Component Locations

19

Harness And Wire Electrical Schematic Symbols

RENR1245-06 June 2007
20 21

19

18

15

16

14

25 21a

A 1

AA

1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

24
AIR CLEANER

Plug 2

Receptacle

11
11

17

Pin or Socket Number Single Wire Connector C A

325-PK-14

Wire, Cable, or Harness Assembly Identification

Component Part Number

10
1 3

A 1

AA
325-PK-14

9X-1123

6 3 5

Pin

Socket

Wire Color

2
8

200-BK-14

Front View
23 22 26 23a

Left Side View

28 32 1

3500B Engine For Marine Auxiliary Power Electrical System

8EM249-UP 9AN111-UP CBN1-UP 3DM86-UP 3WS1-UP 3TS1-UP 3XS1-UP 1PW1-UP 2FW1-UP 3DW1-UP
T

Circuit Number Identification

Wire Gauge

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

21

23
AIR CLEANER

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

17

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

12 27 31

Right Side View

4

Rear View
2007 Caterpillar All Rights Reserved

Printed in U.S.A.

Component Location
Component Alarm Alternator Assembly - Relay Board Assembly - Relay Board Batteries Breaker - Alternator Breaker - Battery Breaker - Control Switch Breaker - EMS II Breaker - Engine Control Breaker - Mag Relay Breaker - Main Crank E-Stop Breaker - PRCM Breaker - Relay Control - Engine Control - Speed Gauge - Cluster #1 Gauge - Cluster #2 Gauge - Cluster #3 Module - Customer Communication Module - Loadshare Module - Prog Relay Control Module - Relay Driver Module - Relay Driver Monitor - EMS II Motor - Prelube Motor - Starter (1/2 Group) Motor - Starter (1/2 Group) Potentiometer - Speed Adjustment Pyrometer Relay - Air Shut-off LH Relay - Air Shut-off RH Relay - EMS II Relay - Engine Control Relay - Mag #1 Relay - Mag #2 Relay - PRCM Relay - Prelube (Master) Relay - Prelube (Slave) Relay - Shut-down Notify Sender - Air Inlet Temp Sender - Engine Oil Temp Sensor - Aftercooler Temp Sensor - Atmospheric Press Sensor - Crankcase Press Sensor - Engine Coolant Level Schematic Location F-14 D-8 F-2 H-2 F-6 F-11 F-11 C-12 D-14 C-14 G-12 G-11 I-12 F-12 A-6 E-13 I-14 I-13 I-13 H-9 I-8 H-4 G-1 I-1 G-15 D-5 E-8 E-8 G-9 F-2 F-13 F-13 D-14 C-14 F-13 F-13 I-12 G-13 G-13 H-11 F-6 F-7 E-4 E-4 E-3 G-7 Machine Location 1 2 note 4 note 4 note 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 note 4 1 note 4 note 4 note 4 1 4 5 6 note 1 1 1 1 1 1 1 1 1 1 1 1 9 8 10 11 12 note 1 Component Sensor - Engine Coolant Temp Sensor - Engine Oil Press (Filtered) Sensor - Engine Oil Press (Unfiltered) Sensor - Engine Speed Sensor - Engine Speed Timing Sensor - Fuel Filter Press (Filtered) Sensor - Fuel Filter Press (Unfiltered) Sensor - L. Turbo Exhaust Temp Sensor - L. Turbo Inlet Press (note 3) Sensor - R. Turbo Exhaust Temp Sensor - R. Turbo Inlet Press (note 3) Sensor - Turbo Outlet Press Solenoid - Air Shut-off (Left Side) Solenoid - Air Shut-off (Right Side) Solenoid - Air Start (if equipped) Solenoid - Cylinder Head (note 2) Switch - Alarm Silence Switch - Charger Fault Switch - Control Switch - Customer Shut-down Switch - Disconnect Switch - E-Stop Switch - Electronic Speed Switch - Fuel Level Switch - LH/RH Switch - Low Idle Switch - Manual Crank Switch - Mode/Clear Switch - Overspeed Verify Switch - Prelube Press Switch - Remote Start/Stop Switch - Service Terminal Block (TB-1) Terminal Block (TB-2) Terminal Block (TB-3) Terminal Block (TB-4) Terminal Block (TB-5) Terminal Block (TB-6) Terminal Block (TB-7) Terminal Block (TB-8) Terminal Block (TB-10) Terminal Block (TB-11) Terminal Block (TB-12) Thermocouple (note 2) Timer - Air Shut-off Schematic Location E-4 E-4 E-3 C-4 C-3 E-3 E-3 C-3 E-4 C-3 E-4 E-4 D-6 E-6 E-7 A-2,C-2 G-14 H-7 D-13 G-7 F-6 D-13 E-14 H-7 F-14 F-12 F-13 G-14 C-13 B-4 G-7 G-14 G-11 D-11 C-14 F-12 H-14 H-14 H-14 H-14 D-10 D-10 H-11 D-1,F-1 E-14 Machine Location 14 15 16 7 17 18 19 20 21,21a 22 23,23a 24

40-Pin Deutsch Connector

110-6844 Seal Wire Gauge 14 16-18 110-6847 Plug As. or 14-18 4-6 110-6848 Plug As. or 110-6847 Plug As. (Service Replacement) 110-6848 Plug As. Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729 Socket # 10 12-14 16-18 Pin # 9W-0852 8T-8729 7N-7780 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 Socket # 9W-0844 8T-8730 7N-7779 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539 Notes DT, DRC, HD, and Deutsch connectors. DT, DRC, HD, and Deutsch connectors. Surseal connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only.

4-Pin DT Plug

102-8814 Seal

Electrical Schematic Symbols And Definitions

3E-3373 Plug As.

3E-3376 Receptacle As.

3E-3377 Wedge

3E-3374 Wedge 102-8809 Plug Kit

102-8804 Receptacle Kit Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730

24-Pin DRC Connector

24 12 18

9W-0844 8T-8730

3E-8558 Bolt

9-Pin HD10 Receptacle

E D C B

19

13

26 27 28 1 note 1 1 note 1
Wire Gauge

F J G H

7X-6222 Connector As. Wire Gauge

8T-8736 Receptacle

9X-3265 Seals Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730

1 2

9X-0145 Receptacle As.

