EMC Plan
EMC Plan
EMC Plan
Name
Department
Date
Signature
Released by:
I MO TK 1 R3
08.02.2009
Signed
Beismann
Reviewed by:
I MO TK ED TP
05.02.2009
signed Altmann
Prepared by:
I MO TK ED TP
30.01.2009
signed Dietrich
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Rev.
Author
Date
Reference
30.01.2009 All
Changes/Subject of revision
First issue
The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights,
including rights created by patent grant or registration of a utility model or design,
are reserved.
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1 Summary
This document describes the EMC tasks of the Catenary and Medium Voltage Distribution
Subsystem, the limit values to be met, the measures to be implemented and the proofing
documents to be produced.
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Table of Contents
Summary ............................................................................................................... 3
Scope .................................................................................................................... 5
References ............................................................................................................ 6
5.2
Definitions .............................................................................................................. 10
Requirements ..................................................................................................... 15
8.1
8.2
8.2.1
8.2.2
8.3
Cable Categories.................................................................................................... 22
9.1.1
9.1.2
9.1.3
9.1.4
9.2
9.3
9.4
10
Annexes ........................................................................................................... 27
10.1
10.2
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Scope
For the purpose of safe and punctual transport of passengers among others the electromagnetic compatibility (EMC) of all subsystems and components of the Delhi Metro Project is
mandatory. This way EMC forms a feature of the system quality.
EMC is the ability of an equipment or system to function satisfactorily in its electromagnetic environment without introducing intolerable electromagnetic disturbances to anything in that environment [IEC60050-161-01-07].
A typical railway system is a complex installation with static and moving sources of electromagnetic disturbance and also a wide range of electromagnetic susceptible equipment.
There are also electromagnetic sources in the neighbourhood of the railway, such as radio
transmitters, power distribution networks and other railways, and sinks like telecommunication
networks and perhaps medical institutions. They may interfere with the railway system and
therefore shall be part of the EMC analyses.
Disturbances have to be limited to reasonable values and the equipment adjacent to sources of
disturbances needs adequate level of immunity to get the system function satisfactorily in its
environment. As far as safety relevant subsystems are the potential sinks, like signalling and
automatic train protection system, immunity including a safety margin is essential to ensure a
high availability of this type of subsystems.
EMC is the preconditions for the system availability.
Furthermore the system shall not influence its environment in an inadmissible manner.
The EMC Management Plan [3] prepared on a system-wide level ensures that all aspects of
EMC are adequately addressed at every stage during the system development. It describes the
management rules and procedures how EMC will be achieved between subsystems and to the
environment.
The present document describes the technical and organisational measures to be implemented
by the Catenary and Medium Voltage Distribution subsystems for their portion of works under
the framework of the EMC management plan.
In case a safety related subsystem gets interfered despite the preventive measures taken it has
to reach a safe state. This issue is not scope of the present document; it will be handled in the
Hazard Analysis of the project.
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3 References
[1]
DAMEPL PST Series 1000, Delhi Airport Metro Express Line, Volume III, Employer Requirements: General Specification, October 2008
[2]
DAMEPL PST Series 1000, Delhi Airport Metro Express Line, Volume III, Employer Requirements: Technical Specification, October 2008
[3]
[4]
[5]
[6]
[7]
[8]
[9]
DIN V VDE V 0848-4/A3 (1995-07), Safety in electromagnetic fields protection of persons in the frequency range 0 to 30 kHz; Amendment A3
[10] EN 55011 (2000-05), Industrial, scientific and medical (ISM) radio-frequency equipment
Electromagnetic disturbance characteristics Limits and methods of measurement
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22900 m
Number of stations:
Headway:
3.5 min
Vehicle:
Max. Speed
135 km/h
25 kV
33 kV
The following table gives an approximate overview the different tunnel and viaduct sections for information only (actual locations may differ slightly):
Track alignment
Track section
0 0.47
0.47 3.0
Bored tunnel
3.0 3.9
3.9 6.2
NATM tunnel
6.2 6.5
6.5 14.1
Viaduct
14. 1 19.6
19.6 21.1
Bored tunnel
21.1 - 23.0
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catenary wire
contact wire
Within the different tunnel sections a rigid overhead rail transmits the train power, consisting of
rigid rail
contact wire
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Table of abbreviations
General
Explanation
Abbreviation
AC or a.c.
