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08

100% OIL LESS - Variable Speed

Oil-less rotary screw compressors

D15H RS D110H SR

Engineered to Save

Oil-Less Rotary Screw Compressors

The CompAir range of oil-less compressors can be relied upon to deliver a consistent flow of high quality, clean and economical compressed air.
Where contaminated compressed air can result in

expensive product spoilage, you can rest assured that a CompAir oil-free compressor will eliminate oil-carryover in the compressed air supply. In addition, the removal of

oil from the compression process enables compressed air users to operate with maximum environmental efficiency.

CompAirs oil-free pedigree

CompAir has been designing, manufacturing and supplying oil-free compressors for more than 80 years. With a product design that has evolved from

single cylinder, oil-free reciprocating compressors to

multi-stage, oil-free rotary compressors, CompAir has installations to industry.

unrivalled experience in providing oil-free compressed air

CompAir oil-less compressors provide clean, high quality, oil-free compressed air to a diverse range of industries.
Industries, both large and small, rely on CompAir for a supply of consistently high quality compressed air, generation, shipping and the utilities. including automotive, aviation, petro-chemical, power In situations where compressed air comes into direct contact with the products being manufactured: for example food and drink, pharmaceuticals, electronics and textiles, CompAir compressors have been helping clients meet their quality and production objectives for many years. Ongoing investment in the latest design and

manufacturing tools, and rigorous implementation of ISO of a reliable, high quality product.

9001 approved quality systems, ensure you take delivery Factory performance and functional testing guarantee that your compressor will operate and perform perfectly.

100% 80%

MODULATING LOAD/UNLOAD

Variable Speed Saves Energy

High output single screw compression element Efficient direct drive arrangement Water injected for near isothermal compression High efficiency, IP55 drive motor, Variable Speed saves energy

kW

60% 40% 20%

WASTED ENERGY

High Quality Air Output

100% oil-less construction No oil in compressor = no oil in air Clean, cool oil-free air guaranteed

20%

40%

AIR DEMAND

60%

80%

100%

Simplicity and Reliability

Dependable direct drive system

Established and proven single stage compression element

Simplified construction with no interstage or final air coolers Reduced component count enhances reliability

Reduced Downtime and Easy Servicing

No oil or oil filter maintenance required No oil related waste disposal costs 4000 hour service interval

Large doors provide easy access to all components

Monitoring and Control

Clear text machine status display Remote control

Microprocessor based compressor control system

Accurate pressure transducer control

Components NOT Found in the DH

Oil Oil Separator Gearbox Oil Removal Filters Starting Inrush Current

Easy Installation
Free standing package

Fully silenced package for low noise levels

Intake

Extended surface water cooler provides efficient cooling and reliable operation in all operating conditions

Atmospheric air enters the compression element and fills the flutes of the main rotor. The gate rotors engage with the flutes and form two compression chambers, above and below the main rotor.

Low noise radial cooling fans ventilate and cool the package and allow installation within the working environment

Compression

The gate rotors automatically follow the rotation of the main rotor reducing the volume in the flutes and compressing the air along the compression chambers. Purified water injected into the compression element lubricates, seals and cools the process.

Enclosure filtration pre-filters air entering the compressor enclosure and maintains internal cleanliness and cooler performance

Discharge

The compressed air and water mixture is discharged from the compression element and passes into a water separation vessel. The low temperature rise of the air means that a final air cooler is not necessary.

IP55, totally enclosed fan cooled high efficiency drive motor, flange coupled to the compression element for maximum drive efficiency 20 and 30 HP Models have frequency inverter. 50, 67, 100 and 150 HP models use the SR Switched Reluctance drive system

Radial loads act on both the top and underside of the main rotor. Axial loads act on both sides of the main rotor flutes. As a result compression loads are balanced and bearing loads are low.

Water purification system provides high quality injection water for lubricating, sealing and cooling the compression process

A Reliable and Efficient Heart

screw compression element, featuring a single main rotors, that is proven in thousands of installations.

