DESIGN MEMO NO. GOVERNMENT OF INDIA CENTRAL WATER COMMISSION NARMADA SAGAR POWER HOUSE DESIGN DTE.

MEMORANDUM ON DESIGN OF DIESEL GENERATOR ( D. G ) SET ROOM OF POWER HOUSE

SEPTEMBER 2003 NEW DELHI

DESIGN MEMORANDUM ON DESIGN OF DIESEL GENERATOR ( D.G ) SET ROOM OF POWER HOUSE, ISP 1. BRIEF DESCRIPTION OF PROJECT :Indira Sagar project envisages construction of concrete gravity dam of 654 m length , 92 m high across the river Narmada near Punasa Village, District Khandwa Madhya Pradesh, for the purpose of hydroelectric power generation & Irrigation. The Spillway comprises 20 bays of size 20 m x 17m. The Power house is located on the right bank of the river Narmada and is fed through Head race channel with complete arrangement of control structures. The Power House has eight units of 125 MW each having the total installed capacity of 1000 MW with conventional Francis turbines. Overall dimensions of Power House are 202.00 m x 23.00 m x 59 m high. The units are fed through 8 penstocks of diameter 8.0 m laid in shafts having an inclination of 22, with a total discharge capacity of 2200 cumecs. The discharge from the Power House will be let into 850 m long Tail race Channel meeting the river in its natural path on the D/S end. The proposed irrigation outlet works of the Indira Sagar Project located on reservoir rim about 10 Km U/S of the Indira Sagar Dam known as Punasa facilities. The water for irrigation use is to be discharged through the control structure with varying head of 8 m to 22 m with maximum discharge of 160 cumecs giving rise to excellent possibilities of power generation. Therefore, a canal head Power House having an installed capacity of 15MW ( 3 x 5MW ) has been proposed along with the irrigation sluices.

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DETAILS OF STRUCTURE :The 1000KVA D.G.Set room is located at EL 269.00. Size of D.G

set room is 20.150 m x 14.5 m. The footing is taken at a depth of 1.5 m from G.L. The isolated footing of size 3000 mm x 3000 mm is provided for C1 & C2 columns & of size 2600 mm x 2600 mm is provided for C3 columns. All the columns ( 18 nos. ) are of size 500 mm x 500 mm. These columns are joined by a plinth beam of size 400 mm x 600 mm at the periphery of the room at an elevation of 274.75 m. The roof slab is of 150 mm thick. The roof slab is supported on the grid of beams B1,B2,B3,B4,B5,B6 & B7. B1 & B2 are of size 400 mm x 700 mm where as B4,B5,B6 & B7 are of size 400 mm x 600 mm. Lintel beam ( 230 mm x 300 mm ) have been provided on every window with chajja. Rolling shutter type door of size 3.5 m x 4.0 m , steel window with glazed panel of size 3.0 m x 3.0 m have been provided.

3. A)

INVESTIGATION /TESTS MADE FOR CALCULATION OF DATA :Geology I) Dam Seat : The main dam is located on quartzites of reddish colour and with small interbeddings of silt stone of purple colour belonging to Vindhyans ( Super Group ). The availability of sound and fairly impervious rock for the foundation of dam is within the reasonable depth.

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Power House site : The Power House is located on the stable right bank of the Narmada river in deep pit which is geologically less disturbed. The predominating rock is quartzite with interbedded thin plane of silt stone and is quite suitable for construction.

B) C)

Seismology seismicity. Construction Material i) ii) iii)

The site comes under Zone III of Indian

Grade of Concrete M-25 for Structural Concrete confirming to IS 456-2000 shall be used. Structural Steel used shall confirm to IS:800. Reinforcement bars shall be used cold twisted HYSD Fe 415 grade conforming to IS 1786 1985.

4.

DESIGN DATA USED :a) b) c) Characterstic compressive strength of concrete ( fck) = 25 N/mm 2 Characterstic compressive strength of steel ( fy ) = 415 N/mm 2 Maximum shear stress in concrete with shear reinforcement ( cmax ) = 3.1 N/mm2

5.

