SINUMERIK SINUMERIK 840D sl/840Di sl/828D/802D sl ISO Milling

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Principles of programming
1
Drive commands

2
Motion commands

3
Additional functions

4
Abbreviations

A
G code table

B
Data Description

C
Data lists

D
Interrupts

E

SINUMERIK
SINUMERIK 840D sl/840Di sl/
828D/802D sl
ISO Milling
Programming Manual
06/09
6FC5398-7BP10-1BA0
Valid for

Software Version
SINUMERIK 802D sl 1.4
SINUMERIK 828D 2.6
SINUMERIK 840D sl/DE sl 2.6
SINUMERIK 840Di sl/DiE sl 1.4


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Ordernumber: 6FC5398-7BP10-1BA0
07/2009
Copyright Siemens AG 2009.
Technical data subject to change

ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 3
Table of contents

1 Principles of programming......................................................................................................................... 7
1.1 Introductory comments ..................................................................................................................7
1.1.1 Siemens mode...............................................................................................................................7
1.1.2 ISO dialect mode ...........................................................................................................................7
1.1.3 Switching between the modes .......................................................................................................7
1.1.4 Display of the G code.....................................................................................................................8
1.1.5 Maximum number of axes/axis identifiers......................................................................................8
1.1.6 Decimal point programming...........................................................................................................8
1.1.7 Comments....................................................................................................................................10
1.1.8 Skip block.....................................................................................................................................10
1.2 Preconditions for the feed............................................................................................................11
1.2.1 Rapid traverse..............................................................................................................................11
1.2.2 Path feed (F function) ..................................................................................................................11
1.2.3 Fixed feedrates F0 to F9..............................................................................................................13
1.2.4 Linear feed (G94).........................................................................................................................15
1.2.5 Inverse-time feed (G93) ...............................................................................................................15
1.2.6 Revolutional feedrate (G95).........................................................................................................16
2 Drive commands...................................................................................................................................... 17
2.1 Interpolation commands...............................................................................................................17
2.1.1 Rapid traverse (G00) ...................................................................................................................17
2.1.2 Linear interpolation (G01) ............................................................................................................18
2.1.3 Circular interpolation (G02, G03) .................................................................................................19
2.1.4 Contour definition programming and addition of chamfers or radiuses.......................................22
2.1.5 Helical interpolation (G02, G03)...................................................................................................25
2.1.6 Involute interpolation (G02.2, G03.2)...........................................................................................26
2.1.7 Cylindrical interpolation (G07.1)...................................................................................................27
2.2 Reference point approach with G functions.................................................................................30
2.2.1 Reference point approach with intermediate point (G28) ............................................................30
2.2.2 Checking the reference position (G27) ........................................................................................32
2.2.3 Reference point approach with reference point selection (G30) .................................................33
3 Motion commands ................................................................................................................................... 35
3.1 The coordinate system.................................................................................................................35
3.1.1 Machine coordinate systems (G53) .............................................................................................36
3.1.2 Workpiece coordinate system (G92) ...........................................................................................37
3.1.3 Resetting the tool coordinate system (G92.1) .............................................................................38
3.1.4 Selection of a workpiece coordinate system................................................................................38
3.1.5 Writing work offset/tool offsets (G10)...........................................................................................38
3.1.6 Local coordinate system (G52) ....................................................................................................40
3.1.7 Selection of the plane (G17, G18, G19) ......................................................................................41
3.1.8 Parallel axes (G17, G18, G19).....................................................................................................42
3.1.9 Rotation of the coordinate system (G68, G69) ............................................................................43
3.1.10 3D rotation G68/G69....................................................................................................................45
3.2 Defining the input modes of the coordinate values......................................................................46
3.2.1 Absolute/incremental dimensioning (G90, G91) ..........................................................................46
3.2.2 Inch/metric input (G20, G21)........................................................................................................47
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ISO Milling
4 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
3.2.3 Scaling (G50, G51) ..................................................................................................................... 48
3.2.4 Programmable mirroring (G50.1, G51.1) .................................................................................... 51
3.3 Time-controlled commands......................................................................................................... 53
3.3.1 Dwell time (G04) ......................................................................................................................... 53
3.4 Tool offset functions.................................................................................................................... 54
3.4.1 Tool offset data memory ............................................................................................................. 54
3.4.2 Tool length compensation (G43, G44, G49) ............................................................................... 54
3.4.3 Cutter radius compensation (G40, G41, G42) ............................................................................ 57
3.4.4 Collision detection....................................................................................................................... 61
3.5 S-, T-, M- and B functions ........................................................................................................... 65
3.5.1 Spindle function (S function) ....................................................................................................... 65
3.5.2 Tool function................................................................................................................................ 65
3.5.3 Additional function (M function)................................................................................................... 65
3.5.4 M functions of spindle control...................................................................................................... 66
3.5.5 M functions for subroutine calls .................................................................................................. 67
3.5.6 Macro call via M function............................................................................................................. 67
3.5.7 M functions.................................................................................................................................. 68
3.6 Controlling the feedrate............................................................................................................... 69
3.6.1 Automatic corner override G62................................................................................................... 69
3.6.2 Compressor in the ISO dialect mode.......................................................................................... 71
3.6.3 Exact stop (G09, G61), Continuous-path mode (G64), tapping (G63) ....................................... 72
4 Additional functions.................................................................................................................................. 73
4.1 Program supporting functions ..................................................................................................... 73
4.1.1 Fixed drilling cycles..................................................................................................................... 73
4.1.2 Deep hole drilling cycle with chip breakage (G73)...................................................................... 78
4.1.3 Fine drilling cycle (G76) .............................................................................................................. 81
4.1.4 Drilling cycle, preboring (G81) .................................................................................................... 84
4.1.5 Drilling cycle, preboring (G82) .................................................................................................... 85
4.1.6 Deep hole drilling cycle with chip removal (G83) ........................................................................ 87
4.1.7 Drilling cycle (G85)...................................................................................................................... 90
4.1.8 Boring cycle (G86) ...................................................................................................................... 91
4.1.9 Boring cycle, reverse countersinking (G87) ................................................................................ 93
4.1.10 Drilling cycle (G89), return with G01........................................................................................... 96
4.1.11 Cycle "Tapping without compensating chuck" (G84) .................................................................. 98
4.1.12 "Drilling a left-hand thread without compensating chuck" cycle (G74) ..................................... 101
4.1.13 Left or right tapping cycle (G84 or G74).................................................................................... 103
4.1.14 Deselection of a fixed cycle (G80) ............................................................................................ 106
4.1.15 Program example with a tool length compensation and fixed cycles ....................................... 107
4.1.16 Multiple-start threads with G33 ................................................................................................. 109
4.2 Programmable data input (G10) ............................................................................................... 110
4.2.1 Changing the tool offset value................................................................................................... 110
4.2.2 Working area limitation (G22, G23) .......................................................................................... 110
4.2.3 M function for calling subroutines (M98, M99) .......................................................................... 111
4.3 Eight-digit program number....................................................................................................... 113
4.4 Polar coordinates (G15, G16) ................................................................................................... 115
4.5 Polar coordinates interpolation (G12.1, G13.1) ........................................................................ 116
4.6 Measuring functions.................................................................................................................. 118
4.6.1 Rapid lift with G10.6.................................................................................................................. 118
4.6.2 Measuring with "delete distance-to-go" (G31) .......................................................................... 118
4.6.3 Measuring with G31, P1 - P4.................................................................................................... 121
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Programming Manual, 06/09, 6FC5398-7BP10-1BA0 5
4.6.4 Interrupt program with M96, M97...............................................................................................122
4.6.5 "Tool life control" function ..........................................................................................................124
4.7 Macro programs.........................................................................................................................125
4.7.1 Differences with subroutines......................................................................................................125
4.7.2 Macro program call (G65, G66, G67) ........................................................................................125
4.7.3 Macro call via G function............................................................................................................132
4.8 Special functions........................................................................................................................135
4.8.1 Contour repetition (G72.1, G72.2) .............................................................................................135
4.8.2 Switchover modes for DryRun and skip levels ..........................................................................137
A Abbreviations......................................................................................................................................... 139
B G code table .......................................................................................................................................... 147
C Data Description.................................................................................................................................... 151
C.1 General machine data................................................................................................................151
C.2 Channel-specific machine data..................................................................................................164
C.3 Axis-specific setting data ...........................................................................................................177
C.4 Channel-specific setting data.....................................................................................................178
D Data lists................................................................................................................................................ 181
D.1 Machine data..............................................................................................................................181
D.2 Setting data................................................................................................................................183
D.3 Variables ....................................................................................................................................184
E Interrupts ............................................................................................................................................... 187
Glossary ................................................................................................................................................ 189
Index...................................................................................................................................................... 213
Table of contents

ISO Milling
6 Programming Manual, 06/09, 6FC5398-7BP10-1BA0

ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 7
Principles of programming
1
1.1 Introductory comments
1.1.1 Siemens mode
The following conditions are valid in the Siemens mode:
The default of the G commands can be defined for each channel via the machine data
20150 $MC_GCODE_RESET_VALUES.
No language commands from the ISO dialects can be programmed in the Siemens mode.
1.1.2 ISO dialect mode
The following conditions are valid in the active ISO dialect mode:
The ISO dialect mode can be set with machine data as the default setting of control
system. The control system reboots by default in the ISO dialect mode subsequently.
Only G functions from the ISO dialect can be programmed; the programming of Siemens
G functions is not possible in the ISO Mode.
Mixing of ISO dialect and Siemens language in the same NC block is not possible.
Switching between ISO Dialect M and ISO Dialect T with a G command is not possible.
Subroutines that are programmed in the Siemens mode can be called.
If Siemens functions are to be used, one must first switch to the Siemens mode.
1.1.3 Switching between the modes
The following G functions can be used to switch between the Siemens mode and the ISO
dialect mode:
G290 - Siemens NC programming language active
G291 - ISO Dialect NC Programming language active
The active tool, the tool offsets and work offsets are not influenced by the switchover.
G290 and G291 must be programmed alone in an NC block.
Principles of programming
1.1 Introductory comments
ISO Milling
8 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
1.1.4 Display of the G code
The G code is displayed in the same language (Siemens or ISO Dialect) as the relevant
current block. If the display of the blocks is suppressed with DISPLOF, the G codes continue
to be displayed in the language in which the active block is displayed.
Example
The G functions of the ISO dialect mode are used to call the Siemens standard cycles. To do
this, DISPLOF is programmed at the start of the relevant cycle; this way the G functions that
are programmed in the ISO dialect language continue to be displayed.
PROC CYCLE328 SAVE DISPLOF
N10 ...
...
N99 RET
Procedure
The Siemens shell cycles are called via main programs. The Siemens mode is selected
automatically by calling the shell cycle.
With DISPLOF, the block display is frozen on calling the cycle; the display of the G code
continues in the ISO Mode.
The G codes that were changed in the shell cycle, are reset to their original status at the end
of the cycle with the "SAVE" attribute.
1.1.5 Maximum number of axes/axis identifiers
The maximum number of axes in the ISO dialect mode is 9. The axis identifiers for the first
three axes are defined permanently with X, Y and Z. All other axes can be identified with the
letters A, B, C, U, V and W.
1.1.6 Decimal point programming
In the ISO dialect mode, there are two notations for evaluating programmed values without
decimal point:
Pocket calculator notation
Values without decimal points are interpreted as mm, inch or degree.
Standard notation
Values without decimal point are multiplied by a conversion factor.
The setting is done over MD10884 $MN_EXTERN_FLOATINGPOINT_PROG.
There are two different conversion factors, IS-B and IS-C. This weighting is related to the
addresses X Y Z U V W A B C I J K Q R and F.
Example:
Linear axis in mm:
Principles of programming
1.1 Introductory comments
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 9
X 100.5
corresponds to a value with decimal point: 100.5 mm
X 1000
Pocket calculator notation: 1,000 mm
Standard notation:
IS-B: 1,000* 0.001= 1 mm
IS-C: 1,000* 0.0001= 0.1 mm
ISO dialect milling
Table 1- 1 Different conversion factors for IS-B and IS-C
Address Unit IS-B IS-C
Linear axis mm
inch
0,001
0,0001
0,0001
0,00001
Rotary axis Degree 0,001 0,0001
F feed G94 (mm/inch per min.) mm
inch
1
0,01
1
0,01
F feed G95 (mm/inch per min.) mm
inch
0,01
0,0001
0,01
0,0001
F thread lead mm
inch
0,01
0,0001
0,01
0,0001
C chamfer mm
inch
0,001
0,0001
0,0001
0,00001
R radius, G10 toolcorr mm
inch
0,001
0,0001
0,0001
0,00001
Q mm
inch
0,001
0,0001
0,0001
0,00001
I, J, K IPO parameters mm
inch
0,001
0,0001
0,0001
0,00001
G04 X or U s 0,001 0,001
A angle contour definition Degree 0,001 0,0001
G74, G84 tapping cycles
$MC_EXTERN_FUNCTION_MASK
Bit8 = 0 F as feed such as G94, G95
Bit8 = 1 F as thread lead

Principles of programming
1.1 Introductory comments
ISO Milling
10 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
1.1.7 Comments
In the ISO dialect mode, brackets are interpreted as comment signs. In the Siemens mode,
";" is interpreted as comment. To simplify matters, an ";" is also understood as comment in
the ISO dialect mode.
If the comment start sign '(' is used inside a comment again, the comment is ended only if all
the open brackets are closed again.
Example:
N5 (comment) X100 Y100
N10 (comment(comment)) X100 Y100
N15 (comment(comment) X100) Y100
X100 Y100 is executed in block N5 and N10, but only Y100 in block N15, because the first
bracket is closed only after X100. Everything up to that point is interpreted as comment.
1.1.8 Skip block
The sign of skipping or suppression of blocks "/" can be used at any convenient position in a
block, i.e. even in the middle of the block. If the programmed block skip level is active on the
date of the compilation, the block is not compiled from this point up to the end of the block.
An active block skip level has the same effect as a block end.
Example:
N5 G00 X100. /3 YY100 --> Alarm 12080 "Syntax error"
N5 G00 X100. /3 YY100 --> no alarm, if block skip level 3 is active
Block skip signs within a comment are not interpreted as block skip signs
Example:
N5 G00 X100. ( /3 Part1 ) Y100
;the Y axis is traversed even when the block skip level 3 is active
The block skip levels /1 to /9 can be active. Block skip values <1 and >9 lead to alarm 14060
"Impermissible skip level for differential block skip".
The function is mapped to the existing Siemens skip levels. Unlike the ISO Dialect original,
"/" and "/1" are separate skip levels that must also be activated separately.

Note
The "0" in "/0" can be omitted.

Principles of programming
1.2 Preconditions for the feed
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 11
1.2 Preconditions for the feed
The following Section describes the feed function with which the feedrate (covered path per
minute or per rotation) of a cutting tool is defined.
1.2.1 Rapid traverse
Rapid traverse is used for positioning (G00) as well as for manual traverse with rapid
traverse (JOG). In rapid traverse, each axis is traversed with the rapid traverse rate set for
the individual axes. The rapid traversing rate is defined by the machine manufacturer and it
is specified by the machine data for the individual axes. As the axes traverse independently
of each other, each axis reaches its target point at a different time. Hence, the resulting tool
path is generally not a straight line.
1.2.2 Path feed (F function)

Note
Unless something else is specified, the unit "mm/min" always stands for feedrate of the
cutting tool in this documentation.

The feed with which a tool should be traversed in linear interpolation (G01) or circular
interpolation (G02, G03) is designated with the address character "F".
The feed of the cutting tool in "mm/min" is specified after the address character "F".
The permissible range of F values is specified in the documentation of the machine
manufacturer.
Possibly, the feed is limited by the servo system and the mechanical system in the upward
direction. The maximum feed is set in the machine data and limited to the value defined
there before an overshoot.
The path feed is generally composed of the individual speed components of all geometry
axes participating in the movement and refers to the cutter center (see the two following
figures).

Principles of programming
1.2 Preconditions for the feed
ISO Milling
12 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Programming example with the
following program:
G91 (lncremental dimensioning)
G01 X40. Y30. F500. Path velocity in
tangential direction
500 mm/min
400 mm/min
300 mm/min
+Y
+X

Figure 1-1 Linear interpolation with 2 axes

200 mm/min
Programming example with the
following program:
G91 (lncremental dimensioning)
G03 X ... Y ... l ... F200;
Center point
Fx
Fy
+Y
+X

Figure 1-2 Circular interpolation with 2 axes
In 3D interpolation, the feed of the resulting straight lines programmed with F are maintained
in the space.
Principles of programming
1.2 Preconditions for the feed
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 13
Programming example with
the following program:
G01 X... Y... Z... F400
400 mm/min
Start point
End point
+Y
+X
+Z

Figure 1-3 Feed in case of 3D interpolation

Note
If "F0" is programmed and the function "Fixed feedrate" is not active, then the Alarm 14800
"Programmed path velocity less than or equal to zero" is output.

1.2.3 Fixed feedrates F0 to F9
Activate feed values
Ten different feed values pre-set via setting data can be activated with F0 to F9. To activate
the rapid traverse rate with F0, the corresponding speed must be entered in the setting data
42160 $SC_EXTERN_FIXED_FEEDRATE_F1_F9[0].
The feed values for F0 to F9 are entered in the setting data as real values. An evaluation of
the input values is not undertaken.
The function is activated via the machine data 22920
$MC_EXTERN_FIXED_FEEDRATE_F1_ON. If the machine data is set to FALSE, F1 - F9 is
interpreted as normal feed programming, e.g. F2 = 2 mm/min, F0=0 mm/min.
If the machine data = TRUE, the feed values for F0 - F9 are fetched from the setting data
42160 $SC_EXTERN_FIXED_FEEDRATE_F1_F9[ ]. If the value 0 exists in one of the
setting data, then the corresponding address extension of feed 0 is activated during the
programming.
Principles of programming
1.2 Preconditions for the feed
ISO Milling
14 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Example
$SC_FIXED_FEEDRATE_F1_F9[0] = 5000
$SC_FIXED_FEEDRATE_F1_F9[1] = 1000
$SC_FIXED_FEEDRATE_F1_F9[2] = 500

N10 X10 Y10 Z10 F0 G94 ;Approach position at 5000 mm/min
N20 G01 X150 Y30 F1 ;Feed 1000 mm/min active
N30 Z0 F2 ;Position approached at 500 mm/min
N40 Z10 F0 ;Approach position at 5000 mm/min

Table 1- 2 Setting data for the default setting of feedrate F
F function Setting Data
F0 $SC_EXTERN_FIXED_FEEDRATE_F1_F9[0]
F1 $SC_EXTERN_FIXED_FEEDRATE_F1_F9[1]
F2 $SC_EXTERN_FIXED_FEEDRATE_F1_F9[2]
F3 $SC_EXTERN_FIXED_FEEDRATE_F1_F9[3]
F4 $SC_EXTERN_FIXED_FEEDRATE_F1_F9[4]
F5 $SC_EXTERN_FIXED_FEEDRATE_F1_F9[5]
F6 $SC_EXTERN_FIXED_FEEDRATE_F1_F9[6]
F7 $SC_EXTERN_FIXED_FEEDRATE_F1_F9[7]
F8 $SC_EXTERN_FIXED_FEEDRATE_F1_F9[8]
F9 $SC_EXTERN_FIXED_FEEDRATE_F1_F9[9]
Note: Input format = REAL


Note
If the function is activated with MD $MC_EXTERN_FIXED_FEEDRATE_F1_ON and if the
feed value from the setting data is not to be active with F1 to F9, then the feed value is
programmed as actual value. If, for instance, a feed value should be programmed at 1
mm/min, the feed must be programmed with F1.0 instead of F1.
If the "DRY RUN" (test run) switch is set to "ON", all the feed commands are traversed at the
feed set for the test run.
The Feed Override function is effective even for the fixed feedrates F0 to F9.
The feed set in the setting data is stored even after the control system is switched off.
In a macro call with G65/G66, the value programmed with F is stored in the system variable
$C_F, i.e. the numeric values 0 to 9 are stored.
If, in a cycle call, a fixed feed (F0 - F9) is programmed in a machining program, the feed
value is read from the relevant setting data and stored in the variable $C_F.

Principles of programming
1.2 Preconditions for the feed
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 15
Example
$SC_FIXED_FEEDRATE_F1_F9[0] = 1500.0
$SC_FIXED_FEEDRATE_F1_F9[1] = 550.0

N10 X10 Y10 Z10 F0 G94 ;Positioning with 1500
N20 G01 X150 Y30 F1 ;Feed 550 mm/min active
N40 Z10 F0 ;Positioning with 1500


Note
While macroprogramming with G65/66, the programmed value for the address F is always
stored in the cycle system variable. For F1 to F9, for example, the value 1 to 9 is entered in
the cycle system variable $C_F. The address signifies a transfer variable here and has no
direct reference to the feed.
The same is true of the thread lead programming in G33 - G34 with the address F. No feed
is programmed with F here, instead the distance between two threads during a spindle
revolution.
In cycle programming (e.g., G81 X.. Y.. Z.. R.. P.. Q.. F..), the feed is always programmed
under the address F. In a part program block with a cycle call over a G function (G81 - G87
etc.), the corresponding feed value during the programming of F1 to F9 is written from the
corresponding setting data in the variable $C_F.

Restriction
In the ISO dialect mode, the feed values are changed in the setting data with a handwheel.
In the Siemens mode, the feeds can be influenced only like a directly programmed feed, e.g.
through the override switch.
1.2.4 Linear feed (G94)
On specifying G94, the feed given after the address character F is executed in the mm/min,
inch/min or degree/min unit.
1.2.5 Inverse-time feed (G93)
On specifying G93, the feed given after the address character F is executed in the 1/min
unit. G93 is a modally effective G function.
Example
N10 G93 G1 X100 F2 ;
Principles of programming
1.2 Preconditions for the feed
ISO Milling
16 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
i.e., the programmed path is traversed within half a minute.

Note
The time inverse feed 1/min G93 is not implemented for SINUMERIK 802D.

1.2.6 Revolutional feedrate (G95)
On entering G95, the feed is executed in the mm/revolution unit or inch/revolution related to
the master spindle.

Note
All of the commands are modal. If the G feed command is switched among G93, G94 or
G95, the path feed must be reprogrammed. The feed can also be specified in
degree/revolution for the machining with rotary axes.



ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 17
Drive commands
2
2.1 Interpolation commands
The positioning and interpolation commands, with which the tool path along the programmed
contour, such as a straight line or a circular arc, is monitored, are described in the next
Section.
2.1.1 Rapid traverse (G00)
You can use rapid traverse to position the tool rapidly, to traverse around the workpiece or to
approach tool change points.
The following G functions can be used to call the positioning (refer to following table):
Table 2- 1 G function for positioning
G function Function G group
G00 Rapid traverse 01
G01 Linear movement 01
G02 Circle/helix in the clockwise direction 01
G02.2 Involute in the clockwise direction 01
G03 Circle/helix in the counterclockwise direction 01
G03.2 Involute in the counterclockwise direction 01
Positioning (G00)
Format
G00 X... Y... Z... ;
Explanation
The tool movement programmed with G00 is executed at the highest possible traversing
speed (rapid traverse). The rapid traverse rate is defined separately for each axis in machine
data. If the rapid traverse movement is executed simultaneously on several axes, the rapid
traverse rate is determined by the axis which requires the most time for its section of the
path.
Axes that are not programmed in a G00 block are not traversed. In positioning, the individual
axes traverse independently of each other with the rapid traverse rate specified for each
axis. The precise speeds of your machine can be consulted in the documentation of the
manufacturer.
Drive commands
2.1 Interpolation commands
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Programming example
G00 X40. Y40. Z40.;
Rapid traverse rate
X axis: 8 mm/min
Y axis: 8 mm/min
Z axis: 4 mm/min
Y axis
Z axis
X axis
40.
40.
40.

Figure 2-1 Positioning in the run state with 3 simultaneously controllable axes

Note
As in positioning with G00, the axes traverse independently of each other (not interpolated),
each axis reaches its end point at a different time. Hence, one must be very careful in
positioning with several axes, so that a tool does not collide with a workpiece of the tool
during the positioning.

Linear interpolation (G00)
Linear interpolation with G00 is defined by setting the machine data 20732
$MC_EXTERN_GO_LINEAR_MODE. Here, all programmed axes traverse in rapid traverse
with linear interpolation and reach their target positions simultaneously.
2.1.2 Linear interpolation (G01)
With G01 the tool travels on paraxial, inclined or straight lines arbitrarily positioned in space.
Linear interpolation permits machining of 3D surfaces, grooves, etc.
Format
G01 X... Y... Z... F... ;
In G01, the linear interpolation is executed with the path feed. The axes that are not
specified in the block with G01 are not traversed. The linear interpolation is programmed as
in the example given above.
Drive commands
2.1 Interpolation commands
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Feed F for path axes
The feedrate is specified under the address F. Depending on the default setting in the
machine data, the units of measurement specified with the G commands (G93, G94, G95)
are either in mm or inch.
One F value can be programmed per NC block. The unit of feedrate is defined over one of
the mentioned G commands. The feed F acts only on path axes and remains active until a
new feed value is programmed. Separators are permitted after address F.

Note
An alarm is triggered while executing a G01 block if no feed was programmed in a block with
G01 or in the previous blocks.

The end point can be specified either as absolute or as incremental. Details are available in
Chapter "Absolute/incremental dimensioning".
Programming example
G01 X40. Y40. Z40. F100;
Y axis
X axis
Z axis
100 mm/min
Tangential velocity
40.
40.
40.
0

Figure 2-2 Linear interpolation
2.1.3 Circular interpolation (G02, G03)
Format
To start the circular interpolation, please execute the commands specified in the following
table.
Table 2- 2 Commands to be executed for circular interpolation
Element Command Description
Designation of the plane G17 Circular arc in Plane X-Y
G18 Circular arc in Plane Z-X
G19 Circular arc in Plane Y-Z
Drive commands
2.1 Interpolation commands
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Element Command Description
Direction of rotation G02 clockwise
G03 counterclockwise
End-point position Two axes from X, Y
or Z
End-point position in a workpiece coordinate
system
Two axes from X, Y
or Z
Distance of start point - end point with sign
Distance between start point -
center
Two axes from I, J or
K
Distance start point - circle center with sign
Radius of circular arc R Radius of circular arc
Feed F Speed along the circular arc
Designation of the plane
With the commands specified below, a tool traverses along the specified circular arc in the
plane X-Y, Z-X or Y-Z, so that the feed specified with "F" is maintained on the circular arc.
in Plane X-Y:
G17 G02 (or G03) X... Y... R... (or I... J... ) F... ;
in Plane Z-X:
G18 G02 (or G03) Z... X... R... (or K... I... ) F... ;
in the Plane Y-Z:
G19 G02 (or G03) Y... Z... R... (or J... K... ) F... ;
Before the circle radius programming (with G02, G03), one must first select the desired
interpolation plane with G17, G18 or G19. Circular interpolation is not allowed for the 4th and
5th axes, if these are linear axes.
Plane selection is also used to select the plane in which the tool radius compensation
(G41/G42) is performed. The Plane X-Y (G17) is automatically set after activating the control
system.

G17 X-Y plane
G18 Z-X plane
G19 Y-Z plane
The working planes should be specified, in general.
Circles can also be created outside the selected working plane. In this case, the axis
addresses (specification of circle end positions) determine the circular plane.
Circular interpolation is possible in the X, Z or Y plane while selecting an optional 5th
linear axis, which also contains a 5th axis besides the X-Y, Y-Z and Z-X planes (=U, V or
W)
Circular interpolation in the X plane
G17 G02 (or G03) X... ... R... (or I... J... ) F... ;
Circular interpolation in the Z plane
G18 G02 (or G03) Z... ... R... (or K... I... ) F... ;
Drive commands
2.1 Interpolation commands
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Programming Manual, 06/09, 6FC5398-7BP10-1BA0 21
Circular interpolation in the Y plane
G19 G02 (or G03) Y... ... R... (or J... K... ) F... ;
If the address characters for the 4th and 5th axes are omitted - such as in the commands
"G17 G02 X... R... (or I... J... ) F... ;", then the X-Y plane is selected automatically as the
interpolation plane. Circular interpolation with the 4th and 5th axes is not possible if these
additional axes are rotary axes.
Direction of rotation
The direction of rotation of the circular arc is to be specified as given in the following figure.

G02 clockwise
G03 counterclockwise

Y axis Z axis X axis
X axis Z axis Y axis
Plane X-Y (G17) Plane Z-X (G18) Plane Y-Z (G19)
G03
G02
G03 G03
G02 G02

Figure 2-3 Direction of rotation of the circular arc

End point
The end point can be specified corresponding to the definition with G90 or G91 as absolute
or incremental (not in G Code System A!).
If the specified end point does not lie on the circular arc, the system outputs Alarm 14040
"Error in end point of circle".
Possibilities of programming circular movements
The control system offers two options of programming circular movements.
The circular motion is described by the:
Drive commands
2.1 Interpolation commands
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Center point and end point in the absolute or incremental dimension (default)
Radius and end point in Cartesian coordinates
For a circular interpolation with a central angle <= 180 degree, the programming should
be "R > 0" (positive).
For a circular interpolation with a central angle > 180 degree, the programming should be
"R < 0" (negative).
End point
180 or lesser
Start point
180 or greater
Programming example
G17 G02 X... Y... R ... F... ;
R > 0
R < 0

Figure 2-4 Circular interpolation with specification of Radius R
Feed
During the circular interpolation, the feed can be specified exactly as during linear
interpolation (see Chapter "Linear interpolation (G01)").
2.1.4 Contour definition programming and addition of chamfers or radiuses
Chamfers or radiuses can be added after each traversing block between linear and circular
contours. For example, to grind sharp edges of workpieces.
The following combinations are possible during addition:
between two straight lines
between two circular arcs
between a circular arc and a straight line
between a straight line and a circular arc
Format
, C...; Chamfer
, R...; Rounding
Drive commands
2.1 Interpolation commands
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Programming Manual, 06/09, 6FC5398-7BP10-1BA0 23
Example
N10 G1 X10. Y100. F1000 G18
N20 A140 C7.5
N30 X80. Y70. A95.824, R10
Chamfer = 7.5
Radius = 10
140
95.824
(X10, Z100)
(X31, Z75)
(X70, Z50)
(X80, Z70)
R
1
Z
X

Figure 2-5 3 straight lines
ISO dialect mode
In the ISO dialect original, the C address can be used as axis name as well as for denoting a
chamfer on the contour.
The Address R can either be a cycle parameter or an identifier of the radius of a contour.
To differentiate between these two possibilities, a comma "," must be used while
programming the contour definition before the address "R" or "C".
Siemens mode
The identifiers of chamfer and radius are defined in the Siemens mode using the machine
data. Name conflicts can be avoided this way. There should be no comma before the
identifier of the radius or chamfer. The following machine data (MD) is used:
MD for the radius: $MN_RADIUS_NAME
MD for the chamfer: $MN_CHAMFER_NAME
Drive commands
2.1 Interpolation commands
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Selection of plane
Chamfer or fillet is possible only in the plane specified through the plane selection (G17, G18
or G19). These functions cannot be used on parallel axes.

Note
No chamfer/rounding is inserted, if
No straight- or circular contour is available in the plane,
a movement takes place outside the plane,
The plane is changed or a number of blocks specified in the machine data, that do not
contain any information about traversing (e.g., only command outputs), is exceeded.

Coordinate system
After a block that changes the coordinate system (G92 or G52 to G59) or that contains a
command of reference point approach (G28 to G30), should not contain any command for
chamfering or rounding of corners.
Thread cutting
The specification of fillet in thread cutting blocks is not permissible.
Drive commands
2.1 Interpolation commands
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2.1.5 Helical interpolation (G02, G03)
With helical interpolation, two motions are superimposed and executed in parallel:
A plane circular motion on which
A vertical linear motion is superimposed.
Programming example
G17 G03 X0 Y100. R100 Z90. F10;
Start point
End point
Z
X
Y
100
R
F=10
100
90

Figure 2-6 Helical interpolation



Note
G02 and G03 are modal. The circular motion is performed in those axes that are defined
by the specification of the working plane.
For detailed description of the interpolation parameters in case of helical interpolation,
refer to "Programming Manual Fundamentals".