Alternating Current
CENELEC
CISPR
DC or d.c.
DIN
E&B
EMC
Electromagnetic Compatibility
EMI
Electromagnetic Interference
E&M
ESD
Electrostatic Discharge
EN
European Standard
ICNIRP
IEC
ISO
LPS
PE(N)
RMS
VDE
WHO
OCS
REL
TPS
TSS
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5.2
Definitions
For a common understanding of the technical requirements some definitions are essential.
List of definitions:
3.2.1.
3.2.2.
3.2.3.
3.2.4.
3.2.5.
3.2.6.
3.2.7.
3.2.8.
3.2.9.
3.2.10.
3.2.11.
3.2.12.
[IEC 60050-161-01-07]
The ability of an equipment or system to function satisfactorily in its electromagnetic environment without introducing intolerable electromagnetic disturbances to anything in that environment.
Remark: EMC is a precondition for the system availability.
4.2.2. ELECTROMAGNETIC INTERFERENCE (EMI)
[IEC 60050-161-01-06]
[IEC 60050-161-01-08]
[IEC 60050-161-01-15]
[IEC 60050-161-01-16]
Electromagnetic interference occurring in a system due to an electromagnetic disturbance produced within the same system.
4.2.6. IMMUNITY (TO A DISTURBANCE)
[IEC 60050-161-01-20]
The ability of a device, equipment or system to perform without degradation in the presence of
an electromagnetic disturbance.
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[IEC 60050-161-01-24]
[IEC 60050-161-01-01]
[EN 50121-2]
The surrounding objects or region which may influence the behaviour of the system and may be
influenced by the system.
4.2.11. FUNCTIONAL SAFETY
[IEC 61000-1-2]
Freedom from an unacceptable risk of harm due to the malfunctioning of the equipment or a
system including that resulting from reasonably foreseeable misuse.
Remark: The target of functional safety is avoiding of dangerous failures. The safety relevant
functions of a system, e.g. vehicle operations must be kept independent of electromagnetic impacts. That means that devices or components of a system could be disturbed or destroyed but
a safe state must be achieved. Increased EMC requirements improve the availability of safety
related devices.
All functional safety aspects are dealt with in the related documents of safety, e.g. Safety Plan.
4.2.12. RAILWAY SYSTEM
The railway is an integrated system in which electricity has many uses in addition to train propulsion including:
-
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Source of disturbance
e.g.
Lightning
Switching voltage
(motor, drives)
Magnetic field
(traction power contact line)
Transmitter
Sink of disturbance
Coupling path
Conductive coupling
Inductive coupling
Capacitive coupling
Radiation
e.g.
Device
(mobile phone, PC,
monitor, radio)
Equipment
(automatic door, lift)
System: e.g. Building
services with cabling
(ventilation, heating)
According to the level of disturbance generated by a source and the characteristic of the coupling path a certain level of disturbance occurs at the location of the sink. To achieve EMC according to its definition the disturbance level has to be below the immunity level of the sink including a specified margin. Any particular device may be source of disturbance and also sink of
disturbance at the same time
As a general approach to achieve EMC in typical situations different levels of acceptable disturbance levels have been defined for domestic/light industrial locations, industrial locations and
railway corridors. These general disturbance levels are called electromagnetic environments.
The immunity level of each equipment must be according to the electromagnetic environment in
which it will be placed or higher, while the disturbance level must be according to the environment or lower.
6.1
Even if the catenary system is only the provider and not the originator of electrical power and
the current is generated by the consumer the catenary system will act as an emitter of electrical
disturbance. These disturbances are:
- Magnetic fields built by the electric current generated by the vehicles, including harmonics.
- Conducted emission of harmonic disturbances mainly produced by the vehicles to the substation.
- Radiated emissions of high frequency disturbance generated by arcing of the pantograph.