At the heart of the compressor is an innovative single rotor with 6 flutes meshing with a pair of 11 tooth gate

Fully integrated silenced package including cooler and water purification system reduces installation costs

Compression takes place in two chambers above and balanced and bearing loads are significantly reduced. and significantly reduce lifetime operating costs.

below the main rotor, as a result compression loads are The low bearing loads extend compression element life

Water injected into the compression element provides Single stage, single screw water injected compression element delivers class leading energy efficiency, extended life and low lifetime operating costs. A two stage, heavy duty intake filter with 99.9% efficiency at 3 microns protects the compression element lubrication, sealing and cooling. The superior cooling at a low temperature providing near isothermal efficiency levels. properties of water allows the compressor to operate compression, low power consumption and class leading A reverse osmosis membrane cartridge filters the water is always maintained at a high purity level.

injection water entering the compressor; as a result the

Direct coupling of the drive motor to the compression alignment and efficient power transmission with minimum drive losses.

element, without gears or drive belts, ensures perfect

All models are Variable Speed. The speed of the motor and thus the output of the compressor is adjusted to match your changing demands. Meaning you use just the energy you need and no more.

100% Oil-Less Construction

Low operating temperatures and bearing loads enable maintenance free sealed bearings to be used, totally removing the need for lubricating oil in the compressor. the maintenance and environmental costs associated with oil and oil filter changes are eradicated.

100% oil-free compression is therefore guaranteed and

D37H SR D110H SR
Combining leading-edge technologies of SR drives and water injected oil-less screws for maximum efficiency
New 3-phase motor with increased performance TEFC construction IP55 affects High reliability High energy efficiency Nominal max. power is continuously available The water-injected screw is better suited for VSD application than a dry screw. Annual Cost of Ownership
8% A typical oil lubricated rotary screw air compressor operating at 70% load. 10% Maintenance and Service Purchase Price A typical comparison of an SR-series compressor with a conventional air compressor. 5% 12% Maintenanceand Service Purchase Price SAVINGS

82%

Energy Cost

61%

22%

Energy Cost

D15H RS D22H RS D37H SR D110H SR

High efficiency filtration system with permeate pump reduced operating costs
filtration system provides the high quality injection water. By the employment of a permeate pump CompAir reduces Comparison drain water amount Osmosis unit water net pressure 3.5 bar/50psi

The water purification system using a reverse osmosis membrane

the necessary water requirement and thus the operating costs.

Size of Filtration

Technical Data
Model Motor Rating HP 20 30 50 67 100 150 Working Pressure psi g MIN 73 73 73 75 75 75 MAX 145 145 145 145 145 145

Free Air Delivered at 100 psi g MIN 24 38 43 72 123 116 MAX 81 120 225 264 416 634

Dimensions (Inches) Length 66 66 67.8 85 85 85 Width 34.2 34.2 36.2 55.6 55.6 55.6 Height 59.5 59.5 65.3 77.6 77.6 77.6

Noise level db (A)** 74 75 73 72 75 75

Weight lbs. Air Cooled 1510 1631 2138 4080 4410 Water Cooled 1356 1433 1918 3859 4190 4630

D15H RS D22H RS D37H SR D50H SR D75H SR D110H SR

* At stated working pressure and measured and tested in accordance with Pneurop / Cagi PN2CPTC2 and Iso 1217 Edition 3 Annexe C at the following reference conditions. Air intake pressure 1 bar a (14.5 psia) Air intake temperature 20 C (68 F) Humidity 0 % (dry) ** Measured in accordance with Pneurop / Cagi PN8NTC2.3, tolerance + / - 3 dB (A) NFPA 99 Compliant Medical Air Package Available *** All technical data shown are for air-cooled units except for D110HSR which is water-cooled.

If any DH unit doesnt perform as stated, we will buy the unit back within the first 12 months after purchase.

Performance Assurance

Compressed air solutions for every application

Compressors
0.1 112m3/min 0.75 800kW

Complete Accessories Program

Filters and Dryers Cooling Systems Heat Recovery Condensate Management Air Receivers Multi-Set Controllers Lubricants

Value Added Services

Air Audit Performance Reporting Utility Air Performance Contracting

Complete Service for Compressed Air Technology

Engineering of Complete Compressor Stations Local Service Centres Guaranteed Parts Availability

Lubricated
Rotary Vane Single Stage Screw Speed Regulated Screw Piston Portable

Oil-Free
Two Stage Screw Water-Injected Screw Piston Portable Turbo

www.CompAir.com

[email protected] CompAir Canada 871 Cranberry Court Oakville, Ontario L6L 6J7 Canada Tel (905) 847-0688 Fax (905) 847-8124 Printed in U.S.A.

CompAir USA 1301 North Euclid Avenue Princeton, IL 61356 United States of America Tel (866) 994-8807 Fax (800) 443-7790 2009 Gardner Denver, Inc. CU-DH-OF 1st 8/09
Supersedes 98700-600 NA 6/2008

Please recycle after use.

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