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Zero Defect

The document introduces the concepts and methodology of a Zero Defect System (ZDS) in production. ZDS aims to eliminate defects from both the design and repetitive production processes by adopting techniques like 100% inspection, successive check, self check, source inspection, and poka-yoke (mistake-proofing). The two-day training course, led by an experienced industrial engineer, will teach participants the four key elements of ZDS and how to implement techniques to achieve zero defects through workforce involvement and management commitment.

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500 views

Zero Defect

The document introduces the concepts and methodology of a Zero Defect System (ZDS) in production. ZDS aims to eliminate defects from both the design and repetitive production processes by adopting techniques like 100% inspection, successive check, self check, source inspection, and poka-yoke (mistake-proofing). The two-day training course, led by an experienced industrial engineer, will teach participants the four key elements of ZDS and how to implement techniques to achieve zero defects through workforce involvement and management commitment.

Uploaded by

adobact
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ZERO DEFECT SYSTEM (ZDS)

Excellency in Quality Performance


means do it right the first time and every times. At any instance, a mistake is make, a defect could occur and reducing the quality standard of our product. Adopting from the radical Zero Quality Control concept pioneered by Dr. Shigeo Shingo, Zero Defects system offers another powerful platform to improve quality. The system is instrumental in eliminating potential source of problems, both from design and from day to day repetitive processes. Dr, Shingos Zero Defects systems have help many Japanese companies to reach the ultimate height of quality performance Zero Defect.

OBJECTIVE
This course aims to introduce the concepts and methodology of Zero Defect System in Production.

SBL scheme
Under HRDF

COURSE OUTLINE

Day 1
1 : Re-Examine Quality System
Quality Control Systems Quality Assurance Systems Quality from Customers View Rethinking the role of Quality System

Day 2
Session 4 : Source Inspection
Sources of Defects Source Inspection From Remedy Action to Preventive Action The 4M Checklist Implementing Source Inspection What is Poka-Yoke? Types of Poka-Yoke Mistake Detection Techniques Examples of Poka-Yoke Practical Tips of Building Poka-Yoke

Session 2 : Introduction to ZDS


Origin Judgement Inspection Informative Inspection Source Inspection The ZDS apporach The 4 Elements of ZDS

Session 5 : Poka-Yoke

Session 3 : Successive & Self Check


100% inspection vs Sampling Successive Check Self Check Implementing Successive & Self Check

Session 6 : Achieving Zero Defect


The Workforce Mentality & Involvement The Management Commitment Co-exiting of Quality system & Defects Elimination systems ZD through Small Group Activities

COURSE LEADER This training course is developed and conducted by Alex Teoh who has many years of practical Industrial Engineering works in different industries, both overseas and Malaysia. He is the course leader for the JIT Lean Production Training Course Series and the Productivity Skill Training Course Series. Alex Teoh is the Principal Consultant for Pamalex Consulting. He also provides IE consulting services on Lean Manufacturing, Kanban System, TPM, Kaizen, Productivity Measurement, Incentive Scheme Planning, Production Line Balancing, Factory Layout Planning and Employee Driven Suggestion System.

WHAT YOU WILL LEARN


4 key element in ZDS 100% Inspection Self Check & Successive Check Source Inspection Poka-Yoke

WITH CERTIFICATE OF PARTICIPATION

For exclusive In-house training and general inquiries, please call : PAMALEX CONSULTING

04-6590800

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