Magnetic fields may be reduced by reducing the currents and by the geometric arrangement of
contact wire, reinforcing wire and return wire(s). As the power consumption of the vehicle is determined by the required traction effort currents may only be reduced by increasing the nominal
voltage of the traction power. The geometric arrangement of wires has to consider the interface
Delhi Airport Metro Express Line
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8 Requirements
8.1
Tender requirements
2.3
The tender documents [1] and [2] make requests regarding EMC activities. The following table informs which of these tasks have to be considered on the subsystem level for
the Catenary and MV Distribution Subsystem. The symbols used are explained below
the table.
2.3.1 The Contractor shall ensure that all electrical and electronic apparatus are designed
and installed to operate without degradation of quality, performance or loss of function and
data in the electromagnetic environment of the Project.
2.3.2 The design shall ensure that any electromagnetic interference emissions introduced
into the environment do not exceed those detailed in the Specification. The Contractor shall
ensure that his equipment is designed with the required immunity levels given in the Specification. In addition, the works shall be designed to limit the electromagnetic interface (EMI) to
the nearby sensitive installations within the specified limits.
2.3.3 The Contractor shall develop and submit to the Employer for approval within the
specified schedule, an EMC Management Plan which shall:
(i)
(ii)
define and describe the process and methods used for verification and validation of
compliance with the required EMC parameters in all respects;
(iii)
provide an EMC submission list which entails all relevant design documentations,
test specifications and test reports for the demonstration of compliance, with a single paragraph description for each document;
(iv)
(v)
identify and provide details of a designate person nominated as the point of contact
to deal with EMC matters for review without objection by the Employer. The same should
apply to any subsequent change of this designated person.
5
ELECTROMAGNETIC COMPATIBILITY
5.1
General Requirements
5.1.1 All Works provided by the Contractor shall be electromagnetically compatible with
each other and shall also be electromagnetically compatible with all electrical and mechanical systems provided by the Rolling Stock Contractor, the Civil Infrastructure Contractors
and/or all Designated Contractors and existing external systems which may affect or be afDelhi Airport Metro Express Line
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5.1.3 The Contractor shall demonstrate to the Employer, the compliance of the works with
the requirements of European standard EN 50121 as part of the design, type testing, testing
on site and final commissioning.
5.1.4 All equipment provided by the Contractor shall be adequately designed to be immune to all electromagnetic interference that could arise, according to the requirements of
European standard EN 50121.
5.1.5 Failure of any electromagnetic suppression components fitted to safety critical systems provided by the Contractor shall not cause that equipment to fail and cause an unsafe
condition on the DAMEL, when it is subjected to interference that is within the bounds of the
EN 50121.
n.a.
5.1.6 The Contractor shall identify all systems and equipment to be tested, define the test
procedure and provide acceptance criteria that must be achieved. The Contractor shall
carry out EMC compliance testing in the FAT stage and verification testing in the commissioning stage of the project on these systems and equipment.
n.a.
1)
5.1.7 For theoretical analysis, the Contractor shall detail the process and methods used
for verification and validation of any simulation models used in support of the analysis,
where applicable. The Contractor shall prepare and submit to the Employer for review reports of the verification and validation of the models. The Contractor shall verify all results by
one or more of the following means,
(i)
(ii)
5.1.8 The Contractor shall interface, liaise, co-ordinate and exchange EMC data with all
relevant Project Contractors to ensure EMC integrity in the design stage, and to appropriately demonstrate compatibility in the testing and commissioning stage of the project in conjunction with these Project Contractors. The Contractor shall send a copy of all EMC related
information exchange to the Employer for review.
5.1.9
The Employer may request, at his discretion, attendance at the EMC tests
prior to delivery, to ensure that the EMC requirements are met. However, this will not result
in design acceptance which can only be given after successful completion of the testing and
commissioning.
n.a.
1)
5.1.10 The Contractor shall implement corrective measures and actions to rectify any EMC
problems identified during design, on-site tests, trial operations and within the Defects Liability Period.
