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Foot Design (Amine Absorber) Rev.0

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CHACHAR GAS FIELD DEVELOPMENTS

7/31/2013

(Amine Absorber)

Design And Estimation Of Vertical Vessel's Octagonal Footing


21-May-06

OUTPUT SUMMARY
Proposed Footing Size d2 =

2.

2.1

4.876 m

LC

DESIGN DATA

Loading Data

qmax

qmin

5.47

O.K

7.12

O.K

3.09

OK

100%

9.96

O.K

0.79

OK

100%

6.65

O.K

2.65

OK

100%

6.01

O.K

3.98

OK

100%

LC

Fo

999.00

O.K

Item No.

Octagonal Footing

10.72

O.K

Service

Chachar Field Developments(Amine Absorber)

3.95

O.K

9.58

O.K

32.07

O.K

Document

Comp Length

Refer to Plot Plan Dwg.No.

---

LC

Fs

Refer to Equipment Dwg.No.

---

999.00

O.K

25.90

O.K

10.97

O.K

23.14

O.K

77.47

O.K

Elevation
-

Top of pedestal elevation (EL+)

0.30

Unit Elevation (EL+)

0.00

Ground water table (GL+)

0.00

5% Addition

Equipment Weight

Erection weight : Dq

10.87

11.41

ton

Operating weight : Wop

19.72

20.70

ton

Test load : Wt

19.49

20.46

ton

5% Addition

Moment at Base of Vessel

Earthquake(operation) : Me

40.81

42.85

t-m

Wind : Mw

14.48

15.20

t-m

Eccentric : Mec ( operation )

0.00

t-m

5% Addition

Shear Force at Base

Earthquake(operation) : Eh

4.55

4.78

ton

Wind : W

1.93

2.02

ton

Dimensions

Bolt Circle Diameter (BCD)

1066.00

mm

Base plate outer diameter

1168.30

mm

Anchor Bolt

Anchor bolt type

Anchor bolt size

0 carbon steel

Minimum distance from the outer A.Bolt

44.45

mm

to edge of pedestal

267

mm

A.Bolt length

1345

mm

A.Bolt projection

410

mm

A.Bolt embedded : L

935

mm

Number of A.Bolts

nos

Material Strength

Rebar : fy
Concrete compressive strength: f'c

Unfactored Moment (M)=

161248322.xls.ms_office.xls --> Design

32.14 T-m

Weight (W)=

20.70 T

Shear (V)=

4.78 T

4,218

kg/cm2

281

kg/cm2

(33% Reduced)

HALCROW PAKISTAN PVT. LTD

Page : 1 of 9 --7/31/2013

CHACHAR GAS FIELD DEVELOPMENTS

7/31/2013

(Amine Absorber)

Anchor Bolt Data


Tension Per Bolt (F)= 4 M / n.D - W / n
=

where M= Moment

12.486 T

Shear Per Bolt (v)= V / n

n= No. of Anchor Bolts

0.597 T

f=

44.45 mm

L=

935 mm

W= Wt. Of equipment
D= BCD
a

fc,k=

2
27.59 N/mm

fb,d=

3
1.261 N/mm

fc,d=

4
55 N/mm

55.180 N/mm

fc,r=

4
248 N/mm

fy=
r=

50 mm

a=

150 mm

a=

0.67
2
1552.49 mm

A=
Nbolt=

23.55 T

Nbond=

39.42 T

Tensile Capacity of Bolt=

23.55

OK

Shear Capacity of Bolt=

15.70

OK

2.2 Shape and Dimensions of Foundation

Shape of pedestal :

