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Reciprocating Compressors Industrial Quality

Air delivery 0.87 to 16.10 m/min Pressure 7 to 35 bar

What do you expect from an industrial quality reciprocating compressor?

As a compressed air user, you expect maximum efficiency and reliability from your air system. Therefore, the most efficient reciprocating compressors are dependable, robust, require little maintenance, have a long service life and provide optimum flexibility. KAESER industrial quality air compressors meet all of these criteria to ensure a compressed air supply of the highest quality.

Industrial reciprocating compressors

Made in Germany
KAESER compressor blocks are made from materials of the highest quality. Each component is manufactured, inspected and assembled with care and precision. The result is a highly durable compressor which combines outstanding performance with unrivalled energy efficiency.

Advantages of KAESER industrial reciprocating compressors include:

- The knowledge and expertise of nearly 100 years experience in precision engineering and design. - Made in Germany from the highest quality materials, KAESERs compressor blocks are logically designed and undergo rigorous inspection to guarantee years of reliable service. - Outstanding performance, dependability, ease of maintenance and long service life. - Energy-saving drive motors. - Exceptional versatility to meet the needs of a wide range of compressed air applications. - Proven oil-lubricated and dry-running compressor technology.

High quality cylinder

Our special machining process produces a perfect finish on the inside wall of the cylinder, which makes running-in of the compressor unnecessary as no significant wear takes place after the unit is started for the first time.

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Quality: Made in Germany

Made in Germany: These words represent KAESERs continued commitment to producing specifically tailored compressed air solutions that deliver unrivalled customer satisfaction. Each compressor block is meticulously assembled and tested to the very highest standards at KAESERs reciprocating compressor production centre in Coburg, Germany. Other items such as pressure switches, solenoid valves and air receivers are chosen only from those specialist manufacturers that meet KAESERs uncompromising quality requirements. The logical, modular design of each system provides maximum flexibility, which not only allows system performance to be precisely matched to requirement, but also ensures optimum efficiency.

Stainless steel valves

The valve reeds in the corrosion resistant stainless steel valves are equipped with lift limiters to ensure air-tight valve closure and to prevent build-up of oil carbon. This achieves exceptional service life and dependability.

Precision machining
Using the most advanced manufacturing processes and with almost 100 years of experience in precision engineering, KAESERs skill and expertise guarantee premium quality products.

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Key features:
- Compressor blocks Made in Germany - Modular design - Optimum quality assured

QM-system testing
Each compressor system undergoes comprehensive testing before delivery. All components must pass the stringent tests determined by our Quality Management System. All compressors must prove themselves in real-world conditions before we dispatch them to our customers.

Low speed operation ensures maximum reliability and extended service life
Dual systems
Space-saving design with twin compressor units mounted on a single air receiver A reliable source of compressed air at all times, even whilst one unit is being serviced Oil-lubricated and dry-running versions Ready for immediate use Available with sound enclosure (up to KCD 450-100)
Directly coupled unit coupled to the compressor block. Low speed operation of only 1500 rpm ensures maximum reliability and extended service life.
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Base-mounted systems up to 35 bar

Ideal for use as an auxiliary compressor with existing air receivers Pressure: 35 bar Low speed operation (710 1160 strokes per min) ensures maximum reliability and extended service life
Highly effective cooling Aluminium cylinder heads provide exceptional heat dissipation to ensure extended service life.

Integrated compressors
Dry-running directly coupled systems with 1:1 drive Also available as a base-mounted version

Dual pressure switches Dual pressure switches vent the compressors for unloaded starting. The cut-in and cut-out pressures can also be individually set.

KCT 550

Dual cooling Optimum cooling with doublestream airflow.

Technical Specifications
10 bar dual systems
KCCD 130-100 KCD 350-100 KCD 450-100 KCCD 130-150 KCD 350-350 KCD 450-350 KCD 630-350 KCD 840-350

Technical Specifications
7 bar dual systems (dry-running)
KCTD 230-100 KCTD 420-100

35 bar, base-mounted
K 175-2 K 250-2 K 350-2 K 500-2 K 700-2 K 1000-2 K 1300-2 K 1600-2 -G/H35 -G/H35 -G/H35 -G/H35 -G/H35 -G/H35 -G/H35 -G/H35

Dry-running, integrated base-mounted compressors

KCT 110 KCT 230 KCT KCT KCT KCT KCT KCT KCT 420 1500 180 401 550 840 1000-2

Displacement l/min Effective air delivery at 6 bar

1)