DESIGN ASSUMPTIONS :In reinforced concrete structures, in floor system consisting of several

beams cast monolithically with the slab, the intermediate beams act as T beam & the end beams act as L - beams In the case of simply supported beams the bending moment is of sagging nature throughout its length. Hence the slab

forming the flange of the T-beam is subjected to compression all along the span and the beam behaves as a T-beam the bending moment is of sagging nature at mid-span portion the beam top remains under compression between the points of zero being moment and hence the contribution of flange remains effective within

the mid-length the beam upto the points of zero bending moment, and the beam thus behaves as T-beam only for this length. Beyond the points of zero BM and over the supports, the flange of the beam is subjected to tension. All columns are subjected to some moment which may be due to accidental eccentricity or due to end restraint imposed by monolithically placed beams or slabs. The strength of a column depends on the strength of materials , shape and size of the cross section , length and the degree of positional and directional restraints at its ends. 6. DESIGN CRITERIA /CONDITION OF ANALYSIS :The analysis of doubly reinforced section involves the determination of the amount of moment of resistance knowing breath, depth, area of tension and compression steels and their covers. The analysis is similar to that for the singly reinforced sections except that the compressive force consists of two parts : in steel and in concrete. The stress in compression steel at the collapse limit state may be the yield stress or some what less depending on the position of the neutral axis. The stress in compression steel must be compatible with the strain in the compression steel. The analysis of columns & beams are done as per STAAD-PRO manual. 7. DESIGN CALCULATIONS :The design calculations are placed in Annexure II.

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SUMMARY OF RESULTS :COLUMN REINFORCEMENT C1 (SIZE 500MM X 500MM)

The main reinforcement of 258 nos. and transverse reinforcement of 12 - 3 ties @ 250 c/c have been provided. In view of the revised codal provisions, for ductility the spacing of ties have been reduced to 100 mm c/c near the junction of column and beam for about 1000 mm up & down side both. COLUMN REINFORCEMENT C2 (SIZE 500MM X 500MM) The main reinforcement of 2012 nos. and transverse reinforcement of 12 - 3 ties @ c/c have been provided. In view of the revised codal provisions, fur ductility the spacing of ties have been reduced to 100 mm c/c near the junction of column and beam for about 1000 mm up & down side both. COLUMN REINFORCEMENT C3 (SIZE 500 MM X 500 MM) The main reinforcement of 20 8nos. and transverse reinforcement of 12 - 2 ties @ c/c have been provided. BEAMS PLINTH BEAM ( SIZE 400 MM x 600 MM ) The reinforcement of 25 - 5nos. at top & bottom and 12 - 4 legged vertical shear stirrups @ 150 c/c have been provided near supports. The reinforcement of 25 - 4 nos. at top & 25 - 5 nos. at bottom and 12 - 4 legged vertical shear stirrups @ 175 c/c have been provided at center. TIE BEAM ( SIZE 250 MM x 400 MM ) The reinforcement of 25 - 4 nos. at top & bottom and 12 - 2 legged vertical shear stirrups @ 150 c/c have been provided near supports and & centers. BEAM B1 (SIZE 400 MM X 700 MM) The reinforcement of 25 - 8 nos. at top & bottom and 12 4 legged vertical shear stirrups @ 150 c/c have been provided near supports. The reinforcement of 25 - 6 nos. at top & 25 8 nos. at bottom and 12 - 4 legged vertical shear stirrups @ 175 c/c have been provided at centers.