14 16-18
Socket # 9W-0844 8T-8730

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

7N-9737 Plug Pin # 7N-7780

7N-9738 Receptacle Socket # 7N-7779

Wire Gauge 14 16-18

Pin # 9W-0852 8T-8729

25-Pin CE Plug
18 17 16 15 19 1 2 3 20 4 5 25 24 12 11 22 23 10 9 21 7 8 6 16 15 14 13 12 11 25 24 23 10 22 9 8 21 7 18 17 19 20 1 2 3 4 5 6

Normally closed switch that will open with an increase of a specific condition.

note 1 1 1 note 1 1 1 1 1 1 31 note 1 1 1 1 1 1 1 1 1 1 1

14-18

3-Pin DT Plug
102-8813 Seal

14 13

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

8N-1521 Endbell As.

3E-3368 Wedge 3E-3307 Receptacle As. 3E-3371 Wedge 102-8808 Plug Kit 102-8803 Receptacle Kit 104-2921 Plug As.

3T-3044 or 8N-1518 Plug As. Wire Gauge 4-6 10 Pin # 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 Socket # 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539

The circle indicates that the component has screw terminals and a wire can be disconnected from it.
3T-3043 or 8N-1517 Receptacle As.

No circle indicates that the wire cannot be disconnected from the component.

Wire Gauge 14 16-18

Pin # 9W-0852 8T-8729

Socket # 9W-0844 8T-8730

12-14 16-18

40-Pin DRC Connector

40

This indicates that the component has a wire connected to it that is connected to ground.
10 10 20 30 40

2-Pin DT Plug
102-8812 Seal

3E-8557 Bolt

36

16

26

36

1 1 32 1
3E-3364 Plug As.

3E-3365 Wedge

3E-3362 Wedge 102-8807 Plug Kit

3E-3361 Plug As.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

15

25

35

3E-4367 Ring

21

31

102-8802 Receptacle Kit Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730

8T-9834 Connector As. Wire Gauge 14 Pin # 9W-0852 8T-8729

9X-3132 Seals Socket # 9W-0844 8T-8730 9X-1343 Receptacle As.

Note 1: Customer supplied component. Note 2: One located at each cylinder. Note 3: Locations marked with an a indicate the sensor location when the engine is equipped with an air shut-off. Note 4: Remote mounted.

D86819

16-18

31

11

35

D86820

RENR1245-06

2-Pin Sure-Seal Plug

19

25

3E-4367 Ring

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

3500B Engine For Marine Auxiliary Power

Pressure Symbol
24 6

Temperature Symbol

Level Symbol

Flow Symbol

22

10

16 15

21

21

22

24 23 22

DEUTSCH IPD DRC16-24SA USA

21 20 19
40 39 38 37 36

DEUTSCH IPD DRC16-40S

35 34 33 32 31

18
GAUGE CLUSTER 1 GC1 166-6936 GAUGE 1 VOLTAGE OIL PRESS COOLANT TEMP FUEL PRESS

17

16

15

14
150-OR PRCM RELAY 9Y-2921 PRCMR 87a 30 102-RD 151-OR 87

13

GAUGE CLUSTER 2 GC2 166-6929 GAUGE 2 OIL FILTER DIFF FUEL FILTER DIFF EXHAUST TEMP INLET RESTRICTION

GAGE CLUSTER 3 GC3 166-6937 GAUGE 3 BOOST A/C TEMP INLET AIR TEMP ENGINE OIL TEMP

150-OR 151-OR

ATTACHMENTS PRCMCB 2 10A PRCM BREAKER 114-1142 1

86

85

K
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

150-OR

L40

L40

L29

200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

COND 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

12
NOTE: SWITCHED POWER TO BE PROVIDED TO CCM CONTROL (+)BATTERY IF PRESENT. NOTE: SWITCHED POWER TO BE PROVIDED TO PRCM CONTROL (+)BATTERY IF PRESENT. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

11

10

8
998-BR F702-GN C 2 CIRCUIT BREAKER

6
NOTES: WITH A BALANCED THREE PHASE LOAD ANDUTILITY POWER FACTOR, THE CURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEG AND MUST BE PHASED AT THE CONTROL AS FOLLOWS: PHASE A: POTENTIAL TERMINAL 1, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS . 4 TO 5 PHASE B: POTENTIAL TERMINAL 2, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS . 6 TO 7 PHASE C: POTENTIAL TERMINAL 3, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS . 8 TO 9 F702-GN 998-BR
2

3
200-BK 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 F10 R9 F9 R8 F8 R7 F7 R6 F6 R5 F5 R4 F4 R3 F3 R2 F2 R1 F1 RELAY BOARD ASSEMBLY 9Y-6497 2 1 R1 3 R2 4 R3 5 R4 6 R5 7 R6 8 R7 9 R8 10 R9 12 11

2
12-BK 11-BU

150-OR 151-OR

L15

L15

WOODWARD LOADSHARE MODULE 161-0797 A B C A A B B C C

GENERATOR

B A

11-BU

1 MAIN BUS

10-BU 09-BU

10-BU

5 CURRENT XFORMER AMMETER CURRENT XFORMER AMMETER CURRENT XFORMER AMMETER

EMS + 24 VOLT IN 01 GROUND 02 + V CLUSTER 34 MODULE CLOCK 25 MODULE DATA 35 MODULE LOAD 15 ACTION LAMP 13 SERVICE 23 CLEAR 33 TRANS SPEED IN 26 ENGINE SPEED IN 36 ALTERNATOR 'R' 30 SENSOR 1/SW 11 07 SENSOR 2/SW 12 17 SENSOR 3/SW 13 37 SENSOR 4/SW 14 27 SENSOR 5/SW 15 08 SENSOR 6/SW 16 10 SENSOR 7/SW 17 28 SENSOR 8/SW 18 38 + 8 VOLT OUT 24 ACTION ALARM 04 DATA LINK + 05 DATA LINK - 14 HARNESS CODE 0 31 HARNESS CODE 1 03 HARNESS CODE 2 12 HARNESS CODE 3 22 HARNESS CODE 4 16 HARNESS CODE 5 06 SWITCH 1 19 SWITCH 2 29 SWITCH 3 39 SWITCH 4 20 SWITCH 5 40 SWITCH 6 32 SWITCH 7 11 SWITCH 8 21 SWITCH 9/FUEL 18 SWITCH 10/FUEL 09 ELECTRONIC MONITORING 158-6255 150-OR 200-BK 049-OR 053-GN 052-YL 051-WH XXX-XX 027-PU 028-GY XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX D839-YL B472-YL XXX-XX C464-BU 025-GN 893-GN 892-BR 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 029-YL 026-OR XXX-XX 022-WH XXX-XX D936-WH XXX-XX XXX-XX 024-BR XXX-XX SYSTEM-II

TB-5

INSTRUMENT BOX POWER CONNECTION 9X-0145 DRC-24 CONC 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

NOTE: (-)BATTERY TO BE PROVIDED TO PRCM CONTROL IF PRESENT. NOTE: (-)BATTERY TO BE PROVIDED TO CCM CONTROL IF PRESENT.

