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D-M-E Eur o-Series Mold Bases

Completely interchangeable plates that support regional standards worldwide

Table of Contents

Index

220

Euro-Series Mold Bases

Features

Global solutions to regional standards


To meet the emerging need to support regional standards around the world, D-M-E introduces a new family of Euro standard mold bases, available worldwide. D-M-E Euro-Series mold bases offer many inherent benefits, but more importantly enable molders worldwide to employ Euro standard mold bases and components.

Precision t
The common bore alignment design philosophy of the Euro-Series guarantees a perfect fit every time. Centering features ensure precise alignment of mating plates. All plates have clean chamfer, an extremely fine bore finish, and excellent surface finishes.

Modular Features
With its modular, flexible configuration and common bore alignment, Euro-Series plates are completely interchangeable. A single cavity plate can be used as either the A or B plate. The same clamp plate can be the Top Clamp Plate or Bottom Clamp Plate. The same Riser Plate can be used on either side of the housing.

Euro-Series Mold Bases

Offset pin/bushing
The Euro-Series offset pin/bushing design means the offset hole is not out of position. Offset is achieved by the use of a differently-sized pin and bushing, combined with three uniformly sized pins.

Other key features


Euro-Series offers a wealth of other key features, including: Choice of flush or overhanging clamp plates Flexibility to use either a North American or European locating ring as there is no counterbore Wide range of European standard components available off-the-shelf Centering bushing aligns riser and offers easy threaded removal All plates clearly marked with steel type, plate code, and dimensions for easy identification

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Euro-Series Mold Bases


221

Features

Globally available regional standard

Precision fit

Interchangeable design

Common bore alignment

Flexible locating ring styles

Euro-Series Mold Bases

Fine finishes

Offset guide pin/bushing

Features

Wide range of Euro-Series components

Same day shipment

Choice of steel types

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Euro-Series Mold Bases


222

Plate Dimensions

T T D3 D3

L10
D2

L45
D2 W

Plate Dimensions

D2 T

Euro-Series Mold Bases

L50
D3 D3

L30
L D2

L55
D4 L T W D4

D3

L35
D2

L60

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Euro-Series Mold Bases


223

Plate Dimensions

Size code Nominal size

196 x 196 190 x 246 196 x 296 246 x 246 246 x 296 246 x 346 246 x 396 296 x 296 296 x 346 296 x 396

2020 1925 2030 2525 2530 2535 2540 3030 3035 3040

Width L10 width (with overhang)

196 246 196 152 154 132 100 96 166 96 38 12 17 118 26 31 M10 M8

190 254 246 202 148 182 150 90 216 90 38 12 17 112 26 31 M10 M8

196 246 296 244 150 230 186 90 266 90 43 12 17 108 30 35 M12 M8

246 296 246 200 200 180 130 130 214 130 43 12 17 158 30 35 M12 M8

246 296 296 244 200 230 186 130 264 130 43 12 17 158 30 35 M12 M8

246 296 346 294 194 286 224 136 324 136 43 17 22 158 30 35 M12 M8

246 296 396 340 198 330 284 122 364 122 47 17 22 150 30 35 M12 M8

296 346 296 244 250 230 186 180 266 180 43 12 17 208 30 35 M12 M8

296 346 346 294 244 286 224 186 324 186 43 17 22 208 30 35 M12 M8

296 346 396 340 248 330 284 176 364 176 47

L X Y K R J V Z P
L30 L10

Length Length of bore centers Width of bore centers Length of ER screw centers Length of assy screw centers Width of ER screw centers Length of RP centers Width of RP centers L50 riser width

Euro-Series Mold Bases

ER L55 ER thick EB L60 EB thick M


L55, L60, ER, EB width

17 22 200 30 35 M12 M8

L35

L35

D1 Bush ID
L45

C
L55

L50 L60 L30

D2 Bore ID D3 Assy screws D4 ER screws

Plate Dimensions

L10

Euro-Series Plate Tolerances


W Y Z J

mm
up to 100 > 100 - 180 > 180 - 315 > 315 - 500 > 500 - 710 > 710 - 1000

L10, L55, L60


+/- 0.06 +/- 0.08 +/- 0.10 +/- 0.12 +/- 0.15 +/- 0.20 +0.2 / +0.3 +/- 0.008 +/- 0.010 +/- 0.012 +/- 0.015 +/- 0.018 +/- 0.020

L50
+/- 0.06 +/- 0.08 +/- 0.10 +/- 0.12 +/- 0.15 +/- 0.20 0 / +0.02 +/- 0.008 +/- 0.010 +/- 0.012 +/- 0.015 +/- 0.018 +/- 0.020

L30, L45
+/- 0.03 +/- 0.04 +/- 0.05 +/- 0.05 +/- 0.05 +/- 0.05 +0.2 / +0.3 +/- 0.008 +/- 0.010 +/- 0.012 +/- 0.015 +/- 0.018 +/- 0.020