Drive commands
2.1 Interpolation commands
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2.1.6 Involute interpolation (G02.2, G03.2)
Overview
The involute of a circle is a curve traced out from the end point on a "piece of string"
unwinding from the curve. The involute interpolation allows trajectories along an involute. It is
executed in the plane in which the base circle is defined. If the starting point and the end
point are not in this plane, then, analogous to the helical interpolation for circles, there is a
superimposition to a curve in space.
N20 start point:
X = 10 Y = 0
N20 end point:
X = 32.77 Y = 32.77
N30
N20
Y
X
CR = 5


An involute can be traversed in space in case of additional specification of paths vertical to
the active plane.
Format
G02.2 X... Y... Z... I... J... K... R
G03.2 X... Y... Z... I... J... K... R

G02.2: Travel on an involute in clockwise direction
G03.2: Travel on an involute in counterclockwise direction
X Y Z: End point in Cartesian coordinates
I J K: Center of the base circle in cartesian coordinates
R: Radius of the base circle
Drive commands
2.1 Interpolation commands
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Supplementary conditions
Both the starting point and the end point must be outside the area of the base circle of the
involute (circle with radius R around the center point specified by I, J, K). If this condition is
not satisfied, an alarm is generated and the program execution is aborted.

Note
For more information about machine data and supplementary conditions that are relevant to
involute interpolation, please see References: /FB1/, A2 Chapter "Settings for involute
interpolation".


2.1.7 Cylindrical interpolation (G07.1)
Randomly running grooves can be cut on cylindrical workpieces with Function G07.1
(cylindrical interpolation). The path of the grooves is programmed with reference to the
unwinded, plane surface of the cylinder.
The G functions specified below can be used to switch the operation of cylindrical
interpolation on or off.
Table 2- 3 G functions for activating/deactivating the cylindrical interpolation
G function Function G group
G07.1 Operation with cylindrical interpolation 16
Format

G07.1 A (B, C) r ;Activation of operation with cylindrical interpolation
G07.1 A (B, C) 0 ;Deselection of operation with cylindrical interpolation
A, B, C: Address of the rotary axis
r: Radius of the cylinder
No other commands should be present in the block containing G07.1.
The G07.1 command is modal. Once G07.1 is specified, the cylindrical interpolation remains
active till G07.1 A (B, C) is deselected. The cylindrical interpolation is deactivated in closed
position or after NC RESET.

Note
G07.1 is based on the Siemens option TRACYL. Appropriate machine data is to be set for
this.
The corresponding data on this is available in the manual "Extended Functions", Section M1,
TRACYL.

Drive commands
2.1 Interpolation commands
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Programming example
At the cylindrical plane (it arises because the circumference of a cylindrical workpiece is
rolled off), in which the Z-axis is accepted as the linear axis and the A-axis as the rotary axis,
the following program is written:
360 330 300 270 240 210 180 150 120 90 60 30 0
180
150
120
90
60
30

Figure 2-7 G07.1 - Programming example
Program
M19
G40
G00 Z30. A-10.
G07.1 A57.296 ;Operation with cylindrical interpolation ON
;(workpiece radius = 57.926)
G90
G42 G01 A0 F200
G00 X50.
G01 A90. F100
G02 A120. Z60. R30
G01 Z90.
Z120. A150.
Z150.
G03 Z150. A210. R30.
G02 Z120. A240. R30
G01 A300.
Z30. A330.
A360.
G00 X100.
G40 G01 A370.
G07.1 A0 ;Operation with cylindrical interpolation OFF
G00 A0
Drive commands
2.1 Interpolation commands
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Programming in operation with cylindrical interpolation
Only the following G functions can be used in cylindrical interpolation: G00, G01, G02, G03,
G04, G40, G41, G42, G65, G66, G67, G90, G91 and G07.1. In operation with G00 only
those axes can be used that are not involved at the cylindrical plane.
The following axes cannot be used as a positioning axis or a reciprocating axis:
1. The geometry axis in the peripheral direction of the surface of the cylinder (Y axis)
2. The additional linear axis for groove side offset (Z axis)
Relations between the cylindrical interpolation and operations with reference to the coordinate system
The functions mentioned below should not be used in operation with cylindrical
interpolation.
Mirroring
Scaling (G50, G51)
Rotation of the coordinate system (G68)
Setting the basic coordinate system
The relevant overrides (rapid traverse, JOG, spindle speed) are effective.
On deselecting this operation with cylindrical interpolation, the interpolation plane that
was selected before the operation with the cylindrical interpolation was called becomes
active again.
To perform the tool length compensation, the command for the tool length compensation
is to be written before specifying the G07.1 command.
The work offset (G54 - G59) is also to be written before specifying the G07.1 command.
Drive commands
2.2 Reference point approach with G functions
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2.2 Reference point approach with G functions
2.2.1 Reference point approach with intermediate point (G28)
Format
G28 X... Y... Z... ;
The commands "G28 X... Y... Z... ;" can be used to traverse the programmed axes to their
reference point. Here, the axes are first traversed to the specified position with rapid
traverse, and from there to the reference point automatically. The axes not programmed in
the block with G28 are not traversed to their reference point.
Reference position
When the machine has been powered up (where incremental position measuring systems
are used), all the axes must approach their reference mark. Only then can traversing
movements be programmed. The reference point can be approached in the NC program with
G28. The reference point coordinates are defined with the machine data 34100
$_MA_REFP_SET_POS[0] up to [3]). A total of four reference positions can be defined.
Programming example:
(G90/G91) G28 X ...Y ... Z ...
Z axis
Y axis
Reference point
(a fixed point in the machine)
Delay of Z axis LS
Return to reference point
lnterpolation point as intermediate point
during positioning
Delay of Y axis LS
Positioning
Start point
A
B
Z
Y

Figure 2-8 Automatic reference point approach
Drive commands
2.2 Reference point approach with G functions
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Programming Manual, 06/09, 6FC5398-7BP10-1BA0 31
Return to reference point
Note
The G28 function is implemented with the shell cycle cycle328.spf. A transformation must
not be programmed for an axis which is to approach the reference point with G28 which
must approach the reference mark. The transformation is deactivated in cycle328.spf with
command TRAFOOF.

Automatic reference point approach for rotary axes
Rotary axes can be used for automatic reference point approach exactly as linear axes. The
approach direction of the reference traverse is defined with the machine data 34010
MD_$MA_REFP_CAM_DIR_IS_MINUS.
(Return to reference point: The positive traversing direction was selected as the
direction of return to the reference point.)
+
B B' A A'
-720 -360 0 360 720

Figure 2-9 Return to reference point - rotary axes
Additions to the commands for automatic reference point approach:
Tool radius compensation and defined cycles
G28 should not be used in operation with tool radius compensation (G41, G42) or in a
defined cycle!

WARNING
G28 is used to interrupt the tool radius compensation (G40) with eventual axis traverse
movement to the reference point. Hence, tool radius compensation is to be deactivated
before G28 is issued.

Tool offset in G28
In G28, the interpolation point is approached with the current tool offset. The tool offset is
deselected when the reference point is finally approached.
Drive commands
2.2 Reference point approach with G functions
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2.2.2 Checking the reference position (G27)
Format
G27 X... Y... Z... ;
This function is used to check whether the axes are on their reference point.
Test procedure
If the check with G27 is successful, the processing is continued with the next part program
block. If one of the axes programmed with G27 is not on the reference point, Alarm 61816
"Axes not on reference point" is triggered and the Automatic mode is interrupted.

Note
Function G27 is implemented with the cycle cycle 328.spf as with G28.
To avoid a positioning error, the function "mirroring" should be deselected before executing
G27.

Drive commands
2.2 Reference point approach with G functions
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2.2.3 Reference point approach with reference point selection (G30)
Format
G30 Pn X... Y... Z... ;
For the commands "G30 Pn X... Y... Z;" the axes are positioned on the specified
intermediate point in the continuous-path mode, and finally traversed to the reference point
selected with P2 - P4. With "G30 P3 X30. Y50.;", The X- and Y-axes return to the third
reference point. The second reference point is selected on omitting "P". Axes that are not
programmed in a G30 block are also not traversed.
Reference point positions
The positions of all the reference points are always determined in relation to the first
reference point. The distance of the first reference point from all subsequent reference points
is set in the following machine data:
Table 2- 4 Reference points
Element MD
2. Reference point $_MA_REFP_SET_POS[1]
3. Reference point $_MA_REFP_SET_POS[2]
4. Reference point $_MA_REFP_SET_POS[3]


Note
Further details of the points that were considered in the programming of G30 are available in
the Chapter "Reference point approach with intermediate point (G28)". Function G30 is
implemented with the cycle 328.spf as with G28.


Drive commands
2.2 Reference point approach with G functions
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Motion commands
3
3.1 The coordinate system
The position of a tool is defined uniquely by its coordinates in the coordinate system. These
coordinates are defined through axis positions. If, for instance, the three involved Axes are
denoted by X, Y and Z, the coordinates are specified as follows:
X... Y... Z...
Z
Y
X
30.0
44.0
55.0

Figure 3-1 Tool positions specified with X... Y... Z...
The following coordinate systems are used to specify the coordinates:
1. Machine coordinate systems (G53)
2. Workpiece coordinate system (G92)
3. Local coordinate system (G52)
Motion commands
3.1 The coordinate system
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3.1.1 Machine coordinate systems (G53)
Defining machine coordinate system
The machine zero defines the machine coordinate system MCS. All other reference points
refer to the machine zero.
The machine zero is a fixed point on the machine tool which can be referenced by all
(derived) measuring systems.
This is not necessary if an absolute measuring system is used.
Format
(G90) G53 X... Y... Z... ;
X, Y, Z: absolute dimension word
Selection of machine coordinate system (G53)
G53 suppresses the programmable and adjustable work offset . Traversing in the machine
coordinate system on the basis of G53 are always programmed if the tool is to traverse to a
machine-specific position.
Compensation deselection
If MD10760 $MN_G53_TOOLCORR = 0, then the active tool length and tool radius
compensation remains active in a block with G53
If MD10760 $MN_G53_TOOLCORR = 1, then the active tool length and tool radius
compensations in a block are suppressed with G53.
Reference
MD24004 $MC_CHBFRAME_POWERON_MASK, Bit 0 is used to define whether channel-
specific basic frames during Power On are to be reset.
Displacements and rotations are set to 0, scalings to 1.
Mirroring is switched off.
Value = 0: Basic frame is retained at Power ON
Value = 1: Basic frame is reset at Power On.
Motion commands
3.1 The coordinate system
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Programming Manual, 06/09, 6FC5398-7BP10-1BA0 37
Machine zero
Machine coordinate system
Reference position

Figure 3-2 Reference
3.1.2 Workpiece coordinate system (G92)
Before machining, you must create a coordinate system for the workpiece, the so-called
work piece coordinate system. This section describes different methods of setting, selecting
and changing a workpiece coordinate system.
Setting a tool coordinate system
The following two methods can be used to set a tool coordinate system:
1. With G92 in the part program
2. manually through the HMI operator panel
Format
(G90) G92 X... Y... Z... ;
The base point traverses to the specified position on outputting an absolute command. The
difference between tool tips and the base point is compensated through the tool length
compensation; this way the tool tip can traverse to the target position in any case.
Motion commands
3.1 The coordinate system
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3.1.3 Resetting the tool coordinate system (G92.1)

With G92.1 X.. (G Code System A with G50.3 P0) one can reset a shifted coordinate system
before the shift. The tool coordinate system is reset to the coordinate system that is defined
by the active adjustable work offsets (G54-G59). The tool coordinate system is set to the
reference position if no adjustable work offset is active. G92.1 resets shifts carried out
through G92 or G52. However, only the axes that are programmed, are reset.
Example 1:

N10 G0 X100 Y100 ;Display: WCS: X100 Y100 MCS: X100 Y100
N20 G92 X10 Y10 ;Display: WCS: X10 Y10 MCS: X100 Y100
N30 G0 X50 Y50 ;Display: WCS: X50 Y50 MCS: X140 Y140
N40 G92.1 X0 Y0 ;Display: WCS: X140 Y140 MCS: X140 Y140
Example 2:

N10 G10 L2 P1 X10 Y10
N20 G0 X100 Y100 ;Display: WCS: X100 Y100 MCS: X100 Y100
N30 G54 X100 Y100 ;Display: WCS: X100 Y100 MCS: X110 Y110
N40 G92 X50 Y50 ;Display: WCS: X50 Y50 MCS: X110 Y110
N50 G0 X100 Y100 ;Display: WCS: X100 Y100 MCS: X160 Y160
N60 G92.1 X0 Y0 ;Display: WCS: X150 Y150 MCS: X160 Y160
3.1.4 Selection of a workpiece coordinate system
As mentioned above, the user can select one of the already set workpiece coordinate
systems.
1. G92
Absolute commands function in connection with a workpiece coordinate system only if a
workpiece coordinate system was selected earlier.
2. Selection of a workpiece coordinate system from a selection of specified workpiece
coordinate systems via the HMI operator panel
A workpiece coordinate system can be selected by specifying a G function in the area
G54 to G59 and G54 P{1...100}.
Workpiece coordinate systems are setup after the reference point approach after Power
On. The closed position of the coordinate system is G54.
3.1.5 Writing work offset/tool offsets (G10)
The workpiece coordinate systems defined through G54 to G59 or G54 P{1 ... 93} can be
changed with the following two processes.
1. Data inputting at HMI operator panel
2. with the program commands G10 or G92 (setting actual value, spindle speed limitation)
Motion commands
3.1 The coordinate system
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Programming Manual, 06/09, 6FC5398-7BP10-1BA0 39
Format
Modified by G10:

G10 L2 Pp X... Y... Z... ;
p=0: External workpiece work offset
p=1 to 6: The value of the workpiece work offset corresponds to the workpiece
coordinate system G54 to G59 (1 = G54 to 6 = G59)
X, Y, Z: Workpiece work offset for each axis during an absolute command (G90).
Value that must be added during an incremental command (G91) for each
axis to the specified workpiece work offset.
G10 L20 Pp X... Y... Z... ;
p=1 to 93: The value of the workpiece work offset corresponds to the workpiece
coordinate system G54 P1 ... P93. The number of work offsets (1 to 93)
can be set through MD18601 $MN_MM_NUM_GLOBAL_USER_FRAMES
or MD28080 $MC_MM_NUM_USER_FRAMES.
X, Y, Z: Workpiece work offset for each axis during an absolute command (G90).
Value that must be added during an incremental command (G91) for each
axis to the specified workpiece work offset.

Modified by G92:
G92 X... Y... Z... ;
Explanations
Modified by G10:
G10 can be used to change each workpiece coordinate system individually. If the work offset
with G10 is to be written only when the G10 block is executed on the machine (main run
block), then MD20734 $MC_EXTERN_FUNCTION_MASK, Bit 13 must be set. An internal
STPPRE is executed in that case with G10. The machine data bits affect all G10 commands
in the ISO Dialect T and ISO Dialect M.
Modified by G92:
By specifying G92 X... Y... Z..., a workpiece coordinate system that was selected earlier with
a G command G54 to G59 or G54 P{1 ...93}, can be shifted and thus a new workpiece
coordinate system can be set. If X, Y and Z are programmed incrementally, the workpiece
coordinate system is defined in such a way that the current tool position matches the total of
the specified incremental value and the coordinates of the previous tool position (shift of
coordinate system). Finally, the value of the coordinate system shift is added to each
individual value of the workpiece work offset. To put it another way: All workpiece coordinate
systems are shifted systematically by the same value.
Motion commands
3.1 The coordinate system
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Example
The tool in operation with G54 is positioned at (190, 150), and the workpiece coordinate
system 1 (X' - Y') is created each time in G92X90Y90 with a shift of Vector A.
G54 Workpiece coordinate system
Tool position 150
60
90
90
100 190
X
X
Y Y
A

Figure 3-3 Example of setting coordinates
3.1.6 Local coordinate system (G52)
For programming simplification, a type of workpiece coordinate system can be setup to
create a program in the workpiece coordinate system. This part coordination system is also
called local coordinate system.
Format
G52 X... Y... Z... ; Setting the local coordinate system
G52 X0 Y0 Z0 ; Deselection of the local coordinate system
X, Y, Z: Origin of the local coordinate system
Explanations
G52 can be used to program work offsets for all path and positioning axes in the direction of
the specified axis. This way one can work with changing zero points, e.g. during repetitive
machining operations at different workpiece positions.
G52 X... Y... Z... is a work offset around the offset values programmed in the relevant
specified axis directions. The last specified adjustable work offset (G54 to G59, G54 P1 -
P93) serves as reference.
Motion commands
3.1 The coordinate system
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(G55: Workpiece coordinate system 2)
(local coordinate system)
Origin of machine coordinate system
Reference point
(local coordinate system)
(G59: Workpiece coordinate system 6)
(Machine coordinate system)
G54
G56
G57
G58

Figure 3-4 Setting the local coordinate system
3.1.7 Selection of the plane (G17, G18, G19)
The selection of the plane in which the circular interpolation, tool radius compensation and
rotation of the coordinate system took place is done by specifying the following G functions.
Table 3- 1 G functions for selecting the plane
G function Function G group
G17 X-Y plane 02
G18 Z-X plane 02
G19 Y-Z plane 02
The plane is defined as described below (with the help of the example of Plane X-Y):
The horizontal axis in the first quadrant is the Axis +X, and the vertical axis in the same
quadrant is Y-.
+Y axis
+X axis
0

Figure 3-5 Selection of plane
Motion commands
3.1 The coordinate system
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The Plane X-Y (G17) is selected automatically after activating the control system.
The command for moving an individual axis can be specified independently of the plane
selection by G17, G18 or G19. Thus for instance, the Z axis can be shifted by specifying
"G17 Z ....;".
The plane in which the tool radius compensation is executed with G41 or G42 is defined
by specifying G17, G18 or G19.
3.1.8 Parallel axes (G17, G18, G19)
An axis located parallel to one of the three main axes of the coordinate system can be
activated by using the function G17 (G18, G19) <Axis name>.
The three main axes are, e.g., X, Y and Z.
Example
G17 U0 Y0
The parallel axis U is activated when the X axis in the G17 plane is replaced.
Explanations
An associated parallel axis can be defined for each geometry axis with machine data
$MC_EXTERN_PARALLEL_GEOAX[ ].
Only geometry axes from a plane defined with (G17, G18, G19) can be replaced.
On replacing the axes, normally all shifts (frames) - with the exception of the handwheel
and external shifts, the working area limitation and the protection areas - are deleted. The
following machine data is to be set to prevent the values from being deleted:
Shifts (frames)
$MN_FRAME_GEOAX_CHANGE_MODE
Protection areas
$MC_PROTAREA_GEOAX_CHANGE_MODE
Working area limitation
$MN_WALIM_GEOAX_CHANGE_MODE
Details are available in the machine data description.
Alarm 12726 "Impermissible plane selection with parallel axes" is output if a main axis is
programmed along with the associated parallel axis with a command for selecting the
plane.
Motion commands
3.1 The coordinate system
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3.1.9 Rotation of the coordinate system (G68, G69)
Properties of G68 and G69
A coordinate system can be rotated with the following G functions.
Table 3- 2 G functions for rotating a coordinate system
G function Function G group
G68 Rotation of the coordinate system 16
G69 Deselection of Rotation of the coordinate system 16
G68 and G69 are modal G functions of the G group 16. G69 is set automatically on
activating the control system and resetting the NC.
The blocks containing G68 and G69 should not contain any other G functions.
The rotation of the coordinate system is called with G68 and deselected with G69.
Format
G68 X_ Y_ R_ ;
X_, Y_ :
Absolute coordinate values of the rotation center. The actual position is accepted as the
rotation center if these are omitted.
R_ :
Angle of rotation as a function of G90/G91 absolute or incremental. If R is not specified, the
value of the channel-specific setting from the setting data 42150
$SC_DEFAULT_ROT_FACTOR_R is used as angle of rotation.
Motion commands
3.1 The coordinate system
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By specifying G17 (or G18, G19) G68 X... Y... R... ; " the commands specified in the
following blocks are rotated by the angle specified with R around the point (X, Y). The
angle of rotation can be specified in units of 0.001 degree.
X,Y: Center of rotation
R: Angle of rotation (+ means rotation in
counter clockwise direction; is to be
specified as absolute value)
R
(X,Y)

Figure 3-6 Rotation of a coordinate system
The deselection of the coordinate system rotation takes place through G69.
G68 is executed in the plane that was selected through G68. The 4th and 5th axes must
be linear axes.
G17: X-Y plane
G18: Z-X plane
G19: Y-Z plane
Additions to the commands for rotating the coordinate systems
To rotate a coordinate system, MD28081 $MC_MM_NUM_BASE_FRAMES must be set
to a value of >= 3.
If "X" and "Y" are omitted, the current position is used as the rotation center for the
coordinate rotation.
The positional data for the rotation of a coordinate system are specified in the rotated
coordinate system.
If you program a change of plane (G17 to G19) after a rotation, the angles of rotation
programmed for the axes are retained and continue to apply in the new working plane. It
is therefore advisable to deactivate the rotation before a change of plane.
Motion commands
3.1 The coordinate system
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3.1.10 3D rotation G68/G69
The G code G68 is extended for 3D rotation.
Format
G68 X.. Y.. Z.. I.. J.. K.. R..

X.. Y.. Z..: Coordinates of the pivot point related to the current workpiece zero. If no
coordinate is programmed, the pivot point lies in the workpiece zero. The
value is always interpreted as absolute. The coordinates of the pivot point
act as a work offset. G90/G91 in the block does not affect the G68
command.
I.. J.. K..: Vector in pivot point. The coordinate system is rotated around this vector at
angle R.
R..: Angle of rotation. The angle of rotation is always absolute. If no angle is
programmed, the angle from the setting data 42150
$SA_DEFAULT_ROT_FACTOR_R is active. G68 must be alone in the block.
The 2D or 3D rotation differentiation takes place only through the programming of the vector
I, J, K. If there is no vector in the block, G68 2DRot is selected. If there is a vector in the
block, G68 3DRot is selected.
If a vector is programmed with the length 0 (I0, Y0, K0), the Alarm 12560 "Programmed
value outside the permissible limits" is triggered.
Two rotations can be switched one after the other with G68. If so far no G68 is active in a
block containing G68, then the rotation is written to the channel-specific basic frame 2. If
G68 is already active, the rotation is written to the channel-specific basic frame 3. Thus, both
rotations follow one another.
The 3D rotation is ended with G69. If two rotations are active, both are deselected with G69.
G69 must not be alone in the block.
Motion commands
3.2 Defining the input modes of the coordinate values
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3.2 Defining the input modes of the coordinate values
3.2.1 Absolute/incremental dimensioning (G90, G91)
Whether the dimensions after an axis address should be absolute or relative (incremental) is
specified with these G commands.
Properties of G90, G91
Table 3- 3 G commands for defining the absolute/incremental dimensioning
G command Function G group
G90 Absolute dimensioning 03
G91 Incremental dimensioning 03
G90 and G91 are modal G functions of the G group 03. If G90 and G91 are programmed
in the same block, the last G function in the block is effective.
The closed position of G90 or G91 is set in machine data MD20154
$MC_EXTERN_GCODE_RESET_VALUES[2].
Format
The programmed values are interpreted as absolute axis positions for all axis positions
programmed according to G90, e.g. X, Y, Z.
The programmed values are interpreted as incremental axis positions for all axis
positions programmed according to G91, e.g. X, Y, Z.
Absolute dimension (G90) lncremental dimension (G91)
Y
30
P2
20 10
P1
P3
X
30
20
10
Y
30
P2
20 10
P1
P3
X
30
20
10

Figure 3-7 Absolute and incremental dimensioning (G90, G91)
Motion commands
3.2 Defining the input modes of the coordinate values
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3.2.2 Inch/metric input (G20, G21)
Workpiece-related axes can be programmed in metric or inch dimensions alternately,
depending on the dimensioning in the production drawing. The input unit is selected with the
following G functions.
Table 3- 4 G command for selecting the unit of measurement
G command Function G group
G20 Input in "inch" 06
G21 Input in "mm" 06
Format
G20 and G21 are always to be programmed at the start of the block and should not exist
along with other commands in a block. The following values are processed in the selected
unit of measurement while executing the G function for selecting the unit of measurement:
All the following programs, offset values, certain parameters as well as certain manual
operation and readout data.
Defining the input format "inch"
G291;
G20;
.
.
.

Figure 3-8 Programming example
Additions to the commands for defining the unit of measurement
The closed position is defined via the machine data MD20154
$MC_EXTERN_GCODE_RESET_VALUES[5].
During changeover, the values of the work offsets are changed completely.
If the unit of measurement is changed over during program execution, the following must
be executed in advance:
While using a workpiece coordinate system (G54 to G59), this is to be traced back to the
basic coordinate system.
All tool offsets are to be deactivated (G41 to G48).
The following is to be done after switching the measuring system from G20 to G21:
G92 must be executed before specifying the traversing commands for the axes (to setup
the coordinate system).
G20 and G21 are not used to switch the hand wheel- and incremental weighting. This
takes place through the PLC program. The machine data responsible for this is called
$MA_JOG_INCR_WEIGHT.
Motion commands
3.2 Defining the input modes of the coordinate values
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3.2.3 Scaling (G50, G51)
Properties of G50, G51
The form defined by a part program can be enlarged or reduced according to the required
scale. The desired scaling can be selected and deselected via the following functions.
Table 3- 5 G functions for selecting the scale
G command Function G group
G50 Scaling OFF 11
G51 Scaling ON 11

The selection for scaling and mirroring takes place with G51. A distinction is made between
two options in scaling:
Axial scaling with the parameters I, J, K
If I, J, K is not programmed in the G51 block, the relevant default value from the setting
data 43120 $A_DEFAULT_SCALE_FACTOR_AXIS is effective.
Negative axial scaling factors lead additionally to mirroring.
Scaling in all axes with the scaling factor P
If P is not written in the block G51, the default value from the setting data is effective.
Negative P values are not possible.
Format
There are two different types of scaling.
Scaling along all axes with the same scaling factor
G51 X... Y... Z... P... ; Start scaling
G50; Deselection of scaling
X, Y, Z: Center coordinate value for the scaling (absolute command)
P: Scaling factor
Motion commands
3.2 Defining the input modes of the coordinate values
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Scaling along each individual axis with different scaling factors
G51 X... Y... Z... I... J... K... ; Start scaling
G50; Deselection of scaling
X, Y, Z: Reference point of scaling (absolute command)
I, J, K: Scaling factor for the X-, Y- and Z-axis
The type of the scaling factor depends on MD22914 $MC_AXES_SCALE_ENABLE.
$MC_AXES_SCALE_ENABLE = 0:
The scaling factor is specified with "P". If "I,J,K" is programmed in this setting, the setting
data 42140 $SC_DEFAULT_SCALE_FACTOR_P is used for the scaling factor.
$MC_AXES_SCALE_ENABLE = 1:
The scaling factor is specified with "I,J,K". If only "P" is programmed in this MD setting, the
setting data 43120 $SA_DEFAULT_SCALE_FACTOR_AXIS is used for the scaling factors.
Weighting of scaling factors
The scaling factors are multiplied either with 0.001 or 0.00001. The factors are selected with
MD22910 $MC_WEIGHTING_FACTOR_FOR_SCALE=0, scaling factor 0.001,
$MC_WEIGHTING_FACTOR_FOR_SCALE=1, scaling factor 0.00001.
The workpiece zero is always the reference point for the scaling. A reference point cannot be
programmed.
Programmable mirroring (negative scaling)
A mirror image can be created with a negative value of the axial scaling factor.
To do this, MD22914 $MC_AXES_SCALE_ENABLE = 1 must be active. If I, J or. K is
omitted from the blocks with G51, the values preset in the setting data 43120
$SA_DEFAULT_SCALE_FACTOR_AXIS are activated.
Example

_N_0512_MPF ;(Part program)
N01 G291
N10 G17 G90 G00 X0 Y0 ;Start position for the approach motion
N30 G90 G01 G94 F6000
N32 M98 P0513 ;1) Contour programmed as in the subroutine
N34 G51 X0. Y0. I-1000 J1000 ;2) Contour, mirrored on X
N36 M98 P0513
N38 G51 X0. Y0. I-1000 J-1000 ;3) Contour, mirrored on X and Y
N40 M98 P0513
N42 G51 X0. Y0. I1000 J-1000 ;4) Contour, mirrored on Y
N44 M98 P0513
N46 G50 ;Deselection of scaling and mirroring
N50 G00 X0 Y0
N60 M30

Motion commands
3.2 Defining the input modes of the coordinate values
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_N_0513_MPF ;(Subroutine of 00512)
N01 G291
N10 G90 X10. Y10.
N20 X50
N30 Y50
N40 X10. Y10.
N50 M99
Start point
50
10
-10
0
-50
50 50 0 10 -10
2)
3) 4)
1)

Figure 3-9 Scaling for each axis and programmable mirroring
Tool offset
This scaling is not valid for cutter radius compensations, tool length compensations and tool
offset values.
Commands for reference point approach and for changing the coordinate system
The G27, G28 and G30 functions as well as commands related to the coordinate system
(G52 to G59, G92), should not be used when scaling is active.
Motion commands
3.2 Defining the input modes of the coordinate values
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3.2.4 Programmable mirroring (G50.1, G51.1)
G51.1 can be used to mirror workpiece shapes on coordinate axes. All programmed
traversing movements are then executed as mirrored.
Axis of symmetry (X = 40)
(1) Programmed contour original
(2) Symmetrical mapping with reference to the line that runs parallel to Y and intersects X at 40
(3) Symmetrical mapping with reference to the Point (40,40)
(4) Symmetrical mapping with reference to the line that runs parallel to X and intersects Y at 40
Axis of symmetry
(Y = 40)
(1) (2)
(4)
(3)
80
50
40
30
30 80 50 40 0
0
X
Y

Figure 3-10 Programmable Mirroring
Format
X, Y, Z: Positions and mirroring axis
G51.1: Command for activating the mirroring
Mirroring takes place on a mirroring axis which is parallel to X, Y or Z and whose position is
programmed with X, Y or Z. G51.1 X0 is used to mirror on the X axis, G51.1 X10 is used to
mirror on a mirroring axis that runs 10 mm parallel to the X axis.
Motion commands
3.2 Defining the input modes of the coordinate values
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Example

