PLC A120 Aeg

A120 DIN-Rail Mount Controller (Basic Document)
User Manual A91M.12-271 629.27-0195
Translation of the German Description A91M.12-271 605.27-0794
Notes
Application Note Caution The relevant regulations must be observed for control applications involving safety requirements. For reasons of safety and to ensure compliance with documented system data, repairs to components should be performed only by the manufacturer.
Training AEG Schneider Automation offers suitable training that provides further information concerning the system (see addresses). Data, Illustrations, Alterations Data and illustrations are not binding. We reserve the right to alter our products in line with our policy of continuous product development. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us by using the form on the last page of this publication. Addresses The addresses of our Regional Sales Offices, Training Centers, Service and Engineering Sales Offices in Europe are given at the end of this publication. Copyright All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, including copying, processing or any information storage, without permission in writing by the AEG Schneider Automation. You are not authorized to translate this document into any other language. Trademarks All terms used in this user manual to denote AEG Schneider Automation products are trademarks of the AEG Schneider Automation.
1995 AEG Schneider Automation
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Terminology
Note This symbol emphasizes very important facts.
Caution This symbol refers to frequently appearing error sources.
Warning This symbol points to sources of danger that may cause financial and health damages or may have other aggravating consequences.
Expert This symbol is used when a more detailed information is given, which is intended exclusively for experts (special training required). Skipping this information does not interfere with understanding the publication and does not restrict standard application of the product.
Path This symbol identifies the use of paths in software menus. EE PC* UP Electronical Equipment Programmable Controller User Programm
Figures are given in the spelling corresponding to international practice and approved by SI (Systme International d Units). I.e. a space between the thousands and the usage of a decimal point (e.g.: 12 345.67).
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Objectives
This is the basic document for the A120 and station Geadat 120. It describes the scope of performance of the programmable controller and supplies the user with all the information to build up the system for standard applications and load the user logic. The following are described: Configuration (number of I/O points, programming panels, operating panels) Hardware layout Layout of power supply I/O field wiring Procedure during the initial start-up Furthermore, references to the documentation are made in suitable places which consider special applications (e.g. system networking, process visualization, programming, etc.). Note For complete configuration the supplementary user manual Process Peripheral for Micro, A120 and Gedat 120 is also required.
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Arrangement of This Guide

Chapter 1 General This chapter describes performance features and functionality of the A120 (programming, operating, networking). Emphasis is placed on the question What can be achieved using the A120 and where are the limits to its performance. Concrete instructions regarding handling will not be specified here - chapter 3 deals with these instructions thoroughly. The following points are handled in detail: Structure (layout limits, hardware modules) Networking possibilities with other programmable controllers Connectable printers, programming and operating panels Overview of available software
Chapter 2
Operating This chapter deals exclusively with the themes which are relevant to the operator of an A120 which runs on the process arranged according to operating and display elements as well as simple maintenance work. It shows how to build an operator interface and supplies references which are of importance when programming system/user-specific operating instructions and maintenance plans for the A120.
Chapter 3
Configuration This chapter contains detailed configuration descriptions, hardware settings as well as structural guidelines with advice regarding the system start-up.
Chapter 4
Specifications All the technical data regarding the A120 according to VDI guideline 2880 Bl.1 is summarized in this chapter.
Chapter 5
Earthing and EMC Measures This chapter gives basic information on earthing and EMC measures.
Appendix A
Module Descriptions, arranged alphabetically
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Related Documents
Catalogue Programmable Controller A120 Product Family Modicon Catalog (for ordering details) A91V.05-234 836 Process Peripherials for Micro, A120 and Geadat 120 (Supplementary Document) User Manual A91M.12-704 850 Geadat 120 Telecontrol Stations User Manual A91M.12-271 965 Modnet 1/IS-Komponenten fr A250, A350, A500 Benutzerhandbuch A91M.12-700 642 KON 201 Bedienkonsole fr A010 ... A250 Gertebeschreibung A91M.12-271 958 POS 202 Positionierbaugruppe fr A 120 Benutzerhandbuch A91M.12-279 339 ZAE 201 Positionierzhler fr A 120 Projektierung und Applikationen Benutzerhandbuch A91V.12-271 856 Viewstar 100 Bedien- und Beobachtungsgerte Benutzerhandbuch A91M.12-279 318 A120, Modulares Automatisierungsgert Komponenten fr Bahnanwendungen Benutzerhandbuch A91M.12-700 019 Cables for the Product Family Modicon A... Manual A91M.12-704 595 Koppeln von Automatisierungsgerten Benutzerhandbuch A91M.12-271 885 FRQ 204 Frequenz- und Drehzahlmessung fr A120 Benutzerhandbuch A91M.12-703 821 TXT 201 Textbaugruppe fr A 120 Benutzerhandbuch A91M.12-701 748 ZAE 204 Schneller Zhler fr A 120 Benutzerhandbuch A91M.12-271 962 Viewstar 200 Bedien- und Beobachtungsgerte Benutzerhandbuch A91M.12-271 960
General Manual
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Software
Dolog AKF A120 Software-Kit E-Nr. 424 271 521 or Modsoft AKF MICRO Software-Kit E-Nr. 424 704 703 or Dolog AKF A120 / A250 Software-Kit E-Nr. 424 275 182 and A120, Dolog AKF Standard Function Blocks Block Library A91M.12-703 265 and A250, Dolog AKF Standard Function Blocks Volume 1 (A to P) Block Library A91M.12-703 266 and A250, Dolog AKF Standard Function Blocks Volume 2 (Q to Z) Block Library A91M.12-703 267
and
A120, Dolog AKF Standard Function Blocks Block Library A91M.12-703 265
or
Dolog ALD A250 Softwarepaket E-Nr. 424 703 322
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Table of Contents
Chapter 1
1.1 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.3 1.4 1.4.1 1.4.2 1.4.2.1 1.4.2.2 1.4.3 1.5 1.5.1 1.5.2 1.5.3 1.5.3.1 1.5.3.2 1.6 1.7 1.8
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 How the Components Work together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 The CPU: Purpose and Mode of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 The Memory: Purpose and Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 I/O Modules: Purpose and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Busses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 General Assembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Types of Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Modnet 1/SFB Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Master in Modnet 1/SFB Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Slaves in Modnet 1/SFB Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Modnet 1/F Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Special Programming Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Program Generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Programming- and Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Programming Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Suitable Printers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Overview of the Available Software Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Software Revision Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Module Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chapter 2
2.1 2.2 2.3 2.3.1 2.3.2 2.4 2.5 2.5.1 2.5.2 2.5.3
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Design of an Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating the A120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating the Geadat 120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing the Battery (Maintenance) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching the Supply Voltage on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching the System on and off by the User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching the System on and off as a Result of a Power Failure . . . . . . . . . . . . . . . . . Checking Measures (Inspection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 22 23 23 24 25 26 26 26 26
Chapter 3
3.1 3.2 3.2.1 3.2.1.1 3.2.1.2 3.2.2
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Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration of Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembling and Determining the I/O Nodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Linear Drop Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacked Drop Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Total Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table of Contents 28 29 29 29 30 31 ix
3.3 3.3.1 3.3.2 3.3.3 3.4 3.5 3.6 3.6.1 3.6.2 3.6.2.1 3.6.2.2 3.6.2.3 3.6.3 3.6.4 3.6.4.1 3.6.4.2 3.6.5 3.6.6 3.6.7 3.7 3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.8 3.8.1 3.8.2 3.9 3.9.1 3.9.2 3.9.3
Layout of Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Planning and Structuring the Electric Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection Diagram of the UB Supply (24 VDC for Modules and Sensors) . . . . . . . . Connection Diagram of the Working Voltage Supply (US = 24 VDC or L = 115 / 230 VAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Start-Up Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Layout of an Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Top Hat Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Backplanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interlocking Backplanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting and Connecting Backplanes by Using the BXT 201 . . . . . . . . . . . . . . . . . . . . Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earthing the A120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earthing the Top Hat Rail and Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earthing the Shielded Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimension Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration of the SystemFieldBus Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Rates (Baud Rates) of the SystemFieldBus Interface . . . . . . . . . . . . . . . SystemFieldBus Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Building the Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modnet 1/SFB Discharge Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Voltage Protection for SystemFieldBus Cable Outside Buildings . . . . . . . . . . . . Checklist for Initial Start-up and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting, Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Creating and Transmitting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Documenting and Archiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hardware Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . User Program with Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Archiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33 35 36 45 51 52 53 53 55 55 56 57 59 61 61 63 64 65 65 66 66 66 67 69 71 73 73 75 76 76 79 80
Chapter 4
4.1 4.2 4.3 4.3.1 4.3.2 4.3.3 4.4 4.4.1 4.4.2 4.4.3 4.4.4 4.5 4.6 4.6.1 4.6.2 4.6.3 4.6.4 4.7 x Table of Contents
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Supply Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Port RS 232C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communication Port RS 485 (Modnet 1/SFB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communications Port (RS 232C / Telecontrol Operation) . . . . . . . . . . . . . . . . . . . . . . . . I/O Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signal Memory ALU 200 ... 202L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signal Memory ALU 204, ALU 205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Memory for the User Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back-up Battery (Attached to the I/O Bus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Processing Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 83 83 83 84 86 88 88 89 89 90 90 91 91 92 92 93 93
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4.8 4.8.1 4.8.2 4.8.3 4.9 4.10 4.10.1 4.10.2 4.10.3
Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Construction Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection Mode (According to UL Standards) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Permissible Line Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards, Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Climatic Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shock and Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electric Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94 94 94 95 95 96 96 96 97
Chapter 5
5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.2 5.2.1 5.2.1.1 5.2.1.2 5.2.1.3 5.2.2 5.2.3 5.2.4 5.3 5.4 5.4.1 5.4.2 5.5
Earthing and EMC Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Earth Grounding and Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Earth Grounding of All Inactive Metal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Protective Earthing According to VDE 0100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Functional Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Reference Conductor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Earthing Measures for Cabinet Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 EMC Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Measures Taken Regarding Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Inside a Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Outside Cabinets in Closed Buildings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Outside Buildings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Measures Taken Regarding the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Measures Taken Against Direct Radiated Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Measures Taken at Sources of Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Interference Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Design of Peripheral Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Wiring at Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Wiring of the Reference Conductor in an Insulated Layout . . . . . . . . . . . . . . . . . . . . . . 113 Protection and Safety Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Appendix A Module Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

ALU 200 Central Processing Unit Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . ALU 201, ALU 201L Central Processing Unit Module Description . . . . . . . . . . . . . . . ALU 202, ALU 202L Central Processing Unit Module Description . . . . . . . . . . . . . . . ALU 204, ALU 205 Central Processing Units Module Description . . . . . . . . . . . . . . . . AS-P120-000 Primary Power Supply Module Description . . . . . . . . . . . . . . . . . . . . . . . DCF 77E Receiver Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DNO 201, DNP 205, DNP 210 Power supply Module Description . . . . . . . . . . . . . . . DTA 200 to DTA 202 Backplanes Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . KOS 202 Modnet 1-Coupler Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UEM 001, UEM 201 Long Distance Data Transmission Equipment . . . . . . . . . . . . . . 117 127 137 151 167 173 179 185 191 205
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
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Table of Contents
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xii
Table of Contents
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Chapter 1 General
This chapter describes performance features and functionality of the A120 (programming, operating, networking, I/O points). Emphasis is placed on the question What can be achieved using the A120 and where are the limits to its performance. Concrete instructions regarding handling will not be specified here -- Chapter 3 deals with these instructions thoroughly. The following points will be considered in detail: Structure (layout limits, hardware modules) Networking possibilities with other programmable controllers Connectable printers, programming and operating panels Overview of available software
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General
1.1 Introduction
Modules
Top Hat Rail
Front Plate
Backplane
Label Figure 1 Basic Unit
The Modicon A120 is a DIN-rail mount controller with front connection for smaller to middle-sized automation tasks. According to your applicational needs you can choose one of the three CPUs with different functionalities: ALU 200 ... 202L ALU 204, 205 4 to max. 12 log. instructions, for serial applications and as the telecontrol substation Gaedat 120. 30 / 90 log. instructions, for applications which come close to the performance of A250. The A120 provides the following automation functions according to the scope of expansion: Controlling and computing Closed-loop control Measured-value processing Signalling and monitoring Positioning Indirect addressing (in connection with ALU 204 / ALU 205) Fuzzy-logic (in connection with ALU 204 / ALU 205) Sequence control system (in connection with ALU 204 / ALU 205) Diagnosis (in connection with ALU 204 / ALU 205) Visualizing (Viewstar, in connection with ALU 202 ... 205) Communication (in connection with ALU 202 ... 205 oder KOS) The backplane is mounted on a top hat rail. The modules are inserted in the backplane (see Figure 1).
General
27
Backplanes are available which have a 1/2 19 width. They are 3 height units, whereby 1 height unit is HE = 44.45 mm high. Front panels are used to cover the front connections of the module which, however, permit the functional displays to be seen. The front panels can be marked with insertable fill-in labels individually for the terminal assignment. When changing the module, the fill-in labels are retained.
27
General
1.2 How the Components Work together

The mode of operation of the A120 (compare Figure 2) is determined by the combined coordination of: Controller (CPU) Memories I/O Modules
EPROM-Programming Station
Programming Panel
Program Memory RAM
R S 2 3 2 C
EPROM-Card
Basic Software EPROM / (RAM)
CPU
PAB
I/O Modules
Signal Memory RAM
Figure 2
Mode of Operation of the A120 (Diagramatic Presentation) when Using the ALU 201L
1.2.1
The CPU: Purpose and Mode of Operation

The CPU contains the processor of the A120. It executes the individul instructions of a program according to the regulations preset by the basic software. It organizes the reading of external data and signals into the signal memory, processes this data and carries out calculations, queues continuous processing results in the signal memory and realizes the output of the results. Moreover, the interfaces for the communication with other programmable controllers (only the ALU 202) and for the programming panel connection port are located in the processor.
General
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1.2.2
The Memory: Purpose and Allocation

The memory is subdivided into 3 parts: Program Memory (RAM or EPROM) Basic Software (EPROM or EPROM card) Signal Memory (RAM) The user program is located in the user program memory which effects the control sequence. The is either loaded from the EPROM card, which was placed into the ALU (see Figure 2) or loaded directly from the programming panel into the RAM. The process picture (I/O bits, markers, counter and timers) is filed in the signal memory. User programs always work with the data from the signal memory and not with the input and output signals themselves.
1.2.3
I/O Modules: Purpose and Types

All the modules which directly effect the process are I/O modules. The following belong to this group: Input/output modules for processing discrete signal states Input/output modules for the processing of analog signals Counter modules Textual modules for the process dependent text output e.g for fault signal logs Consoles for the parameter assignment of the time values/number values (time module / counter module) Empty modules for the fixing of lines, which are not required, or for the prewiring of reserved slots
1.2.4
Busses
I/O modules are linked to the CPU via the parallel I/O bus (PAB1) which is located on the back of the backplane. Contacting the modules using the bus is effected automatically when the module is clipped on.
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General
1.3 General Assembling

The A120 consists of a basic unit and up to 3 expansions (compare Figure 3) according to your application task. The basic unit consists of: A basic backplane DTA 200, CPU ALU 200 with integrated supply voltage module and up to 3 I/O modules or a basic backplane DTA 200, a CPU ALU 201L, backplane supply power DNO 201 or DNP 205 or DNP 210 and up to 2 I/O modules or A basic backplane DTA 200, a CPU ALU 202L or ALU 204 ALU 205, a backplane supply power DNP 205 or DNP 210 and up to 2 I/O modules An expansion consists of: An expansion backplane DTA 201 with up to 5 I/O modules or an expansion backplane DTA 202 with up to 2 I/O modules Table 5 (page 18) presents an overview of the modules available. Configuration Layout Limits ot the A120:
Table 1 Configuration Limits of the A120 I/O slots Discrete I/O Points (max.) * 32 48 80 32
Configuration
Basic backplane with ALU 201L ... 205 Basic backplane with ALU 200 Expansion backplane DTA 201 Expansion backplane DTA 202 A120 with 3 expansion backplanes DTA 201 and ALU 201L ... 205 (maximum configuration) A120 with 3 expansion backplanes DTA 201 and ALU 200 (maximum configuration)
2 3 5 2
17
272**
18
288**
The I/O modules with 16 I/O points are taken as a basis. If the modules are used with fewer I/O points (analog I/O, relay A, ...) the specified maximum value is reduced accordingly.
** The expansion which is based purely on a computed maximum numbervalue is not reached in practice by using special modules and analog I/O.
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27
DTA 200
DTA 200
DTA 202
DTA 200
DTA 201
DTA 200
DTA 201
DTA 202
DTA 200
DTA 201
DTA 201
DTA 200
DTA 201
DTA 201
DTA 202
DTA 200
DTA 201
DTA 201
DTA 201
Figure 3
Examples for A120 Layout
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General
1.4 Types of Communication

1.4.1 Overview
In the broadest sense of the word the term networking refers to the connection of two or more intelligent modules (networking nodes) for data exchange purposes. The transmission path on which this data exchange is handled is designated as bus. The data which has to be transmitted (relaying a message) is coded and transmitted in the form of telegrammes. The type and way of coding (telegramme structure) and the type of transmission (serial/parallel) is called the networking procedure. Telegrammes can basically only be sent on command. One node is specifically entitled to give commands on the bus. It is called master and can communicate with all the other nodes. The master is defined according to the networking procedure on a hardware basis or on a software basis. All the remaining networking nodes are called slaves. They can only communicate with the master.
Master A250 A350 A500 Modnet 1/SFB ALU/BIK Slave
ALU 202 ... 205
A120
Controller (Master) Modnet 1/F Z300 PC-WT1
Substation (Slave)
KOS 202 with Modem
U120
Figure 4
Example of a Modnet 1/SFB Network and a Modnet 1/F Network (Diagram
Note Modnet 1/SFB communication is only possible with the A120, if the basic unit is equipped with a CPU ALU 202L ... 205 . Different types of busses are used at the various levels of the hierarchy in a networked automation system which is based on changing transfer requirements (e.g. data throughput, transmittal speed), but these are not absolute assignments: Field communication Modnet 1/SFB Telecontrol communication Modnet 1/F
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1.4.2
Modnet 1/SFB Interfaces

The Modnet 1/SFB is a serial data bus that establishes the connection between several networking nodes. It facilitates (DEA procedure) the operation of modules (discrete I/O, analog I/O as well as intelligent function modules). BIK modules serve as interface for the transmission and reception of data telegrams. They establish the data transfer between the CPU and the remote I/O. Another area of use for this bus is networking. In such an application it can be used when configuring the data path between two programmable controllers that have to be linked together (1N procedure). Modicon A120 with ALU 204 or ALU 205 can communicate with other devices through a Modnet 1/SFB interface on Modnet 1/SFB as master or slave (refer to Figure 5). 1N as well as DEA protocols can run across this bus. The interface used for this connection is an RS 485 port which is located on the ALU.
1.4.2.1
Master in Modnet 1/SFB Interfaces Controller with Modnet 1/SFB interface ALU 204 / ALU 205 in an A120 Controller with Modnet 1/SFB interface ALU 151-1 / ... ALU 154 in an A250 Modnet 1/SFB interface BIK 114, BIK 116 in an A250 Modnet 1/SFB interface BIK 151 in an A350/A500 Modnet 1/SFB interface BIK 812 in an A500
Viewstar 200 PC Programming Devices A120
Slave Slave
ALU 204 or ALU 205 = Master
SystemFieldBus
ALU = Slave
ALU = Slave
DEA = Slave
A120 with ALU 204 or ALU 205 Figure 5
A120 with ALU 202
A120 with DEA 201
Example of Network between A120 (Master) and Slaves
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General
1.4.2.2
Slaves in Modnet 1/SFB Interfaces Controller with Modnet 1/SFB interface ALU 151-1 / ... ALU 154 in an A250 Controller with Modnet 1/SFB interface ALU 202 / ALU 204 / ALU 205 in an A120 Modnet 1/SFB interface BIK 114, BIK 116 in an A250 ALU 202 controller in an A120 Visual display device Viewstar 2xx BIK 151 Modnet 1/SFB interface in an A350/A500 BIK 812 Modnet 1/SFB interface in an A500 I/O bus interface DEA 106 / DEA 116 I/O bus interface DEA 201 with max. 16 I/O modules (256 I/O) I/O bus interface DEA-H1, DEA-K1
Viewstar 200 PC
1N protocols
DEA protocols
A250
Programming Devices
Slave Slave
ALU = Master
SystemFieldBus
ALU = Slave ALU = Slave ALU = Slave DEA = Slave DEA = Slave
A120 with A120 with ALU 204 ALU 202 oder ALU 205 Figure 6
A250
DTA 112/113
DEA-H1/K1
A120 with DEA 201
Example of Network between A250 (Master) and Slaves
1.4.3
Modnet 1/F Networks

More detailed information regarding Modnet 1/F networks will be given in the user manual Geadat 120.
10
General
27
1.5 Programming
1.5.1 Special Programming Language
AKF12 or AKF125 Structured programming is created off-line in Dolog AKF (acc. IEC 1131-3). In addition there are a number of support and assistance programs for initial start-up. Chapter 1.8 contains an overview. Instruction List (Anweisungsliste) Ladder Diagram (Kontaktplan) Function Block Diagram (Funktionsplan) A detailed programming description is included in the documentation of the software package. ALD25 with ALU 204 / ALU 205 The software kit ALD comprises the same features as AKF125. Additionally the following features are provided: Sequence Control System (SCS) Diagnosis (Diag) The detailed description of the programming is avilable in the documentation belonging to the software kit.
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General
11
1.5.2
Program Generation
Programming with the A120 is done off-line. In off-line programming the program is generated on an IBM-compatible PC (refer to 1.5.3) and subsequently transferred to the PLC. In contrast to on-line programming this does not require communication between programming device and PLC during program generation which means that the programming task for the A120 can be carried out at a different location. It is, however, necessary to work with programming software (AKF125 or ALD25) that must be ordered separately. Program Structure The structuring of a program means creating transparent and clear, self-contained parts of the application program. These parts are called blocks. Technology-specific and repeatable sequences can be used a number of times as debugged subprograms within a plant or as technology blocks. Function blocks can be compiled into both general-purpose and application-specific program libraries. Standard function blocks for complex control, data-handling and operating functions, integrated into the PC*, form the foundation for simply creating complex and application-specific software blocks. The blocks are composed of networks, the latter representing the lowest level of the structure. Then user programm is composed of operations, which are assigned with parameters (called instruction in instruction list). Figure 7 shows an example of the different structures.
12
General
27
OB1
PB1 & =1 PB11 PB22 Blockend
Network1
Network2
Network3
Network4
Network5
PB11
FB111 FILT P1 AUS P2 AF P3 FB111 FILT P1 AUS P2 AF P3 SFB 26 WEG_REF TNNRRDY VI AF BAF Network3 PB33 Blockend
Network1
Network2
Network4
Network5
FB111
Name:FILT Idt: P1 MW I Idt: P2 MW I Idt: P3 BIT I Idt: AUS MW O Idt: AF BIT O :*** Network1 : A =P3 : = =AF :*** : LD =P1 : ADD = P2 : = =AUS :***
Blockend
Network2
Network3
Network4
PB33
FB112 PUMPE EIN HT AUS AF RUECK Network1 CTU S SV R Q Network2 Netzwerk2 PB22 Blockend
Network3
Network4
Figure 7
Example of the Different Structures
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General
13
1.5.3
1.5.3.1
Programming- and Peripheral Devices

Programming Devices The A210 is programmed with the programming devices of the Modicon product family or with IBM-compatible PCs. P510 (as of device index .03) P610 as of device index .03) P610 C P810 P820C P840C IBM-compatible PC
Table 2 Available Software AKF12 / AKF125 ALD25 COMAKF CPC125 / CLC12 / FLC12 POS20S / TXT10S VS110 / VS200 xx VS210 Suitable Programming Devices for the Software Packages Suitable P510 yes no yes yes yes yes no Operating System MS DOS OS/2 yes no yes yes yes yes no no yes no no no no yes
P610(C) yes yes yes yes yes yes no
P810 / P820C / P820C yes yes yes yes yes yes yes
Software packages (refer to chapter 1.6, page 16) can be provided for programming work and to assist with initial start-up. The programming panel will be connected to the RS 232C port of the ALU. The programming station EPS 2000 serves for programming the EPROMs.
14
General
27
Programming Devices with MS DOS A memory expansion and the EMS driver are already installed in the programming devices of the Modicon product family. The use of IBM compatible PCs is also acceptable; they require the following: hard disk diskette drive 3 1/2 MS DOS 5.0 at least 3 Mbyte RAM expanded memory (EMS) Programming Devices with OS-2 The use of IBM compatible PCs is also acceptable; they require the following: hard disk diskette drive 3 1/2 OS/2 V2.0 at least 8 Mbyte RAM 1.5.3.2 Suitable Printers All printers listed below can be connected to the programming devices: PRT 294 DIN A4-Matrixprinter (incl. Centronics interface) PRT 295 DIN A4-/A3-/A2-Matrixprinter (incl. Centronics interface) The connection of the printers to the programming devices and the functions of individual printers relative to the software running on the programming device is covered in the respective programming device documentation.
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General
15
1.6 Overview of the Available Software Kits

Table 3 provides an overview and a short performance description of the software kits available for the A120. Further information is available from the software kits in the programming instructions enclosed. The software kits are delivered in a slip case. They contain the following: Software on 3 1/2-diskettes Program documentation
Table 3 Type AKF12 Overview of Software Available for the A120 Name Dolog AKF A120 Performance Characteristics Special programming language as per IEC 1131-3 in instruction list, ladder diagram, function plan Special programming language as per IEC 1131-3 in instruction list, ladder diagram, function plan Special programming language as per IEC 1131-3 in instruction list, ladder diagram, function plan Sequence control system Comments can only run on IBM-compatible PCs with hard disk
AKF125
Dolog AKF A120/A250
can only run on IBM-compatible PCs with hard disk
MICRO AKF
Modsoft AKF Micro
ALD25 COMAKF CLC12 CPC125
AKF/ALD A250 COM AKF Loop CTRL A120 AKF Proces CTRL A120/A250 AKF Fuzzy-CTRL A120 EXPERT POS 202 EXPERT TXT1x2/201 CONFIG Viewstar 100
can only run on PCs with OS-2 and hard disk
Off-line networking configuration for Dolog AKF can only run on IBM-compatible PCs with hard disk Function blocks for control technology can only run on IBM-compatible PCs with hard disk
Function blocks for control technology Function blocks for fuzzy logik Start-up aid (operating, programming per DIN 66025, monitoring, and archiving) Start-up aid (operating, monitoring) Configuration software for Viewstar 100 Process visual display software for A120 see Catalog
can only run on IBM-compatible PCs with hard disk can only run on IBM-compatible PCs with hard disk can only run on IBM-compatible PCs with hard disk
FLC12 POS20S
TXT10S VS110 VS125 VS 2xx PROU120
can only run on IBM-compatible PCs with hard disk can only run on IBM-compatible PCs with hard disk can only run on IBM-compatible PCs with hard disk
PRO U120 PRO UZ120 PRO Z120
Configuration, parameter assignment and programming of the substation U120.
PROUZ120
Configuration, parameter assignment and can only run on IBM-compatible PCs with hard disk programming of the controller substation UZ120. Configuration, parameter assignment and programming of the controller Z120. can only run on IBM-compatible PCs with hard disk
PROZ120
16
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1.7 Software Revision Index

The Table 4 gives an overview of the updated software revision index. The following Modules can be programmed: CPU for AKF12 or AKF125 for AKF125 or ALD25 Discrete I/O Modules ALU 200, ALU 201, ALU 202 ALU 204, ALU 205 DEO 216, DEP 208, DEP 209, DEP 210, DEP 211, DEP 214, DEP 216, DEP 218, DEP 220, DAO 216, DAP 204, DAP 208, DAP 209, DAP 210, DAP 212, DAP 216, DAP 218, DAP 220 ADU 204, ADU 205, ADU 206, ADU 210, ADU 214, ADU 216, DAU 202, DAU 208 FRQ 204, TXT 201, ZAE 201, ZAE 204 DNO 201, DNP 205, DNP 210, KOS 201, KOS 202, KOS 203, KOS 204, DAX 216, DEX 216, DXX 216
Analog I/O Modules
Special Modules Other Modules
Table 4
Software Revision Index Kind of Software SW No. 702 996 1) 701 998 1)2) 701 998 1)6) 424 703 203 from Version 2.0 424 704 703 from Version 1.0 424 247 197 from Version 6.0 424 271 521 from Version 6.0 424 275 181 from Version 5.0 424 275 182 from Version 5.0 424 277 797 from Version 5.0 424 247 198 from Version 4.5
Module / SW Product. ALU 200 ALU 201L ALU 202L MICROAKF MICROAKF AKF12 AKF12 EN AKF125 AKF125 EN ALD25 COMAKF
Basic Software Loadable Loadable Loadable Programming Software (German) Programming Software (English) Programming Software (German) Programming Software (English) Programming Software (German) Programming Software (English) Programming Software (German) Communicat. Software (German)
1) can be asked under Online, PC-Status 2) when ALU is already loaded with the basic software
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General
17
1.8 Module Overview

