C100 Service Training Manual:: All Wheel Drive (AWD)
C100 Service Training Manual:: All Wheel Drive (AWD)
C100 Service Training Manual:: All Wheel Drive (AWD)
04.1-3
C100 Driveline All Wheel Drive Participants Handout
Table Of Contents
General Description .... 5 Transfer Case ............. 6 Drive Axle . 9 Propeller Shaft ..... 10 Rear Drive Module ....... 11 Diagnosis .. 17 Wiring Diagram 18
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04.1-4
C100 Driveline All Wheel Drive Participants Handout
rev 01
04.1-5
C100 Driveline All Wheel Drive Participants Handout
04.1-6
C100 Driveline All Wheel Drive Participants Handout
Oil specification
rev 01
04.1-7
C100 Driveline All Wheel Drive Participants Handout
1. 2. 3. 4. 5. 6. 7. 8. 9.
Transfer Case Drain Plug Transfer Case Fill Plug Transfer Case Input Shaft Seal Left Transfer Case O-Ring Seal Transfer Case Left Transfer Case Vent Assembly Transfer Case Half Locating Pin (Quantity: 2) Front Wheel Drive Shaft Shield C-Clip
10. Front Wheel Drive Retainer 11. Half Shaft Retainer 12. Front Wheel Drive Intermediate Shaft Bearing Retainer (Quantity: 2) 13. Front Wheel Drive Intermediate Shaft Bearing Assembly 14. Front Wheel Drive Intermediate Shaft 15. Transfer Case Mounting Bracket Bolt (Quantity: 6) 16. Transfer Case Mounting Bracket 17. 18. 19. 20. 21. Transfer Case Heat Shield Bolt (Quantity: 4) Transfer Case Heat Shield Transfer Case Half Bolt (Quantity: 11) Transfer Case Right Transfer Case Seal
rev 01
04.1-8
C100 Driveline All Wheel Drive Participants Handout
22. Transfer Case Input Shaft Seal (Right) 23. Front Drive Axle Intermediate Shaft Seal Assembly 24. Transfer Case Input Shaft 25. Transfer Case Rear Output Drive Shaft 26. Transfer Case Rear Output Drive Gear Nut 27. Transfer Case Rear Output Shaft Flange 28. Transfer Case Rear Output Shaft Oil Slinger 29. Transfer Case Rear Output Shaft Seal 30. Transfer Case Rear Output Shaft Bearing Assembly (Quantity: 2) 30. Transfer Case Rear Output Shaft Bearing Assembly (Quantity: 2) 31. Transfer Case Rear Output Drive Housing 32. Transfer Case Rear Output Shim 33. Transfer Case Rear Output Drive Shaft Housing Bolt (Quantity: 6) 34. Transfer Case Rear Output Shaft Bearing Spacer 35. Transfer Case Rear Output Shaft 36. Transfer Case Rear Output Drive Shaft Housing Seal O-Ring
rev 01
04.1-9
C100 Driveline All Wheel Drive Participants Handout
LH
1. Inboard Seal Kit 2. Inboard Seal Kit 3. Outboard Joint Kit 4. Outboard Seal Kit
rev 01
04.1-10
C100 Driveline All Wheel Drive Participants Handout
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04.1-11
C100 Driveline All Wheel Drive Participants Handout
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04.1-12
C100 Driveline All Wheel Drive Participants Handout
2 5 9 10 11 8
4 3
7 1
1. 4. 6. 9.
rev 01
Side bracket
2.
Differential assy
3. 5 8.
CCM (Coupling Control Module) Side cover seal Couple housing 7. Pinion gear seal
11. Nut
04.1-13
C100 Driveline All Wheel Drive Participants Handout
rev 01
04.1-14
C100 Driveline All Wheel Drive Participants Handout
rev 01
04.1-15
C100 Driveline All Wheel Drive Participants Handout
Wheel Wheel speed speed sensor sensor Steering Steering angle angle sensor sensor ABS operation signal ABS operation signal APP APP sensor sensor Input Input Engine Engine RPM RPM Parking Parking brake brake S/W S/W System power System power mode mode PNP PNP S/W S/W
CCM CCM
Temperature Temperature sensor sensor GMLAN GMLAN
Coupling Coupling status status Transfer status Transfer status Temperature Temperature status status AWD AWD warning warning lamp lamp
Output Output
Cluster Cluster
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04.1-16
C100 Driveline All Wheel Drive Participants Handout
rev 01
04.1-17
C100 Driveline All Wheel Drive Participants Handout
DTC
Lamp ON
Description Rear Axle Coupling Solenoid Control Circuit (Over Current) Rear Axle Coupling Solenoid Control Circuit (Wiring) Rear Axle Coupling Solenoid Temperature Sensor Circuit Electronic Control Unit(ECU) Performance(ROM) Electronic Control Unit(ECU) Performance(Wiring) Calibration Data Not Programmed/Learned System Permanently disabled Information Stored Device{single or 1} Voltage Low Lost Communication With Engine Control Module Lost Communication With AntiLock Brake System(ABS) Control Module Lost Communication With Body Control Module
C0393 ON C0394 ON ON C0550 ON C0558 C0561 C0899 U0100 U0121 U0140 ON Blinking Blinking Blinking Blinking Blinking
rev 01
04.1-18
C100 Driveline All Wheel Drive Participants Handout
rev 01