Octagonal

Shape of Footing

Octagonal

d1

EL+

0.30 m
EL+

h3

0.00 m
h2

h4

hf

df

dw

h1
EL+

-2.00 m
d2

161248322.xls.ms_office.xls --> Design

h1 =

0.91

Thickness of footing

h2 =

1.39

Height of pedestal

h3 =

0.30

Projection of pedestal

h4 =

1.09

Soil cover

hf =

2.30

Height of foundation

df =

2.00

Embedded Depth of foundation

dw =

0.00

Depth of ground water table

d1 =

1.60

Diameter of pedestal

d2 =

4.88

Diameter of footing

~~~~~~~~~~~~~

>

L(A.bolt-emb.)+0.1m =

Calculated Value Of "d1" =

Weight of pedestal

7.07 ton

Weight of footing

43.18 ton

Weight of soil above footing

36.67 ton

Buoyancy

20.29 ton

Concrete + soil weight: Dp

86.92 ton

(For compression check and Reinf. design)

Concrete + soil weight: Dp

66.63 ton

(For overturning & sliding check)

HALCROW PAKISTAN PVT. LTD

1.035

1.6

Page : 2 of 9 --7/31/2013

CHACHAR GAS FIELD DEVELOPMENTS

7/31/2013

(Amine Absorber)

3.

STABILITY CHECK

Unfactored Loading Combination(L/C)

(A) :

Wop + Dp

Operating condition

(B) :

Wop + Dp + W

Operating condition + wind

(C) :

Wop + Dp + E

Operating condition + earthquake

(D) :

Dq + Dp + W

Erection + wind

(E) :

Wt + Dp + W/3

Test condition

Unfactored Load at Bottom of Footing

L/C
##

N (ton)

(A)

87.33 20.70

0.000

0.000

0.000

0.000

(B)

107.62 20.70

2.023

15.202

4.662

19.864

87.33 20.70

2.023

15.202

4.662

19.864

(C)

107.62 20.70

4.778

42.851

11.007

53.858

87.33 20.70

4.778

42.851

11.007

53.858

98.33 11.41

2.023

15.202

4.662

19.864

78.04 11.41

2.023

15.202

4.662

19.864

107.38 11.41

0.674

5.067

1.554

6.621

87.09 11.41

0.674

5.067

1.554

6.621

(D)

##
##

Mo(t-m)

0.000

##
##

H x hf(t-m)

0.000

##
##

M (t-m)

0.000

##
##

H (ton)

107.62 20.70

(E)

##

0.000

Allowable Soil Pressure

(1)

10.763 t/m2

for L/C (A)

14.31

for L/C (B),(C),(D).(E)

t/m2

L/C (A)

e = Mo/N =
e/d2 =

0.00 m
0.000

Max. soil pressure: kxN/A

k=

5.47 t/m2

Resisting moment: Mr = Nxd2/2 =

(2)

Resisting force: Hr = 0.6N

10.763 t/m2

O.K

S.F : Fs = Hr/H

999.00

>

1.5

O.K

>

2.0

O.K

14.31479 t/m2

52.40 ton
999.00

L/C (B)

e/d2 =

0.18 m
0.038

k=

1.30

Max. soil pressure: kxN/A

7.12 t/m2

<

Min. soil pressure: kxN/A

3.09 t/m2

>

Resisting moment: Mr = Nxd2/2 =

O.K
OK

4.88 Compression Length

212.91 t-m

S.F : Fo = Mr/Mo

10.72

Resisting force: Hr = 0.6N

52.40 ton

S.F : Fs = Hr/H

25.90

>

1.5

O.K

>

2.0

O.K

14.31479 t/m2

L/C (C)

e = Mo/N =
e/d2 =

0.50 m
0.103

k=

1.82

Max. soil pressure: kxN/A

9.96 t/m2

<

Min. soil pressure: kxN/A

0.79 t/m2

>

Resisting moment: Mr = Nxd2/2 =

161248322.xls.ms_office.xls --> Design

<

