V1 T420 InstructionManual 830-2

Instruction Manual 830-2 5/17/2013
Eclipse Trilogy Flame Safeguard Modulating Sequences

Series T420
Version 1
Copyright
Copyright 2009 by Eclipse, Inc. All rights reserved worldwide. This publication is protected by federal regulation and shall not be copied, distributed, transmitted, transcribed or translated into any human or computer language, in any form or by any means, to any third parties, without the express written consent of Eclipse, Inc.
other injury, loss, damage or expenses, whether direct or consequential, including but not limited to loss of use, income, or damage to material arising in connection with the sale, installation, use of, inability to use, or the repair or replacement of Eclipses products. Any operation expressly prohibited in this manual, any adjustment, or assembly procedures not recommended or authorized in these instructions shall void the warranty.
Disclaimer Notice
In accordance with the manufacturers policy of continual product improvement, the product presented in this brochure is subject to change without notice or obligation. The material in this manual is believed adequate for the intended use of the product. If the product is used for purposes other than those specified herein, confirmation of validity and suitability must be obtained. Eclipse warrants that the product itself does not infringe upon any United States patents. No further warranty is expressed or implied.
Document Conventions
There are several special symbols in this document. You must know their meaning and importance. The explanation of these symbols follows below. Please read it thoroughly.
How To Get Help

If you need help, contact your local Eclipse representative. You can also contact Eclipse at: 1665 Elmwood Rd. Rockford, Illinois 61103 U.S.A. Phone: 815-877-3031 Fax: 815-877-3336 http://www.eclipsenet.com Please have the information on the product label available when contacting the factory so we may better serve you.
Liability & Warranty

We have made every effort to make this manual as accurate and complete as possible. Should you find errors or omissions, please bring them to our attention so that we may correct them. In this way we hope to improve our product documentation for the benefit of our customers. Please send your corrections and comments to our Technical Documentation Specialist. It must be understood that Eclipses liability for its product, whether due to breach of warranty, negligence, strict liability, or otherwise is limited to the furnishing of replacement parts and Eclipse will not be liable for any
www.eclipsenet.com
Product Name Item # S/N DD MMM YYYY
This is the safety alert symbol. It is used to alert you to potential personal injurt hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING CAUTION
Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Is used to address practices not related to personal injury. Indicates an important part of text. Read thoroughly.
NOTICE NOTE
Table of Contents
Introduction ............................................................................................................................................... 4 Product Description .............................................................................................................................. 4 Audience .............................................................................................................................................. 4 Purpose ................................................................................................................................................ 4 Features & Benefits.............................................................................................................................. 5 Type Summary ..................................................................................................................................... 6 Safety ......................................................................................................................................................... 7 Safety Warnings ................................................................................................................................... 7 Capabilities........................................................................................................................................... 7 Operator Training ................................................................................................................................. 7 Replacement Parts............................................................................................................................... 7 Disposal................................................................................................................................................ 7 Installation ................................................................................................................................................. 8 Handling & Storage .............................................................................................................................. 8 Approval of Components Electrical Wiring ........................................................................................... 8 Checklist Before Installation ................................................................................................................. 8 Flame Safeguard Mounting .................................................................................................................. 8 Installation Notes.................................................................................................................................. 9 Electrical Connection of Flame Detectors ............................................................................................ 9 Additional Equipment ........................................................................................................................... 9 Connecting Diagrams........................................................................................................................... 11 Inputs and Outputs / Internal Connection Diagrams ............................................................................ 13 Connector Identification........................................................................................................................ 15 Specifications ............................................................................................................................................ 16 General Technical Data........................................................................................................................ 16 Terminal Rating (Inputs)....................................................................................................................... 16 Terminal Rating (Outputs) .................................................................................................................... 17 Cable Lengths ...................................................................................................................................... 17 Cross-Section Areas ............................................................................................................................ 17 Standards and Conditions .................................................................................................................... 18 Environmental Conditions .................................................................................................................... 18 Flame Signal Display............................................................................................................................ 18 Flame Supervision with Flamerod ........................................................................................................ 18 Flame Supervision with UV Flame Detector......................................................................................... 18 Life Cycle.............................................................................................................................................. 19 Dimensions........................................................................................................................................... 20 Start-Up ...................................................................................................................................................... 21 Setting Parameters............................................................................................................................... 21 Documentation ..................................................................................................................................... 21 Back-Up of Parameters ........................................................................................................................ 21 Pre-Conditions for Burner Start-Up ...................................................................................................... 21 Required Safety Tests.......................................................................................................................... 21 Functions.............................................................................................................................................. 23 Actuators .............................................................................................................................................. 23 Multistage/Modulating Mode via 3-Position Step Input X5-03.............................................................. 24 Modulating Mode via Analog Input Signal X65..................................................................................... 24 Setting the Minimum Load Control Step............................................................................................... 24 Parameter List ...................................................................................................................................... 25 Operation ................................................................................................................................................... 27 Integral Control Panel........................................................................................................................... 27 T420 - 311A(x) Actuator Program Sequence ....................................................................................... 30 T420 - 312A(x) Actuator Program Sequence ....................................................................................... 31 Maintenance & Troubleshooting.............................................................................................................. 32 Maintenance......................................................................................................................................... 32 Monthly Checklist ................................................................................................................................. 32 Yearly Checklist.................................................................................................................................... 32 Troubleshooting.................................................................................................................................... 33 LED Display ............................................................................................................................................... 35 Remote Display ......................................................................................................................................... 42
Eclipse T420 Flame Safeguard Actuator, V1, Instruction Manual 830-2, 5/17/2013 3
Introduction
Product Description
UV flame detectors. All safety related digital inputs and outputs of they system are monitored by a contact feedback network. An integral display with keypad and multi-color indicator light shows the status of burner operation program sequence and faults. A remote display or PC software can be connected to the flame safeguard basic unit. The remote display features menu driven operation, offering straight forward operation and targeted diagnostics.
Audience
This manual has been written for people who are already familiar with all aspects of a combustion system and its add-on components, also referred to as the burner system. The audience is expected to have had experience with the ratio regulator component of a burner system.
Figure 1.1. T420 Flame Safeguard The T420 Flame Safeguard is a microprocessor-based burner control with matching system components for the control and supervision of burners in intermittent operation. The flame supervision is by flamerod or with
Purpose
The purpose of this manual is to make sure that the flame safeguard component of a burner system is used in a safe, effective and trouble free manner.
Figure 1.2. Typical Modulating Gas Burner Control System with a T500 Series Rotary Actuator
4
Eclipse T420 Flame Safeguard Actuator, V1, Instruction Manual 830-2, 5/17/2013
Features & Benefits

Feature 3-color signal light 4 button control panel Air pressure supervision with shared air switch detection Both UV and flame rod sensor inputs Cycle counter Delayed main valve Extended temperature range, -40 to +60 C Fault history Integral 3-digit display Microprocessor control Multiple country approvals Optional PC software and interface Benefit Gives quick status and diagnostics by blink codes Provides local reset, stop, and display selection Meets global requirements and provides extra safety and diagnosis Adapts quickly to application changes, reduce parts inventory Simplifies scheduling of safety maintenance Prevents undesired gas flow from spark induced flame signals Adapts quickly to application changes, reduce parts inventory Eases troubleshooting with detail of the error, phase step and cycle count Shows extensive service fault and state information Gives accurate timing and sequence, avoids unnecessary waiting Adapts quickly to application changes, reduce parts inventory Shows extensive service fault and state information Information in greater detail outside the control panel Simplifies multiple unit setup Shows extensive service fault and state information Information in greater detail outside the control panel Meets global requirements and eliminates need to change out valves without POC switches Adapts quickly to application changes, reduce parts inventory Adapts quickly to application changes, reduce parts inventory Eases assembly, aids troubleshooting Adapts quickly to application changes, reduce parts inventory Energy savings Meets NFPA 86 standard without additional components in the control panel Allows simple door mounted push button Enhanced safety by performing a momentary shut-down and start-up self test Enhanced safety for external wiring errors and internal faults Eases wiring and control design Eases burner commissioning and test Eases burner commissioning and test
Optional remote display Optional valve proving system Pilot and direct spark control Plug-in program modules Plug-in screw terminals Programmable timing and sequence option selection
Proof of valve closure input Remote reset input Selectable forced 24 hour intermittent operation Supervised safety inputs and outputs Analog input for actuator positioning Analog input automatically spans to actuator range Manual mode actuator control
Type Summary
Actuation Non Actuator Dry-Contact Modulation Voltage Purge Type Approvals Features Programmable
Assembly Base Unit Program Part Part Module Part Number* Number Number 10042550 10042556 10042564 10042551 10042556 10042563 10042552 10042558 10042566 10042553 10042558 10042567 * Includes base unit, program module and connector set.
CE, FM
120V
230V
CSA
Yes
VPS
UV
No
UL
FR
Safety
Important notices which help provide safe burner operation will be found in this section. To avoid personal injury and damage to the property or facility, the following warnings must be observed. All involved personnel should read this entire manual carefully before attempting to start or operate this system. If any part of the information in this manual is not understood, contact Eclipse before continuing.
2
WARNING
Fall or shock can adversely affect the safety functions. Such burner controls must not be put into operation, even if they do not appear to be damaged. If applicable, the dataline for the remote display or PC interface must be connected or disconnected only when the main supply voltage is off to guard against electrical shock in case of an internal fault. If the connector jack is not in use, it must be covered to avoid electrical shock in case of an internal fault.
Safety Warnings
DANGER
The Flame Safeguard is a safety device. Do not open, interfere with or modify the unit.
WARNING
All activities (mounting, installation, and service) must be performed by qualified staff. Protect against electrical shock before making any wiring changes in the connection area by turning off the main power supply. Ensure that the power cannot be inadvertently switched on again and that it is indeed off. Ensure protection against electrical shock by providing adequate protection for the burner controls connection terminals. The space where the program module is located is defined as plugging space. Keep hands away when the program module is not fitted and the unit is powered. Each time work is carried out such as mounting, installation, or service, check that wiring and parameterization is correct and perform safety checks. If the housing or area near the operating panel is damaged, the unit must be immediately put out of operation or there may be a risk of electrical shock. Do not use any tools or pointed objects when pressing the buttons on the display. If the film on the operating panel is damaged, there is a risk of electrical shock.
CAUTION
Use of this product in the European community shall only be deployed in a manner that meets the applicable EC directives and laws.
Capabilities
Only qualified personnel, with sufficient mechanical aptitude and experience with combustion equipment, should adjust, maintain or troubleshoot any mechanical or electrical part of this system.
Operator Training
The best safety precaution is an alert and trained operator. Train new operators thoroughly and have them demonstrate an adequate understanding of the equipment and its operation. A regular retraining schedule should be administered to ensure operators maintain a high degree of proficiency.
Replacement Parts
Order replacement parts from Eclipse only. All Eclipse approved valves or switches should carry UL, FM, CSA, CGA and/or CE approval where applicable.
Disposal
The unit contains electrical and electronic components and must not be disposed of together with domestic waste. Local and currently valid legislation must be observed.
Eclipse T400 Trilogy Flame Safeguard, V1, Instruction Manual 830, 5/17/2013
Installation
In this section you will find the information and instructions that you need to install the Flame Safeguard.
3
Where to get the standards:
The NFPA Standards are available from: National Fire Protection Agency Batterymarch Park Quincy, MA 02269 Information on the EN standards, and where to get the standards is available from: CENELEC Avenue Marnix 17 B-1000 Brussels, Belgium
CAUTION
Installation and maintenance must conform with the National Electrical Code and all other national and local codes and authorities having jurisdiction. The Flame Safeguard must be installed by a qualified technician.
Handling & Storage