Table 5 Module Overview of the Available A120 Modules Function Mechanical Structure Basic Backplane, 5 Slots Expansion Backplane, 5 Slots Expansion Backplane, 2 Slots Bus Extension 500 mm (Stacked Drop Layout) Dummy Module in Order to Prewire Reserve Slots Dummy Module in Order to Support Supply Voltage Lines Primary Power Supply Devices 115 ... 230 VAC / 24 VDC, 1 A CPUs, Networking and Supply CPU, 5.8 ms/1k Instructions CPU, 1.3 ms/1k Instructions, with Clock CPU, 1.3 ms/1k Instructions, with Clock and Modnet 1/SFB Interface Controller, 30 k Instructions with Clock, Battery and Modnet 1/SFB Interface, to be programmed with AKF 125 or ALD25. Controller, 90 k Instructions with Clock, Battery and Modnet 1/SFB Interface, to be programmed with AKF 125 or ALD25. Interface to System Field Bus Interface to Interbus Communication Processor for Modnet 1/F Networks, RS 232C Port, can be retrofitted with Modem UE 001 Communication Processor for Modnet 1/F Interfaces, Flash Memory, RS 232C Port, can be retrofitted with Modem UE 001 (see User Manual Geadat 120, Telecontrol Stations A91M.12--271 870) Supply Module 24 VDC, <1 A, Non-Isolated Supply Module 24 VDC, 2 A, Isolated Supply Module 24 VDC, 3.5 A, Isolated Analog Value Processing 4 Inputs for PT 100 / +0.5 V, Non-Isolated 4 Inputs +10 V / +20 mA, Non-Isolated 4 Inputs +1 V / +10 V / 0 ... 10 VDC / +20 mA / 0 ... 20 mA, Isolated 4 Inputs +5 V / +10 V / 0 ... 10 VDC / +20 mA / 0 ... 20 mA, Isolated 8 Inputs 0 ... 0.5, 0 ... 1, 0 ... 5, 0 ... 10, 0.1 ... 0.5, 0.2 ... 1, 1 ... 5, 2 ... 10 VDC, +0.5, +1, +5, +10 V; 0 ... 5, 0 ... 10, 0 ... 20, 1 ... 5, 2 ... 10, 4 ... 20 mA, +5, +10, +20 mA; --160/--60 ... +160 oC, --200 to +320 oC, --200 to +640 oC, with Pt / Ni 100 ... 1000; 0...100, 0...200, 0...500, 0...1000, 0...2000 Ohm; Non-Isolated 4 (8) Inputs for Thermoelements Typ J, K, L; Isolated 2 Outputs +10 V / +20 mA, Isolated 8 Outputs +10 V, Isolated to Bus
DTA 200 DTA 201 DTA 202 BXT 201 NUL 200 NUL 202 AS-P120-000
ALU 200 ALU 201 ALU 202 ALU 204 ALU 205
DEA 201 DEA 202 KOS 202 KOS 203 3)
DNO 201 DNP 205 DNP 210 ADU 204 ADU 205 ADU 206 ADU 210 ADU 214
ADU 216 DAU 202 DAU 208
3) Under Development
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General
27
Table 6 Module
Overview of the Available A120 Modules (Special Modules, Operator Panels) Function Digital Value Processing 16 Inputs 24 VDC, Non-Isolated 8 Inputs 230 VAC, Isolated 8 Inputs 115 VAC, Isolated 8 Inputs 115 VAC, isolated from one other 16 Inputs 12 ... 60 VDC, Isolated 16 Inputs 5 VDC-TTL, negation, Isolated 16 Inputs 24 VDC, Isolated, 4 ms 16 Inputs 24 VDC, negation, Isolated 16 Inputs 115 VAC, Isolated 16 Inputs 115 VAC, Isolated, 0.5 ms 16 Inputs 60 VAC, Isolated 16 Inputs 48 VAC, Isolated 16 Semi-Conductor Outputs 24 VDC 0.5 A, Non-Isolated 4 Relay Outputs 24 VDC ... 230 VAC, Isolated 8 Relay Outputs 24 VDC ... 230 VAC, Isolated 8 Triac Outputs 24 ... 115 VAC, 1 A, Isolated 8 Inputs 24 VDC, Isolated; 4 Relay Outputs 24 VDC ... 230 VAC 16 Semi-Conductor Outputs 24 VDC, 0.5 A, Isolated 16 Semi-Conductor Outputs 24 VDC, 1 A, Isolated, Actuator between UB and Output 16 Triac Outputs 24 ... 115 VAC, 0.5 A, Isolated 8 Inputs 24 VDC, Isolated; 8 Outputs 24 VDC, 2 A, Isolated 8 Inputs 60 VDC, Isolated; 4 Relay Outputs 24 VDC ... 230 VAC Special Modules Frequency and Speed Measurement with 4 Counter, 1 kHz (see User Manual FRQ 204, Frequenz- und Drehzahlmessung fr A120 A91M.12-703 821) 2 Axial Positioning (see User Manual POS202, Positionierbaugruppe fr A120 A91M.12-279 339) Text Module with EPROM and RS 232 Port (see User Manual TXT201, Textbaugruppe fr A120 A91M.12-701 748) 1 Counter, 50 kHz, 2 Relay Outputs (see User Manual ZAE201, Positionierzhler fr A120 A91M.12-271 856) 4 Counters, 1 kHz (see User Manual ZAE204, Schneller Zhler fr A120 A91M.12-271 962) Operator Panels Console for Parameter Assignment (Time Module, Counter Module) (see Devise Description KON 201, Operator Panel for A010 ... A250 A91M.12-279 323) Console for Parameter Assignment on Modnet 1/SFB (see Devise Description KON 202, Bedienkonsole fr A120 A91M.12-279 317) Simulator for 3 Analog Inputs/Outputs (2 Potentiometers, 3 Displays) Simulator for 16 Discrete Inputs (Switch)
DEO 216 DEP 208 DEP 210 DEP 211 DEP 214 DEP 215 DEP 216 DEP 217 DEP 218 DEP 220 DEP 296 DEP 297 DAO 216 DAP 204 DAP 208 DAP 210 DAP 212 DAP 216 DAP 217 DAP 218 DAP 220 DAP 292 FRQ 204 POS 202 TXT 201 ZAE 201 ZAE 204
KON 201 KON 202 SIM 203 SIM 216
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General
19
Table 7 Cable JE-LiYCY VKX 104 VKX 114 YDL 032 YDL 36.1 YDL 040 YDL 044 YDL 050 YDL 051 YDL 052 YDL 053 YDL 054 YDL 063 YDL 064 YDL YDL YDL YDL YDL YDL YDL YDL 101 102 103 104 105 106 107 108
Cable
Function SystemFieldBus cable, by the meter Coaxial cable VTH 104 Color monitor, 19.75 ft (6 m) long Quadruple mini coaxial cable VIP 101 VTH 104, 6.58 ft (2 m) long Cable P510/P610 PRT 294/PRT 295 Cable PRI 29S (PRT 294/PRT 295) YDL 044 System field bus cable, 15.8 (0.4 m) lang Adapter cable YDL 36.1 P510/P610 Sensor cable for intelligent function modules, cable entry downward Sensor cable for intelligent function modules, cable entry upward Cable P-device (9-pin connector) A250 Cable VIP 101 PRI 29S (PRT 294/PRT 295) , 9.88 ft (3 m) long Cable VIP 101 printer (current loop), 9.88 ft (3 m) long Cable TXT Pxxx (2.5 m) long Cable TXT printer (3 m) Cable Cable Cable Cable Cable Cable Cable Cable VIP 101 RGB-Monitor, 8.23 ft (2.5 m) long VIP 101 Standard keyboard PBT 102, 4.94 ft (1.5 m) long VIP 101 membrane keyboard PBT 103, 9.88 ft (3 m) long VIP 101 PRI 29S (PRT 294/PRT 295), printer (LS), 16.46 ft (5 m) long VIP 101 programming device (P510/P610), 9.88 ft (3 m) long connecting board on the YDL 108 membrane keyboard PBT 103, 19.75 ft (6 m) VIP 101 MTP 001 for PRI 29S (PRT 294/PRT 295), printer (LS), 6.58 ft (2 m) VIP 101 MTR for PBT 102, PBT 103, 6.58 ft (2 m) long
Table 8 Device BBS 1 CER 001 GND 001 SIM 011
Accessories Function RS 485 connector Cable earthing bar for 8 cables Capacitive discharge terminal Slip-on simulator for 8 discrete inputs
20
General
27
Chapter 2 Operating
This chapter deals exclusively with the themes which are relevant to the operator of an A120 which runs on the process arranged according to operating elements and display elements as well as simple maintenance work. It shows how to build an operator interface and supplies references which are of importance during the programming of system and/or user-specific operating instructions and maintenance plans for the A120.
27
Operating
21
2.1 Display Elements

Most modules have LED displays at their disposal for diagosis purposes. There are green, yellow and red LEDs and they have the following basic meanings (deviations are possible): Green LED Yellow LED Red LED The LED is on if the supply voltage, switching voltage or sensor power supply which is required by the corresponding module is available. The LED is on if a processor which is available on the module is operating. In I/O modules, it signals an overload or a short circuit. In I/O modules the red LED signals a 1 signal to the corresponding inputs and outputs. Otherwise, its meaning is specific to modules. You will find a list of display elements of each module together with the special meanings under chapter 2 of each module description.
2.2 Switches
The A120 does not have any switches which are exclusively specified for the operation. Correspondingly, no switches are accessible if the front panel is assembled. Details regarding the switches are provided for configuration and maintenance can be consulted in the descriptions of the modules for the corresponding modules. Note The DIP switches on the ALU which are accessible after removing the front panel of the DTA 200 are configuration settings !
22
Operating
27
2.3 Design of an Operator Interface

2.3.1 Operating the A120
To operate the A120 the design of an operator interface with Viewstar is recommended which restricts the operator to specifically intended processing actions. Additional information can be found in the product documentation. There are several Viewstar variations Operator Panel KON 201 Viewstar 100 Viewstar 200 XA Viewstar 200 PC Operating Devices Operating devices are required for: the modification of process parameters, e.g. time and count values process tracing, e.g. status displays error diagnostics, e.g. error list output, plain text output, query of system markers, updating of selection parameters, etc. Warning: The connection of a programming device to the serial port of the ALU or the BIK enables the operator to perform serious interventions into the process activity. Therefore, the user must absolutely assure that dangerous process conditions are avoided. To circumvent such situations, it is recommended to design a separate operator interface through Viewstar which restricts the operator to distinctly planned process actions.
27
Operating
23
2.3.2
Operating the Geadat 120

During normal process sequences, the dialog with the substation is exclusively made via the telecontrol master station in the telecontrol engineering. Programming and debugging tools also used to configure and parameterize are the only devices applied locally. The Dolog AKF software package is a user interface admitting only expressively intended process interventions; hardware prerequisites: PADT and Geadat 120 station. Operating units Operating units are required to: Change process parameters, e.g. time values and counts Monitor the process sequence Debug by means of the status display of the on-line connected PC, scan of system markers, update setting parameters, etc. via Dolog AKF or in connection with PRO-FWT The use of IBM compatible PCs as operating units (see chapter 1.5.3, page 14) Warning: The control unit is connected to the serial interface of the ALU enabling the operator to make essential interventions into the process by means of Dolog AKF. Hence, the owner has to ensure that dangerous process conditions are avoided.
24
Operating
27
2.4 Changing the Battery (Maintenance)

The batteries are used to backup the RAM and to supply the clock. They are located on the ALU and KOS and become accessible after removal of the DTA 200 front panel. Do not remove any of the two modules to change batteries, since this would interrupt the power supply of module RAM. ALU 200 is not equipped with any battery. If a new battery is necessary, it is signalled by the LEDs lighting up on the module, bat 1 and/or bat 2 (red). In such a case, please proceed in the following manner: Case 1 The module includes merely one battery to be replaced: Make sure that the power supply is connected. Remove DTA 200 front panel. With module plugged in, remove desired battery by pulling the plastic cap of the corresponding battery compartment. Insert new battery. Note down the date. Two batteries in the module, one is operative, the other shall be replaced: The battery can be changed with the power supply connected or disconnected. Remove the DTA 200 front panel. With module plugged in, remove the exhausted battery by pulling the plastic cap of the corresponding battery compartment. Insert new battery. Note down the date. Caution Used batteries are special refuse. Please only dispose of them in the waste disposal containers provided.
Case 2
Caution At Geadat 120 The ALU must not be equipped with backup battery on the first connection of the substation, since this would prevent a proper initialization. Furthermore, no auto start may be parameterized, if the B2 switch is set to off, i.e. to RAM operation.
27
Operating
25
2.5 Switching the Supply Voltage on and off

Switching the supply voltage on or interrupting the supply voltage occurs when: The system is switched on and off by the user The switching on and off of the system as a result of a power failure In both cases, one must ensure that no dangerous processing conditions can arise during the voltage loss or in case of a voltage recovery. This is of special importance in the event of a power failure, since the voltage recovery can be effected by the user at an indefinite period of time in contrast to the switching on and off of the system.
2.5.1
Switching the System on and off by the User

The programmable controller is switched on and off via the central power supply. Check that all the measures mentioned in point 2.5.3 have been guaranteed before switching off.
2.5.2
Switching the System on and off as a Result of a Power Failure

The hazard of a power failure is a permanent risk. Always ensure therefore that all the measures mentioned in point 2.5.3 have been guaranteed.
2.5.3
Checking Measures (Inspection)

Always ensure that the back-up battery(ies) are intact Ensure that the CPU is equipped with at least one working battery so that programs and data are not lost in the event of a failure in the supply voltage. Used batteries must therefore be replaced immediately. It is recommended to use two batteries in order to increase the back-up time. Do not change DIP switch settings The start-up characteristics of the programmable controller is dependent on the problem definition determined during configuration phase and set via the DIP switch on the CPU. The latter may therefore in principle not be changed (basic regulation). Exceptions to this rule should be mentioned explicitly. Note The battery can be waived only if IL and KOS parameters are stored in EPROMs.
26
Operating
27
Chapter 3 Configuration
This chapter contains detailed configuration descriptions, hardware settings as well as structuring guidelines with advice regarding system start-up.
27
Configuration
27
3.1 Overview
For device layout you have to configure: Equipment and I/O node determination as well as total current at the I/O bus (see chapter 3.2.1, page 29) Power supply for supply voltage UB (see chapter 3.3, page 33; chapter 3.3.2, page 36 and chapter 5, page 99) Power supply for working voltage US (see chapter 3.3, page 33; chapter 3.3.3, page 45 and chapter 5, page 99) Cabling of the sensors (see chapter 3.3.2, page 36 and chapter 5.2, page 105) Cabling of the actuators (see chapter 3.3.3, page 45; chapter 5.2, page 105 and chapter 5.4, page 112) Start-up characteristics (see chapter 3.4, page 51) User interface layout (see chapter 3.5, page 52) Mounting, earthing, interference suppression, lightning protection, EMC (see chapter 3.6, page 53; chapter 5.1, page 100; chapter 5.2, page 105; chapter 5.3, page 111) Check list for initial start-up and testing (see chapter 3.8, page 73) Dokumenting and archiving (see chapter 3.9, page 76)
28
Configuration
27
3.2 Configuration of Hardware

3.2.1 Assembling and Determining the I/O Nodes
During the configuration one has to define which modules should be inserted and where, i.e. which position in the respective backplane (slot number). The ALU is inserted in slot zero, the DNP in the first slot. The I/O modules may be installed in the remaining slots. Not every I/O slot has to be assembled with a module (leave open or assemble with empty module). It is necessary to enter the type of I/O for each I/O node via Dolog AKF software. The I/O node number is carried in the operand. e.g. Operand Q 3.2 with following distribution: Operand identification here output 3.2.1.1 I/O node number No. of the operand here output number
Linear Drop Layout For linear drop layout of the A120 please number the nodes according to Figure 8. Address 1 is allocated to the first I/O slot of the basic subrack. Thus, the addresses of the following 2 (DTA 200) or 5 (DTA 201) I/O slots are defined. The slot allocation is made by PRO-FWT apart from some cases where the type of module must still be entered via Dolog AKF software. Thus the PRO-FWT expert software saves the user entries in the EQU-List.
DTA 201 DTA 201 DTA 201
DTA 200
1 DTA 200
4 DTA 202
10
11
12
13
14
15
16
17
18
1
Figure 8
Slot Numbers of the A 120
27
Configuration
29
Note: Slot Numbers are also called I/O node numbers, compare with Module Descriptions. If you are using the DTA 202 as the last backplane in a drop, the numbering cannot be continued.
3.2.1.2
Stacked Drop Layout Number the slots in the following manner when using the bus extension cable BXT 201 for the stacked drop layout:
DTA 200
DTA 201
DTA 200
A*
1 DTA 201 2 3 4 5 6 7 8 1 DTA 201 2 3
A*
DTA 201
BXT 201
BXT 201
B*
9 10 11 12 13 14 15 16 17 18 9 10 11 12 13
B*
DTA 200
DTA 201
DTA 200
A*
1 2 3 4 5 6 7 8 1 DTA 201 DTA 201 2 3
A*
DTA 201
BXT 201
BXT 201
* Markings on BXT 201 14 15 16 17 18

Figure 9
B*
4 5 6 7 8 9 10 11 12 13
B*
Slot Numbering when Using the Bus Extension BXT 201
Note: The connection direction of the cable with the connectors A and B should not be mistaken. Connector B is provided for the additional DTA line. Only the configurations shown are allowed.
Note:
You must not use the DTA 202 together with BXT 201
30
Configuration
27
3.2.2
Total Current
Check, if the selected power supply ALU 200 or DNO 201 or DNP 2xx or DEA 20x is sufficient for supply of all I/O bus nodes. Table 10 shows a list of all nodes with a maximum loading (current sink). A power balance is automatically created by PRO-x120 during configuration. In the same way the loading for the dimensioning of the 24 V power supply can be determined.
Table 9 Module List of Current Sources Type of Isolation IUB (24V) Maximum Primary 0.4 A 0.4 A 0.85 A 1.5 A 0.85 A 0.85 A IPAB (5V) Maximum Secundary 0.45 A 0.7 A 2A 3.5 A 1.6 A 1.6 A
ALU 200 DNO 201 DNP 205 DNP 210 DEA 201 DEA 202
non-isolated non-isolated isolated isolated non-isolated non-isolated
27
Configuration
31
Table 10 Module
List of Current Sinks IPAB (5V) Typical 190 mA 500 mA 1.3 A 25 mA 25 mA 60 mA 40 mA 45 mA 100 mA 10 mA 20 mA 50 mA 20 mA 20 mA 35 mA 20 mA 40 mA 20 mA 10 20 30 25 mA mA mA mA IPAB (5V) Maximum 320 mA 800 mA 1.8 A 30 mA 30 mA 100 mA 90 mA 100 mA 150 mA 20 25 60 90 25 50 60 60 25 mA mA mA mA mA mA mA mA mA IUB (24V) Maximum -----100 mA 120 mA 150 mA --150 mA 150 mA -70 mA + 150 mA --70 mA 150 mA 150 mA 120 mA 140 mA -----140 mA 140 mA --1.1 A 20 mA 400 mA -50 mA + 30 mA 1.1 A IUS (24V) Maximum ---------4A 8 A 4) 16 A 4) 8 A 4) 8 A 4) 4A 1.6 A 8A -------0.4 A (12 ... 60 V) -------0.3 A -4 A 4) --
ALU 201 ALU 202 ALU 204, ALU 205 ADU ADU ADU ADU ADU ADU 204 205 206 210 214 216
DAO 216 DAP 204 DAP 208 DAP 210 DAP 212 DAP 216 DAP 217 DAP 220 DAP 292 DAU 202 DAU 208 DEO 216 DEP 208 DEP 210 DEP 211 DEP 214 DEP 215 DEP 216, DEP 220 DEP 217 DEP 218 DEP 296, DEP 297 FRQ 204 KOS 202 POS 202 TXT 201 ZAE 201 ZAE 204
60 mA 30 mA 15 30 45 35 25 25 15 25 45 25 mA mA mA mA mA mA mA mA mA mA
10 mA 30 mA
75 mA 870 mA 60 mA 70 mA 75 mA
100 mA 120 mA 1.5 A 100 mA 100 mA 100 mA
4) also suitable for switching the actuators with other working voltages.
32
Configuration
27
3.3 Layout of Power Supply

As the 24 VDC power supply for the A120 modules, the sensors and the actuators three phase bridges without smoothing are sufficient. Monitoring for phase failure is necessary in this case due to the max. allowable ripple of 5%. For single phase rectification the 24 VDC should be buffered in such a way, that the specifications given in chapter 4.2, page 83 are satisfied (UB = 20 ... 30 V; max. 5 % ripple) At the entry of the fused supply voltage in the system an overload protection (suppressor diode) should be connected. See Figure 10. The suppressor diodes, e.g. surge voltage protection OVP 2480 should be wired as quadripoles and arranged with low impedance reference conductors near to the power supply. Every derivation has to be protected by a fuse and should be wired using a suppressor diode if long lines are used, e.g. 1N5646A, AEG E-No. 424 152 500.The fuse was to be adapted to the remissible current loading of the used suppressor diode. The advantage of this arrangement lies in the selective switching off of a branch via the associated fuse, even if there is a short circuit in the diode. In environments where the risk of being struck by lightning is high, additional lightning protection arrangements have to be made. Please see: chapter 5.1.3 Functional Earthing and chapter 5.1.4 Reference Conductor System. U
F ... F F
3 N
24 V
F25 2,5 mm 2 Cu
V1 24 V -0V 2,5 mm 2 Cu ... 2 4
M
F F25 Automatic Circuit-Breaker Power Safety Switch 10 A or 25 A (25 A only with OVP 2480) Fa. E-T-A Elektronische Apparate GmbH, D-8503 Altdorf / Nrnberg, Order No. 410-K-2-01-17001, 10 A for mounting on top hat rail Order No. 410-K-2-05-17004, 25 A for mounting on top hat rail Power Supply 24 V, max. 25 A Surge Voltage Protection OVP 001 (max. 10 A) AEG E-No. 424 244 894, or OVP 2480 (max. 25 A), AEG E-No. 424 247 033 (Placed close to the supply module) Principle Power Supply Layout
N V1
Figure 10
27
Configuration
33
Installing the Surge Voltage Protection (V1 in Figure 10) The company offers the following types: OVP 001 (Figure 11) for 10 A and top hat rail mounting OVP 2480 (Figure 12) in potted plastic chassis for 25 A, can be connected to a level surface
62.5 12.5 60
Figure 11
Ports and Dimension Drawing of the OVP 001
75
U(+)
4.5
54
= = 17.5 25 Figure 12
U(+) M(--) M(--) 21
Flat-Pin Terminal 6.3 x 0.8
Ports and Dimension Drawing of the OVP 2480
34
Configuration
27
3.3.1
Planning and Structuring the Electric Circuits

You have to distinguish between Supply voltage UB for supply of moduls, relay coils and sensors (Chap. 3.3.2) and Working voltage US for activating the actuators (Chap. 3.3.3). Basically it is recommended, to get the supply voltage UB and the working voltage US from two different 10 A resp. 25 A power supplies (in the following denoted as N1 and N2), so that disturbances caused by switching operations do not influence the supply of the electronics. Working voltage >25 A require further power supplies (N3, ...) to be configured. The following should be considered while installing the power supply: Each system should be connected point to point from power supply with UB, US and M2, M4. The supply lines UB / M2 and US / M4 should be laid pairwise (to avoid induction loops) Series connection of several automatic circuit breakers should be avoided because of the inductive line sections in the lead wires of the working voltage. Note: Your system will only work flawlessly if a sufficient power supply of the individual modules is guaranteed (s. technical data in the module description). However, there may be disruptios in the power supply due to inrush currents, large cable lengths, and low power profiles (especially given a high simultaneity factor). Therefore, it is important to configure the power supply devices with a sufficient power reserve and to select cable cross-section as well as cable length according to regulation! Supply of the very small systems When the current required from the 24 V power supply lies below 2 A e.g. for very small systems, power supply modules AS-P120 are provided. These power supplies can be inserted in any I/O slot of A 120 (no PAB contact). Because of interference suppression reasons use at least two power supply modules: one for the UB supply of the ALU 200 or DNO 201 and the inputs other for the working voltage supply Us For details see module description AS-P120, page 168.
27
Configuration
35
3.3.2
Connection Diagram of the UB Supply (24 VDC for Modules and Sensors)
A common supply circuit with its own power supply should be planned for the supply of the modules and sensors (inputs). Note: The layout shown applies to the length of the supply voltage line. There is approx. 5 m between the power supply and the A120. One should observe chapters 5.2 EMC Measures and 3.3 Structure of the Power Supply.
ZAE 201/ FRQ/ZAE 204
DNO 201/ DNP 2xx
ADU 206/ ADU 210
DEP 214/ DEP 216
DAU 202/ DAU 208
DAP 204/ DAP 208
DAP 212/ DAP 220
KOS 2xx
ADU 214
DEO 216
1a
Figure 13
DEP 217
Mounting Example for Connection Diagram of the UB Supply (24 VDC)
ADU 206/ ADU 210
DEP 214/ DEP 216
DEO 216
1b
Figure 14
DEP 217
DAU 202/ DAU 208
DAP 204/ DAP 208
DAP 212/ DAP 220
ADU 214
DEA 20x
Equipment example for remote A120 expansion (UB = 24 VDC)
36
Configuration
POS 202
ALU 200
27
to ALU 202 to ADU, DAU, KOS, ZAE
F1 V1
Z1
C1
Z2
Z3
C1 F F1 V1 Z1 Z2 Z3 Figure 15
Capacitive Discharge Terminal GND 001, AEG E-No. 424 244 899 Automatic Circuit-Breaker Automatic Circuit-Breaker 10 A Surge Suppression OVP 001, AEG E-No. 424 244 894 Shield Connection, Enclosed in Scope of Delivery of Cable Grounding Bar Grounding Clip, AEG E-No. 424 249 007 Cable Grounding Bar CER 001, AEG E-No. 424 244 739 Layout of Installation Accessories
27
Configuration
37
U1 (UB = 24 VDC)
F F F F F F
3 N1
24 V
F1 2,5 mm 2 Cu V1
ALU, DNO, DNP, KOS
DEA
DEO, DEP
DAP
ADU, DAU
FRQ, POS, ZAE
24 V --
0V 2,5 mm 2 Cu
1a
1b
M
F F25 N1 V1 Figure 16 Automatic Circuit-Breaker or Fuse Power Safety Switch 10 A or 25 A, see Figure 10, page 33 Power Supply for 24 VDC, max. 25 A Surge Voltage Protection, see Figure 10, page 33 Connection Overview of the UB Supply (24 VDC)
38
Configuration
27
We recommend to build the circuits according to the following detailed circuit diagrams: U1 (UB = 24 VDC)
F1 F2 F1.25
KOS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DNP 205
18 19 20 21 22
DNP 210
18 19 20 21 22
ALU 200 U PE M
DNO 201
18 19 20 21 22
M2 M2 M2
F1 F1.25 F2
1 A Fuse, Medium Time-Lag 1.25 A Fuse, Medium Time-Lag 2 A Fuse, Medium Time-Lag
M
Figure 17 Detailed Connection
1a
for the Supply Modules
Note: Suppressor diodes are built into the modules ALU 200, DNO 201, DNP 205, DNP 210, KOS 2xx which are dimensioned as EMC protection.
Note:
ALU 200 and DNO 201 / DNP 2xx cannot be connected simultaneously.
27
Configuration
39
U1 (UB = 24 VDC)
1.25 A Fuse, Medium Time-Lag
DEA 20x
18 19 20 21 22
M2
M
1b
for remote I/Os
40
Configuration
27
U1 (UB = 24 VDC)
F2 V3
Inputs DEO 216

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DEP 214 / DEP 216 / DEP 220

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DEP 217
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
I1 ............ R1
I1 ............
I1 ............ I8 I9 ............ I16
I8
I8
C2
+ --
I9 ............
I9 ............ I16
M2 M1 M1
I16
M
F2 Automatic Circuit-Breaker max. 2 A for a maximum of 150 inputs resp. 80 relays
For operating mode Hot Restart the following components should be provided additionally, if while switching of the system the voltage on the inputs drops earlier than the voltage on the ALU. (Reading of the 0 signal in the last program cycle): C2 Smoothing capacity, size depending on load R1 Current limiting resistor 0.86 Ohm / 3 W, AEG No. 424 104 884 V3 Isolating diode BYW 80/200, AEG No. 424 201 560 Figure 19 Detailed Connection
for Supply of the Discrete Is
Note: The DEP 208 ... 211, DEP 215 and DEP 218 require no 24 VDC connection, see module discription. The noise immunity can be increased, if discharage capacitors are connected to the U and M terminals of each module. For more information refer to page 62.
27
Configuration
41
U1 (UB = 24 VDC)
F2 F2 V3
Relay Coils Inputs DAP 204/ DAP 208

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DAP 212
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Us
DAP 220
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Us R1 (Us) Us (Us)
Us Us Us Us
M4
Us C2 + -(Us) Us (Us)
I1 ............
I1 ............ I8
M2 M2 M1 M1
I8
M
F2 Automatic Circuit-Breaker max. 2 A for a maximum of 150 inputs resp. 80 relays
For operating mode Hot Restart the following components should be provided additionally, if while switching of the system the voltage on the inputs drops earlier than the voltage on the ALU. (Reading of the 0 signal in the last program cycle): C2 Smoothing capacity, size depending on load R1 Current limiting resistor 0.86 Ohm / 3 W, AEG No. 424 104 884 V3 Isolating diode BYW 80/200, AEG No. 424 201 560 Figure 20 Detailed Connection
3
Note: tion.
for Supply of the Discrete I/Os
The DAP 210 and DAP 218 require no 24 VDC connection, see module discrip-
Note: Suppressor diodes are built into the modules DAP ... which are dimensioned as EMC protection. The noise immunity can be increased, if discharage capacitors are connected to the U and M terminals of each module. For more information refer to page 62.
42
Configuration
27
U1 (UB = 24 VDC)
F2
Automatic Circuit-Breaker max. 2 A
ADU 206 / ADU 210

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
ADU 214
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 AGND
DAU 202
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DAU 208
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
IWx.1
IWx.1, IWx.2
QWx.1 QWx.2 QWx.3 QWx.4
QWx.1
IEx.2
IWx.3, IWx.4
IWx.3
IWx.5, IWx.6
QWx.5 QWx.6 QWx.7 QWx.8
QWx.2
IWx.4
IWx.7, IWx.8
M2
M
for Supply of the Analog I/Os
Note: Suppressor diodes are built into the modules ADU 206, ADU 214, DAU 202 and DAU 208 which are dimensioned as EMC protection. The ADU 204, ADU 205 and ADU 216 require no 24 VDC connection, see module discription. For detailed data about the connection to the process peripherals please refer to the user manual or the respective module description (Appendix A). The noise immunity can be increased, if discharage capacitors are connected to the U and M terminals of each module. For more information refer to page 62. Please earth the shield according to Chap. 3.6.4.2, page 63
27
Configuration
43
U1 (UB = 24 VDC)
F2 F2
FRQ 204/ ZAE 201/ ZAE 204

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
POS 202
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
+ --
M2 M1 + M2
F2
Automatic Circuit-Breaker max. 2A
M
for Supply of the ZAE and POS
For detailed data about the connection to the process peripherals please refer to the user manual or the respective module description. Note: Suppressor diodes are built into the modules POS 202, ZAE 201 and ZAE 204 which are dimensioned as EMC protection.
Note:
Module TXT 201 doesnt require a 24 VDC connection.
The noise immunity can be increased, if discharage capacitors are connected to the U and M terminals of each module. For more information refer to page 62. Please earth the shield according to Chap. 3.6.4.2 (page 63)
44
Configuration
27
3.3.3
Connection Diagram of the Working Voltage Supply (US = 24 VDC or L = 115 / 230 VAC)
The working voltages are combined for several outputs (correspond to a group). Every group has to be separately protected with a fuse. Please ensure that no unpermissible surge voltages occur which are caused by switching inductive consumers. The latter can lead to risk of or destruction of semi conductors in the programmable controller. US = 24 VDC The working voltage supply should be effected from a separated power supply. Other power supplies should be planned for switching currents which are >25 A. Auxiliary circuits can be operated in an grounded or ungrounded state according to VDE 0100 and VDE 0113. When operating in an ungrounded state, insert an insulation monitoring appliance in order to send a message in the event of an insulation error occurring. L = 115 / 230 VAC Actuators supplied with 115 VAC or 230 VAC can be interconnected to the contacts of the modules DAP 204, DAP 208 and DAP 212, see Figure 27, Page 49. Note: It is only permissible to use one power supply for the whole system, if the supply requirement, is <25 A. One should observe chapters 5.2 EMV Measures and 3.3 Structure of the Power supply.
DAO 216
DAP 212/ DAP 292 9
DAP 204
DAP 208
DAP 212
DAP 292
DAP 217
DAP 220
DAP 204
DAP 208
DAP 210
6
Figure 23
DAP 216
Assembly Example for Connection Diagram of the US Supply
DAP 218
27
Configuration
45
U2 (Us = 24 VDC)
F F F F ... ...
L = 115 / 230 VAC

...... ......
L = 115 / (230 VAC)
3 N2
24 V
F25 2,5 mm 2 Cu V1
DAP 204 DAP 208 DAP 212 DAP 292
DAO 216 DAP 216 DAP 217 DAP 220
DAP 204 DAP 208
DAP 210 DAP 212 DAP 218 DAP 292
24 V --
0V 2,5 mm 2 Cu
6
......
7
......
M
F F25 N2 V1 Figure 24 Automatic Circuit-Breaker or Fuse Power Safety Switch 10 A or 25 A, see Figure 10, page 33 Power Supply for 24 VDC, max. 25 A Surge Voltage Protection OVP ..., see Figure 10, page 33 Connection Overview of the US Supply (24 VDC)
...
...
We recommend to build the circuits according to the following detailed circuit diagrams: The connection diagrams give additionally information about the measures to be carried out depending on the supply voltage. Fusing Overvoltage protection Protection circuit with inductive load (RC-circuit) etc.
46
Configuration
27
U2 (Us = 24 VDC)
F4 F4 F4 F4 F4 F4 F4 F4 UB
DAP 204
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 V2 Q1 V2 Q2 Q3 Q4 M2 UB
DAP 208
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 V2 Q1 V2 Q2 V2 Q3 V2 Q4
DAP 212, DAP 292

UB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
V2 Q1 V2 Q2 M2
M2 UB
V2 Q3 V2 M4 M4 M4 M4 M4 M4 M4 M4 Q4
Q5 V2 Q7 V2 Q8 Q6
M1
F4 Automatic Circuit-Breaker max. 4 A UB = 24 VDC V2 Clamping Diodes Absolutely Necessary (Directly at the Inductivity)
M
with Relay Outputs for US = 24 VDC
The noise immunity can be increased, if discharage capacitors are connected to the U and M terminals of each module. For more information refer to page 62. The double terminal for each output can be used to connect a second actuator.
27
Configuration
47
U2 (Us = 24 VDC)
F10 F2 F2 F2 F4
DAO 216
V2 Q1 ............ ....... 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 V2 Q1 ............ .......
DAP 216
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 V2 Q1 ............ .......
DAP 217
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 V2 Q1 ............ .......
DAP 220
1 2 3 4 5 6 7 8 9 10 11 UB 12 13 14 15 16 17 18 19 20 21 22
V2
V2
V2
V2
Q8 V2 Q9 ............ ....... M2 M2 M2 M2 M2 M4 M4 M4 M4 M4 M4 M4 M4 M4
Q8 V2 Q9 ............ .......
Q8 V2 Q9 ............ .......
Q8
V2
V2
V2
Q16
Q16
Q16
M1
F2 F4 F10 V2
Automatic Circuit-Breaker max. 2 A Automatic Circuit-Breaker max. 4 A Automatic Circuit-Breaker max. 10 A Clamping Diodes (Directly at Inductivity). Required when Logic Elements which are Stuck to the Contact are Loaded in the Output Lines, e.g. for Safety Interlocks.
Figure 26
Detailed Connection
with Semi-Conductor Outputs for Us = 24 VDC
The noise immunity can be increased, if discharge capacitors are connected to the U and M terminals of each module. For more information refer to page 62.
48
Configuration
27
L = 115 / 230 VAC