212.91 t-m

S.F : Fo = Mr/Mo

e = Mo/N =

(3)

1.00

O.K
OK

4.88 Compression Length

212.91 t-m

S.F : Fo = Mr/Mo

Resisting force: Hr = 0.6N

52.40 ton

3.95

S.F : Fs = Hr/H

10.97

HALCROW PAKISTAN PVT. LTD

>

1.5

O.K

>

2.0

O.K

Page : 3 of 9 --7/31/2013

CHACHAR GAS FIELD DEVELOPMENTS

7/31/2013

(Amine Absorber)

(4)

L/C (D)

e = Mo/N =
e/d2 =

0.20 m
0.041

k=

Max. soil pressure: kxN/A

6.65 t/m2

<

Min. soil pressure: kxN/A

2.65 t/m2

>

Resisting moment: Mr = Nxd2/2 =

(5)

14.31479 t/m2
0

O.K
OK

4.88 Compression Length

190.26 t-m

S.F : Fo = Mr/Mo

Resisting force: Hr = 0.6N

46.82 ton

9.58

S.F : Fs = Hr/H

23.14

>

1.5

O.K

>

2.0

O.K

L/C (E)

e = Mo/N =
e/d2 =

0.06 m
0.013

k=

1.10

Max. soil pressure: kxN/A

6.01 t/m2

<

14.31 t/m2

Min. soil pressure: kxN/A

3.98 t/m2

>

Resisting moment: Mr = Nxd2/2 =

161248322.xls.ms_office.xls --> Design

1.33

O.K
OK

4.88 Compression Length

212.32 t-m

S.F : Fo = Mr/Mo

32.07

Resisting force: Hr = 0.6N

52.25 ton

S.F : Fs = Hr/H

77.47

HALCROW PAKISTAN PVT. LTD

>

1.5

O.K

>

2.0

O.K

Page : 4 of 9 --7/31/2013

CHACHAR GAS FIELD DEVELOPMENTS

7/31/2013

(Amine Absorber)

4.

DESIGN OF REINFORCEMENT

4.1

Factored Loading Combination

(A) :

1.4 (Wop + Dp )

(B1) :

1.2 (Wop + Dp ) + 1.3W

(B2) :

0.9 (Wop + Dp ) + 1.3W

(C1) :

1.1(1.2(Wop + Dp ) + 1.0E)

(C2) :

1.1(0.9(Wop + Dp ) + 1.0E)

(D) :

0.9(Dq + Dp) + 1.3W

(E1) :

1.4 (Dp + Wt)

(E2) :

1.2(Dp + Wt) + 1.3(W/3)

Factored Load at Bottom of Footing

L/C

4.2

N (ton)

H (ton)

M (t-m)

H x hf(t-m)

Mo(t-m)

(A)

150.673

0.000

0.000

0.000

0.000

(B1)

129.148

2.630

19.762

6.060

25.823

(B2)

96.861

2.630

19.762

6.060

25.823

(C1)

142.063

5.255

47.136

12.108

59.244

(C2)

106.547

4.778

47.136

11.007

58.143

(D)

88.501

2.630

19.762

6.060

25.823

(E1)

150.335

0.000

0.000

0.000

0.000

(E2)

128.858

0.877

6.587

2.020

8.608

Nmax=

150.673

Footing Design

Pressure at "d" for Shear Calc.

(1) Maximum Soil Pressure due to Factored Load : P

L/C

e/d2

N/A(t/m2)

qmax(t/m2)

qsd(t/m2)

0.000

0.000

1.00

7.65

7.65

7.65

7.65

(B1)

0.200

0.041

1.33

6.56

8.71

4.408

8.027

(B2)

0.267

0.055

1.44

4.92

7.07

2.768

6.387

(C1)

0.417

0.086

1.68

7.22

12.15

2.279

10.580

(C2)

0.546

0.112

1.90

5.41

10.26

0.567

8.714

(D)

0.292

0.060

1.48

4.50

6.65

2.343

5.962

(E1)

0.000

0.000

1.000

7.64

7.64

7.637

7.637

(E2)

0.067

0.014

1.110

6.55

7.26

5.828

7.034

qmax =

At the face of pedestal

(2) Bending Moment for Bottom Rebar Design per One meter: Mu (t-m)

L/C

Xn(m)

qmax(t/m2)

q1(t/m2)

l =(d2-d1)/2

12.15

Moment Due to Bottom


Pressure