Handling
1. Make sure that the area is clean. 2. Protect the flame safeguard from the weather, damage, dirt and moisture. 3. Protect the flame safeguard temperatures and humidity. from excessive
Checklist Before Installation

Access
Make sure that you install the flame safeguard in such a way that you have easy access to it for inspection and maintenance.
Environment
Make sure that the local environment matches the original operating specifications. Check the following items: voltage, frequency and stability of the electrical power humidity and temperature of air presence of damaging corrosive gases in the air
4. Take care not to hit or drop the flame safeguard.
Storage
1. Make sure that the flame safeguard is clean and in good condition. 2. After you have made sure that everything is present and in good condition, keep the flame safeguard in the original package as long as possible. 3. Store the flame safeguard in a cool, clean, dry room.
Flame Safeguard Mounting

Ensure that the relevent national safety regulations are complied with when installing the Flame Safeguard. Mount the unit properly by supporting the shaded areas on an even surface using 3 screws through the holes shown in Figure 3.1. The maximum diameter of the screws is M5 or #10. The thickness of the plastic housing is 6 mm.
Approval of Components Electrical Wiring

All of the electrical wiring must comply with one of the following standards: NFPA Standards 70 EN60204-1 the electrical wiring must be acceptable to the local authority having jurisdiction
CAUTION
The unit must be mounted in an enclosure that provides adequate protection against shock hazard and environmental damage.
M5x3
The portable display must be used in a dry, clean environment.
Electrical Connection of Flame Detectors

Outer contour housing Rear side support
It is important to achieve practically disturbance-free and loss-free signal transmission: Never run the detection cable together with other cables because line capacitance reduces the magnitude of the flame signal. Use a separate cable or conduit. Observe the permissible detection cable lengths. With long lengths near the maximum, the wire line capacitance increases and causes the detector voltage and current to drop. The use of low capacitance cable can improve signal strength. The power to the flamerod is not protected against electrical shock. Protect against accidental contact. Locate the ignition electrode and the flamerod such that the ignition spark cannot arc over to the flamerod (risk of electrical overloads) and that it cannot adversely affect the supervision of ionization. Ignition interference from the spark plug may increase or decrease the flame signal strength. Reversing the ignition transformer primary leads may reduce this effect. Changing the spark gap or adding grounding area between the flamerod and spark plug may eliminate the interference. Insulation resistance must be a minimum of 50M between flamerod and the ground. Soiled detector holders reduce the insulation resistance, thus lowering the flame signal. Ground the burner in compliance with the relevant regulations; grounding by structure alone does not suffice. When using a flamerod in ground free power mains, connect terminal X10-05/1 to burner ground.
168.8
5
Control Panel
42
Mounting Surface
Program Module
60
Figure 3.1. Mounting Diagram
Installation Notes
Always run the high-voltage ignition cable separately from the unit and other cables and keep it the greatest possible distance away. Do not cross connect line (hot) and neutral conductors. Do not route the signal cable from the Flame Safeguard to the remote display together with other cables, keep separate. Install switches, fuses, grounds, etc. in compliance with local regulations. Make certain that the maximum permissible current rating of the connection terminals is not exceeded. Do not feed external mains voltage to the control outputs of the unit. Isolate the output wiring when testing the devices controlled by the Flame Safeguard. Service operation with a longer signal cable from the Flame Safeguard to the remote display is permitted for temporary use, however, extra protection must be provided to guard the cable insulation against mechanical stress. Provide heat shrink tubing or other sheathing. Both the signal cable and remote display must be stored so that no damage due to dust and water can occur.
Additional Equipment Connector Sets

10042577
Connector Set Complete for Flame Safeguard RAST5 and RAST3.5, Single packs
Flame Detection
10005156
Service Tools
10046770
The standard flame detector for use with Eclipse T400 burner controls, for the supervision of gas flames, yellowburning / blue-burning oil flames and for ignition spark proving. Aluminum housing with a 3/4" mounting coupling and 3m (10ft) of wire. Rated for -20 to +60C and IP54. 10015372
Housing (10015372) 80000159 or C10351-1 80000892 Bayonet Fitting (10015372) 10042585 10042584
Interface between burner control and PC Facilitates viewing, handling and recording setting parameters on site in connection with the software. PC Software Tool
PC software for setting the parameters and for visualizing the burner controls.
Display and Operating Units

10042578
An alternative flame detector for use with Eclipse T400 burner controls, for supervision of gas flames, yellowburning / blue-burning oil flames and for ignition spark proving. Die-cast aluminium housing with a 1" mounting coupling and connection facility for cooling air. Rated for -20 to + 60C and IP54.
Part Number 80000159 C10351-1 80000892 10042585 10042584 Description Magnifying Lens Kit Heat Insulating Glass Kit Glass Holder Nipple Coupling, 1-in Ball Joint, 1-in
Display and operating unit, detached, 8-digit LCD, 5 buttons. Rated for -20 to + 60C and IP54. 10046773
10016523
Signal cable for portable display, with jack RJ11, cable length 1 m, single unit. 10047457
An alternate flame detector for use with Eclipse T400 burner controls, for the supervision of gas flames, yellow-burning
/ blue-burning oil flames and for ignition spark proving. Plastic insulated housing, metallized to prevent static charging caused by the air flow from the fan. For direct mounting on the burner. Supplied complete with flange and clamp. Rated for -20 to +60C and IP54. 21741
Blank plug for RJ11 jack.
Low capacitance flame rod cable to improve signal strength on long line lengths. Coax, 22awg Solid, 0.26 O.D., -40C To +80C, 750V.
10 Eclipse T420 Flame Safeguard Actuator, V1, Instruction Manual 830-2, 5/17/2013
Connecting Diagrams Fuel Train Applications (Examples)

Gas Direct Ignition (G), 1-Stage
T420
X7-01 X7-04 SV
G Gas direct 1-stage

V1
Dbr2 X2-09 Closed Ignition position Open Feedback input Output K2/2 Input PV
External Safety Valve (if used)
Figure 3.2.
Gas Pilot Ignition 1 (Gp1/1), 1-Stage

T420
X7-01 X7-04 SV
Gp1/1 Gas pilot 1-stage
V1
X2-09 Closed Ignition position Open Feedback input Output K2/2 Input PV
PV
Figure 3.3.
11
Gas Pilot Ignition 1 (Gp1/2), 1-Stage with Gas Valve Proving

Gp 1/2 Gas pilot 1-stage
X7-04 V1 V2
T420
X7-01
X7-02
PV
Not for use with T420 - 312 A(x) Figure 3.4.
12
X65 X56
X66 X76
LR-IN (analog) GND LR input
5 V power supply
Signal
COM
Not used!
Power Display
COM
RJ11 Jack K1 K2/1 Output alarm K12 K11
* If POC not used, the jumper Dbr1 must be connected! ** Optional, used on VPS models only
Actuator Home Actuator Close Actuator Open
X2-09
08K24
Dbr3
X7-02
03K10
K9
+ Feedback input POC -
03K57
X6-03
Inputs and Outputs / Internal Connection Diagram
Figure 3.5.
V2
X7-01
03K34
Output fuel valve PV
C
K7
K4
04K22 03K105 04K01 03K54
X7-04
Dbr2 for Direct Ignition
04K77
X4-02
03K66
Flamerod (ionization) FR (ION)

FSV2
05K37
X10-05
Power Supply Outlet

FSV1
LED
Output L (power supply for pressure switch)

03K30 X9-04
X10-06
02K43
UV Flame detector + (R) UV Flame detector - (W)
PLT
Feedback Input leak test pressure switch
X5-01
GP
Output L (power supply for gas pressure switches (GP)) Feedback input gas pressure switches (GP)
02K02
X3-02
COM
EK1 Reset (Info)
X5-03
K5
X2-01
X2-02
A
Output fuel valve V2
05K30
X3-04
K2/2
T420
NT N L
Power supply voltage (mains)
03K15
X2-03
**
Coding Plug marking
13
Connecting Diagrams with T510 Actuator

X66
X66
Power supply
T510 Actuator
a b c
a b c
T510 Actuator
II
III
VI V IV III II I
V VI
IV
II
III
VI V IV III II I
V VI
M IV
32
X1
543 12
X2
2 3 1 X3
32
X1
543 12
X2
2 3 1 X3
Closed Low-fire High-fire Feedback input
Closed Low-fire High-fire Feedback input
X2-09
X2-09
Figure 3.6. Connecting Diagram for T510 Actuator for T420-311A(x) Sequence
Figure 3.7. Connecting Diagram for T510 Actuator for T420 - 312A(x) Sequence
14
PE N Ignition load L X7-02
Output K2/2 Input PV
Output K2/2 Input PV
Connector Identification
X56 X65 X66 X76
03K15 1 2 3 05K30 1 2 3 4 5 03K57 1 2 3 04K22 1 2 3 4 03K105 1 2 3 02K02 04K01 1 2 1 2 3 4 03K54 1 2 3 03K30 1 2 3 Coding Terminal Pin Number Plug Marking Figure 3.8.
A + nfo
X9-04
X5-01
X3-02
X5-03
X2-01
X2-02
X6-03
X3-04
X2-03
08K24 1 2 3 4 5 6 7 8 03K10 1 2 3 03K34 1 2 3 04K77 1 2 3 4 03K66 1 2 3 05K37 1 2 3 4 5 02K43 1 2
X2-09 X7-02 X7-01 X7-04 X4-02 X10-05 X10-06
15
Specifications
General Technical Data
Supply voltage (mains) Supply frequency External primary fuse Power consumption Safety class Degree of protection
AC 120 V, +10%, -15% 50 / 60 Hz 6% Max. 6,3 A (slow) <10 W, typical Class I with parts according to II and III to DIN EN 60730-1 AC 230 V, +10%, -15% 50 / 60 Hz 6% Max. 6,3 A (slow)
IP00 NOTE: The installer must ensure electrical shock protection, such as IP40 as per DIN EN 60529, or NEMA/UL Type 1.
Mounting position Weight
Any Approximately 490 g
Terminal Rating (Inputs)