L35
+/- 0.008 +/- 0.010 +/- 0.012 +/- 0.014 +/- 0.017 +/- 0.020 +0.2 / +0.3 +/- 0.008 +/- 0.010 +/- 0.012 +/- 0.015 +/- 0.018 +/- 0.020

W, L

T
K R X V L

up to 100 > 100 - 180 > 180 - 315 > 315 - 500 > 500 - 710 > 710 - 1000

D1 D2

X, Y

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Euro-Series Mold Bases


224

Ordering Information
D-M-E Euro-Series Mold Bases are ordered and delivered as individual items. Any item can be ordered at any time and assembled with a new or existing Euro-Series Mold Base. Ordering is as simple as selecting the items you need and calling D-M-E Customer Service.

Steel Type Availability

L10

L 30 L 35

DIN Type D-M-E L10, L30 L35 L45 L50, L55, L60

1730 #1    

2738 #3 
L50 L 55 L 60 L 30 L 35 L 45

Ordering Information

L10

Euro-Series Mold Base Product Line Item Number Code Logic

L35

01

196 296

027

Euro-Series Mold Bases

Plate Code

The letter L followed by two digits


01 for 1730 Steel (D-M-E #1) 17 for 2738 Steel (D-M-E #3)

Steel Code

Plate Width

Three-digit number with a leading zero, if necessary

Plate Length

Three-digit number with a leading zero, if necessary

Plate Thickness

Three-digit number with a leading zero, if necessary

Examples

L3501196296027 L4501190246036 L3517246296056

L35 cavity plate from 1730 steel (#1) that is 196mm wide by 296mm long and 27mm thick L45 cavity plate from 1730 steel (#1) that is 190mm wide by 246mm long and 36mm thick L35 cavity plate from 2738 steel (#3) that is 246mm wide by 296mm long and 56mm thick

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Euro-Series Mold Bases


225

Ordering Information

196 x 196

2020

196 x 246

1925

196 x 296

2030

246 x 246

2525

246 x 296

2530

246 x 346

2535

246 x 396

2540

296 x 296

3030

296 x 346

3035

296 x 396

3040

0 304 5 303 0 303 0 254 5 253 0 253 5 252 0 203 5 192 0 202

L10

1730 Steel (#1) 27 27 27 27 27 27 27 27 27 27

L30

1730 Steel (#1) NA NA 27 27 27 27 27 27 27 27

L35

1730 Steel (#1) 36 36 36 36 36 36 36 36 36 36 46 46 46 46 46 46 46 46 46 46 66 66 66 66 66 66 66 66 66 66 2738 Steel (#3) 36 36 36 36 36 36 36 36 36 36 46 46 46 46 46 46 46 46 46 46 66 66 66 66 66 66 66 66 66 66

Euro-Series Mold Bases Ordering Information

L45

1730 Steel (#1) 27 27 36 36 36 36 36 36 36 36

L50

1730 Steel (#1) 56 56 56 56 56 56 56 56 56 56 76 76 76 76 76 76 76 76 76 76 96 96 96 96 96 96 96 96 96 96

L55

1730 Steel (#1) 12 12 12 12 12 17 17 12 17 17

L60

1730 Steel (#1) 17 17 17 17 17 22 22 17 22 22


Note: All dimensions provided are in millimeters and reflect plate thickness.

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Euro-Series Mold Bases


226

Euro-Series Components

Guide pins with collar


H

800-1100 N/mm (Ref. Only ~275 HRC) K E k6 60 2 HRC

Information Key
D = Pin Body Diameter E = Shoulder Diameter H = Head Diameter K = Head Thickness N = Pin Body Length S = Shoulder Length T = Collar Length

E e7
T
-0.5

g6

4 ( D = 9-15)

S -1

ITEM PREFIX

D E

S
012 017 022 027 036 046 056 017 022 027 036 046 056 066 076 086 096 116

N
020 025 030 035 045 050 055 060 065 070 075 085 090 095 105 110 125 135 145 150 155 165

GDP-EC (R02)*

09 14 16 or 10

Euro-Series Components

GDP-EC (R02)*

14 20 25 or 15

ITEM PREFIX

D E

S
017 022 027 036 046 056 066 076 086 096 116 136 017 022 027 036 046 056 066 076 086 096 116 136 156

N
035 045 055 065 075 085 095 105 115 120 125 130 135 145 155 165 205 225 245 255 285

Euro-Series Mold Bases

GDP-EC (R02)*

18 26 31 or 20

GDP-EC (R02)*

22 30 35 or 24

* (R02) is only a cross-reference to current D-M-E Europe Catalog item prefix numbers.