200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK CUSTOMER POWER CONNECTION 7X-6222 DRC-24

113-OR-14 200-BK 102-RD

049-OR 200-BK 053-GN 052-YL 051-WH

049-OR 200-BK 053-GN 052-YL 051-WH 200-BK

049-OR 200-BK 053-GN 052-YL 051-WH

200-BK

L19

LOAD SHARE (+) LOAD SHARE (-) LOAD SHARE SHIELD GND DROOP SWITCH CONTACT A DROOP SWITCH CONTACT B

1 2 3 4 5 6 7 8 9 10 11 12 13 14

50-400 HZ XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 6 XXX-XX XXX-XX

TO VOLTMETERS, ECT. ON SWITCHBOARD (OPTIONAL) TO AMMETERS, ECT. ON SWITCHBOARD (OPTIONAL) + LOAD SHARING LINES COMMON TO ALL UNITS

POWER SOURCE CURRENT TRANSFORMERS SH OULD BE SIZED TO PRODUCE 5A SECONDARY CURRENT WITH MAXIMUM GENERATOR CURRENT. CT BURDEN IS ESSENTIALLY 0 VA. CONTACTS TO CLOSE WHEN BREAKER CLOSES. THIS CONTROL CONTAINS INTERNAL BURDEN RESISTORS. THESE BURDEN RESISTORS MUST BE CONNECTED ACROSS POWER SOURCE CURRENT TRANSFORMERS WHENEVER UNIT IS RUNNING TO PREVENT LETHAL HIGH VOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS. POTENTIAL TRANSFORMER BURDEN IS 5VA PER PHASE CONTROL SIGNAL LINES SHOULD BE TWISTED PAIRS. TO BE TIED TO GROUND AT MODULE END ONLY. SHIELD IS

09-BU 05-BU 08-BU

06-BU

07-BU

08-BU

3 4

14 07-BU

13

12

11

10

OPEN FOR DROOP

AUXILIARY CONTACT 3 + CUSTOMER SUPPLIED 24 VDC POWER SUPPLY (FUSED) PULSE WIDTH MODULATED OUTPUT SIGNAL (TO ENGINE MOUNTED ECM)
5

J981-WH J982-OR +B -B + CAT DATA LINK 998-BR F702-GN

TB-6

TB-7 TB-8 200-BK 200-BK 200-BK 200-BK 200-BK 030-BU-14 020-WH-14 L38 87a 87 86

SDR 010-OR-14 SHUT-DOWN 85 NOTIFY 9Y-2921 E798-PK E797-WH 30

L20

020-WH-14 L34 L34 998-BR 998-BR L34 L36 L35 ALS 1 2 3 ALARM SILENCE 9W-0073 NOTE A SS 3 2 1 SERVICE SWITCH MOMENTARY 8N-0694 NOTE A 028-GY MCS 4 6 1 L35 C464-BU D839-YL B472-YL 022-WH D936-WH 024-BR 150-OR L29 L38 200-BK 200-BK L38 L29 L40 102-RD MAN CRANK E-STOP BREAKER 114-1142 2 1 10A MCESCB L40 022-WH 024-BR C464-BU L32 B472-YL D936-WH D839-YL 998-BR L33 L27 TB-12 030-BU-14

L20

L32

026-OR 025-GN 029-YL 028-GY 027-PU

200-BK

L35

027-PU 027-PU

L31

XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 892-BR 893-GN 010-OR-14 J981-WH 020-WH-14 022-WH 030-BU-14 024-BR 998-BR 998-BR 998-BR J982-OR XXX-XX XXX-XX C464-BU XXX-XX B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR D839-YL F702-GN 090-PU 080-GN 070-WH XXX-XX

J981-WH J982-OR

105-RD C465-OR-10 2

PPRS

EMS-II HARNESS CODE PRIME PANEL HARNESS HARNESS HARNESS HARNESS HARNESS HARNESS

5 2

TB-1 L43 102-RD-14 102-RD-14 102-RD-10 102-RD-6 102-RD-6 +BATT BATTCB 2 63A BATTERY BREAKER 107-5856 1 1 102-RD-10 102-RD-6 102-RD 102-RD 101-RD-6

L37

200-BK 200-BK 200-BK 200-BK

200-BK 118-GN

104-RD-10 PRELUBE RELAY 4 SLAVE 9X-8124

107-RD-10 107-RD-10

MAGCB 2 1 50A MAG RELAYS BREAKER 116-7655

105-RD 105-RD 102-RD-6

INSTRUMENT BOX CONNECTION 9X-1343 DRC-40

01 02 03 04 05 NOTE: CIRCUITS 892-BR AND 893-GN MUST BE 06 TWISTED TOGETHER AND KEPT AS SHORT AS 07 POSSIBLE BETWEEN INSTRUMENT BOX AND 08 OTHER DEVICES. 09 10 11 NOTE: CIRCUITS J981-WH AND J982-OR MUST BE 12 TWISTED TOGETHER AND KEPT AS SHORT AS13 POSSIBLE BETWEEN INSTRUMENT BOX AND 14 15 OTHER DEVICES. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 NOTE: SIGNAL TO BE PROVIDED 31 FROM WOODWARD LOADSHARE 32 PIN-19. IF PRESENT. 33 34 35 36 37 38 39 40

