2 2 2 2 3 3 3 4 5 6
4 6 9 8 9 16 20 40 70 132 244 -
3 9 9 9 12 16 32 58 100 230 -
4 6 9 8 9 16 20 40 70 132 244 -
The above power ratings apply to an ambient operating temperature of 40C. Reduced power ratings are available for ambient temperatures up to +65C.
WAGO 264 2 Cond. Strip 264 4 Cond. Strip 262 2 Cond. Strip 6 12 12 20 32 64 64 106 126 189 314 405 540 925 1110 262 4 Cond. Strip 3 6 6 9 15 30 30 52 62 93 156 195 260 450 540
NO. OF ROWS
280 - 991
280 - 699
281 - 691
28 1 - 991
281 - 695
282 - 691
284 - 691
283 - 691
285 - 691
280 - 698
281 - 693
264 - 120
264 - 220
281 - 191
282 - 191
284 - 191
8.950 10.258 14.287 19.874 29.206 32.284 36.500 42.289 44.726 50.238 57.383 68.000 119.463
1 1 1 1 1 2 2 2 2 3 3 3 4 5 6
10 10 10 18 21 42 74 135 252 -
283 - 191
In some instances the terminal content shown above exceeds the power rating if all terminals are used at full certified current rating. In this instance steps should be taken to ensure the power rating is not exceeded. The ABTECH SX Ex range, when fitted with any EExe component approved terminals(1) is Sira certified to EN 50 014 and EN 50 019. The empty enclosure is component certified and available for adding clients components subject to final approval by Sira or any suitable notified body. ABTECH have many years experience in the application of enclosures in hazardous areas and will be pleased to offer advice for any enclosure problems. (1) Any apparatus certified enclosure built after June 2003 must be fitted with ATEX approved terminals or components. Abtech sales staff can provide help and information on anyaspect of certification in relation to Abtech enclosures. The power rating refers to the permitted power losses inside the enclosure. It is the responsibility of the user to keep power losses within these limits. Annex C2 of BS EN 50019 details the appropriate calculation method.
UK 35
UK 3
UK 5
ABTECH SX RANGE
MSX/SSX 45 Size: 114 x 114 x 51mm Weight: 1.2kg Rating: 8.950Watts
MSX/SSX 0 Size: 229 x 152 x 140/200mm Weight: 3.2kg (140) 4.0kg (200) Rating: 19.874Watts
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Mild steel or stainless steel enclosures offering protection to IP 67. Temp range -40C to 80C with standard gasket or -70C to 130C with silicone gasket. Standard finish: MSX - Hammer finish grey epoxy polyester SSX - Natural steel orbital matt finish