Safety Switches
Safety Switches
Safety Switches
P R O D U C T S & A P P L I C AT I O N S
S a f e t y s w itc h e s | S I C K
Table of contents
Table of contents
Industrial safety systems from SICK 4 6 6 8 10 10 12 14 16 18 20 22 24 26 28 30 30 32 34 36 38 38 40 42 44 46 48 48 50 52 54 56 58
SICK safety switches Advantages at a glance Overview of features In your industry worldwide Safety in your industry typical applications Access protection for a stretch wrapper Hazardous point protection on an injection molding machine Emergency stop on a conveyor system Monitoring flaps on a production line Door monitoring on a blister packaging machine Safe position monitoring on a storage and retrieval system Door monitoring for a bag forming, filling and sealing packaging machine Why choose safety switches from SICK? Safety switches from SICK Electro-mechanical safety switches Product group overview Product family overview i12S i10 Lock Non-contact safety switches Product group overview Product family overview RE13/RE23 IN3000 Direct TR4 Direct Safety command devices Product group overview Product family overview i150RP Enhanced system solutions SICK your partner for machine safety Additional related literature
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Tools for safety engineering A full range of services to support the safety
function on your machines and systems For comprehensive information, see www.sick-safetyplus.com
Sensors
Opto-electronic protective devices
Logic
sens:Control safe control solutions
Actuators
Drives Contactors Valves
Safety switches
Safexpert safety software SICK LifeTime Services safetyPLUS by SICK for an unbroken safety chain
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Safety switches
S a f e t y s w itc h e s | S I C K
S a f e t y s w itc h e s | S I C K
Safety switches from SICK are used for the following safety-related tasks:
Locking of movable guards
Safety commands
Manual approval for safe maintenance and setup mode
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Electro mechanical
Safety tasks
Actuation
Electrical contacts
Diagnostics
Signaling contacts Optional LED status display With a safety switch up to PL c With two safety switches up to PL e
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8014702/2012-06-28 Subject to change without notice
Noncontact
Safety command
Metal (eteel) Magnet/transponder Reed contacts Semiconductor outputs Optional signaling contacts LED status display With a safety switch up to PL c
Manual
Page 38
8014702/2012-06-28 Subject to change without notice
Page 48
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Access protection for a stretch wrapper Page 12
2
Hazardous point protection on an injection molding machine Page 14
3
Emergency stop on a conveyor system Page 16
4
Monitoring flaps on a production line Page 18
5
Door monitoring on a blister packaging machine Page 20
6
Safe position monitoring on a storage and retrieval system Page 22
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Door monitoring for a bag forming, filling and sealing packaging machine Page 24
i-10 S a f e t y s w itc h e s | S I C K 8014702/2012-06-28 Subject to change without notice
Schaubild
7 2 3
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Electro mechanical
Noncontact
Safety command
A stretch wrapper quickly wraps products or cases on a pallet. The machines high wrapping speeds can create hazards for employees. Fences can prevent access to the hazardous area. For maintenance and setup, users need to ensure that employees can only access the machine via a safety door or other area or perimeter guarding method. The safety door is locked by an interlock in automatic operation. The safe position of the wrapper is monitored. The safety door can be opened in maintenance and setup mode and the wrapper can be manually restarted.
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Radial actuator for rotatable door High locking forces for large, stable access door Separate contacts detect door and locking status Depending on the risk assessment: up to PL e
through the use of two safety switches Easy to assemble with dual status monitoring Recommended product i10 Lock Page 36
Quick adjustment and low wear due to non-contact design Simple connection to a safe control solution LED status display for immediate diagnostics
Double the reliability for position and durability
Electro mechanical
Noncontact
Safety command
Interference with an injection molding machine must be prevented during the production process. The injection unit is secured by a sliding door in order to protect personnel from bruises and burns. Routine maintenance to exchange materials and for cleaning must remain possible. The safety door is locked by a guard lock during the injection molding process. The position of the door in its locked position is also monitored by a position switch in order to ensure the necessary safety level. A machine stop can generally be triggered by an emergency stop in the event of a hazardous situation. Please note: Deviating safety concepts may be required for specific PL c standards.
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Rigid actuator for straight-line movement of the sliding door Optional plug connector for quick device exchange
or flexible cable entry
Position switch with turning lever for quick movement Dual door monitoring through the combination of safety guard lock
and position switch
The position switch provides tamper protection for a safety guard lock
Diverse and redundant door monitoring for applications up to performance level PL e Recommended product i10R i110R Page 33 Page 33
Safe emergency stop function Panel mount version for integration into the machines control panel Increased safety by self-monitoring contacts between buttons and
switching elements Functional design for higher throughput
Electro mechanical
Noncontact
Safety command
Conveyor sections bridge paths between individual machining stations. Hoods are used to secure these machining stations. However, it is difficult to secure the conveyor sections by fences or other safety facilities. Controlled interference must be possible along the entire section. Rope pulls can be used to secure individual conveyor sections. This ensures that a safe emergency stop is possible at any time and at any position along the conveyor section. Safety switches with separate actuators are used to monitor the status of the hoods.
