ORCHIDEE is a simulation software that models the operation of electrostatic precipitators (ESPs) in real-time to optimize their performance. It allows plant staff to evaluate ESP operating conditions, emissions, and the effects of process adjustments. ORCHIDEE also enables predictive maintenance by early detection of ESP problems. It has been implemented in 8 coal power plants in France and the UK to assist with daily operations.
ORCHIDEE is a simulation software that models the operation of electrostatic precipitators (ESPs) in real-time to optimize their performance. It allows plant staff to evaluate ESP operating conditions, emissions, and the effects of process adjustments. ORCHIDEE also enables predictive maintenance by early detection of ESP problems. It has been implemented in 8 coal power plants in France and the UK to assist with daily operations.
Original Description:
A tool for optimisation of operation and maintenance characteristics of electrostatic precipitators
ORCHIDEE is a simulation software that models the operation of electrostatic precipitators (ESPs) in real-time to optimize their performance. It allows plant staff to evaluate ESP operating conditions, emissions, and the effects of process adjustments. ORCHIDEE also enables predictive maintenance by early detection of ESP problems. It has been implemented in 8 coal power plants in France and the UK to assist with daily operations.
ORCHIDEE is a simulation software that models the operation of electrostatic precipitators (ESPs) in real-time to optimize their performance. It allows plant staff to evaluate ESP operating conditions, emissions, and the effects of process adjustments. ORCHIDEE also enables predictive maintenance by early detection of ESP problems. It has been implemented in 8 coal power plants in France and the UK to assist with daily operations.
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ORCHIDEE
A tool for optimisation of operation and maintenance characteristics of electrostatic precipitators
The ORCHIDEE Package
ORCHIDEE is a simulation software for the operation of the electrostatic precipitators (ESP) in coal fired Power Plants, designed to be installed in the control room of the plant. From fuels analyses, boiler operating conditions, plant characteristics and control parameters, ORCHIDEE simulates in real- time the operating conditions of the different fields of the precipitator, evaluates the dust emissions at the stack and estimates the effects of SO3 injection and back-corona in the ESP efficiency. As a result, ORCHIDEE enables the plant staff to take operating decisions supported by simple “what if” scenario analysis; it enables also the maintenance staff to define more effective maintenance plan by early detection of ESP problems. ORCHIDEE is also a powerful assistance tool for on-line and off-line diagnostics.
ORCHIDEE has been installed and validated in 8 EDF coal
thermal power plants in France and UK. It is actually used The ORCHIDEE applications for the daily operation of the plants. Poor ESP performances may result in revenue losses, such as reduced plant production or penalties: a 1 % derating of a 250 MW unit, due to poor environmental performances, may correspond to losses of the order of 1 M$.
Early detection of reduced ESP
performances is therefore essential to keep plant optimal production levels. Few plants have resident experts able to estimate in advance the plant performances.
ORCHIDEE simulation software enable
plant staff to understand major ESP problems: by changing plant or ESP parameters it is possible to review instantly any modification of the operating conditions.
IRS srl – Environmental Department Via Vigonovese 81 - 35127 Padova – Italy
tel : +39-049.87.05.156 fax : +39-049-762.52.06 e-mail: [email protected] site : http://www.irsweb.it/ ORCHIDEE A tool for optimisation of operation and maintenance characteristics of electrostatic precipitators
A user-friendly tool A useful tool
ORCHIDEE offers a user-friendly interface • Fu el: coal • ESP
with rolling menus, self-explaining forms and characteristics; blend up C haracteristics: action buttons. This allows fast learning and to 4 coals; oil adm ixture overall geom etry, easy use of the software. • P ow er p lant: nom inal local electrode power, electric power geom etry, flue gas The help on line, always available, facilitates output, therm al velocity distribution at the use of the software and gives all efficiency. inlet. necessary information. • Co m b ustion • E S P o peration p aram eters: com bustion param eters: power air excess, O 2 % content supply characteristics at econom iser and , applied voltage or content at stack, unburnt current, circuits out of A fast tool % , flue gas tem perature. service
ORCHIDEE computes dust emissions in
real-time. At first installation, the performance chart is computed by calibration simulations with different input parameters: it takes several hours of computation time. Then ORCHIDEE computes the ESP operating conditions instantly, by interpolating the data on the performance chart.
Databases included with
• Im pact of co m b ustio n ORCHIDEE includes two databases: the • C on sequ ences of p aram eters on geo m etric or electric first for coal characteristics, and the second particle em ission fau lts on E S P for the electric power plant characteristics. (excess of com bustion operating conditions The user needs only to define combustion air, flue gas • Im pact o f in let flu e and precipitation parameters. tem perature, etc.). gas d istrib utio n on • Co al b lend ing in E S P perform ances. order to avoid back- co ron a and red uce em issio ns.
Designed for network use
• S im u latio n of E S P retrofitting : ORCHIDEE is designed to run in a network m odifications of internals configuration. Databases and files are geom etry (height, channel width, stored on a network server and the program electrodes type), m odification of can be accessed from any client computer. power supplies, addition of fields.
Recommended system requirements
• Windows XP, Vista • 128 Mb RAM • Microsoft Excel • 200 Mb of temporary file on hard disk for calibration
IRS srl – Environmental Department Via Vigonovese 81 - 35127 Padova – Italy
tel : +39-049.87.05.156 fax : +39-049-762.52.06 e-mail: [email protected] site : http://www.irsweb.it/