BEAM B2 (SIZE 400 MM X 700 MM ) The reinforcement of 25 - 8 nos. at top & bottom and 12 - 4 legged vertical shear stirrups @ 150 c/c have been provided near supports. The reinforcement of 25 - 6 nos. at top & 25 - 8 nos. at bottom and 12 - 4 legged vertical shear stirrups @ 175 c/c have been provided at centers. BEAM B3 (SIZE 400 MM X 600 MM) The reinforcement of 25 - 5 nos. at top & bottom and 12 - 4 legged vertical shear stirrups @ 150 c/c have been provided near supports. The reinforcement of 25 - 4 nos. at top & 25 - 5 nos. at bottom and 12 - 4 legged vertical shear stirrups @ 175 c/c have been provided at centers. BEAM B4 (SIZE 400 MM X 600MM) The reinforcement of 25 - 5 nos. at top & bottom and 12 - 4 legged vertical shear stirrups @ 150 c/c have been provided near supports. The reinforcement of 25 - 4 nos. at top & 25 - 5 nos. at bottom and 12 - 4 legged vertical shear stirrups @ 175 c/c have been provided at centers. BEAM B5 (SIZE 400 MM X 600MM) The reinforcement of 25 - 5 nos. at top & bottom and 12 - 4 legged vertical shear stirrups @ 150 c/c have been provided near supports. The reinforcement of 25 - 4 nos. at top & 25 - 5 nos. at bottom and 12 - 4 legged vertical shear stirrups @ 175 c/c have been provided at centers. BEAM B6 (SIZE 400 M X 600 MM) The reinforcement of 20 - 5 nos. at top & bottom and 12 - 4 legged vertical shear stirrups @ 150 c/c have been provided near supports. The reinforcement of 20 - 4 nos. at top & 20 - 5 nos. at bottom and 12 - 4 legged vertical shear stirrups @ 175 c/c have been provided at centers. BEAM B7 (SIZE 400 MM X 600 MM) The reinforcement of 25 - 5 nos. at top & bottom and 12 - 4 legged vertical shear stirrups @ 150 c/c have been provided near supports. The reinforcement of 25 - 4 nos. at top & 25 - 5 nos. at bottom and 12 - 4 legged vertical shear stirrups @ 175 c/c have been provided at centers.

SLAB REINFORCEMENT FOR LARGER AND SMALLER SPAN (4834MM X 4334 MM) Top reinforcement Bottom reinforcement FOOTING SIZE 3000mm x 3000mm The reinforcement of 20 @ 150 C/C have been provided. SIZE 2600MM X 2600MM The reinforcement of 20 @ 175 C/C have been provided. 9. 10. 11. LIMITATIONS OF STUDIES/DESIGN :- Nil MODELS STUDIES/RESULTS :- The necessity of model studies has not been felt. REFERENCES :The following BIS Codes and Books of latest editions have been referred. a) b) c) d) 12. IS 456-2000 SP 34 Reinforced Concrete- A.K.Jain Treasure of R.C.C Design - Sushil Kumar SOFTWARE PACKAGE USED :Analysis & Design of 1000KVA D.G. Set room have been carried out by using STAAD- PRO , STAAD ETC. & manually. The earthquake effect has been taken into effect in the computerized analysis of structure. 12@ 150 C/C Both ways (both faces) 12@ 150 C/C Both ways (both faces)

13.

DEVIATION FROM CODES:-There is no deviation from BIS codes.

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POINTS REQUIRING FURTHER REASEARCH STUDIES IF ANY :Further studies are not required.

15.

INSRUMENTATION DETAIL IF ANY:No instrumentation details are required.

16.

DRAWING ATTACHED :Three nos. construction drawings showing concrete outline and reinforcement details of D.G. Set Room have been prepared.

S.NO 1. 2. 3.

TITLE OF DRAWING Concrete Outline details of D.G.Set room Reinforcement details of D.G.Set ( Sheet ) Reinforcement details of D.G.Set ( Sheet 2/2 )

DRAWING NO. NRM - 8700 -C-1600 NRM - 8700 -C-1601 NRM - 8700 -C-1602

17.

NAME OF OFFICERS INVOLVED IN DESIGNING :DESIGNED : CHECKED: SUBMITTED: RECOMMENDED: APPROVED: MANJEET M.S.SAHARE D.K.SINGH N.NAGARAJAN G.C.VYAS EAD DD DD DIRECTOR CE