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Tutorial Questions and Answers - 2011

This document contains tutorial questions related to micromechanics of composite materials. It includes questions about determining transverse modulus and shear modulus of composite plies using Halpin-Tsai approaches and material property values provided. Other questions involve calculating longitudinal modulus and strength of unidirectional composites, determining compliance and stiffness matrices for laminates, and analyzing strains and stresses in laminates under different loading conditions. Failure indices are also calculated using maximum stress and other failure theories.

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© Attribution Non-Commercial (BY-NC)
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0% found this document useful (0 votes)
117 views

Tutorial Questions and Answers - 2011

This document contains tutorial questions related to micromechanics of composite materials. It includes questions about determining transverse modulus and shear modulus of composite plies using Halpin-Tsai approaches and material property values provided. Other questions involve calculating longitudinal modulus and strength of unidirectional composites, determining compliance and stiffness matrices for laminates, and analyzing strains and stresses in laminates under different loading conditions. Failure indices are also calculated using maximum stress and other failure theories.

Uploaded by

Jan Scar
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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1

TUTORIAL QUESTIONS

Dr. S. Guo

Nov. 2009


Question 04-13.1
Determine the transverse modulus E2 of a carbon/epoxy composite ply using the
micromechanics and the Halpin-Tsai approach with x
1
=1 respectively. The material
properties are given as follows:
E
2f
=14.8 GPa; E
m
=3.45 GPa; v
m
=0.36; V
f
=0.65

Answers: E
2
=7.56 GPa (or 6.88 if ignoring v
m
); E
2
=8.13 GPa



Question 04-13.2
Determine the in-plane shear modulus G
12
of a glass/epoxy composite ply using the
micromechanics and the Halpin-Tsai approach with x
2
=1 respectively. The material
properties are given as follows:
G
f
=28.3 GPa; G
m
=1270 MPa; V
f
=0.55

Answers: G
12
=2.68 GPa; G
12
=3.84 GPa



Question 04-13.3
Plot a curve for the ratio E
2
/ E
m
against V
f
=0 ~ 1 for one of the following composite
ply using the Halpin-Tsai approach with x
1
=1.

material Boron
/epoxy
E-glass
/epoxy
Boron
/aliminum
SiC/aluminium Carbon/epoxy Kevlar
/epoxy

E
2f
/ E
m
120 20 6 5 4.3 2



Question 04-13.4
Plot a curve for the ratio G
12
/ G
m
against V
f
=0 ~ 1 for one of the following composite
ply using the Halpin-Tsai approach with x
2
=1.

material Boron
/epoxy
E-glass
/epoxy
Boron
/aliminum
SiC/aluminium Carbon/epoxy Kevlar
/epoxy

G
12f
/ G
m
130 23 6.4 5.5 22 16



2
Question 04-14.1

Determine the longitudinal modulus E
1
and tensile strength X
t
of a unidirectional solicon
cardide/ceramic composite with the following properties:
V
f
=0.4 E
f
=172 GPa; E
m
=97 GPa; f
ft
=1930 MPa; f
mt
=138 MPa

Answers: E
1
=127 GPa; X
t
=1425.1 MPa -- Eq(14.1); X
t
=180.7 MPa -- Eq(14.2)



Question 04-14.2
Determine the longitudinal modulus E
1
and tensile strength X
t
for a unidirectional E-
glass/ epoxy composite with the following properties:
V
f
=0.65 E
f
=69 GPa; E
m
=3.45 GPa; f
ft
=3450 MPa; f
mt
=104 MPa

Answers: E
1
= 46.06 GPa; X
t
= 2303 MPa -- Eq(14.1); X
t
= 1388 MPa -- Eq(14.2)




Question 04-16.1
For a graphite/epoxy unidirectional lamina of properties E
1
=181 GPa, E
2
=10.3 GPa,
v
12
=0.28, G
12
=7.17 GPa, determine
1. the compliance matrix;
2. minor Poissons ratio v
21
;
3. reduced stiffness matrix;
4. strains in the 1-2 coordinate system if the applied
stresses are f
1
=2 MPa, f
2
= -3 MPa, f
12
= 4 MPa