24 VDC POWER SUPPLY (+) 15 24 VDC POWER SUPPLY (-) 16 17 18 PWM OUTPUT SIGNAL (+) 19 PWM OUTPUT SIGNAL (-) 20 PWM OUTPUT SHIELD GND 21 LOAD SIGNAL (+) FOR SETUP ONLY 22 LOAD SIGNAL (-)/SPM SYNC SHIELD GND 23 SPM SYNCHRONIZER INPUT (+) 24 SPM SYNCHRONIZER INPUT (-) 25 SPEED TRIP POT HIGH 26 SPEED TRIM POT WIPER 27 SPEED TRIM POT LOW 28 L20 L15 200-BK 200-BK 200-BK 200-BK 200-BK 022-WH 024-BR 998-BR 998-BR C464-BU B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR D839-YL

RELAY DRIVER MODULE 123-7450 06-BU 7 05-BU 12-BK 04-BU 04-BU 6 5 4 3 2 1

F702-GN 998-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX CW

+ -

151-OR

RS-232C PORT

+ LOAD SIGNAL - (FOR SETUP ONLY) + SPM SYNCHRONIZER INPUT - (OPTIONAL) SPEED TRIM POTENTIOMETER (OPTIONAL) L20 L15 L15

151-OR 151-OR

31 32 33 34 35 36 37 38 39

PROGRAMABLE RELAY XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 893-GN 892-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 35-PK 36-PU XXX-XX XXX-XX XXX-XX XXX-XX PLUG AS. 3E-6286 AEC-40 D839-YL 200-BK 1 2 ENGINE OIL T 1K TEMPERATURE 129-9191 SHIELD SHIELD 36-PU 35-PK ATTACHMENTS 200-BK 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 CONTROL MODULE NC 123-6008 NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC CAT DATA LINK + CAT DATA LINK NC NC SWITCH INPUT 6 SWITCH INPUT 7 SWITCH INPUT 8 NC NC NC NC NC NC SWITCH INPUT 3 SWITCH INPUT 2 NC RDM 1 RDM 2 NC SWITCH INPUT 1 SWITCH INPUT 5 SWITCH INPUT 4 +B

J
03-BU 02-RD

CUSTOMER COMMUNICATION MODULE 117-6170

03-BU 02-RD 01-PU 01-PU

NOTE: CAT DATA LINK WIRES 892-BR AND 893-GN MUST BE TWISTED TOGETHER AND OVERALL LENGTH KEPT AS SHORT AS POSSIBLE.

892-BR 893-GN 010-OR-14 J981-WH 020-WH-14 022-WH 030-BU-14 024-BR 998-BR 998-BR 998-BR J982-OR C464-BU B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR D839-YL F702-GN 090-PU 080-GN 070-WH CUSTOMER CONNECTION 8T-9834 DRC-40

L20 SHUTDOWN NOTIFY RELAY-COMMON SHUTDOWN NOTIFY RELAY-NORMALLY CLOSE D SHUTDOWN NOTIFY RELAY-NORMALLY OPEN L19 L19 L19 L19 L19

L19

L19

L19

200-BK 200-BK 200-BK 024-BR 022-WH C464-BU D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR 998-BR 998-BR B472-YL 200-BK D839-YL 200-BK

200-BK 200-BK 200-BK 024-BR 2 1 FUEL LEVEL 123-2993 NOTE A

022-WH

CHARGER FAULT NOTE A COOLANT LEVEL SENSOR 111-3794 RD-18 VS BK-18 RETURN GN-18 ALARM

L20

C464-BU 200-BK D936-WH

A B C

050-WH 060-YL 2 1 SA SPEED ADJUST POT (1K OHM) 10 TURN 122-9458 3 040-OR-14

8 7 6 4 3 2

START/RUN-2 COOL/STOP-2 STOP-2 START/RUN-1 COOL/STOP-1 STOP-1

5 1

998-BR 103-RD-14 REMOTE START/STOP 133-9027 NOTE A B472-YL 200-BK 1 2

+BAT. SW +BAT. UNFUSED K3 IN K7 IN K6 IN K4 IN K2 IN K5 IN K5 IN NC NC +BAT. FUSED OUT K1 IN K1 N/O OUT K7 N/O OUT K3 N/O OUT K3 N/C OUT K4 N/O OUT K6 N/O OUT K6 N/C OUT K4 N/C OUT K2 N/O OUT K5 N/C OUT K5 N/O OUT NC NC FLYBACK GND -BAT.

RM1 RM2 RM3 RM4 RM5 RM6 RM7 RM8 RM9 RM10 RM11 RM12 RM13 RM14 RM15 RM16 RM17 RM18 RM19 RM20 RM21 RM22 RM23 RM24 RM25 RM26 RM27 RM28

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10

RM29 RM30 RM31 RM32 RM33 RM34 RM35 RM36 RM37 RM38 RM39

151-OR

40 1

36-PU

200-BK 12 13 14 15 200-BK 200-BK 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 151-OR 40 1 36-PU F10 R9 F9 R8 F8 R7 F7 R6 F6 R5 F5 R4 F4 R3 F3 R2 F2 R1 F1 RELAY BOARD ASSEMBLY 9Y-6497 2 1 R1 3 03-BU 02-RD 01-PK 01-PK 03-BU 02-RD R2 4 04-BU R3 5 05-BU 12-BK 04-BU R4 6 06-BU 7 6 5 4 3 2 1 R5 7 07-BU RELAY DRIVER MODULE 123-7450 R6 8 08-BU 14 13 12 11 10 9 8 R7 9 09-BU 05-BU 06-BU 07-BU 08-BU R8 10 10-BU 09-BU 10-BU R9 12 11 12-BK 11-BU 11-BU

200-BK

151-OR

AIR INLET T 1K TEMPERATURE 129-9191

103-RD-14 F715-PU F719-BR 998-BR 998-BR

-B

PREMIUM PANEL - SCAC HARNESS CODE 0 = HARNESS CODE 1 = HARNESS CODE 2 = HARNESS CODE 3 = HARNESS CODE 4 = HARNESS CODE 5 = PREMIUM PANEL - JWAC HARNESS CODE 0 = HARNESS CODE 1 = HARNESS CODE 2 = HARNESS CODE 3 = HARNESS CODE 4 = HARNESS CODE 5 =

