MK10423

DC Inverter Driver

Features
Sine wave DC inverter drive
3700W max output
18-120Hz Frequency
Open interface

General Specifications
Rated AC input: 220-240V/50Hz
Nominal working voltage range: AC 57V ~ 260V
Working voltage range base on AISLU system: AC 114V ~ 230V
Working temperature range: -15 o C ~ 50 o C
Inverter max. Output capacity:: 3700W
Frequency Range: 18Hz ~ 120Hz
Cooling output range: 1260W ~ 3771W
Heating output range: 1230W ~ 5760W
COP tested base on AISLU system:: 4.0W/W - 4.23 W/W @ 60Hz~75Hz

Compressor Drive Elements

DC Current from inverter module output

DC Brushless motor inside of

AISLU DC inverter compressor

MK10423 DC INVERTER DRIVER

Aislu Electric Co.,Ltd. Specifications and availability
www.aislu.com [email protected] subject to change.

1
 MK10423
DC Inverter Driver

Fabric & Components

Compressor
Rectifier circuit
drive circuit

Input current
sampled circuit PFC
MCU
DC Voltage
Display
sampled circuit

Output current Communicate to

sampled circuit outdoor unit

Compressor controls

Control power input and UART

Input current transformer

PFC

UVW connect compressor

AC220-240V/50Hz connect to reactor

Connect to electrolytic capacitor

P PFC

Rectifier

Inverter Module

MK10423 DC INVERTER DRIVER

Aislu Electric Co.,Ltd. Specifications and availability
www.aislu.com [email protected] subject to change.

2
 MK10423
DC Inverter Driver

Configuration

Item Function of board Remark

MCU output 6 drive signal to drive IPM,
Compressor driver unit and IPM drive U/V/W 3phases compressor.
Part of PFC
PFC Power factor correction
Connect exterior reactor
Input current sample

DC voltage sample
Input/Output
Compressor current sample

LED display: Display working state or fails

Communication Communicate with outdoor unit

Other Rectifier circuit, output pulse power source

Functions

Item Function of board Remark

Vector controls,
Compressor driver unit Compressor drives,
Permanent magnet compensates,
Convulsion compensates

PFC control unit Power factor correction Part buck-boost type

Overload protection (I/O over current protection)

Over voltage , undervoltage protection

Protection IPM module protection

Compressor shock stall protection

PFC protection

Communication Asynchronous Serial communication, Communicate with

command board. Command and data for frequency,
current, voltage, compressor state and protection.

Data collection Collect input/output current, voltage (DC)

MK10423 DC INVERTER DRIVER

Aislu Electric Co.,Ltd. Specifications and availability
www.aislu.com [email protected] subject to change.

3
 MK10423
DC Inverter Driver

Application

Asynchronous Serial communication [ Customer command/control board ]

MK10423 AC 220-240V /50Hz

U VW

MK10423 DC INVERTER DRIVER

Aislu Electric Co.,Ltd. Specifications and availability
www.aislu.com [email protected] subject to change.

4
 COMMUNICATION PROTOCOL

General
MK10423 includes ICU, OCU, CCU communications
ICU-OCU communications adopts current-loop half duplex master-slave asynchronous serial communications,
ICU as master, OCU as slave; OCU-CCU adopts isolation master-slave asynchronous serial communications,
OCU as master, CCU as slave.

Byte data regulations

1 Communication type: asynchronous serial communications
2 Baud rate: 600BPS
3 Start bit: 1BIT (low level )
4 Data bit: 8BIT
5 Parity check:even
6: Stop bit: 1BT (high level)

Data packet control protocol

0 Latency of each byte in sent data packet not exceed latency of a byte data length
1 Master originates communicating, slave wait and receive data packet sent from master
2 After master sent data packet, turn into receive waiting state immediately(latency not more than 10ms)
3 After slave received correct data packet, delay time 50ms send return data packet
4 After slave sent packet, turn into receive waiting state immediately(latency not more than 10ms)
5 After master receive correct data packet, delay time 50ms send return data packet

Error control
1 After master send data packet, has not receive correct slave data in 2sec, restart send data packet
immediately
2 After slave received correct head code, must finish receiving within 1 secretary; restart receiving data packet
if exceed 1sec
3 Slave receive data packet error, restart receiving data, not return signal to master
4 30sec after slave received master data packet and can not receive new data packet, as communication
interrupted
5 40sec after master sent data packet and can not receive returned slave data packet, as communication
interrupted
6 If master can control slave power supply, After communication interrupted, OFF power supply 2 minutes,
eliminate faults and then restart power supply and continue communication
Data format
Master and slave data format are same, Frame format as head, address, type number, communicate data,
CRC and frame end. The differentia is data content. Data packet data is 13 byte length.