Input current depends on the operating state of the unit The contact feedback network (CFN) inputs such as temperature controller, temperature switch, load controller, pressure switch, and air pressure switch are used for system supervision and require mains-related input voltage Maximum voltage Supply (mains) +10% (132 VAC) Supply (mains) +10% (252 VAC) Minimum voltage Supply (mains) -15% (102 VAC) Supply (mains) -15% (196 VAC) Maximum current Minimum current ON - State detection OFF - State detection Reaction time for change of state External switch contact material recommendation Transition bounce time of contacts 1,5 mA (peak value) 1 mA (peak value) 0,8 mA (peak value) 0,5 mA (peak value) > AC 60 V > AC 120 V < AC 40 V < AC 80 V 0.3s min to 0.45s max Gold-plated silver contacts Max. 50 ms (after the bounce time, the contact must stay closed or open)
16
Terminal Rating (Outputs)

Nominal Voltage AC 120 V 50 / 60 Hz Unit input current X3-04 (safety loop) from: - Fan motor conductor - Ignition transformer - Fuel valves Individual Contact Loading Fan motor contactor X2-01/3 - Rated current - Power factor Alarm output X2-03/3 - Rated current - Power factor Ignition transformer X4-02/3 - Rated current - Power factor Fuel valves / pilot valve (PV) X7-01/3 - Rated current - Power factor Output K2/2, X2-09/7 - Rated current - Power factor Fuel valve (V1) X7-04/4 / fuel valve (V2) X7-02/3 - Rated current* - Power factor Actuator relay low-fire / high-fire X2-09/1, X2-09/2, X2-09/3 - Rated current - Power factor Safety loop (SL) X3-04/2, safety valve (SV) X6-03/3, POC X2-02/3 - Rated voltage - Total current - Power factor 2A (15A for max. 0.5s) Cos >0.4 1A Cos 2A Cos 1A Cos 1A Cos 2A * Cos 2A (15A for max. 0.5s) Cos >0.4 1A (15A for max. 0.5s) Cos >0.6 2A Cos 1A Cos 1A Cos 2A * Cos Max. 5 A Max. 5 A AC 230 V 50 / 60 Hz
>0.6
>0.4
>0.4
>0.4
>0.4
>0.4
>0.4
>0.4
>0.4
1 Million Cycles 0.1A Cos >0.6
1 Million Cycles 0.1A Cos >0.6
AC 120V 50 / 60 Hz 2A Cos >0.4
AC 230V 50 / 60 Hz 2A Cos >0.4
* When valve proving is enabled, the load current must be limited to 1A for the design lifetime.
Cable Lengths
Cable Function Mains supply line Remote Display (laid separately) Load controller (LR) Other lines Reset (laid separately) Fuel valve Specification as per EN 60730-1 Type of shutdown or interruption of each circuit Shutdown with micro switch Operating mode 1 pole Type 2 B Length (Capacitance) Max. 100 m (100 pF/m) For use in a control panel or protected by an enclosure Max. 1m (100 pF/m) Max. 30 m (100 pF/m) Max. 30 m (100 pF/m) Max. 30 m (100 pF/m) Max. 30 m (100 pF/m)
Cross-Sectional Areas
The wire gauge or cross-sectional areas of the mains power lines (L, N, and PE) and, if required, the safety loop (safety limit thermostat, etc.) must be sized for nominal currents according to the selected external primary fuse. The cross-sectional areas of the other cables must be sized in accordance with the internal unit fuse (max. 6.3 AT). Min. CrossSectional Area 0.75 mm2 (16 Gauge) (single or multi-core to VDE 0100)
Cable insulation must be suited for the respective temperature and environmental conditions.
17
Standards and Certificates

Conformity of EEC directives: Electomagnetic compatibility EMC (immunity) 2004/108/EEC Directives for gas fired applications Low voltage directive 2006/95/RC Identification codes, EN298 chapter 4 T420-311...F B C L B N T420-312...F B C L B N
Flame Supervision with Flamerod

No-load voltage at terminal (X1005, terminal 2) 300 VAC
CAUTION
The flamerod must be protected against electric shock hazard. If the supply does not have a grounded neutral, connect terminal X10-05/1 to burner ground. Short circuit current Required flame detector current Max AC 1 mA Min. DC 1 A, display approx. 20% Possible flame detector current Min. DC 40 A, display approx. 100% Permissible length of flame detector 30 m (core-earth cable (laid separately) 100 pF/m) Flamerods should be used only on gas burners. They accumulate soot from oil burners, causing nuisance shutdowns and unsafe operating conditions.
UL: File MH 47376
CSA: File 252511
Environmental Conditions
Storage Climatic conditions Mechanical conditions Temperature range Humidity Transport Climatic conditions Mechanical conditions Temperature range Humidity Operation Climatic conditions Mechanical conditions Temperature range Humidity DIN EN 60721-3-1 Class 1K3 Class 1M2 -40 to 70 C <95 % r.h. DIN EN 60721-3-2 Class 2K3 Class 2M2 -40 to 70 C <95% r.h. DIN EN 60721-3-3 Class 3K3 Class 3M2 -40 to 60 C <95% r.h.
Measuring Circuit Measurement

T420
for
Detector
Current
X10-05/2
C
Flamerod
X10-05/1
C Electrolytic capacitor 100...470 F; DC 10...25 V M Microammeter Ri max. 5,000 Figure 4.1
CAUTION
Condensation, formation of ice and ingress of water are not permitted. Protect the flame safeguard from the weather, damage, dirt and moisture, excessive temperatures and humidity.
CAUTION
Simultaneous operation of UV Scanner and flamerod is not permitted.
Flame Signal Display

The following conditions apply for display of the flame signal: Display is subject to various component tolerances so that deviations of 10% can occur. Note that for physical reasons there is no linear relationship between the flame display and detector signal values.
Flame Supervision with UV Flame Detector

Operating voltage Mains frequency Required detector current Perm. length of detector cable Normal cable, laid separately.2
2
AC 280 V 15% 50 to 60 Hz 6% Min 70 A Max 100m
Multicore cable not permitted
18
Measuring Circuit for Detector Current Measurement
T420
UV-Scanner
A C M
Exposure to light Electrolytic condenser 100...470 F; DC 10...25V Microammeter Ri max. 5000
Figure 4.2.
CAUTION
Input UV scanner is not short circuit proof. Short circuits X10-06/2 against the ground can disrupt the UV scanner signal. Simultaneous operation of flame detection with UV scanner and flamerod is not permitted.
Life Cycle
The Flame Safeguard has a designed lifetime of 250,000 burner start-up cycles which, under normal operating conditions in heating mode, corresponds to approximately 10 years of usage (starting from the production date given on the type field). The designed lifetime is not the warranty time specified in the terms of delivery. This lifetime is based on the endurance tests specified in standard EN 298 and the table containing the relevant test documentation as published by the European Association of Component Manufacturers (Afecor) (www.afecor.org). The designed lifetime is based on use of the burner controls according to the manufacturers basic documentation. After reaching the designed lifetime in terms of the number of burner startup cycles, or the respective time of usage, the burner control is to be replaced by authorized personnel.
19
Dimensions
Figure 4.3.
20
Start-Up
Setting Parameters
The safety and sequence parameters must be set before placing the system into operation. Only the system designer or heating engineer responsible for the plant should make these adjustments. Adjustment of the parameters is done by the Remote Display or by the PC Software Tool. The integral display cannot adjust parameters. Refer to the parameter list in this section and the Remote Display in Section 9.
WARNING
After entering the password, it is possible to adjust parameters to valves that do not conform to your specific application standard. Make certain that the application will run safely in accordance with legal requirements.
Documentation
After installation and commissioning, the parameterized values and settings must be documented by the person / heating engineer responsible for the plant. The data can be printed out with the help of the PC software, for example, or must be written down. The documentation must be checked by the expert and then kept in a safe place.
Back-Up of Parameters
After the parameters are adjusted, perform a back-up procedure as explained in Section 8 or 9.
Backup:
Adjustment of the parameters is saved into the T400 base unit, "B" in the diagram. These changes must be copied to the program module, "P", by the backup procedure. If the base unit must be replaced due to damage or life cycle, the changed parameters can be restored from the program unit to the new basic unit.
Restore:
The program module contains the application software and default parameters. This software must be restored to the T400 base unit. This step is already done when Program module and Basic unit are delivered as a complete assembly.
21
Backup and Restore can be done without remote display, directly on the base units integral display.
Controlled Intermittent Operation

After no more than 24 hours of continuous operation, the burner control initiates automatic controlled shut down followed by a restart, according to parameter 239.
PreConditions for Burner Start-Up

The following available or required input state signals must be checked: Burner control must be reset All contacts in the line are closed, request for heat No undervoltage Air pressure switch and Proof-of-Closure must be in its no-load position, or Dbr1 is connected to X2-02 (depending on program sequence) Flame detector is darkened and there is no extraneous light All contacts in the safety loop are closed
Control Sequence in the Event of Fault

If lockout occurs, the outputs for the fuel valves, the burner motor and the ignition equipment are immediately deactivated (less than 1 second). In the event of lockout, the Flame Safeguard remains locked and the red fault signal light (LED) lights up. The burner control can immediately be reset. This state is also maintained in the event of re-powering after a mains failure.
Resetting the Burner Control

When lockout occurs, the burner control can immediately be reset. To do this, press the lockout reset button (info button) for about 1 second (less than 3 seconds). The flame safeguard can only be reset when it is powered and when there is no undervoltage.
Required Safety Tests

When making the approval tests the following actions must be taken: Action Burner start-up with disconnected flame detector. Burner startup with flame detector exposed to extraneous light, e.g. to incandescent light with detectors for visible radiation, quartz-halogen bulb or cigarette lighter flame with detectors for UV radiation. Simulation of loss of flame during operation. For that, disconnect the flame detector in the operating position and maintain that state. Check the plants response time with loss of flame during operation. For that purpose, manually disconnect the fuel valves from power and check the time from this moment until the burner control turns off power to the valve. Response Lockout at the end of 1st safety time. Lockout at prepurge time.
Limitation of Repetitions
If the flame is lost after 30 seconds of operation, a maximum of 1 repetition per controlled startup can be performed if enabled by parameter 240, or else lockout will be initiated.
Gas Valve Proving

