Actuator - 655R IOM
Actuator - 655R IOM
Actuator - 655R IOM
W0466-1 / IL
Introduction
Scope of Manual
This instruction manual provides installation, adjustment, maintenance, and parts ordering for the Type 655 and 655R actuators and the top-mounted handwheel. Refer to separate instruction manuals for information about valves and accessories used with these actuators. Only personnel qualified through training or experience should install, operate, and maintain the Type 655 and 655R actuators. If you have any questions about these instructions, contact your Fisher Controls sales office or sales representative before proceeding.
D100305X012
1F9408-E / DOC
All Other Sizes: 3/4 inch (19 mm) plus 1/8 inch (3 mm) for seating Effective Diaphragm Area See table 3 Spring Rate See key 6 in the parts list section Temperature Capabilities 20 to 180_F (29 to 82_C) with standard diaphragm material. For the fluid and temperature capabilities of nonstandard diaphragm materials, consult your Fisher Controls sales office or sales representative Casing Pressure Connections 1/2 inch NPT female Approximate Weights
ACTUATOR SIZE 3A, 3B, 32, 33 34, 35, 36 4A, 4B, 42, 43 44, 45, 46 APPROXIMATE WEIGHT Lb 45 50 65 75 Kg 20 23 29 34
Actuator Pressure Setting Ranges See table 2 Actuator Yoke Boss and Valve Stem Connection Diameters Sizes 3A through 36: 2-1/8 inch (54 mm) yoke boss with 3/8 inch (9.5 mm) stem connection Sizes 4A through 46: 2-13/16 inch (71 mm) yoke boss with 1/2 inch (12.7 mm) stem connection Maximum Travel Sizes 3A and 4A: 7/16 inch (11 mm) plus 1/8 inch (3 mm) for seating
Description
Type 655 and 655R actuators (figure 1) are pressureactuated, spring-and-diaphragm actuators used in conjunction with various valves to provide control for a wide variety of pressure regulation applications. Type 655 actuators are used for pressure-reducing service when mounted on push-down-to-close valves such as the Design ED, EK, and ET valves. Type 655R actuators are used for pressure-relief service when mounted on push-down-to-open valves such as the Design EDR, EKR, and ETR valves. Both types are self-operated and direct-acting; that is, increasing pressure in the diaphragm casing forces the actuator stem downward, and decreasing the pressure allows the actuator spring to lift the actuator stem upward.
Installation
WARNING
To avoid personal injury or property damage caused by bursting of pressureretaining parts, be certain the service conditions do not exceed the casing pressure limits listed in table 1. Use pressure-limiting or pressure-relieving devices to prevent service conditions from exceeding these limits. Type 655 and 655R actuators are normally shipped mounted on a valve. Refer to the appropriate valve instruction manual when installing the valve in the pipeline. If the actuator is shipped separately or if it is necessary to mount the actuator on the valve, perform the procedures described in the Actuator Mounting portion of this section. Before installing the actuator, inspect it for any damage. Also, keep any adjacent piping clean and free of pipe scale or other debris that could possibly disrupt service. It is recommended that a strainer be installed
Specifications
Specifications for the Type 655 and 655R actuators are shown in table 1. Information for a specific actuator is also found on the nameplate (figure 2) of that actuator.
Actuator Mounting
The actuator may be installed either above or below the pipeline. If the regulator or relief valve is to be used for steam service, the valve should be installed with the actuator positioned below the pipeline, and the control line should be sloped down toward the diaphragm casing. This is to ensure that any forming condensate will maintain a water seal to protect the diaphragm. The following procedure describes how to mount the actuator on either a push-down-to-close or a pushdown-to-open valve so that the actuator stem and valve stem thread engagement will allow full travel and proper shutoff. Refer to figure 4 for actuator mounting components. Key numbers refer to figure 5 unless otherwise stated. 1. Turn the adjusting screw (key 10) into the yoke (key 7) to force the diaphragm (key 2) and diaphragm plate (key 4) against the upper diaphragm casing (key 1). 2. Perform the following steps as appropriate for either push-down-to-close or push-down-to-open valve action.
