Heat treatment From Wikipedia, the free encyclopedia
Heat treatment is a method used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are also used in the manufacture of many other materials, such as glass. Heat treatment involves the use of heating or chilling, normally to extreme temperatures, to achieve a desired result such as hardening or softening of a material. Heat treatment techniques include annealing, case hardening, precipitation strengthening, tempering and quenching. It is noteworthy that while the term heat treatment applies only to processes where the heating and cooling are done for the specific purpose of altering properties intentionally, heating and cooling often occur incidentally during other manufacturing processes such as hot forming or welding.
Contents 1 Heat treatment of metals and alloys 1.1 Annealing 1.2 Hardening and tempering (quenching and tempering) 1.3 Precipitation hardening 1.4 Selective hardening 2 Specification 2.1 Case hardening 2.2 Through hardening 2.3 Annealing 3 See also 4 References 4.1 Bibliography 5 External links
Heat treatment of metals and alloys
Metallic materials consist of a microstructure of small crystals called "grains" or crystallites. The nature of the grains (i.e. grain size and composition) is one of the most effective factors that can determine the overall mechanical behavior of the metal. Heat treatment provides an efficient way to manipulate the properties of the metal by controlling rate of diffusion, and the rate of cooling within the microstructure. Complex heat treating schedules are often devised by metallurgists to optimize an alloy's mechanical properties. In the aerospace industry, a superalloy may undergo five or more different heat treating operations to develop the desired properties. This can lead to quality problems depending on the accuracy of the furnace's temperature controls and timer.
Annealing Main article: Annealing (metallurgy) Annealing is a technique used to recover cold work and relax stresses within a metal. Annealing typically results in a soft, ductile metal. When an annealed part is allowed to cool in the furnace, it is called a "full anneal" heat treatment. When an annealed part is removed from the furnace and allowed to cool in air, it is called a "normalizing" heat treatment. During annealing, small grains recrystallize to form larger grains. In precipitation hardening alloys, precipitates dissolve into the matrix, "solutionizing" the alloy. Typical annealing processes include, "normalizing", "stress relief" annealing to recover cold work, and full annealing.
Hardening and tempering (quenching and tempering)
Main article: Quench To harden by quenching, a metal (usually steel or cast iron) must be heated into the austenitic crystal phase and then quickly cooled. Depending on the alloy and other considerations (such as concern for maximum hardness vs. cracking and distortion), cooling may be done with forced air or other gas (such as nitrogen), oil, polymer dissolved in water, or brine. Upon being rapidly cooled, a portion of austenite (dependent on alloy composition) will transform to martensite, a hard brittle crystalline structure. The quenched hardness of a metal depends upon its chemical composition and quenching method. Cooling speeds, from fastest to slowest, go from polymer (i.e.silicon), brine, fresh water, oil, and forced air. However, quenching a certain steel too fast can result in cracking, which is why High-tensile steels like AISI 4140 should be quenched in oil, tool steels such as 2767 or H13 hot work tool steel should be quenched in forced air, and low alloy or medium-tensile steels such as XK1320 or AISI 1040 should be quenched in brine or water. However, metals such as austenitic stainless steel (304, 316), and copper, produce an opposite effect when these are quenched; they anneal. Austenitic stainless steels must be quench-annealed to become fully corrosion resistant, as they work-harden significantly. Untempered martensite, while very hard and strong, is too brittle to be useful for most applications. A method for alleviating this problem is called tempering. Most applications require that quenched parts be tempered (heat treated at a low temperature, often three hundred degrees Fahrenheit or one hundred fifty degrees Celsius) to impart some toughness. Higher tempering temperatures (may be up to thirteen hundred degrees Fahrenheit or seven hundred degrees Celsius, depending on alloy and application) are sometimes used to impart further ductility, although some yield strength is lost.
Precipitation hardening Main article: Precipitation hardening Some metals are classified as precipitation hardening metals. When a precipitation hardening alloy is quenched, its alloying elements will be trapped in solution, resulting in a soft metal. Aging a "solutionized" metal will allow the alloying elements to diffuse through the microstructure and form intermetallic particles. These intermetallic particles will nucleate and fall out of solution and act as a reinforcing phase, thereby increasing the strength of the alloy. Alloys may age "naturally" meaning that the precipitates form at room temperature, or they may age "artificially" when precipitates only form at elevated temperatures. In some applications, naturally aging alloys may be stored in a freezer to prevent hardening until after further operations - assembly of rivets, for example, may be easier with a softer part.
Examples of precipitation hardening alloys include 2000 series, 6000 series, and 7000 series aluminium alloy, as well as some superalloys and some stainless steels.
Selective hardening Some techniques allow different areas of a single object to receive different heat treatments. This is called differential hardening. It is common in high quality knives and swords. The Chinese jian is one of the earliest known examples of this, and the Japanese katana the most widely known. The Nepalese Khukuri is another example.
Specification Usually the the end condition is specified instead of the process used in heat treatment.[1]
Case hardening Case hardening is specified by hardness and case depth. The case depth can be specified in two ways: total case depth or effective case depth. The total case depth is the true depth of the case. The effective case depth is the depth of the case that has a hardness equivalent of HRC50; this is checked on a Tukon microhardness tester. This value can be roughly approximated as 65% of the total case depth; however the chemical composition and hardenability can affect this approximation. If neither type of case depth is specified the total case depth is assumed.[1] For case hardened parts the specification should have a tolerance of at least 0.005 in (0.13 mm). If the part is to be ground after heat treatment, the case depth is assumed to be after grinding.[1] The Rockwell hardness scale used for the specification depends on the depth of the total case depth, as shown in the table below. Usually hardness is measured on the Rockwell "C" scale, but the load used on the scale will penetrate through the case if the case is less than 0.030 in (0.76 mm). Using Rockwell "C" for a thinner case will result in a false reading.[1] Rockwell scale required for various case depths[1] Total case depth, min. [in] Rockwell scale 0.030 0.024 0.021 0.018 0.015 Less than 0.015 C A 45N 30N 15N "File hard"
For cases that are less than 0.015 in (0.38 mm) thick a Rockwell scale cannot reliably be used, so "file hard" is specified instead.[1]
When specifying the hardness either a range should be given or the minimum hardness specified. If a range is specified at least 5 points should be given.[1]
Through hardening Only hardness is listed for through hardening. It is usually in the form of HRC with at least a five point range.[1]
Annealing The hardness for an annealing process is usually listed on the HRB scale as a maximum value.[1]
See also Induction heating Precipitation strengthening Carbon steel Tempering Induction hardening Carbonitriding Crucible
References 1. ^ a b c d e f g h i PMPA's Designer's Guide: Heat treatment (http://www.pmpa.org/technology/design/heattreatment.htm) , http://www.pmpa.org/technology/design/heattreatment.htm, retrieved 2009-06-19.
External links Heat treating basics video (http://www.metalimprovement.com/heat_hi.php) Retrieved from "http://en.wikipedia.org/wiki/Heat_treatment" Categories: Metallurgical processes | Metalworking This page was last modified on 6 October 2009 at 09:50. Text is available under the Creative Commons Attribution-ShareAlike License; additional terms may apply. See Terms of Use for details. Wikipedia is a registered trademark of the Wikimedia Foundation, Inc., a non-profit organization.
