Site Master File
Site Master File
Site Master File
INDEX
Section
C.1 C.1.1 C.1.2 C.1.3 C.1.4 C.1.5 C.1.6 C.1.7 C.1.8 C.1.9 C.2 C.2.1 C.2.2 C.2.3 C.2.4 C.2.5 C3 C.3.1 C.3.2 C.3.3 C.3.4 C.3.5 C.3.6 C.3.7 C.3.8 General Information Brief Information On Celebrity Biopharma Limited. Pharmaceutical Manufacturing Activities Other Manufacturing Activities Name and Address of the Site Type of Products Manufactured on the Site Description of the site. Number of Employees Technical Assistance in Manufacture and analysis Quality Management System Personnel Organization chart showing the Arrangements for Quality Assurance, including Production, Quality Control, Engineering & Warehouse Details of key Personnel Training Health Requirement Personal Hygiene requirement, including clothing Premises and Equipment Premises Nature of construction and finishes Description of ventilation systems . Special areas for the handling of highly toxic hazardous and sensitizing materials Description of water system including sanitation Maintenance Major production and control laboratory equipment Maintenance and servicing of equipment 26-27 27 27-29 29 30-32 33 33-34 35 3 3 3 3 4 10-11 11-12 12-13 13-19 19 19-21 21-24 24-25 25-26
Description
Page No.
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All the Pharmaceutical Manufacturing Activities will be carried out as per Schedule M of the Indian Drugs & Cosmetics Act. 1940 & rules there under. The day to day licensing and regulatory activities are controlled by Drugs & Licensing Authority, Drug controller Himachal Pradesh Food & Drug Administration.
C.1.3
Other manufacturing activities : No other manufacturing activity is carried out at the site.
Lic. No.
MNB/07/670 MB/07/671 C.1.4 C.1.4.1
Category of Lic.
Lic to manufacturing drugs, other than those specified in schedule C & C1 of D & C Rules 1945. Drugs specified in schedule C & C (1) excluding those in schedule X.
Form No.
25 28
Issue Date
12.02.2008 12.02.2008
Valid upto
11.02.2013 11.02.2013
Name and Address of the site, including telephone, fax and 24 hour telephone numbers. Name of Company Celebrity Biopharma Limited Factory and Registered Address Corporate Office Village- Panga ,Via- Jharmajri ,Barotiwala ,Dist. Solan (Himachal Pradesh) Web Site : celebritybiopharma.com e.mail: [email protected] Executive Business Centre #210/211 SCO :3033,Sector : 22D, Chandirarh-160022 e.mail : [email protected]
Director-Executive
Plant Manager
C.1.5.2 The specified dosage forms are manufactured in a dedicated manufacturing facility where air emission controls are designed to prevent the contamination of surroundings. I. GENERAL BLOCKSr. No. 1 2 FINISHED DOSAGE FORMS Tablets Liquid Syrup. CAPACITY /ONE SHIFT BASIS 10, 00, 000 Units. 40,000 Bottles.
II. CEPHALOSPORIN BLOCKSr. No. 1 2 3 FINISHED DOSAGE FORMS Tablets Capsules Dry Syrup. CAPACITY /ONE SHIFT BASIS 10, 00, 000 Units. 5, 00,000 Units. 35,000 Bottles.
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The factory is situated on the outskirts of Village : Panga ,Via Jharmajri Hiltop Estate Barotiwala Distt: Solan (Himachal Pradesh), India and is to be commissioned for commercial production from Arp2008. It is located in a green belt and clean area away from polluting industries. The surrounding atmosphere is free from dust & smoke. Total Area of the Plant : 4966 sqm Built up Area : 3090 sqm The In-house utility facilities are operated & maintained by in-house engineering / utility staff. One generator set having capacity 500 KVA are available to take care of power failures.
All the two blocks are having their individual water system which is closed with controlled storage, piping. C.1.6.1 Site Map: Annexure-I The factory is situated on the outskirts of Baddi which is about 300 km, north from Delhi and well connected with road as well as railways. C.1.6.2 Surrounding area The factory is located in a green belt and clean area far away from the polluting industries. The surrounding atmosphere is free from dust & smoke. C.1.6.3 Nature & use of near by properties: The factory is surrounded by green fields & non-polluting industries.