N1000 G51.1 X... Y... Z... ; Activate mirroring
... ;
;
;
All the axis positions mirrored in the following
blocks are mirrored at the mirroring axis programmed
in N1000
... ;
... ;
... ;
G50.1 X... Y... Z.. ; Deselection of programmable mirroring
Required machine data
G51.1 uses the channel-specific basic frame [1]. Hence, MD28081
$MC_MM_NUM_BASE_FRAMES > = 2 is to be set.
Mirroring with reference to a single axis in a specified plane
The following commands can change if the mirroring is used on one of the axes in the
specified plane as described below:
Table 3- 6 Individual axes in specified plane
Command Explanation
Circular interpolation G02 and G03 are exchanged mutually
Cutter radius compensation G41 and G42 are exchanged with each other
Coordinate rotation The "clockwise" (CW) and "counter-clockwise" (CCW) directions of
rotation are exchanged mutually.
Commands for reference point approach and for changing the coordinate system
The G27, G28 and G30 functions as well as commands related to the coordinate system
(G52 to G59, G92, etc), should not be used when mirroring is active.
Motion commands
3.3 Time-controlled commands
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3.3 Time-controlled commands
3.3.1 Dwell time (G04)
One can use G04 to interrupt workpiece machining between two NC blocks for a
programmed time/number of spindle revolutions, e.g. for backing off.
One can set with MD20734 $MC_EXTERN_FUNCTION_MASK, whether the dwell time for
Bit 2 is to be interpreted as time (s or ms) or alternatively as spindle revolutions. If
$MC_EXTERN_FUNCTION_MASK, Bit 2=1 is set, the dwell time is interpreted in seconds if
G94 is active; it is specified in spindle revolutions (R) if G95 is selected.
Format
G04 X_; or G04 P_;
X_: Time display (commas possible)
P_: Time display (commas not possible)
The dwell time (G04 ..) must be programmed alone in a block.
If the values of X and U are programmed in the standard notation (without decimal point),
they are converted to internal units, depending on IS B, IS C (for input resolution, see
Chapter "Decimal point programming"). P is always interpreted in internal units.
N5 G95 G04 X1000
Standard notation: 1000*0.001 = 1 Spindle revolution
Calculator notation: 1000 spindle revolutions
Motion commands
3.4 Tool offset functions
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3.4 Tool offset functions
3.4.1 Tool offset data memory
The Siemens tool data memory must be used, as programs in the Siemens Mode and in the
ISO Direct Mode must run alternately on the control system. Hence, length, geometry and
wear exists in each tool offset data memory. In the Siemens mode, the offset data memory is
addressed with "T" (Tool No.) and "D" (cutting edge no.). abbreviated as T/D No.
In programs that are written in ISO dialect, the tool offset no. is addressed with "D" (radius)
or H (length), denoted hereafter as D/H No.
For unique assignment between D and H numbers or the T/D number, one must add the
$TC_DPH[t,d] element to the tool data offset memory. The D/H number is input in ISO
dialect in this element.
Table 3- 7 Example: Set tool offset data
T D/cutting edge ISO_H
$TC_DPH
Radius Length
1 1 10
1 2 11
1 3 12
2 1 13
2 2 14
2 3 15
For an assignment of tool length compensations of the geometry axes that is independent of
the plane selection, the setting data $SC_TOOL_LENGTH_CONST must contain the value
"17". Length 1 is always assigned to the Z axis in this case.
3.4.2 Tool length compensation (G43, G44, G49)
In tool length compensation, the amount of the specified values in the program stored in the
tool offset data memory is added to the Z axis or subtracted from it to undertake a offset of
the programmed paths according to the length of the cutting tool.
Commands
While executing the tool length compensation, the addition or subtraction of the tool offset
data is determined through the used G function and the direction of offset is determined with
the H functions.
Motion commands
3.4 Tool offset functions
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G functions used for the tool length compensation
The tool length compensation is called with the following G functions.
Table 3- 8 G functions used for the tool length compensation
G function Function G group
G43 Addition 08
G44 Subtraction 08
G49 Deselection 08
G43 and G44 are modal and remain active till they are deselected through G49. The tool
length compensation is deselected with G49. H00 can also be used to deselect the tool
length compensation.
By specifying "G43 (or G44) Z... H... ; " the tool offset amount specified with the H
function is added to or subtracted from the specified position of the Z axis, and the Z axis
then traverses to the corrected target position, i.e., the target position of the Z axis
specified in the program is shifted by the magnitude of the tool offset.
By specifying "(G01) Z... ; G43 (or G44) H... ; " the Z axis traverses the path that
corresponds to the tool offset amount specified via the H function.
By specifying "G43 (or G44) Z...H...H... ; " the Z axis traverses the path that corresponds
to the difference between the previous tool offset amount and the new tool offset amount.
H function for specification of the tool offset direction
The direction of tool offset is determined by the sign of the tool length compensation that is
activated by the H function, and the programmed G function.
Table 3- 9 Signs are present before the amount of tool offset and direction of tool offset
Signs of tool offset amount (H function)
positive negative
G43 Tool offset in positive direction Tool offset in negative direction
G44 Tool offset in negative direction Tool offset in positive direction
Motion commands
3.4 Tool offset functions
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Programmed position
Tool position
Programmed position
Tool position
Programming example
H10 ....... Offset -3.0
H11 ....... Offset 4.0
Position data indicator
including offset
(Z axis only)
-20.000
-23.000
-30.000
-33.000
-30.000
-34.000
-40.000
-44.000
N101 G92 Z0; 0.000
N102 G90 G00 X1.0 Y2.0; 0.000
N103 G43 Z-20. H10; -23.000
N104 G0l Z-30. Fl000; -33.000
N105 G00 Z0H00; 0.000
. .
. .
. .
N201 G00 X-2.0 Y-2.0
N202 G44 Z-30 Hl1; -34.000
N203 G01 Z-40 F1000; -44.000
N204 G00 Z0 H00; 0.000

Figure 3-11 Tool position offset
Settings
The machine data $MC_TOOL_CORR_MOVE_MODE determines whether the tool length
compensation is to be undertaken with the selection of the tool offset or only during the
programming of an axis motion.
$MC_CUTTING_EDGE_DEFAULT = 0 defines that initially no tool length compensation is
active during a tool change.
$MC_AUXFU_T_SYNC_TYPE defines whether the output of the T function to the PLC
takes place during or after the traversing movement.
$MC_RESET_MODE_MASK, Bit 6, can be used to define that the currently active tool
length compensation will remain active even after a RESET.
The cutter radius compensation can also be called for an operation with tool length
compensation.
Motion commands
3.4 Tool offset functions
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Tool length compensation in several axes
Tool length compensation can also be activated for several axes. A display of the resulting
tool length compensation is not possible any more in that case.
3.4.3 Cutter radius compensation (G40, G41, G42)
In cutter radius compensation, the programmed tool paths are shifted automatically by the
radius of the cutting tool used. The path to be corrected (radius of the cutting tool) can be
stored in the tool offset data memory using the NC operator panel. The tool offsets can also
be overwritten with the G10 command in the part program; G10 cannot be used to create
new tools.
The tool offset data in the program is called by specifying the number of the tool offset data
memory with a D function.
Commands
The cutter radius compensation is called with the following G functions.
Table 3- 10 G functions for calling the cutter radius compensation
G function Function G group
G40 Deselection of the tool radius
compensation
07
G41 Tool radius compensation (tool works in
machining direction to the left of the
contour)
07
G42 Tool radius compensation (tool works in
machining direction to the right of the
contour)
07
The tool radius compensation is called by executing G41 or G42 and deselected through
G40. The offset direction is determined through the specified G function (G41, G42) and the
offset amount is determined through the D function.
G41 (correction to the left)
Tool
Programmed path
G41 (correction to the right)
D
D

Figure 3-12 Cutter radius compensation
Motion commands
3.4 Tool offset functions
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A negative offset value of the tool radius is equivalent to a change of compensation side
(G41, G42). The D function must either be programmed in the same block as G41 or G42
or in a previous block. D00 means tool radius = "0".
The selection of the plane in which the tool radius is active is done with G17, G18 or G19.
The G function used to select the plane is to be programmed in the same block as G41 or
G42 or in the block before G41 or G42.
Table 3- 11 G functions for selecting the plane
G function Function G group
G17 Selection of plane X-Y 02
G18 Selection of plane Z-X 02
G19 Selection of plane Y-Z 02
The selected plane should not be changed if the tool offset is selected, otherwise there is
an error message.
Activation/deactivation of tool radius compensation
A drive command must be programmed with G0 or G1 if an NC block contains G40, G41 or
G42. At least one axis of the selected working plane must be specified in this drive
command.

Note
Compensation mode
Compensation mode may only be interrupted by a certain number of consecutive blocks or
M functions which do not contain drive commands or positional data in the compensation
plane: Standard 3.



Note
Machine manufacturer
The number of successive interruptions blocks or M functions can be set via the machine
data 20250 CUTCOM_MAXNUM_DUMMY_BLOCKS (refer to machine manufacturer).



Note
A block with path zero is also taken as interruption!

Motion commands
3.4 Tool offset functions
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Changeover between G41 and G42 in operation with cutter radius compensation
The offset direction (left or right) can be changed over directly without having to leave the
compensation mode.
The new offset direction is approached with the next block, through an axis motion.
Set for switching the offset direction
Note: lf the content of Block N21 is reproduced in two blocks as specified below,
G42 (or G41);
X Y;
the offset direction is also switched over in the same way.
Programming example
G41 N21
N20
N22
G42
N21 N20
G41
N22
G42
(a) G41/G42
(b) G42/G41
N10 G17 G01 F... ;
N11 G41 (G42) D... ;
.
.
.
N20 G01 X... Y... F... ;
N21 G42 (G41) X... Y... ;
N22 X... ;

Figure 3-13 Changeover of the tool offset direction at block start and end of block
Deselection of the tool offset
There are two methods of deselecting the tool offset, which can be set through the setting
data 42494 $SC_CUTCOM_ACT_DEACT_CTRL.
1. Method A:
If G40 is programmed in a block without axis motion, the tool radius compensation is
deselected only with the next block through an axis motion.
Motion commands
3.4 Tool offset functions
ISO Milling
60 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
2. Method B:
If G40 is programmed in a block without axis motion, the tool radius compensation is
deselected immediately. In other words, that linear interpolation (G00 or G01) must be
active in the block, because the tool radius compensation can be deselected only with a
linear movement. An alarm is triggered if no linear interpolation is active during the
selection of the tool radius compensation.
Deselection of the compensation mode at an internal angle (smaller than 180):
Straight line - straight line
Programming example
Cutting tool, G40
G41
.
.
.
G01 X... F... ;
G40 X... Y... ;
G41
X
Y
S

Figure 3-14 Deselection of the compensation mode at an internal angle (straight line - straight line)
Circular arc - straight line
Cutting tool, G40
Center point
Programming example
G41
S
G41
.
.
.
G02 X... Y... l... J... ;
G01 G40 X... Y... ;

Figure 3-15 Deselection of the compensation mode at an internal angle (circular arc - straight line)
Motion commands
3.4 Tool offset functions
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3.4.4 Collision detection
Activation via the NC program
Although the "Collision detection" function is available only in the Siemens mode, it can also
be used in the ISO dialect mode. Activation and deactivation must be undertaken only in the
Siemens mode.

G290 ;Activation of the Siemens mode
CDON ;Activation of the detection of bottlenecks
G291 ;Activation of the ISO dialect mode
...
...
G290 ;Activation of the Siemens mode
CDOF ;Deactivation of the detection of bottlenecks
G291 ;Activation of the ISO dialect mode
Activation by setting machine data
MD20150 $MC_GCODE_RESET_VALUES[22] = 2: CDON (effective modal)
MD20150 $MC_GCODE_RESET_VALUES[22] = 1: CDOF (not effective modal)
Function
With active CDON (Collision Detection ON) and active tool radius compensation, the control
system monitors tool paths through look-ahead contour calculation. This Look Ahead
function allows possible collisions to be detected in advance and permits the control to
actively avoid them.
With deactivated bottleneck detection (CDOF), a search is made in the previous traversing
block (at inside corners) for a common point of intersection for the current block; if necessary
the search is extended to even earlier blocks. An error message is triggered if no point of
intersection is found with this method.
Motion commands
3.4 Tool offset functions
ISO Milling
62 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
! !

Figure 3-16 Collision detection
CDOF can be used to avoid the faulty detection of bottlenecks, resulting, for example, from
missing information that is not available in the NC program.

Note
Machine manufacturer
The number of NC blocks that are included in the monitoring can be set via machine data
(see machine manufacturer).

Examples
In the following pages you will find a few examples of critical machining situations that can
be detected by the control system and corrected through changes in the tool paths.
To avoid program interruptions, during program validation only the ones that have the
biggest radius from among all tools should be selected.
In each of the following examples, a tool with a too large radius was selected for machining
the contour.
Motion commands
3.4 Tool offset functions
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Detection of bottlenecks
As the selected tool radius for machining this inside contour is too big, the bottlenecks are
bypassed. An alarm is output.
Tool path
Programmed contour

Figure 3-17 Detection of bottlenecks
Contour definition shorter than tool radius
The tool traverses the tool angle on a transition circle and then follows exactly the
programmed contour.
Tool path
Programmed contour

Figure 3-18 Contour definition shorter than tool radius
Motion commands
3.4 Tool offset functions
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Tool radius too large for internal machining
In such cases, a machining of the contour takes place only to the extent possible without
damaging the contour.
Programmed contour
Tool path

Figure 3-19 Tool radius too large for internal machining
Motion commands
3.5 S-, T-, M- and B functions
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3.5 S-, T-, M- and B functions
3.5.1 Spindle function (S function)
The spindle speed is specified in rpm in Address S. The direction of spindle rotation is
selected with M3 and M4. M3 = right direction of spindle rotation, M4 = left direction of
spindle rotation. The spindle stops with M5. Details are available in the documentation of
your machine manufacturer.
S commands are modal, i.e., they remain active up to the next S command once they are
programmed. The S command is maintained if the spindle is stopped with M05. If M03 or
M04 is programmed thereafter without specifying an S command, then the spindle starts
at the originally programmed speed.
If the spindle speed is changed, please pay attention to which gear stage is currently set
for the spindle. Details are available in the documentation of your machine manufacturer.
The lower limit for the S command (S0 or an S command near S0) depends on the drive
motor and the drive system of the spindle and is different from machine to machine.
Negative values are not permitted for S! Details are available in the documentation of
your machine manufacturer.
3.5.2 Tool function
There are different options of command output for the tool function. Details are available in
the documentation of your machine manufacturer.
3.5.3 Additional function (M function)
The M functions initiate switching operations, such as "Coolant ON/OFF" and other functions
on the machine. Various M functions have already been assigned a fixed functionality by the
CNC manufacturer (see the following section).
Programming
M... Possible values: 0 to 9999 9999 (max. INT value), integer
All free M function numbers can be assigned by the machine manufacturer, e.g. for switching
functions to control the clamping devices or for switching on/off of further machine functions.
See data of the machine manufacturer.
The NC-specific M functions are described below.
M functions to stop operations (M00, M01, M02, M30)
A program stop is triggered with this M function and the machining is interrupted or ended.
Whether the spindle is also stopped depends on the specification of the machine
manufacturer. Details are available in the documentation of your machine manufacturer.
Motion commands
3.5 S-, T-, M- and B functions
ISO Milling
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M00 (program stop)
The machining is stopped in the NC block with M00. One can now, e.g., remove chips, re-
measure, etc. A signal is output to the PLC. The program can be continued with NC start.
M01 (optional stop)
M01 can be set via
HMI/dialog box "Program control" or the
VDI interface
The program processing of the NC is maintained with M01 only if the corresponding signal of
the VDI interface is set or "Program control" was selected in the HMI/dialog box.
M30 or M02 (end of program)
A program is ended with M30 or M02.

Note
A signal is output to the PLC with M00, M01, M02 or M30.



Note
Data on whether spindle is stopped with the commands M00, M01, M02 or M30 or the
coolant supply is interrupted is available in the documentation of your machine manufacturer.


3.5.4 M functions of spindle control
Table 3- 12 M functions of spindle control
M function Function
M19 Positioning the spindle
M29 Changeover of spindle to the axis/open-loop control mode
The spindle is traversed to the spindle position defined in the setting data 43240
$SA_M19_SPOS[spindle number] with M19. The positioning mode is stored in
$SA_M19_SPOS.
The M function number for the changeover of the spindle mode (M29) can also be set over a
machine data variable. MD20095 $MC_EXTERN_RIGID_TAPPING_N_NR is used to pre-set
the M function number. Only the M function numbers that are not used as standard M
functions can be assigned. For example, M0, M5, M30, M98, M99 etc are not allowed.
Motion commands
3.5 S-, T-, M- and B functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 67
3.5.5 M functions for subroutine calls
Table 3- 13 M functions for subroutine calls
M function Function
M98 Subprogram call
M99 Subprogram end

In the ISO mode, the spindle is switched to the axis mode with M29.
3.5.6 Macro call via M function
Via M numbers, one can call a subroutine (macro) similar to G65.
The configuration of a maximum of 10 M functions replacements is undertaken via machine
data 10814 $MN_EXTERN_M_NO_MAC_CYCLE and machine data 10815
$MN_EXTERN_M_NO_MAC_CYCLE_NAME.
Programming takes place identical to G65. Repetitions can be programmed with the L
address.
Restrictions
Only one M function replacement (or only one subroutine call) can be executed per part
program line. Conflicts with other subroutine calls are signaled by alarm 12722. There is no
further M function replacement in the replaced subroutine.
Otherwise, the same restrictions are valid as in G65.
Conflicts with pre-defined and other defined M numbers are rejected with an alarm.
Configuration example
Call of subroutine M101_MAKRO via the M101 M function:
$MN_EXTERN_M_NO_MAC_CYCLE[0] = 101
$MN_EXTERN_M_NO_MAC_CYCLE_NAME[0] = "M101_MAKRO"
Call of subroutine M6_MAKRO via the M6 M function:
$MN_EXTERN_M_NO_MAC_CYCLE[1] = 6
$MN_EXTERN_M_NO_MAC_CYCLE_NAME[1] = "M6_MAKRO"
Programming example for tool change with M function:

PROC MAIN
...
N10 M6 X10 V20 ;Call of M6_MAKRO program
...
N90 M30
Motion commands
3.5 S-, T-, M- and B functions
ISO Milling
68 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
PROC M6_MAKRO
...
N0010 R10 = R10 + 11.11
N0020 IF $C_X_PROG == 1 GOTOF N40 ;($C_X_PROG)
N0030 SETAL(61000) ;programmed variable not
;transferred correctly
N0040 IF $C_V == 20 GTOF N60 ;($C_V)
N0050 SETAL(61001)
N0060 M17
3.5.7 M functions
General M functions
The non-specific M functions are defined by the machine manufacturer. A representative
example of the use of of general M functions is available under. Details are available in the
documentation of your machine manufacturer. If an M command is programmed with an axis
motion in the same block, whether the M function is to be executed at the start or end of the
block on reaching the axis position depends on the machine data setting of the machine
manufacturer. Details are available in the documentation of your machine manufacturer.
Table 3- 14 Other general M functions
M function Function Remarks
M08 Coolant ON
M09 Coolant OFF
These M functions are defined by the machine manufacturer.
Specification of several M functions in one block
A maximum of five M functions can be programmed in on block. Possible combinations of M
functions and possible restrictions are specified in the documentation of your machine
manufacturer.
Additional auxiliary functions (B functions)
If B is not used as axis identifier, B can be used as extended auxiliary function. B functions
are output to the PLC as auxiliary functions (H functions with the address extension H1=).
Example: B1234 is output as H1=1234.
Motion commands
3.6 Controlling the feedrate
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 69
3.6 Controlling the feedrate
3.6.1 Automatic corner override G62
An inside corner with active tool radius compensation is often meaningful to reduce the
feedrate.
G62 operates only on internal corners with active tool radius compensation and active
continuous-path mode. Only the corners whose internal angle is smaller than MD42526
$SC_CORNER_SLOWDOWN_CRIT. The internal angle is defined from the bend in the
contour.
The feedrate is lowered by the factor from the setting data 42524
$SC_CORNER_SLOWDOWN_OVR:
traversed feedrate = F * $SC_CORNER_SLOWDOWN_OVR * feedrate override.
The feedrate override comprises of the feedrate override set in the machine control panel
multiplied with the override from synchronized actions.
The feedrate slowdown is started at the distance before the corner registered in the setting
data 42520 $SC_CORNER_SLOWDOWN_START. It ends with the distance after the corner
(see following Figure) registered in the setting data 42522
$SC_CORNER_SLOWDOWN_END. An appropriate path is used for curved contours.
Path s
Path velocity v
Feed slowdown at corner
lnternal angle $SC_CORNER_SLOWDOWN_CRlT
Tool center point path
Layer to be milled off
Workpiece
$SC_CORNER_SLOWDOWN_END
$SC_CORNER_SLOWDOWN_START
F*$SC_CORNER_SLOWDOWN_OVR
F
$SC_CORNER_SLOWDOWN_END
$SC_CORNER_SLOWDOWN_START
X
Y

Figure 3-20 Parameter assignment of feedrate reduction G62 with the example of a 90corner
Motion commands
3.6 Controlling the feedrate
ISO Milling
70 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Configuration
The override value is set over the following setting data:
42520: $SC_CORNER_SLOWDOWN_START
42522: $SC_CORNER_SLOWDOWN_END
42524: $SC_CORNER_SLOWDOWN_OVR
42526: $SC_CORNER_SLOWDOWN_CRIT
The setting data is preassigned with the value 0.
If $SC_CORNER_SLOWDOWN_CRIT = 0, the corner deceleration is effective only at
reversal points.
If $SC_CORNER_SLOWDOWN_START and $SC_CORNER_SLOWDOWN_END are
equal to 0, then the feedrate reduction is approached with the permissible dynamic
response.
If $SC_CORNER_SLOWDOWN_OVR = 0, then a transient stop is inserted.
$SC_CORNER_SLOWDOWN_CRIT is related to the geometry axes in G62. It defines the
maximum internal angle in the current machining plane up to which the corner
deceleration is used. G62 is not effective in rapid traverse.
Activating
The function is activated via G62. The G code is active either via the corresponding part
program command or as default through MD20150 $MC_GCODE_RESET_VALUES[56].
Example
Tool data in the Siemens mode
$TC_DP1[1,1]=120
$TC_DP3[1,1]=0 ; length compensation vector
$TC_DP4[1,1]=0.
$TC_DP5[1,1]=0.
Setting the setting data in the Siemens mode
N1000 G0 X0 Y0 Z0 F5000 G64 SOFT
N1010 STOPRE
N1020 $SC_CORNER_SLOWDOWN_START = 5.
N1030 $SC_CORNER_SLOWDOWN_END = 8.
N1040 $SC_CORNER_SLOWDOWN_OVR = 20.
N1050 $SC_CORNER_SLOWDOWN_CRIT = 100.
Program in the ISO mode

N2010 X00 Y30 G90 T1 D1 G64
N2020 X40 Y0 G62 G41 ;
;
Inner corner of N2030,
but WRK still selected
N2030 X80 Y30 ; Inner corner of N2040 127 degree
N2040 Y70 ; Inner corner of N2050 53 degree
N2050 X40 Y40 ; Outer corner of N2060
N2060 X20 Y70 ; Inner corner of N2070 97 degree
Motion commands
3.6 Controlling the feedrate
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Programming Manual, 06/09, 6FC5398-7BP10-1BA0 71
N2070 Y60 ; Inner corner of N2080 90 degree
N2080 X20 Y20 ;
;
Outer corner of N2090,
irrelevant due to WRK deselection
N2090 X00 Y00 G40 G64 ; Deselect G62 and on continuous-path mode

M30
3.6.2 Compressor in the ISO dialect mode
The commands COMPON, COMPCURV, COMPCAD are commands of the Siemens
language and they activate a compressor function that combines several linear blocks into
one machining section. If this function is activated in the Siemens mode, even linear blocks
in the ISO mode can be compressed with this function.
The blocks can at the most consist of the following commands:
Block number
G01, modal or in block
Axis assignments
Feedrate
Comments
If a block contains other commands (e.g., auxiliary functions, other G codes, etc.), then
compression does not take place.
Value assignments with $x for G, axes and feedrate are possible, just as the skip function.
Example: These blocks are compressed

N5 G290
N10 COMPON
N15 G291
N20 G01 X100. Y100. F1000
N25 X100 Y100 F$3
N30 X$3 /1 Y100
N35 X100 (Axis 1)
These blocks are not compressed

N5 G290
N10 COMPON
N20 G291
N25 G01 X100 G17 ; G17
N30 X100 M22 ; Auxiliary function in block
N35 X100 S200 ; Spindle speed in block
Motion commands
3.6 Controlling the feedrate
ISO Milling
72 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
3.6.3 Exact stop (G09, G61), Continuous-path mode (G64), tapping (G63)
The path feedrate is controlled as specified in the table below.
Table 3- 15 Control of the path feedrate
Identifier G function Efficacy of the G functions Description
Exact stop G09 effective only in the block in which
the relevant G function is
programmed
Braking and stop at end
of block and position
control before transition
to the next block
Exact stop G61 Modal G function; remains
effective till it is deselected via
G62, G63 or G64.
Braking and stop at end
of block and position
control before transition
to the next block
Continuous-path mode G64 Modal G function; remains
effective till it is deselected via
G61, G62 or G63.
No braking at end of
block before transition
to the next block
Tapping G63 Modal G function; remains
effective till it is deselected via
G61, G62 or G64.
No braking at end of
block before transition
to the next block;
feedrate override is not
effective
Format

G09 X... Y... Z... ; Exact stop, non-modal
G61 ; Exact stop, modal
G64 ; Continuous-path mode
G63 ; Tapping

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Additional functions
4
4.1 Program supporting functions
4.1.1 Fixed drilling cycles
The fixed drilling cycles simplify the creation of new programs for the programmer.
Frequently occurring machining steps can be executed with a G function; without fixed
cycles, several NC blocks must be programmed. Thus fixed drilling cycles shorten the
machining program and save memory space.
In the ISO dialect mode, a shell cycle is called which uses the functionality of the Siemens
standard cycles. This way, the addresses programmed in the NC block are transferred to the
shell cycle via system variables. The shell cycle adjusts this data and calls a Siemens
standard cycle.
The fixed drilling cycles are called with the following G functions.
Table 4- 1 Overview of drilling cycles
G function Drilling
(-Z direction)
Machining at drilling
base
Return
(+Z direction)
Applications
G73 Interrupted working
feedrate (delay
possible at each in-
feed)
Rapid traverse High-speed deep
hole drilling
G74 Cutting feedrate Spindle stop
Spindle revolution
after dwelling in the
opposite direction
Cutting feedrate
dwell time Spindle
turns in the opposite
direction
Left-hand thread
boring (in the
opposite direction)
G76 Cutting feedrate Spindle positioning
Withdraw lift-off
path
Rapid traverse
Return lift-off path,
spindle start
Precision drilling
boring
G80 Deselection
G81 Cutting feedrate Rapid traverse Drilling, Preboring
G82 Cutting feedrate Dwell Rapid traverse Drilling,
countersinking
G83 Interrupted working
feedrate
Rapid traverse Deep-hole drilling
G84 Cutting feedrate Spindle stop
Spindle start after
dwelling in the
opposite direction
Cutting feedrate
dwell time Spindle
turns in the opposite
direction
Tapping
G85 Cutting feedrate Cutting feedrate Drilling
G86 Cutting feedrate Spindle stop Rapid traverse
spindle start
Drilling
Additional functions
4.1 Program supporting functions
ISO Milling
74 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
G function Drilling
(-Z direction)
Machining at drilling
base
Return
(+Z direction)
Applications
G87 Spindle positioning
Withdraw lift-off path
Rapid traverse
Return lift-off path
Spindle run right
Cutting feedrate
Spindle positioning
after dwelling
Withdraw lift-off
path
Rapid traverse
Return lift-off path
Spindle start
Drilling
G89 Cutting feedrate Dwell Cutting feedrate Drilling
Explanations
On using fixed cycles, the sequence of operation in general is always as described below:
1. Working cycle
Positioning in X-Y plane with cutting feedrate or rapid traverse rate
2. Working cycle
Rapid traverse movement to plane R
3. Working cycle
Machining up to drilling depth Z
4. Working cycle
Machining at drilling base
5. Working cycle
Return up to plane R with cutting feedrate or rapid traverse rate
6. Working cycle
Rapid retraction with rapid traverse rate to positioning plane X-Y
1. Working cycle
2. Working cycle 6. Working cycle
lnitial plane
Plane "Point R"
5. Working cycle
3. Working cycle
4. Working cycle
Rapid traverse
Feed

Figure 4-1 Sequence of operations in the drilling cycle
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 75
If the term "drill" is used in this Chapter, it refers only to the working cycle that are executed
with the help of fixed cycles, even though naturally there are fixed cycles for tapping, boring
or drilling cycles too.
Definition of the current plane
In drilling cycles, one generally assumes that the current coordinate system in which the
machining operation is to be executed, is defined through the selection of plane G17, G18 or
G19 and activation of a programmable work offset. Drilling axis is then always the application
of this coordinate system.
Before calling the cycle, one must always select a tool length compensation. It is always
effective perpendicular to the selected plane and remains active even beyond the end of the
cycle.
Table 4- 2 Positioning plane and drilling axis
G function Positioning plane Drilling axis
G17 Xp-Yp plane Zp
G18 Zp-Xp plane Yp
G19 Yp-Zp plane Xp
Xp: X axis or an axis parallel to the X axis
Yp: Y axis or an axis parallel to the Y axis
Zp: Z axis or an axis parallel to the Z axis

Note
Whether the Z axis should always be used as the drilling axis can be defined with GUD7,
setting data _ZSFI[0]. The Z axis is then always the drilling axis, if _ZSFI[0] is equal to "1".

Additional functions
4.1 Program supporting functions
ISO Milling
76 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Execution of a fixed cycle
The following is necessary to execute a fixed cycle:
1. Cycle call
G73, 74, 76, 81 to 89
as a function of the desired machining
2. Data format G90/91
Point Z
Point Z
Point R
Point R
G90 (absolute command) G91 (incremental command)
R
Z
Z = 0
R
Z

Figure 4-2 Absolute/incremental command G90/G91
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 77
3. Drilling mode
G73, G74, G76 and G81 to G89 are modal G functions and they remain active till they
are deselected. The selected drilling cycle is called in each block. The complete
parameter assignment of the drilling cycles must be programmed only during the
selection (e.g., G81). Only the parameters that are supposed to change are to be
programmed In the following blocks.
4. Positioning/reference plane (G98/G99)
While using the fixed cycles, the retraction plane for the Z-axis is defined with G98/99.
G98/G99 are modal G functions. The closed position is normally G98.
lnitial plane
Plane "Point R"
G98 (Return to initial plane) G99 (Return to plane "Point R")

Figure 4-3 Plane for the return point (G98/G99)
Repeat
If several holes are drilled at uniform spacing, the number of repetitions is specified with "K".
"K" is effective only in the block in which it is programmed. If the drilled hole position is
programmed as absolute (G90), drilling is done at the same position again; hence the drilled
hole position is to be specified as incremental (G91).
Comments
A cycle call remains active till it is deselected again with the G functions G80, G00, G01,
G02 or G03 or another cycle call.
Additional functions
4.1 Program supporting functions
ISO Milling
78 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Symbols and numbers
The individual fixed cycles are explained in the following sections. The following symbols are
used in the numbers occurring in these explanations:
Positioning (Rapid traverse G00)
Cutting feed (Linear interpolation G01)
Manual feed
Oriented spindle stop
(The spindle stops at a defined rotary position.)
Traverse (Rapid traverse G00)
Dwell
M19
P

Figure 4-4 Icons in the numbers
4.1.2 Deep hole drilling cycle with chip breakage (G73)
The tool drills at the programmed spindle speed and feedrate to the entered final drilling
depth. Deep hole drilling is performed with a depth infeed of a maximum defined depth
executed several times, increasing gradually until the final drilling depth is reached.
Optionally, the twist drill can be retracted after each infeed depth either to the reference
plane + safety clearance for chip removal or by the length of the programmed retraction path
for chip breakage.
Format
G73 X.. Y... R... Q... F... K... ;
X,Y: Drilled hole position
Z: Distance from Point R to the base of the drilled hole
R: Distance from the initial plane to plane R
Q: Single drilling depth
F: Feedrate
K: Number of repetitions
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 79
lnitial plane
Point R
Point Z
Point R Plane Point R
Point Z
q
q
q
d
d
q
q
q
d
d
G73 (G98) G73 (G99)

Figure 4-5 Deep hole drilling cycle with chip breakage (G73)
Explanations
On using the G73 cycle, the retraction motion takes place after the drilling with rapid
traverse. The safety clearance can be specified with GUD _ZSFR[0]. The retraction amount
from chip breaking (d) is defined with GUD _ZSFR[1]:
_ZSFR[1] > 0 Retraction amount as input
_ZSFR[1] v 0 Retraction amount in chip breaking is always 1 mm
The in-feed takes place by using the cutting depth for each cutting Q which is incremented
with the retraction amount d as second in-feed.
A rapid drilling infeed results with this drilling cycle. Chip removal takes place through the
retraction motion.
Additional functions
4.1 Program supporting functions
ISO Milling
80 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Restrictions
Changeover of the axes
Before changing over the drilling axis, one must first deselect the fixed cycle.
Deep-hole drilling
The drilling cycle is executed only if an axis motion, e.g., is programmed with X, Y, Z or R.
Q/R
Always program Q and R in one block with an axis motion, otherwise the programmed
values will not be stored modally.
Deselection
The G functions of Group 01 (G00 to G03) and G73 should not be used together in one
block, as otherwise G73 is deselected
Example

M3 S1500 ;Rotary motion of stem
G90 G0 Z100
G90 G99 G73 X200. Y-150. Z-100.
R50. Q10. F150.
;Positioning, drilled hole 1,
;then return to Point R
Y-500. ;Positioning, drilled hole 2,
;then return to Point R
Y-700. ;Positioning, drilled hole 3,
;then return to Point R
X950. ;Positioning, drilled hole 4,
;then return to Point R
Y-500. ;Positioning, drilled hole 5,
;then return to Point R
G98 Y-700. ;Positioning, drilled hole 6,
;then return to initial plane
G80 ;Deselection of the fixed cycle
G28 G91 X0 Y0 Z0 ;Return to reference position
M5 ;Spindle stop
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 81
4.1.3 Fine drilling cycle (G76)
Precision drilling takes place with the fine drilling cycle.
Format
G76 X... Y... R... Q... P... F... K... ;
X,Y: Drilled hole position
Z_: Distance from point R to the bottom of the hole
R_: Distance from the initial plane to plane "Point R"
Q_: Amount of offset at the bottom of a hole
P_: Dwell time at the bottom of a hole
F_: Feedrate
K_: Number of repetitions
lnitial plane
Point R
Point Z
Point R
Spindle counterclockwise
Point Z
Plane Point R
M19
P
q
M19
P
q
G76 (G98)
G76 (G99)

Figure 4-6 Fine drilling cycle (G76)
Additional functions
4.1 Program supporting functions
ISO Milling
82 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Tool
Oriented spindle stop
Offset q


WARNING
Address Q is a modal value that is stored in fixed cycles. Please ensure that this address is
also used as interface for the cycles G73 and G83!