GND OPEN OPEN GND GND GND OPEN OPEN OPEN GND GND GND

029-YL

200-BK 200-BK

RH/LH 8D-2676 NOTE A ALARM 2 1 ALARM 3N-5762 025-GN 200-BK 200-BK

105-RD 200-BK

MANUAL CRANK SWITCH MOMENTARY 8T-9637 NOTE A 1 2 F701-BR E799-BR 4 5 MANCS

C465-OR-10

RHLH 3 2

304-WH-10 314-PU-10 L26 MAG RELAY #2 SMMS2 9X-8124 2 1 107-RD-10 3 3 2 F701-BR L23 E799-BR 4 MAG RELAY #1 9X-8124 1 107-RD-10 87a 87 86 85 104-RD-14 AIR S/O RELAY RH 9Y-2921 055-WH 055-WH 104-RD-14 AIR S/O RELAY LH 9Y-2921 4

L26

102-RD-6

F705-PK

104-RD

998-BR 102-RD-10 105-RD

86

85

104-RD 107-RD-10 107-RD-10 104-RD-10

CODE CODE CODE CODE CODE CODE

0 1 2 3 4 5

= = = = = =

OPEN GND OPEN GND GND GND

027-PU

PPRM 118-GN 30

CUSTOMER SHUT-DOWN (E-STOP) NOTE A 1 2

MODE/CLEAR SWITCH MOMENTARY 7N-8008 NOTE A

87aPRELUBE RELAY MASTER 9Y-2921 87 104-RD

998-BR 109-6507 SWITCH 111-1324 BLOCK 124-3176 COVER

200-BK 200-BK 36-PU 35-PK

CUSTOMER SUPPLIED

104-RD-10 104-RD 104-RD 104-RD-14 104-RD-14

TB-4 RELAY BREAKER 107-5857 1 2 104-RD-10 32A 104-RD RCR LOW IDLE SW 4D-1836 NOTE A LIS 1 2 3

L26 ALTCB 2 102-RD-6 109-RD-6 63A ALTERNATOR L23 BREAKER 125-7096 CONA 200-BK-10 01 02 J982-OR 03 J981-WH 05 892-BR 06 893-GN 04 E798-PK 150-OR-14 07 150-OR-14 09 229-BK-14 11 229-BK-14 13 E799-BR 08 10 F701-BR 12 F722-OR 14 F702-GN 15 F708-YL 16 F705-PK 18 F721-GY 19 101-RD-6 20 109-RD-6 304-WH-10 22 314-PU-10 24 E797-WH 17 F719-BR 21 F715-PU 23 25 998-BR INSTRUMENT BOX CONNECTION 'A' 25-PIN 3T-3043 01 02 03 05 06 04 07 09 11 13 08 10 12 14 15 16 18 19 20 22 24 17 21 23 25 200-BK-10 J982-OR J981-WH L11 892-BR 893-GN E798-PK 150-OR-14 150-OR-14 L16 229-BK-14 229-BK-14 E799-BR L10 F701-BR F722-OR L9 F702-GN F708-YL L14 F705-PK F721-GY 101-RD-6 109-RD-6 304-WH-10 L18 314-PU-10 E797-WH F719-BR L12 F715-PU 998-BR ENGINE CONNECTION 'A' 25-PIN 3T-3044 4-6 GA. 19&20 8-10 GA. 1,22&24 12-14 GA. 7,9,11&13 16-18 GA. ALL OTHERS C465-OR-10 RD-00 RD-6
L11

998-BR

L30

G
200-BK 150-OR 104-RD 200-BK 200-BK 200-BK 200-BK F708-YL 055-WH

394-GN-14 395-BR-14 F708-YL 055-WH

394-GN-14 F708-YL F708-YL

ASOS1 30

E797-WH E798-PK

104-RD

109-RD-6 101-RD-6

SMMS1

L20

L37 L20 L21 L22

35-PK

L21

L16

314-PU-10 G S RD-00 RD-00 115-5163

BK-00 BK-6 BK-6 RD-6

DISCONNECT SWITCH

G
NEG POS EXHAUST PORT #1 EXHAUST PORT #3 EXHAUST PORT #5 EXHAUST PORT #7 EXHAUST PORT #9 EXHAUST EXHAUST EXHAUST PORT #11 PORT #13 PORT #15 -

CONNECTOR PIN ASSIGNMENT REPRESENTS LEFT HAND SERVICE USING INTERNAL BOX HARNESS 121-4102. 01 01 02 02 03 03 04 04 05 05 06 06 07 07 08 08 09 09 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18

L14

MOTOR BK-00 BK-00

(+)

(-)

200-BK-10 200-BK-6 101-RD-6

200-BK

200-BK 150-OR

-B

+B

AIR SHUT-OFF TIMER F708-YL 055-WH

SPEED CONTROL 9X-9591 1 2 3

200-BK-10

MODULE USED IN ABSENSE OF WOODWARD SIGNAL PIN-19

1/2 MOTOR GP. 8N-3896

200-BK ESS 5 11 8 6 7 10 ELECTRONIC SPEED SWITCH 4W-9733 2 3 4 9 12 L42 ESSS-SW ESS1-BK ESS2-WH

104-RD F708-YL 055-WH

F705-PK 055-WH 055-WH BK RD WH OSR RELAY-ONE SHOT 2.4 SEC 9X-3207 SC

3Y 3R

1Y 1R

5Y 5R

7Y 7R

9Y 9R

11Y 11R

13Y 13R

F702-GN F722-OR 998-BR 104-RD

L26 998-BR 104-RD 998-BR 998-BR L27

L18
L12

304-WH 304-WH-10

304-WH 200-BK

1 2

1 2

1 2

1 2

1 2

1 2

1 2

1 2

998-BR 998-BR

S RD-00

MTR BAT MOTOR

NON-ELECTRIC STARTER ENGINES WITH 115-5163 POWER DISTRIBUTION BOX. 101-RD-6

RED (-) YELLOW (+)