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Cyclical actuation with safety switches compactly monitored with separate actuators
Versatile with three cable entry glands Easily close the hood with flexible actuators
and conical insertion guides
Rugged due to metal housing Diagnostics using additional contacts Rope break detection feature Actuation is possible at any point along the rope
Emergency stop along the entire length of transport belts and feed systems, up to PL e Recommended product i110RP (up to 30 m) i150RP (up to 75 m) Page 51 Page 52
Tear-proof rope Rugged eye bolts for optimal rope guidance Optimal adaptation to the conveyor section by deflection rollers Easily adjust the ropes tension with the tensioning set feature
Optimal rope guidance without obstacles
Electro mechanical
Noncontact
Safety command
Production lines enable the manufacture of solar cells in connected machining centers. These lines are secured by door flaps for direct access and quick troubleshooting during the production process. Upstream, turntables enable the transport of cells from and to individual machining centers from various directions. The safe position of the turntable after swiveling 90 can be monitored using inductive switches. The flaps are protected by a safety switch with a separate actuator. A machine stop can generally be triggered by an emergency stop device in the event of a hazardous situation.
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Compact plastic housing for confined conditions Diagnostics available using additional signaling contacts Vibration resistant with corresponding locking force
Function-optimized up to PL c for high system throughput
Space-saving mounting due to compact housing Quick electrical and mechanical installation Non-contact operating design for increased durability
Safe, low-wear and efficient up to PL d for seamless production
Central emergency stop for general machine stop Status display by colored markings Anti-lock button
Diversity and safety for your machine design up to PL e
Electro mechanical
Noncontact
Safety command
For blister packaging machines, various process steps take place in a sequence. The machines have numerous doors to ensure universal, free access in the event of a fault or for refilling material. All doors are monitored by transponder safety switches. These ensure that the machine cannot be started if the doors are open.
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Low-wear solution Simple and direct connection to the safe control solution Improved prevention against tampering with coded actuators LED warning message for readjustment Resistant to vibrations due to long sensing range
High system availability due to coordinated solution up to PL e
Quick connection of the sensors by T-distributor Return line saving due to end plug Simple fault detection using LED display on the safety switch Reduced wiring costs and safety capable inputs on the control
Up to PL e for cost-optimized commissioning and quick troubleshooting
Additional diagnostics output per safety switch Clear fault detection at a glance
Central diagnosis over the control
Electro mechanical
Noncontact
Safety command
Storage and retrieval systems are installed in high-bay warehouses for moving goods in and out of storage. The position of the pallet handler must be detected in order to avoid a collision with the system. The final position of the operating system as well as the machine operators cabin door must be safely monitored. A safety switch with separate actuator allows for the storage and retrieval system to only operate when the cabin door is closed. The safe final position of the pallet handler when moving pallets in and out of storage is monitored using inductive sensors. Position switches monitor the safe final position of the storage and retrieval system on the guide rail and safely shut it down.
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Three cable entry points for optimal installation Safety through dual-channel connection to the safe control solution Highly reliable even when exposed to shock and vibration Depending on the risk assessment: up to PL e through the use of two
safety switches Start up only when door is locked
Tough metal housing Four contacts for dual-channel safety with additional diagnostics Metal turning lever also operates reliably at high speeds
Reliable shutoff in the event of a fault up to PL c
Final position detection for collision protection with inductive safety switch
Compact housing High level of safety up to performance level PL e Easy adjustment through LED status display
and quick device replacement due to M12 plug connector
Door monitoring for a bag forming, filling and sealing packaging machine
Electro mechanical
Noncontact
Safety command
Food and beverages are merged in pick-and-place applications. The finished products are sealed in packaging film by the bag forming, filling and sealing machine. The doors must be locked until the sealing process has been completed. Pick-and-place machines have high hygienic requirements that must be complied with and the doors must be able to be opened at any time. Both of these pickand-place requirements are fulfilled using magnetic safety switches. Locking the doors during the sealing process is monitored by safety guard locks.
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Door monitoring for a bag forming, filling and sealing packaging machine
Safety door monitoring by non-contact safety switches
Magnetic safety switches with response range of up to 9 mm LED status display immediately on the protective device Especially suited for sliding and turning doors, given the large door
offset tolerances Simple and flexible installation for machines up to PL e
Plastic housing with 1200 N locking force Additional diagnostics contact Visualization of the guard lock using LED display Depending on the risk assessment: up to PL e through
the use of two safety switches Optimal solution up to PL c for long overtravel movements
Safe emergency stop function Various forced opening/closing combinations Surface mount version for direct mounting on the machine
Complete device for machines up to PL e for quick mounting
Optimal personnel and process protection SICK offers a variety of different safety switches for securing your machine or system.