(hint: 1. Apply Eq(16.3); 2. use Eq(16.4);
3. use Eq(16.1); 4. use Eq(16.6))



Question 04-17.1
For a 60
o
angle graphite/epoxy unidirectional lamina of properties E
1
=181 GPa, E
2
=10.3
GPa, v
12
=0.28, G
12
=7.17 GPa, determine
1. the transformed compliance matrix;
2. transformed reduced stiffness matrix;
If the applied stress is f
x
=2 MPa, f
y
= -3 MPa,
f
xy
= 4 MPa,
also find
3. Global strains (in x-y-axis);
4. Local strains and stress (in 1-2-axis);


(Answers: 3. e
x
=0.5534 x 10
-4
, e
y
= -0.3078 x 10
-3
, e
xy
= 0.5328 x 10
-3
,
4. e
1
=0.1367 x 10
-4
, e
2
= -0.2662 x 10
-3
, e
12
= -0.5809 x 10
-3

5. f
1
=1.714 MPa, f
2
= -2.714 MPa, f
12
= -4.165 MPa

f
1
=2 MPa
F
2
= -3 MPa
f
12
=4 MPa
f
1
=2 MPa
F
2
= -3 MPa
f
12
=4 MPa
f
1
=2 MPa
F
2
= -3 MPa
f
12
=4 MPa
f
1
=2 MPa
F
2
= -3 MPa
f
12
=4 MPa
3

Question 04-18.1
Find the Eng constants for a 60
o
angle graphite/epoxy unidirectional lamina of properties
E
1
=181 GPa, E
2
=10.3 GPa, v
12
=0.28, G
12
=7.17 GPa


(Answers:
E
x
= 12.42 GPa, v
xy
= 0.09783, m
x
= 5.854; E
y
= 28.78 GPa, m
y
= 8.5, G
xy
= 8.761 GPa)



Question 04-19.1
Determine the maximum value of F>0 when a stress f
x
= 2F, f
y
= -3F and f
xy
= 4F MPa is
applied to a 60
o
angle graphite/epoxy unidirectional lamina. Use the maximum stress,
maximum strain and Tsai-Hill failure theory respectively. The properties of the lamina
are given below:
E
1
=181 GPa, E
2
=10.3 GPa, v
12
=0.28, G
12
=7.17 GPa
X
t
=1500 MPa, X
c
=1500 MPa, Y
t
= 40 MPa, Y
c
= 246 Mpa, S

= 68 Mpa
Use e
xt
= X
t
/ E
1
; e
xc
= X
c
/ E
1
; e
yt
= Y
t
/ E
2
; e
yc
= Y
c
/ E
2
; e
s
= S

/ G
12
;

(Answers: 0< F <16.33, F< 10.94 )




Question 04-20.1
Determine the stiffness matrices [A], [B], [D] for a three-ply [-45/30/0] graphite/epoxy
laminate of properties E
1
=181 GPa, E
2
=10.3 GPa, v
12
=0.28, G
12
=7.17 GPa. Each ply
thickness is 5 mm.

5 mm
0
o
30
o
-45
o
5 mm
5 mm
5 mm
0
o
30
o
-45
o
5 mm
5 mm



Answers:

m GPa A
(
(
(

=
453 . 0 114 . 0 057 . 0
114 . 0 453 . 0 388 . 0
057 . 0 388 . 0 739 . 1
] [

2
985 . 0 072 . 1 072 . 1
072 . 1 158 . 1 985 . 0
072 . 1 985 . 0 129 . 3
] [ m MPa B
(
(
(




=



3
663 . 7 596 . 5 240 . 5
596 . 5 320 . 9 461 . 6
240 . 5 461 . 6 43 . 33
] [ m kPa D
(
(
(

