7495

Electric Rope Shovel

Dimensions/Working Ranges Dipper payload Dipper capacities Operating weight HydraCrowd Operating weight Rope Crowd Maximum dumping height Maximum dumping radius

109 tonnes 30.6-61.2 m3 1 382 400 kg 1 369 246 kg 10.06 m 21.64 m

120 tons 40-80 yd3 3,047,670 lb 3,018,670 lb 33 ft 71 ft

Electrical Drive System voltage (nominal) Trail cable (supplied by customer) Transformer, auxiliary

IGBT Acutrol drive system 50/60 Hz, 7200V SHD-3-#1/0 at 8000V 350 kVA, 7200V primary

7495 Features At Caterpillar, we understand that: You work around the clock to meet the demand for commodities. Production machines, like the electric rope shovel, have a profound impact on your operations cost-per-ton and overall production. You need a loading tool that works as efficiently, reliably and cost-effectively as possible. To help you meet these challenges, lower your cost-per-ton, and take your productivity to new levels, we continue to improve the design and technology of our electric rope shovel through ongoing research and innovation.

Contents
AC IGBT Electrics................................................4
Operators Cab .....................................................6
Front-end Design.................................................8
Crowd Systems..................................................10
LatchFree Dipper System.............................12
Dipper Options...................................................13
Loading/Hauling Efficiency..............................14
Third Rail Swing System ..................................15
Cat MineStar System and
Technology Solutions .......................................16
Major Structures...............................................18
Lower Works......................................................19
Safety ..................................................................20
Serviceability .....................................................21
Customer Support .............................................22
Operator Training ..............................................24
Sustainability .....................................................25
Specifications....................................................26

Proven Productivity at a Lower Cost-per-ton

Electric rope shovels have been successfully removing overburden and ore on mine sites around the world for more than a century. Driven by a vision to make these highly productive machines safer, more reliable and even more productive, we challenged the status quo and built an electric rope shovel thats better.
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AC IGBT Electrics
Simple, Safe and Robust Electrics

Tried and True AC IGBT Electric Drive System

You will experience greater machine uptime, lower operating costs, and faster cycle times via our AC electric rope shovel designs that leverage institutional knowledge built on 30 years of experience commissioning more than 200 AC equipped machines worldwide.

A Simpler System
A streamlined AC system design that runs smoother, has fewer parts, and is easier to maintain, are the benefits you will realize, andtheresultof three decades of continuous improvement. A single, centralized control rack reduces parts requirements, eliminates communication issues between racks, and simplifies maintenance A single, compact drive cabinet houses the controller and drives tosimplify assembly, troubleshooting, and maintenance Fuses, circuit breakers, and line filters have been eliminated reducingpotential points of failure and overall parts requirements Parallel inverters have been removed to prevent uneven loading andtoreduce the number of inverters required by the system The IGBT modules have been designed to be interchangeable betweeninverters and Active Front Ends (AFEs) and between motionsand machines

A Safer System
Your safety remains our highest priority, and is evident in our ACsystemdesign. The high voltage DC bus is located in the back of the drive cabinet andis never exposed during maintenance or troubleshooting The centralized control rack keeps maintenance personnel away fromhigh voltage components when troubleshooting the controller Shielding blocks induced currents eliminating the need for high frequency bonding

A Robust System
Helping to ensure your rope shovel remains in service, our AC system isdesigned to perform in the toughest mining conditions. The robust, welded drive cabinet was designed to withstand severe and consistent vibration An isolated, positive-pressure room houses the drive/controller cabinetto protect it from dust and debris Mine-grade components are used to ensure system performance andlong, trouble-free life

Operators Cab
Maximize Operator Comfort and Safety toBoostProductivity

Comfort Infused, State-of-the-art Operators Cab and Station

Providing more comfort, added safety, and greater reliability, our newly designed state-of-the-art operators cab will help you producemore. The product of a multi-year collaboration with mining companies and rope shovel operators from across the globe, ourDesign Engineers, armed with insights into the aspects most desired by you, have designed what we believe to be the most comfortable and productivity-enhancing operators cab in the industry.