High machine throughput SICK ensures the quality of its products in order to provide you the highest possible quality solution.
SICKs safety switches are used in thousands of applications to ensure the safety of your employees and colleagues
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Conforms with standards and directives Play it safe and save effort and expense with the stress-free implementation of the machine directives and the new safety standards (SIL and PL).
Complete solutions from a single source SICK provides comprehensive safety expertise support, not just with successful products, but also with international service.
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Safety solutions
Safety switches from SICK for established and intelligent safety solutions Safety switches are used in many safety applications. The most frequent application areas are protecting movable guards, the position determination of dangerous movements and the safe stop function with safety command devices. Depending on the application, there are different forms of safety switches and the portfolio of SICK safety switches is split into three groups: electro-mechanical safety switches, non-contact safety switches and safety command devices. This means the appropriate solution is available for all common requirements. In conjunction with sens:Control safe control solutions, SICK offers ideal complete solutions from a single source, which are optimally suited to one another.
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Safety solutions
Electro-mechanical safety switches Electro-mechanical safety switches economically and reliably monitor movable guards. SICKs portfolio of electro-mechanical safety switches contains four product groups: safety position switches, safety hinge switches, safety switches with separate actuator and safety locking devices. This enables users to choose the appropriate solution for a variety of different applications. When combined with sens:Control safe control solutions, SICK offers complete solutions from a single source. More from page 30
Non-contact safety switches Non-contact safety switches are ideal in applications where precise guidance of guards is difficult. Due to their design, they are extremely longlasting devices that require minimal maintenance. In addition, they are resistant to shock and vibrations and offer a high level of prevention against tampering. Our range of non-contact safety switches includes magnetic, transponder and inductive safety switches. Rectangular and cylindrical types are available for each sensor principle. More from page 38
Safety command devices Safety command devices from SICK ensure that dangerous movements are reliably stopped or critical machine functions are reliably initiated. SICKs portfolio of safety command devices includes three major product groups: emergency stop pushbuttons, rope pull switches and enabling switches. The wide product range enables users to choose different functions and performance based on their application needs. More from page 48
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Plastic and metal housings Rigid or mobile actuators Available with M20 x 1.5 cable entry gland or M12
plug connector (depending on variant)
Safety locking devices Safety locking devices are used for keeping guards safely locked until a hazardous area can be entered. They are intended for applications in which there is an immediate danger to people when delayed stopping or an uncontrolled process interruption has the potential to cause injury or death. There are two restraint types, including spring force locking and magnetic force locking. With spring force locking, the guard is held closed by spring force. In magnetic force locking, the guard is held closed by activation of the magnetic coil.
At a glance
Plastic and metal housings Variants with metal actuator head Rigid or mobile actuators Locked by spring force and magnetic force Lock and door monitoring Variants with LED locking indicator Available with M20 x 1.5 cable entry gland or
M12 plug connector (depending on variant)
Safety position switches Safety position switches are used for reliably identifying dangerous movements, even at high speeds. These switches use an actuator that is in a positive connection with the safety switch. There are two different actuators: the roller plunger for determining exact positions and the turning lever for identifying rapid movements. The safety position switch is actuated directly by the protective device.