=



4
Question 04-20.2
For the three-ply [-45/30/0] carbon /epoxy laminate, the material strength of the ply is
given as Xt = 1370 MPa, Xc = 1000 MPa, Yt = 42 MPa, Yc=200 MPa, S=60 MPa.
Based on the [A], [B], [D] for the laminate obtained in Q20.1,
a) determine the compliance matrices [a], [b], [d]
b) determine the strain {e} of the laminate (mid-plane plus curvature)
c) given a load Nx = 500 kN/m, Ny=500 kN/m, Nxy=50 kN/m, Mx=My=Mxy=0,
determine the strain e1, e2, e12 and stress f1, f2, f12 in the 0
o
ply
d) determine the F.I. for the 0
o
ply


5 mm
0
o
30
o
-45
o
5 mm
5 mm
5 mm
0
o
30
o
-45
o
5 mm
5 mm



Answers:
************** THE COMPLIANCE MATRIX [abd] ***************

0.1297E-08 -0.9843E-09 -0.6039E-09 0.1777E-06 -0.1098E-06 0.1627E-06
-0.9843E-09 0.4476E-08 -0.1559E-09 -0.1480E-06 -0.2187E-06 0.2474E-06
-0.6039E-09 -0.1559E-09 0.3712E-08 -0.5488E-07 0.3119E-06 -0.3934E-06
0.1777E-06 -0.1480E-06 -0.5488E-07 0.5967E-04 -0.3000E-04 0.3011E-04
-0.1098E-06 -0.2187E-06 0.3119E-06 -0.3000E-04 0.2471E-03 0.7388E-04
0.1627E-06 0.2474E-06 -0.3934E-06 0.3011E-04 0.7388E-04 0.3130E-03

Strain {e}={eo}-z{k} in X, Y & XY in each layer (z-coordinate is measured from mid-plane of the layer)
0.1865E-03 0.9948E-03 0.7327E-03
0.1260E-03 0.1738E-02 -0.1943E-03
0.6539E-04 0.2481E-02 -0.1121E-02

********** THE STRESS IN EACH LAYER ************
PLY-NO S1 S2 t12
1 0.4355E+08 0.1055E+08 -0.5795E+07
2 0.8499E+08 0.1597E+08 0.9314E+07
3 0.1908E+08 0.2586E+08 -0.8040E+07

Max FI from Max Stress Criterion in 1, 2 & 1-2: 0.0620 0.6158 0.1552 in the layers: 2 3 2














5
Question 04-21.1
Determine the in-plane (membrane) and flexural (bending) Eng elastic constants for a
three-ply [0/90]
s
graphite/epoxy laminate of properties E
1
=181 GPa, E
2
=10.3 GPa,
v
12
=0.28, G
12
=7.17 GPa. Each ply thickness is 5 mm.








(Answers:
in-plane: E
x
=124.5 GPa, E
y
=67.43 GPa, G
xy
=7.17 GPa, v
xy
=0.04292, v
yx
=0.02323;
bending: E
x
=175.0 GPa, E
y
=16.65 GPa, G
xy
=7.17 GPa, v
xy
=0.1735, v
yx
=0.01651 )





Question 04-22.1
A three-ply [-45/30/0] graphite/epoxy laminate of ply thickness 5 mm is subjected to a
load of N
x
= N
y
=1000 N/m. The properties of the laminate are E
1
=181 GPa, E
2
=10.3
GPa, v
12
=0.28, G
12
=7.17 GPa and strength X
t
=1500 MPa, X
c
=1500 MPa, Y
t
= 40 MPa,
Y
c
= 246 MPa, S=68 MPa.
Determine
1. Mid-pane strains and curvature;
2. Global and local stresses on upper surface of 30
o
ply;
3. Percentage of load N
x
taken by each ply;
4. F.I. of each ply of the laminate (choose any two of the criteria to compare)