Department QA / QC. Department Production-(General Block) Production-(Cepha Block) Store and Distribution Technical And Engineering Services HR & Accounts Security House keeping
Employee 15 55 45 11 10 4 6 15
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Type services
Contract Testing
2.
CHOKSI LABORATORIES LTD. SCO 43,Near Vijaya Bank, Madhya Marg Kalka Road, N.A.C Manimajra , Chandigarh 160 101 Tel.:+91-172-50005554,5000555 Fax: +91-172-5000556
Contract Testing
Calibration and Validation 3 Precision Instrumentation Services 21 , F 9Shriram Bhavan , Shriram kunj , Takli road , Dwarka . Nashik 422001 Phone No. : 0253 2591899 , 2520240 Calibration of Gauges and other instruments which can not be calibrated in house .
C.1.9
10.0 To approve the SOPs, formats, systems, etc. 11.0 To release the batch after reviewing the documents. 12.0 To ensure that all the RM/ Finished product specifications are up dated as per pharmacopoeia/ addendum etc. 13.0 To organize validation of existing and new products, process, equipment & facilities. 14.0 To ensure adequate training to employees at all levels within the organization to achieve quality standards. 15.0 To comply with the requirements of all International/ National regulatory requirements or any other statutory rules. 16.0 To ensure periodical internal audits as per predefined schedule.
C.1.8.4 Audit Programs a) All departments are audited internally for cGMP / cGLP compliance. The audit is conducted by Internal Quality Audit team comprising of competent persons from different departments, other than the department to be audited. The audit is carried out as per the SOP for self-inspection & audit reports recorded in a defined format.
a) Overall responsible for production, Engineering, and warehousing functions as per Quality policy. b) Monitoring and maintaining cGMP / cGEP / cGWP practices in production Engineering, and warehousing areas. c) Ensuring implementation of related sections of the Quality manual. d) Ensuring achieving the standard yield batch after batch as well as Quality. e) Ensuring the compliance of productivity norms in the plant. f) Ensuring the quality of product and involvement in complaint investigation. g) To issue guideline for corrective actions for non- conforming product. h) Ensure the cost effective measure to control expenses. i) Ensure the training & development of Production people. j) Ensure the delivery/ dispatch of products as per plan.
Outline of arrangements for basic and in-service training and how records are maintained. All the personnel working in the plant and whose job is directly or indirectly associated with product quality are given continuous cGMP training, appropriate to their respective job activities. The Head- Quality Assurance in consultation with the Head-Operation as well as Head-HRD develop comprehensive training modules and programs for employees at all levels. Training Activities : i) For Training of New Employees :The personnel and administration department provide
training given is as follows: CORE TARGET GROUP All employees Employees working in packing area Employees working in QA/QC Supervisory and managerial staff Employees working in warehouse TRAINING Short courses on GMP. GMP in packing operations. Validations-a tool for GMP/GLP Advance courses in cGMP Courses on cGMP & materials handling operations. Employees working in Eng. Dept. Courses on GEP
C.2.3.2
Training Need Identification : Training needs for the individuals are identified at the time of annual performance appraisal by his/ her immediate superior.
C.2.3.3 The training faculty is drawn from the respective area of work from the line of managers and the senior members from Quality Assurance / Production along with out side experts (if required) The training program also includes practical training on working site. Following training aids are used for effective training. a) Reading materials- books and notes. b) Video shows c) Transparencies/ slides with aid of projectors. C.2.3.4 Evaluation of Training : The training evaluation is done from the identified training program as per the training calendar. Giving questionnaires to the group of employees attending the program does training evaluation. The score in evaluation is taken as criteria for Re-training. Employees are allowed 3 times more for retaining, failing which they are transferred to non-critical operations. C.2.3.5 Records of Training : All the records pertaining to the training in prescribed formats are available with quality Assurance Department. Records are kept which include the details of Training, Date of Training conducted, Trainers and Participants name. Every department maintains the individual training record of the employees of their own department, which is accessible to the level of supervisors. In case employees are sent to outside training ,the
C.2.5.3
Gowning and de gowning instructions in the form of SOPs are kept in each of the change rooms. The in house laundry facility is available for washing of used company garments.
C.3 C.3.1
PREMISES AND EQUIPMENT Premises Premises have been designed, keeping cGMP, safety and manufacturing capacity in consideration. Premises and equipment are located, designed, constructed, adapted and maintained to suit the operators to be carried out. Their layout and design is in such a way that it is aimed to minimize the risk of errors and permit effective cleaning and maintenance in order to avoid cross-contamination, any adverse effect on the quality of products.