At a glance
Plastic and metal housings Roller plunger and turning lever IP 66 enclosure rating 1 M20 x 1.5 cable entry gland Slow-action or snap-action switching element
with up to four contacts
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i12S (6025059)
General information Housing material Enclosure rating Ambient operating temperature from to Technical specifications Safety related parameters B10d parameter Mechanical life Actuation frequency Approach speed Actuation torque Retaining force Locking force Electrical details Switching principle Number of positive action N/C / N/O door monitoring contacts Number of positive action N/C / N/O solenoid monitoring contacts Usage category in compliance with IEC/EN 60947-5-1 Rated operating current (voltage) Rated insulation voltage Ui Switching voltage Switching current Solenoid operating voltage Power consumption Short-circuit protection Connection Connection type Number of cable glands x size of the screwed joint Cross section of electrical conductors Detailed information Cable gland 1 x M16 1,5 mm2 Page 34 Slow action switching element 2/1 AC-15/DC-13 3 A (240 V AC), 3 A (24 V DC) 240 V 5 V DC 5 mA 3 A gG 2 x 106 switching cycles, with small load 1 x 106 switching cycles 7.200 /h 10 m/min 15 N Glass-fiber reinforced thermoplastic IP 67 20 C +80 C
i16S (6025063)
Glass-fiber reinforced polybutylene terephthalate (PBT) IP 67 20 C +80 C
i110S (6025074)
Die-cast zinc IP 67 20 C +80 C
2 x 106 switching cycles, with small load 1 x 106 switching cycles 7.200 /h 10 m/min 30 N Slow action switching element 2/0 AC-15/DC-13 3 A (240 V AC), 3 A (24 V DC) 240 V 5 V DC 5 mA 3 A gG Cable gland 3 x M20 1,5 mm2 www.mysick.com/en/i16S
2 x 106 switching cycles, with small load 1 x 106 switching cycles 7.200 /h 10 m/min 12 N Slow action switching element 2/2 AC-15/DC-13 3 A (240 V AC), 3 A (24 V DC) 240 V 5 V DC 5 mA 3 A gG Cable gland 1 x M20 1,5 mm2 www.mysick.com/en/i110S
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i10R (6025085)
Glass-fiber reinforced thermoplastic IP 66 25 C +80 C
i110R (6025108)
Die-cast zinc IP 66 25 C +80 C
3 x 106 switching cycles, with small load 1 x 106 switching cycles 7.000 /h 20 m/min 1.300 N Slow action switching element 2/1 AC-15/DC-13 4 A (230 V AC), 4 A (24 V DC) 250 V 12 V DC 1 mA 24 V (20,4 V 26,4 V) DC 8W 4 A gG Cable gland 3 x M20 0,34 mm2 ... 1,5 mm2 Page 36
2 x 106 switching cycles, with small load 1 x 106 switching cycles 3.600 /h 10 m/min 1.200 N Slow action switching element 2/1 AC-15/DC-13 3 A (240 V AC), 2 A (24 V DC) 250 V 5 V DC 5 mA 24 V (20,4 V 26,4 V) DC 7W 3 A gG Cable gland 1 x M20 1,5 mm2 www.mysick.com/en/i14_Lock
2 x 106 switching cycles, with small load 10 x 106 switching cycles 6.000 /h 0,1 m/min 15 m/min 0.14 Nm Slow action switching element 2/1 AC-15/DC-13 3 A (240 V AC), 3 A (24 V DC) 250 V 5 V DC 5 mA F15 Cable gland 1 x M20 2,5 mm2 www.mysick.com/en/i10R
2 x 106 switching cycles, with small load 10 x 106 switching cycles 6.000 /h 0,1 m/min 15 m/min 0.34 Nm Slow action switching element 2/2 AC-15/DC-13 3 A (240 V AC), 3 A (24 V DC) 250 V 5 V DC 5 mA F15 Cable gland 1 x M20 2,5 mm2 www.mysick.com/en/i110R
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i12S
At a glance
Narrow plastic housing Rigid or mobile actuators 1 M16 x 1.5 cable entry gland Slow-action switching elements with up to three contacts IP 67 enclosure rating
Your benefits
Cost-effective solution for all standard safety applications Small design simplifies installation and makes it easy to mount
directly on the guard door frame
High reliability and safety due to the cone shaped metal alignment aid
Further information
www.mysick.com/en/i12S
Ordering information
Number of positive action N/C contacts
1 2
Type
i12-SA113 i12-SA203 i12-SB213
Part no.
6025057 6025100 6025059
Actuators
Figure Design
Straight
Actuation option
Rubber-mounted
Type
iE12-S1
Part no.
5311131
Angled Radial
Rigid Semiflexible
150 mm 60 mm
iE12-A1 iE12-F1
5311132 5308842
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i12S
Required accessories
Cable gland
Figure Type
Cable gland M16
Part no.
5309163
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i10 Lock
At a glance
Narrow plastic housing Rigid or mobile actuators 3 M20 x 1.5 cable entry glands Locked by spring force and magnetic force Lock and door monitoring IP 67 enclosure rating
Your benefits
Small design simplifies installation and makes it easy to mount
directly on the guard door frame
Flexible electrical connectivity due to three cable entry glands Improved diagnostics due to additional signaling contacts Practical, simple adjustment due to various actuators that are suitable
for any door
Further information
www.mysick.com/en/i10_Lock
Ordering information
Locking type: electrical
Solenoid monitoring contacts Number of positive action N/C
2
Connection type
Type
Part no.
Number of N/O
1 0
Number of N/C
1 0 Cable entry Cable entry Connector i10-E0233 Lock i10-E0453 Lock i10-E0454 Lock 6022585 6020598 6045056
Connection type
Type
Part no.
Number of N/O
1 0
Number of N/C
1 0 Cable entry Cable entry Connector i10-M0233 Lock i10-M0453 Lock i10-M0454 Lock 6022580 6029934 6045055
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i10 Lock
Actuators
Figure Design Actuation option Method of actuation Door radius Type Part no.