Improved Performance
Increase productivity, and your bottom line, with our comfort-infused cab. Reduced fatigue-causing vibration resulting from bolstered support and stability of extended machinery house underneath isolator mounted cab Operator seat, armrests, and footrest adjust to perfectly fit a wide-range of body sizes Effortless operation and improved control response resulting from new, Hall Effect joysticks (patentpending), with custom-designed ergonomic handles and finger touch control spring tension Reduced cognitive fatigue and enhanced productivity via the intuitive and visually aesthetic displayscreens Display screens adjust for brightness and contrast to meet operatorpreference Climate control system automatically maintains a preset temperature

Enhanced Safety
Ensure the safety of your operators with industry-leading cab safety features. For safer double-side loading and reduced crawler link damage, the large windshield, side windows, and floor window provide superior far-side and vertical line of sight for industry-leading visibility Augmented line of sight and improved operator situational awareness via external camera system with direct feed to five overhead monitors in cab Dual door design facilitates easy entry and exit from the cab and provides forrapid escape in case of highwall collapse or otheremergencies Reduced trip hazards with no-step floor Enhanced safety during operator training with additional emergency stop button within reach of trainer seat

Better Training
Reap learning and performance benefits from the enhanced training environment of our first-in-industry three-seat cab design. State-of-the-art, ergonomic operators seat maximizes operator comfort andproductivity Adjacently positioned trainer seat provides optimal view of working face, facilitates communication during training, and provides ready access to the trainer emergency stopbutton Elevated observers work station, positioned behind the operator seat, provides space for laptop and optimum visibility of operator station and digging environment

More Reliability
To ensure consistent and reliable performance in the harshest mining conditions, cab components were carefully selected for ruggedness. Custom cabinets designed to eliminate rattling Heavy-duty refrigerator built to withstand shovel vibrations High efficiency, adjustable LED lights optimize visibility

Front-end Design

Reduced Front-end Weight,

ReliableStructuralStrength

Safety, Reliability and Productivity Advantages Afforded by Our Unique Design

Greatly improved digging efficiency, safety, and component life are theresults of our unique, yet robust front-end design, particularlywhen compared to rack-and-pinion systems.

Faster Cycle-times, Improved Line-of-sight, and SaferMaintenance

Enhance both loading safety and productivity at your mine with a lighter front-end that affords better line-of-sight and serviceability. Faster swing times resulting from reduced swing inertia of lighter front-end Improved left-hand line-of-sight with deck-mounted crowd machinery that reduces visibility-impeding components on the boom Reducing fall hazards, deck-mounted crowd machinery allows the majority of crowd maintenance to be completed from the protection of the machinery house deck

Reduced Cracking and Extended Component Life

Experience greater uptime and component reliability with our unique, yet robust front-end design. Highly crack resistant one-piece, forged dipper handle Extending boom and dipper handle life, rotating handle design transmits torsional stress into the hoist ropes Reducing wear and cracking at the boom/dipper handle junction, crowd and retract ropes or hydraulic fluid absorb kickback force caused by dipper colliding with poorly shot material Reduced lube usage by replacing racks and pinions with tubular handle and ropes or hydraulic cylinder greatly reduces lube usage

Easier, More Efficient Digging

Realize more productive and efficient digging facilitated by our wide-set boom point sheaves. Twin hoist ropes balance dipper pull in the bank via wide-set boom point sheaves, automatically distributing digging force where itisneeded most

Simplified Maintenance
Get your primary loading tool back to work quickly with simpler, more straight-forward maintenance. Design facilitates handle installation and requires fewer adjustments Crowd and retract rope adjustments are made from the safety of the machinery house roof rather than on the boom, as required byrack and pinion systems Elimination of bi-annual, major maintenance handle re-racking procedure with tubular handle instead of racks

Description of Cat Front-end:

Stress-relieved, impact resistant steel boom with twin box girder design 100% penetration and UT quality welds on all major splicejoints Modular, deck-mounted crowd assembly includes AC motor, spring-set air-release disc brake, and hydraulic power pack Maintenance-free, one-piece, high-alloy, forged steel handle designed to rotate freely in the saddle block Saddle block, with one-piece liner, rotates about shipper shaft on amanganese bronze bushing, guiding the longitudinal movement ofthe handle

Crowd Systems
Reduce Torsional Stress and Extend Component Life with Our Traditional and Innovative Designs

Results are What Youll Get from Either Crowd System

Each providing outstanding performance and high reliability, youhave two crowd system designs to choose from. Our traditional rope crowd is a tried-and-true design, proven reliable in mine sites across the globe for three-quarters of a century. The innovative HydraCrowd goes a step further, making maintenance more predictable and keeping your rope shovel in production longer.