CAUTION
In the following procedures, do not rotate the valve plug while it is seated since this may cause damage to the seating surfaces and thereby allow excessive leakage. Also, during travel adjustment, use tools carefully to avoid damaging the valve plug stem. A damaged stem could cut the packing and allow leakage. For Push-Down-To-Close Valves: a. Place the actuator part way over the valve stem. Then, place the yoke locknut over the valve stem, and slide the travel indicator disk (key 11, if used) on top of the hex nuts (key 12). b. Set the actuator onto the valve body. The length of the valve stem will prevent the actuator yoke (key 7) from sitting on the bonnet properly. Measure the distance from the bottom of the actuator
PRESSURE PRESSURE PRESSURE PRESSURE REDUCTION RELIEF REDUCTION RELIEF ACTUATOR SPRING PART ACTUATOR SPRING PART Minimum Maximum Minimum Maximum Minimum Maximum Minimum Maximum SIZE NUMBER SIZE NUMBER Psig Bar Psig Bar Psig Bar Psig Bar Psig Bar Psig Bar Psig Bar Psig Bar 1E7924 27082 1F7143 27092 3A, 4A 1F1769 27092 1F1768 27092 1F1767 27032 3B 4B 1E7933 27082 1E7954 27082 1E7933 27082 1E7954 27082 1E7924 27082 3B, 4B 1F7143 27092 1F1769 27092 32 42 32 42 32, 33 43 1E7933 27082 1E7954 27082 1E7933 27082 1E7954 27082 1E7924 27082 1F7143 27092 1E7933 27082 1E7954 27082 1E7933 27082 1E7954 27082 1E7924 27082 33, 43 1F7143 27092 1F1769 27092 34 1E7933 27082 1E7954 27082 78 44 32 26 19 50 42 50 42 35 20 14 32 26 32 26 22 12 19 16 19 16 14 7.0 5.2 13 11 5.4 3.0 2.2 1.8 1.3 3.4 2.9 3.4 2.9 2.4 1.4 1.0 2.2 1.8 2.2 1.8 1.5 0.8 1.3 1.1 1.3 1.1 1.0 0.5 0.4 0.9 0.8 174 135 96 78 59 107 92 107 92 78 60 43 65 55 65 55 47 36 40 34 40 34 29 22 16 28 23 12.0 9.3 6.6 5.4 4.1 7.4 6.3 7.4 6.3 5.4 4.1 3.0 4.5 3.8 4.5 3.8 3.2 2.5 2.8 2.3 2.8 2.3 2.0 1.5 1.1 1.9 1.6 65 43 37 34 20 43 35 43 35 29 19 17 26 22 26 22 18 12 16 13 16 13 11 7.0 5.0 11 9.0 4.5 3.0 2.6 2.3 1.4 3.0 2.4 3.0 2.4 2.0 1.3 1.2 1.8 1.5 1.8 1.5 1.2 0.8 1.1 0.9 1.1 0.9 0.8 0.5 0.3 0.8 0.6 146 119 85 75 57 64 64 89 77 64 53 38 38 38 53 45 38 31 24 24 33 28 24 20 16 16 16 10.1 8.2 5.9 5.2 3.9 4.4 4.4 6.1 5.3 4.4 3.7 2.6 2.6 2.6 3.7 3.1 2.6 2.1 1.7 1.7 2.3 1.9 1.7 1.4 1.1 1.1 1.1 36, 46 36 46 35 45 35, 35 45 34 44 34, 44 1E7933 27082 1E7954 27082 1E7924 27082 1F7143 27092 1F1769 27092 1F1768 27092 1E7933 27082 1E7954 27082 1E7933 27082 1E7954 27082 1E7924 27082 1F7143 27092 1F1769 27092 1F1768 27092 1F1767 27032 1F7144 27112 1E7933 27082 1E7954 27082 1E7933 27082 1E7954 27082 1E7924 27082 1F7143 27092 1F1769 27092 1F1768 27092 1F1767 27032 1F7144 27112 1F7130 27112 13 11 9.0 5.0 3.8 2.8 8.3 7.0 8.3 7.0 5.8 3.3 2.4 2.0 1.5 1.0 5.8 4.9 5.8 4.9 4.1 2.3 1.7 1.3 1.0 0.7 0.9 0.8 0.6 0.3 0.3 0.2 0.6 0.5 0.6 0.5 0.4 0.2 0.2 0.1 0.1 0.07 0.4 0.3 0.4 0.3 0.3 0.2 0.1 0.09 0.07 0.05 28 23 20 16 11 8.5 18 15 18 15 13 10 7.2 5.9 4.4 2.9 13 11 13 11 9.2 7.1 5.1 4.2 3.1 2.1 1.1 1.9 1.6 1.4 1.1 0.8 0.6 1.2 1.0 1.2 1.0 0.9 0.7 0.5 0.4 0.3 0.2 0.9 0.8 0.9 0.8 0.6 0.5 0.4 0.3 0.2 0.1 0.08 11 9.0 7.0 5.0 4.0 2.0 7.0 5.5 7.0 5.5 5.0 3.2 2.8 2.5 1.5 5.0 4.2 5.0 4.2 3.5 2.3 2.0 1.8 0.8 0.6 0.5 0.3 0.3 0.1 0.5 0.4 0.5 0.4 0.3 0.2 0.2 0.2 0.1 0.3 0.3 0.3 0.3 0.2 0.2 0.1 0.1 23 19 16 13 10 8.5 11 11 15 13 11 9.0 6.3 5.5 4.2 2.8 7.7 7.7 11 9.0 7.7 6.3 4.5 4.0 3.0 2.0 1.0 1.6 1.3 1.1 0.9 0.7 0.6 0.8 0.8 1.0 0.9 0.8 0.6 0.4 0.4 0.3 0.2 0.5 0.5 0.8 0.6 0.5 0.4 0.3 0.3 0.2 0.1 0.07
