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Flow Meter PDF

flow meter

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thyskie
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186 views8 pages

Flow Meter PDF

flow meter

Uploaded by

thyskie
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Regula EWR for active gas-flow regulation!

A cost efficient solution for Automatic and Manual ARC-Welding

You earn more of buying Regula EWR, than we ever can earn from selling it.

Measures done at Husqvarna LTD 2007-04-27 Robot ABB, Aristorob 500, ELGA Optimator. Welding of a cuttingdeck on Husqvarna Rider Lawnmover. Weld seams: 20

Blue curve: Without Regula EWR. Gas consumption: 17,2 litre/welding-cycle Red curve: With Regula EWR. Gas consumption: 9.0 litre/welding-cycle Savings: 8.2 litre/welding-cycle = 47,7%

Ampere

2 curves of gas

The solution Regula EWR


In EWR for Manuel welding you can use the incoming pressure between 2-6 bars and the outgoing gas-flow between 3-27 litres. The outgoing and incoming gas-flow will automatically be regulated by your supply of current. To optimize your welding process, simply push the button on the front panel.

Patented technology
Regula EWR gas regulator is a world-wide patented product from the Swedish company Regula Systems AB. The regulator adjusts to the welding process by sensing the variations in the current supply and automatically regulates the gas-flow. The gas-flow is therefore maintained at an optimal level and as a result you will achieve uniformed weld seams with a reduced gas-consumption.

EWR

Regula EWR PRO with Pressure Guard

Alerting user of significant change in input or output pressure

Regula EWR PRO with keylock

Special power supply gives limited access level. Limits access for unauthorized personnel

Regula EWR PRO with Gas Controller

Alerting user of significant change in input or output pressure Leak detection. Control signal. (e.g. for robot)

Regula Welding Monitor


350 300

250
25 350

300 20 250

15

200
10

200

flow volt 150 ampere

Flow [L/min] Volt[V]

Current [A]

flow
100 5

volt
50

0,1

1,1

2,1

3,1

4,1

5,1 Time

6,1

7,1

8,1

150
9,1

Current [A]

ampere
0

Regula EWR TIG with backing valve

Pre-flow of backing gas, up to 30 seconds. Continuous backing-gas while welding Backing-gas flow is controlled by output post The backing gas is automatically closed after welding, with a post-flow of up to 30 sec.

Example of savings using EWR


Gas saving calculation - Regula Systems
Capacity At 3 shift At 2 shift At 1 shift Gas consumption/year in litres Number of robots Hours per shift Days per year Litre gas per minute

9 7 5 69 552 000 2 139 104 21 000

220

18

Gas price in cents per 10 litres Gas cost/year in Euro Investment in Euro

Results
Actual saving 20 % saving 30 % saving 40 % saving 50 % saving Euro Repayment time in years Gas reduction in litres

Environment saving in litre


Ar 98% CO2 2%

27 821 41 731 55 642 69 552

0,75 0,50 0,38 0,30

13 910 400 20 865 600 27 820 800 34 776 000

13 632 192 16 692 480 22 256 640 27 820 800

278 208 4 173 120 5 564 160 6 955 200

Save 41.731/year

Regula Systems AB Box 58, SE-532 21 Skara, SWEDEN Phone: +46(0)511 - 34 79 95 Fax: +46(0)511 - 34 79 96 www.regulasystems.com

Based on this example with 9 robots working 3 shift; 7 robots working 2 shift; 5 robots working 1 shift, 5 hours per shift, 220 days per year consuming 18 litres of gas every minute you will save 41.731 in one year. Actually, it only takes 6 months of production to save gas costs equivalent to the investment costs! Make sure to order your EWR units already today!

Extra Benefits

+ Less welding spatter + Lossless production + Less impact on environment

Technology from Regula Systems will offer large environmental and economic savings

The market for welding robots (arc welding) is large. In 2006 there were an estimated 400 000 welding robots in the world If we assume a 30% gas saving on all robots that each run on two shifts, the total saving will be 300 billion liters of gas a year The total yearly gas savings is 920 million EUR

Regula Systems AB Box 58, SE-532 21 Skara, SWEDEN Phone: +46(0)511 - 34 79 95 Fax: +46(0)511 - 34 79 96. E-mail: [email protected] www.regulasystems.com

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