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

L28 998-BR 998-BR F721-GY 105-RD

L28

WH-18 BK-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

WH-18 BK-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

109-RD-6

A746-PK 993-BR 997-OR

E795-YL 993-BR 997-OR

A751-YL 993-BR 997-OR

994-GY 993-BR 997-OR

F737-YL 993-BR 997-OR

F714-PK 993-BR 997-OR

F713-OR 993-BR 997-OR

F725-WH 993-BR 997-OR

995-BU 993-BR 997-OR

30 85

87 86

114-OR-14 200-BK

114-OR-14

103-RD-14

E-STOP LOCKOUT RELAY 9Y-2921 ESLR 87 103-RD-14 30 87a 86 85

EMS-II BREAKER 114-1142 1 2 102-RD-14 10A EMSCB

109-6507 7 E-STOP 8 103-RD-14 103-RD-14 5 6 105-RD F708-YL 3 4 113-OR-14 114-OR-14 1 2 103-RD-14 111-1323 (N.O.) ES1 111-1323 (N.O.) 103-RD-14 111-1324 (N.C.) 103-RD-14 111-1324 (N.C.) 103-RD-14 040-OR-14 L33 050-WH 060-YL 103-RD-14 998-BR 998-BR CONTROL SW 127-2331 NOTE A 25 STOP-A 24 START-A 23 AUTO-A 22 OFF-A 15 STOP2 14 START2 13 AUTO2 12 OFF2 10 STOP1 9 START1 8 AUTO1 7 OFF1 20 STOP-K 19 START-K 18 AUTO-K 17 OFF-K 5 STOP-B 4 START-B 3 AUTO-B 2 OFF-B EMSSS 102-RD-14 103-RD-14

L42 TB-2 L39 L39 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 229-BK-14 229-BK-14 200-BK-10 229-BK

L5

+ C465-OR-10 200-BK-10 ATTACHMENTS

200-BK-10 412-BU F709-BU

200-BK-10

L41 E798-PK
L16

L11

E796-GN 993-BR 997-OR

A747-GY 993-BR 997-OR

150-OR 150-OR

102-RD-14

L29

F708-YL

L29

L28

L30

L17

MOUNTING GP. 126-9191

101-RD-6

EMS-II RELAY 9Y-2921 EMSR 87a

L38

L39

L39

200-BK-10 200-BK-6

F716-WH F717-YL F706-PU 113-OR-14

C B A

C B A

C B A

C B A

C B A

MOTOR

PRELUBE MOTOR AS. 3T-7583

C B A

C B A

C B A

C B A

C B A

C B A

L28

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

103-RD-14

150-OR

200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

L13 109-RD-6 + R

L33 L36

L40

XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX-12 XXX-XX 394-GN-14 395-BR-14 113-OR-14 ESS1-BK ESS2-WH ESSS-SW 412-BU XXX-XX-4 XXX-XX-4 F709-BU XXX-XX-8 XXX-XX XXX-XX-8 XXX-XX

ALT 35 AMP

L17

394-GN-14 395-BR-14

395-BR-14 200-BK-14

AIR SHUT-OFF SOLENOID LH 233-8020

DIODE AS. 1W-9070

SIGNAL ANALOG RET +V ANALOG

F716-WH F717-YL F706-PU 113-OR-14

SIGNAL DIGITAL RET +V ANALOG

L30

090-PU 080-GN 070-WH F702-GN C465-OR-10

L31

L33 C465-OR-10

L31 L33 L30

CONB C465-OR-10 01 02 F716-WH 03 F717-YL 05 F706-PU 04 XXX-XX 06 XXX-XX XXX-XX-12 07 08 XXX-XX 10 XXX-XX 12 XXX-XX 14 XXX-XX 394-GN-14 09 395-BR-14 11 113-OR-14 13 15 ESS1-BK 16 ESS2-WH 17 ESSS-SW 18 412-BU 19 XXX-XX-4 20 XXX-XX-4 21 F709-BU 22 XXX-XX-8 23 XXX-XX 24 XXX-XX-8 25 XXX-XX INSTRUMENT BOX CONNECTION 'B' 25-PIN 8N-1517 892-BR 893-GN TB-10

01 02 03 05 04 06 08 10 12 07 14 09 11 13 15 16 17 18 19 20 21 22 23 24 25

020

-6 BK

BK-00 200-BK-10 200-BK-10 200-BK-6 200-BK-10 200-BK-6 101-RD-6 200-BK-10

394-GN-14 200-BK-14

AIR SHUT-OFF SOLENOID RH 233-8020

DIODE AS. 1W-9070

ENGINE COOLANT TEMP SENSOR 102-2240

AFTER COOLER TEMP SENSOR 102-2240

RIGHT TURBO INLET PRESSURE SENSOR 161-9926

LEFT TURBO INLET PRESSURE SENSOR 161-9926

ATMOS PRESSURE SENSOR 161-9926

TURBO OUTLET PRESSURE SENSOR 194-6724

ENGINE OIL PRESSURE SENSOR FILTD 194-6725

FUEL FILTER PRESSURE SENSOR UNFILTD 194-6725

CRANK CASE PRESSURE SENSOR 161-9926

FUEL FILTER PRESSURE SENSOR FILTD 194-6724

ENGINE OIL PRESSURE SENSOR UNFILTD 194-6724

1 2

AIR STARTER SOLENOID 5N-8980

SET TO TYPE 'K' & FAHRENHEIT

15Y 15R

F721-GY

CUSTOMER SUPPLIED

114-2410

PYROMETER ALTRONIC DPY-4118U

CONNECTOR PIN ASSIGNMENT REPRESENTS STANDARD RIGHT HAND SERVICE USING INTERNAL BOX HARNESS P/N 121-4101.

F708-YL

86

87 85

L23 F702-GN F722-OR L24

L23 L24

L10 L9

1/2 MOTOR GP. 8N-3896

ASOS2 30 395-BR-14

87a

F702-GN F722-OR

NEG POS

MTR BAT

1 2 3

F
03 04 01 02 07 08 05 06 11 12 09 10 15 16 13 14 19 20 17 18 23 24 21 22 27 28 25 26 31 32 29 30 35 36 33 34 37 38 39 40 THERMOCOUPLE CONNECTION 9X-1343 DRC-40 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 THERMOCOUPLE CONNECTION 8T-9834 DRC-40 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1