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HydraCrowd Eliminates Routine Crowd/Retract Rope Replacements

HydraCrowd extends maintenance intervals and improves your overall productivity with a patented innovative design that replaces crowd and retract ropes with a hydraulic cylinder. Increases uptime and enhances productivity via reduced scheduled maintenance hours Eliminates routine crowd/retract rope changes Extends major maintenance interval to two years Maintains the benefits of our unique front-end design

Description of HydraCrowd
Four bent-axis, fixed-displacement pumps feed a single cylinder inside the tubular dipper handle Hydraulic power pack located in the front of the machinery house System controlled by proven Cat IGBT technology Large-capacity, dirt-tolerant cartridge valves provide high reliability and long service life Diagnostic software and troubleshooting system with step-by-step instructions inherent in the PLC controls

Rope Crowd Consistent Performance, Trusted Reliability

Our traditional rope crowd provides predictable and reliable performance established over 75 years. Rack and pinion misalignment challenges are eliminated with our tubular handle design Front-end cracking is reduced, as crowd and retract ropes absorb shock Torsional stress is eliminated with our rotating dipper handle, reducing cracking and extending component life

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LatchFree Dipper System

Preventing Downtime with

aRevolutionaryApproach

Avoid the Leading Cause of Rope Shovel Downtime for Over a Century
Spend more time digging, and less time performing unplanned dipper maintenance with the LatchFree Dipper System.
The first successful solution to the number-one cause of rope shovel downtime, the LatchFree Dipper System replaces the
maintenance-intensive latch assembly with a strong steel link mounted to the dipper back, away from material flow. To ensure you
achieve maximum benefits, the system comes complete with a comprehensive training program.

Improved Safety
Enhances safety by eliminating daily maintenance on the latch bar, latch keeper, shims, and inserts

Greater Uptime
Improves reliability by eliminating the electric rope shovels leading downtime occurrence: the latch assembly

More Productive Digging/Loading

Increases efficiency by reducing lost loads

Better Component Life

Reduces component wear by repositioning components away from the harsh conditions of the lower dipper door

Description of LatchFree Dipper System

A strong steel holding link and eccentric replace the traditional dipper latch assembly Components are mounted to dipper back, rather than dipper door, away from the material flow The door closes by gravity as the dipper is lowered Available on both FastFil and Straight-Side dipperdesigns Comes complete with a comprehensive training program

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Dipper Options

Longer Dipper Life

Meet the Challenges of any Mining Environment with Two Design Options
Providing extended dipper life and optimal fit with your application, our FastFil and Straight-Side Dippers help youmovemore. Manufactured from cold-weather, impact-resistant, highstrength steel for strength and durability Stress relieved dipper back to prevent cracking Key welds inspected using nondestructive testing Expertly sized for your application Designed for easy repair

FastFil Dipper Faster, Fuller Dipper Loads

Improving fill factors and helping you hit your productivity targets the trapezoidal shape of our FastFil Dipper accommodates the natural configuration of the load, eliminating voids that occur with box-shaped dippers. Trapezoidal shape eliminates the void that occurs at the back ofthe dipper with the traditional dipper shapes Improved maneuverability and faster swing times resulting fromreduced dipper size and weight Improved bank penetration and elimination of bulldozing for material turbulence due to optimized lip and rake angles Reduced load and dump times facilitated by shorter dipper body Fill factors average > 100% (110% typical) Available in sizes up to 49.7 m3 (65 yd3)

Straight-Side Dipper Maximized Payload Capability

Offering a larger payload range, our Straight-Side Dipper maintains quality and reliability of our FastFil Dipper design. Box shape design accommodates larger dipper sizes Available in sizes up to 61.2 m3 (80 yd3)

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Loading/Hauling Efficiency

Move More Material with Optimal PassMatchPairings

Achieve Targeted Loading/Hauling Production withPerfectly Paired Cat Rope Shovels and MiningTrucks
For full truck payloads with minimum loading time, an efficient loading/hauling system begins with an optimized equipment match. Cat electric rope shovels are matched with Cat mining trucks to maximize volume of material moved at the lowest operating cost per ton.