Mup(t-m) Mu(t-m)

7.65

(A)

4.876

7.65

7.65

1.638

10.268

5.259 Footing weight=

8.03

(B1)

4.876

8.71

7.27

1.638

11.041

6.033 Soil cover weight=

6.39

(B2)

4.876

7.07

5.63

1.638

8.841

3.833 Reduction weight: Rd =

10.58

(C1)

4.876

12.15

8.84

1.638

14.821

9.813

8.71

(C2)

4.876

10.26

7.00

1.638

12.306

7.297 Footing weight=

5.96

(D)

4.876

6.65

5.20

1.638

8.272

3.263 Soil cover weight=

7.64

(E1)

4.876

7.64

7.64

1.638

10.245

5.236 Reduction weight: Rdt =

7.03

(E2)

4.876

7.26

6.78

1.638

9.528

4.519

Mumax =

161248322.xls.ms_office.xls --> Design

qmin(t/m2)

(A)

HALCROW PAKISTAN PVT. LTD

2.19
1.95
4.1484

43.18
36.67
79.8492973

9.81 t-m/m

Page : 5 of 9 --7/31/2013

CHACHAR GAS FIELD DEVELOPMENTS

7/31/2013

(Amine Absorber)

(3) Check of Flexure Strength

Rebar size =

#6

Rebar pitch

Sectional area =

2.84 cm2

150 mm

a = As*fy / (0.85*f'c*b) =
d

Asmin

16.452

As=

18.93 cm2

3.34 cm
=

Design Strength Mn =

86.10 cm
As*fy(d-a/2) =

6068255 kg-cm
=

Top bar size =

#6

Rebar pitch

150 mm

60.68 t-m

Sectional area =

q soil+footing =

4.15 t/m

MuM(top)
top ==

7.791 t-m

>

9.81 t-m

O.K

2.84 cm2

As

18.93 cm2

Rn =

1.17

Rho =

As(top) =

O.K

0.000277534

2.39 cm2/m

AsTemp =

16.45 cm2/m

Ast (max) =

16.45 cm2/m

Ast (pro.) =

18.93 cm2/m

0.777 in2/ft
>

16.45 cm2/m

O.K

(4) Rebar Arrangement for Footing Slab

Bottom

33

- #

150 mm

each way

Top

33

- #

150 mm

each way

(5) Check of Shear Strength for Two-way Action

Vc= 0.85 *(a d / bo +2 ) fc'^0.5 bw d

Vpu =

38.88 ton

bo =

815.50 cm

alpha

1090389.58 kg
=

1090.39 ton

>

38.88 ton

Factored to be governed (n) :

a =

0.777

q1 =

10.58

Xn=

4.876

-2.88

=
=

If Vu > Vc :

Stirrup size =

Vs= Vu/ - Vc=

#0

-111.60

Nos.

161248322.xls.ms_office.xls --> Design

#N/A

ton
m

ton

91980

kg

91.98

ton

>

-2.88 ton

O.K

ton

Nos. of layers of bars acting on the shear plane =

Spacing = s = Av fy d / Vs =

1.00

Factored shear Vu per one meter

Vc = 0.85 x 2 x f'c^0.5 bw d

O.K
shear plane

(6) Check of Shear Strength for One-way Action

Vu=(qmax+q1)((d2-d1) / 2-d) - n Rd

20

@ every 2-bars

mm

Sec

HALCROW PAKISTAN PVT. LTD

area

(Av) =

#N/A

Total area

(Av) =

#N/A

cm2

Page : 6 of 9 --7/31/2013

CHACHAR GAS FIELD DEVELOPMENTS

7/31/2013

(Amine Absorber)

4.3 Pedestal Design

cm2

Clear Height of Pedestal = h2 =

1.39 m

Dia. Of Footing = d2 =

4.88 m

h2 / d2

0.285 <

3.0

( Design as Pedestal )

Pn = 0.6 fc' [ 1 - (lc / 32 h)^2 ] A1


where
lc = h2 ( inches )

54.73 inch

h = d2 ( inches )

191.98 inch

fc ' ( psi )

A1 - Area of the Support

z = section modulus

4199892.47 lbs =

f Mn