Gas valve proving depends on parameter 241. Gas valve proving is designed to detect leaking gas valves and prevent the valves from opening or ignition from being switched on. Lockout is initiated.
Lockout or restart, depending on the burner controls configuration. Turning off power to the valves by the burner control within the period of time permitted by local regulation
Gas Valve Proving with Separate Pressure Switch (PLT)

P LT
Gas Supply
Further checks may be required, depending on the field of use and the relevant standards.
Functions
Under Voltage
A safety shutdown during the operation phase takes place if the mains voltage drops below about 75 VAC for 120 VAC units or 165 VAC for 230 VAC units. Restart is initiated when mains voltage exceeds about 100 VAC for 120 VAC Units or 195 VAC for 230 VAC units.
td1 td2 td3 td4
PLT
Test valve 1 Test valve 2 Test space pressurizing Test space evacuating V PLT Fuel valve Gas pressure switch Signal ON Signal OFF Permissible signal
Figure 5.1. When performing gas valve proving, the gas valve on the
burner side is opened first to bring the test space to atmospheric pressure. Then, the valve is closed
22
whereupon the pressure in the test space must not exceed a certain level. Then, the gas valve on the mains side is opened to fill the gas pipe. When the valve is closed again, the gas pressure must not drop below a certain level. Gas valve proving takes place on both startup and shutdown on the first operation and then on shutdown only for subsequent operations. After a reset and in the case of aborted or prevented gas valve proving, the unit will perform gas valve proving on the next startup. Gas valve proving during startup phase takes place at the prepurge phase even if prepurge has been deactivated. If post-purge is disabled (p234/t8) then proving takes place on startup only. Number 241 Parameter Gas valve proving 0= Off 1 = On1 Gas valve proving evacuating time Gas valve proving valve 1 test time Gas valve proving pressurizing time Gas valve proving valve 2 test time
QLeak PG PW
l/h (cfh) mbar ("w.c.) mbar ("w.c.) mbar ("w.c.) liter (cu.ft.) s
Patm V
tTest
Leakage rate Pressure between the valves at the beginning of the test phase Pressure set on the pressure switch (normally 50% of the gas inlet pressure) Absolute air pressure, 1013 mbar normal pressure (407.2 "w.c.) Volume between the valves (test volume) including valve volume and all pipe volume Test time
Actuators
The flame safeguard has terminals for the connection of electromotoric actuators for the control of dampers of burners. The actuators are powered by mains voltage delivered directly via the flame safeguard output connections X2-09 and X7-02. The signal to drive the actuator is sent directly to the flame safeguard connector X65 for analog inputs or to X5-03 for 3-position step inputs.
242 243 244 245
Gas valve proving during postpurging, if P234 >0 (t8)
CAUTION
If gas valve proving is enabled, the gas valves and T400 must run through additional switching cycles. As a result, strain and wear on these increases and may reduce the life cycle rating. The evacuation, pressurizing and waiting test times must be set and documented by the heating engineer responsible and be in compliance with local requirements, such as EN1643. It must be ensured that the test times are correctly set. It must be determined in accordance with the relevant application and standard if the gas required for the test may be fed into the combustion chamber. The test times are safety-related. Gas Valve Proving Calculation of Leakage Rate tTest = ((PG - PW) * V * 3600) / (Patm * QLeak)
Relevant Parameters
Parameter 123 259 260 654 Meaning Minimum load control step Actuator opening time out (t11) Actuator closing time out (t12) Analog input (feedback potentiometer ASZxx.3x required) 0 = 3-position step input 1 = DC 0...10 V 2 = 0...135 3 = 0...20 mA 4 = 4...20 mA with lockout at I <4 mA 5 = 4...20 mA
Selection Source Power Setpoint Input (P654)

The following input signals can be selected and handled via parameter P654 3-position step input (feedback potentiometer required / depending on program sequence). 0...10 V 0...135 0...20 mA 4...20 mA 4...20 mA with lockout at I <4 mA
23
Setting Maximum Running Time of the Actuator (P259 / P260 Timeout)

Parameters P259 and P260 are used to set the actuator's running time in accordance with the type of actuator used. The time set must at least correspond to the running time required by the actuator to travel from the fully CLOSED to the high-fire position (e.g. 30 seconds for 90 or longer). If the actuator does not reach its position within this period of time, the flame safeguard will initiate lockout.
The modulation range in angular degrees corresponds to the angular rotation from the low-fire position to the highfire position. Calculation: (High-Fire Position) - (Low-Fire Position) = Modulation Range Setting the Minimum Load Control Step (Dead Band, P123) in Modulating Mode via Analog Input Signal X65 The minimum load control step must be greater than or equal to the maximum possible resolution. This dead band protects against position hunting. Its value is a percentage of the modulation range.
Calculation: 100% x maximum resolution / Modulation Range = Minimum load control step Example:
Multistage / Modulating Mode via 3- Position Step Input X5-03

The internal program cycle time of the flame safeguard is about 150 ms. In each program sequence, the inputs are
each read and the outputs switched on or off accordingly.

The signal time of a control pulse is a minimum of 150 ms.
The load controller input is valued by making a 2-out-of-3 selection. This means that to trigger a control action via the actuator outputs, an ON or OFF signal must be identified within at least 2 successive cycles. As a result of this sampling process, an ON or OFF signal must be present for a time between minimum 0.3 seconds and maximum 0.45 seconds to produce an output signal change at the flame safeguard.
Actuator with 0...90 working range Resolution approx. 0.5 Low-fire position = 20 High-fire position = 70
Maximum Possible Resolution

The maximum possible resolution via 3-position step input X5-03 is calculated according to the following formula: (Working range in angular degrees x 0.15 s) / Running time in seconds = maximum possible resolution in angular degree Example: Actuator, 30 seconds running time for 90 (90 x 0.15 s) / 30 s = 0.45 approx 0.5
Modulation range in angular degrees Calculation: 70 - 20 = 50 Minimum load control step Calculation: (100% x 0.5) / 50 = 1%
If the value set for parameter P123 is too small, the actuator oscillates about the setpoint, leading to more running cycles, increased switching frequency and more wear and tear on the actuator.
Modulating Mode via Analog Input Signal X65

The flame safeguard handles the analog input signals with an 8-bit A/D converter.
Maximum Possible Resolution

The maximum possible resolution of analog input signal X65 is determined via the connected feedback potentiometer in the actuator. For actuators having a working range of 0 to 90, the resolution is about 0.5. For actuators having a working range of 0 to 135, the resolution is about 0.8.
Standardization of Modulation Range (AutoSpanning)

In the modulation range, the analog input signal is standardized. This means that the low-fire position corresponds to a preset output of 0 % = 0 V- / 0 mA- / 4 mA- / 0 input signal and the high-fire position corresponds to a preset output of 100 % = 10 V- / 20 mA/ 135 input signal.
Parameter List
Parameter Number 000 60 100 102 103 113 123 140 Parameter Administration Backup / Restore General Date Identification Number Identification Burner Identification Min. load control step Display Mode 1 = Program phase 2 = Flame 1 (Flamerod/UV) 3 = Flame 2 (Special) 4 = Do not use Numbers of startups, resettable Total number of startups Relay Switching Cycles: .00 = Relay K12, Actuator to LF .01 = Relay K11, Actuator to HF .02 = Relay K2/2, Pilot Valve .03 = Relay K1, Safety Main Supply Max. relay switching cycles Burner Control Prepurge time (t1 - 2.1s) Pilot stabilize time (t4) Pilot interrupt time (t9) Delay to load control (t5) Postpurge time (t8) Forced intermittent operation after 24 hours of operation 0 = OFF 1 = ON Repetition in the event of loss of flame in operation 0 = None 1 = None 2 = 1 x repetition Gas valve proving 0 = Off 1 = On Gas valve proving test space evacuating Gas valve proving time test atmospheric pressure Gas valve proving test space filling Gas valve proving time test gas pressure Pilot stays on (during operation) 0 = Off 1 = On Reaction time flame fault 0=1s 1=3s Ignition interval (t3n - 0.3s) Actuator opening time out (t11) Actuator closing time out (t12) Edit Edit Read Only Read Only Read Only Edit Edit Display Password Level Level Factory Minimum Maximum Resolution Settings (Reading) (Writing) Restore 0 x 1% 1 Backup 9999 xxxxxxxx 10% 4 1 1 0.1 1 0 -------2 2 InFo InFo InFo VSD VSD VSD VSD VSD Value Range
164 166 170
Resettable Read Only Read Only
0 0 0
999999 999999 999999
1 1 1
0 0 0
InFo InFo InFo
InFo -
171 200 225 230 231 232 234 239
Read Only Edit Edit Edit Edit Edit Edit
0 0 3.234 0 2.058 0 0
999999 1237 74.97 74.97 74.97 1237 1
1 4.851 0.294 0.294 0.294 4.851 1
0 29.106 3.234 9.996 2.058 19.404 0
InFo VSD VSD VSD VSD VSD VSD
VSD VSD VSD VSD VSD VSD
240
Edit
VSD
VSD
241
Edit
VSD
VSD
242 243 244 245 247
Edit Edit Edit Edit Edit
0 1.029 0 1.029 0
2.648 37.485 2.648 37.485 1
0.147 0.147 0.147 0.147 1
2.648 10.290 2.648 10.290 0
VSD VSD VSD VSD VSD
VSD VSD VSD VSD VSD
254
Edit
VSD
VSD
257 259 260
Edit Edit Edit
0 0 0
13.23 1237 1237
0.147 4.851 4.851
4.116 58.212 58.212
VSD VSD VSD
VSD VSD VSD

25
Parameter Number Parameter 600 Power Setting 654 Analog input (feedback potentiometer ASZxx.3x required) 0 = 3-position step input 1 = 0...10 V 2 = 0...135 3 = 0...20 mA 4 = 4 to 20 mA with lockout at I <4 mA 5 = 4...20 mA 700 Error History 701 Current error: 00: Error code 01: Startup counter 02: Program phase 03: Actuator position in % 702 - 711 Error history previous 1-10: 00: Error code 01: Startup meter reading 02: Program phase 03: Actuator position in % 900 Process Data 936 Normalized speed (PWM) 951 Mains voltage 954 Flame intensity
Edit Edit
Password Password Level Level Factory Minimum Maximum Resolution Settings (Reading) (Writing) 0 5 1 5 VSD VSD
Value Range
Read Only 2 0 0% Read Only 2 0 --0% Read Only Read Only Read Only 0% 0V 0% 255 999999 --100% 100% 175 or 350 V 100% 1 1 --1 0.01% 1V 1% 255 999999 --100% 1 1 --1
SEr
SEr
SEr SEr SEr
26
Operation
Integral Control Panel
The info button performs multiple functions:
6
Fault Diagnostics Indication
After lockout, the red fault signal light (LED) will remain steady on. In that condition, visual diagnostics of the cause of fault according to the fault blink code, Table 6.2 can be activated by pressing the info button for more than 3 seconds. Pressing the info button again for at least 3 seconds, interface diagnostics will be activated. In this mode the signal light will flicker a dimly lit red color. If the interface diagnostics has been accidently activated, it can be deactivated by again pressing the info button greater than 3 seconds. The instant of change is indicated by a yellow light pulse. Refer to the sequence in Table 6.1. Also, the 3-digit display shows the lockout code per Table 6.4. During the time the cause of fault is diagnosed, the control outputs are deactivated: Burner remains shut down External fault indication AL at terminal X2-03 pin 3 is on The diagnostics mode is cancelled and the burner can be switched on again by resetting the burner control. To reset, press the info button for about 1 second but less than 3 seconds.
resets the burner control access the fault blink code

access the interface diagnostics
The multi-color signal light (LED) provides a redundant indicating element to the 3-digit display and shows either operational state or fault diagnostics information.
Operational State Indication