Straight
Rubber-mounted
1.000 mm
iE10-S2
5306530
Angled
Rigid
With overtravel
1.000 mm
iE10-A4
5308497
90 mm
iE10-R1
5306528
100 mm
iE10-R2
5306529
Required accessories
Cable gland
Figure Type
Cable gland M20
Part no.
5309164
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Up to performance level PL e / Cat. 4 (EN ISO 13849) Response range of up to 9 mm Available with following contact options: complementary with an NO/NC contact or equivalent with two or three N/O contacts Direct connection to safe control solution possible Sensors with plug connector or connected cable
Transponder safety switches Transponder safety switches are used in applications where a high level of prevention against tampering is essential. The safety switch determines which actuator code to use and will not engage unless the proper actuator code is read. The safety switches have a wide response range, which is highly beneficial for mounting and considerably reduces machine downtime. Some safety switches are extremely small and have a central evaluation unit in the control cabinet, while others have an integrated evaluation unit with an LED status indicator. Various versions, including multicode and unicode variants, enable connectivity of up to 30 safety switches.
At a glance
Up to performance level PL e / Cat. 4 (EN ISO 13849) LED status indicator Response range of up to 25 mm Multicoded and unique coded sensors Safe series connection of sensors possible
(depending on the variant)
Inductive safety switches Inductive safety switches are used for determining position and work on a non-contact basis. They detect approaching objects without a separate actuator. Their wide response range makes them simple to mount and adjust.
At a glance
Up to performance level PL e / Cat. 4 (EN ISO 13849) LED status indicator Direct connection to safe control solution possible Response range of up to 15 mm Sensors with plug connector High enclosure rating of IP 67 or IP 69K
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RE13 (6036769)
General information Housing material Housing diameter Enclosure rating Ambient operating temperature from to Technical specifications Safety related parameters Safety integrity level Category Performance level B10d parameter PFHd (mean probability of a dangerous failure per hour) TM (Mission Time) Up to category 4 (EN ISO 13849) 1) Up to PL e (EN ISO 13849) 1) 2 x 107 switching cycles, with small load
RE27 (6034343)
Simple and established non-contact door monitoring Glass-fiber reinforced PPS IP 67 20 C +60 C Glass-fiber reinforced PPS IP 67 20 C +60 C
Up to category 4 (EN ISO 13849) 1) Up to PL e (EN ISO 13849) 1) 2 x 107 switching cycles, with small load
Safe switch on distance Sao Safe switch off distance Sar Electrical details Type of output Number of N/O contacts/ N/C contacts Number of outputs Supply voltage Switching voltage Switching current Status display Connection Connection type Cable length Detailed information
1)
In combination with suitable safety device. 2) Values apply for steel (FE360). 3) Dependent on material. The indicated values refer to steel ST37.
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Safe, non-contact position monitoring White bronze coated brass (housing), PBT (cover) M12 IP 65, IP 67 25 C +70 C PBT/V4A M18 IP 69K 25 C +70 C
SIL2 (IEC 61508), SILCL2 (EN 62061) Category 3 (EN ISO 13849) 1) PL d (EN ISO 13849) 1) 1,0 x 10-7 (EN ISO 13849)
SIL3 (IEC 61508) Category 4 (EN ISO 13849) 1) PL e (EN ISO 13849) 1) 1,33 x 10-9 (EN ISO 13849)
SIL3 (IEC 61508) Category 4 (EN ISO 13849) 1) PL e (EN ISO 13849) 1) 1,119 x 10-9 (EN ISO 13849)
10 years (EN ISO 13849), at 25 C ... +70 C and 5 % ... 95 % relative air humidity 20 years (EN ISO 13849), at +10 C ... +40 C and 5 % ... 70 % relative air humidity 0,5 mm ... 4 mm 2) 6 mm
2)
3 mm ... 6 mm 3) 15 mm
3)
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RE13/RE23
At a glance
Up to performance level PL e / Cat. 4 (EN ISO 13849) Response range up to 7 mm for small design and up to 9 mm for standard design 2 N/O contacts Direct connection to safe control solution possible Sensors with plug connector or connected cable
Your benefits
Long service life due to durable and low-maintenance design Space-saving mounting due to compact housing design High level of machine availability due to high tolerances for door misalignment Direct connection to the safe control solution eliminates any additional wiring
and reduces installation time
The devices are easy to clean, making them suitable for contaminated areas
or environments with strict hygiene standards
Further information
www.mysick.com/en/RE13_RE23
Ordering information
System part Connection type
Cable M8 plug connector, 4-pin
Cable length
3m
Type
RE13-DA03 RE13-DAC RE23-DAC
Part no.