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3.2
h)
Protective Measures to minimise EMI/EMC effects
25kV single phase ac system may cause electromagnetic interference in the adjacent installations such as signalling and telecommunication lines, Airport installations, military R&R
Hospital etc. The Contractor shall carry out EMI/EMC simulation study to access the impact
and adopt mitigation measures accordingly. If the induced voltage exceeds the maximum
permissible limits specified in the International standards (ITU-T), the arrangement for minimising these EMI/EMC effects, such as provision of Booster Transformer and Return Conductor shall be part of scope of work for elevated section. As this will affect the OHLE design, the Contractor shall submit a proposal for this booster transformer option for review
and approval from the Employer and should include a price for such option in the Tender.
i)
Earthing & Bonding System
Earthing & Bonding shall be provided along the viaduct to ensure a safe low resistance
path for the return current flow from the rail track back to Railway Substations. This will be
done to ensure that the touch & step potentials are within permissible limits in normal as well
as short circuit conditions as specified in this Specification. The scope of work includes provision of the Arial Earth Wire (AEW), two number of tunnel earth wire (TEW in tunnel) / one
number of buried earth conductor (BEC on viaduct) interconnected with each other and all
metallic equipment/structure/reinforcements provided along the DAMEL by the Contractor as
well as Designated Contractors.
4.7
X
2)
Electro-Magnetic Compatibility:
General
4.7.1 The Contractor shall identify all likely sources of EMI that are pertinent to and prevailing in the electromagnetic environment of AMEL. Appropriate mitigation measures shall
be provided to ensure correct operation of the System in its intended operating environment.
4.7.2 The Contractor shall interface with all relevant contractors by liaising, coordinating
and exchanging of EMC data to ensure EMC integrity in the design stage, and shall demonstrate compatibility in the testing and commissioning stage of the project in conjunction with
these interfacing Contractors timely and appropriately. The Contractor shall submit a copy
of all EMC related information exchange to the Engineer for review.
S
1)
4.7.3 An EMC Management Plan shall be submitted by the Contractor as specified in the
Employers Requirements: General Specification, for review by the Employer.
4.7.4 The EMC Management Plan shall include measures to reduce conducted, induced
and radiated emissions to acceptable levels as specified by EN50121:2006 or by an equivalent relevant international standard. The plan shall specify measures to increase immunity of
the System and all its subsystems.
4.7.5 The Plan shall specify basic protective measures proposed for all electrical and electronic subsystems and components and specific measures to be adopted for selected subsystems and components.
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4.7.7 The Contractor is required to conduct full EMI tests at locations adjacent to television and radio transmission stations, airport, and other transmitting commercial stations to
be agreed with the Employer. These tests shall include simulated fault conditions.
4.7.8
Radiated emissions shall not exceed the levels permitted by the relevant standards.
n.a.
4.7.9 Conductive emissions shall be below the levels deemed by the signalling equipment
to the satisfaction of the Employer. This condition shall be met by each individual piece of
equipment.
n.a.
3)
4.7.10 Power cables and data cables shall be physically separated from each other. Power
cables shall be located and arranged such as to minimise electrical induction or interference
to train control and communication circuits as a result of traction, auxiliary or other currents,
both static or transient
n.a.
4.7.11 All limits for Signalling and Telecommunication should be identified in interface
documents.
4.8
Intra-system EMI
4.8.1 The Contractor must ensure that all intra-system EMI are taken care of through
proper design and other special measures. All major subsystems must be tested for emissions and immunities in accordance with the appropriate international standards for equipment operating in MRTS/Railway or similar industrial environment.
4.9
X
1)
Inter-system EMI
4.9.1 The Contractor shall ensure that all equipment are designed and constructed in accordance with the latest issues or version of internationally recognised EMC standards, including but not limited to CISPR, EN50082, EN50121, EN50123, EN50155, IEC60571-1,
IEC61000, or equivalents, to ensure proper functioning.
4.10
X
4)
4.10.1 Special attention must be given to the interference with safety-related operations
and equipment such as the signalling and telecommunication systems. Special tests must
be designed to ensure that the full range of emissions, whether conducted, induced, or radiated, individually or in combination with one another, conform with the specific requirements
of these safety-related systems. Adequate safety margins must be ensured between the
immunity levels of these safety-related systems and the emission levels of the System specified by prevailing international standards.
