My future ,drive and control

Quick guide of PI8100 operation

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1.Examples of connections between the Inverter typical peripheral devices are shown.

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The Red mark is Not option equipment

Please refer to APPLICATION OF OPTIONAL EQUIPMENT .

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2 :Trial Operation
START

motor should auto turning to get motor parameters Precisely when employ the Vector control

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installation Wiring Turn power on

Check operation status

Set motor parameters

Operation with Load connect

Set application parameters

Make adjustments and program parameter settings

No load operation Check settings and write them down

Perform basic setting

Operation with Load connect

END Overview of Trial Operation Procedure Service center in powtran technology company

2.Keyboard operating instruction.

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The operator interface provides a means for an operator to start and stop the motor and adjust the operating speed.

1.Press key

for parameter settings

2.Press key to finish and save the changed values. 3.Press key to exit the programming Mode and return to the display menu.
1.VFD stop running 2.Reset alarm

Should be programming. MF1 program by A43 parameter. set A43=0 means increasing key.
Potentiometer key, Change value and set frequency

MF2 program by A44 parameter. Set A44 par means reducing key.

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3.1 in common use parameters

1. Please configure the motor parameter according the Motor plate.
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B00 Motor rated frequency B01 Motor rated current Motor rated voltage Motor pole-pairs Motor rated speed

O15 use for programming DA1 analog output O16 use for programming DA2 analog output O21 use for programming SPA output signal O22 use for programming SPB output signal O23 use for programming contractor output signal 1 O24 use for programming contractor output signal 2 O36 stand for input terminal DI1, O37 stand for input terminal DI2B.

F00: V/F control, Factory set to 0 F01: Keyboard Setting frequency , 50Hz F02: Use AI1(external analog setting) ,1 3.The I/O parameters F05: Running mode ,set to (I/O terminal control) 3 should be configure F09: Accelerate Time ,set to 10sec. when employ the I/O terminal interface ! F10: Decelerate Time, set to 10sec. F11: % of Output Voltage, set to 100 % F12: Maximum Frequency, set to 50Hz 2.Application F13: Minimum Speed ,set to 20Hz parameters should F14: Maximum Speed ,set to 50Hz be set by site F16: Carrier Freq. can be changed (1.0 to 16.0kHz) requirement . to reduce Motor generated noise but will increase temperature of motor. Service center in powtran technology company

Performing motor auto-turning to get the motor parameters Automatically for vector control application .

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Motor auto-turning Disconnect load from motor first. Configure the B00.B01,B02,B03,B04 parameters according the motor plate Configure the B11 to 3. motor turning will activate . motor can be measure without load . 3.1 the B11 is set to 3, keyboard figures show the regional show -run: Waiting to run the command, start the measurement. 3.2 press the run key ,the auto-turning will be activated . 3.3 dont press any key when the motor processing auto-turning . 3.4 all the parameters will be updated after the motor auto-turning this is step must be carried before employ the vector controld mode . If the load cant disconnect from the motor . Please configure B11 to 2, please make sure the motor in static status . 1. Set the value of B11 to 2 2. Please press run, the static measure will be carried until display 3. show end. 4. You can perfect some figures ,make the performance better.

We suggest the auto-turning first at any situation .

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3. Operate the VFD over keyboard

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1. Press run key will activate motor running directly . Set the F02=4,the frequency adjust from potentiometer.

controlling

Frequency setting by Potentiometer : F02=4

MF1,MF2 should be programmed MF1 is set by A43 MF2 is set by A44 2. FWD running and REV running control by keyboard Setting . F45=0100,F05=0/1 A43=3 ,FWD command will activate by pressing MF1 A44=4 ,REV command will activate by pressing MF2 Service center in powtran technology company

Operating Forward and reverse JOG running By keyboard setting .

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Parameter setting as below table. Code F33 F34 F36 A43 A44 Description Jog acceleration time Jog Deceleration time Jog frequency setting MF1 definition of forward JOG MF2 definition of reverse JOG value 1.0 1.0 6 5 6

Press MF1 Button for FWD JOG Running

Press MF2 Button for REV JOG Running Service center in powtran technology company

4.Operating VFD by I/O terminals board.