F4 F4 F4 F4 F4 F4
DAP 204
UB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 R Q1 R Q2 Q3 Q4 M2 C C UB
DAP 208
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
R Q1 R Q2
M2 UB
R Q3 R Q4
Q5 R Q7 R Q8 C C Q6
M2
F4 L N RC
Automatic Circuit-Breaker max. 4 A Hot L1 / L2 / L3 Reference Conductor Sufficient RC Wiring (According to Manufactor Data), Absolutely Necessary for Inductive Actuator (Loads) Detailed Connection
Figure 27
for L = 115 / 230 VAC
27
Configuration
49
L = 115 VAC
F4 F4
DAP 210
Q1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Q1 . . . . . . Q8
DAP 218
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 R Q1 R Q2 R Q3 R Q4 C C M2 UB C C UB
DAP 212, DAP 292

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Q2 Q3 Q4
Q5
Q9 . . . . . . Q16
Q6 Q7 Q8
M1
N
F4 L N RC Automatic Circuit-Breaker max. 4 A Hot L1 / L2 / L3 Reference Conductor Sufficient RC Wiring (According to Manufactor Data), Absolutely Necessary for Inductive Actuator (Loads)
The fuses for DAP 210 and DAP 218 are integrated in the module.
Figure 28
Detailed Connection
for L = 115 VAC
The relay contacts of DAP 212 and DAP 294 can switch 230 VAC, too.
50
Configuration
27
3.4 Start-Up Characteristics

Please configure a main switch that can be operated mechanically for switching supply voltage on and off. You have to integrate supply of the A 120 and supply of the sensors and actuators. In case of danger for man and machine please configure an additional emergencyout-equipment according to chapter 5.5 (page 114). Determine the kind of start-up characteristics (cold restart / hot restart / manual start / automatic start) by setting the DIP switches B0 and B1. For more details, see the resp. module description of the ALU. Please make sure that no dangerous process conditions arise during voltage failure or voltage recovery. Especially consider this during powerfail, because voltage recovery can happen at an undefined moment in contrast to switching the system on and off. Note: At Geadat 120 During normal telecontrol processing the dialog with substations is exclusively executed by the telecontrol master station. For operation on-site a PADT is used.
27
Configuration
51
3.5 Layout of an Operator Interface

The layout of an operator interface (e.g. when changing times, counters and setpoint values) is effected via operating modules (e.g. KON 201, KON 202, TXT 201), for details see the corresponding user manual.
52
Configuration
27
3.6 Installation
Note: In case of possible chemical precipitations e.g. sulfids in rubber factories, it is recommended to install A 120 station in carbinet or in an additional chassis.
3.6.1
Top Hat Rail

The A120 can be mounted on the following top hat rails (see Figure 29): Clearance 7.5 mm acc. to DIN-EN 50 022 Clearance 15 mm.
7.5
15
35
Figure 29
7.5 mm (Left) and 15 mm (Right) Clearance Top Hat Rails
35
27
Configuration
53
ca. 920 ca. 125 ca. 215 for M4/M5 ca. 10
Top Hat Rail Backplane 60,5 80 65 150 M4 Top Hat Rail for Automatic Circuit-Breaker Second Row
Figure 30
6HE = 266,7
125 ...130
Bore Holes for Top Hat Rail and Backplane at Rear Connection
max. 450 ca. 125 ca. 215 for M4/M5 ca. 10
Top Hat Rail Back- plane 125 ... 130 60,5 80 65 150 125 Top Hat Rail for Automatic Circuit-Breaker
6HE = 266,7
Second Row
Figure 31
Bore Holes for Top Hat Rail and Backplanes at 19 Rack Mount
Note: The distance of 6 HE to the second row must be kept when the bus extension cable BXT 201 is used.
54
Configuration
27
3.6.2
3.6.2.1
Backplanes
Mounting Backplanes Place the backplane DTA 200, DTA 201 and DTA 202 in the following order on the top hat rails: Pull down the two clips which are located at the bottom of the backplane. Place the clip on the rear of the backplane over the top of the top hat rail. Using a 15 mm top hat rail: Before rest the attached bracing elements A flush against the bore holes on the back of the backplane. Drop the backplane into place against the mounting surface. In addition you can secure the DTA by using two screws (max. 4 mm ). Using a 7.5 mm top hat rail (acc. DIN-EN 50 022): ca. 20mm long Using a 15 mm top hat rail: ca. 25 mm long. Push the two clips up into position.
Step1 Step2
Step3 Step 4
Step 5
3 1 4 4 1 A
Figure 32
Installation the backplanes
27
Configuration
55
3.6.2.2 Step 1 Step 2 Step 3
Interlocking Backplanes Interlocking the backplanes with each other in the following manner: Expanded DTA flush mount on the common top hat rail Unlock and remove the cover of the bus connector Plug-in the bus cable and lock it. Plaease take care in step 3 that after having connected the bus cable (ribbon cable or bus extension cable), the locking clip is closed properly. Loosen both screws Shift the 0 V strap to the left Tighten both srews
Step 4.1 Step 4.2 Step 4.3
Figure 33
Networking of DTA 200 and/or DTA 201 with DTA 201 and/or DTA 202
Now both backplanes are interlocked via bus connector and 0 V ground strap.
56
Configuration
27
3.6.2.3
Mounting and Connecting Backplanes by Using the BXT 201 If the backplanes are stacked on two top hat rails (stacked drop layout), they are connected by a BXT 201 bus extension cable. Using the BXT 201, you must not use the DTA 202 that is always the last backplane in a drop. For mounting proceed as follows: Before mounting the last backplane, please remove bus ribbon cable (see Figure 35)
DTA 200 DTA 201
Step 1
DTA 201
DTA 201
BXT 201
Bus Ribbon Cable Figure 34 Stacked Drop Layout
Figure 35
Remove Bus Ribbon Cable
27
Configuration
57
Step 2
Mount the cable cleat in level with the respective backplane and follow the sequence of figures. The cleat is used for: mounting the BXT 201 marking the boundaries of the backplane
Figure 36
Mounting of the Cable Cleat
Step 3
Now connect the BXT 201 bus extension cable to the respective backplane (see Figure 37). It is absolutely necessary to connect terminal A to the basic backplane line.
6HE = 266.7
min. 60 max. 120

Figure 37 Mounting of the BXT 201 Bus Extension Cable
58
Configuration
27
Step 4
Attach the cable ends to the cable cleats according to Figure 38
Figure 38
Cable Grip of the BXT 201 Bus Extension Cable
3.6.3
Modules
1.
2.
3.
Figure 39
Installing ALU
27
Configuration
59
1.
2.
3.*
* Provides contacting to the hat rail
Figure 40
Installing of the remaining modules
Figure 41
Complete assembly of the A120
60
Configuration
27
3.6.4
3.6.4.1
Earthing the A120

Earthing the Top Hat Rail and Module Please take the following earthing measures to guarantee noise-free operation, (see chapter 5 Earthing and EMC Measures, page 99):
N
DTA 200
DTA 201/202
Z3 2.5 mm
2
Z2
To M for Power Supply
C1
DTA 201
2.5 mm
6 mm
DTA 201/202
C1 N Z2 Z3 Figure 42
Capacitive Discharge Terminal GND 001, AEG E-No. 424 244 899, see Figure 48 Power Supply ALU 200 or DNO 201 or DNP 205 Grounding Clip, AEG E-No. 424 249 007 Cable Grounding Bar CER 001, AEG E-Ho. 424 244 739 Earthing of the Top Hat Rail and Modules
The grounding of the 0 V on the subracks is done by presetting at the factory. For details see chapter 5.1.4, page 102.
27
Configuration
61
Improving EMC Immunity on Modules To improve EMC immunity on modules, it is recommended to discharge U and M connections capacitively as short as possible from the terminal to functional earth. For this reason make use of the capacitive discharge terminal GND 001, see Figure 43. U = 24 VDC
I/O Module
U 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
F C1
Automatic Circuit-Breaker Capacitive Discharge Terminal GND 001, AEG E-No. 424 244 899
1 2
3 4
5 6
7 8
C1
M
Figure 43
9 10 11 12 13 14 15 16
2,5 mm 2 Cu
Improving EMC Immunity on Modules
Note: In case of environment with high disturbance, it is recommended to increase the capacity on C1 from 2.2 nF to 22 nF.
62
Configuration
27
3.6.4.2
Earthing the Shielded Cables The following table gives an overview of cables corresponding to applicational needs.
Type LiYrdF(Cgv)Y JE-LiYCY E-No. 424 002 691 424 234 035 Characteristics shielded, 3 x 0.14 mm2 shielded, twisted pair, 2 x 2 x 0.5 mm2 Use DCF 77E to KOS SystemFieldBus to ALU 202, Inputs, Outputs for ADU and DAU; Impuls Counter for ZAE 204; Impuls Counter for ZAE 201 Output module to TXT 201 Sensor and drives for POS 202 Group Connection to ZAE 204; Position Sensing for ZAE 201; Sensor and drives for POS 202 Sensor for POS 202
MIYLY(C)Y MIYLY(C)Y LiYrdF(Cgv)Y
424 036 301 424 153 530 424 238 059
shielded, 5 x 0.5 mm2 shielded, 8 x 0.75 mm2 shielded, twisted pair, 5 x 2 x 0.5 mm2 shielded, 10 x 0.14 mm2
LiYrdF(Cgv)Y
424 219 915
Please earth the shielded cables as follows: Lay the shielded cable via the Cable Earthing Bar CER 001 Remove shield insulation from the cable at the height of the cable cleat Press the cable with the shield removed into the cable cleat (contact to top hat rail) Use cable clips to relief strain on cables (see Figure 44)
Cable Earthing Bar CER 001, AEG E-No. 424 244 739
Figure 44
Earthing the Shields of I/O Cable to ADU, DAU, KOS, ZAE
In case of long shielded cables observe the instructions in chapter 5.2 EMV-measures, page 105.
27
Configuration
63
3.6.5
Dimension Drawing
Slot for Mounting / Demounting
213
Figure 45
Dimension Drawing A120

27
64
Configuration
7,5 8 125 142 64
127
16
3.6.6
Disassembly
The disassembly should be carried out in the reverse order of the assembly (according to the user information enclosed).
3.6.7
Electrical Connection
Connect modules (with the exception of ALU 201 and ALU 202) according to chapter 3.3, page 33
27
Configuration
65
3.7 Configuration of the SystemFieldBus Line

3.7.1 Transmission Rates (Baud Rates) of the SystemFieldBus Interface
Data transfer occurs according to baud rate either in self-clocked-mode. To guarantee correct data transfer, the cable lengths listed in Table 11 must not be exceeded.
Table 11 Baud Rate 62,5K baud 375K baud Transmission Rate and Core Number Depending on Cable Length Max. Bus Length 1200 m 300 m
Each field bus line from devices with several Modnet 1/SFB interfaces can be set to another baud rate. The baud rate on ALU and DEA is set with a DIP switch (refer to Description of Modules) and must be uniform within a field bus line.
3.7.2
SystemFieldBus Connection
The bus cable that enables interactive networking of ALU / DEA (slave) to ALU (master) must be built by the user. To do this, the BBS 1 connector and the JE-LiYCY cable are individually available. Ordering instructions for the bus cable (by the meter) and the BBS1 connector can be found in Chapter 4 of the module description (ALU 202). For distances of less than 0.5 m, the already assembled YDL 40 cable can be used. The cable is fed from DEA to DEA (bus networking) beginning at the master (ALU) with double assignment of the terminals.
66
Configuration
27
3.7.3
Building the Cable
Step 1 Step 2
Cut cable to desired length. Prepare the cable ends as shown in Figure 46 (left).
30 + 5 12 + 2 CS 7
+1
CS
7.3
PV
PV
CF
Drawn to Scale 1:1 CF Cu-foil shield CS Cable Shield PV PVC Jacket Figure 46 Preparation of the Cable for the Attachment of the RS 485 Connector
Step 3 Step 4 Step 5 Step 6 Step 7
Turn the cable shield CS over the PVC sheath PV. Wrap as shown in figure (right) the overlapping cable shield with the enclosed Cu-foil shield CF. Use as shown in the Figure 47, to fasten both cables in the area of Cu-foil shield (ensure permanent cable shield bonding). Connect the individual cores according to their colors as per Figure 47. At 62.5 or 375K baud a connection to the ports 3 and 8 (two-wire port) is sufficient. If only one cable is connected to BBS 1 (beginning of bus and end of bus), the terminating resistors marked A in Figure 47 are preserved. If two cables are connected (looped-through bus) the terminating resistors (diagonal cutters) are removed. Close the BBS1 connector (cover and screws in separate plastic bags). Plug BBS1 onto ALU and DEA and tighten screw. Execute the discharge measures of the shield according to Chapter 3.7.4, page 69.
Step 8 Step 9
27
Configuration
67
A B C D
Terminating resistors, 120 each Terminals Cable cleat Cable GE (YE) yellow core GN (GN) green core BR (BN) brown core WS (WH) white core
D Figure 47
C Assignment of Terminals/Ports on the BBS1 Connector
68
Configuration
27
3.7.4
Modnet 1/SFB Discharge Measures

In case the ALU 202 is used as slave on Modnet 1/SFB, prepare the bus cable as shown in chapter 3.7.3, page 67. The shielding on the system field bus (SFB) as node (slave) should not be grounded directly due to the transient currents. Therefore the ALU 202 should be grounded only via the capacitive discharge terminal.
C1 Z1 Z2 Figure 48
Capacitive Discharge Terminal GND 001, AEG E-No. 424 244 899 Shield Connection,Included in Scope of Delivery of Cable Grounding Bar CER 001 Grounding Clip, AEG E-No. 424 249 007 Discharge Measures of ALU 202 Shield as Modnet 1/SFB Node (Slave)
Note: A longer SystemFieldBus Cable that has been installed but not yet connected must be statically discharged. Proceed as follows: first connect BBS 1 to superior station (BIK) discharge the backplane of the other BBS1 nodes via PE Configuration 69
27
When installing shield bonding proceed as follows:
Figure 49
Installing Shield Bonding
70
Configuration
27
3.7.5
Surge Voltage Protection for SystemFieldBus Cable Outside Buildings

In order to protect the transmission appliances, e.g. Modnet 1/SFB, from networked surge voltage (lightning bolt) it is recommended to use a surge suppressor in the distributor mains. The rated leakage current should thus be 5 kA at least, e.g. type ARE, Order No. 919 232 to be ordered from: Fa. Dehn und Shne Mail Box 92318 Neumarkt 1 For the protection of one Modnet 1/SFB cable two lightning ductors ARE in each building are required.
1 2
3 4
IN
OUT
OUT
90
IN 17.5 5 35 88 Figure 50 Circuit Diagram and Dimension Drawing of the Lightning Ductor ARE
45
27
Configuration
71
SFB-node
ye gn
shield 6 mm 2 Z2
ARE DINTop hat rail
ARE
ARE
ARE
Outdoors
6 mm 2
gn ye shield W1
Building 1
Building 2
W1 Z2
Modnet 1/SFB-Connection Cable JE-LiYCY, AEG E-No. 424 234 035 Grounding Clip, AEG E-No. 424 249 007
Figure 51
Connection Plan of the Lightning Ductor ARE
Please note the following items: Green and yellow cores may not be interchanged Dontt mistake IN and OUT side (IN = field side) Functional ground (potential equalizer rail) has to be installed The Lightning Ductors have to be installed next to functional ground so that the surge current can be discharged at the shortest way to the building ground. The line has to be as short as possible with a minimum of 6 mm2 In one pair of lines of a SystemFieldBus maximum 10 lightning ductors can be connected in series, i.e. max. 5 field line sections are possible.
72
Configuration
27
3.8 Checklist for Initial Start-up and Test

The following chapter contains information that is necessary or recommended for initial start-up. This informatiom applies for operating mode cold restart when the ALU is installed. Setting measures are not mentioned here but in the relevant module descriptions. Note The settings mentioned here can differ from later system operation settings. The settings have to be adapted to the respective applicational requirements (see relevant module description).
3.8.1
Setting, Mounting
Top Hat Rail Mount top hat rail according to chapter 3.6.1, page 53 DTA Mount and connect backplane according to chapter 3.6.2, page 55 The screw must not be removed from the DTA 200 (as delivered) ALU DIP switch check (as delivered) B0 and B1 in OFF position (manual restart) B2 in OFF position (RAM operation for initial start-up) Install in slot 0 of the DTA 200 according to chapter 3.6.3, page 59 KOS 202 Replace firmware and parameter EPROM, if required Equip and set additional (RAM / EPROM) Define networking parameters by PRO--FWT software Plug-in transmission module (e.g. UEM 001) Connect DCF-77.5 receiver, if required Selection of 201 or 202 operation Install modules in backplane according to chapter 3.2.1, page 29 Mounting according to chapter 3.6.3, page 59 DEA 201 DIP switch check (as delivered) S0 in ON position and S1 in OFF position (375 kBit/s) S2 and S3 in OFF position (master defaults of the switch-off are effective) Install in slot 0 of the DTA 200 according to chapter 3.6.3, page 59 DEA 202 DIP switch check (as delivered) S0 in OFF position (with status and parameter) S1 in OFF position (DEA-control word active) S2 and S3 in OFF position (master defaults of the switch-off are effective) Install in slot 0 of the DTA 200 according to chapter 3.6.3, page 59 DNO 201, DNP 205, DNP 210 Install in slot 1 of the DTA 200 according to chapter 3.6.3, page 59 (no settings)
27
Configuration
73
DEP-, DAP-, DAU-, NUL-Modules Insert I/O modules in backplane according to chapter 3.2.1, page 29 Installation according to chapter 3.6.3 (no settings) ADU 204 Check ON position at DIP switch B1 (suppression of 50 Hz noise, as delivered) Install I/O modules in backplane according to chapter 3.2.1, page 29 Mounting according to chapter 3.6.3, page 59 ADU 205 Check ON position at DIP switch B1 (suppression of 50 Hz noise, as delivered) Check ON position at DIP switch B2 (input voltage, as delivered) Install I/O modules in backplane according to chapter 3.2.1, page 29 Mounting according to chapter 3.6.3, page 59 ADU 206, ADU 210, ADU 216 Insert I/O modules in backplane according to chapter 3.2.1, page 29 Installation according to chapter 3.6.3 (no settings) ADU 214 Check ON position at DIP switch B1 (suppression of 50 Hz noise, as delivered) Check ON position at DIP switch B2 (fritting activ, as delivered) Install I/O modules in backplane according to chapter 3.2.1, page 29 Mounting according to chapter 3.6.3, page 59 FRQ 204 see Benutzerhandbuch (user manual) document part number A91V.12-703 821 POS 202 see Benutzerhandbuch (user manual) document part number A91V.12-279 339 ZAE 201 see Benutzerhandbuch (user manual) document part number A91V.12-271 856 ZAE 204 see Benutzerhandbuch (user manual) document part number A91V.12-271 962 Miscellaneous Install power supply circuit and take measures against surge voltage according to chapter 3.3, page 33 Connect modules (with the exception of ALU) according to chapter 3.3, page 33 Enter system related data onto the imprint strips of the individual modules (sever edge of typewriter) Insert filled fill-in labels of the individual modules into the front panel of the backplane Switch on the power supply. The green supply LED is on all the modules For later program generation and transmission proceed as described in chapter 3.8.2, page 75 Caution Only disassemble I/O modules after switching off working voltage on the respective modules.
Note 74 Configuration
The DIP switch settings are only relevant, if supply voltage is connectet.
27
3.8.2
Creating and Transmitting Programs
YDL 52 A120
YDL 32 + DRI 29P / YDL 36.1 + DRI 29S PRT 294 COM1 LPT1 (PRT)/ COM1/COM2
YDL 36.1 + YDL 44
Pxxx
YDL 32 + DRI 29P / YDL 36.1 + DRI 29S
EPS 2000
PRT 295
Figure 52
Connecting Programming Panels and Printers to the A 120
Dolog AKF12 for ALU 200 ... 202L Create user programm in off-line mode (see Dolog AKF12-Software part Programming) Transfer program to programmable controller RAM. As the transmission routine is different for each ALU type, proceed as follows: ALU 200 continued on page 121 ALU 201 continued on page 134 ALU 202 continued on page 148 Dolog AKF125 or ALD25 for ALU 204, ALU 205 Create user programm in off-line mode (see Dolog AKF125-Software part Programming) Transfer program to programmable controller RAM. Continued on page 164
27
Configuration
75
3.9 Documenting and Archiving

After you have finished the test, you can create and archive the complete documentation, as there is: Hardware settings Application program with additional information
3.9.1
Hardware Settings
Documentation aids are available for documenting hardware settings.
Documentation Aids
Documentation aids are DIN A3 forms. These can be used for design, configuration and documentation of hardware (modules, devices) of the programmable controller. The following module specific entries can be made in German and English: Type Designation of the Hardware Connection Terminals Connector Designation Protective Circuits and Explanations of Jumpers that are Important for Functioning Following DIN A3 forms for the A120 are available: Block A120-controllers dokument part number A91V.12-279 382 divided in the following sections: General Controller modules in primary unit Mechanical mounting accessories Block A120 process peripherals dokument part number A91V.12-271 683 divided in the following sections: Discrete I/O Analoge I/O Special I/O Accessories These forms are also available as A 120 data base for Ruplan processing (Technical Sales Office Version). The ADU 204 form in Figure 53 shows how connection to the process peripherals and to the protective circuit is displayed.
76
Configuration
27
5.
1.
2.
3.
ADDR: SYM.NAME TYP : ADU 204 4. SIGNAL Speicher STORE
27 ADU 204 ADDR: MEC:
Figure 53 Betriebart
OFF B2 ohne Bedeutung B1 Unterdrckung 60 Hz-Strung ON ohne Bedeutung 50 Hz-Strung B2 B1 OFF ON 10 14 15 16 17 19 18 20 21 -ST CONN. ADDR: SYM.NAME TYP : ADU 204 ADDR: SYM.NAME TYP : ADU 204
Reduced Scale of the ADU 204 DIN A3 Form Operating mode

OFF B2 dont care B1 Suppression of 60 Hz fault ON dont care 50 Hz fault
ADDR: SYM.NAME TYP : ADU 204
SIGNAL-Speicher
ADU 204
Configuration
A120
77
Table 12 gives an overview of the settings (protective circuits) mentioned in the documentation aids.
Table 12 Settings that can be Documented Modules Jumpers / Slots 0 ... 3 4 ... 18 4 ... 18 Z Comments*
Type of Settings
Equipment
DTA 200 DTA 201 DTA 202 DTA 200
Type of Module, I/O Node Type of Module, I/O Node Type of Module, I/O Node Earth Ground Connected / not Connected Slave-Adresse Cold Restart / Hot Restart Automatic Start / Manual Start OFF / ON - Line Mode RAM- / EPROM-Mode
Earthing System
Node Addresses Start-Up Characteristics
ALU 202L ... 205 ALU
A0 ... A7 B0 B1 B2 B2
Type of Memory
ALU 200 ALU 201L, ALU 202L ALU 201L ... 205, KOS 20x
Second Battery
Equipped / not Equipped
Transmission Rate Modnet 1/SFB Modnet 1/F
ALU 202L ... 205 DEA 201 KOS 202
B3 S0, S1 ------
62.5 / 375 kBd 62.5 / 375 kBd 600 Bd, also 1200 Bd, if CCITT frequencygrid Aviable / not Available
Modnet 1/SFB Termination ALU 202L ... 205
Terminating Resirtors
Modnet 1/F Modnet 1/F Termination Switsch-off Behaviour
UEM 001 Terminators DEA 201, DEA 202 S2, S3
Various jumpers existing / removed forced switch-off / Master defaults are effective / switch-off with data saving with / without status and parameter DEA control word active / inactive (BKF 101 / BKF 102)
Status Processing Control Word Processing
DEA 202 DEA 202
S0 S1
Noise Suppression
ADU 204, ADU 205, ADU 214 ADU 205 ADU 214 ADU 216 ZAE 201
B1 B2 B2 J1 B1
50 Hz / 60 Hz Current Input / Voltage Input activ / no activ ADU 216 / ADU 206 24 V / 5 V
Type of Input Fritting Procedure Identcode Sensor Signal Level
* For more information see resp. module description.
78
Configuration
27
3.9.2
User Program with Additional Information

This documentation is stored on hard disk or diskette and can be displayed to a monitor or printed out. The following documents are availble: Overview (program structure) Program Listing (user program) Equipment List including determined parameters, as number of: Marker bits Marker bytes Marker words Marker double words Timer Counter Selection of the Measuring Range (for ADU 206, ADU 210, ADU 214, ADU 216) Cross Reference List Symbols and Comments (symbols and comments of hardware addresses e.g. inputs, outputs, markes) Signal Allocation List (log of signals used in the program) Complete Documentation (output of all lists mentioned above) For detailed description see slipcase of diskettes Dolog AKF for A120.
27
Configuration
79
3.9.3
Archiving
You can archive the user program with additional information: diskette paper (printout) User programs that are to be archived or copied without additional information, can also be stored on EPROMs. for ALU 200 on EPROM 27C 512, see module description ALU 200 for ALU 201, ALU 202L on PC 001 (EPROM card) The stored user programs can be represented in AKF (with line comments, network comments, parameter symbols and labels). For detailed description see slipcase of diskettes Dolog AKF A 120 / A250 (AKF125) or Dolog ALD A250 (ALD25) chap. Program Link (link mode). Note You can also store the 3 1/2 diskettes or PC 001 in the A120 (BOX 201).
80
Configuration
27
Chapter 4 Specifications
All the specifications regarding the A120 and Geadat 120 according to VDI guideline 2880 page 1 are summarized in this chapter. User Program Power Supply Interface Process Interfaces Data Port Processor Memory Processing Times Physical Characteristics Environmental Characteristics
27
Specifications
81
Specifications
4.1 User Program
Programming Language According to IEC 1131 Dolog AKF Anweisungsliste Instruction List Kontaktplan Ladder Diagram Funtionsbausteine Function Block Diagram Binary logic operations, Memory functions, Time and counter functions, Loading functions, Transferring functions, Comparing functions, Arithmetic, Analog value processing, Accumulator commands (close to assembler), Close-loop technical functions (under development), Organization functions Operating time system (with ALU 204, ALU 205), Sequence control system (with ALU 204, ALU 205), Mass flow (with ALU 204, ALU 205), Filler and shift register (with ALU 204, ALU 205), Links (with ALU 202L, ALU 204, ALU 205) P610, P810, P820C On diskette or on EPROM On diskette or on EPROM card PC 001 On diskette
Operations
Programming with Programming Panels Archiving the User Program for ALU 200 for ALU 201L / ALU 202L for ALU 204 / ALU 205 Operating, Modification of the Time Values and the Counting Values
Operator panel KON 201, Viewstar 100 and 200
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Specifications
27
4.2
Power Supply Interface