2x 130 2x 80 2x 73 2x 0.75 2x 1 90 70 1090 430 780 85 60

2x 350 2x 230 2x 210 2x 1.7 2x 1 90 72 490 830 105 64

2x 450 2x 300 2x 280 2x 2.4 2x 2 90 73 1110 500 780

2x 130 2x 80 2x 73 2x 0.75 2x 1

2x 350 2x 230 2x 210 2x 1.7 350

2x 450 2x 300 2x 280 2x 2.4

2x 630 2x 440 2x 410 2x 3 2x 2 350

2x 840 2x 590 2x 544 2x 4

2x 230 2x 152
2x 1.5 (2.2)4)

2x 420 2x 252 2x 2.2 2x 2 90

Displacement l/min Effective air delivery at 6 bar

1)

175 136 2.2 2 910 75 890 380 520 60

250 202 3 2 710 72 1280 490 710 140 Not necessary

350 284 4 2 760 74 1290 690 155

500 407 5.5 35 2 760 76 1450 590 900 220

700 560 7.5 2 810 80 1470

1000 800 11 2 1130 80 1580 820 910

1300 1150 15 3 960 83 99

1600 1400 18.5 3 1160 83 99

110 60

230 152

420 1500 180 400 550 840 1000 252 920 110 275 375 575 700 1.1 2.4 1 75 80 73 75 77 3 10 2 2 1500 80 80 4 7.5

At 8 bar Motor power2) kW Number of cylinders Air receiver volume l Sound pressure level3) dB (A) Width mm Depth mm Height mm Weight kg With sound enclosure Sound pressure level3) dB(A) Start mode Motor protection Anti-vibration mounts
1) 3)

At 12 bar Motor power 2) kW Max. working pressure bar Number of cylinders

0.75 1.5 (2.2)5) 2.2 7.5 7 1 66 420 270 320 21 73 500 470 350 38 1500

70

72 600

73 1820

79 660

80

70 1210 570

71 500 780 165

Block speed strokes/min Sound pressure level 3) dB (A) Sound power level dB(A)
4)

1050 115

1120 170 -

1100 180 -

1200 230 -

1220 235 -

810 120

Width mm Depth mm Height mm Weight kg Auto. star-delta starter Anti-vibration mounts

1) 3)

1620 870 950 315 470 830

500 770 510 580 600 640 770 560 850 300 475 475 650 620 360 640 520 400 400 550 660 40 125 30 47 65 70 125
Verify according to installation situation

65

235

325

Direct start, unloaded Overload protection trip as standard Standard

Option Option Option Option Option Standard

Verify according to installation situation

Effective air delivery as per VDMA standard sheet 4362 2) Power supply: 400 V, 50 Hz, 3 Ph Sound pressure level as per ISO 2151 and basic norm ISO 9614-2, tolerance: 3 dB(A) 4) Actual required power (at maximum motor power)

Effective air delivery as per VDMA standard sheet 4362 2) Power supply: 400 V, 50 Hz, 3 Ph (KCT 110 230V, 1Ph, 50 Hz) Sound pressure level as per ISO 2151 and basic norm ISO 9614-2, tolerance: 3 dB(A) 4) Sound power level as per ISO 2151 and basic standard ISO 9614-2, tolerance: 3 dB(A) 5) Actual required power (at maximum motor power)

Dry-running compressors Low-maintenance and quiet performance

Directly coupled systems
Compact design with direct coupling of drive motor and compressor block Teflon-coated pistons and low speed operation (1500 strokes per min) ensure exceptional durability Internally-coated air receivers
Dual cooling Highly effective cooling with doublestream airflow. Crank casing internally cooled to enable maximum pressure up to 10 bar (KCT 401 to 840).

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Technical Specifications
7 bar KCT 110-25 KCT 230-40 KCT 420-100 KCT 401-100 10 bar, horizontal KCT 550-100 KCT 840-100 KCT 840-250

Direct drive Directly coupled units are maintenance-free and eliminate the transmission losses associated with other drive system designs.