4.10.2 The subsystems and components which could possibly give rise to the level of
emissions under both normal and fault conditions (conducted, induced or radiated) that may
affect the safety-related systems must be identified. The quantified risk assessment must be
carried out as part of the Hazard Analysis to determine the probabilities and effects of such
interference. Measures must be taken to reduce such emissions. The reliability of subsystems as well as the additional measures, e.g., filter, must be investigated.
4.10.3 The probabilities of various conditions which could lead to an unsafe operation must
be determined. An appropriate technical construction file suitable for safety audit must be
developed to demonstrate EMC compliance to the Employer.
4.10.4 The Contractor shall note that the Signalling Contractor shall be responsible for determining the limits of interference for both the trackside and on-board Signalling equipment,
to ensure safe operation of the trains.
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4.11.1 The Contractor shall take appropriate measures to ensure that EMC is achieved
between the equipment and all train-borne and track-side equipment. Particular attention
must be given to:
a)
Telecommunications Equipment
The equipment shall not produce significant interference affecting proper operation of telephone, public address system, and passenger information systems due to influence arising
from radiation, conduction, inductive, capacitive or electrostatic coupling. The limits in ITU T directives must be complied with at all times.
b)
Supervisory & Control Equipment
The Contractor must ensure that electromagnetic compatibility is achieved with the supervisory & control equipment. These shall include induced or radiated coupling to sensors and
in-built test equipment including VDU and computer systems, low frequency induced and
high-frequency radiated coupling through common-mode, differential-mode, or ground-loop
mechanisms.
4.12
Environmental EMC
4.12.1 The equipment shall not produce significant interference with radio, television, tape
recorders or players, heart pace-makers, radar, computer systems, magnetic media, portable and cellular telephones, pagers, etc., in the train or externally as per International Standard EN 50121. This includes action by static electricity, magnetic fields and electric fields.
4.12.3 Effect of the low-frequency magnetic field produced by traction currents on AMEL
MRTS grounding system as well as electrolytic weakening of structures should be considered wherever applicable.
4.13
4.13.1 EMC Management Plan The requirements of the EMC Management Plan shall be
as set out in GS paragraph 2.3 and Annexure 1 section 5 and TS paragraphs 4.7.3 4.7.6
above.
4.13.2 Electromagnetic Interference Hazard Analysis The Contractor shall conduct a preliminary EMI Hazard analysis in the early design stage, identifying sources of EMI likely to
affect the Signalling system or other 3rd party sensitive system / equipment to be affected by
the system; highlighting all possible consequences in the event of failure, and proposing
EMC protective measures. Results shall be detailed in EMI Hazard Analysis Report which
shall be submitted to the Engineer for review.
X
5)
i)
Electromagnetic Compatibility Specification and Test Plan The Contractor shall
submit an EMC Specification and Test Plan to the Engineer for review. In this submission,
the Contractor shall
a)
define all EMC issues for each type of equipment for both immunity and emission
interference and include a list of interference sources and mechanisms applicable to each
affected equipment with quantitative analysis to define the worst case values of interference
signals;
b)
outline the extent of testing both before and after the installation of equipment. It
shall include test requirements, test specifications, and procedures to demonstrate that the
System is suitably immune to the predicted levels of interference, and its emissions do not
Delhi Airport Metro Express Line
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S
1)
4.14
Installation and Mitigation Guidelines
IEC61000-5 Installation and Mitigation Guidelines must be observed wherever applicable.
Legend
X Fully applicable.
S - The requirement is defined for the system as a whole, it is considered in the extent the subsystem
contributes to the overall requirement.
n.a. The requirement is defined on a subsystem level, anyway it is not applicable for the subsystem
Catenary and MV Distribution Subsystem for technical reasons.
1) Testing of passive electrical equipment like cables, transformers and switches is not foreseen in EMC
standards; for the control and protection equipment all equipment is type-tested, no on-site testing is required.
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8.2
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8.3
Cable Categories
Cable categories are a method of classifying cables in order to minimise electromagnetic interference between them. The criteria for the classification of cables are
their effect as source for electromagnetic disturbance
the sensitivity of cable and connected equipment as sink
The table below shows a typical classification based on VG 95375-3 standard.