Explanations
The spindles stops at a fixed spindle position after the bottom of a hole is reached. The tool
is returned opposite the tool tip.
The safety clearance can be specified with GUD _ZSFR[0]. The lift-off path can be specified
with _ZSFI[5].

G17 G18 G19
_ZSFI[5] = 1 +X +Z +Y
_ZSFI[5] = 0 or 2 -X -Z -Y
_ZSFI[5] = 3 +Y +X +Z
_ZSFI[5] = 4 -Y -X -Z
The angle must therefore be specified in GUD7 _ZSFR[2] in such a way that the tool tip
points at the opposite direction after the spindle stop, for the lift-off path.
Restrictions
Changeover of the axes
Before changing over the drilling axis, one must first deselect the fixed cycle.
Drilling
The drilling cycle is executed only if an axis motion, e.g. is programmed with X, Y, Z or R.
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 83
Q/R
Always program Q and R only in one block with a retracting movement, otherwise the
programmed values are not stored modally.
Only one positive value is to be specified in each case for the value of Address Q. If a
negative value is specified for Q, the sign is ignored. Q is set as equal to "0" if no lift-off path
is programmed. In this case, the cycle is executed without lifting.
Deselection
The G functions of Group 01 (G00 to G03) and G76 should not be used together in one
block, as otherwise G76 is deselected.
Example

M3 S300 ;Rotary motion of stem
G90 G0 Z100
G90 G99 G76 X200. Y-150. Z-100.
R50. Q10. P1000 F150.
;Positioning, drilling of drilled hole 1,
;then return to point R and
;for 1 s stop at the bottom of a hole
Y-500. ;Positioning, drilled hole 2,
;then return to point R
Y-700. ;Positioning, drilled hole 3,
;then return to point R
X950. ;Positioning, drilled hole 4,
;then return to point R
Y-500. ;Positioning, drilled hole 5,
;then return to point R
G98 Y-700. ;Positioning, drilled hole 6,
;then return to initial plane
G80 ;Deselection of the fixed cycle
G28 G91 X0 Y0 Z0 ;Return to reference position
M5 ;Spindle stop
Additional functions
4.1 Program supporting functions
ISO Milling
84 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
4.1.4 Drilling cycle, preboring (G81)
This cycle can be used for centering and preboring. The retraction motion starts immediately
with rapid traverse rate on reaching the drilling depth Z.
Format
G81 X... Y... R... F... K... ;
X,Y: Drilled hole position
Z: Distance from point R to the bottom of the hole
R: Distance from the initial plane to plane R
F: Cutting feedrate
K: Number of repetitions
lnitial plane
Point R
Point Z Point Z
Point R
Plane Point R
G81 (G98) G81 (G99)

Figure 4-7 Drilling cycle, preboring (G81)
Restrictions
Changeover of the axes
Before changing over the drilling axis, one must first deselect the fixed cycle.
Drilling
The drilling cycle is executed only if an axis motion, e.g. is programmed with X, Y, Z or R.
R
Always program R only in one block with an axis motion, otherwise the programmed values
are not stored modally.
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 85
Deselection
The G functions of Group 01 (G00 to G03) and G76 should not be used together in one
block, as otherwise G76 is deselected.
Example

M3 S1500 ;Rotary motion of stem
G90 G0 Z100
G90 G99 G81 X200. Y-150. Z-100.
R50. F150.
;Positioning, drilled hole 1,
;then return to point R and
;for 1 s stop at the bottom of a hole
Y-500. ;Positioning, drilled hole 2,
;then return to point R
Y-700. ;Positioning, drilled hole 3,
;then return to point R
X950. ;Positioning, drilled hole 4,
;then return to point R
Y-500. ;Positioning, drilled hole 5,
;then return to point R
G98 Y-700. ;Positioning, drilled hole 6,
;then return to initial plane
G80 ;Deselection of the fixed cycle
G28 G91 X0 Y0 Z0 ;Return to reference position
M5 ;Spindle stop
4.1.5 Drilling cycle, preboring (G82)
This cycle can be used for normal drilling. A programmed dwell time can be active on
reaching the drilling depth Z; the retraction motion is then executed in rapid traverse.
Format
G82 X... Y... R... P... F... K... ;
X,Y: Drilled hole position
Z: Distance from point R to the bottom of the hole
R: Distance from the initial plane to plane R
P: Dwell time at the bottom of a hole
F: Feedrate
K: Number of repetitions
Additional functions
4.1 Program supporting functions
ISO Milling
86 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
lnitial plane
Point R
Point R
Point Z Point Z
Plane Point R
G82 (G98) G82 (G99)

Figure 4-8 Drilling cycle, countersink cycle (G82)
Restrictions
Changeover of the axes
Before changing over the drilling axis, one must first deselect the fixed cycle.
Drilling
The drilling cycle is executed only if an axis motion, e.g. is programmed with X, Y, Z or R.
R
Always program R only in one block with an axis motion, otherwise the programmed values
are not stored modally.
Deselection
The G functions of Group 01 (G00 to G03) and G82 should not be used together in one
block, as otherwise G82 is deselected.
Example

M3 S2000 ;Rotary motion of stem
G90 G0 Z100
G90 G99 G82 X200. Y-150. Z-100.
R50. P1000 F150.
;Positioning, drilled hole 1,
;stop on the bottom of a hole for 1 s
;then return to point R
Y-500. ;Positioning, drilled hole 2,
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 87
;then return to point R
Y-700. ;Positioning, drilled hole 3,
;then return to point R
X950. ;Positioning, drilled hole 4,
;then return to point R
Y-500. ;Positioning, drilled hole 5,
;then return to point R
G98 Y-700. ;Positioning, drilled hole 6,
;then return to initial plane
G80 ;Deselection of the fixed cycle
G28 G91 X0 Y0 Z0 ;Return to reference position
M5 ;Spindle stop
4.1.6 Deep hole drilling cycle with chip removal (G83)
The cycle "Deep hole drilling with chips removal" can, e.g., be used for deep hole drilling with
recutting.
Format
G83 X... Y... R... Q... F... K... ;
X,Y: Drilled hole position
Z: Distance from point R to the bottom of the hole
R: Distance from the initial plane to plane R
Q: Cutting depth for each cutting feedrate
F: Feedrate
K: Number of repetitions
Additional functions
4.1 Program supporting functions
ISO Milling
88 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Point Z
Point R
Point Z
Point R
lnitial plane
Plane Point R
d
d
q
d
q
q
d q
q
q
G83 (G98) G83 (G99)

Figure 4-9 Deep hole drilling cycle with chip removal (G83)
Restrictions
Explanations
After the programmed cutting depth is reached for each cutting feedrate Q, the return to the
reference plane R takes place in rapid traverse. The approach motion for a renewed step is
also executed in rapid traverse, around the path (d) that can be set in GUD7 _ZSFR[10]. The
path and the cutting depth for each cutting feedrate Q are traversed with cutting feedrate. Q
is incremental without having to specify signs.
Changeover of the axes
Before changing over the drilling axis, one must first deselect the fixed cycle.
Drilling
The drilling cycle is executed only if an axis motion, e.g. X, Y, Z or R is programmed.
Q/R
Always program Q and R in one block with an axis motion, otherwise the programmed
values will not be stored modally.
Deselection
The G functions of Group 01 (G00 to G03) and G83 should not be used together in one
block, as otherwise G83 is deselected.
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 89
Example

M3 S2000 ;Rotary motion of stem
G90 G0 Z100
G90 G99 G83 X200. Y-150. Z-100.
R50. Q10. F150.
;Positioning, drilled hole 1,
;then return to point R
Y-500. ;Positioning, drilled hole 2,
;then return to point R
Y-700. ;Positioning, drilled hole 3,
;then return to point R
X950. ;Positioning, drilled hole 4,
;then return to point R
Y-500. ;Positioning, drilled hole 5,
;then return to point R
G98 Y-700. ;Positioning, drilled hole 6,
;then return to initial plane
G80 ;Deselection of the fixed cycle
G28 G91 X0 Y0 Z0 ;Return to reference position
M5 ;Spindle stop


Note
If _ZSFR[10]
> 0 = Value is used for the derivative path "d" (minimum distance 0.001)
= 0 The derivative path is 30 mm and the value of the derivative path is always 0.6 mm.
The drilling depth/50 formula is always used for larger drilling depths (maximum value 7
mm).

Additional functions
4.1 Program supporting functions
ISO Milling
90 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
4.1.7 Drilling cycle (G85)
Format
G85 X... Y... R... F... K... ;
X,Y: Drilled hole position
Z: Distance from point R to the bottom of the hole
R: Distance from the initial plane to plane R
F: Feedrate
K: Number of repetitions
lnitial plane
Plane Point R
Point Z
Point R
Point Z
Point R
G85 (G98) G85 (G99)

Figure 4-10 Drilling cycle (G85)
Explanations
A traversing movement takes place to point R in rapid traverse after the positioning along the
X and Y axis. Drilling takes place from point R to point Z. On reaching point Z, a retraction
motion to point R takes place with cutting feedrate.
Restrictions
Changeover of the axes
Before changing over the drilling axis, one must first deselect the fixed cycle.
Drilling
The drilling cycle is executed only if an axis motion, e.g. is programmed with X, Y, Z or R.
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 91
R
Always program R only in one block with an axis motion, otherwise the programmed values
are not stored modally.
Deselection
The G functions of Group 01 (G00 to G03) and G85 should not be used together in one
block, as otherwise G85 is deselected.
Example

M3 S150 ;Rotary motion of stem
G90 G0 Z100
G90 G99 G85 X200. Y-150. Z-100.
R50. F150.
;Positioning, drilled hole 1,
;then return to point R
Y-500. ;Positioning, drilled hole 2,
;then return to point R
Y-700. ;Positioning, drilled hole 3,
;then return to point R
X950. ;Positioning, drilled hole 4,
;then return to point R
Y-500. ;Positioning, drilled hole 5,
;then return to point R
G98 Y-700. ;Positioning, drilled hole 6,
;then return to initial plane
G80 ;Deselection of the fixed cycle
G28 G91 X0 Y0 Z0 ;Return to reference position
M5 ;Spindle stop
4.1.8 Boring cycle (G86)
Format
G86 X... Y... R... F... K... ;
X,Y: Drilled hole position
Z: Distance from point R to the bottom of the hole
R: Distance from the initial plane to point R
F: Feedrate
K: Number of repetitions
Additional functions
4.1 Program supporting functions
ISO Milling
92 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
lnitial plane
Plane Point R
Point Z
Point R
Point Z
Point R
Spindle
Counterclockwise
Spindle
Counterclockwise
Spindle stop Spindle stop
G86 (G98) G86 (G99)
P P

Figure 4-11 Boring cycle (G86)
Explanations
Point R is approached in rapid traverse after positioning the X and Y axes. Drilling takes
place from point R to point Z. The tool returns in rapid traverse mode after the spindle is
stopped at the bottom of a hole.
Restrictions
Changeover of the axes
Before changing over the drilling axis, one must first deselect the fixed cycle.
Drilling
The drilling cycle is executed only if an axis motion, e.g. is programmed with X, Y, Z or R.
R
Always program R only in one block with an axis motion, otherwise the programmed values
are not stored modally.
Deselection
The G functions of Group 01 (G00 to G03) and G86 should not be used together in one
block, as otherwise G86 is deselected.
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 93
Example

M3 S150 ;Rotary motion of stem
G90 G0 Z100
G90 G99 G86 X200. Y-150. Z-100.
R50. F150.
;Positioning, drilled hole 1,
;then return to point R
Y-500. ;Positioning, drilled hole 2,
;then return to point R
Y-700. ;Positioning, drilled hole 3,
;then return to point R
X950. ;Positioning, drilled hole 4,
;then return to point R
Y-500. ;Positioning, drilled hole 5,
;then return to point R
G98 Y-700. ;Positioning, drilled hole 6,
;then return to initial plane
G80 ;Deselection of the fixed cycle
G28 G91 X0 Y0 Z0 ;Return to reference position
M5 ;Spindle stop
4.1.9 Boring cycle, reverse countersinking (G87)
This cycle can be used for precision drilling.
Format
G87 X... Y... R... Q... P... F... K... ;
X,Y: Drilled hole position
Z: Distance from bottom of the hole to point Z
R: Distance from the initial plane to plane R (bottom of a hole)
Q: Tool offset amount
P: Dwell time
F: Feedrate
K: Number of repetitions
Additional functions
4.1 Program supporting functions
ISO Milling
94 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
ls not used
G87 (G99) G87 (G98)
Spindle counterclockwise
Point Z
Spindle counterclockwise
Point R
M19
q
M19
p

Figure 4-12 Boring cycle, reverse countersinking (G87)

Tool
Oriented spindle stop
Offset q


WARNING
Address Q (gear change at the base of a drilled hole) is a modal value that is stored in fixed
cycles. Please ensure that this address is also used as interface for the cycles G73 and
G83!

Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 95
Explanations
The spindle stops at a fixed rotary position after positioning along the X and Y axis. The tool
travels in the direction opposite to that of the tool tip. It is positioned on the bottom of a hole
(Point R) at rapid traverse.
Finally, the tool is shifted in the direction of the tool tip and the spindle is moved with
clockwise rotation. Drilling takes place along the Z axis in the positive direction up to point Z.
The spindles stops at a fixed spindle position after the bottom of a hole is reached. The tool
is returned opposite the tool tip.
The safety clearance can be specified with GUD _ZSFR[0].
The lift-off path can be specified with _ZSFI[5].

G17 G18 G19
_ZSFR[5] = 1 +X +Z +Y
_ZSFI[5] = 0 or 2 -X -Z -Y
_ZSFI[5] = 3 +Y +X +Z
_ZSFI[5] = 4 -Y -X -Z
The angle must therefore be specified in GUD7 _ZSFR[2] in such a way that the tool tip
points at the opposite direction after the spindle stop for the lift-off path.
Example:
If plane G17 is activated, the tool tip must point in direction +X.
Restrictions
Changeover of the axes
Before changing over the drilling axis, one must first deselect the fixed cycle.
Drilling
The drilling cycle is executed only if an axis motion, e.g. is programmed with X, Y, Z or R.
Q/R
Always program Q and R in one block with an axis motion, otherwise the programmed
values will not be stored modally.
Only one positive value is to be specified in each case for the value of Address Q. If a
negative value is specified for "Q", the sign is ignored. "Q" is set as equal to "0" if no lift-off
path is programmed. In this case, the cycle is executed without lifting.
Additional functions
4.1 Program supporting functions
ISO Milling
96 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Deselection
The G functions of Group 01 (G00 to G03) and G87 should not be used together in one
block, as otherwise G87 is deselected.
Example

M3 S400 ;Rotary motion of stem
G90 G0 Z100
G90 G87 X200. Y-150. Z-100.
R50. Q3. P1000 F150.
;Positioning, drilled hole 1,
;orientation towards initial plane,
;then travel 3 mm,
;halt for 1 s at point Z
Y-500. ;Positioning, drilled hole 2
Y-700. ;Positioning, drilled hole 3
X950. ;Positioning, drilled hole 4
Y-500. ;Positioning, drilled hole 5
G98 Y-700. ;Positioning, drilled hole 6
G80 ;Deselection of the fixed cycle
G28 G91 X0 Y0 Z0 ;Return to reference position
M5 ;Spindle stop
4.1.10 Drilling cycle (G89), return with G01
Format
G89 X... Y... R... P... F... K... ;
X,Y: Drilled hole position
Z: Distance from point R to the bottom of the hole
R: Distance from the initial plane to point R
P: Dwell time at the bottom of a hole
F: Feedrate
K: Number of repetitions
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 97
lnitial plane
Plane Point R
Point Z
Point R
Point Z
Point R
G89 (G98) G89 (G99)
P P

Figure 4-13 Boring cycle (G89)
Explanations
This cycle is similar to G86, with the only exception that here, a dwell time at the bottom of
the hole is still available.
Before programming G89, the spindle must be started with an M function.
Restrictions
Changeover of the axes
Before changing over the drilling axis, one must first deselect the fixed cycle.
Drilling
The drilling cycle is executed only if an axis motion, e.g. is programmed with X, Y, Z or R.
R
Always program R only in one block with an axis motion, otherwise the programmed values
are not stored modally.
Deselection
The G functions of Group 01 (G00 to G03) and G89 should not be used together in one
block, as otherwise G89 is deselected.
Additional functions
4.1 Program supporting functions
ISO Milling
98 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Example

M3 S150 ;Rotary motion of stem
G90 G0 Z100
G90 G99 G89 X200. Y-150. Z-100.
R50. P1000 F150.
;Positioning, drilled hole 1,
;then 1 s stop at the bottom of a hole
Y-500. ;Positioning, drilled hole 2,
;then return to point R
Y-700. ;Positioning, drilled hole 3,
;then return to point R
X950. ;Positioning, drilled hole 4,
;then return to point R
Y-500. ;Positioning, drilled hole 5,
;then return to point R
G98 Y-700. ;Positioning, drilled hole 6,
;then return to initial plane
G80 ;Deselection of the fixed cycle
G28 G91 X0 Y0 Z0 ;Return to reference position
M5 ;Spindle stop
4.1.11 Cycle "Tapping without compensating chuck" (G84)
The tool drills at the programmed spindle speed and feedrate to the entered final thread
depth. With G84 you can produce rigid tapping.

Note
G84 can be used if the spindle to be used for the drilling operation is technically able to be
operated in the position-controlled spindle mode.

Format
G84 X... Y... Z... R... P... F... K... ;
X,Y: Drilled hole position
Z: Distance from point R to the bottom of the hole
R: Distance from the initial plane to plane R
P: Dwell time at the bottom of the hole and at point R during return
F: Cutting feedrate
K: Number of repetitions (if necessary)
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 99
Spindle stop Spindle stop
Spindle counterclockwise Spindle counterclockwise Spindle stop Spindle stop
lnitial plane
Point R Point R
Point Z Point Z
Spindle counterclockwise Spindle counterclockwise Spindle stop Spindle counterclockwise
Plane Point R
P P
P P
G84 (G98) G84 (G99)

Figure 4-14 Tapping without compensating chuck (G84)
Explanations
The cycle creates the following sequence of motions:
Approach of reference plane shifted by the amount of the safety clearance with G0.
Oriented spindle stop and transfer of spindle in the Axis mode.
Tapping to the final drilling depth.
Execution of dwell time at thread depth.
Retraction to the reference plane and reversion of direction of rotation brought forward by
the safety clearance.
Retraction to the retraction plane with G0.
During tapping, rapid traverse override and spindle override are accepted at 100%.
The speed of rotation can be affected during the retraction with GUD _ZSFI[2]. Example:
_ZSFI[2]=120; the retraction takes place at 120% of the speed during tapping.
Restrictions
Changeover of the axes
Before changing over the drilling axis, one must first deselect the fixed cycle. An alarm is
output if the drilling axis in the "Drilling without compensating chuck" mode is changed over.
Additional functions
4.1 Program supporting functions
ISO Milling
100 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Tapping
The drilling cycle is executed only if an axis motion, e.g. is programmed with X, Y, Z or R.
R
Always program R only in one block with an axis motion, otherwise the programmed values
are not stored modally.
Deselection
The G functions of Group 01 (G00 to G03) and G84 should not be used together in one
block, as otherwise G84 is deselected.
S command
An error message is displayed if the specified gear stage is one step higher than the
maximum permissible value.
F function
An error message is displayed if the value specified for the cutting feedrate exceeds the
maximum permissible value.
Unit of the F command

Metric input Input in inch Remarks
G94 1 mm/min 0.01 inch/min Decimal point programming is
permitted
G95 0.01 mm/rev 0.0001 inch/rev Decimal point programming is
permitted
Example
Feedrate for the Z axis 1.000 mm/min
Spindle speed 1,000 rev/min
Thread lead 1.0 mm

<Programming as feedrate per minute>
S100 M3
G94 ;Feedrate per minute
G00 X100.0 Y100.0 ;Positioning
G84 Z-50.0 R-10.0 F1000 ;Tapping without compensating chuck
<Programming as revolutional feedrate>
G95 ; Rev. feedrate
G98 Y-700. ;Positioning, drilled hole 6,
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 101
;then return to initial plane
G00 X100.0 Y100.0 ;Positioning
G84 Z-50.0 R-10.0 F1.0 ;Tapping without compensating chuck
4.1.12 "Drilling a left-hand thread without compensating chuck" cycle (G74)
The tool drills at the programmed spindle speed and feedrate to the entered final thread
depth. With G74 you can produce left rigid tapping.

Note
G74 can be used if the spindle to be used for the drilling operation is technically able to be
operated in the position-controlled spindle mode.

Format
G74 X... Y... Z... R... P... F... K... ;
X,Y: Drilled hole position
Z: Distance from point R to the bottom of the hole
R: Distance from the initial plane to point R
P: Dwell time at the bottom of the hole and at point R during return
F: Cutting feedrate
K: Number of repetitions (if necessary)
Spindle stop Spindle stop
Spindle counterclockwise Spindle counterclockwise
Spindle stop Spindle stop
lnitial plane
Point R Point R
Point Z Point Z
Spindle counterclockwise Spindle counterclockwise Spindle stop Spindle counterclockwise
P P
P P
G74 (G98) G74 (G99)

Figure 4-15 "Drilling a left-hand thread without compensating chuck" cycle (G74)
Additional functions
4.1 Program supporting functions
ISO Milling
102 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Explanations
The cycle creates the following sequence of motions:
Approach of reference plane shifted by the amount of the safety clearance with G0.
Oriented spindle stop and transfer of spindle in the Axis mode.
Tapping to the final drilling depth.
Execution of dwell time at thread depth.
Retraction to the reference plane and reversion of direction of rotation brought forward by
the safety clearance.
Retraction to the retraction plane with G0.
During tapping, rapid traverse override and spindle override are accepted at 100%.
The speed of rotation can be affected during the retraction with GUD _ZSFI[2]. Example:
_ZSFI[2]=120; the retraction takes place at 120% of the speed during tapping.
Restrictions
Changeover of the axes
Before changing over the drilling axis, one must first deselect the fixed cycle. An alarm is
output if the drilling axis in the "Drilling without compensating chuck" mode is changed over.
Tapping
The drilling cycle is executed only if an axis motion, e.g. is programmed with X, Y, Z or R.
R
Always program R only in one block with an axis motion, otherwise the programmed values
are not stored modally.
Deselection
The G functions of Group 01 (G00 to G03) and G84 should not be used together in one
block, as otherwise G84 is deselected.
S command
An error message is displayed if the specified gear stage is one step higher than the
maximum permissible value.
F function
An error message is displayed if the value specified for the cutting feedrate exceeds the
maximum permissible value.
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 103
Unit of the F command

Metric input Input in inch Remarks
G94 1 mm/min 0.01 inch/min Decimal point
programming is
permitted
G95 0.01 mm/rev 0.0001 inch/rev Decimal point
programming is
permitted
Example
Feedrate for the Z axis 1.000 mm/min
Spindle speed 1,000 rev/min
Thread lead 1.0 mm

<Programming as feedrate per minute>
S100 M3
G94 ;Feedrate per minute
G00 X100.0 Y100.0 ;Positioning
G84 Z-50.0 R-10.0 F1000 ;Tapping without compensating chuck
<Programming as revolutional feedrate>
G95 ; Rev. feedrate
G98 Y-700. ;Positioning, drilled hole 6,
;then return to initial plane
G00 X100.0 Y100.0 ;Positioning
G84 Z-50.0 R-10.0 F1.0 ;Tapping without compensating chuck
4.1.13 Left or right tapping cycle (G84 or G74)
Due to the chips adhering to the tool and an increased resistance associated with this, it may
be difficult to perform the deep hole tapping without compensating chuck. In such cases the
tapping cycle with chip breakage or chip removal is helpful.
The cutting movement is executed in this cycle till the root is reached. There are a total of
two tapping cycles for this: Deep hole tapping with chip breakage and deep hole tapping with
chip removal.
The G84 and G74 cycles can be selected with GUD _ZSFI[1] as follows:
_ZSFI[1] = 2: Deep hole tapping with chip breakage
_ZSFI[1] = 3: Deep hole tapping with chip removal
Additional functions
4.1 Program supporting functions
ISO Milling
104 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Format
G84 (or G74) X... Y... Z... R... P... Q... F... K... ;
X,Y: Drilled hole position
Z: Distance from point R to the bottom of the hole
R: Distance from the initial plane to "Point R"
P: Dwell time at the bottom of the hole and at point R during return
Q: Cutting depth for each cutting feedrate
F: Feedrate
K: Number of repetitions
d = retraction path
Point Z
Point R
Point Z
Point R
lnitial plane
q
(2)
d
q
q
d
(1)
q
(2)
d
q
q
d
(1)
G84, G74 (G98) G84, G74 (G99)

Figure 4-16 Deep hole tapping with chip breakage (GUD7 _ZSFI[1] = 2)
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 105
1. The tool is traversed with the programmed feedrate.
2. The retraction velocity can be affected with GUD7 _ZSFI[2].
d = Path for starting the cutting processes
Point Z
Point R
Point Z
Point R
lnitial plane
q
(2)
d
q
q
d
(1)
(3)
q
(2)
d
q
q
d
(1)
(3)

Figure 4-17 Deep hole tapping with chip breakage (GUD7 _ZSFI[1] = 3)
Deep hole tapping with chip breakage/removal
After positioning along the X and Y axes, there is a traversing movement at rapid traverse to
point R. The machining is done from point R onwards with a cutting depth Q (cutting depth
per cutting feedrate). Finally, the tool is retracted by the distance d. If a value not equal to
100% is specified in GUD7 _ZSFI[2], it can be specified whether the retraction is overlaid or
not. The spindle stops as soon as point Z is reached; the direction of rotation is finally
reversed and a retraction is executed. The retraction path d is set in GUD7 _ZSFR[1].

Note
If 0 is specified in _ZSFR[1], the default setting of 1 mm or 1 inch is effective for the
retraction distance.
If 0 mm or 0 inch is to be specified, a value less than the travel triggering should be
specified.

Additional functions
4.1 Program supporting functions
ISO Milling
106 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
4.1.14 Deselection of a fixed cycle (G80)
Fixed cycles can be deselected with G80.
Format
G80;
Explanations
All modal cycles are deselected in the ISO mode with G80 or with a G function of the 1st
group (G00, G03, G33, G34, ...).
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 107
4.1.15 Program example with a tool length compensation and fixed cycles
Reference position
Retraction position
lnitial plane
Drilling a hole of 10 mm diameter
Drilling a hole of 20 mm diameter
Drilling a hole of 95 mm diameter (depth 50 mm)
#1 to #6
#7 to #10
#11 to #13
350
100
100
100
100
200
400 150 250 150 250
#1
#2
#3 #4
#5
#6
#7
#8 #9
#10
#11
#12
#13
Y
X
X
Y
250
50
50
30
20
T11 T15 T30
200 190 150

Figure 4-18 Program example (drilling cycle)
Offset value +200.0 is set in TO No. 11, +190.0 is set in TO No. 15 and +150.0 is set in tool
offset No. 30.
Additional functions
4.1 Program supporting functions
ISO Milling
108 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Sample program

;
N001 G49 ; Deselect the tool length compensation
N002 G10 L10 P11 R200. ; Setting the tool offset 11 to +200.
N003 G10 L10 P15 R190. ; Setting the tool offset 15 to +190.
N004 G10 L10 P30 R150. ; Setting the tool offset 30 to +150.
N005 G92 X0 Y0 Z0 ;
;
Setting the coordinates at the reference
position
N006 G90 G00 Z250.0 T11 M6 ; Tool change
N007 G43 Z0 H11 ; Initial plane, tool length compensation
N008 S30 M3 ; Spindle start
N009 g99 G81 X400.0 Y-350.0 Z-153.0
R-97.0 F1200
; Positioning, then drill #1
N010 Y-550.0 ;
;
Positioning, then drilling #2 and return to
plane point R
N011 G98 Y-750.0 ;
;
Positioning, then drilling #3 and return to
initial plane
N012 G99 X1200.0 ;
;
Positioning, then drilling #4 and return to
plane point R
N013 Y-550.0 ;
;
Positioning, then drilling #5 and return to
plane point R
N014 G98 Y-350.0 ;
;
Positioning, then drilling #6 and return to
initial plane
N015 G00 X0 Y0 M5 ;
;
Return to reference position,
Spindle stop
N016 G49 Z250.0 T15 M6 ;
;
Deselection of tool length compensation, tool
change
N017 G43 Z0 H15 ; Initial plane, tool length compensation
N018 S20 M3 ; Spindle start
N019 G99 G82 X550.0 Y-450.0 Z-130.0
R-97.0 P300 F700
;
;
Positioning, then drilling #7 and return to
plane point R
N020 G98 Y-650.0 ;
;
Positioning, then drilling #8 and return to
initial plane
N021 G99 X1050.0 ;
;
Positioning, then drilling #9 and return to
plane point R
N022 G98 Y-450.0 ;
;
Positioning, then drilling #10 and return to
initial plane
N023 G00 X0 Y0 M5 ;
;
Return to reference position,
Spindle stop
N024 G49 Z250.0 T30 M6 ;
;
Deselection of tool length compensation, tool
change
N025 G43 Z0 H30 ; Initial plane, tool length compensation
N026 S10 M3 ; Spindle start
N027 G85 G99 X800.0 Y-350.0 Z-153.0
R47.0 F500
;
;
Positioning, then drilling #11 and return to
plane point R
N028 G91 Y-200.0 K2 ;
;
Positioning, then drilling #12 and 13, and
return to plane point R
Additional functions
4.1 Program supporting functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 109
N029 G28 X0 Y0 M5 ;
;
Return to reference position,
Spindle stop
N030 G49 Z0 ; Deselect the tool length compensation
N031 M30 ; End of the program
4.1.16 Multiple-start threads with G33
Multiple-start threads are programmed with the G code G33 in the ISO dialect mode.
Format
G33 X.. Z.. F.. Q..
X.. Z.. = End point of the tread
F.. = Thread lead
Q.. = Starting angle
Threads with offset slides are programmed by specifying the mutually offset start points in
the G33 block. The starting point offset is specified as the absolute angle position under the
address "Q". The associated setting data ($SD_THREAD_START_ANGLE) is changed
appropriately.
Example:
Q45000 means: Start offset 45.000 degree
Range of values: 0.0000 to 359,999 degrees
The start angle must always be programmed as an integer. The input resolution of the
angular data is 0.001 degree.
Example:
N200 X50 Z80 G01 F.8 G95 S500 M3
N300 G33 Z40 F2 Q180000
A thread with a lead of 2 mm and a starting point offset of 180 degree is produced.
Additional functions
4.2 Programmable data input (G10)
ISO Milling
110 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
4.2 Programmable data input (G10)
4.2.1 Changing the tool offset value
Existing tool offsets can be overwritten via G10. It is not possible to create new tool offsets.
Format
G10 L10 P... R... ; Tool length compensation, geometry
G10 L11 P... R... ; Tool length compensation, wear and tear
G10 L12 P... R... ; Tool radius compensation, geometry
G10 L13 P... R... ; Tool radius compensation, wear and tear
P: Number of tool offset memory
R: Value statement
L1 can also be programmed instead of L11.
4.2.2 Working area limitation (G22, G23)
G22/G23
G22/G23 limits the working area (working area, working space) in which the tool can
traverse, limited to the channel axis. The areas outside the working area limitations defined
with G22/G23 are inhibited for any tool movement.
While using the commands G22 and G23, a protection zone as per the setting in the
machine data must be available and it must be active.
18190 $MN_NUM_PROTECT_AREA_NCK = 1
28210 $MC_NUM_PROTECT_AREA_ACTIVE = 1
Further, the following machine data must be set:
18190 $MN_NUM_PROTECT_AREA_NCK = 2 (minimum)
28210 $MC_NUM_PROTECT_AREA_ACTIVE = 2 (minimum)
One upper limit (G23) and a lower limit (G22) is defined for each axis for the working area.
These values are effective right away and they remain active even after RESET or POWER
ON.
Consideration of the tool radius must be activated separately. This takes place over
MD21020 $MC_WORKAREA_WITH_TOOL_RADIUS.
If the tool reference point lies outside the working area limitation defined by the working
space or if this area is left, the program sequence is stopped.
Additional functions
4.2 Programmable data input (G10)
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 111
Basic coordinate system
G
2
3
X
G22Z
G
2
2
X
G23Z
G
2
3
Y
G
2
2
Y
Z
Y
X