1.3 0.09
0.34 0.02
1. Effects of packing box friction, unbalance, and weight of valve plug not considered in calculations.
PRESSUREREDUCING INSTALLATION
PRESSURERELIEF INSTALLATION
190.0 1230
1. For the spring rates of a particular spring, see key 6 in the Parts List section.
PUSHDOWNTOCLOSE VALVE
PUSHDOWNTOOPEN VALVE
Startup
The procedures for placing into operation and adjusting the equipment for both pressure-reducing and pressure-relief applications are described below. Typical installation schematics are shown in figure 3.
Loading Connections
Install the control line following the steps listed below. Typical installations are shown in figure 3. 1. Connect the control line into either the upstream pipeline for pressure-relief service or into the downstream pipeline for pressure-reducing service as shown in figure 3. Make the pipeline tap at least four to eight pipe diameters away from the regulator or relief valve, or any elbow, swage, or nipple, to avoid abnormal velocities or turbulence. 2. Connect the other end of the control line to the 1/2-inch NPT connection in the center of the upper diaphragm casing (key 1) or to the connection in the handwheel body (key 28, figures 6 and 7; key 142, figure 8). 3. Fit the control line with a large-port needle valve. Partially closing or throttling this valve will tend to dampen any cycling or pulsating action of the regulator. Never completely close the needle valve while the regulator is in operation.
CAUTION
To protect equipment in the process system from a sudden release of pressure, always use a pressure gauge to monitor pressure when making adjustments. To adjust the downstream pressure setting for pressure-reducing service, or the upstream pressure setting for pressure-relief service, proceed as follows. To decrease the pressure setting, turn the adjusting screw (key 10, figure 5) clockwise; to increase the pressure setting, turn the adjusting screw counterclockwise. If the spring does not provide the required pressure setting, replace it through the following steps: 1. Disassemble the actuator by following steps 1, 3 and 4 of the Disassembly portion of the Maintenance section. 2. Remove the diaphragm (key 2). Then, unscrew the cap screw (key 3), and lift the diaphragm plate (key 4) out of the actuator body.
Disassembly
CAUTION
In the following procedure, do not rotate the valve plug while it is seated since this may cause damage to the seating surfaces and thereby allow excessive leakage. Also, during travel adjustment, use tools carefully to avoid damaging the valve plug stem. A damaged stem could cut the packing and allow leakage. 1. Rotate the handwheel (if one is used) counterclockwise to be sure the handwheel is not compressing the spring (key 6). 2. For complete disassembly, the actuator must be removed from the valve, and the actuator stem (key 8) must be completely disengaged from the valve plug stem by rotating the actuator. Perform the appropriate procedure according to the respective valve action. For Push-Down-To-Close Valves: Note To prevent the actuator stem (key 8) from rotating while performing the following procedure, make sure the adjusting screw (key 10) remains screwed into the yoke (key 7). a. Loosen the two hex nuts (key 12). b. Loosen the yoke locknut (figure 4) with a hammer and punch, and unscrew it from the valve bonnet. c. While lifting the actuator so that the valve plug is not forced against the seat, rotate the entire actuator until the actuator stem disengages completely from the valve plug stem. For Push-Down-To-Open Valves: a. Turn the adjusting screw (key 10) counterclockwise to relieve all spring compression. Then, move the valve plug, by hand, off the seat. b. Loosen the hex nuts (key 12), and unscrew the valve plug stem out of the actuator stem as far as it will go. c. Turn the adjusting screw into the yoke (key 7) to force the diaphragm (key 2) and diaphragm plate (key 4) against the upper diaphragm casing (key 1). d. Loosen the yoke locknut (figure 4) with a hammer and punch, and unscrew it from the valve bonnet.
Shutdown
For both pressure-reducing and pressure-relief applications, refer to figure 3, and follow the procedures described below. 1. Close the upstream shutoff valve slightly. 2. Slowly open the bypass valve while monitoring downstream pressure. 3. Slowly close the downstream shutoff valve. 4. Close the upstream shutoff valve. 5. Close the needle valve in the control line.
Maintenance
Actuator parts are subject to normal wear and must be inspected and replaced when necessary. The frequency of inspection and replacement depends on the severity of service conditions.