Primary Power Supply Devices AS-P120 Prim. 115 or 230 VAC, Sek. 24 VDC, <1 A Operating Voltage for Power Supply and Relay Coils UB = 24 VDC (rated value, static limits see chap. 4.10.3, page 97) Reference Potentional from UB Power Supply Module ALU 200 DNO 201 DNP 205 DNP 210 DEA 20x Surge Voltage Protection Power Supply Display M2 Prim. Prim. Prim. Prim. Prim. 24 24 24 24 24 VDC, VDC, VDC, VDC, VDC, 0.4 A; Sek. 5 VDC, <0.45 A 0.4 A; Sek. 5 VDC, <0.7 A 0.85 A; Sek. 5 VDC, <2 A 1.2 A; Sek. 5 VDC, <3.5 A 0.85 A; Sek. 5 VDC, <1.6 A
Should be provided externally, see chapter 3.3 Green LEDs on the respective modules
External Supply of the Discrete Outputs (Sensor) 5 VDC / 24 VDC / 48 VDC / 60 VDC / 115 VAC / 230 VAC External Supply of the Discrete Outputs (Working Voltage) with Semiconductor Outputs 24 VDC with Relay Outputs 24 ... 110 VDC/ 24 ... 230 VAC
4.3
4.3.1
Process Interfaces
I/O Numbers
Layout with ALU 201L ... ALU 205 Slots I/O with I/O with Semi-Cond. Relays with ALU 200 Slot I/O with Semi-Cond.
8)
5)
I/O with Relays
-------------------------------------------------------------------------------------------------------------------------------------------------Basic Basic Basic Basic Unit Unit + 1 Expans. Unit + 2 Expans. Unit + 3 Expans. 2 7 12 17 max.32 max.112 max.192 max.272 max. max. max. max. 24 84 144 204 3 8 3 18 max.48 max.128 max.208 max.288 max. max. max. max. 36 96 156 21
5) Minus 1 slot/station for the KOS with e.g. Geadat U120 (minus max. 16 I/Os)
27
Specifications
83
4.3.2
Inputs The following tables give important information on input modules that can be installed in the A120.
Table 13 Typ
Table 14
Specifications for Discrete Inputs DEO 216 ... DEP 220 DEP 208 DEP 210 / DEP 211 / DEP 218 8 at DEP 210 and DEP 211 16 at DEP 218 Isolated DEP 214 DEP 215 DEP 216 / DEP 220
DEO 216
Number of Inputs. 16
2x8
2x8
2x8
Type of Networking Sensorversorg. Signal Level at 1-Signal at 0-Signal Input Current Input Delay . (Operation Time) Displays
Non-Isolated
Isolated
Isolated (Optical Coupler) UB = 12...60 VDC +9 ... +75 V --6 ... +10 V 7 mA at 24 V 4 ms
Isolated (Optical Coupler) UB = 5 VDC +4 ... +5.5 V --1 ... +2 V 3.5 mA at 0 V 1 ms
Isolated (Optical Coupier) UB = 24 VDC +12 ... +30 V --2 ... +5 V 7 mA at 24 V 4 ms at DEP 216, 0.5 ms at DEP 220 1 LED per Input, 2 LED for Sensor Power Supply
UB = 24VDC +12 ... +30 V --2 ... +5 V 7 mA bei 24 V 4 ms
L = 230 VAC,
L = 115 VAC
195 .. 265 VAC 0 ... 90 VAC <6 mA ca. 75 ms
80 ..132 VAC 0 ... 35 VAC >6 mA ca. 50 ms
1 LED per Input, 1 LED for Sensor Power Supply
1 LED per Input, 1 LED for 5 V
1 LED per Input, 1 LED for 5 V
Table 15
Specifications for Discrete Inputs DEP 296 ... DAP 292
Type Number of Inputs Type of Networking Sensor Power Supply Signal Level at 1-Signal 0-Signal Input Current Input Delay (Operation Time) Displays
DEP 296 2x8 Isolated (Optical Coupler) UB = 60VDC
DEP 297 2x8 Isolated (Optical Coupler) UB = 48 VDC
DAP 212 / DAP 220 8 Isolated (Optical Coupler) UB = 24 VDC
DAP 292 8 Isolated (Optical Coupler) UB = 60 VDC
+35 ... +70 V -4 ... +13 V 7 mA at 60 V 4 ms
+29 ... +56 V --3 ... +10 VAC 7 mA at 48 V 4 ms
+12 ... +30 V -2 ... +5 V 7 mA at 24 V 4 ms
+35 ... +70 V -4 ... +13 V 7 mA at 60 V 4 ms
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Specifications
27
Table 16 Typ
Specifications for Analog Inputs ADU 204 / ADU 205 4 Non-Isolated ADU 206 ADU 210 4 Isolated ADU 214 ADU 216
Number of Inputs Type of Networking Measuring Ranges Temperature Voltage (linear Measuring Range)
8 Non-Isolated --200 ... +640 oC over RTD (Pt, Ni) 0 ... 0.5 / 0 ... 1 / 0 ... 5 / 0 ... 10 V / 0.1 ... 0.5 / 0.2 ...1 / 1 ... 5 / 2 ...10 V / +0.5 / +1 / +5 / +10 V 0 ... 5 / 0 ... 10 / 0 ... 20 mA / 1 ... 5 / 2 ... 10 / 4 ... 20 mA / +5 / +10 /+20 mA 0 ... 10 / ... / 0 ... 2000 300 ms for all 4 Inputs
4 (8) Isolated --270 ... +1 370 oC over Thermocoupler Type J, K, L -
Current (linear Measuring Range) Resistor
-50 ... +850 oC over RTD at ADU 204 +0.5 V at ADU 204 0 ... 10 V / +1 V / +10 V at ADU 205 +10 V at ADU 206 0 ... 10 V / +5 V / +10 V at ADU 210 -0 ... 20 mA / +20 mA
max. 80 ms
10 ms for all 4 Inputs at ADU 206 270 ms for all 4 Inputs at ADU 210
1.5 s for all Inputs
Conversion Time (per Input)
Converter Resolution
11 Bit
11 Bit at ADU 206 13 ... 15 Bit 13..15 Bit at ADU 210 0.6 % from Final Value at ADU 206 0.25 % from Final Value at ADU 210 +0.1 % from Final Value at U- or I-Inputs max. +1.6 oC at Temperature Measurement
15 / 16 Bit
Accuracy
0.5 % from Final Value
0.4 % from Value
Displays
1 LED for the Modul Power Supply
1 LED for the 24 VDC 1 LED for the 24 VDC Power Supply Power Supply 1 LED for Processor 1 LED for Processor
1 LED for the 24 VDC Power Supply 1 LED for Processor
For more information on data, as e.g. overload capability, assignment of resolution, fault limits and other, see specifications of analog module descriptions.
27
Specifications
85
4.3.3
Outputs The following tables give important information on output modules that can be installed in the A120.
Table 17 Type
Specifications for Discrete Outputs DAO 216 / DAP 216 2x8 DAP 204 / DAP 208 4 at DAP 204 8 at DAP 208 Relay Contacts Isolated DAP 210 / DAP 218 2 x 4 at DAP 210 2 x 8 at DAP 218 Triac Isolated DAP 212 / DAP 292 4 DAP 220 8
Number of Outputs
Technique of Outputs Type of Networking
Semiconductor Non-Isolated at DAO Isolated at DAP Us = 24 VDC
Relay Contacts Isolated
Semiconductor Isolated
Working Voltage
Us = 24 ... 110 VDC / L = 24 ... 230 VAC
L = 24 ... 115 VAC
Us = 24 ... 110 VDC / L = 24 ... 230 VAC
Us = 24 VDC
Signal Output Level at 1-Signal atn 0-Signal Load Current Load Current per Group Switching Capacity of Bulb Operation Delay Power Supply of Relay Coils Displays
UA = US -- 3 V 0 ... +2 V, <1 mA 10 ... 500 mA 4 A / 16 Outp. at DAO 2 A / 8 Outputs at DAP 5W max. 2 A permanent 4 A / 2 Outputs
UA = US -- 0.4 V 0 ... +2 V, <1 mA 5 mA ...1 A at DAP 210 max.2 A permanent 20 mA...0.5 A at DAP 218 4 A / 4 Outputs 4 A / 2 Outputs 10 mA ... 2 A 6 A / 8 Outputs
max. 20 W
<1 ms -
ca. 10 ms 24 VDC, 0.15 A
ca. 9 ms
ca. 10 ms 24 VDC, 0.15 A
<1 ms
1 LED per Outputs, 1 LED per Group for Working Voltage 1 LED per Group for Overload
1 LED per Outputs, 1 LED for Supply of Relay Coils
1 LED per Outputs, 1 LED for 5 V
1 LED per Outputs, 1 LED for Supply of Relay Coils
1 LED per Outputs, 1 LED per Group for Working Voltage 1 LED per Group for Overload
More information to Relay Outputs Brought out Relay Outputs Minimal Working Current Working Currents at 230 VAC normaly open contact 5 mA in new value contacts 2 A maximum, lasting at cos = 1 4 A maximum, short term at cos = 1 1 A maximum, lasting at cos = 0.5 1.5 A/ 240 V maximum, according to AC 11, VDE 0660, part 200 All normally open contacts are wired with 68 + 15 nF, remaining approx. 1 mA An additional sufficiently dimensioned RC wiring parallel to the inductivity (operating coil) is necessary for all inductive loads
Protective Circuit (Absolutely Necessary in Order to Increase Service Life and EMC Immunity)
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Specifications
27
Load Currents at DC
Working voltage 24 VDC 2 A maximum, lasting (ohmic load) 4 A maximum, short term (ohmic load) 1 A maximum, lasting ( L/R = 30 ms) 0.5 / 24 V maximum, according to DC 11, VDE 0660, part 200 Working voltage 60 VDC 0.45 A maximum, lasting (ohmic load) 0.25 A maximum, (L/R = 30 ms) Working voltage 110 VDC 0.45 A maximum, lasting (ohmic load) 0.6 A maximum, (L/R = 30 ms)
Protective Circuit (Absolutely Necessary in Order
Free-wheeling diode on-site parallel to the inductivity (operating coil) see Figure 25, page 47 and Figure 26, page 48 to Increase Service Life) Should be provided externally, see chapter 3.3 See module description DAP 204 or DAP 212
Overload Protection Service Life of Contacts
More Information to Semi-Conductor Outputs Layout Protected against short circuit and overload, Switch-off which is memorized, Overload a display, Group short circuit message, Hardware set Between output and reference potential M4 (0V) Free-wheeling diodes (erasing diodes) on-site (parallel to the operating coil when logic elements which are stuck to the contact are located in the output lines or the lines to the peripherals are very long 1000 / h (0.28 / s) in the event of inductive load and a max. permissible current per output 100 / s in the event of ohmic load 8 / s in the event of max. lamp load
Consumer Connection Protective Circuit of Inductive Loads (absolutely necessary) Operating Frequency
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Specifications
87
Table 18 Type
Specifications for Analog Outputs DAU 202 2 Isolated DAU 208 8 Isolated (not to outputs)
Number of Outputs Type of Networking
Linear Measuring Range Voltage Output Current Output Conversion Time for all Outputs Converter Resolution Ext. Power Supply Displays
+10 V +20 mA ca. 10 ms
+10 V max. 1 ms
11 Bit + Operational Sign 24 VDC, max. 150 mA 1 LED for the Modul Power Supply 1 LED for Readiness for Sevice
11 Bit + Operational Sign 24 VDC, max. 120mA 1 LED for the Modul Power Supply 1 LED for Readiness for Sevice
For more information on data, as e.g. overload capability, assignment of resolution, fault limits and others see specifications of analog module descriptions.
4.4
4.4.1
Data Port
Operating Port RS 232C Use Connector Pin Assignment Transfer Rates Data Format
Connecting ALU with programming panel (PADT) According to DIN 66 020 Bl. 1; and/or EIA RS 232C also see module description ALU 202 9600 bit/s (baud) 1 startbit 8 data bits, ASCII (8 bits per character) 1 parity bit, parity odd, 1 stopbit According to DIN 66 020 Inputs: 1 signal < --3 V; Outputs: 1 signal < --5 V; 0 signal > +3 V 0 signal > +5 V
Voltage Level
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Specifications
27
4.4.2
Communication Port RS 485 (Modnet 1/SFB) Use Connection to the control device (master) and/ or other A120 programmable controllers Connector Pin Assignment Type of Transmission According to RS 485, see module description ALU 202, see page 147 Symmetrically serial, isolated Sending with acknowledgement and broadcast; Bus allocation master -- slave; Block transmission to 20 bytes; CRC parity bit; Error correction by repetition Between 0V and chassis (PE) with 100 k, varistors and compensators 62.5 kbit/s, 375 kbit/s, also see chapter 4.8.3 Permissible line lengths On both sides 120 max. 28 126
Protective Circuit Rate of Transmission Cable Connection Number of Nodes Permissible Addresses of Slaves 4.4.3
Communications Port (RS 232C / Telecontrol Operation) Use Connects KOS to transfer module RS 232C Pin assignment Baud rates refer to KOS 20x module description up to 9600 Bd to be set by software 600 / 1200 Bd as default for UEM 001
Voltage level acc. to DIN 66 020 Inputs 1 signal < -3 VDC; 0 signal >+3 VDC Outputs 1 signal < -5 VDC; 0 signal >+5 VDC Modnet 1/F - For transfer medium, refer to user manual Geadat 120 - Transmission with acknowledgement and Broadcast - Master/slave bus assignment - Error control HD = 2/4, longitudinal and vertical parities - Error correction by repetition
Type of transfer
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Specifications
89
4.4.4
I/O Bus Use
Internal I/O bus for the individual modules and expansion backplanes. The data traffic is initiated by the ALU and the information from it is transmitted to the process peripheral modules or vice versa. +5 V, +5 % Green LED on the respective module 100 mA 8 bit Approx. 1000 kbytes max. 19 1 per subordinate station
1/ 3
Supply Voltage Supply Indicator Max. Permissible Current Consumption Per Node Data Width Data Rate Addressable Nodes Interrupt Level Plug Connector and Socket Connector
C/R 30
4.5
Processor
Type ALU 200 ALU 201L ALU 202L ALU 204, ALU 205 Byte processor, Intel 8031 Byte processor, Intel 80C51 Byte processor, Intel 8044 Byte processor, Intel 80C186-16 und 8344
Memory and Basic Software At present EPROM 32 kB Types of Operation with ALU 200 Manual or automatic start with ALU 201L ... ALU 205 Cold restart (initial state characteristics); Cold restart (initial state characteristics) or hot restart (retentive conduct, only in RAM operation); Manual or automatic start Yellow and green LED on ALU Monitoring of the supply voltage for under voltage or supply failure; Time monitoring of the cycle time; Monitoring of the batteries for under voltage; Monitoring of the signal memory for data contents for the starting-up time when using ALU 201/ ALU 202; Constant monitoring of the outputs for short circuits or overloading (per module); Time monitoring of the Modnet telegrammes when using the ALU 202L ... 205; IL stack monitoring.
Operational Indicator Monitoring
90
Specifications
27
4.6
4.6.1
Memory
Signal Memory ALU 200 ... 202L
Type of Memory Inputs/outputs Markers Bit Markers Byte Markers Word Markers Double Word Counters Timing Elements Read/Write Memory RAM battery backed max. 288 1600, max. 3970 600, max. 3970 300, max. 1985 100, max. 992 40, max. 749 40, max. 567 The number of inputs and outputs is dependent on the type of module * The division is variable (optimal adaption to the
respective use) the total formula applies: Number of inputs+ Number of outputs+ Number of markers (bit)+ Number of markers (byte)+ 2 x Number of markers (word)+ 4 x Number of markers (double word)+ 5 x Number of counters 7 x Number of timiers = 3970
Time Basis Time Range Counting Range
10 ms, 100 ms, 1 s, 10 s, 60 s 10 ms ... 1 966 020 s (546 h) 0 ... 65 535 impulses for up and down counters -32 768 ... 0 ... 32 767 impulses for up and down counters --2 147 483 648 ... 0 ... 2 147 483 647 50 18 20 18 10 5
Constants (positive and negative) System Markers Bit System Markers Bit (I/O Periph.) System Markers Byte System Markers Byte (I/O Periph.) System Markers Word System Markers Double Word
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Specifications
91
4.6.2
Signal Memory ALU 204, ALU 205

Type of Memory Inputs/outputs Read/Write Memory RAM battery backed
max. 288
The number of inputs and outputs is dependent on the type of module *adjustable, not all maximum values possible simultaneously
Markers Bit (max.)

Markers Byte (max.) 30 000 *
30 000 * 30 000 * 15 000 * 15 000 * 9 000 * 12 000 *
Markers Word (max.) Markers Double Word (max.) Markers Floating-Point Word (max.) Counters (max.) Timing Elements (max.)
Time Basis Time Range Counting Range
10 ms, 100 ms, 1 s, 10 s, 60 s 10 ms ... 1 966 020 s (546 h) 0 ... 65 535 impulses for up and down counters -32 768 ... 0 ... 32 767 impulses for up and down counters --2 147 483 648 ... 0 ... 2 147 483 647 675 36 87 139 36 154
Constants (positiv und negativ) System Markers Bit System Markers Bit (I/O Periph.) System Markers Byte System Markers Word System Markers Word (I/O Periph.) System Markers Double Word
4.6.3
Memory for the User Program Type of Memory with ALU 200 EPROM 64 kB with ALU 201L / ALU 202L Read/write memory RAM battery backed or EPROM card (PC 001) with ALU 204 / ALU 205 Read/write memory RAM battery backed Memory Capacity with ALU 200 with ALU 201L / ALU 202L with ALU 204 with ALU 205 4 k maximum, instructions 12 k maximum, instructions of logic operations and / or typ. 6 k instructions of mixed processing (bit, byte, word) 30 k maximum, instructions 90 k maximum, instructions
PC 001 Card Memory Capacity 128 kB maximum, for user program and basic software Number of Connection Poles 38 Connection Cycles ca. 5000
92
Specifications
27
4.6.4
Back-up Battery (Attached to the I/O Bus) Voltage (in No-Load Operation) 3.6 V Capacity Service Life in No-Load Operation Service Life in Conservation Operation Max. Storage Temperature Undervoltage Display (for ALU 201 and ALU 202) 0.85 Ah 10 years typical (not connected) 3 year typical, at least 4 months --40 ... +70C Red LED for battery 1 Red LED for battery 2
4.7
Processing Times
Input Delay (tI) DEP 208 DEP 210 and DEP 218 DEP 215 DEO 216, DEP 216, DEP 296, DEP 297, DAP 212 and DAP 220 DEP 220 ca. 75 ms ca. 50 ms 1 ms typical 4 ms typical 0.5 ms typical
Output Delay (tQ) DAP 204, DAP 208, DAP 212 ca. 10 ms DAP 210, DAP 218 ca. 9 ms DAO 216, DAP 216, DAP 220 < 1 ms I/O Bus Time (tD) Processing Time (tz) with ALU 200 with ALU 201L or ALU 202L with ALU 204 or ALU 205 Reaction Time (tR) 0.5 ms / basic unit 5.8 ms/1 k instructions of logic operations 1.3 ms/1 k instructions of logic operations 0.7 ms/1 k instructions of logic operations tR = 2 x tZ + 3 x tD + tI + tQ tZ tD tI tQ = processing time (processor scan time) = I/O bus time = input delay = output delay
Note For tZ > 300 ms the user program is stopped automatically and the outputs are reset to their switching off mode. In case of application of ALU 204 and ALU 205 with AKF125 or ALD25 the monitoring time TZ can be varied (0.3 ... 1.5 s).
27
Specifications
93
4.8
4.8.1
Physical Characteristics
Construction Data Layout Format DTA 200 and DTA 201 DTA 202 Module (Standard Box Type) Module (2-Slot Box Type) Depth (DTA + Module)
1/ 2
19 for DIN rail layout
Height 3HE/ width 42T Height 3HE/ width 18T Height 3HE/ width 8T Height 3HE/ width 16T (1 HE = 44.45 mm; 1 T = 5.08 mm) 128 mm
Type of Protection According to IEC 529 IP 20 Operating Position Vertical, aperture plate for air circulation above and below. Aperture plates for air circulation permissable at the sides, if the ambient temperature is limited to < 40 oC but causes restrictions in the structure, details on request. Natural convection See module descriptions
Ventilation Weight 4.8.2
Connection Mode (According to UL Standards) Inputs and Outputs 11 pol. screw/plug in terminal blocks cross-section 0.25 ... 2.5 mm2 Plug locking caused by different coding of the 24 ... 110 VDC and 115/ 230 VAC I/O peripherals Power Supply Torque on the scews of the screw/plug-in terminals RS 232C RS 485 (Modnet 1/SFB) Creepage Distances and Clearances of the Screw/ Plug-in Terminal Blocks 5 or 11 pol. screw/plug-in terminal blocks cross-section 0.25 ... 2.5 mm2 max. 0.5 Nm 9 pole jack suitable for data cable e.g. YDL 052 9 pole jack suitable for BBS 1
According to VDE 0110, group C for 250 V
94
Specifications
27
4.8.3
Permissible Line Lengths Inputs and Outputs (Discrete) 400 m maximum unshielded 1000 m maximum shielded Inputs and Outputs (Analog) 100 m maximum, twisted in pairs, shielded, placed together with reference conductor RS 232C RS 485 (Modnet 1/SFB) 20 m maximum shielded, max. permissible cable capacity 2.5 nF 300 m maximum at 375 kbit/s (kBd) 1200 m maximum at 62.5 kbit/s (kBd) Cable: twisted cable, twisted in pairs and shielded, ripple resistance 120 Ohm/10 km at 10 kHz. Cable: two conductors, twited pairwise and shielded. Surge impedance 120 Ohm/10 km with 10 kHz
4.9
Standards, Classifications
UL (Underwriters Laboratories) GL (German Lloyd) Structure Typ Test for all I/O module according to the Certificate No. 94 538 HH 09/90 and 11/92 (out of ADU 214, ALU 204, ALU 205, AS-P120, DAP 210, DAP 217, DAP 218, DAP 292, DEP 210, DEP 211, DEP 215, DEP 217, DEP 218, DEP 296, DEP 297, DNP 210, KOS 202, SIM 203, SIM 216) 2/92 for: ALU 200 ... 202, DTA 200 ... 202, DNO 201, DNP 205, DEO 216, DEP 208 / 209 / 216 / 220, DAP 204 / 208 / 212 / 216 / 220, ADU 204 / 205, DAU 202, ZAE 201 2/92 and 1/93 (out of ADU 214, ALU 204, ALU 205, AS-P120, DAP 210, DAP 217, DAP 218, DAP 292, DEP 210, DEP 211, DEP 215, DEP 217, DEP 218, DEP 296, DEP 297, DNP 210, KOS 202, SIM 203, SIM 216) 5/91 for: ALU 200 ... 202, DTA 200 ... 202, DNO 201, DNP 205, DEO 216, DEP 208 / 209 / 216 / 220, DAP 204 / 212 / 216, ADU 204 / 205, DAU 202, ZAE 201
BV (Bureau Veritas)
LR (Lloyds Register of Shipping)
RS (Russian Shipboard Register)
27
Specifications
95
4.10
4.10.1
Environmental Specifications
Climatic Conditions Permissible Ambient Temperature in Operation According to EN 60 721
0 ... +60 oC ambient temperature (without forced ventilation) In case of severe ventilation conditions the power loss of the corresponding modules (given in the module descriptions) should be taken into consideration. --40 ... +85 oC (without battery) --40 ... +70 oC (with battery)
Permissible Storage Temp. According to EN 60 721
Relative Humidity According to Class F (EN 60 721) 75% in yearly average, without thawing 95% on 30 days per year continuously 85% on the remainder of the days occasionally Air Pressure during operation during transport / storage permissible contaminants (for 60 % relative humidity, no moisture condensation) According to IEC 68-2-42 According to IEC 68-2-43 4.10.2 Shock and Vibration Shock According to EN 60 068-2-2
^ 2 00 m height 70 kPa (700 mbar) = ^ 3 265 m height 66 kPa (660 mbar) =
SO2 < 0.5 ml/m3 H2S < 0.1 ml/m3
30g 294 m/s2 for 18 ms Test condition: 3 pulses per axis and direction
Vibration According to EN 60 068-2-6 (Sinus Sweep) f = 10 ... 150 Hz 0.075 mm amplitude (single) for 10 ... 57 Hz 1g 9.81 m/s2 for 57 ... 150 Hz; test conditions: 10 scans, frequency change of 1 octave/min.
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Specifications
27
4.10.3
Electric Conditions Safety Class (According to VDE 0106, IEC 536) Static Limits for 24 VDC DC Votage Limits Periodic Peak Values Ripple
Class 1 20 ... 30 V 18 ... 33 VDC (incl. ripple) max. 5% effective or max. 16% SS relat. vibration width as per DIN 40 110 (three-phase jumper without filtration allowed) max. 35 VDC for t < 500 ms max. 45 VDC for t < 10 ms
Non-Periodic Peak Value Permissible System Volta ge Dips, According to IEC 1131-2
<1 ms, repeat at the earliest after 1 s
Test Resistance of the Terminals Isulation Resistance According to IEC 664 (VDE 0160, issue 05.88) Electromagnetic Compatibility (EMC)
Table 19 Circuits Noise Immunity Compared to Conducted Interference Rated Voltage High Frequency Test According to IEC 255-4 (1 MHz) Level 3 (2.5 kV) 2 (1 kV) 3 (2.5 kV) 2 (1 kV) 2 (1 kV) 2 (1 kV) 3 (1 kV) Spike/Burst According to IEC 801-4 Level 3 (+2 kV) 3 (+1 kV) 3(+2 kV) 3 (+1 kV) 3 (+1 kV) 3 (+1 kV) 3 (+1 kV)
Mains Discrete Inputs Analog Inputs Discrete Outputs (Semi-Conductors) Analog Outputs Relay Outputs
24 VDC / 230 VAC 24 VDC 230 VAC
24 VDC 24 VDC / 230 VAC
Shielded Cables
3 (+1 kV)
Noise Immunity Compared to Electrostatic Discharge According to IEC 801-2 Noise Immunity Compared to Electromagnetic Fields According to IEC 801-3
Level 3 (+8 kV with air discharge, +4 kV with contact discharge)
Level 3 (10 V/m)
Current Impulse via DIN Rail According to IEC 801-5 2 kV, 1.2/50 s, Ri = 2
27
Specifications
97
Radio Interference Supression acc. to CISPR 11
Limit class A The limit class B is complied with according to in the event of additional filtering of the mains supply using: Single Phase Supply with filter e.g. 250 V, 2 A, AEG E-No. 424 147 254 250 V, 5A Typ EE / E9584/1 manufactured by Eichhoff 250 V, 6A Typ FILTRAB-NEF 1--6, manufactured by Phnix Three Phase Supply with filter e.g. 3 x 380 V, 4 x 16 A, AEG E-No. 424 147 254 for details see chapter 5.2.2, page 109
Data is subject to technical alterations!
98
Specifications
27
Chapter 5 Earthing and EMC Measures
This chapter gives basic information on earthing and EMC measures.
27
Earthing and EMC Measures
99
5.1 Earth Grounding and Earthing

Some basic rules, however, have to be observed in order to guarantee noise-free operation, if larger systems are installed and if third party peripherals and power supplies are connected. The following measures are to be carried out during system installation: Earth Grounding of all Inactive Metal Parts (see 5.1.1) Protective Earthing According to VDE 0100 (see 5.1.2) Functional Earthing (see 5.1.3) Reference Conductor System (see 5.1.4)
5.1.1
Earth Grounding of All Inactive Metal Parts

Earth grounding means establishing a conductive connection of all inactive metal parts of electronic equipment which can be touched in case of fault without danger and despite an increase in voltage (VDE 0160 chapter 2.22). For earth grounding, tooth lock washers and Cu tape or Cu shield should be used. The connections have to be designed so that they can conduct well, i.e. they are varnish-free, protected against corrosion and that they have little reactance. At least a 16 mm2 cross-section is necessary for Cu shield conductors.
5.1.2
Protective Earthing According to VDE 0100

Protective earthing prevents too high touch voltage and is necessary if the voltages, which are supplied to the system or which are generated there, do not fulfil the conditions of the function extra-low voltage with safe separation according to VDE 0160 (edition 5.88, chapter 5.5.2). The necessary protection is achieved by connecting the central earth ground point, which is marked by , to a low impedance green-yellow marked protective conductor connection (PE) or a protective conductor rail with the following cross-section: in leakage current 3.5 mA, e.g. by noise emission capacitators PE conductor 10 mm2 Cu per branch in the peripheral device connection, at least the rated cross-section of the respective incoming power supply Way of proceeding for protective and functional earthing for A120 and Geadat 120 see chapter 3.6.4, page 61. If you plan protective measures, please note that there are 4 different three-phase current types of mains with regard to earth connection between mains and supplied unit (Chassis or exposed conductive part = in protective measures integrated earth ground together with protective earth conductor) 4 three-phase mains systems, see Figure 54: TN-S-System, TN-C-System, TT-System, IT-System.
100
27
When carrying out the protective measures please follow the relevant VDE-standards. TN-S System (Protective multiple ground with separate protective conductor)
L1 L2 L3 N PE
TN-C System Protective multiple ground

L1 L2 L3 PEN
Chassis
Chassis
TT-System (Protective earthing and FI protective circuit)

L1 L2 L3 N Chassis
IT-System (Protective conductor system)

L1 L2 L3 Impedance Chassis Ground for Protective Earth Conductor
PE
Ground for Protective Earth Conductor L1,L2,L3 PE N PEN Figure 54 External Conductor Protective Earth Conductor Center Conductor (Neutre) PEN Conductor Types of Mains
27
101
5.1.3
Functional Earthing
Functional grounding in order to establish the electronic equipment reference system onto a noise-free potential in order to divert interconnected disturbance emissions (EMC) and in order to improve interference suppression. Protective earth and functional earth are brought together centrally at the earth ground of the electronic equipment. Measures taken to earth the function should however never be able to cancel the protective measures (not even during the system start-up).
5.1.4
Reference Conductor System

The reference conductor system has been designed so that it is insulated and is defined, linked at a point with the earth ground (the shortest possible connection, a crosssection surface of 6 mm2). The following reference potentials are available in the A120:
0V M1 M2 M4
Reference potential of the internal electronics Galvanically separated input circuits, e.g. from the B24 (24 V) o. >24 V supply Supply of the logic part or supply of the analog modules Galvanically separated working voltage US24 The potentials 0V and M2 are galvanically separated in the DNP supply modules. The M1 and M4 potentials are also designed so that they are insulated by optical couplers or relays. In principle, all the circuits of the A120 can be operated floatingly, i.e. without connection to the functional ground, observing circuitry measures in chapter 5.4.2. In order to achieve high EMC immunity it is however necessary to establish a potential bond according to the following diagram:
102
27
Connection of 0V with the Earth Ground. The connection of 0V and top hat rails (earth grounding) with the aid of the Z screw on the backplane DTA 200 (factory presetting). Using the latter, the capacitive connection 0V is short circuited with the earth ground galvanically. The expansion backplanes DTA 200 and DTA 201 have no Z screws. There is only a capacitive connection from the 0V to the DIN rail.
DTA 200 DTA 201/202
MA
Z (MA) (X) (Y) (Z) (0V) Figure 55
OV
OV
Earth Grounding Terminal for the Connection of Functional Earth Top Hat Rail Earth Grounding via Diversion Springs Z Screw on the Backplane DTA 200 Reference Conductor System of the Internal Electronics Connection of 0V with Earth Grounding
Connection of M1 and M2 with Functional Earth. This connection point is located preferrably at the respective power supply (combined supply of modules and sensors, see chapter 3.3.2). Connection of M2 with Functional Earth. For non-isolated I/O modules it is absolutely necessary to keep the reference cable M2 (from modules) to functional earth (hat rail) as short as possible. The prerequisite is the connection from 0 V to the earth grounding (Z screw). Connection of M4 with Functional Earth. The connection point is located preferrably at the power supply for the working voltage. It is recommended to use separate power supplies (see chapter 3.3.1, page 35): for supply of actuators and for supply of modules and sensors
27
103
5.1.5
Earthing Measures for Cabinet Mounting
EB FE HS M MA PE
Adjacent Cabinet/Mounting Rack Functional Earth (Environment Potential), e.g. Iron Girder of Plant Shed, Water or Heating Pipe, Starpoint of Building Earth DIN Top Hat Rail to Attach the A120 or Installation Accessories Reference Conductor System or Reference Conductor Rail (Solid Copper Rail or Jumpered Terminal Block) Earth Grounding that is Used as Functional Earth Protective Earth Conductor PE, Possibly via Protective Earth Conductor Restrictor A120 in Cabinet
Figure 56
Check, if the Following connections are established (necessary for gaining equal potential between chassis, electronics and fault-free earth): Between a HF low-resistance reference conductor line M with the cabinet earth ground MA. Between a 6 mm2 cross-section function earth line with the cabinet earth ground MA. Protective earth conductor PE with cabinet earth ground MA. If the protective earth conductor PE is susceptible to faults, a protective earth conductor choke e.g. 20 H, 16 A; AEG E-No. 424 193 199, has to be interfaced. EB with cabinet earth ground MA. 104 Earthing and EMC Measures
27
5.2 EMC Measures

5.2.1 Measures Taken Regarding Installation and Wiring
In order to avoid capacitive and inductive linkings of signal lines one should observe the following arrangements of the wiring and shielding measures: 5.2.1.1 Inside a Cabinet Cabling Signal lines (extra-low voltages) and mains should not be placed within the same cable or cable channel (VDE 10042a). Supply voltage conducting parts and electronic equipment (EE) should be assembled separately (not in the same place). Transfer of the 115/230 VAC mains and signal lines into separate cable channels in intervals of 10 cm to the 24/60 VDC signal lines. The arrangement of the cable channels can be seen quite clearly in the following figure. Unavoidable intersections should be carried out as rectangular as possible.
DTA
DTA
DTA
24/60 VDC Figure 57
115/230 VAC Cable Channels for 24 VDC and 230 VAC Lines
27
105
Digital signal lines (24/60 VDC) can be placed without shield in a common channel. Shielded bus cable, analog processing data cable and 24/60 VDC signal lines can be kept in a common channel. Separate shielded cables (2 x 0,5 mm2, twisted) are to be used for every measured value in analog processing data cables. Generally, the cable can only be earthed one-sided on the cabinet exit. In case of extreme noise levels earthing of the cable shield on both sides is recommended. For details see chap. 5.2.1.2 (page 92) The shield of the SystemFieldBus to the nodes (slaves) must not be earthed directly (isolation). Only a capacitive connection is recommanded, see chap. 3.7.4 (page 69). Looping-in of the voltages in the modules e.g. terminals 12 and 13 through 1 and 2 is not allowed.
Mechanical and Electrical Measures One must ensure that sufficient shield terminals (cable earthing bar CER 001) are available in the area of the cabinet entry terminals for the cables of the processing cable which are incoming and outgoing within and outside the cabinet. In so doing one must check the large support.
Cable earthing bar CER 001, AEG E-Nr. 424 244 739, width 170 mm, height 50 mm
Figure 58
Earthing of the Shields with CER 001
The cable rail conducts well with the cabinet case and the carrying beam (earth ground) and is also easy to connect to the central earthing point in the cabinet. When a shielded cable is lead up to the module terminals, the cable should not be cut at the entry in the cabinet, but the uncovered shielding should be earthed via CER 001. The fastening screws from all the modules should be tightened securely (galvanic connection to the earth ground of the backplane). The free connectors must also be screwed together tightly with the corresponding jacks.
106
27
A shock proof plug should be provided for every cabinet group for the connection of programming panels. The protective earth of the plug has to be connected to the same PE as the protective earth of the cabinet. The inductives which are built into the same cabinet which are not directly controlled by the programmable controller (e.g. protection coils and relay coils) have to be wired using erasing components (e.g. RC components, varistors, diodes etc.), also see chapter 5.4.1. Sealing off using a separating sheet is necessary for the part of the cabinet in which the inductives (especially transformers, valves and contactors) are assembled. The sealing sheet has to be connected conducting well with the cabinet (earth ground). The fastening screws of the backplane should be tightened securely (a perfect galvanic connection to the cabinet earth ground). No fluorescent tubes may be used for the cabinet lighting on grounds of interference safety. Low consumption lamps are permissible.
27
107
5.2.1.2
Outside Cabinets in Closed Buildings Digital signal lines for DC voltage and AC voltage, as well as analog signal lines have to be placed in separate cables. Use shielded cable (low inductive cable conductors) in the event of extreme loudness levels or carry out the filtering of especially endangered I/O wires or additional spacial separation of the peripheral I/O lines. Shielded lines should be used in principle for analog signal lines. Individually shielded cable (2 x 0.5 mm2, twisted) should be used after the branching for every measured value for the connection to the individual sensors and/or servo components. The shielded cable cannot be laid together with the power supply lines or similar electrical sources of interference - interval > 0.5 m. One-sided earthing and/or earthing on both sides of the cable shield A one-sided earth of the cable shield is necessary for all the analog instrument leads. It is to be used if one only expects capacitive interference influence. An ground on both sides of the cable shields can be necessary in the event of longer signal lines which are exposed to HF interference. A parallel running low impedance potential compensatory line is require for earthing on both sides. The impedance may amount to 10% of the cable shield resistance at most. A further possibiliy for earthing of cable shields on both the sides is shown in Figure 59.
Master, Cabinet entry or Module
Sensor, Actuator C1 = 0.1 F / 400 V C2 = 0.015 F / 400 V
1M
C1
C2
Figure 59
Earthing of cable shields on both sides
The connection between the CPU and external operator panels such as e.g. display devices is bit serial via shielded RS 232C data cable, e.g. YDL 052. This cable should be connected to the earth ground of the devices on both sides via the metallic connector casing and the fastening screws should be tightened.
108
27
5.2.1.3
Outside Buildings Use shielded cable in principle The cable has to be capable of conducting electricity and be connected with earth on both sides Doubly shielded cable has to be used in analog signal lines, whereby the inner cable should only be earthed on one side (see above) Moreover, the signal lines with protective elements against surge voltage have to be wired, this is to be carried out if possible during the entry of the cable into the building or on the cabinet at the latest Surge voltage protection for Modnet 1/SFB cable In order to protect the transmission appliances from networked surge voltage (lightning stroke) it is recommended to use a surge suppressor (lightning ductor) in the distributor mains. The rated leakage current should thus be 5 kA at least (see chapter 3.7.5, page 71). Surge voltage protection for Modnet 1/F cable In order to protect the transmission appliances from networked surge voltage it is recommended to use a surge suppressor (see User Manual Geadat 120).
5.2.2
Measures Taken Regarding the Power Supply