Status at Power ON
Whether the working area limitation is activated or deactivated is defined in the following
machine data:
$MC_EXTERN_GCODE_RESET_VALUES[3]
Normally, this MD is set to Value 2 (G23).
4.2.3 M function for calling subroutines (M98, M99)
This function can be used if subroutines are stored in the part program memory. Subroutines
that are registered in the memory and whose program numbers are assigned can be called
and executed any number of times.
Commands
The following M functions are used to call the subroutines.
Table 4- 3 M functions for calling subroutines
M function Function
M98 Subprogram call
M99 End of subroutine
Additional functions
4.2 Programmable data input (G10)
ISO Milling
112 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Subroutine call (M98)
M98 P nnn mmmm
m: Program no. (max. 4 digits)
n: No. of repetitions (max. 4 digits)
If for example, M98 P21 is programmed, the part program memory is browsed by
program name 21.mpf and the subroutine is executed once. To call the subroutine three
times, one must program M98 P30021. An alarm is output if the specified program no. is
not found.
A nesting of subroutines is possible, up to 16 subroutines are allowed. An alarm is output
if more subroutine levels are assigned than is allowed.
End of subroutine (M99)
A subroutine is ended with the command M99 Pxxxx and program processing is continued in
Block No. Nxxxx. The control system first searches forward for the block number (from the
subroutine call up to the end of the program). If no matching block number is found, the part
program is eventually searched in the reverse direction (in the direction of the part start of
program).
If M99 is without a block number (Pxxxx) in a main program, the control goes to the start of
the main program and the main program is processed afresh. In case of M99 with navigation
to the block number in the main program (M99xxxx), the block number is always searched
from the start of program.
Additional functions
4.3 Eight-digit program number
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 113
4.3 Eight-digit program number
An eight-digit program number selection is activated with the machine data 20734
$MC_EXTERN_FUNCTION_MASK, Bit 6=1. This function affects M98, G65/66 and M96.
y: Number of program runs
x: Program number
Subprogram call
$MC_EXTERN_FUNCTION_MASK, Bit 6 = 0
M98 Pyyyyxxxx or
M98 Pxxxx Lyyyy
Max. four-digit program number
Addition of program number always to 4 digits with 0
Example:
M98 P20012: calls 0012.mpf 2 flows
M98 P123 L2: calls 0123.mpf 2 flows
$MC_EXTERN_FUNCTION_MASK, Bit 6 = 1
M98 Pxxxxxxxx Lyyyy
There is no extension with 0, even if the program number has less than 4 digits.
The programming of number of passes and program number in P(Pyyyyxxxxx) is not
possible, the number of passes must always be programmed with L!
Example:
M98 P123: calls 123.mpf 1 Pass
M98 P20012: calls 20012.mpf 1 Pass
Caution: This is no longer compatible with ISO dialect original
M98 P12345 L2: calls 12345.mpf 2 Passes
Modal and blockwise Macro G65/G66
$MC_EXTERN_FUNCTION_MASK, Bit 6 = 0
G65 Pxxxx Lyyyy
Addition of program number to 4 digits with 0. Program number with more than 4 digits leads
to an alarm.
$MC_EXTERN_FUNCTION_MASK, Bit 6 = 1
G65 Pxxxx Lyyyy
There is no extension with 0, even if the program number has less than 4 digits. A program
number with more than 8 digits leads to an alarm.
Additional functions
4.3 Eight-digit program number
ISO Milling
114 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Interrupt M96
Does not function in SINUMERIK 802D sl.
$MC_EXTERN_FUNCTION_MASK, Bit6 = 0
M96 Pxxxx
Addition of program number always to 4 digits with 0
$MC_EXTERN_FUNCTION_MASK, Bit6 = 1
M96 Pxxxx
There is no extension with 0, even if the program number has less than 4 digits. A program
number with more than 8 digits leads to an alarm.
Additional functions
4.4 Polar coordinates (G15, G16)
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 115
4.4 Polar coordinates (G15, G16)
While programming in polar coordinates, the positions in the coordinate system are defined
with a radius and/or angle. Polar coordinate programming is selected with G16. It is
deselected again with G15. The first axis of the plane is interpreted as polar radius, the
second axis as polar angle.
Format

G17 (G18, G19) G90 (G91) G16 ;Polar coordinates command ON
G90 (G91) X... Y... Z... ;Polar coordinates command
...
...
G15 ;Polar coordinates command OFF

G16: Polar coordinates command
G15: Deselection of polar coordinates command
G17, G18, G19: Selection of plane
G90: The pole is located on the workpiece zero.
G91: The pole is located on the current position.
X, Y, Z: First axis: Radius of polar coordinate, second axis: Angle of polar coordinate

Note
If the pole is moved from the current position to the workpiece zero, the radius is calculated
as the distance from the current position to the workpiece zero.

Example

N5 G17 G90 X0 Y0
N10 G16 X100. Y45. ;Polar coordinates ON,
;the pole is at the workpiece zero,
;Position X 70,711 Y 70,711
;in the Cartesian coordinate system
N15 G91 X100 Y0 ;the pole is the current Position,
;i.e. the Position X 170.711 Y 70.711
N20 G90 Y90. ;No X in the block
;The pole is on the workpiece zero,
;Radius = SORT(X*X +Y*Y) = 184.776
G15
The polar radius is always taken as absolute value, while the polar angle can be interpreted
as absolute value as well as incremental value.
Additional functions
4.5 Polar coordinates interpolation (G12.1, G13.1)
ISO Milling
116 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
4.5 Polar coordinates interpolation (G12.1, G13.1)
An interpolation between a rotary axis and a linear axis in the machining plane is switched
on or off via G12.1 and G13.1. Another possible linear axis lies vertical to this plane.
This function corresponds to the TRANSMIT function in the Siemens mode.

Note
A detailed description of the TRANSMIT function can be found in the NC function description
"SINUMERIK 840D, Extended Functions", Chapter "Kinematic Transformation (M1)" and in
the work planning programming manual (PGA) "SINUMERIK 840D" in Chapter
"Transformation".

G12.1 is based on the Siemens function TRANSMIT. Appropriate machine data is to be set
for this.
Format

G12.1 ;Selection of polar coordinates interpolation
...
...
G13.1 ;Deselection of polar coordinates interpolation


CAUTION
On specifying G12.1, the relevant previously used plane (G17, G18, G19) is deselected.
Operation with polar coordinates interpolation is deselected via NC RESET, where the
previously active plane is activated again.

Possible G functions in operation with polar coordinates interpolation
G01: Linear interpolation
G02, G03: Circular interpolation
G04: Dwelling, exact stop
G40, G41, G42: Cutter radius compensation
G65, G66, G67: Customer macro command
G90, G91: Absolute command, incremental command
G94, G95: Feedrate per minute, revolutional feedrate
Additional functions
4.5 Polar coordinates interpolation (G12.1, G13.1)
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 117
Example
Rotary axis C
X axis
Z axis
N201
N200 N203
N204
N205
N206
N207
N208
N202

Figure 4-19 Example of polar coordinates interpolation

00001
N010 T0101
N0100 G90 G00 X60.0 C0 Z.. ;TRANSMIT selection
N0200 G12.1
N0201 G42 G01 X20.0 F1000
N0202 C10.0
N0203 G03 X10.0 C20.0 R10.0
N0204 G01 X-20.0
N0205 C-10.0
N0206 G03 X-10.0 C-20.0 I10.0 J0
N0207 G01 X20.0
N0208 C0
N0209 G40 X60.0
N0210 G13.1 ;TRANSMIT deselection
N0300 Z..
N0400 X.. C..
N0900 M30


Note
No geo axis interchange (parallel axes with G17 (G18. G19) should be active.

Additional functions
4.6 Measuring functions
ISO Milling
118 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
4.6 Measuring functions
4.6.1 Rapid lift with G10.6
A retraction position for the rapid lifting of a tool can be activated with G10.6 <Axis position>
(e.g., in case of tool breakage). The retraction motion itself is started with a digital signal.
The 2nd rapid input of NC is used as the start signal.
Another rapid input (1-8) can also be selected with machine data 10820
$MN_EXTERN_INTERRUPT_NUM_RETRAC (1 - 8).
The interrupt program (ASUB) CYCLE3106.spf must always be available for the rapid
retraction with G10.6. If the CYCLE3106.spf is not available in the part program memory, the
Alarm 14011 "Program CYCLE3106 not available or not released for processing" is output
with G10.6 in a part program block.
The response of the control system after the rapid retraction is defined in ASUB
CYCLE3106.spf. If the axes and the spindle are stopped after the rapid retraction, M0 and
M5 must be programmed in CYCLE3106.spf. If CYCLE3106.spf is a dummy program that
contains only M17, the part program is continued without any interruption after the rapid
retraction.
If the rapid retraction is activated with the programming G10.6 <Axis position>, then the
change in the input signal of the 2nd NC rapid input from 0 to 1 aborts the current movement
and the position programmed in the G10.6 block is moved at rapid traverse. Here, the
positions are approached as absolute or incremental, as programmed in the G10.6 block.
The function is deactivated with G10.6 (without position specification). Rapid retraction via
the input signal of the 2nd rapid NC input is blocked.
Restrictions
Only one axis can be programmed for rapid retraction.
4.6.2 Measuring with "delete distance-to-go" (G31)
Measuring with "Delete distance-to-go possible" is activated by specifying "G31 X... Y... Z...
F... ;". The linear interpolation is interrupted and the distance-to-go of the axes is deleted if,
during the linear interpolation, the measurement input of the 1st probe is active. The program
is continued with the next block.
Format
G31 X... Y... Z... F... ;
G31: Non-modal G function (operates only in the block in which it is programmed)
Additional functions
4.6 Measuring functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 119
PLC signal "Measurement input = 1"
With the rising edge of the measurement input 1, the current axis positions are stored in the
axial system parameters or $AA_MM[<Axis>], $AA_MW[<Axis>]. These parameters can be
read in the Siemens mode.

$AA_MW[X] Saving the coordinate value of the X axis in the workpiece coordinate system
$AA_MW[Y] Saving the coordinate value of the Y axis in the workpiece coordinate system
$AA_MW[Z] Saving the coordinate value of the Z axis in the workpiece coordinate system
$AA_MM[X] Saving the coordinate value of the X axis in the machine coordinate system
$AA_MM[Y] Saving the coordinate value of the Y axis in the machine coordinate system
$AA_MM[Z] Saving the coordinate value of the Z axis in the machine coordinate system


Note
Alarm 21700 is output if G31 is activated when the measuring signal is still active.

Program continuation after the measuring signal
If incremental axis positions are programmed in the next block, these axis positions are
related to the measuring point, i.e. the reference point of the incremental position is the axis
position at which the delete distance-to-go was executed by the measuring signal.
If the axis positions in the next block are programmed as absolute, then the programmed
positions are approached.

Note
No cutter radius compensation should be active in a block containing G31. Hence, the cutter
radius compensation is to be deselected before programming of G31, with G40.

Additional functions
4.6 Measuring functions
ISO Milling
120 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Example
G31 with incremental position specification
The measuring signal is activated here.
Actual traversing movement
Traverse without measuring signal
G31 G91X100.0 F100;
Y50.0
50.0
100.0
X
Y

Figure 4-20 G31 with incremental position specification of one axis
G31 is an absolute position specification
The measuring signal is activated here
Actual traversing movement
Traverse without measuring signal
G90X200.0 F100;
Y100.0;
G31
Y100.0
X200.0

Figure 4-21 G31 with absolute position specification of one axis
G31 is an absolute command for 2 axes.
Additional functions
4.6 Measuring functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 121
The measuring signal is activated here.
Actual traversing movement
Traverse without measuring signal
G90X200.0 F100;
X300.0 Y100.0;
Y
X
100
100 200 300
(300,100)
G31

Figure 4-22 G31 is an absolute command for 2 axes
4.6.3 Measuring with G31, P1 - P4
The function G31 P1 (.. P4) is different from G31 in that different inputs for the measuring
signal can be selected with P1 to P4. Several inputs can also be monitored on a rising edge
of a measuring signal simultaneously. The assignment of the inputs to the addresses P1 to
P4 is defined through machine data.
Format
G31 X... Y... Z... F... P... ;
X, Y, Z: End point
F...: Feedrate
P...: P1 - P4
Explanation
The digital inputs are assigned to the Addresses P1 to P4 via machine data as follows:
P1: $MN_EXTERN_MEAS_G31_P_SIGNAL[0]
P2: $MN_EXTERN_MEAS_G31_P_SIGNAL[1]
P3: $MN_EXTERN_MEAS_G31_P_SIGNAL[2]
P4: $MN_EXTERN_MEAS_G31_P_SIGNAL[3]
Explanations for selection (P1, P2, P3 or P4) can be found in the documentation of your
machine manufacturer.
Additional functions
4.6 Measuring functions
ISO Milling
122 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
4.6.4 Interrupt program with M96, M97
M96
A subroutine can be defined as an interrupt routine with the M96 P<Program No.>.
The start of this program is triggered by an external signal. To start the interrupt routine, the
1st rapid NC input is used from among the eight inputs available in the Siemens mode.
Another rapid input (1 to 8) can also be selected with MD10818
$MN_EXTER_INTERRUPT_NUM_ASUP.
Format

M96 Pxxxx ;Activation of program interrupt
M97 ;Deactivation of program interrupt
M97 and M96 P_ must be alone in the block.
So that on triggering the interrupt, the cover cycle CYCLE396 is called first and it calls the
interrupt program programmed with Pxxxx in the ISO mode. At the end of the cover cycle,
the machine data 10808 $MN_EXTERN_INTERRUPT_BITS_M96, Bit 1 is evaluated and
either positioned on the interruption point with REPOS or continued with the next block.
End of interruption (M97)
The interrupt program is deactivated with M97. Only after the next activation with M96 can
the interrupt routine be started with the external signal.
If the interrupt program programmed with M96 Pxx is to be called directly with the interrupt
signal (without intermediate step with CYCLE396), then machine data 20734
$MC_EXTERN_FUNCTION_MASK, Bit 10 must be set. The subroutine programmed with
Pxx is then called in the Siemens mode during a signal change from 0 -> 1.
The M function numbers for the interrupt function are set through machine data. Machine
data 10804 $MN_EXTERN_M_NO_SET_INT is used to determine the M number for
activating an interrupt routine, machine data 10806 $MN_EXTERN_M_NO_DISABLE_INT is
used to determine the M number for suppressing an interrupt routine.
Only the M functions not reserved for standard M functions can be used. The default of the
M functions is M96 and M97. To activate the function, one must set bit 0 in machine data
10808 $MN_EXTERN_INTERRUPT_BITS_M96. The M functions are not output to the PLC.
The M functions are interpreted as normal auxiliary functions if Bit 0 is not set.
At the end of the interrupt program, one normally traverses to the end position of the part
program block following the interruption block. If the part program is to be processed further
from the interruption point, there must be a REPOS instruction at the end of the interrupt
program, e.g. REPOSA. For this, the interrupt program must be written in the Siemens
mode.
The M function for activating and deactivating an interrupt program must be alone in the
block. The system issues Alarm 12080 (syntax error) if addresses other than "M" and "P" are
programmed in the block.
Additional functions
4.6 Measuring functions
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 123
Machine data
The response of the interrupt program function can be determined from the following
machine data:
MD10808 $MN_EXTERN_INTERRUPT_BITS_M96:
Bit 0 = 0
Interrupt program is not possible as M96/M97 are normal M functions.
Bit 0 = 1
Activation of an interrupt program with M96/M97 is allowed.
Bit 1 = 0
The part program is processed further with the end position of the block immediately after
the interruption block (REPOSL RME).
Bit 1 = 1
The part program is continued from the interruption position (REPOSL RMI).
Bit 2 = 0
The interrupt signal interrupts the current block immediately and starts the interrupt routine.
Bit 2 = 1
The interrupt routine is started only at the end of the block.
Bit 3 = 0
The execution cycle is interrupted immediately after an interrupt signal arrives.
Bit 3 = 1
The interrupt program is started only at the end of the execution cycle (evaluation in the shell
cycles).
Bit 3 is evaluated in the shell cycles,and the cycle sequence is adapted accordingly.
Bit 1 is evaluated in cover cycle CYCLE396.
If the interrupt program is not called via the cover cycle CYCLE396,
($MC_EXTERN_FUNCTION_MASK, Bit 10 = 1) must be evaluated with Bit 1. If Bit 1 =
TRUE, REPOSL RMI must be used for positioning on the interruption point, otherwise
REPOSL RME must be used for positioning on the block end position.
Example:

N100 M96 P1234 ;Activate ASUB 1234spf. In the case of a rising edge of the
;1st rapid input, the program
;1234.spf is started
....
....
N300 M97 ;Deactivation of ASUB
Additional functions
4.6 Measuring functions
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Restrictions
The interrupt routine is treated as a normal subroutine. In other words, to be able to execute
interrupt routines, at least one subroutine level must be free. (16 program levels are
available, plus two levels that are reserved for the ASUB interrupt programs.)
The interrupt routine is started only during an edge change of the interrupt signal from 0 to 1.
If the interrupt signal remains permanently on 1, then the interrupt program is not restarted
any more.
4.6.5 "Tool life control" function
Tool life monitoring and workpiece count can be undertaken with Siemens Tool
Management.
Additional functions
4.7 Macro programs
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Programming Manual, 06/09, 6FC5398-7BP10-1BA0 125
4.7 Macro programs
Macros may consist of several part program blocks that are completed with M99. In principle,
macros are subroutines that are called with G65 Pxx or G66 Pxx in the part program.
Macros that are called with G65 are non-modal. Macros that are called with G68 are modal
and are deselected again with G67.
4.7.1 Differences with subroutines
Macro programs (G65, G66) can be used to specify parameters that can be evaluated in the
macro programs. No parameters can be specified in subroutine calls (M98).
4.7.2 Macro program call (G65, G66, G67)
Macro programs are generally executed immediately after their call.
The procedure of calling a macro program is described in the following table.
Table 4- 4 Format for calling a macro program
Call method Command code Remarks
Simple call G65
Modal call (a) G66 Deselection through G67
Simple call (G65):
Format
G65 P_ L_ ;
A macro program to which a program number was assigned with "P" is called and executed
"L" times by specifying "G65 P ... L... <Argument>; ".
The required parameters must be programmed in the same block (with G65).
Explanation
In a part program block containing G65 or G66, the address Pxx is interpreted as program
number of the subroutine in which the macro functionality is programmed. The number of
passes of the macro can be defined with the address Lxx. All other addresses in this part
program block are interpreted as transfer parameters and their programmed values are
stored in the system variables $C_A to $C_Z. These system variables can be read in the
subroutine and evaluated for the macro functionality. If other macros with parameter transfer
are called in a macro (subroutine), then the transfer parameters in the subroutine must be
saved in internal variable before the new macro call.
To enable internal variable definitions, one must switch automatically to the Siemens mode
during macro call. One can do this by inserting the instruction PROC<Program name> in the
first line of the macro program. If another macro call is programmed in the subroutine, then
the ISO-dialect-mode must be reselected in advance.
Additional functions
4.7 Macro programs
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Table 4- 5 The P and L command
Address Description Number of digits
P Program number 4 to 8 digits
L Number of repetitions
System variables for the addresses I, J, K
As the addresses I, J, and K can be programmed up to 10 times in a block containing macro
call, the system variables of these addresses must be accessed with an array index. The
syntax of these three system variables thus is $C_I[..], $C_J[..], $C_K[..]. The values remain
in the programmed sequence in the array. The number of I, J, K addresses programmed in
the block is given in the variables $C_I_NUM, $C_J_NUM, $C_K_NUM.
The transfer parameters I, J, K for macro calls are treated in each case as one block even if
the individual addresses are not programmed. If a parameter is reprogrammed, or a
following parameter based on the I, J, K sequence was programmed, it belongs to the next
block.
The system variables $C_I_ORDER, $C_J_ORDER, $C_K_ORDER are set to detect the
programming sequence in the ISO mode. These are identical arrays of $C_I, $C_K and they
contain the associated numbers of the parameters.

Note
The transfer parameters can be read only in the subroutine in the Siemens mode.

Example:
N5 I10 J10 K30 J22 K55 I44 K33
Block1 Block2 Block3
$C_I[0]=10
$C_I[1]=44
$C_I_ORDER[0]=1
$C_I_ORDER[1]=3

$C_J[0]=10
$C_J[1]=22
$C_J_ORDER[0]=1
$C_J_ORDER[1]=2

$C_K[0]=30
$C_K[1]=55
$C_K[2]=33
$C_K_ORDER[0]=1
$C_K_ORDER[1]=2
$C_K_ORDER[2]=3
Additional functions
4.7 Macro programs
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Cycle parameter $C_x_PROG
In the ISO-dialect-0 mode, the programmed values can be evaluated in different ways,
depending on the programming method (integer or actual value). The different evaluation is
activated through a machine data.
If the MD is set, the control system responds as in the following example:
X100 ; X axis is traversed by 100 mm (100. with point) => actual value
Y200 ; Y-axis is traversed by 0.2 mm (200 without point) => integer value
If the addresses programmed in the block are used as transfer parameters of cycles, then
the programmed values always exist as real values in the $C_x variables. For integer values,
one cannot take recourse to the programming method (real/integer) in the cycles any more,
and therefore there is no evaluation of the programmed values with the correct conversion
factor.
There are two system variables $C_TYP_PROG. $C_TYP_PROG for information as to
whether REAL or INTEGER programming was undertaken. The structure is the same as that
of $C_ALL_PROG and $C_INC_PROG. If the value is programmed as INTEGER, then Bit is
set to 0, for REAL it is set to 1. If the value is programmed over a variable $<Number>, then
the corresponding bit is also set to 1.
Example:
P1234 A100. X100 -> $C_TYP_PROG == 1.
Only Bit 0 is present, because only A was programmed as REAL.
P1234 A100. C20. X100 -> $C_TYP_PROG == 5.
Bit 1 and Bit 3 (A and C) are present.
Restrictions:
A maximum of ten I, J, K parameters can be programmed in each block. Only one bit each is
provided for I, J, K in the variable $C_TYP_PROG. Hence in $C_TYP_PROG the
corresponding bit for I, J and K is always set to 0. Therefore it cannot be derived whether I, J
or K is programmed as REAL or as INTEGER.
Modal call (G66, G67)
A modal macro program is called with G66. The specified macro program is executed only if
the specified conditions are fulfilled.
The modal macro program is activated on specifying "G66 P... L... <Parameters>;". The
transfer parameters are handled as in G65.
G66 is deselected by G67.
Table 4- 6 Modal call conditions
Call conditions Function for mode
selection
Function for mode
deselection
after executing a traversing command G66 G67
Specification of a parameter
The transfer parameters are defined by programming an Address A - Z.
Additional functions
4.7 Macro programs
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Interrelation between address- and system variables
Table 4- 7 Interrelation between addresses and variables and addresses that can be used to call
commands
Interrelation between addresses and variables
Address System variable
A $C_A
B $C_B
C $C_C
D $C_D
E $C_E
F $C_F
H $C_H
I $C_I[0]
J $C_J[0]
K $C_K[0]
M $C_M
Q $C_Q
R $C_R
S $C_S
T $C_T
U $C_U
V $C_V
W $C_W
X $C_X
Y $C_Y
Z $C_Z
Interrelation between address- and system variables
To be able to use I, J and K, these must be specified in the I, J, K sequence.
As the I, J and K addresses in a block containing a macro call can be programmed up to 10
times, access to the system variables within the macro program for these addresses must
take place with an index. The syntax of these three system variables thus is $C_I[..], $C_J[..],
$C_K[..]. The corresponding values are saved in the matrix in the sequence in which they
were programmed. The number of I, J, K addresses programmed in the block is saved in the
variables $C_I_NUM, $C_J_NUM and $C_K_NUM.
Unlike for the remaining variables, one index must always be specified while reading the
three variables. The index "0" is always used for cycle calls (e.g. G81), for example, N100
R10 = $C_I[0]
Additional functions
4.7 Macro programs
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Table 4- 8 Interrelation between addresses and variables and addresses that can be used to call
commands
Interrelation between addresses and variables
Address System variable
A $C_A
B $C_B
C $C_C
I1 $C_I[0]
J1 $C_J[0]
K1 $C_K[0]
I2 $C_I[1]
J2 $C_J[1]
K2 $C_K[1]
I3 $C_I[2]
J3 $C_J[2]
K3 $C_K[2]
I4 $C_I[3]
J4 $C_J[3]
K4 $C_K[3]
I5 $C_I[4]
J5 $C_J[4]
K5 $C_K[4]
I6 $C_I[5]
J6 $C_J[5]
K6 $C_K[5]
I7 $C_I[6]
J7 $C_J[6]
K7 $C_K[6]
I8 $C_I[7]
J8 $C_J[7]
K8 $C_K[7]
I9 $C_I[8]
J9 $C_J[8]
K9 $C_K[8]
I10 $C_I[9]
J10 $C_J[9]
K10 $C_K[9]


Note
If more than one block of I, J or K addresses are specified, then the sequence of the
addresses for each block of I/J/K is determined in such a way that the numbers of the
variables are defined according to their sequence.

Additional functions
4.7 Macro programs
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Example of entering a parameter
The value of the parameter contain a sign and a decimal point, independently of the address.
The value of the parameters is always saved as actual value.
1. Block 2. Block 3. Block
$C_l[1]: 80.$C_l_ORDER[1]: 3
$C_J[0]: 70.$C_J_ORDER[0]: 2
$C_K[0]: 60.$C_K_ORDER[0]: 1
$C_l[0]: 50.$C_K_ORDER[0]: 1
$C_Z: 40.
$C_X: 30.
$C_C: 20.
$C_A: 10.
G65 P*** A10. C20. X30. Z40. l50. K60. J70. l80.;

Figure 4-23 Example of entering an argument
Execution of macro programs in the Siemens and ISO modes
A called macro program can be called either in the Siemens mode or in the ISO mode. The
language mode in which the program is executed is defined in the first block of the macro
program.
If a PROC <Program name> instruction exists in the first block of a macro program, then an
automatic changeover to the Siemens mode is conducted. If this instruction is missing, the
processing is done in the ISO mode.
The transfer parameters can be saved in local variables by executing a program in the
Siemens mode. In the ISO mode however, it is not possible to store transfer parameters in
local variables.
To read transfer parameters in a macro program executed in the ISO mode, one must first
change over to the Siemens mode with the G290 command.
Additional functions
4.7 Macro programs
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Examples
Main program with macro call:
_N_M10_MPF:
N10 M3 S1000 F1000
N20 X100 Y50 Z33
N30 G65 P10 F55 X150 Y100 S2000
N40 X50
N50 ....
N200 M30
Tool Macro program in the Siemens mode:
_N_0010_SPF:
PROC 0010 ; Changeover to the Siemens mode
N10 DEF REAL X_AXIS ,Y_AXIS, S_SPEED, FEED
N15 X_AXIS = $C_X Y_AXIS = $C_Y S_SPEED = $C_S FEED = $C_F
N20 G01 F=FEED G95 S=S_SPEED
...
N80 M17
Macro program in the ISO mode:
_N_0010_SPF:
G290; Changeover to the Siemens mode,
; to read the transfer parameters
N15 X_AXIS = $C_X Y_AXIS = $C_Y S_SPEED = $C_S FEED = $C_F
N20 G01 F=$C_F G95 S=$C_S
N10 G1 X=$C_X Y=$C_Y
G291; Changeover to the ISO mode,
N15 M3 G54 T1
N20
...
N80 M99
Additional functions
4.7 Macro programs
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132 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
4.7.3 Macro call via G function
Macro call
A macro can be called with a G number analogous to G65.
The replacement of 50 G functions can be configured via machine data:
10816 $MN_EXTERN_G_NO_MAC_CYCLE and
10817 $MN_EXTERN_G_NO_MAC_CYCLE_NAME.
The parameters programmed in the block are stored in the $C_Variables. The number of
macro repetitions is programmed with Address L. The number of the programmed G macros
is stored in the variable $C_G. All the other G functions programmed in the block are treated
as normal G functions. The programming sequence of the addresses and G functions in the
block is random, and it does not have any effect on the functionality.
Further information about the parameters programmed in this block is available in Chapter
"Macro Program Call (G65, G66, G67)".
Restrictions
The macro call with a G function can be executed only in the ISO mode (G290).
Only one G function can be replaced per part program line (or in general, only one
subroutine call). If there are possible conflicts with other subroutine calls, e.g. if a modal
subroutine is active, the system outputs Alarm 12722 "Several ISO_M/T macro- or cycle
calls in block".
No other G or M macro or M subroutine can be called if a G macro is active. In this case,
M macros or M subroutines are executed as M functions. G macros are executed as G
functions, provided a corresponding G function exists; otherwise Alarm 12470 "Unknown
G function" is output.
Otherwise the same restrictions are applicable as for G65.
Configuration examples
Calling the subroutine G21_MAKRO via G function G21
$MN_EXTERN_G_NO_MAC_CYCLE[0] = 21
$MN_EXTERN_G_NO_MAC_CYCLE_NAME[0] = "G21_MAKRO"
$MN_EXTERN_G_NO_MAC_CYCLE[1] = 123
$MN_EXTERN_G_NO_MAC_CYCLE_NAME[1] = "G123_MAKRO"
$MN_EXTERN_G_NO_MAC_CYCLE[2] = 421
$MN_EXTERN_G_NO_MAC_CYCLE_NAME[2] = "G123_MAKRO"
Additional functions
4.7 Macro programs
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 133
Programming example

PROC MAIN
. . .
N0090 G291 ; ISO mode
N0100 G1 G21 X10 Y20 F1000 G90 ;
;
;
;
Call of G21_MAKRO.spf,
G1 and G90 are activated
before the call of
G21_MAKRO.spf
. . .
N0500 G90 X20 Y30 G123 G1 G54 ;
;
;
;
Call of G123_MAKRO.spf,
G1, G54 and G90 are activated
before the call of
G123_MAKRO.spf
. . .
N0800 G90 X20 Y30 G421 G1 G54 ;
;
;
;
Call of G421_MAKRO.spf,
G1, G54 and G90 are activated
before the call of
G123_MAKRO.spf
. . .
N0900 M30
PROC G21_MAKRO
. . .
N0010 R10 = R10 + 11.11
N0020 IF $C_X_PROG == 0
N0030 SETAL(61000) ;
;
programmed variable not transferred
correctly
N0040 ENDIF
N0050 IF $C_V_PROG == 0
N0060 SETAL(61001)
N0070 ENDIF
N0080 IF $C_F_PROG == 0
N0090 SETAL(61002)
N0100 ENDIF
N0110 G90 X=$C_X V=$C_V
N0120 G291
N0130 G21 M6 X100 ;
;
G21->activate metric measuring
system (no macro call)
N0140 G290
. . .
N0150 M17
PROC G123_MAKRO
. . .
N0010 R10 = R10 + 11.11
N0020 IF $C_G == 421 GOTOF label_G421 ; Macro functionality for G123
N0040 G91 X=$C_X Y=$C_Y F500
. . .
Additional functions
4.7 Macro programs
ISO Milling
134 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
. . .
N1990 GOTOF label_end
N2000 label_G421: ; Macro functionality for G421
N2010 G90 X=$C_X
Y=$C_Y F100
N2020
. . .
. . .
N3000 G291
N3010 G123 ;
;
;
;
;
;
;
Alarm 12470, because G123 is not a
G function and a
macro call is not possible for
active macro

Exception: The macro was called
as subroutine with CALL
G123_MAKRO.
N4000 label_end: G290
N4010 M17
Additional functions
4.8 Special functions
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Programming Manual, 06/09, 6FC5398-7BP10-1BA0 135
4.8 Special functions
4.8.1 Contour repetition (G72.1, G72.2)
Does not function in SINUMERIK 802D sl.
A contour programmed once can be repeated easily with G72.1 and G72.2. This function
can be used to create either a linear copy (G72.2) or a rotational copy (G72.1).
Format
G72.1 X... Y... (Z...) P... L... R...
X, Y, Z: Reference point for coordinate rotation
P: Subroutine number
L: Number of subroutine passes
R: Roll angle
A subroutine containing the contour to be copied can be called multiple times with G72.1.
The coordinate system is rotated by a certain angle before calling each subroutine. The
coordinate rotation is executed around a vertical axis on the selected plane.
G72.2 I... J... K... P... L...
I, J, K: Position to which the X, Y Z axes are traversed before calling the subroutine.
P: Subroutine number
L: Number of subroutine passes
A subroutine containing the contour to be repeated can be called multiple times with G72.2.
The axes programmed with I, J and K must be traversed incrementally before each
subroutine call. The cycle (CYCLE3721) is used to call the subroutine as often as is
specified in Address "L". A distance programmed in I, J and K and calculated from the
starting point is traversed before each subroutine call.
Additional functions
4.8 Special functions
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136 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
Examples
Start point
X
Y
90
10 10
20
40

Figure 4-24 Contour repetition with G72.1
Main program
N10 G92 X40.0 Y50.0
N20 G01 G90 G17 G41 20 Y20 G43H99 F1000
N30 G72.1 P123 L4 X0 Y0 R90.0
N40 G40 G01 X100 Y50 Z0
N50 G00 X40.0 Y50.0 ;
N60 M30 ;
Subroutine 1234.spf
N100 G01 X10.
N200 Y50.
N300 X-10.
N400 Y10.
N500 X-20.
N600 M99
Additional functions
4.8 Special functions
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Programming Manual, 06/09, 6FC5398-7BP10-1BA0 137
Start point Start point 2
X
Y
10
20
30
10
40
80 30 80 80

Figure 4-25 Contour repetition with G72.2
Main program
N10 G00 G90 X0 Y0
N20 G01 G17 G41 X30. Y0 G43H99 F1000
N30 Y10.
N40 X30.
N50 G72.2 P2000 L3 I80. J0
Subroutine 2000.mpf
G90 G01 X40.
N100 Y30.
N200 G01 X80.
N300 G01 Y10.
N400 X110.
500 M99
4.8.2 Switchover modes for DryRun and skip levels
Changeover of the skip levels (DB21.DBB2) always represents an intervention in the
program run, which has led to a short-term drop in velocity on the path. The same is true of
the changeover of the DryRun mode (DryRun = dry run feedrate DB21.DBB0.BIT6) from
DryRunOff to DryRunOn or vice-versa.
All the drops in velocity can be avoided with a changeover mode that is limited in its function.
No drop in velocity is required with a setting machine data 10706 $MN_SLASH_MASK==2
while changing the skip levels (i.e., a new value in the PLC->NCK-Chan interface
DB21.DBB2).