5 mm
0
o
30
o
-45
o
5 mm
5 mm
5 mm
0
o
30
o
-45
o
5 mm
5 mm



Answers:
1. e
x
o
=3.123 x 10
-7
(m/m); e
y
o
=3.492 x 10
-6
(m/m); e
xy
o
= -7.598 x 10
-7
(m/m);
k
x
=2.971 x 10
-5
(1/m); k
y
= -3.285 x 10
-4
(1/m); k
xy
= 4.101 x 10
-4
(1/m);
2. f
x
=6.930 x 10
4
(Pa); f
y
=7.391 x 10
4
(Pa); f
xy
= 3.381 x 10
4
(Pa);
f
1
=9.973 x 10
4
(Pa); f
2
=4.348 x 10
4
(Pa); f
12
= 1.890 x 10
4
(Pa);
3. Percentage of N
x
taken by 0
o
ply =22.32 %, by 30
o
ply = 53.15 %,
by -45
o
ply =24.52%





5 mm
5 mm
5 mm
0
o
0
o
90
o
5 mm
5 mm
5 mm
0
o
0
o
90
o
6
Question 04-29.1

Determine the axial forces carried in the elements of a C-section subjected to a B.M. of
M
x
=1 x 10
6
Nmm. The extensional and bending compliance matrices for the flanges are











The extensional and bending compliance matrices for the web are







Answers:

Flange E
z
= 1 / t a
11
= 1/ 1x0.0185 = 54.05 x 10
3
N/mm
2

I
xx
= A y
2
= 1 x 100 x 100
2
= 10
6
mm
4
= 10
-6
m
4


Web E
z
= 1 / t a
11
= 1/ 0.5x0.1127 = 17.75 x 10
3
N/mm
2

I
xx
= b h
3
/12 = 0.5 x 200
3
/ 12 = 0.333 x 10
6
mm
4
= 0.333 x 10
-6
m
4


I
xx
= ( E
z
I
xx
) = 2 x54.05x10
9
x10
-6
+ 17.75x10
9
x 0.333x10
-6
mm
4
= 114.02x10
3
Nm
2


Since I
xy
= 0, M
y
= 0 and M
x
= M
x
= 10
3
Nm

Flange: f
z
= E
z
(M
x
Y / I
xx
) = 54.05 x10
9
x (10
3
x 0.1 / 114.02 x 10
3
) = 47.4 MPa

Force P
z
= f
z
(10
-3
x 0.1) = 4.74 kN

Web: f
z
= E
z
(M
x
Y / I
xx
) = 17.75 x10
9
x (10
3
Y / 114.02 x10
3
) = 155.67 Y MPa

The web force intensity varies linearly from N
z
= f
z
x 0.1 x 0.5 x 10
-3
= 7.78 kN/m at the
top and to zero at the middle and then 7.78 kN/m at the bottom of the web. The force
at any point of the web is P
z
= N
z
dY.

(Double Check Internal
}
+ =

1 . 0
0
2 3 6 3
10 5 . 0 10 67 . 155 2 2 . 0 10 74 . 4 dY Y M
x

= 0.948 x10
3
+ 2 x 77.83 x10
3
x 1/3 (0.1)
3

= 0.948 x10
3
+ 51.9 x10
3
x10
-3
= 999.9 Nm ~ 1000 Nm )
kN mm A a /
0483 . 0 0 0
0 0185 . 0 0058 . 0
0 0058 . 0 0185 . 0
] [ ] [
1
(
(
(


= =

mm kN D d
(
(
(




= =

/ 1
7376 . 0 1598 . 0 0199 . 0
1598 . 0 5396 . 0 0759 . 0
0199 . 0 0759 . 0 0336 . 0
] [ ] [
1
kN mm A /
0549 . 0 0 0
0 1127 . 0 0873 . 0
0 0873 . 0 1127 . 0
1
(
(
(

mm kN D
(
(
(

/ 1
59 . 4 43 . 1 43 . 1
43 . 1 87 . 5 75 . 3
43 . 1 75 . 3 87 . 5
1
100 mm
200 x
z
y
Web lay-up
[45/-45]s
Flange lay-up
[0/45/-45/90]s
Flange t =1 mm
Web t =0.5 mm
M
x
100 mm
200 x
z
y
Web lay-up
[45/-45]s
Flange lay-up
[0/45/-45/90]s
Flange t =1 mm
Web t =0.5 mm
M
x
7