7495 Pass Match with Cat Mining Trucks

797F 363 tonne (400 ton) 7495 4 795F AC 313 tonne (345 ton) 3 793F 226.8 tonne (250 ton) 2 793D 220 tonne (240 ton) 2

7495 Pass Match with Unit Rig Mining Trucks

MT6300 AC 363 tonne (400 ton) 7495 4 MT5500 AC 327 tonne (360 ton) 3 MT5300D AC 290 tonne (320 ton) 3 MT4400D AC 220 tonne (240 ton) 2

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Third Rail Swing System

Faster Cycle Times and Extended Component Life

Providing optimum speed and cycle time, all while extending component life, our swing system is designed to help keep your rope shovel swinging longer and filling trucks faster.

Even Loading
Achieve maximum component life with our swing system design that ensures reduced and even swing rack wear. Eliminating the need to rotate the swing rack, two swing gearcases, positioned 180 apart, produce even swing rackwear Reducing wear on the swing rack and swing pinions, straddle-mounted, dual-output pinions decrease toothloading

Better Serviceability
Mean-time to repair is reduced, as most repairs involve the third rail, rather than the rollers. The easy-to-replace third rail, rather than roller flanges or the swing rack, serves as the primary wearing part in the system, greatly simplifying maintenance Provides roller access without jacking up the upper half ofthe machine

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Cat MineStar System and TechnologySolutions

Evolving Your Mine for Greater Safety and Productivity

Helping you Enhance Safety and Productivity Through Technology

Aimed at enhancing the productivity and profitability of your rope shovel, we currently offer a combination of Cat MineStar System offerings and Cat rope shovel technology solutions.

Cat MineStar System

Helping you achieve your goals for enhanced mine site safety, improved efficiency, reduced operating costs, and greater profitability, the Cat MineStar System provides the most comprehensive suite of mining technology products in the industry. Itconsists of a number of configurable capability sets Fleet, Terrain, Detect, Health, and Command that allow you to scale the system to your mine site needs. CatMineStar System helps you manage everything from material tracking to sophisticated real-time fleet management, machine health systems, autonomous equipment, and more.

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The Cat 7495 is currently able to utilize two of theCatMineStar System capability sets: Fleet Fleet provides real-time machine tracking, assignment and productivity management, providing a comprehensive overview of all your asset operations from anywhere intheworld. Terrain Terrain enables high-precision management of drilling, dragline, grading and loading operations through the use of guidance technology. Itincreases machine productivity and provides you real-time feedback for improved efficiency. The remaining Cat MineStar System capability sets are currently under development for the Cat rope shovel product line.

MIDAS
Maintain constant awareness of machine health with MIDAS, our health monitoring software that provides, logs, and analyzes data ona variety of machine variables. Broadens understanding of machine performance Delivers insight into how best to utilize machines in mine operations Generates reports that can be easily analyzed to identify opportunities to improve machine performance

AccuLoad
Improve productivity with real-time dipper load feedback directly to operators. Improves productivity by allowing operator to monitor load and shift performance Reduces machine and truck overloading

Rope Shovel Technology Solutions

To help increase productivity, reduce unplanned downtime, and improve planning accuracy, our electric rope shovel technology package collects, transmits, stores and analyzes key data. Thetechnology package includes AccessDirect, MIDAS, AccuLoad, and Bearing Temperature Monitoring.

Bearing Temperature Monitoring

Better maintenance predictability and reduced risk of failure via bearing temperature monitoring, a system that monitors bearing temperature and alerts operator of high temperatures. Helps predict maintenance through bearing temperature trending Reduces risk of major failure

AccessDirect
Expedite maintenance with remote access to your rope shovel data in real-time. Enables factory experts to join the local maintenance team Prepares maintenance personnel to go to the machine ready to correct rather than analyze the problem Reduces daily maintenance efforts

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Major Structures
Bolstering Your Investment with RobustandDurable Structures
Rugged Structures Designed and Fabricated toWithstand your Extreme Mining Conditions
To extend service life and ultimately reduce your maintenance cost, all major rope shovel structures aredesigned for durability and dependability. Extendedperformance in the harsh mining conditions youface daily is accomplished through selection of high-strength steels, and rugged castings, joined and thermally stress-relieved to create a reliable shell capable of one of the most productive loading tools in the industry. Manufactured from cold-weather, impact-resistant, highstrength steel for strength and durability Full penetration, profiled and ground welds at criticaljunctures MT, UT, and X-ray inspections on select welds ensurequality Entire structures are stress relieved to prevent cracking Factory installed manholes and ladders assist inspection White painted interiors facilitate crack inspection