Note
The NCL processes blocks in two steps, the preprocessing and main runs (also pre-travel
and main run). The result of the premachining changes to the preprocessing memory. The
main machining takes the relevant oldest block out of the preprocessing memory and
traverses its geometry.


Additional functions
4.8 Special functions
ISO Milling
138 Programming Manual, 06/09, 6FC5398-7BP10-1BA0

NOTICE
The premachining is changeover with the setting machine data $MN_SLASH_MASK==2
during a change of the skip level! All blocks located in the preprocessing memory are
traversed with the old skip level. The user normally does not have any control over the fill
level of the preprocessing memory. The user can see the following effect: A new skip level
is effective "some time" after the changeover!



Note
The part program command STOPRE vacates the preprocessing memory. If one switches
the skip level before STOPRE, then all the blocks after STOPRE are changed over securely.
The same is valid for an implicit STOPRE.

No drop in velocity is required while changing the DryRun mode with the setting machine
data 10704 $MN_DRYRUN_MASK==2. Here too, only the premachining that leads to the
above-mentioned restrictions, is switched. The following analogy is apparent from this:
Notice! This will also be active "sometime" after the changeover of the DryRun mode!

ISO Milling
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Abbreviations
A


A Output

ASCII American Standard Code for Information Interchange: American coding standard for the exchange of
information

ASUB Asynchronous subroutine

AV Job planning

STL Statement list

BA Mode

Mode group Mode group

BCD Binary Coded Decimals: Decimal numbers encoded In binary code

HHU Handheld unit

BIN Binary files (binary files)

BCS Basic coordinate system

UI User interface

OP Operator panel

OPI Operator Panel Interface

CAD Computer-Aided Design: Computer-aided design

CAM Computer-Aided Manufacturing: Computer-aided Production

CNC Computerized Numerical Control: Computer-aided Numerical Control

COM Communication

Abbreviations

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CPU Central Processing Unit: Central processing unit

CR Carriage Return

CTS Clear To Send (clear to send messages for serial data interfaces)

CUTOM Cutter radius Compensation: Tool radius compensation

DB Data Block in the PLC

DBB Data Block Byte in the PLC

DBW Data Block Word in the PLC

DBX Data block bit in the PLC

DC Direct Control: Movement of the rotary axis via the shortest path to the absolute position within one
revolution.

DDE Dynamic Data Exchange: Dynamic Data Exchange

DTE Data Terminal Equipment

DIO Data Input/Output: Data input/output

DIR Directory: Directory

DLL Dynamic Link Library: Module which a program can access at runtime. Often contains program
sections that are required by different programs.

DOE Data transmission equipment

DOS Disk Operating System: Operating system

DPM Dual-Port Memory: Dual-port memory

DPR Dual-Port RAM: Dual port write/read-only memory

DRAM Dynamic Random Access Memory: Dynamic write/read-only memory

DRF Differential Resolver Function: Differential revolver function (handwheel)

DRY Dry Run: Dry run feedrate

Abbreviations

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DSB Decoding Single Block: Decoding single block

DW Data word

DCE Data transmission equipment

E Input

I/O Input/output

I/R Infeed/regenerative feedback unit (power supply) on the SIMODRIVE 611(D)

EIA code Special punched-tape code, number of holes per character always odd

ENC Encoder: Actual value encoder

EPROM Erasable Programmable Read Only Memory: Erasable, electrically programmable read-only memory

FB Function block

FC Function Call: Function block in the PLC

FDB Product database

FDD Floppy Disk Drive: Diskette drive

FEPROM Flash-EPROM: Read and write memory

FIFO First In First Out: Memory that works without address specification and whose data is read in the
same order in which it is stored.

FM Function module

FM-NC Function Module - Numerical Control

FPU Floating Point Unit: Floating Point Unit

FRA Frame block

FRAME Data block (FRAME)

CRC Cutter radius compensation (tool radius compensation)

Abbreviations

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FST Feed Stop: Feed stop

CSF Function plan (PLC programming method)

BP Basic program

GUD Global User Data: Global user data

HD Hard Disk: Hard disk

HEX Abbreviation for hexadecimal number

HMI Human Machine Interface: Operator functionality of SINUMERIK for operation, programming and
simulation. MMC and HMI mean the same as MMC.

MSD Main Spindle Drive

Hardware Hardware

IBN Commissioning

IF Pulse enable for drive modules

IK (GD) Implicit communication (global data)

ICA Interpolatory Compensation: Interpolatory compensation

IM Interface Module: Interface module

IMR Interface Module Receive: Interface module for receiving data

IMS Interface Module Send: Interface module for transmit mode

INC Increment: Increment, increment

INI Initializing Data: Initializing data

IPO Interpolator

ISO code Special punched-tape code, number of holes per character always even

JOG Jogging: Setup mode

Abbreviations

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K1 .. K4 Channel 1 to channel 4

C Bus Communication bus

COR Coordinate rotation

LAD Ladder logic (PLC programming method)

Kv Loop gain factor

SRT Transformation ratio

RD Line Feed

PMS Position measuring system

LR Position controller

LUD Local User Data: Local user data

MB Megabyte

MD Machine data

MDA Manual Data Automatic: Manual input

MC Measuring circuit

MCS Machine coordinate system

MMC Man-Machine Communication: User interface on numerical control systems for operator control,
programming and simulation. MMC and HMI mean the same as MMC.

MPF Main Program File: NC part program (main program)

MPI Multi Port Interface: Multi-point Interface

MCP Machine Control Panel

NC Numerical Control: Numerical Control

NCK Numerical Control Kernel: Numerical Control Kernel, with block preparation, traversing range, etc.

Abbreviations

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NCU Numerical Control Unit: Hardware unit of NCK

IS Interface Signal

NURBS Non-Uniform Rational B-Spline: Rational B-spline curves

ZO Work offset

OB Organization block in the PLC

OEM Original Equipment Manufacturer: Manufacturer whose products are marketed under an external
company name.

OP Operator Panel: Operating equipment

OPI Operator Panel Interface: Operator panel front connection

P-Bus Peripheral Bus

PC Personal Computer

PCIN Name of the SW for data exchange with the control

PCMCIA Personal Computer Memory Card International Association: Memory plug-in card standardization

PG Programming device

PLC Programmable Logic Control: Interface control

RAM Random Access Memory: Data memory that can be read and written to

REF "Reference point approach" function

REPOS "Reposition" function

ROV Rapid override: Rapid traverse override

RPA R Parameter Active: Memory area in the NCK
for R-NCK for R parameter numbers

RPY Roll Pitch Yaw: Rotation type of a coordinate system

Abbreviations

ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 145
RTS Clear To Send (clear to send message for serial data interfaces, activate sending part, control signal
from serial data interfaces)

SBL Single Block: Single block

SD Setting data

SDB System Data Block

SEA Setting Data Active: Identifier (file type) for setting data

SFB System function block

SFC System function call: System function call

SK Softkey

SKP Skip block: Skip block

SM Stepper motor

SPF Sub Routine File: Subroutine

PLC Programmable logic control system

SRAM Static read-only memory (battery buffered)

TNRC Tool nose radius compensation

SS Interface signal

LEC Lead screw error compensation

SSI Serial Synchronous Interface: Synchronous serial interface

SW Software

SYF System Files: System files

TEA Testing Data Active: Designation for machine data

TO Tool Offset: Tool offset

Abbreviations

ISO Milling
146 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
TOA Tool Offset Active: Identifier (file type) for tool offsets

TRANSMIT Transform Milling Into Turning: Coordinate conversion in turning machine for milling

UFR User Frame: Work offset

UP Subroutine

FDD Feed drive

V.24 Serial interface (definition of the interchange lines between DTE and DCE)

WCS Workpiece coordinate system

T Tools

TLC Tool length compensation

WOP Workshop-oriented programming

WPD Workpiece Directory: Workpiece directory

TRC Tool radius compensation

TO Tool change

TC Tool change

ZOA Zero Offset Active: Identifier (file type) for work offset data


ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 147
G code table
B

Table B- 1 G code table
G code Description 840D sl 802D sl
Group 1
G00
1)
1 Rapid traverse x x
G01 2 Linear movement x x
G02 3 Circle/helix in clockwise direction x x
G02.2 6 Involute in the clockwise direction x x
G03 4 Circle/helix in the counterclockwise direction x x
G03.2 7 Counterclockwise involutes x x
G33 5 Thread cutting with constant lead x x
Group 2
G17
1)
1 XY plane x x
G18 2 ZX plane x x
G19 3 YZ plane x x
Group 3
G90
1)
1 Absolute programming x x
G91 2 Incremental programming x x
Group 4
G22 1 Working area limitation, protection zone 3 on x x
G23
1)
2 Working area limitation, protection zone 3 off x x
Group 5
G93 3 inverse-time feedrate (1/min) x x
G94
1)
1 Feedrate in [mm/min, inch/min] x x
G95 2 Revolutional feedrate in [mm/rev, inch/rev] x x
Group 6
G20
1)
(G70) 1 Inch input system x x
G21 (G71) 2 Metric input system x x
Group 7
G40
1)
1 Deselection of cutter radius compensation x x
G41 2 Compensation left of contour x x
G42 3 Compensation to right of contour x x
Group 8
G43 1 Positive tool length compensation on x x
G44 2 Negative tool length compensation on x x
G49
1)
3 Tool length compensation off x x
G code table

ISO Milling
148 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
G code Description 840D sl 802D sl
Group 9
G73 1 Deep hole drilling cycle with chip breakage x x
G74 2 Left tapping cycle x x
G76 3 Fine drill cycle x x
G80
1)
4 Cycle off x x
G81 5 Drilling cycle counterboring x x
G82 6 Countersink drilling cycle x x
G83 7 Deep hole drilling cycle with chip removal x x
G84 8 Right tapping cycle x x
G85 9 Drilling cycle x x
G86 10 Drilling cycle, retraction with G00 x x
G87 11 Reverse countersinking x x
G89 12 Drilling cycle, retraction with machining feedrate x x
Group 10
G98
1)
1 Return to starting point in fixed cycles x x
G99 2 Return to point R in fixed cycles x x
Group 11
G50
1)2)
1 Scaling off x x
G51
2)
2 Scaling on x x
Group 12
G66
2)
1 Macro module call x x
G67
1)2)
2 Delete macro module call x x
Group 13
G96 1 constant cutting rate on x x
G97
1)
2 constant cutting rate off x x
Group 14
G54
1)
1 Selecting work offset x x
G55 2 Selecting work offset x x
G56 3 Selecting work offset x x
G57 4 Selecting work offset x x
G58 5 Selecting work offset x x
G59 6 Selecting work offset x x
G54P{1...48} 1 extended work offsets x x
G54.1 7 extended work offset x x
G54 P0 1 external work offset x x
Group 15
G61 1 Exact stop modal x x
G62 4 Automatic corner override x x
G63 2 Tapping mode x x
G64
1)
3 Continuous-path mode x x
G code table

ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 149
G code Description 840D sl 802D sl
Group 16
G68
2)
1 Rotation ON, 2D/3D x x
G69
2)
2 Rotation OFF x x
Group 17
G15
1)
1 Polar coordinates off x x
G16 2 Polar coordinates on x x
Group 18 (non-modal effective)
G04 1 Dwell time in [s] or spindle revolutions x x
G05 18 High-speed cycle cutting x x
G05.1
2)
22 High-speed cycle -> Call CYCLE305 x x
G07.1
2)
16 Cylindrical interpolation x x
G08 12 Pre-control ON/OFF x --
G09 2 Exact stop x x
G10
2)
3 Write work offset/tool offset x x
G10.6 17 Retraction from contour (POLF) x x
G11 4 End parameter entry x x
G27 13 Checking the reference position x x
G28 5 1. Approaching a reference point x x
G30 6 2./3./4. Approaching a reference point x x
G30.1 19 Reference point position x x
G31 7 Measuring with touch-trigger probe x x
G52 8 programmable work offset x x
G53 9 Approach position in machine coordinate system x x
G60 22 directed positioning x x
G65
2)
10 Macro call x x
G72.1
2)
14 Contour repetition with rotation x --
G72.2
2)
15 Linear contour repetition x --
G92 11 Setting actual value, spindle speed limitation x x
G92.1 21 Delete actual value, reset the WKS x x
Group 22
G50.1 1 Mirroring on programmed axis OFF x x
G51.1 2 Mirroring on programmed axis ON x x
Group 25
G13.1 1 Polar coordinates interpolation OFF x x
G12.1 2 Polar coordinates interpolation ON x x
Group 31
G290
1)
1 Selection of Siemens mode x x
G291 2 Selection of ISO dialect mode x x
x means G code can be used, -- means G code cannot be used
G code table

ISO Milling
150 Programming Manual, 06/09, 6FC5398-7BP10-1BA0


Note
In general, the G functions mentioned in
1)
are defined by the NC during activation of the
control system or during RESET. Data about the actual settings can be found in the
documentation of your machine manufacturer.
The G functions mentioned in
2)
are optional. Whether the relevant function is available on
your control system can be found out from the documentation of your machine manufacturer.



ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 151
Data Description
C
C.1 General machine data

10604 WALIM_GEOAX_CHANGE_MODE
SD Number Working area limitation during switchover of geometry axes
Default setting: 0 min. input limit: 0 max. input limit: 1
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version: 6.2
Meaning: The machine data is used to define whether a possibly active working field limitation is
retained or deactivated during a geo axis interchange.
The MD is bit-coded with following significance:
Bit 0=0: Working field limitation is deactivated during geo axis interchange
Bit 0=1: Active working area limitation remains active during geo axis interchange
MD cannot be changed for SINUMERIK 802D sl.


10615 NCBFRAME_POWERON_MASK
MD number Delete global basic frames during Power On
Default setting: 0 min. input limit: 0 max. input limit: 0
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version: 5.2
Meaning: This machine data is used to define whether global basic frames are deleted during Power
On Reset.
The individual basic frames can be selected separately.
Bit 0 corresponds to basic frame 0, Bit 1 to basic frame 1 etc.
0: Basic frame is retained at Power ON
1: Basic frame is deleted at Power On.
MD cannot be changed for SINUMERIK 802D sl.


Data Description
C.1 General machine data
ISO Milling
152 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
10652
CONTOUR_DEF_ANGLE_NAME
MD number
Adjustable name for angle in the contour short description
Default setting: "ANG" min. input limit: - max. input limit: -
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: STRING Valid as of software version: 5
Meaning: The setting is effective only for Siemens G code programming, i.e. G290.
The name under which the angle is programmed in the contour short description can be
adjusted. Hence, for instance, identical programming in different language modes can be
implemented:
If "A" is specified as name, then the angle is specified the same way in Siemens
programming as in ISO dialect.
The identifier must be unique, i.e. there should be axes, variables, macros etc. having the
same name.
MD cannot be changed for SINUMERIK 802D sl.


10654 RADIUS_NAME
MD number Adjustable name for radius non-modal in the contour short description
Default setting: "RND" min. input limit: - max. input limit: -
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: STRING Valid as of software version: 5
Meaning: The name under which the radius is programmed in the contour short description can be
adjusted. Hence, for instance, identical programming in different language modes can be
implemented:
If R is specified as name, then the radius is specified the same way in Siemens
programming as in ISO dialect.
The identifier must be unique, i.e. there should be axes, variables, macros etc. having the
same name.
The setting is effective for Siemens G code programming, i.e. G290.
MD cannot be changed for SINUMERIK 802D sl.


Data Description
C.1 General machine data
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 153
10656
CHAMFER_NAME
MD number Adjustable name for chamfer in the contour short description
Default setting: "CHR" min. input limit: - max. input limit: -
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: STRING Valid as of software version: 5
Meaning: The name under which the chamfer is programmed in the contour short description can be
adjusted. Hence, for instance, identical programming in different language modes can be
implemented:
If "C" is specified as name, then the radius is specified the same way in Siemens
programming as in ISO dialect.
The identifier must be unique, i.e. there should be axes, variables, macros etc. having the
same name.
The setting is effective for Siemens G code programming, i.e. G290.
The chamfer is effective in the original direction of movement. Alternatively, the chamfer
length can be programmed under the CHF identifier.
MD cannot be changed for SINUMERIK 802D sl.


10704 DRYRUN_MASK
MD number Activation of dry run feedrate
Default setting: min. input limit: - max. input limit: -
Change becomes effective after Protection level: Unit: -
Data type: BYTE Valid as of software version:
Meaning: DRYRUN_MASK == 0
Dryrun should be switched on and off only at end of block.
DRYRUN_MASK == 1
the deactivation/activation of the dry run feedrate is also possible during program processing
Notice: The axes are stopped for the duration of the reorganization operation after the dry
run feedrate is activated.
DRYRUN_MASK == 2
Dry run can be switched on and off in each phase, and the axes are not stopped.
Notice: The function only becomes effective with a block which comes "later" in the program
run! The function is effective from the next (implicit) stop reset block.
MD cannot be changed for SINUMERIK 802D sl.


Data Description
C.1 General machine data
ISO Milling
154 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
10706
SLASH_MASK
MD number Activation of block skip function
Default setting: 0 min. input limit: 0 max. input limit: 2
Change becomes effective after Protection level: Unit: -
Data type: BYTE Valid as of software version:
Meaning: SLASH_MASK == 0
Changing over block skip function is possibly only at end of block after stop.
SLASH_MASK == 1
In SLASH_MASK == 1, the activation of block skip function will also be possible during
program processing.
Notice: The axes are stopped for the duration of the reorganization operation after block skip
function.
SLASH_MASK == 2
Block switchover is possible in each phase.
Notice: The function only becomes effective with a block which comes "later" in the program
run! The function is effective from the next (implicit) stop reset block.
MD cannot be changed for SINUMERIK 802D sl.


10715 M_NO_FCT_CYCLE[0]
MD number M function number for cycle call
Default setting: -1 min. input limit: -1 max. input limit: -
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data Description
C.1 General machine data
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 155
10715 M_NO_FCT_CYCLE[0]
Data type: DWORD Valid as of software version: 5.2
Meaning: M number with which the subroutine is called.
The name of the subroutine is stored in $MN_M_NO_FCT_CYCLE_NAME. If programmed in
a part program with the defined by $MN_M_NO_FCT_CYCLE, then the subroutine defined in
M_NO_FCT_CYCLE_NAME is started at the end of block.
If the M function is reprogrammed in the subroutine, then there is no longer any replacement
by a subroutine call.
$MN_M_NO_FCT_CYCLE acts both in the Siemens mode G290 as well as in the external
language mode G291.
A subroutine call must not be superimposed on M functions with predetermined significance.
Alarm 4150 is generated in case of a conflict:
M0 to M5,
M17, M30,
M40 to M45,
M function for selecting spindle/axis mode according to
$MC_SPIND_RIGID_TAPPING_M_NR (default M70)
M functions for nibbling/punching as configured in $MC_NIBBLE_PUNCH_CODE if
activated by $MC_PUNCHNIB_ACTIVATION.
for applied external language ($MN_MM_EXTERN_LANGUAGE) M19, M96-M99.
Exception: the M functions defined by $MC_TOOL_CHANGE_M_CODE for the tool change.
The subroutines configured with $MN_M_NO_FCT_CYCLE_NAME and
$MN_T_NO_FCT_CYCLE_NAME may not be effective in one block (part-program line) at
the same time, i.e. max. one M/T function replacement can be effective per block. Neither an
M98 nor a modal subroutine call may be programmed in the block with the M function
replacement. It is also illegal to program a subroutine return jump or end of part program.
Alarm 14016 is generated if these conventions are not observed.


10716 M_NO_FCT_CYCLE_NAME[0]
MD number Subroutine name for M function replacement
Default setting: - min. input limit: - max. input limit: -
Change valid after POWER ON Protection level: 2/7 Unit: -
Data type: STRING Valid as of software version: 5.2
Meaning: The cycle name is stored in the machine data. This cycle is called if the M function was
programmed from machine data $MN_M_NO_FCT_CYCLE.
If the M function is programmed in a motion block, then the cycle is executed after the
motion.
$MN_M_NO_FCT_CYCLE acts both in the Siemens mode G290 as well as in the external
language mode G291.
If a T number is programmed in the calling block, the programmed T number can be queried
in the cycle under the variable $P_TOOL.
$MN_M_NO_FCT_CYCLE_NAME and $MN_T_NO_FCT_CYCLE_NAME may not be
effective in one block at the same time, i.e. max. one M/T function replacement can be
effective per block. Neither an M98 nor a modal subroutine call may be programmed in the
block with the M function replacement. It is also illegal to program a subroutine return jump
or end of part program.

Data Description
C.1 General machine data
ISO Milling
156 Programming Manual, 06/09, 6FC5398-7BP10-1BA0

10717 T_NO_FCT_CYCLE_NAME
MD number Name of tool change cycle for T function replacement
Default setting: - min. input limit: - max. input limit: -
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: STRING Valid as of software version: 5.2
Meaning: Cycle name of tool change routine during call via T function. If a T function is programmed in
a part program block, then the subroutine defined in T_NO_FCT_CYCLE_NAME is called at
the end of block.
The programmed T number can be queried in the cycle via the system variables
$C_T/$C_T_PROG as decimal value and via $C_TS/$C_TS_PROG as string (only in tool
management).
$MN_T_NO_FCT_CYCLE_NAME acts both in the Siemens mode G290 as well as in the
external language mode G291.
$MN_M_NO_FCT_CYCLE_NAME and $MN_T_NO_FCT_CYCLE_NAME may not be
effective in one block at the same time, i.e. max. one M/T function replacement can be
effective per block.
Neither an M98 nor a modal subroutine call may be programmed in the block with the T
function replacement. It is also illegal to program a subroutine return jump or end of part
program. Alarm 14016 is generated if these conventions are not observed.


10718 M_NO_FCT_CYCLE_PAR
MD number M function replacement with parameters
Default setting: -1 min. input limit: - max. input limit: -
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version: 6.3
Meaning: If a M function replacement was configured with MD10715
$MN_M_NO_FCT_CYCLE[n]/MD10716 $MN_M_NO_FCT_CYCLE_NAME[n], then
MD10718 $MN_M_NO_FCT_CYCLE_PAR can be used for specifying parameter transfer for
one of these M functions per system variable as is the case for the T function replacement.
The parameters stored in the system variables always refer to the part program line in which
the M function to be replaced is programmed. The following system variables are available:
$C_ME: Address extension of the substituted M function
$C_T_PROG: TRUE if address T has been programmed
$C_T: Value of address T (integer)
$C_TE: Address extension of address T
$C_TS_PROG: TRUE if address TS has been programmed
$C_TS: Value of address TS (string, with tool management only)
$C_D_PROG: TRUE if address D has been programmed
$C_D: Value of address D
$C_DL_PROG: TRUE if address DL has been programmed
$C_DL: Value of address DL

Data Description
C.1 General machine data
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 157

10719 T_NO_FCT_CYCLE_MODE
MD number Parameter assignment for T function replacement
Default setting: 0 min. input limit: - max. input limit: -
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version: 6.4
Meaning: This machine data is used to define, whether under simultaneous programming of D or DL
and T in a block D or DL is transferred as parameter to the T replacement cycle (default) or
it should be executed before calling the T replacement cycle.
Value 0: As earlier, the D or DL number is transferred to the cycle (default value) Value 1:
The D or DL number is calculated directly in the block
This function is active only if the tool change has been configured with M function (MD22550
$MC_TOOL_CHANGE_MODE = 1), otherwise the D or DL values are always transferred.


10760 G53_TOOLCORR
MD number Method of functioning with G53, G153 and SUPA
Default setting: 2 min. input limit: 2 max. input limit: 4
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version: 5.2
Meaning: This MD works in the Siemens mode and in the external language mode.
This machine data is used to define whether tool length- and tool radius compensations are
to be suppressed in the language commands G53, G153 and SUPA.
0 = G53/G153/SUPA is a non-modal suppression of work offsets, active tool length- and tool
radius compensation is retained.
1= G53/G153/SUPA is a non-modal suppression of work offsets and active tool length and
tool radius compensations.


10800 EXTERN_CHAN_SYNC_M_NO_MIN
MD number First M number for channel synchronization
Default setting: -1 min. input limit: 100 max. input limit:
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version: 6.2
Meaning: Smallest M number of the M range that is reserved for the channel synchronization.
MD cannot be changed for SINUMERIK 802D sl.


Data Description
C.1 General machine data
ISO Milling
158 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
10802
EXTERN_CHAN_SYNC_M_NO_MAX
SD Number Last M number for channel synchronization
Default setting: -1 min. input limit: 100 max. input limit:
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version: 6.2
Meaning: Biggest M number of the M range that is reserved for the channel synchronization.
The M range should be maximum of 10*channel number (2 channels = 20 M numbers).
Alarm 4170 is output if a bigger range is defined.
MD cannot be changed for SINUMERIK 802D sl.


10804 EXTERN_M_NO_SET_INT
MD number M function for ASUB activation
Default setting: 96 min. input limit: 0 max. input limit:
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version: 6.2
Meaning: M function number with which an interrupt program (ASUB) is activated in the ISO_T/M
mode.


10806 EXTERN_M_NO_DISABLE_INT
MD number M function for ASUB deactivation
Default setting: 97 min. input limit: 0 max. input limit:
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version: 6.2
Meaning: M function number with which an interrupt program (ASUB) is deactivated in the ISO_T/M
mode.


10808 EXTERN_INTERRUPT_BITS_M96
MD number Interrupt program execution (M96)
Default setting: 0 min. input limit: 0 max. input limit: 8
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data Description
C.1 General machine data
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 159
10808 EXTERN_INTERRUPT_BITS_M96
Data type: WORD Valid as of software version: 6.2
Meaning: The flow of the interrupt routine activated with M96P can be affected by setting the different
bits.
Bit 0=0: Interrupt program is not possible, M96/97 are normal M functions
Bit 0=1: Activation of an interrupt program with M96/M97 is allowed
Bit 1=0: Process part program with the end position of the next block after the interruption
block
Bit 1=1: Further process part program from the interruption position
Bit 2=0: the interrupt signal interrupts the current block immediately and starts the interrupt
routine
Bit 2=1: the interrupt routine is started only at the end of the block
Bit 3=0: Interrupt execution cycle during an interrupt signal
Bit 3=1: Start interrupt program only at the end of the execution cycle


10810 EXTERN_MEAS_G31_P_SIGNAL
MD number Assignment of the measuring inputs for G31 P..
Default setting: 1 min. input limit: 0 max. input limit: 3
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version: 6.2
Meaning: The machine data is used to define an assignment of the measuring inputs 1 and 2 to the P
number programmed with G31 P1 (-P4). The MD is bit-coded. Only Bit 0 and Bit 1 are
evaluated. If, e.g. the Bit 0=1 is in $MN_EXTERN_MEAS_G31_P_SIGNAL[1], it is activated
with G31 P2 of the first measuring input. The second measuring input is activated with G31
P4 with $MN_EXTERN_MEAS_G31_P_SIGNAL[3] = 2.
Bit 0=0: Do not evaluate measuring input 1 in G31 P1 (-P4)
Bit 0=1: Activate measuring input 1 in G31 P1 (-P4)
Bit 1=0: Do not evaluate measuring input 2 in G31 P1 (-P4)
Bit 1=1: Activate measuring input 2 in G31 P1 (-P4)


10812 EXTERN_DOUBLE_TURRET_ON
MD number Double turret head with G68
Default setting: min. input limit: max. input limit:
Change becomes effective after Protection level: Unit: -
Data type: BOOLEAN Valid as of software version: 6.2
Meaning: The machine data is effective only in $MN_EXTER_CNC_SYSTEM = 2. This MD is used to
define whether a double-slide machining is to be started with G68 (channel synchronization
for the 1st and 2nd channel), or the second tool of a double turret (= 2, tool permanently
connected at the distance defined in MD $SC_EXTERN_DOUBLE_TURRET_DIST) is to be
activated.
FALSE: Channel synchronization for double-slide machining
TRUE: 2. Change tool of a double turret (= activate
$SC_EXTERN_DOUBLE_TURRET_DISTANCE as additive work offset and mirroring at Z
axis
Data Description
C.1 General machine data
ISO Milling
160 Programming Manual, 06/09, 6FC5398-7BP10-1BA0


10814 EXTERN_M_NO_MAC_CYCLE
MD number Macro call via M function
Default setting: min. input limit: max. input limit:
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version:
Meaning: M number with which a macro is called.
The name of the subroutine is stored in $MN_EXTERN_M_NO_MAC_CYCLE_NAME[n]. If
the M function is programmed in a part program block defined with
$MN_EXTERN_M_NO_MAC_CYCLE[n], the subroutine defined in
EXTERN_M_NO_MAC_CYCLE_NAME[n] is started, all the addresses programmed in the
block are written in the associated variables. If the M function is reprogrammed in the
subroutine, then there is no longer any replacement by a subroutine call.
$MN_EXTERN_M_NO_MAC_CYCLE_NAME[n] operates only in the external language
mode G291.
A subroutine call must not be superimposed on M functions with predetermined significance.
Alarm 4150 is generated in case of a conflict:
M0 to M5,
M17, M30,
M19,
M40 to M45,
M function for changing over spindle/axis mode according to
$MC_SPIND_RIGID_TAPPING_M_NR (default: M70),
M functions for nibbling/punching as configured in $MC_NIBBLE_PUNCH_CODE if
activated by $MC_PUNCHNIB_ACTIVATION.
for applied external language ($MN_MM_EXTERN_LANGUAGE) M96 to M99 extra
M functions that are defined through $MN_M_NO_FCT_CYCLE.
Exception: the M functions defined by $MC_TOOL_CHANGE_M_CODE for the tool change.
The subroutines configured with $MN_EXTERN_M_NO_MAC_CYCLE_NAME[n] may not be
effective in one block (part-program line) at the same time, i.e. max. one M function
replacement can be effective per block. Neither an M98 nor a modal subroutine call may be
programmed in the block with the M function replacement. It is also illegal to program a
subroutine return jump or end of part program. Alarm 14016 is generated if these
conventions are not observed.