C.3.1.1
A plan of each production facility with indication of scale and names of the area is attached as Annexure-V
C.3.2
Nature of construction and finishes The building is a reinforced cement concrete (RCC) frame structure in concrete with isolated RCC foundations tied to each other at plinth level by RCC beams. : Polished kota stone flooring is used for the ease of cleaning due to its Smooth surface . it gives very smooth surface finish, dust-free, easy to clean floor. Coving : To avoid vertical joints between floor and wall panel as wel as wall to wall has been done. which minimizes the risk of dust deposition and microbial growth. Painting : Two types of painting have been done. a) Acrylic emulsion, which is, used in entrances, toilets, change rooms, passages and storage areas. b) External paint is cement based water repellent weather seal paint. Door & windows : All doors apart from CRP are made of anodized aluminum flushed door having flush glazed view panels.
C.3.3 C.3.3.1
Brief description of ventilation systems etc. All the areas are provided with appropriate ventilation system to maintain the required room condition with respect to the temperature, relative humidity, particulate matter count and potential risk of airborne contamination. For oral dosage forms the class of air in core processing area meets the requirement of Grade-D. Pressure differentials are maintained as per the specified guidelines for the respective dosage forms. Temperature in all areas is 24 2C Relative humidity in the different sections is as mentioned below.
The ventilation system design is based on recirculation of air 80-85% of the air is re-circulated and 15-20% fresh air is taken in. C.3.3.2 Filtration system for different grade of area Grade of area GRADE-D UNDEFINED Fresh air filter 10 (EU-4) 10 (EU-4) Return air filter 20 10 (EU-4) 10(EU-4) Not applicable 5 (EU-7) 5 (EU-7) Pre filter Final filter
In addition to above filters, provision of 0.3 (EU-8) filter is made in the system in the Air Handling Units. C.3.3.3 Filter replacement pol All ventilation filters are changed or cleaned for maintenance, as soon as the pressure drop across filters deviates from the design range. Such replacement & cleaning required according to the SOP. C.3.3.4 Micro Lab HEPA filters are checked for integrity using Dioctyl - phthalate (DOP). Such filters are scanned for checking the leakage at filter-face of the terminally mounted HEPA filters using a calibrated Anemometer. Initial qualification and validation activity is also carried out before use. of filter is
Special areas for the handling of highly toxic hazardous and sensitizing materials: Separate blocks have been provided for manufacturing of Cephalosporin s products.
C.3.5
C.3.5.1
Potable Water: There is separate water system for all the two blocks. Source of water: Underground bore well a) General Block Storage: Water from Bore well is pumped to the various overhead storage tanks. A overhead Tank of 5,000 ltrs has been provided through which water is supplied to Canteen and Toilets .Another tank of 5,000 Ltrs is used to supply water to various departments for washing purpose . 3 overhead Storage tanks of 5,000/5,000 and 5,000 ltrs are provided in which chlorine dosing of 5 ppm is done .Water from these tanks is pumped to Reverse Osmosis Plant. i) Reverse osmosis (RO) Water Source Capacity : Reverse osmosis plant : 2,000 liters / hour
Recovery of plant: 70% of feed water. Scope of RO water supply: RO water is used as in feed water to DM plant only. Storage: For RO water storage one SS-316 tank with a capacity of 2,000 liters is provided
It consists of mixed bed. After mixed bed water is passed through 5 filter and then through ultra violet (UV) light and collected in 2,000 ltr. Steam Jacketed storage tank of stainless steel (SS) 316.From the storage tank ,water is passed through a series of filters of 5 and 2 followed by ultra violet (UV) light and then circulated to various user points. b) Cephalosporin Block Storage: Water from Bore well is pumped to the various overhead storage tanks. A over head Tank of 5,000 ltrs has been provided through which water is supplied to Canteen, Toilets .and various departments for washing purpose . Two overhead Storage tanks of 5,000 ltrs each are provided in which chlorine dosing of 5 ppm is done .Water from these tanks is pumped to Reverse Osmosis Plant. i) Reverse osmosis (RO) Water Source Capacity : Reverse osmosis plant : 1,000 liters / hour
Recovery of plant: 70% of feed water. Scope of RO water supply: RO water is used as in feed water to DM plant only. Storage: For RO water storage one S.S. tank with a capacity of 2,000 liters is provided
ii) Purified water plant: Source : Plant working on ion exchange principle 2,000 liters / hour Capacity:
It consists of mixed bed. After mixed bed water is passed through 5 filter and then through ultra violet (UV) light and collected in 2,000 ltr. Steam Jacketed storage tank of stainless
i) Reverse osmosis (RO) Water Source Capacity : Reverse osmosis plant : 1,000 liters / hour
Recovery of plant: 70% of feed water. Scope of RO water supply: RO water is used as in feed water to DM plant only. Storage: For RO water storage one SS tank with a capacity of 2,000 liters is provided
ii) Purified water plant: Source : Plant working on ion exchange principle 2,000 liters / hour Capacity:
It consists of mixed bed. After mixed bed water is passed through 5 filter and then through ultra violet (UV) light and collected in 2,000 ltr. Steam Jacketed storage tank of stainless steel (SS) From the storage tank ,water is passed through a series of filters of 5 and 2 followed by ultra violet (UV) light and then circulated to various user points.