6034333 6036769 6036927
Required accessories
Connectors
Figure Size of the cable gland Direction of cable outlet
Straight M8, 4-pin Angled
Cable length
2m 5m 10 m 2m 5m 10 m
Type
DOL-0804-G02M DOL-0804-G05M DOL-0804-G10M DOL-0804-W02M DOL-0804-W05M DOL-0804-W10M
Part no.
6009870 6009872 6010754 6009871 6009873 6010755
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RE13/RE23
Mounting systems
Figure Description
Spacer
Packing unit
10
Type
RE10-SD
Part no.
5322315
Spacer
10
RE20-SD
5320067
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IN3000 Direct
At a glance
Direct connection to safe control solution possible Response range of up to 15 mm LED status indicator Sensors with plug connector Up to performance level PL d (EN ISO 13849), SILCL2 (EN 62061),
SIL2 (IEC 61508)
Your benefits
Cost-effective solution for applications up to PL d / SILCL2 Space-saving mounting due to compact housing design Direct connection to the safe control solution eliminates any additional wiring
and reduces installation time
Fast diagnostics via LED status indicator Long service life due to durable and low-maintenance design The devices are easy to clean, making them suitable for contaminated areas
or environments with strict hygiene standards
Further information
www.mysick.com/en/IN3000_Direct
Ordering information
System part Housing diameter
M30 Sensors M18 M12
Installation type
Non-flush Non-flush Flush Non-flush
Type
IN30-E0208K IN30-E0305K IN30-E0306K IN30-E0407K
Part no.
6044655 6034576 6034581 6034582
Required accessories
Connectors
Figure Size of the screwed joint
M12, 4-pin
Cable length
5m 10 m 15 m
Type
DOL-1204-G05M DOL-1204-G10M DOL-1204-G15M
Part no.
6009866 6010543 6010753
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IN3000 Direct
Mounting systems
Figure Description
Mounting bracket, M12 thread
Type
BEF-WN-M12
Part no.
5308447
BEF-WN-M18
5308446
BEF-WN-M30
5308445
BEF-KH-M12
2051479
BEF-KH-M18
2051481
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TR4 Direct
At a glance
Multicoded and unique coded sensors Response range of up to 25 mm Safe series connection of up to 30 sensors possible Two OSSD safety outputs for direct connection to a single safety controller LED status indicator Up to performance level PL e (EN ISO 13849) Sensors with plug connector
Your benefits
High level of prevention against tampering due to individually coded actuator
(depending on type)
High level of machine availability due to high tolerances for door misalignment
and boundary area indication
High level of machine reliability due to resistance to shocks and vibrations Cascadability of up to 30 saves costs Long service life due to durable and low-maintenance design Fast diagnostics via LED status indicator Just one safety switch in conjunction with a suitable safety module makes
it possible to solve applications up to PL e and Cat. 4 (ENISO13849)
The devices are easy to clean, making them suitable for contaminated areas
Further information
www.mysick.com/en/TR4_Direct
Ordering information
Design: cylindrical System part: sensor & actuator
Housing diameter (sensor/ actuator) Safe switch on distance Sao Safe switch off distance Sar Coding Connection type Cable length
0.2m 3m 0.2m 3m 0.2m 3m 0.2m 3m
Model name
Part no.
Multicoded M18/ M18 15mm 25mm Unique coded Multicoded M18/ M30 25mm 35mm Unique coded
Cable with plug, M12, 8-pin Cable Cable with plug, M12, 8-pin Cable Cable with plug, M12, 8-pin Cable Cable with plug, M12, 8-pin Cable
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TR4 Direct
Design: rectangular System part: sensor & actuator Dimensions: 25mmx 88mmx 20mm safe switch on distance Sao: 15mm safe switch off distance Sar: 35mm
Boundary area indication Magnetic retaining force Coding
Multicoded Unique coded Multicoded l l Unique coded
Connection type
Cable with plug, M12, 8-pin Cable Cable with plug, M12, 8-pin Cable Cable with plug, M12, 8-pin Cable Cable with plug, M12, 8-pin Cable
Cable length
0.2m 3m 0.2m 3m 0.2m 3m 0.2m 3m
Model name
TR4-SDM01C TR4-SDM03P TR4-SDU01C TR4-SDU03P TR4-SFM01C TR4-SFM03P TR4-SFU01C TR4-SFU03P
Part no.
6044638 6044636 6044641 6044639 6044650 6044648 6044653 6044651
Required accessories
Plug connectors and cables
Figure Size of the cablegland Direction of cableoutlet Cable material Cable length
5m M12, 8-pin Straight PVC 10m 15m 30m
Model name
DOL-1208-G05MA DOL-1208-G10MA DOL-1208-G15MA DOL-1208-G30MA
Part no.