0.9 x 5 x Z x SQRT (fc')

17049376.11 lb-ft

Mu

0.000

Pu / f Pn

38.884 /

1333.605

= 0.029

Mu / f Mn

0 /

17049376.1

= 0.000

Pu / f Pn

Mu / S

Pu / Ag

18.344 T/m2

1.4 x ( Wop + wt. Of Pedestal )

Mu / f Mn

5 f SQRT (fc') =

38.88 Tons

0 lb-ft

= 0.029 < =

OKIE
S= 0.1016 d^3

= 26.09 Psi

277085.6197 lbs

f Vn = 0.85 Vn =

106.84 Tons

2500 kg/cm2

284.60 Psi

Vn = 4/3 SQRT (fc') x bh =

Req. area of rebar

1750.094 in2

1905.15 Tons

Pu

Ab

718864.82 in3

204592513.3 lb-in

Total area of A.Bolts =

.1016 d^3 =

4000.00 Psi
0.828 * (Base Plate OD )^2

Pn

fy (bolt) =

= 126 Tons

>

Vu

= 5.26 Tons

type:

OKIE

124.14 cm2

fy (bolt) / fy' * Ab =

73.58 cm2

Rebar arrangement

Rebar size =

#5

Sectional area
Total area

Required Number =

Ties

161248322.xls.ms_office.xls --> Design

37

2.00 cm2
=

Pitch=

10 Nos @

74.0 cm2

>

73.58

128 mm

<

200

cm2

OK

143

HALCROW PAKISTAN PVT. LTD

Page : 7 of 9 --7/31/2013

CHACHAR GAS FIELD DEVELOPMENTS

7/31/2013

(Amine Absorber)

5.

BILL OF QUANTITY

5.1

Concrete

Structural concrete
Pedestal

2.95 m3

104.065 ft3

Footing

17.99 m3

635.510 ft3

Total

20.94 m3

739.575 ft3

1.1 m3

37.676 ft3

Leveling concrete

5.2

5.3

Mesh form

Pedestal

7.4 m2

79.293 ft2

Footing

14.8 m2

158.896 ft2

Anchor bolt

Type :

5.4

44 mm x

BCD =

1066 mm

Shuttering

Base Slab Perimeter "Ps"

0.828 * d2 x 4

=
Pedestal Perimeter "Pp"

16.149 m

5.299 m

17.387 ft

Ps x Height of Slab "h1"

=
Shuttering Area for Pedestal

52.986 ft

0.828 * d1 x 4

=
Shuttering Area for Base Slab =

14.760 m2

158.896 ft2

Pp x Height of Slab "h2"

5.5

nos

7.366 m2

79.293 ft2

Excavation

Bottom Length "Lb"

2 x 0.300 + d2

=
Bottom Width "Wb"

5.476 m

=
Bottom Area " A1 "

=
=

Volume of Excavation

=
=

17.967 ft

2 x 0.300 + d2
5.476 m

17.967 ft

Lb x Wb
29.986576 m2

322.804 ft2

A1 x df
59.973 m3

2118.242 ft3

Surface Area Of Pedestal till


NSL

=
=

Surface Area Of Base Slab


5.6

Bitumen Coating

Surface Area of Top of Slab

Total Surface Area

161248322.xls.ms_office.xls --> Design

Pp x h4
5.755 m2

61.952 ft2

Ps x Height of Slab "h1"

14.760 m2

0.828 x { d2 x d2 - d1 x d1 }

158.896 ft2

17.566 m2

189.101 ft2

38.082 m2

409.948 ft2

HALCROW PAKISTAN PVT. LTD

Page : 8 of 9 --7/31/2013

CHACHAR GAS FIELD DEVELOPMENTS


(Amine Absorber)

Octagonal Footing
Summary

5.25 Ft
1.00 Ft

TOG

4.56 Ft
7.56 Ft
3.00

-6.56 Ft
16.00 Ft

BCD
Slab Reinf

3.50 Ft
#6
#6

6 in

6 in

37 - # 5

Padestal Reinf

Anchor Bolts

#3
dia =
L=
Pj =
n=

Top
Vertical Bars

@
44.45
1345
410
8

Bot

6 in
mm
mm
mm
No's

Ties

HALCROW PAKISTAN PVT. LTD

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