During startup, state indication takes place on both the signal light and the display according to the Color Code for Multi-Color LED, Table 6.1, and the Phase Code List, Table 6.2.
Table 6.1 Color Code for Multi-Color LED Colors State Color Code ......................................... Waiting time, other waiting states Off Ignition phase, ignition controlled Flashing Yellow Operation, flame good Green .......................................... Operation flame not good Flashing Green Extraneous light on burner startup Flashing Between Green-Red Undervoltage Yellow-Red Alarm fault Red ......................................... Error code ouput Flashing Red (Refer to Error Code Table) Interface diagnostics Red Flickering Light Heating request ......................................... Yellow New program card Yellow-Yellow-Red Legend
......
Steady on Off
Red Yellow Green
27
Table 6.2 Phase Code List Phase Code Standby OFF P08 Startup P21 LED Off Off Yellow Standby, waiting for heat demand Mains voltage ON, test phase Safety valve ON, air pressure switch test / POC test (timeout / locking after 5 seconds), actuator moves to low-fire position Fan motor ON or air pressure switch test / stabilization time Actuator moves to high-fire position Prepurging Actuator moves to ignition load position Ignition ON, pilot valve ON / 1st safety time (TSA 1) Flame detection Interval: End of safety time and fuel valve 1 ON 2nd safety time (main proving, TSA 2) Function
P22 Yellow P24 Yellow P30 Yellow P36 Yellow P40 Yellow blinking P42 Green P44 Green P50 Green Operation oP1 Green Operation waiting time oP Green Operation, modulation enabled FL.1 Green Flame strength LoA Green Operation in manual mode Shutdown P10 Yellow Shutdown, actuator moves to low-fire (home) position P72 Yellow Actuator moves to high-fire position P74 Yellow Postpurging Gas Valve Proving P80 Yellow Leak test, evacuation P81 Yellow Leak test valve 1, wait P82 Yellow Leak test, pressurizing P83 Yellow Leak test valve 2, wait Waiting Phases (Prevention of Startup) P01 Red / Yellow blinking Undervoltage P02 Yellow Safety loop open, followed by lockout P04 Red / Green blinking Flame signal at startup (followed by lockout after 30 seconds) P90 Yellow Gas pressure switch open, followed by lockout Lockout LOC Red Lockout
Lockout position On Lockout position Visual diagnostics F la sh in g
nfo
>3s
nfo
>3s Lockout position Interface diagnostics PC / analyzer
nfo
Reset <3s
Error code table

xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx
nfo
>3s
Figure 6.1. Info Button Operation

Fault Blink Code 2 x blinks 3 x blinks 4 x blinks 5 x blinks 6 x blinks 7 x blinks 10 x blinks 12 x blinks 13 x blinks 14 x blinks 15 x blinks
Table 6.3. Blink Code of Fault Signal Light (LED) Possible Cause No establishment of flame at the end of safety time TSA Air pressure switch connects not closed Extraneous light on burner startup Air pressure switch short Actuator fault Too many losses of flame during operation (limitation of repetitions) Wiring error or internal error, output contacts, other faults Valve 1 failed leak test Valve 2 failed leak test Proof of closure (POC) failed Error code 15, e.g. (depending on the program module) Error code 20: Gas pressure failure Error code 22: Safety loop (SL) open circuit Table 6.4 Error Code List Description Back-Up Error Program Module Data Error No Flame at Start Up Open Air Switch Improper Flame Signal Shorted Air Switch Actuator Fault Loss of Flame Signal Wiring or Internal Error Valve 1 Leak Test Failure Valve 2 Leak Test Failure POC Switch Failure Gas Switch Open Safety Loop Open Analog In, 4-20 mA, < 4 mA Restore OK (no fault) Program Module Reinserted Manual Lockout Wrong Program Module Wrong Basic Unit Module Read Error New Module Detected
Error Code bAC Er3 Err PrC Loc2 Loc3 Loc4 Loc5 Loc6 Loc7 Loc10 Loc12 Loc13 Loc14 Loc20 Loc22 Loc60 Loc138 Loc139 Loc167 rSt Er1 rSt Er2 rSt Er3 rSt PrC
29
T420 - 311A(x) Actuator Program Sequence

Programmable for Blower Application 1 stage, direct ignition, or intermittent / interrupt pilot.
Standby t1 Startup TSA t12 t3n
Prepurging (without extraneous light test), valve proving*1
Operation t22 t4 t9 t5 30 s
Shutdown
Valve Proving if Parameter P241 = 1 (ON)

Parameterized td4 td1 td3 td2
Key
Safety valve (SV) ON, air pressure switch (LP) Checking: POC closed, actuator closing
t11
t10
Lockout for loss of flame
Delay before release to load controller (LR)
Air pressure switch (LP) allowed time
Prepurging (with extraneous light test)
Ignition ON, Pilot valve ON (P257 + 0.3s)
Actuator to closed/low position
Shutdown operation (check if postpurging is programmed)
Actuator to open position
Fan motor (M) ON
Lockout phase
Pilot interrupt
Pilot stabilize
Time or Parameter Number Display LED

Plug Pin Number
Function / inputs
2.5s
LOC OFF OFF
259 15s 225 21 22 24 22 30
260 257 0.45s 230 231 254 232 36 40 42 44 50 oP1 oP - Display per 140
240 72 72
Actuator opens
234 74 10
Actuator closing
Yellow Yellow blinking Green
242 243 244 245 80 81 82 83
Load Controller
LR-OPEN LR-CLOSE Analog input LR greater Analog input LR smaller
Air Switch Gas Switch Proof-OfClosure PLT Leak Switch Flame Signal Plug Pin Number
K1 K1 K4 K5 K2/2 K7 K7 K9 K2/1 X2-09 Pin 3 X2-09 Pin 2 X2-09 Pin 1 X2-09 Pin 4 K11 K12 K4 Function / outputs
Proof-OfClosure Safety Valve Blower Ignition Pilot Valve

Bridged to PV for direct ignition V1 V2
Alarm Actuator Open Actuator Close Actuator Close Actuator Feedback Input PV
*)
*)
*)
*)
*)
X2-09 Pin 7
K2/2
Output K2/2 High-fire
Actuator positions
Legend
tw TSA t1 t3n t4 t5 t8 t9
Waiting time Safety time first Prepurge time Ignition Interval (TFI) Pilot stabilize time Delay to load control Postpurge time Pilot interrupt time
t10 t11 t12 t22 td1 td2 td3 td4
Air pressure switch start-up time Running time of actuator to OPEN position Running time of actuator to CLOSE position Second safety time (Main proving, TSA2) Test valve 1 Test valve 2 Leak test pressurizing Leak test evacuation
*) During actuator position checking, the feedback signal must be off first, then on. *1 If P241=1, valve proving sequence proceeds on first startup after power on or after reset, or proceeds on every startup if postpurge time P234=0. *2 If P241=1, valve proving sequence proceeds on each postpurge if P234>0.
Figure 6.2.
Leak test pressurize
Red
Flame off response time
Operation (Modulation by value of analog load controller (LR) or of 3-position load controller)
Operation (Modulation by value of analog load controller (LR) or of 3-position load controller)
Postpurging, valve proving *2
Can be on or off Must be on Must be off
0 or 1 recycle enabled for loss of flame
t11
t8
Leak test evacuate
T420 - 312A(x) Actuator Program Sequence

Programmable for Blower Application 1 stage, direct ignition, or intermittent / interrupt pilot.
Standb y Startup t1 TSA t12 t3n t4 t9 t22 t5 30 s Operation Shutdown
Key
Safety valve (SV) ON, air pressure switch (LP) Checking: POC closed, actuator closing
t11
t10
Lockout for loss of flame
0 or 1 Recycle enable for loss of flame
t11
t8
Prepurging (without extraneous light test)
Prepurging (with extraneous light test)
Ignition ON, Pilot valve ON (P257 + 0.3s)
Delay before release to load controller (LR)
Shutdown operation (check if postpurging is programmed)
Air pressure switch (LP) allowed time
Actuator closing to ignition position
Can be on or off Must be on Must be off Red Yellow Yellow blinking Green
Actuator opens in nominal load
Operation (Modulation by value of analog load controller (LR) or of 3 position load controller
Operation (Modulation by value of analog load controller (LR) or of 3-position load controller
Flame off reaponse time
Time or parameter number
2.5s 21 22
259 15s 225 24 22 30
260 257 0.45s 230 231 254 232 36 40 42 44 50 oP1 oP-Display per 140
240 72 72
234 74 10
Display LOC OFF OFF LED Plug Pin Number

Function / input
Load Controller LR Open LR Closed

Analog input LR greater Analog input LR smaller
Air Switch Gas Switch Proof-OfClosure Flame Signal Plug Pin Number
K1 K1 K4 K5 K2/2 K7 K7 K2/1 X2-09 Pin 3 X2-09 Pin 2 X7-02 Pin 3 X2-09 Pin 1 X2-09 Pin 4 K11 K12 K9 K4
Function / outputs
Proof-OfClosure Safety Valve Blower Ignition

PV V1 Bridged to PV for direct ignition
Alarm Actuator Open Actuator Close Actuator IGN Actuator Close
*)
Actuator Feedback
*)
*)
*)
Postpurging
*)
X2-09 Pin 7 Actuator positions
K2/2
Output K2/2
High-fire Ignition load
Legend
tw TSA t1 t3n t4 t5
Waiting time Safety time first Prepurge time Ignition Interval (TFI) Pilot stabilize time Delay to load control
t8 t9 t10 t11 t12 t22
Postpurge time Pilot interrupt time Air pressure switch start-up time Running time of actuator to OPEN position Running time of actuator to CLOSE position Second safety time (Main proving, TSA2)
*) During actuator position checking, the feedback signal must be off first, then on.
Figure 6.3.
Actuator closing, homecun
Actuator to open position
Fan motor (M) ON
Lockout phase
Pilot interrupt
Pilot Stabilize
31
Maintenance & Troubleshooting