L16 L10 L9 L14

L8

L8

993-BR 997-OR

F721-GY

L22 893-GN 892-BR

L29

200-BK 113-OR-14 F721-GY

L20

ENGINE CONNECTION 'B' 25-PIN 8N-1518 4-6 GA. 19&20 8-10 GA. 1,22&24 12-14 GA. 7,9,11&13 16-18 GA. ALL OTHERS

L10 L9 L14

L7 101-RD-6

200-BK

200-BK

200-BK 200-BK

21

L20

F721-GY

893-GN L20 L28 893-GN 892-BR TB-11

L12

L6 L12

L6

060-YL 200-BK

11

995-BU A751-YL F714-PK F713-OR A747-GY A746-PK 994-GY F737-YL E795-YL F725-WH E796-GN

F717-YL

RENR1245-06

998-BR

E798-PK

E797-WH

10R 10Y

12R 12Y

14R 14Y

200-BK

SIGNAL DIGITAL RET +V DIGTAL

20 Page, Color 2

E-STOP RELAY 9Y-2921 ESR 87 30 86 103-RD-14 87a 85 200-BK

103-RD-14 103-RD-14 103-RD

SIGNAL DIGITAL RET +V SPD/TIM

SIGNAL DIGITAL RET +V DIGITAL

ECM BREAKER 114-1143 1 2 102-RD-10 16A PECMCB

040-OR-14

16

113-OR-14 113-OR-14 113-OR-14 CSCB 106-RD-14 10A CONTROL SWITCH BREAKER 114-1142 1 2 102-RD-14 102-RD-14 102-RD-10 L43

ENGINE SPEED SENSOR 6V-2455

115-9609 THERMOCOUPLE (16) K TYPE EXHAUST PORT #2 +

EXHAUST PORT #4

EXHAUST PORT #6

EXHAUST PORT #8

EXHAUST EXHAUST EXHAUST EXHAUST PORT #10 PORT #12 PORT #14 PORT #16

L13 E798-PK L10 L9 E798-PK L10 L9

BK-18 WH-18

WH-18 BK-18 OR-18

1 2

C B A

F703-GY 998-BR A700-OR

F704-OR 998-BR A700-OR

F724-PU F723-PK

ESS1-BK ESS2-WH ESSS-SW

999-WH 998-BR 996-GN

150-OR 150-OR-10

150-OR-14 150-OR-14

L21 102-RD-14 102-RD-10 103-RD 200-BK

OSS

L21

C B A

C B A

TB-3

2 1

150-OR

OVERSPEED VERIFY SW 7N-8001 NOTE A 2 1 F706-PU

WH-18 BK-18 OR-18

WH-18 BK-18 OR-18

TIMING CALIBRATION

L17 103-RD 200-BK L36 L14 L20 L42 CONTROL SWITCH CHART L4 L5 OFF RESET OFF/RESET CONTACTS L41 START AUTO STOP L13 L16 L16 L13 998-BR 998-BR L3 L2 L41 E798-PK E797-WH 998-BR L3 L2 L12 E797-WH E797-WH L14 L12 E797-WH L4 F724-PU F723-PK 998-BR 999-WH 996-GN 998-BR A700-OR F703-GY F704-OR

L42

L20 L36

200-BK

CYLINDER CYLINDER HEAD HEAD SOL 1 SOL 3

CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER HEAD HEAD HEAD HEAD HEAD HEAD SOL 11 SOL 13 SOL 15 SOL 5 SOL 7 SOL 9

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

200-BK 200-BK

200-BK

200-BK

200-BK

16R 16Y

ECM RELAY 9Y-2921 MINIMUM PULL-IN VOLTAGE: 14.4 VDC MINIMUM HOLD-IN VOLTAGE: 7.0 VDC PECMR 87a 30 150-OR-10 102-RD-10 87 85 86 200-BK 200-BK

050-WH

C465-OR-10

F716-WH

F717-YL F716-WH 113-OR-14 F706-PU

892-BR L7 SERC A 103-RD B 229-BK C D 893-GN E 892-BR F G INSTRUMENT BOX H J CONNECTOR CAP INSTRUMENT BOX INNER SERVICE BULKHEAD SERVICE CONNECTOR 8C-6354 9W-1951

ENGINE

TURBO SPEED/ TURBO TIMING EXHAUST EXHAUST SENSOR TEMP LH TEMP RH 129-6628 163-7882 163-7882

2R 2Y

4R 4Y

6R 6Y

8R 8Y

L5 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

A701-GY F726-YL

A703-BR F726-YL

A705-YL F728-BR

A707-PU F728-BR

A709-OR F730-GY

A711-PU F730-GY

NOTE BLOCK

L14

L12

L11

L7

8 9 10 11 12 13 14 15 16 17 18 19 20 21 INDICATES "CLOSED"

L13

L41

L10

L2

L8

L4

L3

L6

ROCKFORD FAN VALVE CRANK 3.5A PWM RETURN RATED SPEED SIGNAL (TERM S) ATMOSPHERIC PRESSURE SNSR TURBO OUTLET PRESSURE SNSR TURBO INLET LH PRESSURE SNSR OIL PRESSURE SNSR - FILTERED TURBO INLET RH PRESSURE SNSR FUEL PRESSURE SNSR - UNFILTERED COOLANT TEMPERATURE SNSR AFTERCOOLER TEMPERATURE SNSR TURBO IN EXH LH TEMP SNSR TURBO IN EXH RH TEMP SNSR SHUTDOWN NOTIFY POWER SHUTDOWN NOTIFY RETURN SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOLENOID 9 POWER SOLENOID 10 POWER SOLENOID 11 POWER SOLENOID 12 POWER SOLENOID 13 POWER SOLENOID 14 POWER SOLENOID 15 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN SOL 9&11 RETURN SOL 10&12 RETURN SOL 13&15 RETURN SOL 14&16 RETURN

BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) TIMING CAL-FAN SPD(-) TIMING CAL-FAN SPD(+) DOUT 1 (UNUSED) DOUT 4 (UNUSED) AIR SHUTOFF PRELUBE PUMP ECS IN AUTO STATUS SW9 DIG SNSR PWR (8V) DIG SNSR RETURN DROOP SPEED SIG (TERM D) SW10 ANA SNSR PWR (5V) ANA SNSR RETURN ENGINE SHUTDOWN SIGNAL 'C' SW2 ENGINE SHUTDOWN SIGNAL 'D' SW6 OVERSPEED VERIFY START/RUN/STOP1 SW3 ECM ON/OFF - KEYSWITCH INPUT START/RUN/STOP2 SW4 ENG SPEED/TIMING SIG +V SPEED/TIMING CAT DATA LINK (-) CAT DATA LINK (+) SECONDARY CAT DATA LINK (-) SECONDARY CAT DATA LINK (+) CRANKCASE PRESSURE SENSOR OIL PRESSURE SNSR - UNFILTERED FUEL PRESSURE SNSR - FILTERED ESS CRANK TERMINATE ESS OVERSPEED PRELUBE PRESSURE SWITCH SW8 (UNUSED) CAN DATA LINK (-) (UNUSED) HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) SPD PWM 1B- (UNUSED) SPD PWM 1B+ (UNUSED)