Question 04-30.1

A symmetric rectangular box section is
subjected to a shear force Sy= 10 kN
acting through the shear centre of the
section. The lay-up of the flanges is
[0/45/-45/90]s and the properties are:
equivalent membrane E
x
=54.1 kN/mm
2
,
t =1 mm and the lay-up and properties
for the webs are [45/-45]s and
E
x
=17.7 kN/mm
2
, t =0.5 mm.
Determine the shear flow distribution
in the wall of the section.



Answers:
I
xx
= 1.37 x 10
4
Nm
2
,
basic shear flows: q
12
= -0.987 x 10
6
S
1
(S
1
=0, q
12
=0; S
1
=0.1, q
12
= -9.87 x 10
4
N/m);
q
23
= -16.15 x 10
4
S
2
+ 3.23 x 10
6
S
2
2
- 9.87 x 10
4

(S
2
=0: q
23
=-9.87 x 10
4
; S
2
=2.5 x 10
-2
m: q
23
= -10.07 x 10
4
N/m;
S
2
=5 x 10
-2
m: q
23
= -9.87 x 10
4
N/m);
q
34
= (-54.1 x 10
9
x 10
4
/ 1.37 x 10
4
)(-2.5 x 10
-2
) x 10
-3
S
3
- 9.87 x 10
4

(S
3
=0: q
34
= -9.87 x 10
4
N/m; S
3
=0.1 m: q
34
= 0)

The rest of walls have symmetrical distribution but positive sign.
Since the S
y
is acting at the centre of the symmetrical section where cut has been made
and there is no external torque, q
o
= 0. Hence the final shear flow remains the same as
the basic shear flow.















(check: internal horizontal force Px=0; Transverse Py = 2 x10 x 10
4
x 50 x 10
-3
=10 kN)



1
2
4
3
S
y
=10 kN
200 mm
50 mm
X
Y
Z
x
y
x
y
1
2
4
3
S
y
=10 kN
200 mm
50 mm
X
Y
Z
x
y
x
y
-9.87x10
4
-9.87x10
4
-10.07x10
4
9.87x10
4
9.87x10
4
10.07x10
4
+
+
+
1 2
3
4
5
6
8

Question 04-31.1

Determine the maximum shear stress and
twist angle of a 1 m long laminated C-section
beam subject to a torque T=1 kNmm.
The property of the laminate is G
xy
=20.9 GPa.



(Answer: GJ=3.5 x 105 Nmm
2
; u = 2.9 rad, f
xy
= 30 MPa)






Question 04-31.2

A symmetric rectangular section box beam
fixed at one end and free at the other is
subjected to a torque = 10 Nm. The layup
of the top and bottom walls is [0/45/-45/90]s
and the properties are: equivalent membrane
E
x
=54.1 kN/mm
2
, G
xy
=20.7 kN/mm
2
t =1 mm.
The layup and properties for the webs are
[45/-45]s and E
x
=17.7 kN/mm
2
, t =0.5 mm
and G
xy
=36.4 kN/mm
2
.
Determine the shear flow distribution in the
wall of the section and the maximum twist angle.


Answers:
Shear flow q = T / 2A
m
= 10000 / 2x50x200 = 0.5 N/mm

Top and bottom walls: a
33
= 1/t G
xy
= 1/ 20.7x10
3
= 0.483 x 10
-4
mm/N
Webs: a
33
= 1/t G
xy
= 1/ 0.5x36.4x10
3
= 0.55 x 10
-4
mm/N

Sectional
) 10 55 . 0 2 10 483 . 0 2 /( 4
4
200
0
50
0
4 2
ds ds A J G
m

} }
+ =

=4x(50 x 200)
2
/(2 x 0.483 x 10
-4
x 200 + 2 x 0.55 x 10
-4
x 50)
=4 x 10
8
/ (0.0193 + 0.0055) = 161.3 x 10
8
= 16.13 x 10
9
Nmm
2