This section is divided into two parts: The first part describes maintenace procedures. The second part describes troubleshooting procedures.
Yearly Checklist
1. Test (leak test) safety shut-off valves for tightness of closure. 2. Test pressure switch settings by checking switch movements against pressure setting and comparing with actual impulse pressure. 3. Visually check ignition cable and connectors. 4. Make sure that the following components are not damaged or distorted: The burner nozzle The spark plugs The flame sensors The flame tube or combustion block of the burner The actuator housing or display
Maintenance
Preventative maintenance is the key to a reliable, safe and efficient actuator. The core of any preventative maintenance program is a list of periodic tasks. NOTE: Monthly and yearly lists are for average intervals. If your environment is dirty, then the intervals may be shorter.
Monthly Checklist
1. Inspect the actuator for physical damage to the housing or display. 2. Inspect flame-sensing devices for good condition and cleanliness. Keep scanner lenses clean with a soft, damp cloth, since small amounts of dust will measurably reduce the flame signal strength. Wash the flamerod electrode and insulator with soap and water, then rinse and dry thoroughly. 3. Test all the alarm systems for proper signals. 4. Check ignition spark electrodes and check proper gap. 5. Test interlock sequence of all safety equipment. Manually make each interlock fail, noting what related equipment closes or stops as specified by the manufacturer. 6. Test flame safeguard by manually shutting off gas to the burner. 7. Inspect the actuator coupling for loose connections. 8. Observe the actuator shaft while moving for smooth operation.
5. Inspect the coupling for loose connections. 6. Confirm the parameters settings are identical to those originally selected. 7. Drive the actuator to its full clockwise and counterclockwise positions and observe the shaft while moving for smooth operation.
32
Troubleshooting
Problem
Dead, no lights Won't start
Possible Cause
Internal overload Mains voltage failure In Lockout, refer to lockout code table
Solution
No ignition
Replace unit. Check power supply wiring. Check devices related to the lockout code; Reset. Loc6 - Actuator fault Check for stall condition; Check wiring connections; Check timing parameters 259, 260; Check feedback pot; Check CAM switches Loc10 - Internal error Check for overload on output that damaged internal relay contacts; Replace unit. Loc10 - Wiring error Check design; Test for external voltage onto output terminal; Check for electrical interference. Loc2 - Faulty ignition components Check output voltage; Check ignition transformer; Check spark plug and cable. Loc2 - No establishment of flame Check faulty or dirty flame detector; Check faulty or dirty fuel valves; Check poor adjustment of burner; Check fuel supply. Loc2 - Insufficient Flame Signal Check sensor wire type and length for excessive capacitance to ground; Replace with low capacitance wire; Check for ignition interference; Swap line and neutral primary connections to the ignition transformer. Loc3 - No air pressure signal Check blower components; Check pressure connections; Check wiring; Replace air switch. Loc4 - Inappropriate flame signal before Check for leaky fuel valves; Check for ignition safety time residual flame; Check sighting of flame from other burner in chamber; Check for electrical interference. Loc5 - Air pressure switch contacts shorted Check switch operation; Check wiring; Check design timing between blower and air switch; Replace air switch. Loc14 - Proof-Of-Closure (POC) contact is shorted during self-test or open during startup Loss of flame after 30 seconds Check fuel valves; Check wiring; Check adjustment; Replace valves or POC switch. Check faulty or dirty flame detector; Check faulty or dirty fuel valves; Check poor adjustment of burner; Check fuel supply. Check for loose power supply wiring; Check control transformer size vs load; Use constant voltage source.
Shutdown and restart
Voltage below under voltage threshold
33
Problem
Shutdown and lockout
Possible Cause
Loc7 - Loss of flame
Solution
Check faulty or dirty flame detector; Check faulty or dirty fuel valves; Check poor adjustment of burner; Check fuel supply. Check leak on fuel valve 1; Check leak test pressure switch setting, wiring, and connection; Check test timings. Check leak on fuel valve 2; Check leak test pressure switch setting, wiring, and connection; Check test timings. Check fuel supply; Check gas regulator and vent; Check wiring; Check pressure connection; Replace gas switches. Check all interlocks and limit switches; Reset high temperature limit. Check signal, wiring, and parameter 654. Operator pressed key sequence to initiate a lockout; reset.
Loc12 - Gas valve proving, valve 1 failed
Loc13 - Gas valve proving, valve 2 failed
Loc20 - Gas pressure fault
Loc22 - Safety loop open Loc60 - Analog input < 4 mA Loc167 - Manual locking
34
LED Display
Normal Display
Display in Standby Mode
A +
nfo
Normal display shows program phase codes during startup and shutdown; during operation phase, parameter 140 determines what is displayed.
Button
A
Function Button A Display actuator position In lockout: Position at the time of fault Info and Enter Button
Unit is in standby mode.
Display During Startup / Shutdown, Program Phases
nfo
Reset in the event of fault, change visual diagnostic mode (refer to Figure 6.1) - Button Display flame signal current 2 or phase code In lockout: Phase code at the time of fault + Button Display flame signal current 1 or phase code In lockout: Phase code at the time of fault 3 Color Signal Light Refer to Section 6 + and - Button; Escape Function Press both buttons simultaneously Cancel selection One menu level up
GREEN
The unit is in Phase 21. The individual program phases are displayed in accordance with the program sequence. For color display of signal light, refer to the program sequences and phase code list.
Display of Operating Phase
and
Display oP1 stands for Stage 1. The display following oP is unit-specific. The signal light is green. After this, the display shows the selection according to parameter 140.
35
Fault State Messages, Display of Errors

Display of Errors with Lockout
GREEN
1...3 s
When pressing + button for 1 to 3 seconds, the flame signal current will be displayed. The signal light flashes green. Example: 11.
Alternately
RED
+
The display shows Loc and 4 alternately. The unit is in the lockout position. The current error code is displayed and the signal light is flashing red. Example: Error code 4
GREEN
>3 s
When pressing the + button for >3 seconds, the point after the number begins flashing. When the button is released, the value will be displayed for 2 minutes. The signal light flashes green. After this time the normal display will be displayed. Display: Point . flashes, value 11 does not flash.
or -
GREEN
Display of Flame Current 2

This display is not used in these models. Pressing the button will not display a value.
Display of Power Setpoint

Press + or - buttons for display of phase at the time of fault. The signal light flashes green. Example: Phase P02 This display is only possible: in operating mode or in standby with program sequence for modulating operation via analog power setpoint
Display of Flame Current 1, Flamerod (ION) or UV

This display is only possible in operating mode or standby.
A
+
GREEN
GREEN
Press + button for display of flame signal amplifier. The signal light flashes green. The display shows FL.1.
Press the A button to get in the display for the relative actual position of actuator. The signal light flashes green. The display shows .oP.
36
1...3 s
GREEN
1...3 s
GREEN
Press A button for 1 to 3 seconds for display the relative actual position. The signal light flashes green. The relative value .57 of actual position is displayed. Position of actuator 0 0 value of potentiometer = 0% display Position of actuator high-fire >0 <90 = value of potentiometer <1000 = 100% display >0 <1000
Example: Value .57
Press A button for 1 to 3 seconds for display the relative actual position. The signal light flashes green. The relative value .57 of actual position is displayed. Position of actuator 0 0 value of potentiometer = 0% display Position of actuator high-fire >0 <90 = value of potentiometer >0 <1000 = 100% display Example: Value .57
A A
GREEN GREEN
>3 s
When pressing the A button for >3 seconds, the point after the number begins flashing. When the button is released, the value will be displayed for 2 minutes. The signal light flashes green. After this time the normal display will be displayed. Display: Value 57, point . blinks.
>3 s
When pressing + button for >3 seconds, the point after the number begins flashing. When the button is released, the value will be displayed for 2 minutes. The signal light flashes green. After this time the normal display will be displayed. Display: Value 57, point . blinks.
Manual Adjustment
Position of Actuator in the Modulating Operation with Analog Signal
This display is only possible: in operating mode or in standby with program sequence for modulating operation via analog power setpoint and with connected actuator with potentiometer for position feedback to the Flame Safeguard
A Alternately
GREEN
>3 s
A
Press the A button for >3 seconds for display LoA and 41 alternately. The relative power setpoint (analog) is displayed: Actuator low-fire = 0% Actuator high-fire = 100% The actual value (example 41%) is displayed and the signal light flashes green.
37
GREEN
Press the A button to get in the display for the relative actual position of actuator. The signal light flashes green. The display shows .oP.
Example: Position of actuator 41% (based on range between high-fire and low-fire).
Display: oP When manual adjustment is finished, the actuator returns to power setpoint. If the program phase (e.g. P10 - Shutdown) changed during the Manual Adjustment Mode, the display starts blinking. The Manual Adjustment Mode remains active until escape switches the Flame Safeguard back to normal mode or until the basic unit power mains is turned off/on. This means that in the case of a new heat request and after startup, the actuator will be driven to the previous manual preset value.
and +
GREEN
or -
First Startup with a New Program Module or in Case of Replacement of Program Module
Press A button together with + or - button to adjust the actuator between low-fire (0%) and high-fire (100%). Release the buttons when the required position is reached. The signal light blinks green. Example: Value 43
RED
Alternately
YELLOW
YELLOW
rSt and PrC appears alternately in the display. The display shows the replacement of the program module.
Alternately
GREEN
The signal light flashes red for one time and yellow for two times alternately. Press the info button for >3 seconds for starting the download of data from the program module. The signal light flashes yellow. The process of 3 seconds is confirmed by a short flash of the yellow signal light.
Display shows LoA and 43 alternately. Manual adjustment mode remains active for 2 min. Signal light blinks green. Example: Desired position of actuator is 43%
NOTE: If you press the info button <3 seconds, the downloading of data does not start and is locked. To start the restore process again, the Flame Safeguard must be powered off and on.
and +
GREEN
Display shows run during download (restore process) of program sequence.
Press the - and + button (Escape) together to get return to normal mode.
Manual Backup
Alternately
RED
and +
End and rSt appears alternately in the display. The display shows the end of exchange of data. The signal light flashes red. After 2 minutes the unit displays in Loc 138
>1 s
Press - and + buttons for >1 seconds (Escape) together to start the manual backup process. Parameter PrC is displayed and followed by rSt. Display: PrC / rSt
Alternately
RED
or +
After restore process, the unit is in lockout position (LOC 138) automatically and must be reset for operation.
Press - or + button to display parameter bAC. Display: bAC Press the info button for 1 to 3 seconds.
nfo
>1 s
Press the Info button for >1 second to reset the unit. Display OFF. run is displayed during downloading (backup process) of the program sequence.
CAUTION
On first startup or after exchange of the program module, the sequence of functions and parameter settings must be checked upon completion of the restore process.
Alternately
End and bAC appear alternately on the display. Display shows the end of exchange of data.
39
Display is maintained for 2 minutes or can be ended by pressing the InFo button.
nfo
or +
>1 s
If backup process is completed, display shows OFF. Press the InFo button for > 1 second to reset the unit. Display: OFF Press - or + button to get in parameter rSt. Display: rSt Press the InFo button for 1 to 3 seconds.
CAUTION
If any parameters are changed, a backup must be made.
Error During Backup Process