L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22 L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 L33 L34 L35 L36 L37 L38 L39 L40 L41 L42 L43

INJECTOR WIRING EXH TEMP SENSOR PWR/RTN NOTE A: SWITCH SHOWN IN NORMAL SPD/TIMING ENGINE RUNNING POSITION TIMING CALIBRATION ESS MAG PICKUP SENSOR FUEL FILTER PRESSURES & AFTERCO OLER TEMPERATURE ANALOG ENGINE SENSOR SIGNALS ANALOG SENSOR PWR/RTN ISOCHRONUS/DROOP SIGNALS STARTER RELAY SIGNAL CAT/CAT2 DATA LINKS (NOTE: S PAIR ARE TWISTED TOGETHER) CUSTOMER SHUT-DOWN SWITCH GEAR AIR SHUTOFF/PRELUBE PRCM SWITCHED POWER AND RETURN ECM (+)BATT/(-)BATT AIR SHUT-OFF SOLENOIDS ELECTRIC/AIR STARTER SOLENOIDS CUSTOMER SUPPLIED WIRING CAT DATA LINK (NOTE: PAIR ISTED IS TW TOGETHER) ECM (+)BATTERY ECM (-)BATTERY STARTER MAG RELAYS SPEED/DROOP SIGNALS AIR SHUT-OFF/PRELUBE RELAY SIGN ALS STARTER MAG RELAYS CONTACTS CUSTOMER SHUT-DOWN CONTROL & OVERSPEED SWITCHES PRCM RELAY POWER AIR SHUT-OFF SOLENOIDS SPEED ADJUST POTENTIOMETER - ODWARD WO SPEED SIGNAL EMS-II CUSTOMER INTERFACE REMOTE START/STOP EMS-II CUSTOMER INTERFACE EMS-II CUSTOMER INTERFACE EMS-II HARNESS CODE SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) EMS-II GAUGE CODE MISC (-)BATT CUSTOMER INTERFACE (-)BATT CRANK TERM./OVERSPEED SIGNALS ESS CONTROL UNIT CONTROL/ECM/EMS-II POWER

2 3 4 5 6 7 MAN. START STOP F718-BU AUTO F719-BR F715-PU F719-BR F715-PU L9

998-BR

PRELUBE PRESSURE SWITCH 3N-1400 NOTE A 2 1

L1 L1

F722-OR L1 L1

A710-GY F731-OR

A702-PU F727-GN

A704-GN F727-GN

A706-GY F729-GN

A708-BR F729-GN

A712-BR F731-OR

SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN

-INDICATES "MAKE BEFORE BREAK"

(+) BATTERY SUPPLY WIRES INPUT SIGNAL WIRES TO ECM OUTPUT SIGNAL WIRES FROM ECM SENSOR SUPPLY VOLTAGE SIGNAL PLUS SIGNAL MINUS (-) BATTERY / SENSOR RETURN

C-KEY PLUG AS. 101-0204

D-KEY PLUG AS. 101-0205

D-KEY PLUG AS. 101-0205 RECEPT AS. (16) 9X-0352

1 2

1 2

1 2

1 2

1 2

A714-PK G770-WH

1 2

YL YL

1 2

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

INJECTOR GP (16) CYLINDER CYLINDER CYLINDER HEAD HEAD HEAD SOL 2 SOL 4 SOL 6 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER HEAD HEAD HEAD HEAD HEAD SOL 10 SOL 12 SOL 14 SOL 16 SOL 8

YL YL

1 2

A716-PU G770-WH

ENGINE COLOR LEGEND

AIR SHUTOFF SWITCH (RH) 227-7483 1 2 H401-PU

AIR SHUTOFF SWITCH (LH) 227-7483 2 1

150-OR-14 150-OR-14 229-BK-14 229-BK-14 F724-PU F723-PK XXX-XX XXX-XX F708-YL F705-PK F721-GY A700-OR 998-BR F722-OR 997-OR 993-BR F715-PU F719-BR F706-PU F716-WH 113-OR-14 F717-YL 999-WH 996-GN 892-BR 893-GN J982-OR J981-WH E795-YL E796-GN F725-WH 412-BU F709-BU F718-BU XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX

F700-BU F701-BR E799-BR F702-GN A747-GY A746-PK F713-OR 994-GY F714-PK F737-YL 995-BU A751-YL F703-GY F704-OR E798-PK E797-WH A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR A709-OR A710-GY A711-PU A712-BR A713-GN A714-PK A715-GY A716-PU F726-YL F727-GN F728-BR F729-GN F730-GY F731-OR G769-PU G770-WH

04 06 05 11 12 18 40 22 28 21 19 35 29 13 36 30 02 24 27 08 23 14 38 32 03 09 01 07 31 37 17 26 34 20 25 10 15 16 33 39

19 13 07 24 20 23 14 08 02 03 09 15 25 01 29 35 16 40 26 34 32 28 38 22 37 18 31 12 30 06 36 10 05 11 17 21 27 33 39 04

16 26 32 38 37 31 30 36 05 17 27 39

A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR F726-YL F727-GN F728-BR F729-GN

A701-GY F726-YL A703-BR A705-YL F728-BR A707-PU A709-OR F730-GY A711-PU A713-GN G769-PU A715-GY A716-PU G770-WH A714-PK A712-BR F731-OR A710-GY A708-BR F729-GN A706-GY A704-GN F727-GN A702-PU

A713-GN G769-PU

A715-GY G769-PU

132-8269 MARINE AUX

CHG 00

22 23 24 25 FOR 3512B/3516B ONLY FOR 3508B ONLY

DIAGRAM-WIRING

UNLESS OTHERWISE SPECIFIED: ALL WIRES ARE 16 AWG

18

17

16

15

14

13

12

11

10