Storage & Distribution after distribution is connected with a control panel having Supervisory Control and Data Acquisition (SCADA) for monitoring of quality parameters like pH, conductivity, pressure, temperature and flow. Deviation in any of the set parameter results in a reject of water flow, which is operated by a flow diverting valve. All the critical parameters and plant status is monitored by a continuous
C.3.6
MAINTENANCE AND SERVICING OF THE AIR HANDLING AND WATER SYSTEMS. All the Air Handling Units (AHU) and water treatment plants are taken in to consideration as per the standard operating procedure of planned preventive maintenance. The annual plan for preventive maintenance of all AHUs and water systems is prepared at the beginning of the calendar year. This annual plan is prepared with the proposed date of preventive maintenance as per defined frequency in standard operating procedures. Preventive maintenance of all AHUs and water treatment plant is carried out as per the respective preventive maintenance procedures. Record of the preventive maintenance is maintained in the respective checklist prepared as per the corresponding procedures for preventive maintenance. Preventive maintenance of water treatment includes servicing of ion exchange beds, sanitization of the plant and water distribution loop, calibration of instruments and other water treatment elements. Preventive maintenance of AHU includes filter cleaning, servicing of AHU, integrity testing of 5 mic. filters, calibration of instruments and duct cleaning. Various quality checks are identified for certain maintenance activities. The concerned persons responsible for maintenance are trained about the procedures for maintenance and the relevant formats for recording.
C.3.7
MAJOR PRODUCTION AND QUALITY CONTROL LABORATORY EQUIPMENT All critical manufacturing plant & machineries are qualification as detected in qualification protocols of IQ , OQ , DQ , and PQ ,records are maintained . Manufacturing equipment are designed, located and maintained to suit its intended purpose. Manufacturing equipment are designed so that it can be easily and thoroughly cleaned. The equipments are cleaned
Company Quality Policy & Quality System Manuals are available which guides the Quality Management system to provide products & services of highest standards with total customer satisfaction. Company quality System Manual covers the following areas: Premises Personnel Hygiene Cleaning & Sanitation Training Introduction parameters for Quality System Good Laboratory Practices & Laboratory Safety Calibration Mix-up and Contamination Control Validation Policy Water for Pharmaceutical use
Master validation plan is available which covers all the aspects of Qualification of facilities, equipments, process, calibration, and revalidation etc. and documented properly for future reference. Each department has its own relevant SOPs, different formats, etc. Each department develops their respective SOPs, checked by seniors, And approved by Head of Departments/ QA and authorized by Plant Manager operations after review for compliance. Documentation has categorized like, product/ process specification, raw material specifications, packaging component specifications, standard process instructions including packaging, batch manufacturing records and packaging records, analytical methods, validation and qualifications documents etc.. All the Master Documents are controlled by Quality Assurance department with regulated distribution as per the procedure given in SOP .
C.5.4
Arrangement for Handling Rejected Materials and Products: All rejected materials are separated from APPROVED or QUARANTINE and the quality control persons affix REJECTED labels. The rejected material is transferred to a separate Rejection area. Quality assurance decides the fate of such rejected material as to destroy or to be return. No printed packaging materials are returned but are destroyed on the premises under supervision of quality assurance. The rejected materials are kept under lock and key and only authorized persons are allowed to handle such materials.