run displayed during downloading (restore process) of program sequence.
Alternately
Alternately
RED
bAC and Er3 appears alternately in the display. See the Error Code List for its meaning. During backup, all settings and parameters are transferred from the Flame Safeguard units memory device to the memory device of the program module. End and rSt appears alternately in the display. The display shows the end of exchange of data. The signal light flashes red. After 2 minutes the unit displays in Loc 138.
Manual Restore
and +
Alternately
RED
>1 s
Press - and + buttons for >1 seconds (Escape) together, for starting the manual restore process. Display: PrC After restore process, the unit is in lockout position (Loc 138) automatically and must be reset for operation.
40
Reset
nfo nfo
>1 s
Press the InFo button for >1 second to reset the unit.
Display OFF
>1 s
When pressing the InFo button 1 to 3 seconds, OFF is displayed. When the button is released, the basic unit is unlocked. NOTE: For meaning of the error and diagnostic codes, refer to the error code list.
Error During Restore Process
Alternately with
or with
or with
rSt and Er1, Er2 or Er3 appears alternately on the display. For meaning of possible cause, refer to the Error code list. During the restore process, all settings and parameters are written from the program module to the internal memory device of the basic unit. In the process, it is possible that previous program sequences, parameters and settings in the internal memory device of the basic unit will be overwritten.
41
Remote Display
Display Buttons & Functions
Fault status message Flame present Valve controlled Ignition controlled Fan motor controlled Oil preheater on Heat request from controllers Parameter setting mode P Info mode Service mode
V
Actuator closing Actuator opening
h min s
Unit of current display
Button
VSD
F A
Function
Buttons A & F; VSD Function is for switching to parameter setting mode by pressing F and A simultaneously. Info and Enter Button is for navigation in info mode.
Dimensions
nfo
For selecting (symbol flashing) (press button for <1 second) For changing the lower level menu level (press button for 1 to 8 seconds) For changing to a higher menu level (press button for 3 to 8 seconds) For changing to the normal display (press button for >8 seconds) Enter in parameter setting mode Reset in the event of fault One menu level down Decrease Button Increase Button
96
12,4
10
ESC
ESC Function; Press - & + simultaneously No adoption of value One menu level up
89,4
42
29,8
96
Mounting
1. 2. 3. Ensure that the mounting surface is completely flat and the thickness is from 1 to 3 mm. Prepare a cut out, 92 x 92 mm, with tolerance of +0.8 / -0. Place the remote display into the cut out as shown (without applying any force). If the remote display does not fit in the cutout, check the dimensions of the cutout and housing.
Observe the orientation of the tab on the plug and insert into jack. The tab should engage and prevent the cable from falling out. To remove, press the tab in while pulling the plug. On the remote display use a small screw driver blade in the slot above the jack to push the tab.
Flame Safeguard Remote Display
Program Module
Tab Orientation
Signal Cable
Special Functions Manual Lockout
/reset
plus any other button
h min s
4. Secure the remote display with the two Phillips-head screws provided (without applying any force). Use a tightening torque of 0.4 Nm for the screws to ensure sealing but prevent damage.
Press i/reset button together with any other button. The basic unit switches instantly to the lockout position, no matter what the operating position. The display shows the fault state message, Loc 167.
Operation
CAUTION
All modifications to parameters and settings are set and saved in the internal unit memory of the Flame Safeguard basic unit. To save the modified settings to the program module, the backup must be triggered manually. On the first startup or after exchange of the program module, the sequence of functions and parameter settings must be checked upon completion of the restore process.
CAUTION
If any parameters are changed, a backup must be made.
Cable Installation & Removal
Normal Display
Normal display is the standard display in normal operation, representing the highest menu level. From the normal display, you can change to the info, service or parameter level.
CAUTION
Make sure the power supply is off before inserting or removing cable.
43
Standby Mode
Errors with Lockout
h min s
h min s
Startup/Shutdown, Program Phase
The display shows Loc: The bar under the fault state message appears. The unit is in the lockout position. The current error code is displayed (refer to Blink code table). Example: Error code 7.
Reset
P
The unit is in Phase 30. The controller calls for heat. In the bar above the heat request from controllers and fan motor controlled symbols appear. The individual program phases and controlled components are displayed in accordance with the program sequence.
/reset
1s
V h min s %
Operating Phase
When pressing the i/reset button for 1 second, rESEt appears on the display. When the button is released the basic unit will be reset.
h min s
%
P
h min s
Display oP: P1 stands for Stage 1 and P2 is for Stage 2. The display following oP is unit-specific.
/reset
>3s
P
h min s
The display oP: shows modulating operation. The display after oP: is unit specific. The display shows the relative value from actual position of actuator (51). Position of actuator 0 = 0 value of potentiometer = 0% display. Position of actuator high fire >0 = >0 <1000 value of potentiometer = 100% display.
h min s
When pressing the i/reset button for >3 seconds, the display shows InFo, SEr and then OPErAtE. When the button is released, the basic unit will be reset. NOTE: For error and diagnostic code definitions, refer to the error code list. When an error has been acknowledged, it can still be read from the error history.
44
Menu Level-Drive Operation Assignment of Levels

The various levels can be accessed via different button combinations. The parameter level can only be accessed by entering a password.
Normal display
>1 s
/reset
Operate
P
>8 s Info level

/reset
>3 s <8 s
/reset
P
or
ESC
Service level
or automatic return after 120 s
>8 s
Operate
VSD
>1 s
F A P
Parameter level
Info Level
The info level displays information about the basic unit and operation in general. On the info level you can press the + or - buttons to display the next or the previous parameter. In place of the + button, you can also press the i/reset button for < 1 second. By pressing the + and - or the i/reset button for > 8 seconds the display returns to normal.
V
Parameter
h min s
Parameter value
45
There is change of value on the info level. If the display shows ._._ together with the parameter, the value may consist of more than 5 digits. When pressing the i/reset button for > 1 second and < 3 seconds, the value will be displayed. By pressing the i/reset button for > 3 seconds or the - and + buttons, you return to the selection of the parameter number. The parameter number flashes.
Identification Number
Display of Info Level
V
P
h min s
/reset
13 s
h min s
On the left, parameter 103: is displayed flashing. On the right, identification number 0 appears. Example: 103: 0. To go to the next parameter select the + button or the i/ reset button for < 1 second. To return to the previous parameter select the - button.
Press the i/reset button until InFo appears. When releasing the i/reset button, you are on the info level.
Burner Identification
Display of Info Values

Identification Date
V
V h
min s %
h min s
On the left, parameter 113: is displayed flashing. On the right, ._._ appears. Example 113: ._._.
On the left, parameter 102: is displayed flashing. On the right, ._._ is displayed. Example: 102: ._._
/reset
P
13 s
min s
/reset
13 s
h min s
Press the i/reset button for 1...3 seconds to display the burners identification. Factory setting: - - - - - - - -. Example: 3.
Press the i/reset button for 13 seconds to display the identification date DD.MM.YY. Example: Identification date 03.11.05
V
/reset
P
h min s
or
ESC
V h
min s %
burnEr Id can only be changed with the help of the ACS410 PC software diagnostic tool.
Press the i/reset button or - and + to return to the display of parameters. Press the + button to go to the next parameter.
/reset
or
ESC
h min s
46
Press the i/reset button or the - and + buttons to return to the display of parameters. Select the + button to go to the next parameter or the - button to go back to the previous parameter.
the next parameter or the - button to go back to the previous parameter.
Total Number of Start-Ups
Number of Start-Ups Resettable
P
P
V
V h
min s %
On the left, parameter 164: is displayed flashing. On the right, characters ._._ appear. Example: Parameter 164: ._._
P
h min s
On the left, parameter 166: is displayed flashing. On the right, characters ._._ appears. Example: Parameter 166: ._._.
/reset
13 s
h min s
/reset
13 s
h min s
Press the i/reset button for 1 to 3 seconds to display the total number of startups. Example: 000056.
Press the i/reset button for 1 to 3 seconds to display the number of startups (resettable). Example: 000036.
/reset
P
P
or
ESC
V h min s
%
/reset
38 s
h min s
Press the i/reset button for 3 to 8 seconds to go to the range that can be changed. Digit 0 flashes.
Press the i/reset button or - and + buttons to go back to the display of parameters. Select the + button to go to the next parameter or the - button to go back to the previous parameter.
End of Info Level

P
/reset
min s
By pressing the i/reset button, the number of startups is reset to 0. Display: 000000.
V
P
min s
When the display appears, you have reached the end of the info level. The display shows -End- flashing.
/reset
or
ESC
V h
min s %
Press the i/reset button or the - and + buttons to show parameter 164 flashing again. Select the + button to go to
Eclipse T420 Flame Safeguard Actuator, V1, Instruction Manual 830-2, 5/17/2013 47
ESC
Mains Voltage
or
P
V h min s %
/reset
>8 s
Press the - and + buttons or the i/reset button for > 8 seconds to return to the standby mode. The display shows OPErAtE.
h min s
Parameter 951: appears flashing. Mains voltage is displayed on the right. Example 951: 120 Intensity of Flame
P
P
h min s
When this display appears, you are back on the normal display and you can change to the next level mode. Press the i/reset button to switch between the service and the parameter level.
h min s
The display shows parameter 954: flashing. On the right, the intensity of the flame is displayed in 0 to 100%. Example: 954: 0. Pressing the + button will end the service level. Pressing the - button will display the previous parameter.
Service Level
The service level is used to display information about errors including the error history. When on the service level you can press - or + buttons to display the next or the previous parameter. Instead of pressing the + button, you can also press the i/reset button for < 1 second. Press the - and + button or the i/reset button for > 8 seconds to return to the normal display.
End of Service Level
Display of the Service Level
V
P
min s
When the display appears, you have reached the end of the info level. The display shows -End- flashing.
ESC
/reset
h min s
%
or
P
Press the i/reset button for > 3 seconds until SEr appears. When releasing the i/reset button you are on the service level. Error History See Parameter with Index, with or without Direct Display. See parameter level page 22.
h min s
/reset
>8 s
Press the - and + buttons or the i/reset button for > 8 seconds to return to the standby mode. The display shows OPErAtE.
48
or
V h min s %
Press the - or + buttons to select a number or letter.
h min s
%
P
When this display appears, you are back on the normal display and you can change to the next level mode.
Parameter Level
The parameters stored in the basic unit can be displayed or changed on the parameter level. The change to the parameter level requires entry of a password.
or
V h min s %
CAUTION
Parameters and setting may only be changed by qualified staff. If parameters are changed, responsibility for the new parameter settings is assumed by the person who - in accordance with the access rights - has made parameter changes on the respective access level.
Press the i/reset button to confirm the entry. The value entered changes to a minus sign (-). The next bar will then start flashing. Repeat process until password has been entered.
/reset
min s
After entry of the last character, the password must be confirmed by pressing the i/reset button. Press the i/reset button again to finish entering the password.
WARNING
If the factory settings are changed, all changes made must be documented and checked by the engineer responsible for the system.
Entering the Password

VSD
F A
V
P
min s
As a confirmation of correct entry, PArA appears for a maximum of 2 seconds.