Wiring of the power supply primary side with varistors Capacitors with low capacity and good HF qualities should be placed parallely to the sieve capacitor which may be available The use of transformers with cable winding and earthing of the cable winding Wiring of the power supply secondary side with surge voltage limitors such as suppressor diodes and power break down diodes, see chapter 3.3. Filtering of the supply voltage on the cabinet incoming power supply. Normally, only the use of a noise emission filter is required on noise emission grounds in order to prevent line linked HF discharge from entering the mains. If a strong conducted noise super position of the mains supply is expected, it is recommended to use a systematic mains filter. At Three-Phase Supply: Filte 3 x 380 V, 4 x 16 A, 50 / 60 Hz; AEG E-No. 424 147 254 At Single Phase Supply: Filtre 250 VAC, 2 A, AEG E-No. 424 084 047 Filtre 250 VAC, 5 A, Typ EE / E9584/1 manufactured by Eichhoff, Schlitt / Hessen Filtre 250 VAC, 6 A, 50 / 60 Hz, Typ FILTRAP-NEF 1-6 for hat rail mounting, manufactured by Phnix. With this at the same time the limit class B of the interference suppression according to the VDE 0871 is reached.
27
109
BK (L1)
L1
BK (L3)
L3
BU (N)
Figure 60
Circuit Diagram of a Mains Filter for Three-Phase Current
L2 C2 R Net C2
L2 C2 C C1 Consumer
L2
L1
Figure 61
Circuit Diagram of a Mains Filter for Single Phase Current
5.2.3
Measures Taken Against Direct Radiated Noise

The electronic equipment is kept in a closed metal casing/cabinet. The peripherals which are stuck to the contact, e.g. network relays, contactors, switches etc. should be kept in a separate cabinet/casing in so far as the latter do not have a power supply function or a monitoring function. A divided casing with a sealing sheet can be used as a replacement. Also see chapter 5.2.1 Measures taken to carry out installation and wiring within a cabinet.
110
Consumer
Net
Consumer
BN (L2)
L2
Net
27
5.2.4
Measures Taken at Sources of Interference

It is recommended to wire the inductives because of interference safety, see chapter 5.4.1 with free-wheeling diodes at DC voltage with RC components or varistors at AC voltage/rotary current Filtering of the connection lines for AC voltage, see chapter 5.2.2 Measures taken at the power supply (filtering of the mains voltage) Sealing off of interference which is unknown to the system using earthed (MA) metal sheets, in case electronic equipment has to be assembled in the sphere of influence of the interference
5.3 Interference Suppression

Individual components and partial systems that are operating alone are not subject to verification or obligatory characters by the Post Office according to the high frequency device law. In spite of this, the components of the A120 are interference-suppressed according to the General licence, directive no. 1046/1984 of the German Federal Post Office, thus a complete system using these components fulfills these requirements, as long as configuration guidelines are adhered to. A prerequisite for this is that all the additional purchased devices and additionally purchased components show this for interference level and that the operating instruction for interference-suppression are adhered to, such as: Filtering of the mains voltage using interference suppression filters (compare chapter 4.10.3) Diversion of interference by radio interference suppression capacitors (compare chapter 5.4.1) The protective circuit of inductive actuators with free-wheeling diodes (clamping diode) in order to prevent noise interference of high frequency conducted noise in neighbouring lines (compare chapter 5.4.1) It is possible that so-called operating licences may be necessary. The user has to apply for the operating licence for the total system at the local radio interference office. It is generally relevant for systems in residential areas and semi-residential areas, authorities, hospitals and airports although not within industrial areas. If any problems arise regarding the operating licence, please direct your inquiries to: AEG Schneider Automation Steinheimer Strae 117 Abt. A91 V3 (Sales) D-63500 Seligenstadt Tel. (06182) 81-0
27
111
5.4 Design of Peripheral Connections

5.4.1 Wiring at Actuators
It is recommended to wire the inductives because of interference safety. With DC-Actuators The output modules have been provided with protective diodes in order to protect the DC voltage electronic outputs (semi-conductors), which however do not provide any noise immunity, if the lines are long. If logic elements, which are stuck to the contact, are located in the output lines, e.g. for protective interlocks and safety interlocks the contact elements have to be wired additionally with damping diodes (directly at the inductive, see Figure 26, page 48). When inductive actuators are connected via relay contacts of the module, then, because of the contact service life, the actuators should also be connected with clamping diodes.
-- + V2 K1
Out V1
--
or
-- + V3 Out +
K1 Contact e.g. for Protective Interlocks and Safety Interlocks V1 Protective Diode in the Output Module V2 Clamping diodes are required only when inductive loads are connected and in the output line contact elements (e.g. for safety interloks) are present. The circuit should be done directly at the inductivity. V3 Clamping diodes are absolutely necessary (directly at the inductivity, because of service life) Figure 62 Protective Circuit of Inductive DC-Actuators
With AC-Actuators The protective circuit of inductive AC voltage consumers, e.g. with RC components should be wired directly at the inductive for the same reasons, see Figure 27, page 49. 112 Earthing and EMC Measures
27
RC Out
L N RC Hot L1 / L2 / L3 Reference Conductor Sufficient RC Wiring (According to Manufactor Data), Absolutely Necessary for Inductive Actuator (Loads) Protective Circuit of Inductive AC-Actuators
Figure 63
5.4.2
Wiring of the Reference Conductor in an Insulated Layout

In case the process peripherals of the reference conductors are not earthed - against the recommendation -, e.g. as a protective measure, the following wiring of the corresponding reference conductor should be made in order to improve noise immunity:
Reference Conductor 1 M 0.1 F 400 VDC Functional Ground Figure 64 Wiring of the Reference Conductor in an Insulated Structure
The 1 M resistance diverts the static charging The membrane capacitor (observe high frequency input) short circuits high frequency charge eliminator prevents unpermissibly high contact voltage in the event of an error A earth fault monitoring appliance can be used in order to monitor a ground fault in the working voltage US:
Monitored Power Supply (Us 24) Reference Conductor (M) 1 M H1 0.1 F 400 VDC Function Ground (PE)
U 220 VAC
Figure 65
Monitoring of the Working Voltage Us for Earth Fault
If the structure is contained in several cabinets, this wiring should be repeated per cabinet. Earthing and EMC Measures 113
27
5.5 Protection and Safety Interlocks

Functions which aid safety to a large extent require additional configuration measures (VDE 0160, chapter 4.1.2): In order to avoid dangerous effects on persons if electronic equipment breaks down (EQ) another of these appliances which is independent of this equipment should be provided (if required), or other suitable measures should be taken. Additionally required electrical/non-electrical protective appliances are dependent on the respective application (e.g. protection against unintentional restarting of an engine/piece of equipment or overspeeding GS engines). Thus the VDE 0113, chapter 6.2.4.6 requires the following as a protection against overrunning: If the overrunning is dangerous, every position sensor which has an operationally appropriate function in its working sequence has to be allocated an additional limit position sensor. This limit position sensor stops the corresponding movement reliably. A device should be used as a second position sensor which switches off the engine circuit directly. Emergency-Off-Appliance (according to VDE 0113) The emergency off appliance should shut down the machine immediately in the event of danger. Switching off the machine should be carried out in such a manner that neither persons nor machinery are exposed to danger. However, non-dangerous movements can be started. The emergency off switch has to be fitted so that it is easily visible, (push-button RAL 3000 red, background RAL 1004 yellow) and it has to be easily, quickly and safely reachable by the operators. Switch Design The emergency off appliance has to be designed with an electro-mechanical switching device. Additionally: the programmable controller can be switched off or the programmable controller remains under voltage and only dangerous movements are switched off. Non-dangerous movements are started via a special program from the programmable controller which protect persons and machinery, e.g the outward movement of parts from acid baths, pneumatic doors opening automatically etc.
114
27
Appendix A Module Descriptions
The module descriptions are arranged alphabetically according to their abbreviations.
22
115
116
22
ALU 200 Central Processing Unit Module Description
ALU 200 is one of the central processing units (CPU) of the A120 programmable controller. Its performance lies below that of the ALU 201 and ALU 202. It is designed for training and education and is used mostly for serial production. For programming the ALU 200 the programming software Dolog AKF A120, version 2.0 or Dolog AKF A120/A250, version 1.0 is required. This module provides the following features: A central processing unit (CPU) Integrated power supply (non-isolated) for the parallel I/O bus Memory for basic software and user program RS 232 C port for the programming panel
24
ALU 200
117
software ready run
card
Figure 66
Front View and Fill-In Labels of ALU 200
1 General
ALU 200 functions as master on the internal I/O bus (modified PAB1). It can be inserted only in slot 0 in the backplane DTA 200.
1.1
The module consists of 2 PCBs which are assembled in a 2-slot size module with 16T construction width and 3HE construction height. They are connected with each other via backplane. The essential components of the module are: Microprocessor 64 kB EPROM for basic software and user program (4 k instructions) 32 kB RAM for signal memory, user program and system data (ca. 2 k instructions) DIP switch at the rear for operating mode and start behavior Port at the front for programming panel (RS 232 C) 3 ports at the rear for I/O bus (modified PAB1)
118
ALU 200
24
1.2
Mode of Functioning
The CPU provides the following features: Generation of an internal processing clock pulse Organization of internal data traffic on the I/O bus between all modules Writing the process input signals into the signal memory Processing of the user program Storing intermediate results (markers) in the signal memory Output of the process output signals from the signal memory Controlling of real time clock Operation of the serial ports for program transmissions Monitoring of: signal and program memories, processor run, power supply voltage, program cycle
2 Operating and Display Elements

The module has the following operation and indicators elements: green LED ready on: Power supply is available and processor is running off: Power supply is not available or processor is not running yellow LED run on: user program is running flashing: faulty function off: user program is not running
24
ALU 200
119
3 Configuration
The following is to be configured: ALU type (compare 3.1) Start-up characteristics (compare 3.2) Operating mode (compare 3.3) Connection (compare 3.4)
3.1
ALU type
It is required to enter the ALU type in the Setup menu using the Dolog AKF software.
3.2
Set Start-Up Characteristics (DIP-Switches B0, B1)
Figure 67
Operating Mode Switches of ALU 200
The start-up characteristic is set at the operating mode switches B0 and B1. Four types of starting modes are possible: Cold Restart: Hot Restart: Manual Start: The programmable controller starts using a normalized signal memory at the beginning of the program. The programmable controller continues the program at the interrupted position using the saved signal memory data. The programmable controller remains in a halt position when power supply is switched on. The programmable controller has to be started manually via a programming panel. The programmable controller starts automatically when the power supply voltage is switched on.
Autom. Start:
120
ALU 200
24
OFF
ON B3 B2 B1 B0 Cold Restart *
OFF
ON B3 B2 B1 B0 Hot Restart
B3 B2 B1 Manual Start * B0 * As Delivered
B3 B2 B1 Automatic Start B0
Figure 68
Set Start-Up Characteristics at the B0 and B1 Switches of ALU
Caution The Hot Restart mode is to be used only without interrupting the power supply of ALU 200 for halting and restarting the program.
3.3
Setting the Operating Mode for transmitting the user program (DIPSwitches B2, B3)
Dolog AKF12: Create user programm in off-line mode (see Dolog AKF12-Software part Programming) For transmitting the user program, settings are required at the DIP switch B2. For this proceed as follows: Switch off the power supply of the ALU 200 and check if the DIP switch B2 is Off. (On line functions are possible). Connect the programming panel to the ALU 200 and switch on the power supply. Transmit the user program from programming panel to the RAM of the ALU. Test the user program. Note The user program in EPROM is copied partly in a RAM area at run-up and is executed in this same RAM area. This is required so as to be able to execute on line functions.
24
ALU 200
121
After completion of the test proceed as follows: Switch off the power supply of the ALU 200. Remove the EPROM with the basic software from the ALU (Take it out with a screw driver). Connect the EPS 2000 (in place of ALU 200) to the programming panel. Program an empty EPROM 27C512 with the user program using EPS 2000 (see Specifications Ordering Details). The basic software will be loaded automatically with it. Set the DIP switch B2 to ON only when no parameters (e.g. time and count values) have to be changed during operation. Insert the programmed EPROM in the ALU 200. Switch on the power supply of the ALU. Then the A 120 with ALU 200 is in operation. Note With EPROM operation and a user program >2 k instructions a status indication is not possible.
OFF
ON
OFF B3 B2 With On-Line Functions * B1 B0
ON B3 B2 Without On-Line Functions B1 (EPROM-Operation) B0
B3 Normal Operation * B2 B1 B0 * As Delivered
B3 Not allowed (only for Test B2 Field Settings at Works) B1 B0
Figure 69
Setting the Operating Mode at Switches B2 and B3 of the ALU 200
Caution Insert the EPROM in the ALU only when power supply is switched off.
122
ALU 200
24
3.4
Connection
UB M2 1A
Program EPROM
RS 232 C
YDL 052
Programming Panel
Figure 70
Connection of the Programming Panel and Power Supply to the ALU 200.
Caution The internal power supply is non-isolated. Improper connection e.g. absence of the M2 connection can lead to the destruction of the module.
24
ALU 200
123
3.5
3.5.1
Connector Pin Assignment

RS 232C Port of ALU
Pin 2 3 5
Signal D2 D1 E2
Meaning Received Data Transmitted Data Signal Ground
Connector Pin Assigned Connector Pin Not Assigned Figure 71 Pin Assignment of the RS 232C Port
Following 3 m cables serve for the connection of the ALU to the programming panel: YDL 048 for programming panel with 25-pole RS 232C port YDL 052 for programming panel with 9-pole RS 232C port For terminal assignments with cable extensions please refer to the user manual Kabel fr die Produktfamilie Modicon A... No. A91M.12-271 975.
3.6
Documentation Aid
For the project specific documentation e.g. start-up characteristics, operating mode etc. DIN A3 forms are available. These forms are for: conventional processing and are part of the A120 form block (see ordering details) Ruplan processing (TVN version) and are part of the A120 data base
124
ALU 200
24
4 Specifications
4.1 Allocation Programmable Controllers Structure Power Supply Port External Power Supply Fuse Making Current Reference Potential M Protection Earth Secondary Voltage Backup Time Overload Protection 4.3 Data Port I/O Bus RS 232C (V.24) Pin Assignment Transmission Rate Data Format 4.4 4.5 Processor Type Intel 80C31 Memory Capacity RAM (not battery-backed) EPROM 4.6 LEDs green LED yellow LED Physical Characteristics Module Format Weight Type of Connection Power Supply I/O Bus RS 232C 4.9
A120, Geadat 120 Slot 0 in the primary backplane DTA 200 UB = 24 VDC, max. 0.4 A 1 A medium speed 5 A, time constant = 3 ms M2 PE +5.15 V, max. 450 mA, non-isolated typical 5 ms at 24 VDC through current limiting Internal, parallel I/O bus. For further details please refer to Specifications in user manual Serial port according to DIN 66 020, non-isolated see page 124 9.6 kBaud see Specifications in user manual Microprocessor (8 Bit) for CPU 4 KB for signal memory 16 KB for user program (2 k instructios) 12 KB for system data 64 KB for basic software and user program (ca. 4 k instructions) ready run in 2-slot size module 3 HE, 16 T 450 g 3-pole screw terminal block 2 multipoint connectors 1/3 C30M, 1 socket connector 1/3 R30F 9-pole socket connector
4.2
4.7
4.8
Environmental Characteristics Standards VDE 0160 System Data See chapter 4 Specifications in user manual Power Dissipation typical 4 W ALU 200 125
24
4.10
Ordering Details Module ALU 200 EPROM 27C512 Connection Cable YDL 052 Connection Cable YDL 048 DIN A3 Form Block, Central Device Modules Replacements Fill-in Labels 1 Fill-in Labels 2 Basic Software on EPROM Plastic Pull Handle (TBP 000)
424 244 690 424 075 295 424 244 878 424 270 552 A91M.12-279 382 424 270 580 424 274 904 424 277 762 424 235 247
126
ALU 200
24
ALU 201, ALU 201L Central Processing Unit Module Description
The CPU ALU 201 together with the power supply DNO or DNP and the DTA 200 form the basic unit of the A120 programmable controller. This module provides the following features: a central processing unit (CPU) a memory for basic software, user program and processor signals an RS 232C port for the programming panel In the case of ALU 201L the basic software is not located in a CPU resident EPROM. It is loaded from the PC 001 (EPROM) together with the user program. Moreover, the basic software as well as the user program can be loaded from the programming panel to the RAM of the ALU. For programming the ALU 201L the programming software Dolog AKF A120, version 3.0 or Dolog AKF A120 / A250, version 1.0 is required.
25
ALU 201, ALU 201L
127
software
ready run battery 1 battery 2 card
Figure 72
1 General
The module ALU 201 contains the processor (CPU) of the A120. Together with the power supply DNO 201 or DNP 205, the ALU generates an internal I/O bus (modified PAB1). The ALU 201 can only be inserted in slot 0 (left of the power supply) in the backplane DTA 200.
1.1
The module consists of 3 PCBs which are assembled in a 2-slot size module with 16T construction width and 3HE construction height. They are connected using ribbon cable and bus planes. The essential components of the modules are: Micro-processor 32 kB EPROM for basic software at ALU 201 32 kB RAM for signal memory and system variables 64 kB RAM for user program and organization data (approx. 12 k instructions) Real time clock with date functions and calendar functions Front slot for EPROM card PC 001 Battery compartments for 2 back-up batteries DIP switch starting mode and start behavior Front port for programming panel (RS 232C) 3 rear ports for I/O bus (modified PAB1)
128
ALU 201, ALU 201L
25
1.2
Functions
The processor provides the following features: Generation of an internal processing clock pulse Organization of internal data traffic on the I/O bus between all modules Writing the process input signals into the signal memory Processing of the user program Storing intermediate results (markers) in the signal memory Output of the process output signals from the signal memory Controlling of real time clock Operation of the serial ports for program transmissions Monitoring of : processor run, batteries, power supply voltage, program cycle

The module provides the following operation and indicators elements: green LED ready on: power supply voltage available and processor is running off: power supply voltage is not available or the processor is not running yellow LED run on: blinks with 2 puls./s: blinks with 3 puls./s: blinks with 5 puls./s: user program is running fault during loading of the basic software from the PC 001 fault during loading of the user program from the PC 001 ALU in EPROM operation and PC 001 is not available or no program on the PC 001 blinks with 6 puls./s: basic software is neither in RAM of the ALU nor on the PC 001 blinks with 7 puls./s: only for ALU 201, basic software on the PC 001 and simultaneosly in EPROM of the ALU blinks with 8 puls./s: after switching on the main supply, basic software neither in RAM of the ALU nor on PC 001 off: user program is not running red LED battery 1 on: battery 1 has low voltage or is missing off: battery 1 voltage is in the setpoint range red LED battery 2 on: battery 2 has low voltage or is missing off: battery 2 voltage is in the setpoint range
25
ALU 201, ALU 201L
129
3 Configuration
Now you have to configure the following features: Type of ALU (compare 3.1) Start-up characteristics (compare 3.2) Operating mode (compare 3.3) Second back-up battery (compare 3.5)
3.1
Type of ALU
You have to enter the type of ALU in the menu Setup via Dolog AKF software.
3.2
Set Start-up Characteristics (B0 and B1 DIP Switches)

The start-up characteristic is set at the operating mode switch using B0 and B1. Four types of starting modes are possible: Cold Restart: Hot Restart: Manual Start: The programmable controller starts using a initialized signal memory at the beginning of the program. The programmable controller continues the program in principle at the interrupted position using the saved signal memory data. The programmable controller remains in a halt position when power supply is switched on. The programmable controller has to be started manually via a programming panel.
Automatic Start: The programmable controller starts automatically when the power supply voltage is switched on.
ON OFF B0 B1 B2 B3 ON OFF
Cold Restart *
B0 B1 B2 B3
Hot Restart
ON OFF B0 B1 B2 B3
ON OFF B0
Manual Start *
B1 B2 B3
Automatic Start
* as Delivered Figure 73 Settings the Start-Up Characteristics at the B0 and B1 DIP Switches
130
ALU 201, ALU 201L
25
Caution during hot restart: In case of EPROM operation with PC 001, the PC automatically starts with a cold restart. Hot restart after a manual stop of the PC is possible via the progamming panel. On switching off, it is necessary that the power supply circuit for the sensors (inputs) has a longer backup time than 5V bus power supply (see also chapter Connection Diagram of the UB Supply of the user manual)
3.3
Setting the Operating Mode (B2 DIP Switch)

The user program is programmed off-line on the programming panel and can optionally be loaded via the EPROM card PC 001 into the RAM of the ALU. If you take this choise, the EPROM card has to be recorded previously using the EPROM programming station EPS 2000 (EPROM operation). from the programming panel into the RAM of the ALU (RAM operation) You have to set the operating mode at the operating mode switch using B2.
ON OFF B0 B1 B2 B3 ON OFF B0 B1
RAM Operation *
B2 B3
EPROM Operation
* as Delivered Figure 74 Setting the Mode Selector at the B2 DIP Switch
Note
A hot restart in case of a power failure is possible only in RAM operation.
Note In the case of ALU 201L and switch B2 in position RAM operation. Before transferring the program, the basic software must be loaded into the ALU in the menu Load, Bootload.
Caution Insert PC 001 only in ALU if disconnected from supply
25
ALU 201, ALU 201L
131
3.4
Real Time Clock

The in-built real time clock controls the following parameters: Time: Calendar: Seconds, minutes and hours Days of the week, the days date, month and year. Leap years are corrected automatically.
You can set the clock in the software using the programming panel (AKF funktion). No settings are necessary as far as the hardware is concerned. The clock is backed up via the battery of the ALU , and therefore continues running if the power supply voltage is switched off.
3.5
Back-up Batteries
A battery is included in the ALU but shall not be used before the initial start-up so that it can be conserved. It supplies the clock, the RAM of the signal memory and the RAM for the user program. One can achieve a larger back-up reserve by mounting a second battery (see accessories). The battery back-up switching is designed in such a manner that battery 1 supplies the back-up current until it has been used up. After this, battery 2 takes over the rest of the back-up without interruption. A used battery can also be replaced in this manner if the power voltage is interrupted - as long as the other one still functions. Note Changing the batteries simultaneously can only be carried out without data loss if the power supply voltage is connected.
Caution
Observe as follows:
Due to voltage peaks do not touch the battery contacts of the ALU Used batteries are special refuse. Please only dispose of them in the waste disposal containers provided.
132
ALU 201, ALU 201L
25
3.6
3.6.1

RS 232C Port of the ALU
Pin 2 3 5
Signal D2 D1 E2
Meaning Received Data Transmitted Data Signal Ground
Connector Pin Assigned Connector Pin not Assigned Figure 75 Pin Assignment of the RS 232C Port,
For the connection of the ALU to the programming panel following 3 m cables can be used: YDL 048 for programming panel with 25 pole RS 232C port YDL 052 for programming panel with 9 pole RS 232C port For terminal assignment with cable extensions please refer to the user manual Kabel fr die Produktfamilie Modicon A.... Document part number A91M.12-271 975.
3.7
Documentation Aids
For the project specific system documentation e.g. start-up characteristics, operating mode etc. DIN A3 forms are provided. These forms are for: conventional processing and are part of the A120 form block (see ordering details) Ruplan processing (TVN version) and are part of the A120 data base
25
ALU 201, ALU 201L
133
3.8
Creating and Transmitting Programs at Initial Start-up

Note The following items can also be found in the user manual Dolog AKF A120 / A250 in the chapter Programming. Dolog AKF12: Create user programm in off-line mode (see Dolog AKF12-Software part Programming) Dolog AKF12: Transfer program to programmable controller RAM and test it Connect programming panel Switch on programmable controller (power on). Insert battery 1 in upper compartment (+ in upward position), note date Only at ALU 201L: Use Load, Bootloading transfer the basic software in the ALU Use Load, Set Date/Time to enter the current data Link programm under Load, Program Link (see AKF chapter Program Link) Transfer program to RAM with Load, Program to PC (see AKF chapter Program to PC) Start programmable controller with Online, Start PC (see AKF chapter Start PC) During cyclic processing of the user program the yellow function display run is on at the ALU Test the program with Online, Dyn. Status Display resp. Online, Online-List (see AKF chapter Online) Eliminate the faults when present. The notes mentioned under Error Evaluation can be a help for this purpose. These are given in the Specifications of the corresponding module (I/O module) Possibly determine hardware status with Online, PC-Status (see AKF chapter PC-Status) If you want to change anything after the test, you can edit the program offline. Then the changed program part will be transferred to the running or not running programmable controller with Load, Exchange Online. Then the program has to be tested again (see AKF chapter Exchange Online). If the test has been completed successfully, proceed as follows: Dolog AKF: Transfer program to PC 001 (EPROM-card) and start it After testing: Online, Stop PC (see AKF chapter Stop PC) Connect EPS 2000 instead of programmable controller to programming panel Insert PC 001 into adapter ADP 001 of EPS 2000 Program PC 001 (see AKF chapter EPROM-Processing) Again connect programmable controller (insead of EPS 2000) to programming panel Switch off programmable controller (power off) Insert PC 001 into ALU and set DIP switch B2 to ON (EPROM-mode) Switch on programmable controller (power on) Start the A120 with Online, Start PC in Dolog AKF (see AKF chapter Start PC) During cyclic processing of the user program the yellow function display run is on at the ALU During this procedure the A120 with ALU 201 is running.
134
ALU 201, ALU 201L
25
4 Specifications
4.1 Allocation Device Structure Power Port Internal (I/O bus) Internal (RS 232C) Data Port I/O Bus RS 232C (V.24) Pin Assignment Transmission Rate Data Format 4.4 Type of Processor Intel 8031 Intel 80C51 Memory Capacity RAM EPROM EPROM Card PC 001 4.6 Clock Frequence Stability Temperature Characteristics
A120, Geadat 120 Slot 0 in the primary backplane DTA 200 +5 V, typical 190 mA, max. 320 mA 12 V according to DIN 66020 Internal, parallel I/O bus. For further details please refer to Specifications in user manual. serial port according to DIN 66 020, potentially linked see Figure 75, page 133 9.6 kBaud see Specifications in user manual Micro-processor (8 bit) at ALU 201 Micro-processor (8 Bit) at ALU 201L 32 kB for signal memory and system variables 64 kB (approx 12 k logical instructions) for user program 32 kB for basic software at ALU 201L 32 kB for basic software at ALU 201 128 kB in order to archive the user program (32 kB of these are reserved for basic software) 50 ppm6) --10 oC ... +70 oC, +10 ... -- 120 ppm6)
4.2
4.3
4.5
4.7
Back-Up Battery 1/ AA Size 2 Placed on the I/O Bus in order to back up ALU RAM, clock Voltage (No-Load Operation) 3.6 V Capacity 0.85 Ah Life Time No-Load Operation (Not Connected) Conserved Operation
10 years 3 years typical, at least 4 months ready run Battery error for battery 1 Battery error for battery 2
4.8
LEDs green LED yellow LED red LED (above) red LED (below)
6) ppm parts per million, 10 -6

25
ALU 201, ALU 201L
135
4.9
Mechanical Structure Module Format Weight Type of Connection I/O Bus RS 232C
in the 2-slot size module 3 HE, 16 T 500 g 2 multipoint connectors 1/3 C30M,1 female multipoint connector 1/3 R30F 9 pole female multipoint connector VDE 0160 See Specifications in user manual 1 W typical, max. 2 W 424 244 694 424 274 948 424 075 263 424 244 878 424 270 552 A91M.12-279 382 424 249 065 424 277 905 424 270 393 424 277 765 424 235 247
4.10
4.11
Environmental Conditions Standards System Data Power Dissipation Ordering Details Module ALU 201 Module ALU 201L EPROM Card PC 001 Connection Cable YDL 52 Connection Cable YDL 48 DIN A3 Form Block, Central Device Modules Replacements Battery Fill-In Label 1 Fill-In Label 2 (ALU 201) Basic Software on EPROM for ALU 201 (BSW 126) Plastic Pull Handle (TBP 000)
4.12
136
ALU 201, ALU 201L
25
ALU 202, ALU 202L Central Processing Unit Module Description
The CPU ALU 202 together with the power supply DNP 205 and the DTA 200 form the basic unit of the A120 programmable controller. This module provides the following features: a central processing unit (CPU) a memory for basic software, user program and processor signals an RS 232C port for the programming panel RS 485 port for Modnet 1/SFB (only slave). In the case of ALU 202L the basic software is not located in a CPU resident EPROM. It is loaded from the PC 001 (EPROM) together with the user program. Moreover, the basic software as well as the user program can be loaded from the programming panel to the RAM of the ALU. For programming the ALU 202L the programming software Dolog AKF A120, version 3.0 or Dolog AKF A120 / A250, version 1.0 is required.
26
ALU 202, ALU 202L
137
software
ready run battery 1 battery 2 card
Figure 76
1 General
The module ALU 202 contains the processor (CPU) of the A120 with an integrated communication port for the Modnet 1/SFB, via which it can be connected as a slave to a superior controller (master). Together with the power supply DNP, the ALU generates an internal I/O bus (modified PAB1). The ALU 202 can only be inserted in slot 0 (left of the power supply) in the backplane DTA 200.
1.1
The module consists of 3 PCBs which are assembled in a 2-slot size module with 16T construction width and 3HE construction height. They are connected using ribbon cable and bus planes. The essential components of the modules are: Micro-processor 32 KB EPROM for basic software at ALU 202 32 KB RAM for signal memory and system variables 64 KB RAM for user program and organization data (approx. 12 k instructions) Real time clock with date functions and calendar functions Front slot for EPROM card (PC 001) Battery compartments for 2 back-up batteries DIP switch for starting mode and start behavior Front port for programming panel (RS 232C) 3 rear ports for I/O bus (modified PAB1)
138
ALU 202, ALU 202L
26
DIP switch for slave address and transmission rate Front port for Modnet 1/SFB networking (RS 485)
1.2
Functions
The processor provides the following features: Generation of an internal processing clock pulse Organization of internal data traffic on the I/O bus between all modules Writing the process input signals into the signal memory Processing of the user program Storing intermediate results (markers) in the signal memory Output of the process output signals from the signal memory Controlling of real time clock Operation of the serial ports for program transmissions Monitoring of : processor run, batteries, power supply voltage, program cycle Sending and receiving data telegrammes via Modnet 1/SFB

The module provides the following operation and indicators elements: green LED ready on: off: yellow LED run on: blinks with 2 puls./s: blinks with 3 puls./s: blinks with 5 puls./s: power supply voltage available and processor is running power supply voltage is not available or the processor is not running
user program is running fault during loading of the basic software from the PC 001 fault during loading of the user program from the PC 001 ALU in EPROM operation and PC 001 is not available or no program on the PC 001 blinks with 6 puls./s: basic software is neither in RAM of the ALU nor on the PC 001 blinks with 7 puls./s: only for ALU 201, basic software on the PC 001 and simultaneosly in EPROM of the ALU blinks with 8 puls./s: after switching on the main supply, basic software neither in RAM of the ALU nor on PC 001 off: user program is not running red LED battery 1 on: off: red LED battery 2 on: off: battery 1 has low voltage or is missing battery 1 voltage is in the setpoint range battery 2 has low voltage or is missing battery 2 voltage is in the setpoint range
26
ALU 202, ALU 202L
139
3 Configuration
Now you have to configure the following features: Type of ALU (compare 3.1) Start-up characteristics (compare 3.2) Operating mode (compare 3.3) Operation of the ALU as Slave (compare 3.5) Second back-up battery (compare 3.6)
3.1
Type of ALU
You have to enter the type of ALU in the menu Setup via Dolog AKF software.
3.2