Availability
How to order: Specify Item Number with prefix, D diameter, S length and N length. Include zeros and dashes but omit decimals, as shown.
Examples: Prefix
GDP-EC
Items in stock

Prefix D S N GDP-EC-18-056-035

Prefix D S N GDP-EC-18-056-035

2-3 week delivery Contact D-M-E for quote

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Euro-Series Mold Bases


227

Euro-Series Components

Guide pin bushing with collar

60 2 HRC

Information Key
k6

H E
e7

60 2 HRC

H7

D G H K N

800-1100 N/mm2 (Ref. only ~275 HRC) T N


0.5 1

Inner diameter Outer diameter Head diameter Head height Bushing Length from Head T = Collar Length

= = = = =

ITEM PREFIX

D 14 or 15 18 or 20 22 or 24 30 or 32 40 or 42

E 20 26 30 42 54

H 25 31 35 47 60

K 6 6 6 6 10

T 9 9 9 9 12

017

022

027

036

046

056

066

N 076

086

096

116

136

156

196

246

GDB-ECS (R04)*

How to order: Specify Item Number with prefix, D diameter, and N length. Include zeros and dashes but omit decimals, as shown.

Examples: Prefix
GDP-ECS

Prefix D N GDP-ECS-18-033

Prefix D N GDP-ECS-32-116

Euro-Series Mold Bases

Centering bushing
D
g6

60 2 HRC 2.5

Information Key
F D K6

-0.5 -1

D = Outside diameter F = Inside Diameter G = Inside Clearance Diameter L = Length N = Inside length

Euro-Series Components

ITEM PREFIX

D 14 20 26 30 42 54

F 6 8 10 12 16 20

G 11 16 21 25 33 43

N 8 13 13 13 13 13

L 020 030 040 050 060 070 080 100 120 140 160 180 200 240 280 300

R05

How to order: Specify Item Number with prefix, D diameter, and N length. Include zeros and dashes but omit decimals, as shown.

Examples: Prefix
R05

Prefix D N R05-20-040

Prefix D N R05-42-140

Availability
Items in stock 2-3 week delivery Contact D-M-E for quote

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Euro-Series Mold Bases


228

Euro-Series Components

Socket head cap screws


T

Information Key
H D

K L L 8 M4 M6 M8 M1 0 M1 2 M1 6 M1 6 M1 6 M2 0 M2 0 12 18 22 25 28 38 44 57 52 65 7 10 13 16 18 24 24 21 30 30 4 6 8 10 12 16 16 10 20 20 3 5 6 8 10 14 14 14 17 17 10 12 16 20 25 30 40 50 60 70

D = Thread Diameter H = Head Diameter K = Head Height L = Length N = Thread Length T = Hex Socket Size (Across Flats)

8 0 9 0 100 110 120 130 140 150 160 180 200 220 240 260

Euro-Series Components

How to order: Specify Item Number with prefix, D diameter, and N length. Include zeros and dashes but omit decimals, as shown.

Examples: D L D L 20-040 D L 42-140

R54 spring washers


T ITEM NUMBER R54 08 2 R54 10 2,5 R54 12 2,5

F P

Information Key
D = Screw Diameter F = Inside Diameter P = Outside Diameter T = Thickness

D 08 10 12

F 8.1 10.2 12.5

P 12.7 16 18

T 2.0 2.5 2.5

AVAILABILITY

Euro-Series Mold Bases

How to order: Specify Item Number. Include zeros and commas but omit decimals and all spaces (spaces are only shown here for easier reading).

Flat head screws


T

Information Key
H D

K L

ITEM PREFIX SM3 SM4 SM5 SM6 SM8 SM10 SM12

T 1. 7 2. 3 2. 8 3. 3 4. 4 5. 5 6. 5

D 8 10 12 16 20 M3 M4 M5 M6 M8 M10 M12

L 25 30 35 40 45 50

D = Thread Diameter H = Head Diameter K = Head Height L = Length T = Hex Socket Size (Across Flats)

R18 Disks
ITEM NUMBER R18 18
Use with SM4 8 Flat Head Screw (M4 thread x 8mm long) which must be purchased separately. See Flat Head Screws above.

6 2. 5 8 3 10 4 12 5 16 6 20 8 24 10

18

AVAILABILITY 30.01 Drilled & countersunk for M4 thread flat head screw

How to order: Specify Item Number with prefix and L length. Include zeros and dashes but omit all spaces.

Examples: Prefix L Prefix L 20-040 Prefix L 42-140

Availability
Items in stock 2-3 week delivery Contact D-M-E for quote

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Euro-Series Mold Bases


229

A Full Range of Euro-Series Components

As a global supplier of mold technology solutions, D-M-E is committed to supporting regional standards worldwide. Thats why we offer over 4,000 different Euro-Series components to meet the European standards for mold systems. Key offerings include:
N N N N N N N

Ejector pins, sleeves, and blades Guide pins and bushings Centering bushings and dowels Set screws, bolts, and washers Locating rings Sprue bushings See the D-M-E Mold Components catalog for our complete selection

Euro-Series Mold Bases A Full Range of Euro-Series Components


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U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Index

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