C.5.4
Brief description of the general policy for process validation Process validation is done as per the Validation Master Plan, first three production batches are validated & the following parameters are considered while doing process validation. 1. Raw material specifications and qualification 2. Physical characteristic of raw material 3. Critical process steps & variables 4. Critical process equipments qualification 5. GMP requirements 6. Review of process problems, if any 7. Any modifications, process improvement.
C.6 C.6.1
QUALITY CONTROL Description of Quality Control System The Quality Control system is an integral part of cGMP and ensures that the necessary and relevant tests are done & that neither that the material nor the products are released for use or supply, until their quality has been judged to be satisfactory. Quality Assurance releases for packing and for sale semi-finished and finished products respectively after ascertaining quality. Quality control chemist draws samples of each batch of each product at specified intervals during entire batch production as per the sampling program. Complete analysis is done as per the release specifications (Pharmacopoeia or Inhouse). Results are recorded in test protocols and reports. The Head of Quality Assurance after checking the in-process reports releases the product for packaging if it is satisfactory. The semi-finished product is handed over by production to packing department only after confirming clearance of Quality Assurance. After reconciliation, packing statement sheet mentioning batch details and the quality to be packed is filled and sent to QA for approval. The Head of Quality Assurance verifies that the batch records are satisfactory & gives Release for sale. The goods are now transferred to finished goods store. Finished products failing to meet the established standards or specifications are quarantined and kept under HOLD for investigation, reprocessing or as the case may be. Reprocessing of quarantined products is performed only in accordance with approved procedure.
C.7 C.7.1
DISTRIBUTION, COMPLAINTS AND PRODUCT RECALL Arrangement and recording system for distribution Released finished goods are stored on pellets in fully secured finished goods store. It is ensured that staking of the finished packs is done product wise and batch number wise up to specified height. Dispatches of products are ensured on first in & first out basis. The records maintained at Celebrity Biopharma ltd permits full batch traceability from the factory to the customer, in terms of date of dispatch, customer details and quantity dispatched. The distribution records of domestic products are maintained in such a way that irretrievability of the product marketed can be ensured fast, in case of withdrawal or recall.
C.7.2
Arrangements for handling complaint and product recall We have got written procedure for market complaint handling which defines responsibility for logging and investing. Various format which shall be used during investigation and reporting. Head-quality Assurance with the Production Head is responsible for investigating complaints as per written procedure. Details of complaint, investigation report, Action plan and reply to the complainant constitute documents of complaint handling procedure. The records remain with the Head-QA Complaint records are stored minimum for three months after the expiry of the product in question.
Product Recall We have got written procedure for product recalls. General Manager-Operations is responsible for product recall, whether it is on the instructions from drug authorities (FDA) or it is a voluntary withdrawal. Details in approved format are filled. FDA is informed about stock manufactured, distribution details and quality recalled. The quantity received if any, after recalling a batch is kept in secured dedicated area till the decision about its disposal is taken. If recall of a product is at the instance of local drug authorities, the final disposal is done in their presence, but if it is a voluntary withdrawal, the decision of Head Technical operations is final. C.8 PRECAUTIONS TO AVOID MIX-UP,CONTAMINATION AND CROSS CONTAMINATION We have separate areas for the processing of sensitive drugs like Cephalosporin. The segregation
of these areas is validated with adequate records of maintenance and services . Separate written
procedures are provided to avoid mixing or cross contamination at any stage .It is the joint responsibility of Stores, Production , Quality Control and Quality Assurance to ensure that any type of mix- up or contamination does not occur. Following points are vigorously monitored to avoid any sort of mix-up/contamination1) Training of Staff and workers on the precautions and steps to avoid mix-ups. 2) Periodic inspection of the RM/PM Vendors . 3) Receiving and storing of RM/PM in a systematic and in properly labeled condition. 4) Dispensing , Sampling and Compounding is done in the separately designated areas only. 5) Proper labeling is done for Under Test ,Approved and Rejected materials with separate storage. 6) Routine Sanitary Control and Personal Hygiene Program is followed.
performed according to an
To prevent mix-ups during production stages, material under process are properly labeled to demonstrate their status .All equipment used for production are labeled with their current status. 12) Appropriate pressure differential is provided in each process area.