ON OFF B0 B1 B2 B3 ON OFF B0 B1 B2 B3
Cold Restart *
Hot Restart
ON
OFF B0 B1 B2 B3
ON
OFF B0
Manual Start *
B1 B2 B3
Automatic Start
* As Delivered Figure 77 Set Start-Up Characteristics at the B0 and B1 DIP Switches
140
ALU 202, ALU 202L
26
Caution during hot restart: In case of EPROM operation with PC 001, the PC automatically starts with a cold restart. Hot restart after a manual stop of the PC is possible via the progamming panel. On switching off, it is necessary that the power supply circuits for the sensors (inputs) has a longer backup time than 5V bus power supply (see also chapter Connection Diagram of the UB Supply of the user manual.
3.3

The user program is programmed off-line on the programming panel and can optionally be loaded via the EPROM card PC 001 into the RAM of the ALU. If you take this choise, the EPROM card has to be recorded previously using the EPROM programming station EPS 2000 (EPROM operation). from the programming panel into the RAM of the ALU (RAM operation) You have to set the operating mode at the operating mode switch using B2.
ON OFF B0 B1 B2 B3 ON OFF B0 B1
RAM Operation *
B2 B3
EPROM Operation * As Delivered
Figure 78
Setting the Mode Selector at the B2 DIP Switch
Note
1. A hot restart in case of a power failure is possible only in RAM operation. 2. In the case of ALU 202L and switch B2 in position RAM operation. Before transferring the program, the basic software must be loaded into the ALU in the menu Load, Bootload.
Caution Insert PC 001 only in ALU if disconnected from supply
3.4
Real Time Clock

The in-built real time clock controls the following parameters: Time: Seconds, minutes and hours Calendar: Days of the week, the days date, month and year. Leap-years are corrected automatically. You can set the clock in the software using the programming panel (AKF funktion). No settings are necessary as far as the hardware is concerned. The clock is backed up via the battery of the ALU 202, and therefore continues running if the power supply voltage is switched off.
26
ALU 202, ALU 202L
141
3.5
Operation of the ALU as Slave

The ALU 202 can be linked to a master as slave via a RS 485 port (e.g. to the BIK 151 in a A350 and/or A500, compare Figure 79). In this case you have to take the following steps: Set the transmission rate (compare 3.5.1) Set the slave address (compare 3.5.2) Prepare a bus cable (see user manual chapter 3.7 Configuration the SystemFieldBus) Note If the ALU is not used in networking mode, the DIP switches B3 and A0 ... A7 which are provided for the setting of transmission rates are unimportant.
Viewstar 200 PC A250 Programmiergert

Slave Slave
ALU = Master
SystemFeldBus
ALU = Slave ALU = Slave ALU = Slave DEA = Slave DEA = Slave (in Vorbereitung)
A120 mit A120 mit ALU 204 ALU 202 oder ALU 205 Figure 79
A250
DTA 112/113
DEA-H1/K1
A120 mit DEA 201
Example of a Link between an A250 (Master) and Several slaves
Apart from the A120, other programmable controllers (e.g. A350, A500) or I/O nodes such as DEA-H1/DEA-K1, DEA 105/DEA 106 can also be linked to the master. The max. number of linkable slaves is 28 slaves per BIK module. 16 is the maximum number of I/O nodes.
142
ALU 202, ALU 202L
26
3.5.1
Setting the Transmission Rates for RS 485 (Modnet 1/SFB) Self-Clocked mode is used for data transmission. Two different transmission rates are available depending on the cable length:
Table 20 Dependence of the Transmission Rate on the Length of Cable max. Cable Length 1200 m 300 m
Transmission Rate 62.5kBd 375 kBd
In order to guarantee a correct data transfer, the cable lengths which are specified in Table 20 must not be exceeded. The transmission rate is set using the DIP switch B3 on the front of the ALU (compare Figure 80).
ON
OFF B0 B1 B2 B3
ON
OFF B0 B1 B2
62.5 kBd *
B3
375 kBd
* As Delivered Figure 80 Setting the Transmission Rate at the B3 DIP Switch
Note Ensure that the same transmission rate is set on all network nodes of a bus line (master with its slaves). Furthermore, the network nodes which permit a choice between self-clocked-mode and synchronous mode should be set to the self-clockedmode. For more information see the corresponding module descriptions.
26
ALU 202, ALU 202L
143
3.5.2
Setting the Slave Address on the ALU The slave address is set using the DIP switch A0 ... A7 (upper DIP switch field on the front of the module). A number between 1 and 126 is allowed as an address. The address has to be dually coded first, before the switch position is determined. The position of the switches is determined by the coefficients of the twos power. A0 is the lowest value bit and A7 has the maximum value bit. Figure 81 shows as an example the switch position for the address 52. Other addresses are listed in Table 21.
1 Address 52 Code Dually
2 Switch Position Read A0 ... A7
3 DIP Switch Set A0 ... A7

ON OFF
0*
20
= 0
A0 = 0 A1 = 0 A2 = 1 A3 = 0 A4 = 1 A5 = 1 A6 = 0 A7 = 0 0 OFF 1 ON
A0
0 * 21 = 0 1 * 22 = 4 0 * 23 = 0 1* 24 = 16 1 * 25 = 32 0 * 26 = 0 + 0* = Figure 81 27 = 0 52
A7
Addressing Example for Slave Address 52
Table 21 Switch
Setting of the Slave Address on the DIP Switch Field A (Switch A0 ... A7) Address 1 07) OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF
2 OFF ON OFF OFF OFF OFF OFF OFF
3 ON ON OFF OFF OFF OFF OFF OFF
4 OFF OFF ON OFF OFF OFF OFF OFF
5 ON OFF ON OFF OFF OFF OFF OFF
6 OFF ON ON OFF OFF OFF OFF OFF
7 ON ON ON OFF OFF OFF OFF OFF
8 OFF OFF OFF ON OFF OFF OFF OFF
9 ON OFF OFF ON OFF OFF OFF OFF
10 OFF ON OFF ON OFF OFF OFF OFF
11 ON ON OFF ON OFF OFF OFF OFF
12 OFF OFF ON ON OFF OFF OFF OFF
13 ON OFF ON ON OFF OFF OFF OFF
14 OFF ON ON ON OFF OFF OFF OFF
15 ON ON ON ON OFF OFF OFF OFF
16 OFF OFF OFF OFF ON OFF OFF OFF
A0 A1 A2 A3 A4 A5 A6 A7 Switch
Address 17 18 ON OFF OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
19 ON ON OFF OFF ON OFF OFF OFF
20 OFF OFF ON OFF ON OFF OFF OFF
21 ON OFF ON OFF ON OFF OFF OFF
22 OFF ON ON OFF ON OFF OFF OFF
23 ON ON ON OFF ON OFF OFF OFF
24 OFF OFF OFF ON ON OFF OFF OFF
25 ON OFF OFF ON ON OFF OFF OFF
26 OFF ON OFF ON ON OFF OFF OFF
27 ON ON OFF ON ON OFF OFF OFF
28 OFF OFF ON ON ON OFF OFF OFF
... ... ... ... ... ... ... ... ...
123 ON ON OFF ON ON ON ON OFF
124 OFF OFF ON ON ON ON ON OFF
125 ON OFF ON ON ON ON ON OFF
126 OFF ON ON ON ON ON ON OFF
A0 A1 A2 A3 A4 A5 A6 A7
7) As Delivered
144
ALU 202, ALU 202L
26
3.6
Back-up Batteries
A battery is included in the ALU but shall not be used before the initial start-up so that it can be conserved. It supplies the clock, the RAM of the signal memory and the RAM for the user-programmed logic. One can achieve a larger back-up reserve by mounting a second battery (see accessories). The battery back-up switching is designed in such a manner that battery 1 supplies the back-up current until it has been used up. After this, battery 2 takes over the rest of the back-up without interruption. A used battery can also be replaced in this manner if the power voltage is interrupted - as long as the other one still functions. If there is no voltage or only under voltage in one of the batteries, the red LED bat 1 and/or bat 2 is displayed. See Specifications for the life time of the batteries. Note Changing the batteries simultaneously can only be carried out without data loss if the power supply voltage is connected.
Caution 1. Due to voltage peaks do not touch the battery contacts of the ALU 2. Used batteries are special refuse. Please only dispose of them in the waste disposal containers provided.
26
ALU 202, ALU 202L
145
3.7
Connection
Slave-Address Operating Mode
ALU
EPROM-Card
PC 001 PC 001
RS 485
Battery
RS 232C
Option
Networking via SystemFieldBus
Master
YDL 052
Programming Panel
Figure 82
Connection
146
ALU 202, ALU 202L
26
3.8
3.8.1

RS 232C port
Pin 2 3 5 Signal D2 D1 E2 Meaning Received Data Transmitted Data Signal Ground
Connector Pin Assigned Connector Pin not Assigned Figure 83 Pin Assignment of the RS 232C Port
For the connection of the ALU to the programming panel following 3 m cables can be used: YDL 048 for programming panel with 25 pole RS 232C port YDL 052 for programming panel with 9 pole RS 232C port For terminal assignment with cable extensions please refer to the user manual Kabel fr die Produktfamilie Modicon A.... Document part number A91M.12-271 975. 3.8.2 RS 485 Port
Pin 3 5 8 Signal DATAN RGND DATA Meaning Data Signal negated Protective Ground, Shield (R-Ground) Data Signal
Connector Pin Assigned Connector Pin not Assigned Figure 84 Pin Assignment of the RS 485 Port
3.9
Documentation Aids
For the project specific system documentation e.g. start-up characteristics, operating mode etc. DIN A3 forms are provided. These forms are for: conventional processing and are part of the A120 form block (see ordering details) Ruplan processing (TVN version) and are part of the A120 data base
26
ALU 202, ALU 202L
147
3.10

Note The following items can also be found in the user manual Dolog AKF A120 / A250 in the chapter Programming. Dolog AKF12: Create user programm in off-line mode (see Dolog AKF12-Software part Programming) Dolog AKF12: Transfer program to programmable controller RAM and test it Connect programming panel Switch on programmable controller (power on). Insert battery 1 in upper compartment (+ in upward position), note date Only at ALU 202L: Use Load, Bootloading transfer the basic software in the ALU Use Load, Set Date/Time to enter the current data Link programm under Load, Program Link (see AKF chapter Program Link) Transfer program to RAM with Load, Program to PC (see AKF chapter Program to PC) Start programmable controller with Online, Start PC (see AKF chapter Start PC) During cyclic processing of the user program the yellow function display run is on at the ALU Test the program with Online, Dyn. Status Display resp. Online, Online-List (see AKF chapter Online) Eliminate the faults when present. The notes mentioned under Error Evaluation can be a help for this purpose. These are given in the Specifications of the corresponding module (I/O module) Possibly determine hardware status with Online, PC-Status (see AKF chapter PC-Status) If you want to change anything after the test, you can edit the program offline. Then the changed program part will be transferred to the running or not running programmable controller with Load, Exchange Online. Then the program has to be tested again (see AKF chapter Exchange Online). If the test has been completed successfully, proceed as follows: Dolog AKF: Transfer program to PC 001 (EPROM-card) and start it After testing: Online, Stop PC (see AKF chapter Stop PC) Connect EPS 2000 instead of programmable controller to programming panel Insert PC 001 into adapter ADP 001 of EPS 2000 Program PC 001 (see AKF chapter EPROM-Processing) Again connect programmable controller (insead of EPS 2000) to programming panel Switch off programmable controller (power off) Insert PC 001 into ALU and set DIP switch B2 to ON (EPROM-mode) Switch on programmable controller (power on) Start the A120 with Online, Start PC in Dolog AKF (see AKF chapter Start PC) During cyclic processing of the user program the yellow function display run is on at the ALU During this procedure the A120 with ALU 202 is running.
148
ALU 202, ALU 202L
26
4 Specifications
4.1 Allocation Device Structure Power Port Internal (I/O bus) Internal (RS 232 C) Data Port I/O Bus RS 232C (V.24) Pin Assignment Transmission Rate Data Format Modnet 1/SFB Pin Assignment Transmission Rate Data Format 4.4 Type of Processor Intel 8344 Intel 8044 Memory Capacity RAM EPROM EPROM Card PC 001 4.6 Clock Frequence Stability Temperature Characteristics
A120 Slot 0 in the primary backplane DTA 200 +5 V, typical 500 mA, max. 800 mA 12 V according to DIN 66020 Internal, parallel I/O bus. For further details please refer to Specifications in user manual serial port according to DIN 66 020, potentially linked see Figure 83, page 147 9.6 kbaud see Specifications in user manual according to RS-485 (symmetrically-serial), floating see Figure 84, page 147 62.5 kbaud at max. 1200 m 375 kbaud at max. 300 m see Specifications in user manual Micro-processor (8 Bit) at ALU 202 Micro-processor (8 Bit) at ALU 202L 32 KB for signal memory and system variables 64 KB (approx 12 k logical instructions) for user program 32 KB for basic software at ALU 202L 32 kB for basic software at ALU 202 128 kB in order to archive the user program (32 kB of these are reserved for basic software) 50 ppm8) -10 oC ... +70 oC, +10 ... -120 ppm8)
4.2
4.3
4.5
4.7
Back-up Battery 1/ AA Size 2 Placed on the I/O Bus in order to back up ALU RAM, clock Voltage (No-Load Operation) 3.6 V Capacity 0.85 Ah Life Time No-Load Operation (Not Connected) Conserved Operation
10 years 3 years typical, at least 4 months

26
ALU 202, ALU 202L
149
4.8
LEDs green LED yellow LED red LED (above) red LED (below) Mechanical Structure Module Format Weight Type of Connection I/O Bus RS 232C Modnet 1/SFB
ready run Battery error for battery 1 Battery error for battery 2 in the 2-slot size module 3 HE, 16 T 500 g 2 multipoint connectors 1/3 C30M,1 female multipoint connector 1/3 R30F 9 pole female multipoint connector 9 pole multipoint connector VDE 0160 See Specifications in user manual 0 ... +60 oC 2.5 W typical, max. 4 W 424 244 645 424 274 946 424 075 263 424 233 854 424 234 035 424 244 878 424 270 552 A91M.12-279 382 424 249 065 424 277 905 424 248 246 424 277 765 424 235 247
4.9
4.10
4.11
Environmental Conditions Standards System Data Permissible Ambiant Temperature in Operation Power Dissipation Ordering Details Module ALU 202 Module ALU 202L EPROM Card PC 001 RS 485 Connector BBS 1 Cable JE-LiYCY Connection Cable YDL 52 Connection Cable YDL 48 DIN A3 Form Block, Central Device Modules Replacements Batteries Fill-In Label 1 Fill-In Label 2 (ALU 202) Basic Software on EPROM for ALU 202 (BSW 126) Plastic Pull Handle (TBP 000)
4.12
150
ALU 202, ALU 202L
26
ALU 204, ALU 205 Central Processing Units Module Description
The CPU ALU 204 together with the power supply DNP 205 and the DTA 200 form the basic unit of the A120 programmable controller with the performance of the A250. This module provides the following features: a central processing unit (CPU) 1 MByte RAM Memory for basic software, user program and process signals Shaft for FLASH memory card Shaft for two backup batteries for RAM backup in case of power failure a memory for basic software, user program and processor signals an RS 232C port for the programming panel RS 485 port for Modnet 1/SFB With 1.8 Mbyte RAM and the profibus procedure the CPU ALU 205 is more powerful than ALU 204. For programming the ALU 204, 205 the programming software AKF125 version 4.0 or ALD25 version 4.1 is required.
20
ALU 204, ALU 205
151
Figure 85
Front View and Fill-In Labels of ALU 204, ALU 205
1 General
ALU 204 and ALU 205 are the CPUs of A120 with the performace of A250. Together with the power supply DNP, the ALU generates an internal I/O bus (modified PAB1). On the RS 485 port accessible on the front side a bus line with max. 15 networking nodes can be connected. With 1N procedure the ALU can be a master or a slave. With DEA procedure the ALU must be always master (the DEAs are always slaves). When ALU is master 1N and DEA protocols can run via Modnet 1/SFB. When ALU is slave only 1N protocols can run via Modnet 1/SFB. The ALUs should be operated only on the slot 0 in the basic subrack DTA 200 (to the left of the power supply module). The user program can be stored in RAM (Flash memory cards in preparation). The programming is done with the software kit AKF125 or ALD25. The detailed instructions for the programming of RAM and memory card are enclosed with the corresponding software kit.
152
ALU 204, ALU 205
20
1.1
The module consists of 3 PCBs which are assembled in a 2-slot size module with 16T construction width and 3HE construction height. They are connected using ribbon cable and bus planes. The essential components of the modules are: Micro-processor RAM-memory Real time clock with date functions and calendar functions shaft at the front side for Flash memory card. Battery compartments for 2 back-up batteries DIP switch for starting mode and start behavior Front port for programming panel (RS 232C) Front port for Modnet 1/SFB networking (RS 485) DIP switch for slave address and transmission rate 3 rear ports for I/O bus (modified PAB1) One of the enclosed label cards is inserted into the front cover (which opens up) of the subrack next to the display area of the LED indicators. Data relative to the system must be entered in the predetermined fields.
1.2
Functions
The processor provides the following features: Generation of an internal processing clock pulse Organization of internal data traffic on the I/O bus between all modules Writing the process input signals into the signal memory Processing of the user program Storing intermediate results (markers) in the signal memory Output of the process output signals from the signal memory Controlling of real time clock Operation of the serial ports for program transmissions Monitoring of : processor run, batteries, power supply voltage, program cycle Sending and receiving data telegrammes via Modnet 1/SFB Watch-dog With a timer the scan time of the ALU is monitored. The operating time can be set in steps of 100 ms (0.3 ... 1.6 s) with the software. At scan times that are greater than the operating time of the counter, the green ready LED (watch-dog) goes off. All output nodes of the central subrack are subsequently switched off (0-signal at the outputs).
20
ALU 204, ALU 205
153

The module provides the following operation and indicators elements: green LED ready on: off: yellow LED run on: off: red LED battery 1 is blinking: on: off: red LED battery 2 on: off: power supply voltage available and processor is running power supply voltage is not available or the processor is not running user program is running user program is not running bootloading not yet completed or faulty battery 1 has low voltage or is missing battery 1 voltage is in the setpoint range battery 2 has low voltage or is missing battery 2 voltage is in the setpoint range
3 Configuration
Now you have to configure the following features: Type of ALU (compare 3.1) Start-up characteristics (compare 3.2) Operating mode (compare 3.3) Network operation via Modnet 1/SFB (compare 3.6) with the following settings: Transmission rate for Master/slave setting Slave address Bus cable connection Second back-up battery (compare 3.7)
3.1
Type of ALU
As per Dolog AKF-software the ALU model has to be entered in the Setup menu.
154
ALU 204, ALU 205
20
3.2

ON OFF ON OFF
S2 B0 Cold Restart* B1 B2 B3 S2 B0 B1 Manual Start* B2 B3 * As Delivered
S2 B0 Hot Restart B1 B2 B3 S2 B0 B1 Automatic Start B2 B3
Figure 86
Set Start-Up Characteristics at the B0 and B1 DIP Switches
Caution during hot restart: On switching off, it is necessary that the power supply circuits for the sensors (inputs) has a longer backup time than 5V bus power supply (see also chapter Connection Diagram of the UB Supply of the user manual.
20
ALU 204, ALU 205
155
3.3

At present only the RAM operating mode is allowed.
ON
OFF
ON
OFF
S2 B0 B1 B2 RAM Operation* B3 Figure 87
S2 B0 B1 B2 EPROM Operation* B3
As Delivered
Setting the Mode Selector at the B2 DIP Switch
Note
A hot restart in case of a power failure is possible only in RAM operation.
3.4
Settings of the Load Behaviour (DIP switch B3)

Prior to initial start-up the memory content of the ALU is undefined. Therefore, the ALU is automatically switching to bootloading (yellow LED Bootloading is blinking). In order to force bootloading with a defined memory, the switches B0 ... B3 have to be set as shown in Figure 88 . After bootloading (memory initialization), the DIP switches B0 ... B3 must be returned to the selected position. Note In the operating mode Bootloading, B0 ... B2 have to be in the OFF position. In the operating mode Normal Operation, the position of B0 ... B2 is application-dependent.
ON
OFF
ON
OFF
S2 B0 B1 B2 B3 Normal Operation* Figure 88
S2 B0 B1 B2 B3 Bootloading
As Delivered
Setting of Loading Characteristics on Switch B3 of the ALU
156
ALU 204, ALU 205
20
3.5
Hardware-Clock
The in-built hardware clock controls the following parameters: Time: Seconds, minutes and hours Calendar: Days of the week, the days date, month and year. Leap-years are corrected automatically. You can set the clock in the software using the programming panel (AKF funktion). No settings are necessary as far as the hardware is concerned. The clock is backed up via the battery of the ALU 202, and therefore continues running if the power supply voltage is switched off.
3.6
Network Operation of ALU

The ALU can be linked as master or slave to another programmable controller via its RS 485 port (refer to chapter 1.5 Types of Communication in this manual). As link for remote I/O (DEAs) the ALU has to be a master. Proceed as follows: Set transmission rate (vgl. 3.5.1) Set either master or slave operation (vgl. 3.6.2) If necessary, set slave address (vgl. 3.6.4) Preparation of the bus cable (see user manual chapter 3.7 Configuration of the SystemFieldBus Line) Note When the ALU is not used for network operation, the DIP switches S0,S2 and A0 ... A6 available for setting the transmission rate, master/slave activation and slave adress can be in any position.
20
ALU 204, ALU 205
157
3.6.1
Setting of the SystemFieldBus Transmission Rate on the ALU Self-Clocked mode is used for data transmission. The baudrate should be uniform within the Field Bus line. Two different transmission rates are available depending on the cable length:
Table 22 Dependence of the Transmission Rate on the Length of Cable max. Cable Length 1200 m 300 m
Transmission Rate 62.5kBd 375 kBd
In order to guarantee a correct data transfer, the cable lengths which are specified in Table 20 must not be exceeded. The transmission rate is set using the DIP switch B3 on the front of the ALU (compare Figure 80).
ON OFF ON OFF
A0 A1 A2 A3 A4 A5 A6 S0 * As Delivered Figure 89
62.5 kBd*
A0 A1 A2 A3 A4 A5 A6 S0 375 kBd *
Setting the Transmission Rate at the B3 DIP Switch
Note Ensure that the same transmission rate is set on all network nodes of a bus line (master with its slaves). Furthermore, the network nodes which permit a choice between self-clocked-mode and synchronous mode should be set to the self-clockedmode. For more information see the corresponding module descriptions.
158
ALU 204, ALU 205
20
3.6.2
Master-/Slave Setting (S2, Z)

Z auf der ALU-Rckseite Master-Einstellung Z auf der ALU-Rckseite Slave-Einstellung*
ON
OFF
ON
OFF
S2 Master-Setting B0 B1 B2 B3 * As Delivered Master-/Slave Setting
S2 B0 B1 B2 B3
Slave-Setting *
Figure 90
3.6.3
Operation of the ALU as Master
Viewstar 200 PC Programming Panel A120

Slave Slave
ALU 204 or ALU 205 = Master
SystemFieldBus
ALU = Slave
ALU = Slave
DEA = Slave (As Delivered)
A120 with ALU 202
A120 with DEA 201
Example of Networking between A120 (Master) and Several Slaves
20
ALU 204, ALU 205
159
3.6.4
Operation of ALU as Slave Via the RS 485 port the ALU can be connected as a slave to a higher level master (e.g. to BIK 116 in A250, compare Figure 92).
Viewstar 200 PC
A250
Programming Panel
Slave Slave
ALU = Master
SystemFieldBus
ALU = Slave ALU = Slave ALU = Slave DEA = Slave DEA = Slave (As Delivered)
A120 with ALU 202
A250
DTA 112/113
DEA-H1/K1
A120 with DEA 201
Example of Networking between A250 (Master) and Several Slaves
In addition to A120 other programmable controllers (e.g. A250, A350, A500) or I/O nodes such as DEA-H1, DEA-K1, DEA 116 can also be connected to the master. Setting the Slave Address on the ALU The slave address is set using the DIP switch A0 ... A6 (upper DIP switch field on the front of the module). A number between 1 and 126 is allowed as an address. The address has to be dually coded first, before the switch position is determined. The position of the switches is determined by the coefficients of the twos power. A0 is the lowest value bit and A7 has the maximum value bit. Figure 93 shows as an example the switch position for the address 52. Other addresses are listed in Table 23.
1 Address 52 Code Dually 0 * 20 0 * 21 1 * 22 0 * 23 1 * 24 1 * 25 + 0 * 26 = Figure 93
2 Switch Position Read A0 ... A6 A0 = 0 A1 = 0 A2 = 1 A3 = 0 A4 = 1 A5 = 1 A6 = 0
3 DIP Switch Set A0 ... A6

ON OFF
= 0 = 0 = 4 = 0 = 16 = 32 = 0 52
0 OFF 1 ON
A0 A1 A2 A3 A4 A5 A6 S0
Addressing Example for Slave Address 52
160
ALU 204, ALU 205
20
Table 23 Switch
Setting of the Slave Address on the DIP Switch Field A (Switch A0 ... A6) Address 2 OFF ON OFF OFF OFF OFF OFF
19)
3 ON ON OFF OFF OFF OFF OFF
4 OFF OFF ON OFF OFF OFF OFF
5 ON OFF ON OFF OFF OFF OFF
6 OFF ON ON OFF OFF OFF OFF
7 ON ON ON OFF OFF OFF OFF
8 OFF OFF OFF ON OFF OFF OFF
9 ON OFF OFF ON OFF OFF OFF
10 OFF ON OFF ON OFF OFF OFF
11 ON ON OFF ON OFF OFF OFF
12 OFF OFF ON ON OFF OFF OFF
13 ON OFF ON ON OFF OFF OFF
14 OFF ON ON ON OFF OFF OFF
15 ON ON ON ON OFF OFF OFF
16 OFF OFF OFF OFF ON OFF OFF
17 ON OFF OFF OFF ON OFF OFF
A0 A1 A2 A3 A4 A5 A6 Switch
ON OFF OFF OFF OFF OFF OFF
18 A0 A1 A2 A3 A4 A5 A6
Address 19 ON ON OFF OFF ON OFF OFF
20 OFF OFF ON OFF ON OFF OFF
21 ON OFF ON OFF ON OFF OFF
22 OFF ON ON OFF ON OFF OFF
23 ON ON ON OFF ON OFF OFF
24 OFF OFF OFF ON ON OFF OFF
25 ON OFF OFF ON ON OFF OFF
26 OFF ON OFF ON ON OFF OFF
27 ON ON OFF ON ON OFF OFF
28 OFF OFF ON ON ON OFF OFF
... ... ... ... ... ... ... ...
... ... ... ... ... ... ... ...
123 ON ON OFF ON ON ON ON
124 OFF OFF ON ON ON ON ON
125 ON OFF ON ON ON ON ON
126 OFF ON ON ON ON ON ON
OFF ON OFF OFF ON OFF OFF
3.7
Back-up Batteries
A battery is included in the ALU but shall not be used before the initial start-up so that it can be conserved. It supplies the clock, the RAM of the signal memory and the RAM for the user-programmed logic. One can achieve a larger back-up reserve by mounting a second battery (see accessories). The battery back-up switching is designed in such a manner that battery 1 supplies the back-up current until it has been used up. After this, battery 2 takes over the rest of the back-up without interruption. A used battery can also be replaced in this manner if the power voltage is interrupted - as long as the other one still functions. If there is no voltage or only under voltage in one of the batteries, the red LED bat 1 and/or bat 2 is displayed. See Specifications for the life time of the batteries. Note Changing the batteries simultaneously can only be carried out without data loss if the power supply voltage is connected.
Caution 1. Due to voltage peaks do not touch the battery contacts of the ALU 2. Used batteries are special refuse. Please only dispose of them in the waste disposal containers provided.
9) As Delivered
20
ALU 204, ALU 205
161
3.8
Connection
Slave-Address Operating Mode
ALU
Flash--Card forPC later001 use
RS 485
Battery
RS 232C
Option
Networking via SystemFieldBus
Master
YDL 052
Programming Panel
Figure 94
Connection
162
ALU 204, ALU 205
20
3.9
3.9.1

RS 232C port
Pin 1 2 3 5 7 Signal M5 D2 D1 E2 S2 Meaning Clear to send (CTS) Received Data (RxD) Transmitted Data (TxD) Signal Ground Request to send (RTS)
Connector Pin Assigned Connector Pin not Assigned Figure 95 Pin Assignment of the RS 232C Port
For the connection of the ALU to the programming panel following 3 m cables can be used: YDL 048 for programming panel with 25 pole RS 232C port YDL 052 for programming panel with 9 pole RS 232C port For terminal assignment with cable extensions please refer to the user manual Kabel fr die Produktfamilie Modicon A.... Document part number A91M.12-271 975. 3.9.2 RS 485 Port
Pin 3 5 8 Signal DATAN RGND DATA Meaning Data Signal negated Protective Ground, Shield (R-Ground) Data Signal
Connector Pin Assigned Connector Pin not Assigned Figure 96 Pin Assignment of the RS 485 Port
20
ALU 204, ALU 205
163
3.10
Documentation Aids
For the project specific system documentation e.g. start-up characteristics, operating mode etc. DIN A3 forms are provided.
3.11

Note The following items can also be found in the user manual Dolog AKF125 or ALD25 in the chapter Programming. Create user programm in off-line mode Transfer program to programmable controller RAM and test it Connect programming panel Switch on programmable controller (power on). Insert battery 1 in upper compartment (+ in upward position), note date Use Load, Bootloading transfer the basic software in the ALU Use Load, Set Date/Time to enter the current data Link programm under Load, Program Link (see chapter Programlink) Transfer program to RAM with Load, Program to PC (see chapter Program to PC) Start programmable controller with Online, Start PC (see chapter Start PC) During cyclic processing of the user program the yellow function display run is on at the ALU Test the program with Online, Dyn. Status Display resp. Online, Online-List (see AKF chapter Online) Eliminate the faults when present. The notes mentioned under Error Evaluation can be a help for this purpose. These are given in the Specifications of the corresponding module (I/O module) Possibly determine hardware status with Online, PC-Status (see chapter PCStatus) If you want to change anything after the test, you can edit the program offline. Then the changed program part will be transferred to the running or not running programmable controller with Load, Exchange Online. Then the program has to be tested again (see chapter Exchange Online). During this procedure the A120 with ALU 204 or ALU205 is running.
164
ALU 204, ALU 205
20
4 Specifications
4.1 Allocation Device Structure Power Port Internal (I/O bus) Data Port I/O Bus RS 232C (V.24) Pin Assignment Transmission Rate Data Format Modnet 1/SFB Pin Assignment Transmission Rate Data Format 4.4 Type of Processor Intel 80C186-16 and Intel 8344 Memory Capacity RAM EPROM 4.6 Clock Frequence Stability Temperature Characteristics
A120 Slot 0 in the primary backplane DTA 200 5 VDC, typical 1.3 A, max. 1.8 A Internal, parallel I/O bus. For further details please refer to Specifications in user manual serial port according to DIN 66 020, potentially linked see Figure 95, page 13 9.6 kbaud see Specifications in user manual according to RS-485 (symmetrically-serial), floating see Figure 84, page 147 62.5 kbaud at max. 1200 m 375 kbaud at max. 300 m see Specifications in user manual Micro-processor (16 Bit, 16 MHz) for Modnet 1/SFB procedure 1 MByte for 30 k instructions at ALU 204 1.8 MByte for 90 k instructions at ALU 205 16 kByte for SystemFieldBus firmware 2 x 32 kByte for the boatloading 20 ppm 10) +10 ... -120 ppm 10), at -10 oC ... +70 oC
4.2 4.3
4.5
4.7
Back-up Battery 1/ AA Size 2 Placed on the I/O Bus in order to back up ALU RAM, clock Voltage (No-Load Operation) 3.6 V Capacity 0.85 Ah Life Time No-Load Operation (Not Connected) Conserved Operation
10 years 3 years typical, at least 4 months

20
ALU 204, ALU 205
165
4.8
LEDs green LED yellow LED red LED (above) red LED (below) Mechanical Structure Module Format Weight Type of Connection I/O Bus RS 232C Modnet 1/SFB
ready run Battery error for battery 1 Battery error for battery 2 in the 2-slot size module 3 HE, 16 T 500 g 2 multipoint connectors 1/3 C30M,1 female multipoint connector 1/3 R30F 9 pole female multipoint connector 9 pole multipoint connector VDE 0160 See Specifications in user manual 6.5 W typical, max. 9 W 424 701 614 424 279 915 424 233 854 424 234 035 424 244 878 A91M.12-279 382 424 249 065 424 277 905 424 702 007 424 700 649 424 277 765 424 235 247
4.9
4.10
4.11
Environmental Conditions Standards System Data Power Dissipation Ordering Details Module ALU 204 Module ALU 205 RS 485 Connector BBS 1 Cable JE-LiYCY Connection Cable YDL 52 DIN A3 Form Block, Central Device Modules Replacements Batteries Fill-In Label 1 Fill-In Label 2 (ALU 204) Fill-In Label 2 (ALU 205) Basic Software on EPROM for ALU 202 (BSW 126) Plastic Pull Handle (TBP 000)
4.12
166
ALU 204, ALU 205
20
AS-P120-000 Primary Power Supply Module Description
The AS-P120-000 is an isolated power supply for a 984-120 Compact or A120 installed in an all-AC environment. The unit accept inputs voltages from a 115 VAC or 230 VAC source and outputs a 24 DC, 1 A, +5 %.
22
AS-P120-000
167
Figure 97
Front view and fill-in label
1 General
1.1 Physical Characteristics
The module is a standard size module and has peripheral connection (screw/plug-in terminal blocks) for the input voltage and the output voltage. The module has no connection to the backplane. One of the enclosed fill-in labels has to be inserted into the detachable covering of the backplane next to the LEDs. The system related data should be entered into the fields provided.
168
AS-P120-000
22
1.2
Mode of Functioning
The module has internal overvoltage protection, preventing the output voltage from exeeding 35 V should the supply lose regulation. If an overvoltage condition is sensed, the AS-P120-000 shuts down and will not restart until the AC input power source has been turned OFF for a minimum of 5 min. The module also has internal overload protection which permits the unit to be safely transitioned into a short circuit for a period no greater than 5 min. No jumper changes or switch setting changes are required when changing from 115 VAC to 230 VAC power input, or when changing from 230 VAC to 115 VAC input.