10815 EXTERN_M_NO_MAC_CYCLE_NAME
MD number Subroutine name for M function macro call
Default setting: min. input limit: max. input limit:
Changes effective after POWER ON Protection level: Unit: -
Data type: STRING Valid as of software version:
Meaning: Cycle name during call via the M function defined with
$MN_EXTERN_M_NO_MAC_CYCLE[n].

Data Description
C.1 General machine data
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 161

10818 EXTERN_INTERRUPT_NUM_ASUP
MD number Interrupt number for ASUB start (M96)
Default setting: min. input limit: max. input limit:
Changes effective after POWER ON Protection level: Unit: -
Data type: BYTE Valid as of software version: 6
Meaning: Number of the interrupt input with which an asynchronous subroutine activated in the ISO
mode is started. (M96<Program number>)


10820 EXTERN_INTERRUPT_NUM_RETRAC
MD number Interrupt number for rapid retraction (G10.6)
Default setting: min. input limit: max. input limit:
Changes effective after POWER ON Protection level: Unit: -
Data type: BYTE Valid as of software version: 6
Meaning: Number of the interrupt input with which a rapid retraction is triggered in the ISO mode at the
position programmed with G10.6.


10880 MM_EXTERN_CNC_SYSTEM
MD number External control system whose programs are processed
Default setting: 0 min. input limit: 0 max. input limit: 2
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: WORD Valid as of software version: 5
Meaning: Selecting the external language
1 = ISO-2: System Fanuc0 Milling (from 5.1)
2 = ISO-3: System Fanuc0 Turning (from 5.2)
Here, the functional scope defined in the current Siemens documentation is valid.
This data is evaluated when the machine data $MN_MM_EXTERN_LANGUAGE is set.


Data Description
C.1 General machine data
ISO Milling
162 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
10882
NC_USER_EXTERN_GCODES_TAB [n]:0...59
MD number List of user-specific G commands of an external NC language
Default setting: - min. input limit: - max. input limit: -
Changes effective after POWER ON Protection level: 2/2 Unit: -
Data type: STRING Valid as of software version: 5
Meaning: Normally, ISO Dialect T Code B is implemented for external programming language. Code A
and C are differentiated through the names of the G functions.
The G functions can be renamed with $MN_NC_USER_EXTERN_GCODES_TAB.
G commands for external NC languages can be recoded. The G group and the position
inside the G group are retained. Only G commands can be recoded.
Up to 30 recodings are possible. Example:
$MN_NC_USER_EXTERN_GCODES_TAB[0]="G20"
$MN_NC_USER_EXTERN_GCODES_TAB[1]="G70"
--> G20 is recoded to G70
An error message is displayed during NCK reset if G70 already exists.


10884 EXTERN_FLOATINGPOINT_PROG
MD number Evaluation of programmed values without decimal point
Default setting: 1 min. input limit: 0 max. input limit: 1
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BOOLEAN Valid as of software version: 5.2
Meaning: This machine data is effective for external programming languages, i.e. if MD18800
$MN_MM_EXTERN_LANGUAGE = 1.
This machine data is used to define how programmed values without decimal points are
evaluated.
0: Standard notation: Values without decimal points are interpreted in internal units IS-B, IS-
C (see MD EXTERN_INCREMENT_SYSTEM).
Values without decimal point are interpreted in internal units
, e.g. X1000 = 1 mm (at 0.001 mm input resolution)
X1000.0 = 1000 mm
1: PocketCalculator Notation: Values without decimal point are interpreted as mm, inch or
degree.
Values without decimal point are interpreted as mm, inch or degree
, e.g. X1000 = 1000 mm
X1000.0 = 1000 mm


Data Description
C.1 General machine data
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 163
10886
EXTERN_INCREMENT_SYSTEM
MD number Increment system
Default setting: 0 min. input limit: 0 max. input limit: 1
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BOOLEAN Valid as of software version: 5.2
Meaning: This machine data is effective for external programming languages, i.e. if MD18800
$MN_MM_EXTERN_LANGUAGE = 1.
This machine data is used to define which increment system is active:
0: Increment system
IS-B= 0.001 mm/degree
= 0.0001 inch
1: Increment system
IS-B= 0.0001 mm/degree
= 0.00001 inch


10888 EXTERN_DIGITS_TOOL_NO
MD number Number of digits for T number in the external language mode
Default setting: 2 min. input limit: 2 max. input limit: 4
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version: 5.2
Meaning: The machine data is active only in $MN_EXTERN_CNC_SYSTEM = 2.
Number of digits in tool number in the programmed T value.
The number of leading digits specified as tool number is interpreted with
$MN_EXTERN_DIGITS_TOOL_NO from the programmed T value. The following positions
address the offset memory.


18800 MM_EXTERN_LANGUAGE
MD number External language is active in the control system
Default setting: 0 min. input limit: 0 max. input limit: 1
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version: 5
Meaning: To process part programs of other system manufacturers, one must activate the
corresponding NC language. Only one external language is to be selected. The already
defined relevant instruction set can be taken from the current documentation.
Bit 0 (LSB): Processing of part programs ISO_2 or ISO_3. For encoding, see
$MN_MM_EXTERN_CNC_SYSTEM (10880)
MD cannot be changed for SINUMERIK 802D sl.
Data Description
C.2 Channel-specific machine data
ISO Milling
164 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
C.2 Channel-specific machine data

20050 AXCONF_GEOAX_ASSIGN_TAB
MD number Assignment of geometry axis to channel axis
Default setting: 1, 2, 3 min. input limit: 0 max. input limit: 20
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version:
Meaning: The channel axis to which the geometry axis is assigned is specified in this MD. The
assignment for all the geometry axes is to be done channel-specifically. If no assignment is
defined for a geometry axis, then this geometry axis does not exist and cannot be
programmed (with the names defined in AXCONF_GEOAX_NAME_TAB).
E.g.: Turning machine without transformation:
$MC_AXCONF_GEOAX_ASSIGN_TAB[ 0 ] = 1 ; 1. Geo axis = 1st channel axis
$MC_AXCONF_GEOAX_ASSIGN_TAB[ 1 ] = 0 ; 2. Geo axis not defined
$MC_AXCONF_GEOAX_ASSIGN_TAB[ 2 ] = 2 ; 3. Geo axis = 2nd channel axis
The assignment defined here is valid if no transformation is active. In case of active
transformation n, the transformation-specific assignment table
TRAFO_GEOAX_ASSIGN_TAB_n is active.


20060 AXCONF_GEOAX_NAME_TAB
MD number Geometry axis name in channel
Default setting: X, Y, Z min. input limit: - max. input limit: -
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: STRING Valid as of software version:
Meaning: The names of the geometry axes for the channel are input separately in this MD. Geometry
axes can be programmed in the part program with the names specified here.


20070 AXCONF_MACHAX_USED
MD number Machine axis number valid in channel
Default setting: 1, 2, 3, 4 min. input limit: 0 max. input limit: 31
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version:
Meaning: The machine axis to which the channel axis/special axis is assigned is input in this MD. The
assignment for all the channel axes is to be done channel-specifically. A machine axis that is
not assigned to any channel is not active, i.e. the axis control is not processed, the axis is
not displayed on the screen and it cannot be programmed in any channel.


Data Description
C.2 Channel-specific machine data
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 165
20080
AXCONF_CHANAX_NAME_TAB
MD number Name of channel axis in the channel
Default setting:
X, Y, Z, A, B, C, U, V, X11, Y11, ....
min. input limit: - max. input limit: -
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: STRING Valid as of software version:
Meaning: The number of the channel axis/special axis is entered in this MD. Normally the first three
channel axes are populated by the three assigned geometry axes (see also MD20050
$MC_AXCONF_GEOAX_ASSIGN_TAB). The remaining channel axes are also denoted as
special axes. The channel axis/special axis is always displayed on the monitor of WKS
(Workpiece coordinate system) with the names input in this MD.


20094 SPIND_RIGID_TAPPING_M_NR
MD number M number for changing over to the controlled spindle mode (Siemens mode)
Default setting: 70 min. input limit: 0 max. input limit: 0xFF
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version: 5.2
Meaning: The machine data works in the Siemens mode and in the external language mode. This
machine data is used to define the M function number with which the spindle is changed
over to the controlled spindle mode (Axis mode). This number is used to replace M70 in the
Siemens mode and M29 in the external language mode. Only M numbers that have not
already been set as default are allowed. For example, the M numbers M1, M2, M3, M4, M5
M30 etc. are not allowed.


20095 EXTERN_RIGID_TAPPING_M_NR
MD number M number for changing over to the controlled spindle mode (external language mode)
Default setting: 29 min. input limit: 6 max. input limit: 0xFF
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version:
Meaning: This machine data is used to define the M function number in the external language mode,
with which the spindle is changed over to the controlled spindle mode (Axis mode). In the
external language mode, M29 can be replaced by another M function with this number.
Only M numbers that have not already been set as default are allowed.
For example, the M numbers M0, M1, M3, M4, M5, M30, M99 etc. are not allowed.


Data Description
C.2 Channel-specific machine data
ISO Milling
166 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
20150
GCODE_RESET_VALUES
MD number Reset G groups
Default setting: 2, 0, 0, 1, 0, ... min. input limit: - max. input limit: -
Changes effective after RESET Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version:
Meaning: Definition of the G codes that become active during run-up and reset or at part program end
and part program start.
The G code index must be specified in the respective groups as preset value.
Name - Group - Default value:
GCODE_RESET_VALUES[0] - Group 1 - Default value 2 (G01)
GCODE_RESET_VALUES[1] - Group 2 - Default value 0 (disabled)
GCODE_RESET_VALUES[2] - Group 3 - Default value 0 (disabled)
GCODE_RESET_VALUES[3] - Group 4 - Default value 1 (FIFO START)
GCODE_RESET_VALUES[4] - Group 5 - Default value 0 (disabled)
GCODE_RESET_VALUES[5] - Group 6 - Default value 1 (G17) for milling
GCODE_RESET_VALUES[6] - Group 7 - Default value 1 (G40)
GCODE_RESET_VALUES[7] - Group 8 - Default value 1 (G500)
GCODE_RESET_VALUES[8] - Group 9 - Default value 0 (disabled)
GCODE_RESET_VALUES[9] - Group 10 - Default value 1 (G60)
GCODE_RESET_VALUES[10] - Group 11 - Default value 0 (disabled)
GCODE_RESET_VALUES[11] - Group 12 - Default value 1 (G601)
GCODE_RESET_VALUES[12] - Group 13 - Default value 2 (G71)
GCODE_RESET_VALUES[13] - Group 14 - Default value 1 (G90)
GCODE_RESET_VALUES[14] - Group 15 - Default value 2 (G94)
GCODE_RESET_VALUES[15] - Group 16 - Default value 1 (CFC)
...



Data Description
C.2 Channel-specific machine data
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 167
20152
GCODE_RESET_MODE
MD number Reset behavior of G groups
Default setting: min. input limit: 0 max. input limit: 1
Changes effective after RESET Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version:
Meaning: This Machine data is only evaluated if bit 0 is set in $MC_RESET_MODE_MASK. This MD is
used to define for each entry in MD $MN_GCODE_RESET_VALUES (i.e., for each G
group), whether a setting according to the $MC_GCODE_RESET_VALUES is taken again
for a reset/part program end, (MD = 0) or the momentary current setting is retained (MD =
1).
Example:
The normal position of the 6th G group (current level) is read from the MD
$MC_GCODE_RESET_VALUES for each reset/part program end here:
$MC_GCODE_RESET_VALUE(5)=1; Reset value of 6th G group is M17
$MC_GCODE_RESET_MODE(5)=0; Normal position of the 6th G group after reset/part
program end is according to $MC_GCODE_RESET_VALUES(5)
However, if the current setting of the 6th G group (current level) is to be retained beyond
reset/part program end, then we have the following setting:
$MC_GCODE_RESET_VALUE(5)=1; Reset value of 6th G group is M17
$MC_GCODE_RESET_MODE(5)=1; current setting of the 6th G group end is retained even
after reset/part program
MD cannot be changed for SINUMERIK 802D sl.


Data Description
C.2 Channel-specific machine data
ISO Milling
168 Programming Manual, 06/09, 6FC5398-7BP10-1BA0
20154
EXTERN_GCODE_RESET_VALUES[n]: 0, ..., 30
MD number Definition of the G codes that are to be activated during reboot, if the NC channel is not
running in the Siemens mode.
Default setting: - min. input limit: - max. input limit: -
Changes effective after POWER ON Protection level: 2/2 Unit: -
Data type: BYTE Valid as of software version: 5
Meaning: The following external programming languages are possible:
ISO dialect milling
ISO dialect turning
The G group classification to be used is taken from the current SINUMERIK documentation.
The following groups can be written within the MD EXTERN_GCODE_RESET_VALUES:
ISO dialect mode:
G group 2: G17/G18/G19
G group 3: G90/G91
G group 5: G94/G95
G group 6: G20/G21
G group 13: G96/G97
G group 14: G54-G59
ISO dialect T:
G group 2: G96/G97
G group 3: G90/G91
G group 5: G94/G95
G group 6: G20/G21
G group 16: G17/G18/G19
MD cannot be changed for SINUMERIK 802D sl.


Data Description
C.2 Channel-specific machine data
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 169
20156
EXTERN_GCODE_RESET_MODE
MD number Reset behavior of external G groups
Default setting: - min. input limit: 0 max. input limit: 1
Changes effective after RESET Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version: 6.3
Meaning: This MD is only evaluated if bit 0 is set in $MC_RESET_MODE_MASK (see there)!
This MD is used to define for each entry in MD $MN_EXTERN_GCODE_RESET_VALUES
(i.e., for each G group), whether a setting according to the MD
$MC_EXTERN_GCODE_RESET_VALUES is taken again for a reset/part program end,
(MD=0) or the momentary current setting is retained (MD=1).
Example of ISO dialect mode:
The normal position of the 14th G group (adjustable work offset) is read from the machine
data $MC_EXTERN_GCODE_RESET_VALUES for each reset/part program end here:
$MC_EXTERN_GCODE_RESET_VALUES[13]=1 ;Reset value of the 14th group is G54
$MC_EXTERN_GCODE_RESET_VALUES(13)=0; Normal position of the 14th G group after
reset/part program end is defined via $MC_EXTERN_GCODE_RESET_VALUES[13]
However, if the current setting of the 14th G group is to be retained beyond reset/part
program end, then we have the following setting:
$MC_EXTERN_GCODE_RESET_VALUES[13]=1 ;Reset value of the 14th group is G54
$MC_G_CODE_GCODE_RESET_VALUES(13)=0; current setting of the 14th G group is
retained even after reset/part program end
MD cannot be changed for SINUMERIK 802D sl.


20380 TOOL_CORR_MODE_G43/G44
MD number Handling the tool length compensation G43/G44
Default setting: 0 min. input limit: 1 max. input limit: 2
Changes effective after RESET Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version: 5.2
Meaning: The machine data is active only for $MN_MM_EXTERN_CNC_LANGUAGE = 1;
If G43/G44 is active, it determines how length compensations programmed with H are
processed.
0: Mode A
the tool length H always operates on the Z axis, independent of the current plane
1: Mode B
The tool length H always operates on one of the three geometry axes, depending on the
active plane, i.e. in:
G17 on the third geometry axis (normally Z)
G18 on the second geometry axis (normally Y)
G19 on the first geometry axis (as a rule X)
Offsets can be installed in all three geometry axes in this mode through multiple
programming, i.e. activation of a component does not delete the possibly already effective
length compensation in a different axis.
2: Mode C
The tool length works independently of the active plane in the axis, which was
simultaneously programmed with H. Moreover, the behavior is as in Variant B.
MD cannot be changed for SINUMERIK 802D sl.
Data Description
C.2 Channel-specific machine data
ISO Milling
170 Programming Manual, 06/09, 6FC5398-7BP10-1BA0


20382 TOOL_CORR_MOVE_MODE
MD number Retract the tool length compensation
Default setting: FALSE min. input limit: - max. input limit: -
Changes effective after RESET Protection level: 2/7 Unit: -
Data type: BOOLEAN Valid as of software version: 5.2
Meaning: The machine data determines how the tool length compensations are retracted.
FALSE: A tool length component is retracted only if the associated axis was programmed
(behavior as in earlier software versions).
TRUE: Too lengths are always retracted immediately irrespective of whether or not the
associated axes are programmed.
MD cannot be changed for SINUMERIK 802D sl.


20732 EXTERN_G0_LINEAR_MODE
MD number Interpolation behavior with G00
Default setting: 1 min. input limit: 0 max. input limit: 1
Changes effective after POWER ON Protection level: 2/4 Unit: -
Data type: BOOLEAN Valid as of software version:
Meaning: This MD is used to define the interpolation behavior to G00.
0: Axes are traversed as positioning axes
1: Mutual axis interpolation


20734
EXTERN_FUNCTION_MASK
MD number Function mask for external language
Default setting: min. input limit: 0 max. input limit: 16
Changes effective after RESET Protection level: 2/7 Unit: -
Data Description
C.2 Channel-specific machine data
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 171
20734
EXTERN_FUNCTION_MASK
Data type: DWORD Valid as of software version: 6.2
Meaning: Functions in the ISO mode are affected by this machine data.
Bit 0=0: ISO Mode T: A" and "C" are interpreted as axes. If contour definition is
programmed, there must be a comma before "A" or "C".
Bit 0=1: "A" and "C" in the part program are always interpreted as contour definition.
No Axis A or Axis C should exist.
Bit 1=0: ISO mode T G10 P<100 tool geometry
P>100 tool wear
Bit 1=1: G10 P<10 000 tool geometry
P>10 000 tool wear
Bit 2=0: Dwell time G04: Always [s] or [ms]
Bit 2=1: If G95 is active, dwell time is in spindle revolutions
Bit 3=0: Errors in the ISO scanner lead to alarm
Example: N5 G291 ; ISO dialect mode
N10 WAIT ; Alarm 12080 "WAIT unknown"
N15 G91 G500 ; Alarm 12080 "G500 unknown"
Bit 3=1: Errors in the ISO scanner are not output, the block is forwarded to the Siemens
translator
Example: N5 G291 ; ISO dialect mode
N10 WAIT ; Block is processed by Siemens translator
N15 G91 G500 ; Block is processed by Siemens translator
N20 X Y ; block is processed by ISO translator due to G291, G91 from N15 is active
Bit 4=0: G00 is traversed to the active exact stop function.
Example: In G64, even G00 blocks are traversed with G64
Bit 4=1: G00 blocks are always traversed with G09, even if G64 is active
Bit 5=0: Movements of the rotary axis are executed along the shortest path
Bit 5=1: Movements of the rotary axis are executed in the positive or negative direction of
rotation, depending on the sign
Bit 6=0: only four-digit program number is allowed
Bit 6=1: eight digit program number is allowed. If there are less than 4 digits, the figure is
increased by 4 digits.
Bit 7=0: Axis programming in geo axis interchange/parallel axes is compatible with the ISO
mode
Bit 7=1: Axis programming in geo axis interchange/parallel axes is compatible with the
Siemens mode, in the ISO mode
Bit 8=0: For cycles, the F value is always transferred as feedrate
Bit 8=1: For threading cycles, the F value is always interpreted as lead
Bit 9=0: In the ISO mode T for G84, G88 and in the standard mode F for G95, it is multiplied
with 0.01 mm or 0.0001 inch
Bit 9=1: In the ISO mode T for G84, G88 and in the standard mode F for G95, it is multiplied
with 0.01 mm or 0.0001 inch
Bit 10=0: In M96 Pxx, during interrupt, the program with Pxx progr. is always called.
Bit 10=1: In M96 Pxx, CUCLE396.spf is always called in case of interrupt.
Bit 11=0: G54.1 is displayed during the programming of G54 Pxx.
Bit 11=1: G54Px is always displayed while programming G54 Pxx or G54.1 Px.
Bit 12=0: $P_ISO_STACK is not changed on calling the subroutine defined with M96 Pxx.
Bit 12=1: $P_ISO_STACK is incremented on calling the subroutine defined with M96 Pxx.
Data Description
C.2 Channel-specific machine data
ISO Milling
172 Programming Manual, 06/09, 6FC5398-7BP10-1BA0


22420 FGROUP_DEFAULT_AXES[n]: 0, ..., 7
MD number Default value of the FGROUP command
Default setting: 0 min. input limit: 0 max. input limit: 8
Changes effective after POWER ON Protection level: 7/7 Unit: -
Data type: BYTE Valid as of software version: 5.2
Meaning: One can specify up to 8 channels whose resulting speed corresponds to the programmed
path feedrate. If all the 8 values are zero (default), then as earlier, the geo axes recorded in
$MC_AXCONF_GEOAX_ASSIGN_TAB are active as the default setting of the FGROUP
command.
Example: the first four axes in the channel are relevant to the path feedrate:
$MC_FGROUP_DEFAULT_AXES[0] = 1
$MC_FGROUP_DEFAULT_AXES[2] = 2
$MC_FGROUP_DEFAULT_AXES[3] = 3
$MC_FGROUP_DEFAULT_AXES[4] = 4
MD cannot be changed for SINUMERIK 802D sl.


22512 EXTERN_GCODE_GROUPS_TO_PLC[n]: 0, ..., 7
MD number Specification of G groups that are output in the NCK PLC interface, if an external NC
language is active
Default setting: - min. input limit: - max. input limit: -
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version: 5
Meaning: The user can use the channel machine data $MC_EXTERN_GCODE_GROUPS_TO_PLC to
select the G groups of an external NC language whose active G command is to be reported
by NCK to PLC.
Default 0: no output
The NCK_PLC interface is updated with each block change and after each reset. A block-
synchronous relationship between NC block and the reported G functions does not exist in
each case (e.g., short blocks in continuous-path mode).
Similar to $MC_GCODE_GROUPS_TO_PLC
MD cannot be changed for SINUMERIK 802D sl.


22515 GCODE_GROUPS_TO_PLC_MODE
MD number Response of the G group transfer to PLC
Default setting: - min. input limit: - max. input limit: -
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version: 6.3
Data Description
C.2 Channel-specific machine data
ISO Milling
Programming Manual, 06/09, 6FC5398-7BP10-1BA0 173
22515 GCODE_GROUPS_TO_PLC_MODE
Meaning: To set the behavior, how are the G groups to be interpreted as data in the PLC. According to
the current behavior (Bit 0=0), the G group is the array index of a 64-byte large field (DBB
208 - DBB 271). At the most, the 64th G group can be reached with it.
In the new behavior (Bit 0=1), the data storage in the PLC is a maximum of 8 bytes (DBB
208-DBB 215) large. In this process, the array index of this byte array is identical to the
index of MD $MC_GCODE_GROUPS_TO_PLC[Index] and
$MC_EXTERN_GCODE_GROUPS_TO_PLC[Index]. Here, each index (0-7) should be with
either of the machine data, the value 0 must be entered for the relevant other MD.
Bit 0 (LSB) = 0: Response as earlier, the 64-byte large field is used for the display of the G
code.
Bit 0 (LSB) = 1: The user defines the G groups for which the first 8 bytes are to be used
MD cannot be changed for SINUMERIK 802D sl.


22900 STROKE_CHECK_INSIDE
MD number Direction (inside/outside) in which the protection zone is effective
Default setting: 0 min. input limit: 0 max. input limit: 1
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version: 5.2
Meaning: This machine data is valid in connection with external programming languages.
It is effective for $MN_MM_EXTERN_LANGUAGE = 1.
It is defined whether the protection zone 3 is an inside protection zone or an outside
protection zone.
Meaning:
0: Protection zone 3 is a protection zone inside, i.e. the protection zone towards the interior
should not be overtravelling
1: Protection zone 3 is an outside protection zone
MD cannot be changed for SINUMERIK 802D sl.


22910 WEIGHTING_FACTOR_FOR_SCALE
MD number Input resolution for scaling factor
Default setting: 0 min. input limit: 0 max. input limit: 1
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BOOLEAN Valid as of software version: 5.2
Meaning: This machine data is valid in connection with external programming languages. It is effective
for $MN_MM_EXTERN_LANGUAGE = 1.
Definition of the unit for the scaling factor P and for the axial scaling factors I, J, K
Meaning:
0: Scaling factor in 0.001
1: Scaling factor in 0.00001

Data Description
C.2 Channel-specific machine data
ISO Milling
174 Programming Manual, 06/09, 6FC5398-7BP10-1BA0

22914 AXES_SCALE_ENABLE
MD number Activation for axial scaling factor (G51)
Default setting: 0 min. input limit: 0 max. input limit: 1
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BOOLEAN Valid as of software version: 5.2
Meaning: Axial scaling is disconnected with this MD.
Meaning:
0: Axial scaling is not possible
1: Axial scaling is possible, i.e. MD DEFAULT_SCALE_FACTOR_AXIS is effective


22920 EXTERN_FIXED_FEEDRATE_F1_ON
SD Number Activation of fixed feedrate F1 - F9
Default setting: FALSE min. input limit: max. input limit:
Changes effective after POWER ON Protection level: 2/7 Unit:
Data type: BOOLEAN Valid as of software version: 6.2
Meaning: This MD is used to disconnect the fixed feedrates from the setting data
$SC_EXTERN_FIXED_FEEDRATE_F1_F9 [ ].
0: no fixed feedrates with F1 - F9
1: The feedrates from the setting data $SC_EXTERN_FIXED_FEEDRATE_F1_F9 become
effective with the programming of F1 - F9


22930 EXTERN_PARALLEL_GEOAX
SD Number Assignment of parallel channel geometry axis
Default setting: 0 min. input limit: 0 max. input limit: 3
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: BYTE Valid as of software version: 6.2
Meaning: Assignment tables of the axes that are parallel to the geometry axes. This table can be used
to assign parallel channel axes to the geometry axes. The parallel axes can then be
activated with the G functions of the plane selection (G17 - G19) and the axis name of the
parallel axis as geometry axis. An axis interchange can then be executed with the axis
defined via $MC_AXCONF_GEOAX_ASSIGN_TAB[ ].
Precondition: The used channel axes must be active (assigned list place in in
AXCONF_MACHAX_USED).
Entry of a zero deactivated the corresponding parallel geometry axis.


24004 CHBFRAME_POWERON_MASK
MD number Reset channel-specific basic frame after Power On
Default setting: 0 min. input limit: 0 max. input limit: 0xFF
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version: 5.2
Data Description
C.2 Channel-specific machine data
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24004 CHBFRAME_POWERON_MASK
Meaning: This machine data is used to define whether channel-specific basic frames are reset to the
data management during Power On Reset, i.e. shifts and rotations are set to 0, scaling to 1.
Mirroring is switched off. The individual basic frames can be selected separately.
Bit 0 corresponds to basic frame 0, Bit 1 to basic frame 1 etc.
0: Basic frame is retained at Power ON
1: Basic frame is reset in the data management at Power ON.
MD cannot be changed for SINUMERIK 802D sl.


24006 CHSFRAME_RESET_MASK
MD number Active system frames after Reset
Default setting: 0 min. input limit: 0 max. input limit: 0x7FF
Changes effective after RESET Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version: 5.2
Meaning: Bit mask for the reset setting of the channel-specific system frames calculated in the
channel.
Bit
0: System frame for actual value setting and scratching is active after Reset.
1: System frame for external work offset is active after Reset.
2: Reserved, TCARR and PAROT refer to $MC_GCODE_RESET_VALUES[ ].
3: Reserved, TOROT and TORFRAME refer to $MC_GCODE_RESET_VALUES[ ].
4: System frame for workpiece reference point is active after RESET.
5: System frame for cycles is active after Reset.
6: Reserved, reset behavior depends on $MC_RESET_MODE_MASK.
7: System frame $P_ISO1FR (ISO G51.1 Mirror) is active after Reset.
8: System frame $P_ISO2FR (ISO G68 2DROT) is active after Reset.
9: System frame $P_ISO3FR (ISO G68 3DROT) is active after Reset.
10: System frame $P_ISO4FR (ISO G51 Scale) is active after Reset.
corresponds to:
MD28082 $MC_MM_SYSTEM_FRAME_MASK
MD cannot be changed for SINUMERIK 802D sl.


28082 MM_SYSTEM_FRAME_MASK
MD number System frames (SRAM)
Default setting: 0 min. input limit: 0 max. input limit: 0x7FF
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Valid as of software version: 5.2
Data Description
C.2 Channel-specific machine data
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28082 MM_SYSTEM_FRAME_MASK
Meaning: Bit mask for the configuration of the channel-specific system frames calculated in the
channel.
Bit
0: System frame for actual value setting and scratching
1: System frame for external work offset
2: System frame for TCARR and PAROT
3: System frame for TOROT and TORFRAME
4: System frame for workpiece reference points
5: System frame for cycles
6: System frame for transformations
7: System frame for $P_ISO1FR for ISO G51.1 Mirror
8: System frame for $P_ISO2FR for ISO G68 2DROT
9: System frame for $P_ISO3FR for ISO G68 3DROT
10: System frame for $P_ISO4FR for ISO G51 Scale
corresponds to:
MD28082 $MC_MM_SYSTEM_FRAME_MASK
MD cannot be changed for SINUMERIK 802D sl.
Data Description
C.3 Axis-specific setting data
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C.3 Axis-specific setting data

43120 DEFAULT_SCALE_FACTOR_AXIS
MD number Default axial scaling factor with active G51
Default setting: 1 min. input limit: -99999999 max. input limit: 99999999
Change valid IMMEDIATELY Protection level: 7/7 Unit: -
Data type: DWORD Valid as of software version: 5.2
Meaning: This machine data is valid in connection with external programming languages. It is effective
for $MN_MM_EXTERN_LANGUAGE = 1.
If no axial scaling factor I, J or K is programmed in the G51 block, then the
DEFAULT_SCALEFAKTOR_AXIS is active. For the scaling factor to be effective, the MD
AXES_SCALE_ENABLE must be set.


43240 M19_SPOS
MD number Spindle position in degrees for spindle positions with M19
Default setting: 0 min. input limit: -359.999 max. input limit: 359.999
Change valid IMMEDIATELY Protection level: 7/7 Unit: -
Data type: DOUBLE Valid as of software version: 5.2
Meaning: The setting data is also effective in the Siemens mode.
Data Description
C.4 Channel-specific setting data
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C.4 Channel-specific setting data

42110 DEFAULT_FEED
SD Number Default value for path feed
Default setting: 0 min. input limit: 0 max. input limit: -
Change valid IMMEDIATELY Protection level: 7/7 Unit: -
Data type: DOUBLE Valid as of software version: 5.2
Meaning: If no path feedrate is programmed in the part program, then the value stored in
$SC_DEFAULT_FEED is used.
The setting data is evaluated during part program start, giving due consideration to the
feedrate type active at this point of time (refer to $MC_GCODE_RESET_VALUES or
$MC_EXTERN_GCODE_RESET_VALUES).


42140 DEFAULT_SCALE_FACTOR_P
SD Number Default scaling factor for address P
Default setting: 0 min. input limit: -99999999 max. input limit: 99999999
Change valid IMMEDIATELY Protection level: 7/7 Unit: -
Data type: DWORD Valid as of software version: 5.2
Meaning: This machine data is valid in connection with external programming languages. It is effective
for $MN_MM_EXTERN_LANGUAGE = 1.
If no scaling factor P is programmed in the block, then the value from this machine data is
active.