Byte position Data content Note Remark

Data packet(frame) Changeless value, in the communication
0 of ICU-OCU as : OAAH
head code

1 Data source address high-order position half-byte: data source add One-one communication
destination address low-order position half-byte: destination add master: 0, slave:1

2
Data packet (frame) High-order position 3 byte as frame type Confirmed by frame type
type, number low-order position 5 byte as frame number and protocol

3 Run data 0 Confirmed by product

4 Run data 1 Confirmed by product
5 Run data 2 Confirmed by product
6 Run data 3 Confirmed by product
7 Run data 4 Confirmed by product
8 Run data 5 Confirmed by product
9 Run data 6 Confirmed by product
10 Run data 7 Confirmed by product
11 Run data 8 Confirmed by product
12 Run data 9 Confirmed by product
13 Run data 10 Confirmed by product
14 Run data 11 Confirmed by product
15 Run data 12 Confirmed by product

Check sum= (from 1st byte to 15th byte Take a byte from total,
16 Check sum data accumulative total) OFFH+1 strip high-order position

17 Data packet(frame) Changeless value, in the communication Take a byte from total,
end code of ICU-OCU as: 055H strip high-order position

Data packet(Frame) type

* By application, the communications data as below:
Run data: both sides of communications are accessed in natural corresponding and controls, the data or
command transmitted in running

Control parameter: control parameter for create natural run, normally transmitted before run

Test data: The data or command transmitted for meet with diversified functions testing, performance testing
or system maintenance or servicing

Every data type can be 1 frame or multi-frame

* PRI and Quality of data:

PRI: Control parameter > Test data > Run data ;
Must meet control parameter at first if there is.
Control parameter require data confirmation, Test data and Run data does not require.

* Setting method of data packet(frame) type:

0 ICU-OCU communication, ICU as master, OCU as slave; OCU-CCU communications OCU as master,
CCU as slave
1 Normally, Master frame type PRI> slave frame type PRI, slave frame type is defined by master frame
Type
2 Slave in particular state, request high PRI data to obtain necessary data
3 If slave requested data frame PRI same as master requested data frame in same PRI, then master first
 4 Allow master setting Or read slave control parameter, slave Only read master control parameter.
(Use for test equipments)

* Data frame type and number

Each type of data frame has 256 number data frame, specific data frame obligated extend uses.
Data frame type number and data frame number definition as below:

Master send frame

Frame type name Frame type Frame Function definition

number
Run data frame 1 0 0 Slave control parameter set by slave ROM table
Send master run data command

Run data frame 2 1 0 Slave control parameter set by slave EEPROM table
Send master run data command

Run data frame 3 2 0 Slave control parameter set by master communicate

Send master run data command

Test data frame 3 0 -255 Set test data request

request slave return test data

Control parameter frame 4 0 -255 Send frame number corresponding control parameter

Slave return frame

Frame type name Frame type Frame Function definition
number number
Run data frame 1 0 0 - 255 Confirm received master run data and command
return frame master type number and number requested data

Run data frame 2 1 0-255 Confirm received master run data and command
return frame master type number and number requested data

Run data frame 3 2 0 -255 Confirm received master run data and command
return frame master type number and number requested data

Test data frame 3 0 -255 Set test data request

request transmitted out test data

Control parameter frame 4 0 -255 Send frame number corresponding control parameter
Communication data

OCU send CCU parameter

Command position Parameter for transmitted to opposing party Remark

The 0 byte Identify code 0AAH
1st byte Communication source address 01H
2nd byte Data packet(frame) type, number
3rd byte Compressor number
4th byte Target of compressor frequency setting
5th byte Stop current
6th byte Reduce requency current
7th byte Restore current
8th byte Control state
9th byte Obligated
10th byte Obligated
11th byte Obligated
12th byte Obligated
13th byte Obligated
14th byte Obligated
15th byte Obligated
16th byte Check sum
17th byte End Identify code 55H

3rd byte: Compressor number:

0- 239: Compressor model number
240: be of no effect
241-255: Not setting model number, setting parameter by communication

4th byte Target of compressor frequency setting

5th byte Stop current
6th byte Reduce requency current
7th byte Restore current
8th byte Control state
Content Note Note
Bit 0 Note 0:No 1:Yes
Bit 4 Warm-up control 0:No 1:Yes
Bit 5 PFC control 0:Yes 1:No
Communication data

OCU Receive CCU parameter

Command position Parameter for transmitted to opposing party Remark

The 0 byte Identify code 0AAH
1st byte Communication source address 10H
2nd byte Data packet(frame) type, number
3rd byte Compressor running frequency
4th byte Input current
5th byte DC Voltage
6th byte CCU protection state
7th byte Obligated
8th byte Obligated
9th byte Obligated
10th byte Obligated
11th byte Obligated
12th byte Obligated
13th byte Obligated
14th byte Obligated
15th byte Obligated
16th byte Check sum
17th byte End Identify code 55H

3rd byte Compressor running frequency

4th byte Input current = actual current * 10
5th byte DC Voltage= actual voltage/2
6th byte CCU protection state
Content Note Note
Bit 0 IPM protection 0:No 1:Yes
Bit 1 PFC protection 0:No 1:Yes
Bit 2 Compressor unconventionality 0:No 1:Yes
Bit 3 Over current protection 0:No 1:Yes
Bit 4 Voltage protection 0:No 1:Yes
Bit 5 Current transformer fault 0:No 1:Yes
Bit 6 Voltage transformer fault 0:No 1:Yes
Bit 7