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Lower Works
Keep Moving in All Mining Conditions

Enhanced Maneuverability, Extended Component Life, and Consistent Reliability are the Foundation of this Powerful Machine
Intended to enhance digging/loading capability, ground footing, and mobility, a newly designed propel system and battle tested crawlers come standard on all Cat electric ropeshovels. Stress relieved crawler frames resist cracking Lower rollers design withstands periodic single-point ground reaction caused by uneven pit floors Crawler-mounted propel motors facilitate maintenance andreduce misalignment Upward slanted propel motor shelves protect components from rocks and water Elevated drive tumbler isolates planetary drive from ground impact shock loads Sprocket-style drive tumbler lugs provide a large area ofcontact against the crawler links for extended tumbler andlink life Straddle-mounted rollers improve component wear andextend life

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Safety
Designed with Your Safety as Our Top Priority

Sharing your commitment to safety, and driven by our commitment to Zero Harm, we work tirelessly to design the safest machines possible to protect your most important asset; your employees.

Machine Access
Forty-five degree rear facing boarding stair provides fast andconvenient access to the machine Grip-strut stairs, platforms and walkways facilitate safe movement around the machine

Visibility
Panoramic view from the operators seat offers the best far-side visibility in the industry Cameras feed five in-cab, overhead monitors to augment lineof sight and elevate situational awareness

Operator Environment
Dual door design facilitates entry and exit from cab and provides a quick escape in case of a high wall collapse No-step floor reduces trip hazards Operator training seat facilitates safe operator training Second emergency stop button allows the trainer to stop themachine to avoid an accident

Stored Energy Warning Signs

Stored energy locations are clearly marked with signs warning personnel of danger

Maintenance
Reduced number of maintenance events afforded byHydraCrowd and the LatchFree Dipper System Easier maintenance and reduced fall hazard with deck-mounted front-end machinery

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Serviceability
Designed to Get You Back to Work Fast

Lowering your operating costs and maximizing your rope shovels uptime and productivity is of supreme importance to us. To that end, we continually strive to automate maintenance procedures, extend maintenance intervals, and simplify maintenance activities for our electric rope shovels.

Simplified Maintenance Activities

Walkways provided for major service points Additional platforms provided for gear inspection Factory installed ladders inside boom for easy access White painted interiors in major structures to facilitate crack inspections Easy-to-remove roof hatches offer access to machinery house components Electro-hydraulic crowd rope take-up system simplifies crowd rope tightening On board accessible diagnostic system identifies faults and gives instructions to resolveissues Third-rail swing system offers access to center rollers without jacking up the shovels upper works Lock out tag out points for safer maintenance

Automated Maintenance Procedures

Automatic lubrication system covers all regular lube points HydraCrowd system self-monitors pressure, contamination, andpump condition

Extended Maintenance Intervals

HydraCrowd eliminates routine crowd/retract rope changes extending the major maintenance interval to two years LatchFree dipper eliminates the daily hassle of maintaining a latch bar assembly andextends the major maintenance interval

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Customer Support
Stay Up and Running with Service and Support from Our Unmatched Global Network

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Providing You a Unified Team Unlike Any Other in the Mining Industry
While the Caterpillar acquisition of Bucyrus is complete, we are still in the process of integrating the two companies. However, you can rest assured that both your Cat and Bucyrus products will continue to be supported and that there will be no disruption in the service you have come to expect from both organizations. We are committed to business as usual with sales, parts fulfillment, technical support, and all other customer services continuing uninterrupted. For the time being, Caterpillar Global Mining will operate from two distinct distribution channels: Legacy Bucyrus products, including the electric rope shovel, will continue factory direct with support fromformer Bucyrus employees Traditional Cat products will continue through Cat dealers with support from Global Mining

We Will Transition Products to the Cat Dealer Network

With the goal of providing you with one face and the distribution approach that positions you best for success, we will leverage the strength of the Cat dealer network. All products will eventually be sold and serviced by Cat dealers; however, the transition will occur in phases until complete.

We Will Create an Unparalleled Source for Support

The expertise you have come to depend on will continue in the Caterpillar organization, whether through aCatdealer or from Caterpillar combining the best of both organizations to create one unparalleled source for support.

Until the Transition is Complete

To ensure you have the support necessary to meet your production requirements, experienced and knowledgeable Cat Service Engineers are available throughout the world.