13) Finished tablets shall be inspected for presence of foreign matter besides any other defects.
C.9
SELF INSPECTION Self Inspection is designed to evaluate our compliances with cGMP in all aspects of production and Quality Control. It is also designed to detect any shortcoming in the implementation of GMP and to recommend the necessary corrective actions. There is a self inspection schedule according to which periodic self inspection of all the area is carried out by a team comprising of personnel from various departments. The entire process is organized by Q.A. Department .the self inspection carried out is submitted to QA/QC-Manager and Production Manager .the action plan is decided on the points during audit and compliance reports are submitted .The next audit would ensure that compliance to earlier points is done.
C.10 Annexure No. Annexure-I Annexure-II Annexure-III Annexure-IV Annexure VV (a) V (b) Annexure VI VI (a) VI (b) Annexure VII VII (a) VII (b) Annexure VIII VIII (a) VIII (b) Annexure IX
LIST OF ANNEXURES Title List of Products Plant Lay out ( Site Map) Quality Assurance Organization Chart Organization Chart Layout of - General Block Cephalosporin Block Ventilation system (HVAC/AHU ) of General Block Cephalosporin Block Water System of General Block Cephalosporin Block List of Equipments General Block Cephalosporin Block Flow sheets diagram of manufacturing process
MANAGING DIRECTOR
EXECUTIVE DIRECTOR
MANAGER-QUALITY ASSURANCE
EXECUTIVE-QUALITY ASSURANCE
SR. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
SR. NO. 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
NAME OF INSTRUMENT MUFFLE FURNACE VACUUM OVEN STABILITY CHAMBER WATER STILL APPARATUS MAG.STIRRER WITH HOT PLATE WATER BATH CENTRIFUGE APPARATUS MICROCENTRIFUGE APPARATUS VORTEX SHAKER MAKER MAGNETIC STIRRER HOT PLATE ZONE READER COLONY COUNTER ULTRASONIC WATER BATH BOD INCUBATOR ULTRASONIC BATH SONICATOR AUTOCLAVE IR MOISTURE ANALYZER CONDUTOMETER THERMOMETER
MODEL ----------------------------
CBL-QCC-022 CBL-QCC-023
CBL/QCI/022 CBL/QCI/023 CBL/QCI/024 CBL/QCI/025 CBL/QCI/026 CBL/QCI/027 CBL/QCI/028 CBL/QCI/029 CBL/QCI/030 CBL/QCI/031 CBL/QCI/032 CBL/QCI/033 CBL/QCI/034 CBL/QCI/035 CBL/QCI/036 CBL/QCI/037 CBL/QCI/038 CBL/QCI/039
NAVYUG NAVYUG REMI REMI REMI REMI LEOCHEM LEOCHEM LEOCHEM LEOCHEM NAVYUG ANALYTICAL TOSHIBA NAVYUG -------------------
5MLH
CBL-QCC-031 CBL-QCC-032
SR. NO. 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
NAME OF INSTRUMENT L.A.F VALIDRATION OF L.A.F DESICCATOR CABINET INCUBATORE ANALYTICAL BALANCE BRURSTING STRENGTH UV CABINET FUMING CUPBOARD TOC MICROSCOPE DESICCATOR CABINET REFRIGERATOR VERNIER SCALIPERSE(IPQC) HARDNESS TESTER (IPQC) FRIABILITY APPARATUS (IPQC) DISINTEGRATION APPARATUS (IPQC) THERMOMETER THERMOMETER THERMOMETER
MAKE ---------------------------CINTEX LEOCHEM SARTORIOUS ---------NAVYUG --------------------------------------------GODREJ MITUTOYO ------------ELECTROLAB ELECTROLAB ALCOHALIC ZEAL THERMOMETE ZEAL THERMOMETE