6020993 6022152 6022153 6022242
Adapters/distributors
Description
T-junction for serial connection of TR4 Direct End plug for serial connection in combination with TR4-AK004C T-junction
Model name
TR4-AK004C TR4-AL002C
Part no.
5325889 5325890
Mounting systems
Figure Description
Mounting bracket, M18 thread
Model name
BEF-WN-M18
Part no.
5308446
BEF-KH-M18
2051481
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Rotational or key unlocking Variants with LED ring lighting Available with protective collar to prevent inadvertent
actuation
Rope pull switches Rope pull switches ensure that dangerous movements are reliably stopped over long distances. The rope is connected to the rope pull switch for optimum safeguarding of hazardous points that are not protected by safety covers, e.g., conveyors. In the working position, the rope is under tension and the safety-relevant contacts the positive opening normally closed contacts are closed. The contacts are opened by a pull on the rope or if the rope breaks, the emergency stop function is triggered. Actuation is possible at any point along the rope.
At a glance
1 or 3 M20 x 1.5 cable entry glands Slow-action switching elements with four contacts Complies to the standards EN 13850
and EN 60947-5-5
Enabling switches Enabling switches ensure that even critical machine functions are performed safely. They are used when work has to be performed in the hazardous area in setup operating mode. All enabling switches are configured as 3-stage switches, i.e., movements can only be activated in the middle position because this is the only position in which all contacts are closed.
At a glance
Plastic housing with connected cable 3-stage functional structure (off on off) Slow-action switching elements with four contacts Variant with additional plus/minus buttons Complies to the standard EN 60947-5-8
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ES21 (6036148)
General information Design Cord length Housing material Enclosure rating Ambient operating temperature from to Technical specifications Safety related parameters B10d parameter Electrical life (depending on the load) Actuation force (deflection) Electrical details Switching principle Number of positive action N/C contacts / N/O contacts Usage category in compliance with IEC/EN 60947-5-1 Rated operating current (voltage) Rated insulation voltage Ui Switching voltage Switching current Short-circuit protection Connection Connection type Cable length Number of cable glands x size of the screwed joint Cross section of electrical conductors Detailed information Cable gland 2 x M20 2,5 mm2 www.mysick.com/en/ES21 Slow action switching element 2/1 AC-15/DC-13 3 A (250 V AC), 2 A (24 V DC) 600 V 5 V DC 1 mA 2,5 x 105 switching cycles 1 x 106 switching cycles
ES21 (6036492)
Quick, reliable emergency stop safety protection Surface mount version Plastic IP 65 25 C +60 C Panel mount version
Plastic IP 65 30 C +70 C
Slow action switching element 2/1 AC-15/DC-13 3 A (250 V AC), 2 A (24 V DC) 600 V 5 V DC 1 mA
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i110RP (6025077)
i150RP (6024883)
E100 (6022879)
Safety protection during setup or maintenance
75 m Metal IP 65 25 C +80 C
2 x 106 switching cycles, with small load 1 x 106 switching cycles 125 N (300 mm)
2 x 106 switching cycles, with small load 1 x 106 switching cycles 125 N (300 mm)
Slow action switching element 2/2 DC-13 2 A (24 V DC) 32 V 12 V DC 1 mA (24 V DC) 2 A gG / 0,1 A gG
Slow action switching element 2/2 AC-15/DC-13 3 A (240 V AC), 2 A (24 V DC) 250 V 5 V DC 5 mA (5 V DC) T6
Slow action switching element 2/2 AC-15/DC-13 3 A (240 V AC), 3 A (24 V DC) 250 V 5 V DC 5 mA (5 V DC) T6
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i150RP
At a glance
Rope lengths up to 75 m, with rope break and rope pull function Metal housing with integrated emergency stop pushbutton and fault display Rotary unlocking lever 3 M20 x 1.5 cable entry glands Slow action switching elements with four contacts
Your benefits
The emergency stop function can be triggered at any point along the rope The long rope length reduces the number of rope pull switches, which saves costs Simple adjustment of the rope tension Rugged metal housing offers a high level of protection for the rope pull switch Integrated emergency stop pushbutton allows users to trigger the emergency stop
function at the end of the rope
User-friendly systems available with many rope lengths Additional contacts provide quick and easy diagnostics Flexible connectivity due to three cable entry glands
Further information
www.mysick.com/en/i150RP
Ordering information
Number of positive action N/C contacts
2 3
Type
i150-RP223 i150-RP313
Part no.
6024884 6024883
Required accessories
Rope accessory
Figure Accessory type Item supplied
2 rope grippers, 1 tensioner, 3 eye bolts, 5 m rope, 1 allan key Rope accessory set 2 rope grippers, 1 tensioner, 14 eye bolts, 30 m rope, 1 allan key 2 rope grippers, 1 tensioner, 32 eye bolts, 75 m rope, 1 allan key
Cord length
Type
Part no.