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Operator Training
Maximize Your Investment
Aimed at advancing a novice operator to expert levels in a rapid time frame, our combination of on-site and computer-based training provides all the tools your staff will need. To help maximize your investment in a Cat electric rope shovel, we provide on-site operator training assessments, on-site electrical andmechanical maintenance training, and a variety of computer-based training options.

Customized Training
On-site and/or classroom training for rope shovel operators and mine operation supervisors Aimed at developing internal training competency for your operation Designed in module form to target key production issues specific to your operation Trainers have years of experience with hands-on and classroom training, offering the necessary skills to implement changes on all aspects of operation, machine management, and maintenance Utilizes cutting-edge technologies to improve knowledge retention, increase training efficiency, and create a safer learning environment via machine simulation

VAST (Value-Added Simulation Training)

Exclusive Cat electric rope shovel simulator which replicates machine controls, responses and typical sensors found in mining operations Minimizes interruptions in mine productivity due to operator training while reducing shovel damage, repair costs and overall training costs Tracks and evaluates user progress Available in English, Spanish and French

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Meeting the needs of today without compromising the needs of tomorrow is the goal for all Cat machinery. The commitment to helping you operate safely and sustainably is affirmed in the production of the 7495 rope shovel.

Cat Rope Shovel Sustainability Electric Power

More efficient than diesel powered machines, Cat electric rope shovels are entirely electric and therefore experience less heat loss.

Regenerative Power
Cat electric rope shovels use regenerative braking technology to convert kinetic energy from shovel motions into electrical energy when braking. The electrical energy that is generated is then fed back to the grid. Without regenerative braking, the kinetic energy would be burned off as heat.

Long life cycles

Fewer component change-outs result in less waste. Component change-out intervals for electric rope shovels are generally longer than those for similar-sized hydraulic machines.

Rebuilds
Saving you money and reducing waste in the environment, electric rope shovel motors and gearcases can be rebuilt.

Sustainability
Higher Standards for a Better Tomorrow

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7495 Electric Rope Shovel Specifications

Dimensions with HydraCrowd

Dipper payload (Available dipper payloads up to 109 tonnes (120 tons) when specified) Dipper capacity Length of boom Effective length of dipper handle Overall length of dipper handle 100 tonnes 110 tons

Main Structures with HydraCrowd

Crawler Mounting Overall width 200.7 cm (79 in) 11 m 36 ft treads,standard Overall length of mounting 11.43 m 37 ft 6 in Overall width 259.1 cm (102 in) treads 13.5 m 44 ft 3 in 388.6 ft2 Total effective bearing area 36.1 m2 374 kPa 54.2 psi (200.7cmtreads) 2 501.7 ft2 Total effective bearing area 46.6 m (259.1cmtreads) 289 kPa 50 psi Number and diameter of rollers Lower: 16 78 cm 30.7 in Lower rear: 2 106.7 cm 42 in Upper Slides Take-up tumblers diameter 162 cm 63.8 in Number and pitch of treads: 94 50.8 cm 20 in Planetary Propel Dual-motor independent drive Revolving Frame (Center Section) Welded, impact-resistant steel Length 8.38 m 27 ft 6 in Width 3.68 m 12 ft 1 in Turntable Forged rim, alloy steel swing rack 5.26 m 17 ft 3 in pitch diameter Teeth external cut face 24.13 cm 9.5 in Tapered, forged alloy steel roller 4.52 m 14 ft 10 in railsdiameter Number of tapered rollers 50 Tapered rollers diameter 27.31 cm 10.75 in Swing Two planetary gearboxes, each driven by a vertically mounted motor, are mounted on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack. Hoist A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.

30.6-61.2m3 20.4 m 10.9 m 14.3 m

40-80 yd3 67 ft 35 ft 10 in 47 ft

Weights with HydraCrowd

Working weight, with dipper andstandard links Net weight, domestic, without ballast or dipper General-purpose dipper 56m3(73yd3) Ballast (furnished by customer) 1 382 400 kg 3,047,670 lb 999 182 kg 80 603 kg 302 614 kg 2,202,820 lb 177,700 lb 667,150 lb

These weights will vary slightly depending upon dipper and optional equipment selection

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Lube System with HydraCrowd

Single-line system applies lubricant and grease via the PLC Six pumps (four for lubricant and two for grease) located in aninsulated, double-walled lube room