(I/O) terminals for connecting pushbuttons, switches and other operator interface devices or control signals.

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VFD Control cabinet

Operate VFD by operating panel

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The wiring of I/O interface terminal .

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+10V

GND external potentiometer for giving 0-10V input signal Push button Service center in powtran technology company

4.1. FWD and REV running controlled by I/O terminal .

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F05=3 ,terminal control F45=0100 ,REV direction available O35=0000,terminal control mode O36=1, DI1 input terminal function selection . 1 for Forward running O37=2 ,DI2 input terminal function selection ,for reverse running O38=33,DI3 select for fault reset .

1. Wring

2.Parameter setting

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4.2. JOG for FWD and REV running controlled by I/O terminal .

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F05=3 ,terminal control F45=0100 ,REV direction available O35=0000,terminal control mode O36=34, DI1 input terminal function selection . 34 for Forward JOG command O37=35 , DI2 input terminal

function selection . 35 for REV JOG command Wring Parameter setting

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4.3 : Frequency setting by external potentiometer (Variable resistor)

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1.operating VFD run/stop by keyboard F02=1 (AI1 the external analog setting) F05=0 ( Keyboard +Rs485/CAN)

2.operating VFD run/stop by I/O terminal F02=1 F05=3 , F45=0100 (REV direction is available) O36=1 (FWD) O37=2 (REV ) please refer paragraph 2.1

Potentiometer Or VR

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4.3 : Frequency setting by external potentiometer (Variable resistor)

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JP5 cut/JP3 1-2: -10V~+10V JP5 cut/JP3 2-3: 0~10V JP5 connect: 0~20mA can be regulated o00/o01 Set the input voltage / current range o06/o07 Set the input signal corresponding to set value

1.operating VFD run/stop by keyboard F02=1 (AI1 the external analog setting) F05=0 ( Keyboard +Rs485/CAN)

2.operating VFD run/stop by I/O terminal F02=1 F05=3 , F45=0100 (REV direction is available) O36=1 (FWD) O37=2 (REV ) please refer paragraph 2.1

Potentiometer Or VR

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4.4 : Frequency setting by mixing analog signal input ( main plus auxiliary )

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Potentiometer Or VR
020mA signal input

Parameter setting : F02=1 ,(for 010V analog signal input ) F03=2 , (for 020mA analog signal input ) F04=2,(main+auxiliary ) F05=1,( run and stop controlled by Keyboard)

Please refer to paragraph 2.1 FWD and REV running controlled by I/O terminal manual if you want using I/O terminal interface. Service center in powtran technology company

4.5 :Employ output analog signal for monitoring current ,frequency ,speed etc.

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010V is available

connecting external frequency meter for displaying 0-10V output signal connecting external ampere meter for displaying 0-20mA output signal wiring Parameter setting: F05=3, F45=0100, O15=3( for Actual current ) ,O16=2( for Actual frequency) O36=1( for forward),O37=2 (for reversing) .O37=33.(for alarm reset ) Service center in powtran technology company

020mA is available

4.6 Multi-speed applying with I/O interface terminal

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Code F05 O36 O37 O38 O39 Example for 3 segment speed available.
S1 for FWD running . S2 for getting speed 1,program Fre.byH03 ,10Hz S3 for getting speed 2,program Fre. by H04,30Hz S4 for getting speed 3, program Fre.by H05,50Hz

Description Running by terminal DI1 for FWD running DI2 for multi-speed 1 DI2 for multi-speed 2 DI2 for multi-speed 3 Fre. of Multi-speed 1X Fre. of Multi-speed 2X Fre. of Multi-speed 3X

Value 3 1 4 5 6 10 30 50

H03 H04 H06

15 segments speed is available !