10 bar, vertical KCT 401-250 St KCT 550-250 St KCT 840-250 St

Displacement l/min Effective air delivery1) at 6 bar At 8 bar Air receiver volume2) I Motor power kW Number of cylinders Block speed strokes/min Sound pressure level dB (A)
4)

110 60 24 0.75 1 1500 72 640 290 680 33 63

230 150 40 1.4 (2.2) 2 1500 73 820 475 740 57 65

3)

420 252 90 2.2 2 1500 75 1080 570 840 76 65

400 275 250 90 2.4 2 1500 76 1110 480 910 90 67

550 376 345 90 3 2 1500 76 1180

840 575 525 90 4 2 1500 78 1160 670 1010

840 575 525 250 4 2 1500 78 1600 680 1160 170 68

400 275 250 250 2.4 2 1500 75 720 650 1770 135 65

550 376 345 250 3 2 1500 76 720 640 145 68

840 575 525 250 4 2 1500 78 680 680 1920 170 68

Width mm Depth mm Height mm Weight kg

Version with sound enclosure

100 68

110 68

Enclosure over unit

Enclosure over compressor

Enclosure over compressor

Sound pressure level4) dB(A)

1) 4)

Effective air delivery as per VDMA standard sheet 4362 2) Air receiver internally coated 3) Actual required power (maximum motor power) Sound pressure level as per ISO 2151 and basic norm ISO 9614-2, tolerance: 3 dB(A)

Tailored solutions
With decades of experience in compressed air system design & planning and satisfied customers in every industrial sector, Kaeser Kompressoren is able to provide the perfect compressed air solution to meet your exact needs. The modular design concept of our wide range of industrial reciprocating compressors allows us to create ready-to-run compressed air systems to suit any compressed air requirement.

Standard base-frame layout for production of control air for print machinery.

Reciprocating compressor with direct drive Sound enclosure Internally-coated air receiver Refrigeration dryer Microfilter Condensate treatment system Control unit

Breweries
KAESER industrial reciprocating compressors provide breweries with a dependable supply of clean compressed air e.g. for use in wort aeration.

Research & development

Laboratories require compressed air of the very highest quality, which is never a problem for KAESER compressors.

Winter sports
KAESER compressors ensure ski pistes are evenly covered with snow and help to significantly extend the winter sport season in lower and mid-level resorts.

Fire protection
KAESER compressors provide the reliability that is so essential for fire protection systems.

Viticulture
The annual winter ritual of pruning the grape vines is made simple thanks to reciprocating compressor systems from KAESER.

Printing
Printing works throughout the world rely on the dependability and exceptional performance of KAESER compressor systems to keep production costs to an absolute minimum.

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Choose the required grade of treatment according to your field of application:

Air treatment using a refrigeration dryer (pressure dew point +3C)
Application examples: Selection of treatment classes to ISO 8573-1

Explanation
ED FE / FF RD Aquamat AMCS ECO DRAIN Microlter Refrigeration dryer Aquamat Air-main charging system

Compressed air quality classes to ISO 8573-1(2010): Solid particles/dust

KAESER

Paint spraying, powder coating Packaging, control and instrument air No quality requirements

KAESER

KAESER

Solids Water

Oil Bacteria

FF

Air receiver Class RD

KAESER

max. particle count per m of a particle size with d [m]* 0.1 d 0.5 0.5 d 1.0 1.0 d 5.0

AMCS
KAESER

FE

ED

0 Machine ED 1 2 3 4 5 Class 6 7 X Aquamat Class 0 1 2 3 4 5 6 Class 7 8 9 X

e.g. Consult KAESER regarding pure air and cleanroom technology 20,000 400,000 Not defined Not defined Not defined 400 6,000 90,000 Not defined Not defined 10 100 1,000 10,000 100,000

AMCS ED

5
ED

KAESER

Compressor

Particle concentration Cp [mg/m]* 0 < Cp 5 5 < Cp 10 Cp > 10

Water
Pressure dew point [C] e.g. Consult KAESER regarding pure air and cleanroom technology 70 C 40 C 20 C + 3 C + 7 C + 10 C Concentration of liquid water CW [mg/m]* CW 0.5 0.5 < CW 5 5 < CW 10 CW 10

Oil
Class 0 1 2 3 4 X Total oil concentration (uid, aerosol + gaseous) [mg/m]* e.g. Consult KAESER regarding pure air and cleanroom technology 0.01 0.1 1.0 5.0 > 5.0

*) At reference conditions 20C, 1 bar(a), 0% humidity

KAESER Kompressoren GmbH

P.O. Box 2143 96410 Coburg GERMANY Tel +49 9561 640-0 Fax +49 9561 640130 e-mail: [email protected] www.kaeser.com

P-414ED.7/12 Specifications are subject to change without notice