WARNING
Avoid personal injury or property damage from sudden release of pressure, uncontrolled process fluid, or precompressed spring force. Before starting disassembly: D Isolate the regulator or relief valve from the system pressure, and relieve all internal pressure D Release spring compression as described in step 2 of the Disassembly section The maintenance instructions are divided into two sections: Actuator and Top-Mounted Handwheel.
Actuator
This procedure describes how the actuator can be completely disassembled and assembled. When inspection or repairs are required, disassemble only those parts necessary to accomplish the job; then, start the assembly at the appropriate step. Key numbers refer to figure 5.
Assembly
This procedure assumes that the actuator is completely disassembled. If it is not, start the instructions at the appropriate step. 1. Before starting assembly, apply Molykote No. 77 or equivalent lubricant to the threads and the bearing end of the adjusting screw (key 10) as indicated in figure 5 by the letter A. 2. For size 3A and 4A actuators, set the lower diaphragm casing (key 5) onto the yoke (key 7). 3. For size 3B through 46 actuators, install the lower diaphragm casing (key 5), and secure it with the cap screws (key 21). Some Type 655R actuators will have travel stops (key 13, not shown) in place of three of these six cap screws. 4. Install the lower spring seat (key 9) and the actuator spring (key 6). Note To take some of the slack out of the diaphragm (key 2) at the bolt circle, turn the adjusting screw into the yoke (key 7) to raise the diaphragm plate (key 4). This will also ensure that the diaphragm will
Top-Mounted Handwheel
Top-mounted handwheel assemblies (figures 6, 7 and 8) are usually used as adjustable travel stops to limit full upward travel of the actuator stem. Turning the handwheel clockwise forces the actuator stem downward, while turning the handwheel counterclockwise allows the spring to force the actuator stem upward. If the actuator is used with a push-down-to-close valve, full opening of the valve plug can be restricted through the appropriate positioning of the top-mounted handwheel. If the actuator is used with a push-down-toopen valve, closing of the valve plug can be restricted by using the handwheel. A locknut (key 27, figures 6 and 7; key 137, figure 8) is used to hold the handwheel in position. Instructions are given below for complete disassembly and assembly. Perform the disassembly only as necessary to accomplish the required maintenance; then, begin the assembly at the appropriate step. Key numbers refer to figure 6 for size 3A and 4A, figure 7 for size 3B and 4B, and figure 8 for size 32 through 46 top-mounted handwheel assemblies.
Assembly
This procedure assumes that the handwheel assembly is completely disassembled. If it is not, start the instructions at the appropriate step. 1. During assembly, apply Lubriplate MAG-1 lubricant (key 241) or equivalent to the handwheel stem and
Parts Ordering
When corresponding with your Fisher Controls sales office or sales representative about this equipment, refer to the serial number found on the actuator nameplate (key 17, figure 5). Also, specify the complete 11-character part number from the following parts list when ordering replacement parts.
1F724419012 2F725319012 2F725419012 1H375822012 2R877622012 2H567022012 2F581228992 2F581125062 2F747828992 2E801125062 2F747928992 2E682625062 2F748028992 3F649825062 2F748128992 3F699925062 1F725102192 1F725902192 1F702202112 1F702202192 1F702302112 1F7023X0012 1F702402112 1F7024X0022 1F702502112 1F7025X0022 1F7026X0012 1E760432992 1F710532982 1F710632992 14 15 8 5
1F724519012 1J409522012 2F725419012 2H567022012 2F581125062 2E801125062 2E682625062 3F649825062 3F699925062 See following table
6 7
2*
9 10 11
12
13
10
17 18 19
33
20
1A560632982 1J833124092
34
21
Sizes 32 thru 46
51 54 133 134 135 137 138* 139* 140 141 142 Handwheel, cast iron Hex Nut, cd pl steel Handwheel Stem, bronze Washer, cd pl steel Pusher, steel Hex Nut, cd pl steel O-Ring, nitrile O-Ring, nitrile Groove Pin, steel Cap Screw, steel Handwheel Body, cast iron 1/4 in. supply connection 1/2 in. supply connection Lubriplate Mag-1, 14 oz. (0.396 kg) can (not furnished with actuator) 1F143819042 1A353724122 27A9646X012 1A518925072 1F117999012 18A2300X012 1D237506992 1D267306992 1F118028992 1A368424052 37A9437X012 37A9438X012 1M1100X0012
Top-Mounted Handwheel
Sizes 3A, 4A, 3B & 4B
22 24 25 26 Hex Jam Nut Cd pl steel Washer, cd pl steel Handwheel, cast iron Handwheel Stem, bronze Sizes 3A & 4A Sizes 3B & 4B 1A353724122 1A518925072 1F143819042 38A1218X012 27A9644X012
241
11
30A8342-A/DOC
30A8341-A/DOC
12
BV8008-E/DOC
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Printed in U.S.A.