The module has one green LED indicating when: on that the unit is supplying DC power within regulation (+5%). glow dimly marginal regulation-line voltage provided but below the required 5% minimum-causes off upon loss of regulation
3 Configuration
The following have to be configured: Slot Addresses (compare 3.1) Connection (compare 3.2)
3.1
Slot Addresses
When the current required from the 24 V power supply lies below 2 A e.g. for very small systems, power supply modules AS-P120-000 are provided. These power supplies can be inserted in any I/O slot of A 120 (no PAB contact). Because of interference suppression reasons use at least two power supply modules: one for the UB supply of the ALU 200 or DNO 201 or CPU for 984-120 Compact and the inputs other for the working voltage supply Us = 24 VDC
22
AS-P120-000
169
3.2
Connection
L N 1 A at 115 V 0.5 A at 230 V
UB M2
Figure 98
Connection
170
AS-P120-000
2A
22
4 Specifications
4.1 Allocation Devise Structure Power Supply Input Ratings Input Voltage Range Frequency Range Ground Leakage Input Current at 115 VAC at 230 VAC: Output Ratings Output Voltage Current Ripple/Noise Holdup 95 ... 253 VAC 47Hz ... 63 Hz < 1.5 mA at 265 VAC 0.5 A, auxiliary fuse 1 A medium-time lag, Inrush current 6 A typical 0.25 A, auxiliary fuse 1.25 A medium-time lag
A120, 984-120 Compact in the I/O structure
4.2
24 VDC, +5% 0 ... 1 A continuous 100 mV peak to peak Operates in regulation for periods >12 ms with half-cycle dropout in nominal AC input voltage Transient Load Performance 20% change in load, linear ramp over 200 s Power-up Stability From AC power application to regulation within 5 s; will not overshoot regulation tolerance during power-up Physical Characteristics Module Format Dimensions Weight Type of Connection Power Supply in standard size module 3 HE, 8 T 40.3 x 142 x 127 mm (W x H x D) 220 g 5 pole screw/plug-in terminal blocks UL 508 see User Manual chapter 4 Specifications 0 ... +60 oC max. 7.5; 6.5 W typical 423 403 424 A91M.12-279 382 424 404 553
4.3
4.4 4.5
Environmental Conditions Standards System Data Permissible Ambient Temperature in Operation Power Dissipation Ordering Details Module AS-P120-000 DIN A4 Form Block, Central Device Modules Replacement Fill-In Label
4.6
22
AS-P120-000
171
172
AS-P120-000
22
DCF 77E Receiver Module Description
The DCF 77E receiver is a module to receive the official time of the Federal Republic of Germany.
20
DCF 77E
173
1 General Information
The DCF 77E receives the BCD coded time information transmitted from the Physikalisch Technische Bundesanstalt (Physial Technical Federal Office) in Braunschweig. This information is the time scale valid in the Federal Republic of Germany. It is constantly transmitted from the DCF 77 long-wave transmitter in Mainhausen near Frankfurt a. M. with a frequency of 77.5 kHz.
1.1
The DCF 77E is integrated in a plastic chassis. It consists of grey polyester and is protected against splashes. A connection cable with a length of approx. 4 m is part of the device. The cable is guided out of the chassis via a PG7 screwed slant.
1.2
1.2.1
Mode of Functioning
Coding the Time Signal The time information is coded in the signal of the transmitter in the following way: The carrier amplitude is lower to approx. 25 % for a period of 100 ms or 200 ms at the start of each second. A reduction for 100 ms corresponds to coding a logical 0, a reduction for 200 ms a logical 1. The start of a minute is indicated by the fact that the 59th second pulse is missing. The transmission of the BCD coded time information starts after the start bit transmitted in the 20th second (one bit per second). The complete time information is therefore transmitted once a minute. It consists of various identifier bits (summer/winter time, switching second, start bit, check bits), the minute, hour, day, week day, month and year information. Circuit Description The heart of the DCF 77E is a narrow-band non-reversing receiver with a quartz filter and automatic amplification control. A ferrite rod with a single-layer coil made from an RF litz wire serves as the receiving aerial. Together with a parallel capacitor, this inductivity forms an oscillating circuit, the resonance of which is adjusted finally by moving the coil on the ferrite rod. The output signal is present as a pulse length modulated message according to the transmitter keying. The second pulses are amplified so that the information is available serially for downstream modules. The downstream impedance may not exceed 280 ohms. This corresponds to a load of 16 modules of the DEZ 160 type, for example. A PTC thermistor is present as a protection against the short circuit. A LED which is visible with the chassis open and which can serve to check the functions andd set-up is located at the output of the switching amplifier. Intelligent modules which are connected to the DCF 77E must have an isolation input at their disposal. The start of each new minute serves the synchronization of the very accurate clock which must be formed inside the processor.
1.2.2
174
DCF 77E
20

A yellow light-emitting diode is integrated as a pulse indicator inside the device. However, it only serves as a set-up aid and a simple functional check.
3 Configuration
The following is to be planned for the module: The location The installation and alignment
3.1
Location
The location is to be selected so that the receiver is not subjected to any direct sunlight during the operation. It is also to be noted that the device must still be turned for the alignment.
3.2
Installation and Alignment

It is recommended to install the DCF 77E receiver by means of the DCF K01 console which can be supplied as an option (see ordering information, chapter 4). The installation and the alignment are to be carried out according to the user information enclosed with the receiver.
3.3
3.3.1
Accessories
DCF K01 Console The DCF K01 console serves the installation and alignment of the DCF 77E to the long-wave transmitter. It consists of a bracket and a mounting plate. The device can be turned on the console, aligned to the DCF 77 transmitter in Mainhausen and fixed in this position. Cables If the fixed cable is not sufficient, it can be replaced by one of the following cables: LiYrdF(Cgv)Y cable This service cable is to be ordered in meters. However, it must still be assembled. YDL DC1 special cable This service cable with a length of 50 m is supplied pre-assembled with a 4 pole connector. The special cable must be solded again for the replacement.
3.3.2
20
DCF 77E
175
3.4
Dimension Sheet
55
6.5
max. 240
176
DCF 77E
60
105
20
4 Specifications
Supply Supply voltage Nominal value Operating value Current input Receiver Data Receiving frequency Sensitivity (minimum decodable input signal) max. permitted input level Delay of the output signal as opposed to the transmitter keying Pulse length Output Output load Indicator Mechanical Structure Dimensions (LxBxD) Chassis Colour Weight Connection Cable Socket connector on the cable Environmental Conditions Safety type permitted ambient temperature during operation
24 V DC 18 ... 30 V DC max. 25 mA in addition 6 mA per DEZ / KOS / ALU 77,5 kHz 0.5 Veff 80 mVeff
< 60 ms ta0 > 50 ms ta1 > 110 ms > 280 Ohms for 24 V yellow light-emitting diode inside the device 160 x 75 x 55 mm polyester (UV resistent) grey 0.7 kg approx.4 m long, introduced via a PG7 screwed blend, solded wires inside 4 pole fitting DEZ, remove it if connected to KOS / ALU IP 65 --20 ... +50 C
20
DCF 77E
177
Ordering Information DCF 77E receiver Accessories DCF K01 console LiYrdF(Cgv)Y cable (in meters) YDL DC1 special cable (50 m, ready for the connection)
424 246 687 424 246 688 424 002 691 424 246 697
Technical rights reserved
178
DCF 77E
20
DNO 201, DNP 205, DNP 210 Power supply Module Description
The DNO 201 is a non-isolated DC power supply for 24 VDC input voltage and 5 VDC/ 0.7 A output voltage. The DNO is the power supply for the parallel I/O bus of the A120 and can only be inserted together with the ALU 201. The DNP 205 is an isolated DC power supply for 24 VDC input voltage and 5 VDC/ 2 A output voltage. The DNP is the power supply for the parallel I/O bus of the A120. The DNP 210 is an isolated DC power supply for 24 VDC input voltage and 5 VDC/ 3.5 A output voltage. The DNP is the power supply for the parallel I/O bus of the A120.
26
DNO 201, DNP 205, DNP 210
179
18 19 20 21 22
Figure 99
Front View and Fill-In Label of the DNO 201, DNP 205 and DNP 210
1 General
The module can only be inserted in slot 1 (on the right next to the ALU). The power supply voltage is 24 VDC. The internal operating voltage of 5 V is generated from the power supply voltage. The signal of under voltage monitor of primary and secondary voltage is used internally by the module.
1.1
The module is a standard size module, has rear bus contact and front peripheral connection via screw/plug-in terminal blocks. One of the enclosed fill-in labels has to be inserted into the detachable covering of the backplane next to the LEDs. The system related data should be entered into the fields provided.
180
DNO 201, DNP 205, DNP 210
26

The front plate of the module contains the following LEDs: 1 x green LED U for the 24 VDC power supply on: Power supply voltage available off: Power supply voltage not available 1 x green LED ready for 5 V output voltage on: 5 V output voltage available off: Module not ready for operation, 5 V output voltage is not available
3 Configuration
The following have to be configured: Slot Addresses (compare 3.1) Connection (compare 3.2)
3.1
Slot Addresses
The module can only be inserted in slot 1 (on the right next to the ALU). In addition it is necessary to enter the type designation via Dolog AKF-Software. If you select the ALU 201 for Geadat, the type designation is automatically entered in the PRO 120 software.
26
DNO 201, DNP 205, DNP 210
181
3.2
Connection
UB = 24 VDC M
1A 1.25 A 2A
Medium Time-Lag Fuse on DNO 201 Medium Time-Lag Fuse on DNP 205 Medium Time-Lag Fuse on DNP 210
18 19 20 21 22
Figure 100
Connection Example for DNO 201 and DNP 205
System-related data of supply should be entered in the fill-in lable. The noise immunity can be increased, if discharge capacitors are connected to the U and M terminals of each module. For more information refer to user manual chapter Earthing the A120. Caution In case of application of the non-isolated power supply DNO 201: Improper connection e.g. absence of the M2 connection can lead to the destruction of the module.
Caution Using DNP 210: The curret to secondary backplane must not be higher than 2 A.
3.3
Documentation Aids
DIN A3 forms are available for project specific system documentation and process peripheral documentation. These forms are: for conventional usage and they are part of the A 120 form block (see ordering details) for Ruplan usage (Technical Sales Office version) and they are part of the A 120 data base
182
DNO 201, DNP 205, DNP 210
26
4 Specifications
4.1 Allocation Device Structure
A120, Geadat 120 in I/O stucture, slot 1
4.2
Power Supply (External Incoming) DNO 201 Auxiliary Fuse Making Current DNP 205 Auxiliary Fuse Making Current DNP 210 Auxiliary Fuse Making Current Tolerancen, Limiting Value Reference Potential M Protective Earth Secondary Voltage DNO 201 DNP 205 DNP 210 Back-Up Time Overload Protection UB = 24 VDC, max. 0.4 A 1 A medium-time lag 5 A, time constant = 3 ms UB = 24 VDC, max. 0.85 A 1.25 A medium-time lag 20 A, time constant = 1 ms UB = 24 VDC, max. 1.2 A 2 A medium-time lag 20 A, time constant = 2 ms see User Manual chapter 4 Specifications M2 PE +5.15 V, max. 0.7 A, non-isolated +5.15 V, max. 2 A, isolated +5.15 V, max. 3.5 A, isolated typical 5 ms at 24 VDC by current limitation in standard size module 3 HE, 8 T 250 g 350 g 420 g 5 pole screw/plug-in terminal blocks C30M
4.3
Physical Characteristics Module Format Weight DNO 201 DNP 205 DNP 210
4.4
Type of Connection Power Supply I/O Bus (Internal)
1/ 3
26
DNO 201, DNP 205, DNP 210
183
4.5
Environmental Conditions Standards System Data Permissible Ambient Temperature in Operation Power Dissipation DNO 201 DNP 205 DNP 210
VDE 0160, UL 508 see User Manual chapter 4 Specifications 0 ... +60 oC 3 W typical 5 W typical 7 W typical
4.6
Ordering Details Module DNO 201 DNP 205 DNP 210 DIN A3 Form Block, Central Device Modules Replacement Fill-In Label DNO 201 DNP 205 DNP 210
424 270 300 424 244 643 424 277 540 A91M.12-279 382 424 272 516 424 248 251 424 278 994
184
DNO 201, DNP 205, DNP 210
26
DTA 200 to DTA 202 Backplanes Module Description
The DTA 200, DTA 201 and DTA 202 are backplanes that are attached to a top hat rail. The modules of the A120 programmable controller are installed in the DTA backplanes. The DTA 200 is the primary backplane and has 42 width units (T). A CPU (16T) and a maximum of 3 bus nodes (power supply and I/O modules, each 8T) can be installed in this backplane. A diskette may be installed in the 2 T wide diskette box on the right-hand side. The DTA 201 is a five-slot secondary backplane and has 42 width units (T). Up to five I/O modules (each 8T) may be installed in the DTA 201. On the right-hand side a 2 T wide diskette slot is avaible. The DTA 202 is the last backplane in a drop. It is avaiable in 18 units (T) width and can be equipped with a maximum of two 8T wide I/O modules and with a 2T wide diskette box. The I/O bus cannot be continued on the right-hand side.
23
DTA 200 to DTA 202
185
Z Screw
DTA 200
DTA 201 Figure 101 Front View of the Backplanes DTA 200, DTA 201, DTA 202
DTA 202
186
DTA 200 to DTA 202
23
1 General
1.1 Physical Characteristics
The backplanes DTA 200, DTA 201 and DTA 202 are used for mountig the programmable controller A120. They carry the individual modules which are attached to the upper edge and hooked on in vertical position. They are connected via 30 pole receptacle I/O bus connectors. Detailed specifications regarding the installation and mounting are available in chapter 3.2. The bus connects the CPU with the I/O modules. Six through-holes provide space through which mounted backplanes may be connected to earth ground potential on the top hat (DIN) rail. The interconnection of the I/O bus via up to 3 secondary backplanes is provided: using the 30-pin bus connector (when interconnecting at the same height) or using the bus extension cable BXT 201 (for stacked drop layout). It is possible to add an additional screw connecting the backplane with the top hat rail to achieve resistance to vibration for higher mechanical stress. A front panel of suitable width is attached over all the modules of every individual backplane, which covers the wiring, contains viewing windows for the signal LED which is situated below it, contains fields for insertable fill-in labels for LEDs or connection terminals. A more detailed installation guide is available in chapter 3, Backplanes of the user manual. Note The 1st and last slot of DTA have to be equipped with a module each to make the front plate snap in.

No operating elements or LEDs are available.
23
DTA 200 to DTA 202
187
3 Configuration
The following have to be configurated: Z Screw (see 3.1) Equipment Mounting (see 3.2) Documentation Aids (DIN A3 forms, compare 3.3)
3.1
Z Screw
In order to achieve high EMC immunity, the 0V reference potential and the top hat rail earth ground have to be connected using the Z screw (as delivered). Thus, the connection between the 0V potential and the earth ground is galvanically short circuited. The Z screw is located at the DTA 200 (see Figure 101). It is possible to make a potential-free structure by loosening the Z screw in DTA 200. The 0V potential is then grounded capacitively (1 nF). Details regarding grounding and earth grounding are contained in chapter 3 of the user manual A120. The secondary backplane DTA 200 and DTA 201 have no Z screws. There is only a capacitive connection 0V with the top hat rail.
3.2
Equipment Mounting
An application related equipment mounting is necessary. The following thus applies: The equipment mounting of the primary backplane DTA 200 is dependent on the choice of the CPU. See Table 24 for more specific details. The secondary backplane DTA 201 can be equipped with five 8T wide I/O modules, using 16T wide modules correspondingly less can be equipped. The last backplane DTA 202 can be equipped with two 8T wide modules or a 16T wide I/O modul. It is permissible to leave I/O slots empty in the backplane.
Table 24 Slot Equipment Mounted in the DTA 200 Construction Width For Module (A120 with ALU 201, ALU 202) CPU Power Supply I/O Modules For Module (A120 with ALU 200) CPU I/O Module I/O Modules
0 1 2, 3
16T 8T 8T
Please note different equipment possibities of slot 1. Since the ALU 200 has an integrated power supply, slot 1 can be mounted with an I/O module when using this CPU.
188
DTA 200 to DTA 202
23
3.3
Documentation Aids
DIN A3 forms are available for project specific system documentation and process peripheral documentation. These forms are: for conventional usage and they are part of the A 120 form block (see ordering details) for Ruplan usage (Technical Sales Office version) and they are part of the A 120 data base
4 Specifications
4.1 4.2 Allocation Device Potentials 0 V Potential Chassis Potential 4.3 Physical Characteristics Type of Protection Format DTA 200 DTA 201 DTA 202 Dimensions (W x H x D) DTA 200, DTA201 DTA 202
A120, Geadat 120 insulated structure, connection to the top hat rail is possible in the DTA 200 via the Z screw earth ground via top hat rail IP 00 (I/O slots empty) 3 HE, 16 T + 3 x 8 T + 2 T = 42 T 3 HE, 5 x 8 T + 2 T = 42 T 3 HE, 2 x 8 T + 2 T = 18 T 213.4 x 142 x 31 mm 91.4 x 142 x 31 mm
Weight (Basic Backplane with Front Panel) DTA 200, DTA 201 330 g DTA 202 ca. 150 g
23
DTA 200 to DTA 202
189
4.4
Connection / Connector in the DTA 200 CPU Power Supply and I/O Modules Bus Extension in the DTA 201 I/O Modules Bus Extension in the DTA 202 I/O Modules
1/ 3
R30M + 2 x 1/3 C30F
3 x 1/3 C30F 30-pin connector 5 x 1/3 C30F 30-pin connector 2 x 1/3 C30F VDE 0 160, UL 508 see User Manual chapter 4 Specifications 424 244 800 424 244 801 424 244 868
4.5
Environmental Conditions Standards System Data Ordering Details DTA 200 DTA 201 DTA 202
4.6
BXT 201 424 244 857 Top Hat Rail, by the Meter 424 173 225 (according to DIN-EN 50 022) DIN A3 Formular Block, Central Device Modules A91M.12-279 382 Data is subject to technical alterations!
190
DTA 200 to DTA 202
23
KOS 202 Modnet 1-Coupler Module Description
Together with the ALU 200 central processing unit or the DNP 205 power supply module and the ALU 201 central processing unit as well as the DTA 200 subrack, KOS 202 forms the base unit of the Geadat 120 telecontrol station (without I/O modules). The CPUs ALU 202L ... 205 can also be used with the KOS 202. The module includes the following functions: Microcontroller (CPU) Memory for firmware, communications parameters, and process signals Firmware evaluation of time signals supplied by a DCF 77.5 receiver Firmware handling of Modnet 1/F procedure via the V.24 interface or by means of a telecommunication device included in a piggyback board. The module has the general approval as telecommunication equipment with digital interface, ZZF No. A102 240B.
30
KOS 202
191
1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 WT1 WT2 WT3 WT4 S12 M3 D1 S2 0V +5 V M5 D2
Geadat 120
S2 M5 E2
* *
* *
M2 M1
for RS232 C
for UEM 001
for AWD 001 *) no connection point
Figure 102
Front View and Labelling Strip of KOS 202
1 General
The communications module KOS 202 serves for linking the U120 or UZ120 with a Z120 or another station such as Z300M. It is the linking element between ALU and peer. The data transfer from and to the station is carried out with Modnet 1/F telegrams. KOS 202 can be operated in the basic subrack DTA 200 as well as in the extension subracks DTA 201 and DTA 202. Telegrams are transferred via the RS 232 C interface (V.24) or via telecontrol lines in connection with an additional module (modem UEM 001 for dedicated lines, interface AWD 001 for dial lines) The communication parameters required for operation can be stored in RAM or EPROM. Note The Geadat 120 label is intended for the ALU. There exists only one form of KOS 202 label. In the right half of the labelling field you find the printed designations DCF, D1, D2 and U. The designations written in italics are entered individually by each user.
192
KOS 202
30
1.1
Mechanical Design
The module accommodated in a standard box-type module is equipped with bus contacts at the rear and screw-type/plug-in terminals at the front for the connection of peripherals. Major components of the module: 80C32 microprocessor 16 kB RAM as user memory 32 kB RAM as ring buffer (refer to Figure 104) 1 kB Dual Port RAM (DPM) 1 slot for 32 kB firmware EPROM 1 slot for 32 kB communication parameter EPROM input for serial signals of DCF 77 receiver DCF 77E front battery compartment for two backup batteries front interface (RS 232C) via upper screw-type/plug-in terminal 1 rear interface for plant bus (modified PAB1) UEM 001 is provided as FSK11) modem for KOS 202. This VFT12) equipment is screwed to KOS 202 and electrically connected via a ribbon cable to KOS (compare with user info KOS 202). The connection of the telecontrol dedicated line is obtained via the lower 11-pole screw/plug-in terminal block. For the operation of a U120 on a dial line AWD13) 001 is required. As controller a UZ120 or a PC incl. PC-AWD1 module is required. Additionally a telephon modem on the controller as well as on the substation side is required. The connection on the substation side to the telephone modem is obtained via the mounting set MTU 001, which also contains a cable with two 11 pole screw/plug-in terminals for the connection to the KOS 202. The electrical connection to the subrack module is established as with UEM 001, however via 2 ribbon cables. AWD 001 are supplied by the external 24 V supply and the internal 5 V supply of KOS via ribbon cable. UEM 001 is supplied only by the external 24 V supply via KOS. For each application (compare designations written in italics) the user inscribes one of the enclosed labelling strips and puts it into the front cover of the subrack next to the viewing window for LED displays.
11) FSK = Frequency shift keying 12) VFT = Voice--frequency telegraphy 13) AWD = Automatic dialling
30
KOS 202
193
1.2
Functions
KOS 202 includes the functions of KOS 201 also. By removing both the jumpers S1 and S2 (see Figure 104, page 197) the module obtains the function of a KOS 201. KOS 201 can be installed only in DTA 200 i.e. with U120 and Z120. KOS 201 transfers to the ALU 128 output (ABx.1 ... 128) or input bytes (EBx.1 ... 128) each KOS 202 transfers to the ALU 32 output (ABx.1 ... 32) or input bytes (EBx.1 ... 32) each KOS 20x checks the telegrams coming from the communications partner (peer) and transfers them to the ALU of the own station via DPM-RAM. In opposite direction, KOS receives data from the ALU after any program cycle, checks them for being modified and depending on the parameterization defined transfers them to the controller. The data block transferred between ALU and KOS has a fixed format of 64 or 32 words in both directions according to either 201 or 202 operation parameter assignments. The firmware program required for the operation of the module is based on the communication parameters specified and entered by the user. KOS 202 is able to utilize time telegrams received via the clock input and supplied by an additional DCF 77.5 receiver for real time recording and processing. Note When the number of KOS modules used in a station exceeds the equipment possibilities of DTA 200 then KOS 202 should be used uniformly. Mixed application of KOS 202 and KOS 201 is not allowed.
194
KOS 202
30
2 Operating and Indicating Elements

The module is equipped with the following operating and indicating elements (from top to bottom): green LED U for 24 V power supply lights: power supply available extinguished: power supply missing yellow LED comm DCF for DCF reception flashes: DCF 77 signal available extinguished: DCF signal not available yellow LED comm D1 for RS 232C interface lights/flashes: transmission data available extinguished: no communication in transmission direction yellow LED comm D2 for RS 232C interface lights/flashes: receiving data available extinguished: no communication in receiving direction green LED ready lights: module operative extinguished: module inoperative red LED bat1 lights: battery voltage too low or missing extinguished: respective battery voltage in nominal range red LED bat2 lights: battery voltage too low or missing extinguished: respective battery voltage in nominal range
3 Configuration
The following items are to be configured: Slot address of KOS Firmware transfer to EPROM (see 3.2) Type of KOS (see 3.3) Selection and connection of the data communication equipment (see 3.4) Definition of communication parameters (see 3.6) Equipment with additional EPROM for communication parameters (see 3.7) Connection of a DCF receiver (see 3.5) Equipment with backup batteries (see 3.8)
30
KOS 202
195
3.1
Removing of the Casing

Press (as shown in the following figure) both the spring ends with a screw driver inwards and pull out the module out of the casing.
1.
3.
2.
Figure 103
An overview of the jumper arrangement and EPROM slots is shown in Figure 104.
3.2
Firmware Transfer to EPROM

The firmware belonging to KOS is supplied on floppy disks with software PRO-xxx. Depending on the application, following firmware kits, each on one diskette, are available: FPM 001 for U120 contains FPM 002 for UZ120 FWM 051 for Z120 (SEAB1--F and AWD) (SEAB1F and AWD slave operation) (only SEAB1--F)
The firmware file is copied by an installation routine also located on the disk to PADT. This firmware file can be read and subsequently copied to the supplied empty EPROM by means of the EPROM menu included in the PRO-U120 configuration software. Therefore, the EPROM programming station EPS 2000 and an ADP 004 adapter are required (EPROM-mark in distance from the ADP hinge). The EPROM programmed in this way is to be removed from the adapter and to be inserted in KOS 202 in Figure 104, page 197. The EPROM sockets of KOS 202 are equipped with clips.
196
KOS 202
30
3.3
Type of KOS
S1 S2 KOS 202 S1 S2 KOS 201 (not connected)
3.4
Selection and Connection of the Data Communication Equipment

The UEM 001 data communication equipment is operated at the RS 232 C (V.24/V.28) interface of KOS. The UEM 001 plugged on is internally connected by a ribbon cable to this interface. In this application, no further external communication equipment must be connected to the V.24 interface led to the outside (upper screw/plug-in terminal block).
Connect external modem or piggyback module UEM 001 or AWD 001 EPROM slots on KOS 202 1 linking parameter Eprom 2 firmware Eprom Two empty EPROMs of type 27C256 SMD are included in the scope of delivery. S3 S1, S2 are jumpers for KOS 202 operation
<---->
external Modem
UEM 001, AWD 001 1 2
S1
S2
Figure 104
KOS 202 with Piggyback Module or External Modem
3.4.1
UEM 001 A KOS 202 with piggyback UEM 001 is merely connected via the VFT interface (lower screw/plug-in terminal block) to a telecontrol line, refer to Figure 105.
UB M2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
VFT interface for half duplex communication 2-wire operation: VFT1, VFT2 telecommunication connections for transmission and reception by internal (external) transformer 4-wire operation: VFT1, VFT2 telecommunication connections for transmission with internal transformer VFT3, VFT4 telecommunication connections for reception with external transformer 4-wire operation with 2 external transformers is also possible. For any application, special UEM jumpers are to be set, refer to Geadat 120 user manual, pages 75, 76 or UEM 001 user info. The screens of telecommunication lines are to be connected to PE directly or via capacitors.
RS 232C WT1 WT2 WT3 WT4
Figure 105
Connection of KOS 202 with Piggyback UEM 001 to Data Communication Line
30
KOS 202
197
3.4.2
AWD 001 For KOS 202 with piggyback AWD 001, the terminal blocks of MTU 001 are inserted in place of the screw/plug-in terminals of the KOS. These are already equipped with prefabricated cables with connectors which lead to modem.
UB M2
WS GN
M2 M1 BR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
AWD 001 switches over the signals of V.24-port from V.28-level to CMOS-level and supplies additionally the signals M1, M2, M3 und S1.2 to the front connection strip of KOS 202. The required telephone modem is supplied with +5 VDC, 60 mA by the KOS 202 Max. current input of AWD 001: 5 mA
9 AWD-signals CTS (M2) Ready for sending DSR (M1) Data Set Ready DTR (S1.2) Data Terminal Ready RI (M3) Calling Indicator TD (D1) Transmitted Data RTS (S2) Request to Send 0V Voltage supply for telephone modem +5 V Voltage supply for telephone modem DCD (M5) Carrier Detect Level RD (D2) Received Data
S12 M3 D1 S2 0V +5 V M5 D2
Figure 106
Connection of KOS 202 with Piggyback AWD 001
3.4.3
Other Data Communication Equipment If another data communication equipment shall be used, which cannot be plugged onto KOS 202, it is to be connected to the external V.24 interface (upper 11-pin screw/plugin terminal block), refer to Figure 107.
UB M2
D1 D2 S2 M5 E2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
RS 232 C acc. to EIA or DIN 66 020, sheet 1 for V.24 Terminal Signal Meaning 4 5 6 7 8 TD (D1) Transmitted Data RD (D2) Received Data RTS (S2) Request to send DCD (M5) Carrier Detect Level (Data channel received line signal detector) E2 Signal Ground
Figure 107
198
KOS 202
RS 232C
Connection of KOS 202 via RS 232C to Data Communication Line

30
3.5
Connection of DCF Receiver

The DCF 77.5 receiver DCF 77E (OS No. 246 687) can be used to receive the time signals sent by the Mainflingen transmitter to enable an evaluation by KOS. At the upper screw/plug-in terminal block (terminal screw 3), KOS includes an isolated input (DCFINP) for the clock signal; for connections refer to Figure 108.
UB M2 DCF 77E
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
schirm br gn ws
The installed clock administrates the following parameters: Time Calendar Second, minute and hour Day, date, month and year. Leap years are automatically corrected.
Figure 108
Connection of DCF Receiver to KOS 202
30
KOS 202
199
3.6
Definition of Communication Parameters

Parameters required to operate KOS have to be entered by means of a programming unit (baud rate 9600 bit/s, remove the connection to the EPS 2000) operated at the ALU. Parameters can be stored in the battery-backed communication RAM or in an additional communication parameter EPROM. Essential communication parameters: Modnet Parameters Baud rate (50, 200, 300, 600, 1200, 2400, 4800, 9600 bit/s) Leading, trailing and break periods (1 ... 255 tbits) Acknowledgement LT (60 .. 65535) KOS Parameters (Modnet 1/F) Variation time integral for measured values Ring buffer overflow warning at (1 ... 8191) Measured value scaling (0 .. 250 / 0 .. 255 or 0 .. 2000 / 0 .. 2047) Reading of ring buffer (by any short scan/ after previous general scan) DCF yes / no 4D telegram yes / no Time transfer yes / no Starting characteristics restart/hot restart Test The PADT has to be connected to ALU and the corresponding PRO-... programming software has to be implemented in PADT for the first storage of the communication parameters in the communication RAM of KOS. (Refer to Geadat 120 user manual, for details on the parameterization by PRO-FWT, refer to user manual PRO-U120, ... PRO-Z120, ... PRO-UZ120 ). Expert KOS is operated with the parameters of the communication RAM on principle. They have been entered via PADT during configuration. If a parameter EPROM exists, the KOS microcontroller copies the parameters from this EPROM into the RAM during the initial start of the station. If no operative backup battery is available, this process is repeated for any restart after power failure.
200
KOS 202
30
3.7
Equipment with Additional EPROM for Communication Parameters