Category
Example
EMC Behaviour
Applicable
for TPD
Y
Small sink
Sink
Big sink
Big source
Very small sink
N
N
N
N
2
3
4
5
a: Fibre
optic cable
b: Specific
cable
The cables used in the Catenary and MV Distribution Subsystems of Delhi Metro can be classified in the following cable categories:
Because of high currents these cables may be a source for high electromagnetic disturbance.
Their sensitivity as sink is low.
Control Cables (category 1)
-
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9 EMC Evaluation
9.1
Basic Measures
9.1.1
In order to function within the railway environment all Catenary and MV Distribution Subsystem
equipment has to fulfil the requirements of EN 50121-5. SCADA computers and related equipment have to be designed and tested in accordance with EN 50121-4.
Sub-suppliers shall certify that their components fulfil these requirements.
9.1.2
Shielding is the most efficient and therefore most common method to achieve EMC.
Shielding itself relies on an efficient earthing and bonding system.
Reliable earthing and bonding is a precondition for EMC-compliant installation. The
goal is to achieve bonding connections with low impedance between any two earthing
connections with a subsystem and at the same time low impedance to earth.
This is achieved by a meshed earthing and bonding system which provides multiple
parallel paths for disturbances and acts similar to a ground plane.
The most efficient method to implement a meshed earthing system is to utilise the existing structural reinforcement as an earthing system. A mesh of about 10m x 10m meters shall be welded at the nods and attached to the other reinforcing rods by wire-tying
the usual way.
9.1.3
Cabling
In order to minimize the magnetic field of power cable circuits and in consequence the induced
voltage in cables of other categories laid nearby, the loops formed by the power circuits shall be
as small as possible:
The distance between feeding and return conductors between TPS or ATS
and OCS shall be small, where feeder and return are connected at different
locations one of the both shall run parallel to the track to the adjacent location,
than the feeder and return shall run both in parallel to each other to the substation.
Generally, cables of different cable categories shall not be laid close parallel to each other.
As described in chapter 8.3 magnetic fields generated by disturbing cable categories can cause
interference in susceptible cables and also can induce dangerous voltages in cable armours
and shields.
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For shorter section smaller distances are possible but have to be co-ordinated by the involved
parties.
Based on the real distance and length of parallel run calculations will ensure the absence of
dangerous induced voltage.
9.1.4
Further Measures
A field survey shall be conducted on the system level by others to identify any unusual source of
disturbance or potential sink of unusual susceptibility. Based on the results of the field survey it
may be necessary to define further measures to ensure EMC between the Catenary and MV
Distribution Subsystem and its environment.
9.2
The traction current flowing in the conductors of the OCS and in the Feeding cables induces
voltages in neighbouring conductors. Calculations are carried out in order to assess the electromagnetic impact on these conductors. The calculation results are documented in the following reports:
Magnetic field strength along the track corridor (selected locations representing worst case conditions and/or near to potential sinks)
These documents also form the basis for the assessment of the influence of Catenary installations on installations of other subsystems. These investigations have to be carried out by the
related subsystems, as they know their installations in detail.
9.3
Specific Issues
I) Airport Installations
An airport is a very complex installation of communication and surveillance equipment.
At the same time an airport includes sources of disturbances like radar and radio
transmitters.
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9.4
EMC Documents
According to the mayor sources and sinks identified in chapter 6.1 and the EMC evaluation
principle described above the following documents will be submitted:
-
EMC type test report (short version) of Control and Protection equipment
documents stating that the equipment under consideration has been tested
successfully according to appropriate standards.
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10 Annexes
10.1 Emission limits of the Overall system
NOTE 1:
The discontinuities of the curves are due to changing of the bandwidth of the
measurement receiver:
80/80: The value, which would not be exceeded on 80% of train passages with
80% certainty.
Values are 10 m from the centrelines of the outer railway track
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100
Field strength H
Magnetic flux B
H [A/m] ;
B [ T]
10
1
1
10
100
1.000
10.000
100.000
Frequency [Hz]
This limit graph results from calculations based on the values from the
DIN V VDE V 0848-4/A3 in conjunction with EN 50061/A1.
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