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4.7 Frequency UP and Down controlled by I/O interface terminal board

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3.Parameter setting: F05=3, O35=03 O36=1 1.Wiring 2.Please make O38=2 PLC and 24V O39=40 Short-circuit first. O40=41 What is function ? down determined by Press Switch 1 ,FWD running Press Switch 2,emergency stop A38,A39,A40,A41,A42 Press Switch 3,REV running group parameters Press Switch 4,frequecny go up setting .please set Press switch 5,frequency go according manual. down Service center in powtran technology company O37=3 F45=0100 A41=0.01 A42=0.01

Fre. Speed of up and

Control panel

4.8.Instruction of the proportional linkage function

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Function of proportional linkage. 1. Synchronizing speed between two or two more motor is available . 2.Master VFD set main frequency . 3.Thin adjusting on the slave VFD is available.

1. Install the RS485 comnu. card to VFD. 2. Wiring according the electrical diagram 3.parameters setting on hosting and slave VFD individually.
Parameter setting on hosting VFD: F02=1 fre. setting with AI1 A28=128,host commn. adress A29=3 baud rate 3.9600bps ; A30=0 (commu.format) F05=1 run/stop by I/O interface terminal. O36=1 ,forward ;o37=reverse running Parameters setting on slave VFD F02=0 ,fre. Setting from or Rs485 F03=1 ,Auxiliary fre.setting from AI1 for thin adjusting fre. F04=2 relationship between main and auxiliary fre. F05=4 ,proportional linkage control A28=(1-127) ,A29=3 (same as host VFD) , A30=0; O36=39 ,DI1 for free stop,O37=40 (DI2 for fre. UP.) O38=41 ( DI3 for Fre. Down) A43=8,A44=9, A55=1( linkage factor)

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4.9 :Application of multi-function output 1.

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Multi-function of transistor switch 1 output.. t s programmed by O21 parameter Multi-function of transistor switch 2 output.. It s programmed by O22 parameter

Multi-function of contact output 1. It s programmed by O23 parameter.

Powtran PI8100 VFD has designed 34 kinds of function for output signal .

Multi-function of contact output 2. It s programmed by O24 parameter.

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4.9 :Application of multi-function output 2.

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Using the normal Open of contactor output .when any happens ,pilot let turn on. set O23=1

Using the normal closed of contactor output. Once the inverter starts ,this light will turn on ,any alarm happens ,light will turn off. Set o24=1.

VFD indicator Control cabinet

Ready status

Alarm

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4.9 :Application of multi-function output 3.

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VFD will start once the fre. of VF2 arriving at 30Hz,stop when fre. of VF2 limit 25Hz. feed hopper
Start stop

Conveyor belt

Wheel gear

Parameters setting : O21=14 ,( arrival of FDT setting frequency 1 ) O29=30Hz,( FDT frequency setting ) O31=5, range of FDT inspection range

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4.10 . PID control for constant pressure water supply (1)

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Setting signal

Receiving feedback signal

P04=1.2/2.0x100% =60%

Feedback signal 0-10V Pressure Sensor

wiring
negative action, when 0 is positive, frequency rises and when 0 is negative, frequency falls. For constant Pressure water supply.

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4.10 . PID control for constant pressure water supply (2)

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CODE F03 F04 F05 F09 F10 P02 P03 P04 P09 E00 E03 E04 O36 O37

Description /LCD Auxiliary setting mode of frequency The relationship between F02 and F03 Running control Mode Accelerate time Decelerate time Feedback signal selection Setting signal selection Keyboard signal Deviation limit Type of load Stop frequency Stop delay time DI1 terminal function selection DI2 terminal function selection

Function description PID regulation mode Only F03 Keyboard+terminal+RS485/CAN 0.0 to 3200.0 0.0 to 3200.0 AI1 external analogy giving Keyboard or RS485 0.0 to 100.0 0.0 to 20.0 Constant water supply 0.0 to 50.00 0.0-3200.00 FWD command Fault reset 7 1 1 10 10 1 0 60 0 9 30 5 1 33

value

Note. 1.Check the direction of running . Press FWD for 1 sec ,if the direction . If it is wrong ,please make the input power supply phase changing . 2. If the multi-pump application ,please refer to appendix IV converter water supply Controller instruction of the manual .

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