INSTRUMENT ID NO. CBL-QCC-040 CBL-QCC-041 CBL-QCC-042 CBL-QCC-043 CBL-QCC-044 CBL-QCC-045 CBL-QCC-046 CBL-QCC-047 CBL-QCC-048 CBL-QCC-049 CBL-QCC-050 CBL-QCC-051 CBL-QCC-052 CBL-QCC-053 CBL-QCC-054 CBL-QCC-055 CBL-QCC-056 CBL-QCC-057 CBL-QCC-058
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LIST OF EQUIPMENT FOR PRODUCTION DEPARTMENT Sr.No. Name of equipment Make GENERAL BLOCK(TABLETS/LIQUID)
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. MECHANICAL SIFTER 30'' MULTIMILL MECHANICAL SIFTER 30'' STARCH PASTE KETTLE 150L RAPID MIX GRANULATOR 600 FLUID BED DRYER 150KG MULTIMILL DUST COLLECTOR OCTAGONAL BLENDER 600L & 1000 lits MULTIMILL TABLET COMPRESSION MACHINE-27 STATION TABLET COMPRESSION MACHINE 35 STATION TABLLET DEDUSTER MACHINE TABLET COATING MACHINE BLISTER PACKING MACHINE3000- I STRIP PACKING MACHINE BOTTLE WASHING MACHINE 01 6 HEAD FILLING MACHINE 6 HEAD CAPPING MACHINE BOTTLE INSPECTION TABLE FILTER PRESS LABELLING MACHINE CARTON CODING MACHINE SHRINK WRAPPING MACHINE (LIQUID) COLLOIDAL MACHINE (COATING) LEAK TEST APPARATUS FRIABILITY TESTING APPARATUS DISINTEGRATION TESTING APPARATUS HARDNESS TESTING APPATATUS MOISTURE ANALYZER VERNIER CALIPER(IPQC) SHRINK WRAPPING MACHINE (TABLET) ELECTRONIC WEIGHING BALANCE (100KG) GRANULATION ELECTRONIC WEIGHING BALANCE (100KG) PACKING CONVEYOR-I ELECTRONIC WEIGHING BALANCE (100KG) PACKING CONVEYOR-II ELECTRONIC WEIGHING BALANCE (100KG) PACKING CONVEYOR-LIQUID Saan Saan Saan Saan Saan Saan Saan Prism Saan Saan Prism Prism Prism Global pharma Rapid Hemson Pharma lab Pharma lab Pharma lab Pharma lab Golbal pharma Ambica machine willet Saan Shivani Electrolab Electrolab Tab machine Navyug Mitutoyo Sartorious Sartorious Sartorious Sartorious
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LIST OF EQUIPMENT FOR PRODUCTION DEPARTMENT Sr.No. Name of equipment Make GENERAL BLOCK(TABLETS/LIQUID
37. 38. 39. 40. 41. 42. 43. 44. BASKET FILTER 45. IN LINE HOMOGENIZER 46. HOMOGENIZER 47. TRANSFER PUMP 01 48. TRANSFER PUMP 02 49. OPTICAL INSPECTION UNIT 50. PACKING CONVEYOR BELT 51. 52. 53. 54. 55. 56. ELECTRONIC WEIGHING BALANCE 100KG ( LIQUID ) ELECTRONIC WEIGHING BALANCE 15KG ( LIQUID ) DISPENSING BOOTH SAMPLING BOOTH PH METER LIQUID CONVEYOR BELT LIQUID FILLING LINE Sartorious Sartorious Aircare system Aircare system Remi Saan Global pharma Global pharma Global pharma Global pharma Global pharma Global pharma ELECTRONIC WEIGHING BALANCE 15Kg PACKING CONVEYOR-II ELECTRONIC WEIGHING BALANCE 15Kg PACKING CONVEYOR-III ELECTRONIC WEIGHING BALANCE 220gm COMPRESSION-I SUGAR DISSOLVING TANK CAPACITY:2KL MANUFACTURING TANK CAPACITY:3KL STORAGE TANK CAPACITY:3KL STORAGE TANK CAPACITY:3KL Sartorious Sartorious Sartorious Global pharma Global pharma Global pharma Global pharma Global pharma
Make
Saan Saan Saan Saan Saan Saan Saan Saan Saan Prism Saan Saan Prism Prism Prism Prism Prism Prism SOLESH PAM PAM RAPID RAPID HEMSON
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SIFTING
IPQC
BINDER PREPARATION
DRY MIXING
GRANULATION
SIZING
LUBRICATION DISPENCING
IPQC
COMPRESSION SIFTING
IPQC
COATING
IPQC
PACKING
IPQC
BSR TRANSFER
Q.A./ Q.C.
BLENDING (Octa-blender)
PACKAGING
SOLUTION PREPRATION
MIXING
FILLING
LABELLING
PACKING