If the communication parameters generated shall be stored in an EPROM, disconnect the ALU and connect EPS 2000 instead (YDL 36.1 cable to serial interface). With the help of an EPROM menu contained in the configuration software PRO-FWT these communication parameters can be read and subsequently programmed in the empty EPROM. While inserting the empty EPROM in the adapter ADP 004 please observe that the EPROM marking is kept at distance from the ADP hinge. Remove the EPROM programmed in this way from the adapter and insert it in the KOS 202 (Pos. 1 in Figure 109). The EPROM will be fixed with the clips on the EPROM holder of the KOS.
S1
S2
S3
Figure 109
Positions of the Empty EPROMs
The equipped and setup KOS should be closed with the casing and should be mounted in the subrack on the parametrized slot.
3.8
Backup by 2 Batteries
A battery is supplied with KOS, which should not be inserted prior to initial operation. It supplies the RAM. A higher backup reserve is obtained by inserting a second battery (refer to accessories). The battery backup security is designed to have battery 1 supply the backup current until it is exhausted. Subsequently, battery 2 provides the backup without interruption. In this way, an exhausted battery can even be replaced with interrupted power supply as long as the other battery is still operative. Missing or low voltage of one of the batteries is indicated by the red LED bat 1 and / or bat 2. For the life of batteries, refer to Specifications. Note A simultaneous change of both batteries can be performed without data loss only if the power supply is connected.
Caution Exhausted batteries are special waste. They should be thrown into the dedicated disposal container only.
30
KOS 202
201
3.9
Graphical Symbols
External Modem 1 U 22 M 2 U 11 3 M DCF 4 5 6 7 8 D1 D2 S2 M5 E2
bat1
bat2
1.
RS232C
[4, YE] [5, YE]
[1, GN]
[12, GN]
[3, YE]
[20, RD]
[21, RD]
PAB1
bat1 DCF
bat2
1. 2.
U
[1, GN]
ready
[12, GN]
UEM 001
PAB1
[3, YE]
[20, RD]
[21, RD]
[4, YE] [5, YE]
bat1 DCF
bat2
1.
[1, GN]
[12, GN]
[3, YE]
[20, RD]
[21, RD]
[4, YE] [5, YE]
2.
ready
AWD 001
PAB1
Figure 110
Alternatively 1 External Modem or 1 Internal Module
202
KOS 202
KOS 202
30
1 U
22 M
2 U
11 3 M DCF
9 10 14 15 16 17 18 19 20 21 M2 M1 S12 M3 D1 S2 0V +5V M5 D2
KOS 202
1 U
22 M
2 U
11 3 M DCF
2.
ready
DCF
D1
D2
Modem
18 19 20 21
WT1 WT2 WT3 WT4
KOS 202
4 Specifications
4.1 Allocation Devices Slot Range Power Supply Interface External Supply Supply Voltage U Current Consumption (IB24) Reference Potential M EMC Protection Internal Supply UB5 RAM Back-up RS 232C (V.24) Terminal Assignment Baud Rate Telecontrol Operation 4.3 4.4 Type of Processor 80C32 Memory Capacity RAM EPROM Back-Up Battery Size Voltage (idle) Capacity Life Idle (not Connected) Preservation Mode UB = 24 V (20 ... 30 V) for piggyback modem and/or DCF 77E supply 20 mA max. for UEM 001 M2 Suppressor diode available 80 mA max. without UEM 001 120 mA max. with UEM 001 with internal backup battery serial interface acc. to DIN 66 020, non-isolated refer to Figure 108 9.6 kBd max., software selectable 50 ... 600 Bd with UEM 001 outside CCITT grid 600, 1200 Bd with UEM 001 in CCITT grid Microprocessor (8 bits) for arithmetic logic unit 48 kB 32 kB for firmware (Modnet protocol) 32 kB for communication parameters AA for RAM backup 3.6 V 0.85 Ah 10 years typ. 3 years, 4 months min.
1/ 2
A120, Geadat 120 in I/O structure
4.2
5 V (4.85 ... 5.2 V) /
4.5
30
KOS 202
203
4.6
Error Evaluation Indicators A120 System Marker SM 31 ... SM 48 SMx.1 SMBx.1 Physical Characteristics Module Format Mass (Weight) Type of Connection RS 232C, Supply, DCF 77E Cable Length RS 232C Plant Bus
see chapter 2, page 195 (for 1 signal) I/O node number on slot 1 ... 18 is absent group signal when there is an error Detailed error data (for list see Software PRO-xxx, helptext to KOS 202) In standard box-type module 3 height units, 8 depth units (3 HE, 8 T) 300 g 2 pluggable11 pole screw/plug-in terminals 20 m max. shielded 1 terminal block 1/3 C30M, 1 socket connector 1/3 R30F
4.7
4.8
4.9
Environmental Characteristics Regulations VDE 0160 System Data refer to Geadat 120 user manual Specifications, refer to chapter 4.9 Ambient Temperature 0 ... +60 oC during operation Dissipation 0.35 W typ., 0.45 W max. for KOS 202 alone 0.6 W typ., 0.75 W max. for KOS with UEM 001 Ordering Details Module KOS 202 424 278 918 FSK Modem UEM 001 424 248 294 Interface AWD 001 424 272 583 Module PC-AWD1 424 272 581 Receiver DCF 77E 424 246 687 Connection Cable YDL 052 424 244 878 Empty EPROM 27C256 SMD for Firmware and Parameters 424 075 267 Replacement Battery Label 1 (KOS 202) Label 2 (Geadat 120) 424 249 065 424 278 924 424 272 599
4.10
Subject to technical alterations!
204
KOS 202
30
UEM 001, UEM 201 Long Distance Data Transmission Equipment Module Description
The two long distance data transmission devices are voice-frequency telegraphy modems transmitting with baud rates of 600 or 1200 Bd. With regard to electric functions, UEM 001 is identical to UEM 201, but requires a subrack module such as KOS for power supply and to interface. UEM 201 is the standard box-type module of the VFT modem. All A120 / Geadat 120 modules are designed in this way. The power supply is made via front connection or bus connector at the rear. The two UEM 001 and UEM 201 modems have the same FTZ certification No.: A 010 439 A.
31
UEM 001, UEM 201
205
UEM 201 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 WT1 WT2 WT3 WT4
* *
KOS with UEM 001
*) no connection point
Figure 111
Front View and Label of UEM 201
1 General
The two long distance data transmission devices include the same FSK14) module. Since it is equipped with two crystals as standard, UEM x01 is able to operate with frequencies of the CCITT grid or with UE 84 compatible frequencies depending on the jumper setting, refer to Table 25, page 211. The long distance data transmission equipment UEM x01 enables half duplex communication in 2-wire or 4-wire modes with the following variants: 2-wire mode with internal or external transformer or 4-wire mode with additional external transformer or with 2 external low frequency line transformers. The mode is defined by jumpers at the UEM module. The jumpers of the two modules have different designs (plugged in parallel to the surface for UEM 001 and vertical to the surface for UEM 201), but have matching designations except for slight modifications (UEM 001 jumpers S3:12 ..16 replaced by S8:1 ... 5 for UEM 201).
14) FSK = Frequency Shift Keying
206
UEM 001, UEM 201
31
1.1
1.1.1
Mechanical Design
UEM 001 The FSK modem designed as piggyback module for the 2nd board level of a KOS module is mounted by bolts on the carrier module and is supplied by the latter. The electric connection to KOS is established via an 18-pin socket connector. Essential components of the subassembly: Integrated FSK element 2 crystals set by jumpers to UE 84 or CCITT frequencies Jumpers at 3 sides selecting baud rate, transmission level, mode, line termination and connection delay RS 232C interface (RS 232 block) with 18-pin ribbon cable for the connection to KOS carrier module Connections for trunk line (and/or external transformer in transmission mode in case of 4-wire mode) led via plug-in lines to the lower screw/plug-in terminal block of KOS. Exception: no external 5 V or 12 V power supply at the front possible, since piggyback module. For fixing the UEM 001 in the KOS 20x the following is enclosed in a plastic bag: 1 hexagonal nut with washer 2 tapping screws Caution If KOS 201 or KOS 202 is operated with UEM 001, the V.24/V.28 interface of KOS must not be connected in addition.
1.1.2
UEM 201The standard box-type module is equipped with rear bus contacts and a peripheral connection by screw/plug-in terminal block at the front. The module can be plugged onto the DTA 20x subrack and supplied via the front connector or via the 30-pin connector at the rear. Essential components of the module Integrated FSK element 2 crystals set by jumpers to UE 84 or CCITT frequencies Jumpers at 3 sides selecting baud rate, transmission level, mode, line termination and connection delay RS 232C interface (RS 232 block) connected to the upper screw/plug-in terminal block Connections for trunk line and external transformer at lower screw/plug-in terminal block Connection for external 5 V and 12 V supply at lower screw/plug-in terminal block Note The DTA 202 subrack is recommended for assembly, since it is able to accommodate the DC power supply DNP 205 for the 5 V supply, too. Without DNP 205, the module carrier of the DTA 202 (= DTA 202 without bus board, see Ordering data) is sufficient for supply of an external voltage. In both cases the modem should be set according to internal standardization (connection delay with internal timing element.Jumper S2.3--3 inserted.)
31
UEM 001, UEM 201
207
1.2
Function
UEM is a base band modem. Its function is essentially determined by the FSK chip. Band passes for transmission and reception directions are integrated into this chip. The transmitter is a programmable frequency syntheziser creating two frequencies at its output representing the logic states 1 and 0. In the receiving part, the two different frequencies are converted into 0 and 1 signals. An automatic level control replaces an external level adjustment. The reception level threshold (M5) is fixed. UEM operates in a phase coherent way, i.e. frequencies are shifted in the zero crossing only to avoid phase shifts. The connection to the telecontrol station (except U120) or to the controller of the KOS carrier module is made via a V.24/V.28 interface. UEM transmits with low impedance and receives with high impedance (with an impedance of approx. 3.2 kohms) via the VFT interface. The transmission level is -6 dBm according German Telephone Standard. It may be adjusted to 0 dBm by removing a jumper. Half duplex communication can be performed in 2-wire and 4-wire modes.
2 Operating and Indicating Elements UEM 201

The UEM 201 module includes the following operating and indicating elements: green LED +5 V for electronics power supply lights: Electronics power supply available extinguished: Electronics power supply missing yellow LED comm D1 for V.24 interface lights/flashes: Transmission data available extinguished: No communication in transmission direction yellow LED comm D2 for V.24 interface lights/flashes: Receiving data available extinguished: No communication in receiving direction yellow LED Ltg. WT1 for trunk line lights: Line connected extinguished: Line disconnected
Note The designations listed are printed onto the UEM 201 labels. You will find the corresponding indicators of UEM 001 at the corresponding KOS label.
208
UEM 001, UEM 201
31
3 Configuration
Items to be be configured: Baud rate and frequency settings Transmission level Line termination Permanent transmission monitoring / line disconnection Line connection delay Power supply (covers jumper selection for UEM 201) Interface connection Modes with internal/external transformer
3.1
Removing of the KOS- or UEM-Casing

Press (as shown in the following figure) both the spring ends with a screw driver inwards and pull out the module out of the casing.
1.
3.
2.
Figure 112
31
UEM 001, UEM 201
209
3.2
Baud Rate and Frequency Settings
S1/3
UEM 001
UEM 201
S1 1 16
S1
Baudrate und Frequenzraster
S1
16
Baudrate und Frequenzraster
Equipment side;inner side after assembly Jumpers set for CCITT frequnecy grid Figure 113 Allocation of important jumpers
Figure 114
S2 3 3 3
S2
Standard level Standardization signal 1 Permannet transmission lock-out
S2
S2 1 5
18 17 S4 19
S5 1 S7 S6 1 Busstecker
S3
S3 1 5
S8
S8 1 10
S3
S3 4
16
10
Jumbers set for CCITT frequency grid
Jumpers arrays S2:16-15 and S1 enlarged
3 1
16 15
1200 Bd CCITT *
Baud Rates and Frequency Grid, Admissible Jumper Selection
16 15 16 15 16 15
3 1 600 Bd CCITT
16 15
3 600 Bd, UE 84-compatible frequencies 1

16 15
UEM 001
* Factory setting
UEM 201
210
UEM 001, UEM 201
31
To generate the CCITT or UE 84 frequency grid, UEM is equipped with two jumper-selectable crystals:
Table 25 Frequency Selection Jumper setting S1: 1 2 3
CCITT 15) Baudrate Frequncy J/N Baud f0 f1
S2: 15-16
600
1300
1700
J 16)
1200
1300
2100
N*
600
1081
1746
Note To Table 25 In case of mixed operation of UEM and UE 84, a reduction of the range is to be expected due to frequency deviations; frequencies stated in Hz refer to Figure 113 and Figure 114 on page 210. Baud rates below 600 Bd are possible outside the CCITT recommendations.
3.3
Permanent Transmission Monitoring / Line Disconnection

If the transmission enable signal (S2) is applied too long the permanent monitoring of transmission causes a line separation by means of a relay. This permanent transmission lock-out can be disabled by removing the S2:1--2 jumper, if the transmission period exceeds the monitoring period in exceptional cases (low baud rate) or with testing operation.
Table 26 Permanent Transmission Lock-out Jumper S2: 1-2
Permanent transmission monitoring
Monitoring
ON 16)
OFF
15) CCITT = Comit Consultatif International Tlphonique et Tlgrafique 16) Factory setting (as delivered)
31
UEM 001, UEM 201
211
3.4
Line Connection Delay

If a CPU is available and if the module is operated in DTA 200, the initialization signal generated during the initialization phase can be utilized to delay the line connection. The internal timing element may also be used to delay the line connection. Immediate connection is also possible depending on the jumper selection (see Figure 113, Page 210).
Table 27 Line Connection Delay
S2 bridges for the connection delay after connection of power supply 3-4 5-6 7-8
By CPU standardization signal 17)
By internal timing element
No delay
3.5
Transmission Level
If the default of --6 dBm shall be changed, the S2:13--14 jumper is to be pulled, refer to Figure 113, Page 210.
Table 28 Transmission level Jumper S2: 13-14
Transmission level
--6 dBm (388 mVrms) 17)
0 dBm (775 mVrms)
17) Factory setting (as delivered)
212
UEM 001, UEM 201
31
3.6
Line Termination
The transmission line of a telecontrol line has to be terminated at the controller and at the most distant substation by 600 ohms. The setting is made by the jumper S3:1 ... 3, refer to Figure 113, Page 210. Factory setting: without line termination
Table 29 Reception Line termination Jumper S3: 3 2 1
high impedance (no line termination) 18) low impedance (600 ohms line termination)
3.7
A B C D
Modes with Internal/External Transformer

2-wire mode with internal transformer 2-wire mode with external transformer (connect external transformer to WT1 and WT2; external protective circuit required). 4-wire mode with internal transformer for transmission and reception (connect external transformer to WT3 and WT4, external protective circuit required). 4-wire mode with two external transformers (connect external transformers for transmission to WT1 and WT2, external transformer for reception to WT3 and WT4; an external protective circuit is required for each of the transformers). Refer to Figure 119, page 217
Table 30
Mode Selection Mode for UEM 201 jumber S8 5 4 3 2 1
Mode for UEM 001 S3 jumbers only ** 16 15 14 13 12 11 10 9 A 18) B C D
Jumbers S3 ** 10 9 8 7 6
**) The jumbers S3: 3...1 are not shown here, since they are used to specify the line termination, refer to Table 3

31
UEM 001, UEM 201
213
3.8
Power Supply for UEM 201

The following text does not apply to UEM 001, since this module is supplied by the carrier module via a ribbon cable. As UEM 001 user, you may skip this page.
3.8.1
Internal Power Supply For internal power supply use module DNP 205. Mount both the modules UEM 201 and DNP 205 in subrack DTA 202. Caution Remove the bus connector (30 pole ribbon cable from DTA 200 or DTA 201)
c 01
a Rear end of UEM 201 a10: c01: a01: c10: b09: +5 V power supply +5 V power supply 0 V power supply 0 V power supply USWN initialization signal
10
Figure 115
Bus Connector Assignment for UEM 201
In case the power supply is obtained via the rare side bus connector (internal) set the jumpers as given in chapter 3.8.3. 3.8.2 External Power Supply Mount UEM 201 in the subrack (see Ordering Data). Note For the UEM 201, the line length to the power supply must not exceed 2 m; protective and filtering circuits are to be provided externally. In case the power supply is obtained via the rare side bus connector (internal) set the jumpers as given in chapter 3.8.3.
214
UEM 001, UEM 201
31
3.8.3
Power Supply Setting

S1/3 1
UEM 201
S1
16
S2
S2 1 5 S5 1 S7 S6 5 Figure 116 Table 31 S4 S4 S5 5 4 3 2 1 S6 1 2 S7 3 1 Busstecker S8 1
S5, S4 S7,S6
S8
10
S3
S3 4
V.24/V.28 interface and trunk line are directly connected to the front terminal block; factory setting of the jumpers
Factory Setting of Jumpers
Power Supply Setting for UEM 201 5 V int. 19) 5 V ext. 12 V ext.
Operation with power supply Jumper array
Supply via rear bus connector (refer to Figure 115) Front screw/plug-in terminal block ------------
-----------14 / 15
-----------16 / 15

31
UEM 001, UEM 201
215
3.9
Connection UEM 201
UB M2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
5V / 12V 0V
V.24/V.28 interface or RS 232 C acc. to DIN 66 020, sheet 1 for V.24 or EIA resp. Terminal Signal Meaning TD RD RTS DCD (D1) (D2) (S2) (M5) E2 Transmitted Data Received Data Request to send Carrier Detect Level Signal Ground
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
D1 D2 S2 M5 E2
RS 232C
4 5 6 7 8
+5 V +12 V PE WT1 WT2 WT3 WT4
VFT interface for half duplex communication 2-wire mode: WT1, WT2 trunk line terminals for transmission and reception with internal (external) transformer 4-wire mode: WT1, WT2 trunk line terminals for ranstmission with internal transformer WT3, WT4 trunk line terminals for reception with external transformer 4-wire mode with 2 external transformers is possible, too. In any case, UEM jumpers are to be set. Connect screens of trunk lines to external ground PE or terminal 17directly or via capacitors.
PE WT1 WT2 WT3 WT4
KOS 202 Figure 117
UEM 201
Connection of KOS 202 and UEM 201 to Data Transmission Equipment
216
UEM 001, UEM 201
31
3.10
Connection KOS 20x (with UEM 001)

NFLUE 1
a1 Remote Line Side
13 Station Side
b1
12
3 The Overvoltage Limiters are Integral Parts of NFLUE 1. NFLUE 1 is to be installed on a Top Hat Rail 35
Figure 118
External Low Frequency Line Transformer
NFLUE <----> Sending and receiving WT1 WT2 <----> Sending and receiving WT1 WT2
Case A: with int. NFLUE only
Case B: with ext. NFLUE only, other jumpers than in case A
<---Sending WT1 WT2 WT3 WT4 ----> Receiving ----> Receiving <---Sending WT1 WT2 WT3 WT4
Case C: with int. and ext. transformer
Case D: without internal transformer, other jumpers than in case C
Figure 119
31
Half Duplex Mode of UEM 201 / KOS 20x in 2- or 4-wire Operation
UEM 001, UEM 201
217
Note If an external transformer is used instead of the internal transformer for reception, a corresponding protective circuit is to be provided.
Note The trunk lines should be equipped with the lightning barrier UFBK 2 to protect the electronics against overvoltage (amongst others caused by lightnings). This barrier UFBK 2 (consisting of the Base for Mounting UFBK and the UFBKST Overvoltage Protection Insert) should be located in the direct neighbourhood of the cable entry to the station housing.
3.10.1
Limitations Due to the data of the FSK chip greater delay times than so far usual for Modnet 1/F have now to be set during the parameterization. Modules which can be parameterized or set by the firmware in this way are the only modules which can be operated in connection with UEM x01. Mixed operation of UEM and the UE 84 module is not allowed due to frequency deviations.
218
UEM 001, UEM 201
31
4 Specifications
4.1 Allocation Devices
for UEM 001 for UEM 201
Geadat 120, Geadat 250 U130, Geadat 81 stations, Z300M, U060
4.2
Power Supply Interface UEM 001 Supply voltage via 18-pin connector of KOS carrier UB = 24 VDC (20 .. 30 V) module UB = 5 VDC, +4 / --3% Current consumption (IB24) 20 mA max. (IB5) 40 mA max. Circuit technology CMOS, HCMOS, linear ICs Power Supply Interface UEM 201 External Supply voltage Current consumption (IB12, IB5) Internal Supply voltage Current consumption (IB5) UB = 12 VDC, +5 % or 5 VDC, +5 % via front connector 100 mA max. UB = 5 VDC, +5 % via bus connector 100 mA max. Serial interface according to DIN 66020, non-isolated refer to Figure 111, page206 1200 Bd max. not potential-separated, potential-fixed to 5 V supply
4.3
4.4
Data Interface RS 232C (V.24) Terminal assignment Baud rate RS 232C (V.24) signals
VFT Interface (telecontrol mode) Baud rate 50 ... 600 Bd outside the CCITT frequency grid 600, 1200 Bd in CCITT frequency grid, for frequencies, refer to Table 25, page 211 Transmission level --6 dBm (388 mVrms) at 600 ohms (with jumper) 0 dBm (775 mVrms) with removed jumper Reception level min. --32 dBm (19.5 mVrms) max. --3 dBm (549 mVrms) VFT line connection Isolated via optocoupler and relay (double pole) with / without delay Isolation Line against electronics by internal low frequency line transformer (isolating voltage 500 Vrms ) or external NFLUE Modes Half duplex communication 2-wire and 4-wire modes with external transformer Modem is not suitable for multi channel operation
31
UEM 001, UEM 201
219
Admissible Line Lengths RS 232 C VFT interface
20 m max. Range depends on cable attenuation (26dBm max.) in case of telephone line with 0.8 mm diameter and 1 node approx. 25 km
4.5 4.6
Indicators UEM 201 see chapter 2, page 208 Mechanical Design UEM 001 Module as piggyback module for the 2nd board level Mass (weight) 110 g Mechanical Design UEM 201 Module in standard box-type module Format 3 height units, 8 depth units Mass (weight) 320 g Environmental Conditions Regulations ZZF certification number System data Ambient temperature Dissipation UEM 201 UEM 001 VDE 0160 A010439A refer to user manual Specifications, refer to chapter 4.10 0 ... +60 oC during operation 0.5 W max. at 5 V 1.2 W max. at 12 V 0.25 W typ., 0.3 W max. 424 248 294 424 274 919 424 278 918 424 702 282 424 244 886 424 702 281 424 176 072 424 147 803 424 235 047 424 235 048 424 274 941 (UEM 201)
4.7
4.8
4.9
Ordering Data UEM 001 module UEM 201 module KOS 202 module Subrack 2 slots with external power supply Cover plate for 2 modules Subrack 5 slots with external power supply NFLUE 1 NFLUE 3241 UFBK UFBKST Replacement label
Subject to technical alterations!
Schneider Automation GmbH Steinheimer Strae 117 D-63500 Seligenstadt Tel.: (49) 61 82 81--0 Fax: (49) 61 82 81--33 06
Schneider Automation, Inc. One High Street North Andover, MA 01845, USA Tel.: (1) 508 794 0800 Fax: (1) 508 975 9010
Schneider Automation S. A. 245, route des Lucioles - BP 147 F-06903 Sophia-Antipolis Tel.: (33) 4 92 96 20 00 Fax: (33) 4 93 65 37 15
220
UEM 001, UEM 201
31
Index
Accessories, 20 Air Pressure, 96 ALU 200, 117 ALU 201, 127 ALU 202, 137 ALU 204, 151 ALU 205, 151 Ambient Temperature, 96 Analog Inputs, 85 Analog Outputs, 88 Archiving, 76, 80, 82 AS-P120, 167 Assembling, 29 Automatic Start, 120, 130, 140, 155
Dimension Drawing, 64 Disassembly, 65 Discrete Inputs, 84 Discrete Outputs, 86 Display Elements, 22 DNO 201, 179 DNP 205, 179 DNP 210, 179 Documentation Aids, 76 Documenting, 76 Dolog AKF, 11 Drop Layouts, 6 DTA 200, 185 DTA 201, 185 DTA 202, 185
Back-up Battery, 93, 132, 145, 161 Backplanes, 55, 185 Basic Unit, 6 Bootloading, 156 Bus, Modnet 1/SFB, 9
Cabinet, 105 Cabinet Lighting, 107 Cabinet Mounting, 104 Cable, 20 Central Processing Unit, 117, 127, 137, 151 Changing the Battery, 25 Clamping Diode, 47, 48, 111, 112 Cold Restart, 120, 130, 140, 155 Communication Networks, 8 Communication Port, 89 Configuration, 27, 28 Connecting Mode, 94 Connection Diagram, 36, 45 Constants, 91, 92 Construction Data, 94 Counters, 91 CPU (Central Processing Unit), 4
Earth Fault Monitoring, 113 Earth Grounding, 100 Earthing, 61, 100 Earthing and EMC Measures, 99, 100 EMC (Electromagnetic Compatibility), 97 EMC Measures, 62, 105 Emergency-Off Appliance, 114 Enviromental Specifications, 96 EPROM Operation, 131, 141 Error Control, 89 Examples for A120 Layout, 7 Expansion, 6
Free-Wheeling Diode. See Clamping Diode FSK module, 206 Function Block, FB, 12 Functional Earthing, 102
General, 1, 2 General Assembling, 6 Green LED, 22
DCF 77E, 173 Device Layout, 28
Hardware Settings, 76 Hot Restart, 120, 130, 140, 155
27
Index
221
I/O Bus, 90 I/O Bus Time, 93 I/O Modules, 5, 60 I/O Nodes, 29 I/O Numbers, 83 Initial Start-Up, 73 Input Delay, 93 Inputs, 84 Installation, 53 Interference Suppression, 111 Interference Suppression Capacitor, 111 Interference Suppression Filter, 111 Introduction, 2
Noise Immunity (Conducted Interference), 97 Noise Immunity (Electrostatic Discharge), 97 Normal Operation, 156
Off-line, 12 Operating, 21, 22 operating devices, 23 Operating Mode, 90, 120, 131, 141, 142, 156 Operating Port, 88 Operating Position, 94 Operating Voltage, 83 Operations, 82 Operator Interface, 23, 52 Output Delay, 93 Outputs, 86
KOS 202, 191
K L
Layout, 94 Leap Years, Automatically Corrected, 199 Level Control, Automatic, 208 Lightning Ductor, 71, 109 Line Connection Delay, 212 Line Lengths, 95 Line Skip, 30 Linear Drop Layout, 29 Load Behaviour, 156 Load Currents, 87 Long Distance Data Transmission Equipment, 205
M1, 102 M2, 102 M4, 102 Mains Filter, 109 Manual Start, 120, 130, 140, 155 Marker, 91, 92 Master, 10 Modnet 1/SFB, 9 Memory, 5, 91 Modnet 1-Coupler, 191 Modnet 1/SFB, 9, 69, 89, 143 Configuration, 66 Connection, 66 Transmission Rate, 66 Modnet 1/SFB Interfaces, 9 Module Overview, 18 Monitoring, 90
Performance Features, 2 Physical Characteristics, 94 Power Failure, 26 Power Supply, 33, 109, 179 Power Supply Interface, 83 Primary Power Supply, 167 Printers, 15 Process Interfaces, 83 Processing Times, 93 Processor, 90 Programming, 12 Programming Devices, 14 Programming Language, 11, 82 Programming Panels, 14 Protective Circuit, 86, 87, 111 Protective Conductor, 100, 101 Protective Earth Conductor Choke, 104 Protective Earthing, 100
Radio Interference Suppression, 98 RAM Operation, 131, 141 RC Components, 112 RC Wiring, 49, 50 Reaction Time, 93 Real Time Clock, 141, 157 Receiver DCF 77E, 173 Red LED, 22 Reference Conductor System, 102 Relative Humidity, 96 Relay Outputs, 86 Ring Buffer, 200 RS 232C, 88, 94, 95, 124, 133, 147, 163 RS 485, 89, 94, 95, 147, 163 RS 485 Connector, 67
Network Operation, 157
222
Index
27
Safety Interlocks, 114 Semi-Conductor Outputs, 87 Shielded Cables, 63 Shielding Measures, 105 Shields, 43, 44, 63, 106 Shock, 96 Signal Memory, 91, 92 Slave, 142 Modnet 1/SFB, 10 Slave Address, 144, 160 Software Package, 16 Software Revision Index, 17 Special Programming Language, 11 Specifications, 81, 82 Stacked Drop Layout, 30, 57 Start-Up Characteristics, 51, 120, 130, 140, 155 Static Limits, 97 Suppressor Diode, 33 Surge Voltage Protection, 33, 34, 71, 109 Switches, 22 System Marker, 91, 92 SystemFieldBus, 89
Total Current, 31 Transmission Rate, 143 Type of Protection, 94 Types of Communication, 8
UEM 001, 205 UEM 201, 205 User Program, 82, 92 User Program with Additional Information, 79
Vibration, 96
Wiring, 112 Working Currents, 86 Working Voltage, 87 Working Voltage Supply, 45
Yellow LED, 22
Y Z
Timing Elements, 91 Top Hat Rail, 53
Z Screw, 103 Zero Volt, 102
27
Index
223
224
Index
27

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A120 DIN-Rail Mount Controller (Basic Document)

User Manual A91M.12-271 629.27-0195

Translation of the German Description A91M.12-271 605.27-0794

1995 AEG Schneider Automation

Caution This symbol refers to frequently appearing error sources.

Arrangement of This Guide

Module Descriptions, arranged alphabetically

Dolog ALD A250 Softwarepaket E-Nr. 424 703 322

4.8 4.8.1 4.8.2 4.8.3 4.9 4.10 4.10.1 4.10.2 4.10.3

Earthing and EMC Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Appendix A Module Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Top Hat Rail

Label Figure 1 Basic Unit

1.2 How the Components Work together

Program Memory RAM

Basic Software EPROM / (RAM)

Signal Memory RAM

The CPU: Purpose and Mode of Operation

The Memory: Purpose and Allocation

I/O Modules: Purpose and Types

1.3 General Assembling

Examples for A120 Layout

1.4 Types of Communication

ALU 202 ... 205

Controller (Master) Modnet 1/F Z300 PC-WT1

KOS 202 with Modem

Example of a Modnet 1/SFB Network and a Modnet 1/F Network (Diagram

Modnet 1/SFB Interfaces

ALU 204 or ALU 205 = Master

A120 with ALU 204 or ALU 205 Figure 5

A120 with ALU 202

A120 with DEA 201

Example of Network between A120 (Master) and Slaves

A120 with DEA 201

Example of Network between A250 (Master) and Slaves

Modnet 1/F Networks

Example of the Different Structures

Programming- and Peripheral Devices

P610(C) yes yes yes yes yes yes no

1.6 Overview of the Available Software Kits

Dolog AKF A120/A250

can only run on IBM-compatible PCs with hard disk

Modsoft AKF Micro

can only run on IBM-compatible PCs with hard disk

ALD25 COMAKF CLC12 CPC125

can only run on PCs with OS-2 and hard disk

TXT10S VS110 VS125 VS 2xx PROU120

PRO U120 PRO UZ120 PRO Z120

Configuration, parameter assignment and programming of the substation U120.

can only run on IBM-compatible PCs with hard disk

1.7 Software Revision Index

Analog I/O Modules

Special Modules Other Modules

1.8 Module Overview

DEA 201 DEA 202 KOS 202 KOS 203 3)

ADU 216 DAU 202 DAU 208

KON 201 KON 202 SIM 203 SIM 216

Table 8 Device BBS 1 CER 001 GND 001 SIM 011