Front End with HydraCrowd

Boom Boom Boom point sheaves welded, impact-resistant steel twin-grooved, flame-hardened 243.84 cm 96 in 86.36 cm 34 in 7.62 cm 3 in

Electrical with HydraCrowd

Drive IGBT Acutrol drive system Power Requirements Voltage Average 15-minute demand Peak power

3 phase, 50/60 Hz, 7200V 926-1297 kW 3706 kW

Other voltage options available to suit customer requirements Distribution System Requirements Machine on separate system Main Electrical Systems System voltage (nominal) Trail cable (furnished by customer) Transformer, auxiliary Lighting transformer Lights HPS lights on boom feet, top of A-frame, machinery house, luberoom, control room, and utility room Incandescent lights for ground lights and on walkways

4000 kVA 50/60 Hz, 7200V SHD-3-#1/0 at 8000V 350 kVA, 7200V primary 25 kVA 120/240V secondary

Boom point sheave diameters Handle diameter Wall thickness (nominal) Rope Data No. Diameter Type Construction Hoist 2 69.8 mm (2.75 in) twin dual 8 37 Boom susp. 4 82.6 mm (3.25 in) equalized struct. strand Dipper trip 1 19.1 mm (0.75 in) single 7 25 Crowd HydraCrowd, hydraulic power skid, located at the front center
of the revolving frame deck, powers a large hydraulic cylinder
tomove the dipper handle fore and aft
Hydraulic cylinder bore diameter 35.6 cm 14 in
(nominal)
Hydraulic cylinder rod diameter 25.4 cm 10 in
(nominal)
(Optional) Rope Crowd, the crowd machinery is located at the
front center of the revolving frame, consisting of motor, brake,
drum and gearing. Plastic-coated crowd and retract ropes are
used to move the dipper handle fore and aft.

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7495 Electric Rope Shovel Specifications

Dimensions with HydraCrowd

All dimensions are approximate.

5 8

12

7 4 11 2 10 6 13 1 14

9 Optimal Working Ranges 1 Dumping height

10.06 m 8.61 m 21.64 m 17.8 m 25.2 m 17.47 m 20.87 m 19.65 m 9.34 m 3.76 m 14.00 m 13.11 m 0.90 m 10.61 m

33 ft 0 in 28 ft 3 in 71 ft 0 in 58 ft 5 in 82 ft 8 in 57 ft 4 in 68 ft 6 in 64 ft 5 in 30 ft 8 in 12 ft 4 in 46 ft 0 in 43 ft 0 in 2 ft 11.5 in 34 ft 10 in

2 Dumping height at maximum electric crowd limit 3 Maximum dumping radius 4 Maximum cutting height 5 Maximum cutting radius 6 Radius of level floor 7 Clearance height (boom point sheaves) 8 Clearance radius (boom point sheaves) 9 Maximum clearance radius (revolving frame) 10 Clearance under frame (to ground) 11 Height of A-frame 12 Overall width 13 Clearance under lowest point in truck frame/propel gearcase 14 Operators eye level

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Dimensions with Rope Crowd

Dipper payload (Available dipper payloads up to 109 tonnes (120 tons) when specified) Dipper capacity Length of boom Effective length of dipper handle Overall length of dipper handle 100 tonnes 110 tons

Main Structures with Rope Crowd

Crawler Mounting Overall width 200.7 cm (79 in) 11 m 36 ft treads,standard Overall length of mounting 11.43 m 37 ft 6 in Overall width 259.1 cm (102 in) treads 13.5 m 44 ft 3 in 388.6 ft2 Total effective bearing area 36.1 m2 (200.7cmtreads) 372 kPa 53.9 psi 501.7 ft2 Total effective bearing area 46.6 m2 (259.1cmtreads) 288 kPa 41.8 psi Number and diameter of rollers Lower: 16 78 cm 30.7 in Lower rear: 2 106.7 cm 42 in Upper Slides Take-up tumblers diameter 162 cm 63.8 in Number and pitch of treads: 94 50.8 cm 20 in Planetary Propel Dual-motor independent drive Revolving Frame (Center Section) Welded, impact-resistant steel Length 8.38 m 27 ft 6 in Width 3.68 m 12 ft 1 in Turntable Forged rim, alloy steel swing rack 5.26 m 17 ft 3 in pitch diameter Teeth external cut face 24.13 cm 9.5 in Tapered, forged alloy steel roller 4.52 m 14 ft 10 in railsdiameter Number of tapered rollers 50 Tapered rollers diameter 27.31 cm 10.75 in Swing Two planetary gearboxes, each driven by a vertically mounted motor, are mounted on either side of the revolving frame. Dual-output pinion shafts from each gearbox engage the swing rack. Hoist A planetary gearbox with dual-output pinions provides the hoist torque transfer from the electric motor to the hoist drum gear.