5m
iE110-P05
5311136
30 m
iE110-P30
5311139
75 m
iE110-P75
5320017
Spring
iE110-PTS
5311290
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i150RP
Figure
Accessory type
Tensioner set
Item supplied
Cord length
Type
Part no.
iE110-PTR
5309034
Eye bolt
iE110-PEB
5309035
Rope
30 m
iE110-PL30
5310813
Rope
100 m
iE110-PL100
5310814
Cable gland
Figure Type
Cable gland M20
Part no.
5309164
Indicator light
Figure Description Type Part no.
iE110-PIS1
5325871
Pulley
Figure Description Type Part no.
Internal pulley
iE110-PCPI
5325887
External pulley
iE110-PCPO
5325888
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Safety switches
Safety relay UE43-2MF the perfect monitoring of safety switches and emergency stop pushbuttons
UE43-2MF3D2
6024894
UE48-2OS3D2
6024916
Flexi Soft CPU0 main unit, without EFI connections, two-level spring terminals
FX3-CPU000000
1043783
Flexi Soft CPU1 main unit, 2 EFI connections, two-level spring terminals
FX3-CPU130002
1043784
Safety controller Flexi Soft with software (Flexi Soft Designer) configurable safety controller
Flexi Soft XTIO extension unit, 8 inputs/4 outputs, two-level spring terminals
FX3-XTIO84002
1044125
Flexi Soft XTDI input expansion unit, 8 inputs, two-level spring terminals
FX3-XTDI80002
1044124
FX3-MPL000001
1043700
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Safety switches
Figure
Description
Technical details
Type
Part no.
UE410-MU3T5
6026136
Safety controller Flexi Soft with software (Flexi Soft Designer) configurable safety controller
UE410-XU3T5
6032470
UE410-8DI3
6026139
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Intelligent networking allows you to cover all safety functions with just a few SICKdevices.
Space-saving rapid transparent Simple system integration plays a key role in the commissioning and ongoing operation of your machines. With the SICK-created interface EFI, our products permit rapid communication for automatic operation and convenient configuration and diagnostic functions for setup and maintenance work. Higher speed of safe communication also means decreasing the minimum distances and thus saving expensive machine space. You are given full transparency of the sensors in your industrial network, e.g., PROFINET with PROFIsafe. Integrated, intelligent functions and coordinated interfaces make additional hardware unnecessary, reducing the number of devices and wires required for your machines.
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Complete safety solution from SICK: foil wrapping machine with automatic material transport
Global sales successes with your machines via conformity with international safety solutions and globally available service.
Worldwide available legally secure SICK ensures that the safety solutions conform with the international safety standards. Our experts are members of 65standards committees worldwide. That means that we and you are always a step ahead. Our service network consists of 120 employees in almost 50 countries. No matter where you deliver or produce your machines: SICK service technicians understand your problems and offer a rapid solution to ensure high reliability of your machines. To ensure that you always receive expert support, SICK has established an international training program for its machine safety specialists. Benefit from our expertise.
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COMPETENCE BROCHURE
Guidelines for Safe Machinery Six steps to a safe machine is available for download at www.mysick.com in the SICK Literature Finder (publication type brochure) or for order as a printed brochure from your SICK representative. Item numbers of the European editions: 8008007 German, 8007988 English Item number of the North American edition: 7028282 English
P R O D U C T C ATA L O G 2 0 1 1 / 2 0 1 2
Industry Safety Systems available for download at www.mysick.com in the SICK Literature Finder (publication type: product catalog) or for order as a printed brochure from your SICK partner. Item numbers of the editions: 8010888 German, 8010889 English
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SICK at a glance
Leading technologies
With a staff of more than 5,000 and over 50 subsidiaries and representations worldwide, SICK is one of the leading and most successful manufacturers of sensor technology. The power of innovation and solution competency have made SICK the global market leader. No matter what the project and industry may be, talking with an expert from SICK will provide you with an ideal basis for your plans there is no need to settle for anything less than the best.
Comprehensive services
SICK LifeTime Services for safety and productivity Application centers in Europe, Asia and North America for the development of system solutions under realworld conditions E-Business Partner Portal www.mysick.com price and availability of products, requests for quotation and online orders
Worldwide presence with subsidiaries in the following countries: Australia Belgium/Luxembourg Brasil Cesk Republika Canada China Danmark Deutschland Espaa France Great Britain India Israel Italia Japan
Mxico Nederland Norge sterreich Polska Romnia Russia Schweiz Singapore Slovenija South Africa South Korea Suomi Sverige Taiwan Trkiye United Arab Emirates USA
Please find detailed addresses and additional representatives and agencies in all major industrial nations at www.sick.com