V h min s %
>1s
Press the VSD buttons F and A to display CodE.
min s
When releasing the buttons, 6 bars appear the first of which flashes.
49
NOTE: For the entry of passwords or burner IDs, the following numerals and letters can be used:
=1 =2 =3 =4 =5 =6
=7 =8 =9 =0 =A =b
=C =d =E =F =G =H
=I =J =L =n =o =P
=r =S =t =u =Y
Backup
Parameter 000: blinks. Display Parameter 000: blinks display Int does not blink.
Press the i/reset button to get in parameter rEStorE. Display: Parameter rEStorE blinks.
Press the + button to get in parameter bAC_UP. Display: Parameter bAC_UP blinks. Press the i/reset button to get in parameter group 041. Display: 041: blinks, display ._._ does not blink.
Press the i/reset button to get in the backup process. Display: Value 0. Press the + button to get in the parameter 060. Display: Parameter 060, blinks, index 00: and value 0 does not blink.
50
During backup, all settings and parameters are transferred from the basic units memory device to the memory device of the program module. If any parameters are changed, a backup must be made.
Restore
Press the + button to shift the value to change mode one place to the left. Display: Value 0 blinks. Note: The value shifts one place to the left to detect a faulty display.
Parameter 000: blinks. Display Parameter 000: blinks, display Int does not blink. Press the + button to display value 1. Display: Value 1 blinks.
Press the i/reset button to get in the parameter group 041. Display: Parameter 041: blinks, display ._._ does not blink. Press the i/reset button to activate the backup process. Display shows run.
<3 s
Press the + button to select the parameter 060. Display: Parameter 060. blinks, index 00: and value 0 does not blink.
After approximately 3 seconds (depending on the duration of the program sequence), the display shows bAC End and signals the end of the backup process. Display bAC End. The display is maintained for 2 minutes or can be ended by pressing the i/reset button.
<2 min or
Press the i/reset button to get in parameter rEStorE. Display: Parameter rEStorE blinks.
/reset
The display shows OFF when the backup process is finished.
51
<2 min or
Press the i/reset button to select the restore process. Display: value 0.
/reset The display shows OFF when the restore process is finished.
During the restore process, all settings and parameters are written from the program module to the internal memory device of the basic unit. In the process, it is possible that previous program sequences, parameters and settings in the internal memory device of the basic unit will be overwritten.
Press the + button to shift the value to change mode one place to the left. Display: Value 0 blinks. NOTE: For realizing display faults, the value change one place to the left.
CAUTION
On first startup or after exchange of the program module, the sequence of functions and parameter settings must be checked upon completion of the restore process.
Operating Variants of the Parameters

The parameters stored in the flame safeguard gas burner control can be displayed and changed on the parameter level.
Press the + button to select the value 1. Display: Value 1 blinks.
Parameters Display
without
Index,
with
Direct
Example: Parameter 225: Gas Prepurge time on the Parameter Level
Press the i/reset button to activate the restore process. Display shows run.
h min s
Press the + button to select the Gas Prepurge Times. Display: Parameter 225: flashes, value 3.675 does not flash.
<3 s
P
After approximately 3 seconds (depending on the duration of the program sequence), the display shows rSt End and signals the end of the restore process. Display: rSt End. Display is maintained for 2 minutes or can be ended by pressing the i/reset button.
h min s
52
Press the i/reset button to go to editing mode. Display: 3.675.
P
P
or
V h min s %
min s
Press the - or + button to shift the former gas prepurge time to change mode one place to the left. Display: Gas prepurge time 3.675 flashes. NOTE: To detect display errors, the value appears one place shifted to the left.
Press the + button to proceed to the next parameter. Press the - button to return to the previous parameter.
Parameters without Index, with No Direct Display

Example: Parameter 224: Specified Time for Air Pressure Signal on the Parameter Level
or
V h min s %
min s
Press the - or + buttons to select the required gas prepurge time. Display: Prepurge time 3.822 flashes. Alternative 1: Discard the changes by pressing the - and + buttons.
Press the + button to select the specified time for air pressure signals. Display: Parameter 224: flashes, characters ._._ do not.
P
P
V
V
Alternative 2: Adopt the value by pressing the i/reset button.
P
min s
h min s
Press the i/reset button to go to editing mode. Display: 48.510
or
h min s
h min s
Press the - or + buttons to shift the former gas specified time into change mode one place to the left. Display: Specified time 48.510 flashes. NOTE: To detect display errors, the value appears one place shifted to the left.
Press the i/reset button to return to editing mode. The value set will be adopted. NOTE: To detect display errors, the value appears one place shifted to the right. Display: Value 3.822
or
V h min s %
Press the - or + buttons to set the gas specified time. Display: Specified time 53.361 flashes.
53
Alternative 1: Discard the changes by pressing the - and + buttons.
Display: Parameter 701. flashes, index 00: and error 4 do not flash.
h min s
V
Alternative 2:
min s
Adopt the changes by pressing the i/reset button.
On the left, the current error 701. appears flashing, index 00: does not flash. On the right, error code 4 is displayed. Example: 701., index 00:, error code 4.
min s
h min s
Press the i/reset button to return to editing mode. The value set will be adopted. NOTE: To detect display errors, the value is shown again, but shifted one place to the right. Display: Value 53.361.
Press the i/reset button for 1 to 3 seconds to show index 00: for the error code flashing. Display: Parameter 701. does not flash, index 00: flashes, error code 4 does not flash.
h min s
Press the + button to select the index. .00 = error code .01 = Startup meter reading .02 = Program phase at the time of fault .03 = Actuator position in % Example: Parameter 701., index 01:, startup meter reading ._._
min s
Press the - and + buttons to return to the parameter level. Display Parameter 224: flashes, characters ._._ do not flash. Press the + button to proceed to the next parameter. Press the - button to return to the previous parameter.
Parameters with Index, with or without Direct Display

Example: Parameter 701: Error History on the Service Level
h min s
Press the + button to select the index.

P
.02 phase code at the time of fault Example: Parameter 701., index 02:, Phase 02 = safety shutdown
V h min s %
Press the + button to select parameter 701.
54
h min s
h min s
Press the + button to select the index. .03 = Actuator position at the time of fault Example: Parameter 701., index 03:, power value 60%
Press the - and + buttons to return to the parameter level. Display: Parameter 701. flashes, index 01: and diagnostic code 4 does not flash. To proceed to the previous error press the + button
h min s
h min s
Press the - and + buttons to return to the index. Display: Parameter 701. does not flash, index 03: flashes, characters ._._ does not flash. Press the + button to proceed to the next parameter. Press the - button to return to the previous parameter.
Parameters cover the period back to the last error since deletion of the history. (maximum to parameter 711.) Example: Parameter 711., index 00: Press the + button to proceed to the next parameter. Press the - button to return to the previous parameter.
min
When this display appears, you have reached the end of the index level within parameter 701. Display -End- appears flashing.
55
Instruction Manual 830-2, 5/17/2013

V1 T420 InstructionManual 830-2

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Instruction Manual 830-2 5/17/2013

Eclipse Trilogy Flame Safeguard Modulating Sequences

How To Get Help

Liability & Warranty

Product Name Item # S/N DD MMM YYYY

Features & Benefits

Handling & Storage

Checklist Before Installation

4. Take care not to hit or drop the flame safeguard.

Flame Safeguard Mounting

Approval of Components Electrical Wiring

The portable display must be used in a dry, clean environment.

Electrical Connection of Flame Detectors

Figure 3.1. Mounting Diagram

Additional Equipment Connector Sets

Display and Operating Units

Blank plug for RJ11 jack.

Connecting Diagrams Fuel Train Applications (Examples)

G Gas direct 1-stage

External Safety Valve (if used)

Gas Pilot Ignition 1 (Gp1/1), 1-Stage

Gp1/1 Gas pilot 1-stage

External Safety Valve (if used)

Gas Pilot Ignition 1 (Gp1/2), 1-Stage with Gas Valve Proving

External Safety Valve (if used)

Not for use with T420 - 312 A(x) Figure 3.4.

LR-IN (analog) GND LR input

RJ11 Jack K1 K2/1 Output alarm K12 K11

Actuator Home Actuator Close Actuator Open

+ Feedback input POC -

Inputs and Outputs / Internal Connection Diagram

Output fuel valve PV

04K22 03K105 04K01 03K54

Dbr2 for Direct Ignition

Flamerod (ionization) FR (ION)

Power Supply Outlet

Output L (power supply for pressure switch)

UV Flame detector + (R) UV Flame detector - (W)

Feedback Input leak test pressure switch

EK1 Reset (Info)

Output fuel valve V2

Power supply voltage (mains)

Coding Plug marking

Connecting Diagrams with T510 Actuator

Closed Low-fire High-fire Feedback input

Closed Low-fire High-fire Feedback input

PE N Ignition load L X7-02

Output K2/2 Input PV

Output K2/2 Input PV

08K24 1 2 3 4 5 6 7 8 03K10 1 2 3 03K34 1 2 3 04K77 1 2 3 4 03K66 1 2 3 05K37 1 2 3 4 5 02K43 1 2

X2-09 X7-02 X7-01 X7-04 X4-02 X10-05 X10-06

Mounting position Weight

Any Approximately 490 g

Terminal Rating (Inputs)

Terminal Rating (Outputs)

1 Million Cycles 0.1A Cos >0.6

1 Million Cycles 0.1A Cos >0.6

AC 120V 50 / 60 Hz 2A Cos >0.4

AC 230V 50 / 60 Hz 2A Cos >0.4