30.6-61.2 m3 20.4 m 10.9 m 14.3 m

40-80 yd3 67 ft 35 ft 10 in 47 ft

Weights with Rope Crowd

Working weight, with dipper and standard links Net weight, domestic, without ballast or dipper General purpose dipper 56m3(73yd3) Ballast (furnished by customer) 1 369 246 kg 3,018,670 lb 988 100 kg 80 603 kg 302 614 kg 2,173,820 lb 177,700 lb 667,150 lb

These weights will vary slightly depending upon dipper and optional equipment selection

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7495 Electric Rope Shovel Specifications

Lube System with Rope Crowd

Single-line system applies lubricant and grease via the PLC Six pumps (four for lubricant and two for grease) located in aninsulated, double-walled lube room

Front End with Rope Crowd

Boom Boom Boom point sheaves welded, impact-resistant steel twin-grooved, flame hardened 243.84 cm 96 in 86.36 cm 34 in 7.62 cm 3 in

Electrical with Rope Crowd

Drive IGBT Acutrol drive system Power Requirements Voltage Average 15-minute demand Peak power

3 phase, 50/60 Hz, 7200V 926-1297 kW 3706 kW

Other voltage options available to suit customer requirements Distribution System Requirements Machine on separate system Main Electrical Systems System voltage (nominal) Trail cable (furnished by customer) Transformer, auxiliary Lighting transformer Lights HPS lights on boom feet, top of A-frame, machinery house, luberoom, control room, and utility room Incandescent lights for ground lights and on walkways

4000 kVA 50/60 Hz, 7200V SHD-3-#1/0 at 8000V 350 kVA, 7200V primary 25 kVA 120/240V secondary

Boom point sheave diameters Handle diameter Wall thickness (nominal) Rope Data No. Diameter Type Construction Hoist 2 69.8 mm (2.75 in) twin dual 8 37 Crowd 1 63.5 mm (2.5 in) single dual 8 37 Retract 1 63.5 mm (2.5 in) single dual 8 37 Boom Susp. 4 82.6 mm (3.25 in) equalized struct. strand Dipper Trip 1 19.1 mm (0.75 in) single 7 25 Crowd Rope Crowd with the crowd machinery is located at the front center of the revolving frame, consisting of motor, brake, drum and gearing. Plastic coated crowd and retract ropes are used to move the dipper handle fore and aft.

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Dimensions with Rope Crowd

All dimensions are approximate.

5 9 8

12

4 14 2 10 6 3 Optimal Working Ranges 1 Dumping height 2 Dumping height at maximum electric crowd limit 3 Maximum dumping radius 4 Maximum cutting height 5 Maximum cutting radius 6 Radius of level floor 7 Clearance height (boom point sheaves) 8 Clearance radius (boom point sheaves) 9 Maximum clearance radius (revolving frame) 10 Clearance under frame (to ground) 11 Height of A-frame 12 Overall width 13 Clearance under lowest point in truck frame/propel gearcase 14 Operators eye level

7 11

13

10.06 m 8.61 m 21.64 m 17.8 m 25.2 m 17.47 m 20.87 m 19.65 m 9.34 m 3.76 m 14.00 m 13.11 m 0.90 m 10.61 m

33 ft 0 in 28 ft 3 in 71 ft 0 in 58 ft 5 in 82 ft 8 in 57 ft 4 in 68 ft 6 in 64 ft 5 in 30 ft 8 in 12 ft 4 in 46 ft 0 in 43 ft 0 in 2 ft 11.5 in 34 ft 10 in

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For more complete information on Cat products, dealer services, andindustry solutions, visit us on the web at www.cat.com 2013 Caterpillar Inc. All rights reserved Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment. See your Cat dealer for available options. CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, CaterpillarYellow and the Power Edge trade dress, as well as corporate and product identity used herein, are trademarks ofCaterpillarand may not be used without permission.

AEHQ6959 (03-2013)