6 9
10 62 . 0 10 13 . 16 / 10000 / /

= = = J G T dz du


(deg) 0355 . 0 ) ( 10 62 . 0 10 62 . 0
3 6
= = =

rad L u





100 mm
200 x
z
y
flange
and web
t =0.5 mm
T
100 mm
200 x
z
y
flange
and web
t =0.5 mm
T
1
2
4
3
T =10 Nm
200 mm
50 mm
X
Y
Z
x
y
x
y
1
2
4
3
T =10 Nm
200 mm
50 mm
X
Y
Z
x
y
x
y
9

Question 04-31.3

A thin-walled box beam of length L=1 m
with the cross section shown is made of
graphite epoxy with lay-up [45
2
/0
12
/45
2
].
The material properties are E
1
=148 GPa,
E
2
= 9.65 GPa, G
12
= 4.55 GPa, v
12
= 0.3,
ply thickness t =0.1 mm. G
xy
= 18.0 GPa,
The beam, built in at one end and free at
another, is subjected to a torque T = 500 Nm
acting at the free end. Determine the
maximum twist angle and the q.




Answers:
Shear flow q = T / 2A
m
= 500x10
3
/ 2x50x70 = 71.23 N/mm

For all walls: a
33
= 1/t G
xy
= 1/ 2 x 18.0x10
3
= 27.77 x 10
-6
mm/N
Sectional
) 10 77 . 27 2 10 77 . 27 2 /( 4
6
50
0
70
0
6 2
ds ds A J G
m

} }
+ =

=4x(50 x 70)
2
/(2 x 27.77 x 10
-6
x 50 + 2 x 27.77 x 10
-6
x 70)
=4 x 1.225x10
7
/ (2.777 + 3.888) x 10
-3
= 7.352 x 10
9
Nmm
2


) / ( 10 68 . 0 10 352 . 7 / 10 500 / /
4 9 3
m rad J G T dz d

= = = u



(deg) 95 . 1 ) ( 10 68 . 0 10 68 . 0
1 4
= = =

rad L u





















x
y
50 mm
70 mm
2 mm
T
x
y
50 mm
70 mm
2 mm
T
10

Question 04-25.1
Determine the buckling load N
bx
of a laminated plate simply-supported along all edges
when subjected to the following load conditions. The plate dimensions are a=273.6 mm,
b=100 mm and its bending stiffness matrix is

(a) a uniaxial load
(b) a biaxial load with a tensile load
N
y
=100 N/m ;
(c) a shear load Nxy in addition to
the uniaxial load with a of ratio 0.7:1


Answers:
(a) From ESDU 80023 Table 3.1, use Fig.1
414 . 1 517 . 0 736 . 2 )
468 . 1
1048 . 0
(
100
6 . 273
) (
4 / 1 4 / 1
11
22
= = =
D
D
b
a
From Fig.1 curve C=2, Ko=24.5

m N
C
N
bx
/ 1229 ) 68 . 2 61 . 9 ( 10
01 . 0
) 0152 . 0 2 0315 . 0 (
01 . 0
) 1048 . 0 468 . 1 ( 5 . 24
2
2 2 / 1
= + =
+
+

=
t

(b) Use Fig.2 according to Table 3.1
54 . 9
1048 . 0
10 100
2
22
2
=

=

D
b N
by

From Fig.2, Ko=6
m N N
by
/ 0 . 503 ) 68 . 2 35 . 2 ( 10
2
= + =




Question 04-25.2
Determine the buckling load N
bx
of a laminated plate simply-supported along all edges
when subjected to biaxial loadings with N
y
= - 410 N/m. The plate dimensions are a=225
mm, b=173 mm and its bending stiffness matrix is
















Nm D
(
(
(

=
0521 . 0 0 0
0 1048 . 0 0315 . 0
0 0315 . 0 468 . 1
Nm D
(
(
(

=
42 . 1 0 0
0 645 . 0 29 . 1
0 29 . 1 64 . 7

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