42150 DEFAULT_ROT_FACTOR_R
SD Number Default for angle of rotation R
Default setting: 0 min. input limit: 0 max. input limit: 360
Change valid IMMEDIATELY Protection level: 2/7 Unit: degrees
Data type: DOUBLE Valid as of software version:
Meaning: If no factor is programmed for rotation R while selecting the rotation G68, the value from this
setting data is active.


42160 EXTERN_FIXED_FEEDRATE_F1_F9
SD Number Fixed feedrates F1 - F9
Default setting: 0 min. input limit: 0 max. input limit:
Change valid IMMEDIATELY Protection level: 2/7 Unit: VELO
Data type: DOUBLE Valid as of software version:
Meaning: Fixed feedrate values for the programming of F1 -F9. If the machine data
$MC_FEEDRATE_F!_F9_ON=TRUE is set, the feedrate values from the setting data
$SC_EXTERN_FIXED_FEEDRATE_F1_F9[0] -
$SC_EXTERN_FIXED_FEEDRATE_F1_F9[8] are read and activated as machining feedrate
with the programming of F1 to F9. The rapid traverse feedrate must be entered in
$SC_EXTERN_FIXED_FEEDRATE_F1_F9[0].
Data Description
C.4 Channel-specific setting data
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42520 CORNER_SLOWDOWWN_START
SD Number Start of feedrate reduction in G62
Default setting: 0 min. input limit: 0 max. input limit: Any
Change valid IMMEDIATELY Protection level: 7/7 Unit: mm
Data type: DOUBLE Valid as of software version: 6
Meaning: Path length from which the feedrate is reduced before the corner in G62


42522 CORNER_SLOWDOWN_END
SD Number End of feedrate reduction in G62
Default setting: 0 min. input limit: 0 max. input limit: Any
Change valid IMMEDIATELY Protection level: 7/7 Unit: mm
Data type: DOUBLE Valid as of software version: 6
Meaning: Path length up to which the feedrate remains reduced after a corner in G62.


42524 CORNER_SLOWDOWN_OVR
SD Number Override for feedrate reduction in G62
Default setting: 0 min. input limit: 0 max. input limit: Any
Change valid IMMEDIATELY Protection level: 7/7 Unit: PERCENT
Data type: DOUBLE Valid as of software version: 6
Meaning: Override with which the feedrate is multiplied at the corner in G62.


42526 CORNER_SLOWDOWN_CRIT
SD Number Corner detection in G62, G21
Default setting: 0 min. input limit: 0 max. input limit: Any
Change valid IMMEDIATELY Protection level: 7/7 Unit: Degree
Data type: DOUBLE Valid as of software version: 6
Meaning: Angle from which a corner is considered for the feedrate reduction with G62, G21.


43340 EXTERN_REF_POSITION_G30_1
MD number Reference point position for G30.1
Default setting: min. input limit: max. input limit:
Change valid IMMEDIATELY Protection level: Unit:
Data type: DOUBLE Valid as of software version:
Meaning: Setting data
Reference point position for G30.1.
This setting data is evaluated in CYCLE328.
Data Description
C.4 Channel-specific setting data
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Data lists
D
D.1 Machine data

Number Identifier Name
General ($MN_ ... )
10604 WALIM_GEOAX_CHANGE_MODE Working area limitation during switchover of geometry
axes
10615 NCFRAME_POWERON_MASK Delete global basic frames during Power On
10652 CONTOUR_DEF_ANGLE_NAME Adjustable name for angle in the contour short
description
10654 RADIUS_NAME Adjustable name for radius non-modal in the contour
short description
10656 CHAMFER_NAME Adjustable name for chamfer in the contour short
description
10704 DRYRUN_MASK Activation of dry run feedrate
10706 SLASH_MASK Activation of block skip function
10715 M_NO_FCT_CYCLE[n]: 0, ..., 0 M function number for cycle call
10716 M_NO_FCT_CYCLE_NAME[ ] Name for tool-changing cycle with M functions from
MD $MN_NO_FCT_CYCLE
10717 T_NO_FCT_CYCLE_NAME Name for tool-changing cycle with T number
10718 M_NO_FCT_CYCLE_PAR M function replacement with parameters
10719 T_NO_FCT_CYCLE_MODE Parameter assignment for T function replacement
10760 G53_TOOLCORR Method of functioning with G53, G153 and SUPA
10800 EXTERN_CHAN_SYNC_M_NO_MIN First M number for channel synchronization
10802 EXTERN_CHAN_SYNC_M_NO_MAX Last M number for channel synchronization
10804 EXTERN_M_NO_SET_INT M function for ASUB activation
10806 EXTERN_M_NO_DISABLE_INT M function for ASUB deactivation
10808 EXTERN_INTERRUPT_BITS_M96 Interrupt program execution (M96)
10810 EXTERN_MEAS_G31_P_SIGNAL Assignment of the measuring inputs for G31 P..
10814 EXTERN_M_NO_MAC_CYCLE Macro call via M function
10815 EXTERN_M_NO_MAC_CYCLE_NAME Subroutine name for M function macro call
10818 EXTERN_INTERRUPT_NUM_ASUP Interrupt number for ASUB start (M96)
10820 EXTERN_INTERRUPT_NUM_RETRAC Interrupt number for rapid retraction (G10.6)
10880 EXTERN_CNC_SYSTEM External control system whose programs are
processed
10882 NC_USER_EXTERN_GCODES_TAB[n]: 0-59 List of user-specific G commands of an external NC
language
10884 EXTERN_FLOATINGPOINT_PROG Evaluation of programmed values without decimal
point
10886 EXTERN_INCREMENT_SYSTEM Increment system
Data lists
D.1 Machine data
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Number Identifier Name
10888 EXTERN_DIGITS_TOOL_NO Number of digits for T number in the external
language mode
10890 EXTERN_TOOLPROG_MODE Tool change programming in external programming
language
18800 MM_EXTERN_LANGUAGE External language is active in the control system
Channelspecific ($MC_ ... )
20050 AXCONF_GEOAX_ASSIGN_TAB[ ] Assignment of geometry axis to channel axis
20060 AXCONF_GEOAX_NAME_TAB[ ] Geometry axis in channel
20070 AXCONF_MACHAX_USED[ ] Machine axis number valid in channel
20080 AXCONF_CHANAX_NAME_TAB[ ] Name of channel axis in the channel
20094 SPIND_RIGID_TAPPING_M_NR M number for changing over to the controlled spindle
mode (Siemens mode)
20095 EXTERN_RIGID_TAPPING_M_NR M number for changing over to the controlled spindle
mode (external language mode)
20150 GCODE_RESET_VALUES[n]: 0 to max. number of G
codes
Reset G groups
20152 GCODE_RESET_MODE Reset behavior of G groups
20154 EXTERN_GCODE_RESET_VALUES[n]: 0-30 Definition of the G codes that are effective during
reboot, if the NC channel is not running in the
Siemens mode
20380 TOOL_CORR_MODE_G43G44 Handling the tool length compensation G43/G44
20382 TOOL_CORR_MOVE_MODE Retract the tool length compensation
20732 EXTERN_G0_LINEAR_MODE Interpolation behavior with G00
20734 EXTERN_FUNCTION_MASK Function mask for external language
22420 FGROUP_DEFAULT_AXES[ ] Default value of the FGROUP command
22512 EXTERN_GCODE_GROUPS_TO_PLC[n]: 0-7 Specification of G groups that are output in the NCK
PLC interface, if an external NC language is active
22900 STROKE_CHECK_INSIDE Direction (inside/outside) in which the protection zone
is effective
22910 WEIGHTING_FACTOR_FOR_SCALE Input resolution for scaling factor
22914 AXES_SCALE_ENABLE Activation for axial scaling factor (G51)
22920 EXTERN_FEEDRATE_F1_F9_ACTIV Activation of fixed feedrate (F0 - F9)
22930 EXTERN_PARALLEL_GEOAX Assignment of parallel channel geometry axis
24004 CHBFRAME_POWERON_MASK Reset channel-specific basic frame after Power On
24006 CHSFRAME_RESET_MASK Active system frames after Reset
28082 MM_SYSTEM_FRAME_MASK System frames (SRAM)
Data lists
D.2 Setting data
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D.2 Setting data

Number Identifier Name
Axis-specific
43120 DEFAULT_SCALE_FACTOR_AXIS Default axial scaling factor with active G51
43240 M19_SPOS Spindle position in degrees for spindle positions with
M19
43340 EXTERN_REF_POSITION_G30_1 Reference position for G30.1
Channel-specific
42110 $SC_DEFAULT_FEED Default value for path feed
42140 $SC_DEFAULT_SCALE_FACTOR_P Default scaling factor for address P
42150 $SC_DEFAULT_ROT_FACTOR_R Default for angle of rotation R
42520 $SC_CORNER_SLOWDOWN_START Start of feedrate reduction in G62
42522 $SC_CORNER_SLOWDOWN_END End of feedrate reduction in G62
42524 $SC_CORNER_SLOWDOWN_OVR Override for feedrate reduction in G62
42526 $SC_CORNER_SLOWDOWN_CRIT Corner detection in G62, G21
Data lists
D.3 Variables
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D.3 Variables

Identifier Type Description
$C_A REAL Value of programmed address A in the ISO dialect mode for cycle programming
$C_B REAL Value of programmed address B in the ISO-dialect-mode for cycle programming
.... .... .....
$C_G INT G number for cycle calls in the external mode
$C_H REAL Value of programmed address H in the ISO dialect mode for cycle programming
$C_I[ ] REAL Value of the programmed Address I in the ISO-dialect-mode for cycle programming and
macro technology with G65/G66. A max. of 10 entries is possible in the block for the
macro programming. The values remain in the programmed sequence in the array.
$C_I_ORDER[ ] REAL For description, refer to $C_I[ ], defines the programming sequence
$C_J[ ] REAL For description refer to $C_I[ ]
$C_J_ORDER[ ] REAL For description, refer to $C_I[ ], defines the programming sequence
$C_K[ ] REAL For description refer to $C_I[ ]
$C_K_ORDER[ ] REAL For description, refer to $C_I[ ], defines the programming sequence
$C_L INT Value of programmed address L in the ISO- dialect-mode for cycle programming
$C_M REAL Value of programmed address M in the ISO-dialect-mode for cycle programming
$C_P INT Value of programmed address P in the ISO-dialect-mode for cycle programming
$C_Q REAL Value of programmed address Q in the ISO-dialect-mode for cycle programming
.... .... ....
$C_Z INT Value of programmed address Z in the ISO-dialect-mode for cycle programming
$C_TS STRING String of tool identifier programmed under the address T
$C_A_PROG INT Address A is programmed in a block with cycle call
0 = Not programmed
1 = Programmed (absolute)
3 = Programmed (incremental)
$C_B_PROG INT Address B is programmed in a block with cycle call
0 = Not programmed
1 = Programmed (absolute)
3 = Programmed (incremental)
.... .... ....
$C_G_PROG INT Shell cycle is programmed over a G function
$C_Z_PROG INT Address Z is programmed in a block with cycle call
0 = Not programmed
1 = Programmed (absolute)
3 = Programmed (incremental)
$C_TS_PROG INT A tool identifier was programmed under Address T
TRUE = programmed; FALSE = not programmed
$C_ALL_PROG INT Bit pattern of all programmed addresses in a block with cycle call
Bit 0 = Address A
Bit 25 = Address Z
Bit = 1 address is programmed
Bit = 0 address is not programmed
Data lists
D.3 Variables
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Identifier Type Description
$P_EXTGG[n] INT Active G code of the external language
$C_INC_PROG INT Bit pattern of all incrementally programmed addresses in a block with cycle call
Bit 0 = Address A
Bit 25 = Address Z
Bit = 1 address is programmed incrementally
Bit = 0 address is not programmed as absolute
$C_I_NUM INT Cycle programming: Value is always 1 if Bit 0 is set in $C_I_PROG.
Macro programming: Number of address I programmed in the block (max. 10).
$C_J_NUM INT For description refer to $C_I_NUM
$C_K_NUM INT For description refer to $C_I_NUM
$P_AP INT Polar coordinates 0 = Off, 1 = On
$C_TYP_PROG INT Bit pattern of all programmed addresses in a block with cycle call
Bit 0 = A
Bit 25 = Z
Bit = 0 Axis is programmed as INT
Bit = 1 Axis is programmed as REAL
$C_PI INT Program no. of the interrupt routine that was programmed with M96

Data lists
D.3 Variables
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Interrupts
E

An alarm is created on detecting error states in cycles and the cycle execution is interrupted.
Messages are output from the cycles in the status bar of the control system. These
messages do not interrupt the machining.
The alarms having the numbers 61000 to 62999 are generated in the cycles. This large area
is further subdivided according to alarm responses and cancel criteria.
Table E- 1 Alarm no. and alarm description
Alarm No. brief description Cause Explanation/remedy
General alarms
61001 Incorrect thread lead CYCLE376T The thread lead is not specified
correctly
61003 No feedrate programmed in cycle CYCLE371T, CYCLE374T,
CYCLE383T, CYCLE384T,
CYCLE385T, CYCLE381M,
CYCLE383M, CYCLE384M,
CYCLE387M
No F word was programmed in
the calling block before the cycle
call, refer to Siemens standard
cycles.
61004 Configuration of geometry axis is
not correct
CYCLE328 The sequence of the geometry
axes is incorrect, refer to Siemens
standard cycles
61101 Reference plane defined
incorrectly
CYCLE375T, CYCLE81,
CYCLE83, CYCLE84, CYCLE87
Refer to Siemens standard cycles
61102 No spindle direction programmed CYCLE371T, CYCLE374T,
CYCLE383T, CYCLE384T,
CYCLE385T, CYCLE381M,
CYCLE383M, CYCLE384M,
CYCLE387M
Spindle direction M03 or M04 is
missing, refer to Siemens
standard cycles
61107 First drilling depth defined
incorrectly
First drilling depth is opposite to
total drilling depth
61603 Groove shape defined incorrectly CYCLE374T Value of groove depth equal to 0
61607 Starting point programmed
incorrectly
CYCLE376T The starting point lies outside the
area to be machined.
61610 No infeed depth programmed CYCLE374T Infeed value = 0
ISO alarms
61800 External CNC system is missing CYCLE300, CYCLE328,
CYCLE330, CYCLE371T,
CYCLE374T, CYCLE376T,
CYCLE383T, CYCLE384T,
CYCLE385T, CYCLE381M,
CYCLE383M, CYCLE384M,
CYCLE387M
Machine data for external
language MD18800
$MN_MM_EX-TERN_
LANGUAGE or options bit 19800
$MN_EXTERN_LAN-GUAGE is
not set.
Interrupts

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Alarm No. brief description Cause Explanation/remedy
61801 Wrong G code selected CYCLE300, CYCLE371T,
CYCLE374T, CYCLE376T,
CYCLE383T, CYCLE384T,
CYCLE385T
An impermissible value has been
programmed in the program call
CYCLE300<Value> or a wrong
value has been specified in the
cycle setting data for the G code
system.
61802 Wrong axis type CYCLE328, CYCLE330 The programmed axis is assigned
to a spindle.
61803 Programmed axis does not exist CYCLE328, CYCLE330 The programmed axis does not
exist in the control system. Check
MD20050-20080.
61804 Progr. Position exceeds reference
point
CYCLE328, CYCLE330 The programmed intermediate
position or the current position
lies behind the reference point.
61805 Value programmed as absolute
and incremental
CYCLE328, CYCLE330,
CYCLE371T, CYCLE374T,
CYCLE376T, CYCLE383T,
CYCLE384T, CYCLE385T
The intermediate position is
programmed with absolute as well
as incremental values.
61806 Wrong axis assignment CYCLE328 The sequence of the axes is
wrong.
61807 Incorrect spindle direction
programmed
CYCLE384M The programmed spindle
direction contradicts the spindle
direction provided for the cycle.
61808 Final drilling depth or single
drilling depth is missing
CYCLE383T, CYCLE384T,
CYCLE385T, CYCLE381M,
CYCLE383M, CYCLE384M,
CYCLE387M
Total drilling depth Z or single
drilling depth Q is missing in the
G8x block (first call of cycle)
61809 Drilling position not permissible CYCLE383T, CYCLE384T,
CYCLE385T

61810 ISO G code not possible CYCLE383T, CYCLE384T,
CYCLE385T

61811 ISO axis name not permissible CYCLE328, CYCLE330.
CYCLE371T, CYCLE374T,
CYCLE376T, CLE383T,
CYCLE384T, CYCLE385T
The calling NC block contains an
impermissible ISO axis identifier.
61812 Value(s) in the external cycle call
is defined incorrectly
CYCLE371T, CYCLE376T, The calling NC block contains an
impermissible numerical value.
61813 GUD value defined incorrectly CYCLE376T A wrong numerical value was
entered in the cycle setting data.
61814 Polar coordinates with cycle not
possible
CYCLE381M, CYCLE383M,
CYCLE384M, CYCLE387M

61815 G40 not active CYCLE374T, CYCLE376T G40 was not active before cycle
call.

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Glossary
A spline
The Akima spline runs under a continuous through the programmed interpolation points (3rd
order polynomial) tangentially.
Absolute dimensions
A specification for the target of axis motion is defined by a dimension that refers to the origin
of the currently active coordinate system. See also -> incremental dimension.
AC (adaptive control)
A process variable (e.g. path- or axis-specific feedrate) can be controlled as a function of
another measured process variable (e.g. depending on spindle current). Typical application:
Maintenance of constant chip removal volume during grinding.
Acceleration and jerk limit
To achieve an optimal acceleration factor for the machine while preserving the mechanical
parts, the machining program offers the option of switching between instantaneous (inertia-
free) and constant (jerk-free) acceleration.
Access rights
The blocks of a CNC program are protected via the following 7-level system of
access-authorization restrictions:
Three password levels, one each for the system manufacturer, the machine manufacturer
and the user;
Four key-operated switch settings, which can be evaluated via the PLC.
Activation / deactivation
Working area limitation is a means of limiting the axis motion over the restrictions set by the
limit switch. A pair of values can be specified for each axis with which the protection zone is
delimited.
Address
Addresses are fixed or variable identifiers for axes (X, Y, ...), spindle speed (S), feedrate (F),
circle radius (CR), etc.
Glossary

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Analog input and output modules
Analog input and output modules are sensors for analog process signals.
Analog input modules are used to convert measured analog values into digital values, so
that they can be processed in the CPU. Analog input modules convert digital values into
manipulated variables.
Archiving
Exporting files or directories to an external memory medium.
Asynchronous subprogram
A part program that can be started with an interrupt signal (e.g., "Rapid NC input signal")
asynchronously (i.e., independently) while a part program is active.
A part program that can be started with an interrupt signal (e.g. "Rapid NC input signal")
asynchronously (i.e. independent of the current program status).
AUTOMATIC or Automatic mode
Operating mode of control system (block sequence according to DIN): Operating mode of
NC controls in which a -> part program is selected and continuously executed.
Auxiliary functions
Auxiliary functions can be used to transfer -> parameters in part programs to the -> PLC,
whereupon reactions defined by the machine manufacturer are triggered.
Axes
CNC axes are set according to their functionality as follows:
Axes: Interpolatory path axes
Positioning axes: Non-interpolating infeed and positioning axes with axis-specific
feedrates; these axes can be traversed beyond the block limits. Positioning axes need
not be involved in the machining of the tool and they contain e.g. tool feeder, tool
magazine etc.
Axis identifier
According to DIN 66217, axes are denoted using X, Y, and Z for a clockwise, rectangular -
> coordinate system.
-> Rotary axes that rotate around X, Y and Z, to which the identifiers A, B and C are
assigned. Additional axes parallel to the mentioned ones can be denoted with other letters.
Glossary

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Axis/spindle replacement
An axis/spindle is permanently assigned to a specific channel via machine data. This
assignment via machine data can be reset with program commands and the axis/spindle can
be assigned to another channel.
Backlash compensation
Compensation of the mechanical backlash of the machine, e.g. the backlash compensation
of the spindles. The backlash compensation can be input separately for each axis.
Backup
A copy of the memory contents (hard disk) stored on an external device for the purpose of
data backup/archiving.
Base axis
Axis whose setpoint value or actual value is used in the calculation of the offset value.
Basic coordinate system
Cartesian coordinate system which is mapped through a transformation onto the machine
coordinate system.
The programmer works in the -> part program with the axis names of the basic coordinate
systems. The basic coordinate system exists in parallel to the -> machine coordinate system,
if no -> transformation is active. The difference between the two systems lies only in the axis
identifiers.
Baud rate
The speed at which the data transfer takes place (bit/s).
Block search
The block search function can be used to go to any convenient point in a part program at
which the machining is to start or continue. This function is intended for testing the part
programs or for continuing the machining after an interruption.
Booting
Loading the system program after power on.
B-spline
The points programmed for the B spline are not interpolation points but simply "checkpoints".
The generated curve only runs near the checkpoints, not directly through them (optional 1st,
2nd or 3rd order polynomials).
Glossary

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C axis
An axis which the tool uses to describe a controlled rotary or positioning movement.
C spline
The C spline is the most well-known and widely used spline. The spline runs along a tangent
and along the axis of curvature through all interpolation points. 3rd order polynomials are
used for this.
Channel structure
The -> programs of the individual channels can be processed simultaneously or
asynchronously with the channel structure.
Circular interpolation
In circular interpolation, the -> tool traverses between defined contour points at a definite
feedrate during the machining of the workpiece on a circular path.
Clearance control (3D), sensor-driven
The positional shift for a certain axis can be controlled as a function of a measured process
variable (e.g. analog input, spindle current...). This function can be used to maintain a fixed
distance automatically so as to fulfill certain technological requirements of the relevant
machining.
CNC programming language
The CNC programming language is based on DIN 66025 with high-level language
extensions. The CNC programming language and the high-level language extensions
support the definition of macros (sequenced statements).
COM
Part of numerical control system for the implementation and coordination of communication.
Command axis
Command axes are started from synchronized actions as a reaction to an event (command).
Command axes can be positioned, started and stopped fully asynchronous to the part
program.
Compensation axis
Axis with a setpoint or actual value modified by a compensation value.
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Compensation memory
Data storage area in the control system, in which the tool offset data are stored.
Compensation table
Table of interpolation points. It delivers the offset values of the offset axis for the selected
positions of the basic axis.
Connecting cables
Connecting cables are either pre-assembled cables or cables that are pre-assembled, ready-
to-use two-wire cables that have a connector at both ends. Connecting cables are used to
connect the -> CPU to a -> programming device or another CPU with use of a -> multipoint
interface (MPI).
Continuous-path mode
The purpose of the continuous path mode is to avoid an excessive acceleration of the ->
path axes at the block limits of part programs, which may affect the operator, the machine or
other assets of the plant. The continuous-path mode is expected to influence the transition to
the next block in the NC program and to maintain the path velocity as uniformly as possible.
Contour
Contours of a workpiece.
Contour monitoring
The following error is monitored as a measure for contour precision within a defined
tolerance range. Thus, for instance, an overloading of the drive can lead to a sequential fault,
which is no longer acceptable. An alarm is output and the axes are stopped in this case.
Correction value
The distance between the axis position and the desired programmed axis position measured
with a position encoder.
CPU
Central Processor Unit -> programmable logic control system
Cycle
Protected subprogram for executing machining operations, which are always repeated at the
-> workpiece.
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Cycle support
The available cycles are listed in the "Cycle support" menu in the "Program" operating area.
The required parameters for the assignment of the values are displayed in plain text after the
desired execution cycle has been selected.
Data block
The unit of data used in the -> PLC which can be accessed via -> HIGHSTEP program.
Unit of data in the -> NC: Data blocks that contain data definitions for global user data.
This data can be initialized directly during its definition.
Data word
Data unit inside a -> PLC data block having a size of 2 bytes
Deletion of distance-to-go
Command in a part program with which the machining is stopped and the distance-to-go is
deleted.
Diagnostics
Operating area of the control.
The control system contains a self-diagnostics program and test routines for service:
Status, alarm and service displays.
DRF
Differential Resolver Function. This is a function of NC in which an incremental work offset is
created in the automatic mode in conjunction with the electronic handwheel.
Dynamic feedforward control
The "Dynamic acceleration-dependent precontrol" function can be used to fully overcome the
contour inaccuracies that result from secondary faults. The precontrol function enables an
extremely high degree of machining accuracy at high tool path velocities. The precontrol
function allows selection or deselection of all axes with just one part program.
Editor
The editor is used to create, change, add, connect and insert programs/texts/blocks of a
program.
Electronic handwheel
The selected axes can be operated simultaneously in manual mode with an electronic
handwheel. The handwheel clicks are evaluated by the increment analyzer.
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Exact stop
If exact stop is programmed, the position specified in the block is approached accurately and
- if necessary - very slowly. To reduce the startup speeds, -> exact stop limits are defined for
rapid traverse and feedrate.
Exact stop limit
After all the path axes reach their exact stop limits, the control system reacts as if they have
reached the end point exactly. The -> part program continues with the machining from the
next block.
External work offset
Work offset specified by the -> PLC.
Fast retraction from contour
When an interrupt occurs, a motion can be initiated via the CNC machining program,
enabling the tool to be quickly retracted from the workpiece contour that is currently being
machined. The retraction angle and the retraction path can also be parameterized. An
interrupt routine can be carried out after a rapid retraction.
Feedrate override
In feedrate override, the current feedrate entered in the operator panel or specified by the
PLC is overlaid on the programmed feedrate (0 - 200 %). A feedrate override is also possible
by means of a programmable percentage value (1 - 200 %) in the machining program.
A feedrate correction can also be applied by synchronous actions regardless of the program
currently running.
Fixed machine point
Point that is defined uniquely by the machine tool, e.g. the reference point
Fixed-point approach
The machine tool can be used to approach defined fixed points such as e.g. tool change
points, loading points, palette change points etc. The coordinates of these points are stored
in the control system. If possible, the control system approaches these axes at -> rapid
traverse.
Frame
A frame is an arithmetic rule, with which one Cartesian coordinate system is converted to
another Cartesian coordinate system. A frame consists of the components -> work offset ->
rotation -> scaling and -> mirroring.
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Geometry
Description of a -> workpiece in the -> workpiece coordinate system.
Geometry axis
Geometry axes are used to describe a 2- or 3-dimensional range in the workpiece coordinate
system.
Global main program/subprogram
Each global main program/subprogram can be stored only once under its name in the
directory. However, the same name can be used several times in one and the same
directory.
Ground
The term "Ground" is used for all electrically inactive, interconnected parts of one part of the
system or a resource which cannot result in dangerous touch voltage in the event of errors.
Helical interpolation
The "Helical interpolation" function is especially suitable for machining female or male
threads with form cutters and for milling lubricating grooves. The helix comprises two
movements:
Circular movement in the plane
Linear movement vertical to this plane
High-speed digital inputs/outputs
Example: high-speed CNC program routines (interrupt routines) that can be started via
digital inputs. Digital CNC outputs (SINUMERIK 840D) can be used to trigger switching
functions operated by high-speed programs .
HIGHSTEP
Combination of different programming features for the -> PLC in the range S7-300/400.
Identifiers
According to DIN 66025, identifiers (names) of variables (arithmetic variables, system
variables, user variables), of subprograms, of vocabulary words and of words can contain
several address characters. These letters have the same meaning as the words in the block
syntax. Identifiers must always be unique. Different identifiers should always be used for
different objects.
Inch measuring system
Measuring system with which the distance traversed and fractions thereof are specified in
inches.
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Inclined axis
Fixed angular interpolation with allowance for an inclined infeed axis or grinding wheel by
specifying the angle. The inclined axes are programmed and displayed in the Cartesian
coordinate system.
Inclined surface machining
The "Inclined surface machining" function supports drilling and milling operations on
workpiece surfaces that are inclined with reference to the coordinate planes of the machine.
The position of the inclined surface can be defined via the oblique position of the coordinate
system (refer to FRAME programming).
Increment
The end point for the traversing of axes is defined by the distance to be covered and a
direction that refers to a point already reached. See also -> Absolute dimension.
Specification of the length of the travel path in increments. The number of increments can
be stored either in the -> setting data or it can be selected with the keys 10, 100, 1000 and
10 000.
Initialization block
Initialization blocks are special -> program blocks. These contain values that
must be assigned before executing the program.
Initialization blocks are the preferred choice for initializing previously defined data or global
user data.
Initialization files
An initialization file can be created for each -> workpiece. Different instructions for variable
values that are valid exclusively for a workpiece, can be stored in the initialization file.
Intermediate blocks
Movements with a selected tool offset (G41/G42) can be interrupted by a limited number of
intermediate blocks (blocks without traversing movements at the compensation plane). The
tool offset can be calculated correctly while using intermediate blocks. The number of
intermediate blocks that can be read in advance by the control system can be set in the
system parameters.
Interpolation cycle
The interpolation cycle is a multiple of the basic system cycle. The interpolation cycle is used
to specify the cycle time that is required to update the setpoint interface with the position
controls. The resolution of the velocity profiles is determined with the interpolation cycle.
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Interpolator
Logical unit of the -> NCK which can be used to determine the intermediate values for the
movements of the individual axes to be executed on the basis of the target positions
specified in the part program.
Interpolatory compensation
Interpolatory compensation is a means of compensating the leadscrew error (SSFK) and
measuring system error (MSF) that result from the production process.
Interrupt routine
Interrupt routines are special -> subprograms which can be started by events (external
signals) in the machining process. Here, the block of the part program just processed is
interrupted and the axis position at the interruption point is stored automatically. See ->
ASUP
Interrupts
All -> messages and alarms are displayed in plain text on the operator panel. The alarm text
contains the date, time and a suitable symbol for the cancel criterion.
Alarms and messages are displayed separately according to the following criteria:
1. Alarms and messages in the part program:
Alarms and messages can be displayed directly from the program as plain text.
2. PLC alarms and messages that concern the machine can be displayed directly from
the PLC in plain text format. No additional function blocks are required for this.
Inverse-time feedrate
In the SINUMERIK 840D controls, the speed of the axis motion can be specified (G93)
instead of the feedrate for traversing the distance stored in a block.
JOG
Operating mode of the CNC (in the setup operation): The machine can be setup in the JOG
mode. The individual axes and spindles can be traversed in steps (in the JOG mode) with
direction keys. Other functions offered by the JOG mode are -> Reference point approach, -
> REPOS (reposition) -> Preset -> (actual value specification).
Keyswitch
S7-300: In the S7-300, the key-operated switch is the mode selector switch in the -> CPU.
The key-operated switch is operated with a removable key.
840D: The key-operated switch on the -> machine control panel has 4 positions to which the
operating system of the control system has assigned appropriate functions. Each key-
operated switch has three differently colored keys, which can be removed in the specified
positions.
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Languages
The texts of the user interface, system messages and alarms are available in five
system languages: English, German, French, Italian and Spanish. The user can always
select two of the languages listed in the control system.
Leadscrew error compensation
Compensation for the mechanical inaccuracies of a spindle involved in the feed movement.
Errors are compensated by the control system on the basis of the measured deviations that
are stored in the control system.
Linear axis
In contrast to a rotary axis, a linear axis describes a straight line.
Linear interpolation
In the linear interpolation, the tool moves along a straight line to the end point during
machining of the workpiece.
LookAhead
The "LookAhead" function is a means of optimizing the machining speed through looking
ahead using a parameterizable number of traversing blocks.
LookAhead for contour violations
The control system recognizes and reports the following types of collision:
The travel path is shorter than the tool radius.
The width of the internal corner is smaller than the tool diameter.
Machine control panel
A control panel in the machine tool having operator controls such as keys, rotary switches,
etc., as well as simple displays such as LEDs. The machine control panel is used for direct
control of the machine tool via the PLC.
Machine coordinate system
Coordinate system based on the axes of the machine tool.
Machine zero
A fixed point on the machine tool to which all measuring systems (derived from it) refer.
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Machining channel
The channel structure can be used to reduce downtime by executing motional sequences
simultaneously. Thus, for instance, the gantry of a loader can execute its movements during
the machining. In this case, the CNC functions as an autonomous control system, which
performs operations like decoding, block preparation and interpolation independently.
Macros
Several instructions in different programming languages can be combined with each other in
one instruction. This abbreviated sequence of instructions is called in the CNC program
under a user-defined name. The instructions are executed one after the other with the
macro.
Main block
A block that is preceded by a ":" sign and that contains all the parameters necessary for
starting the processing of a -> part program.
Main program
A -> part program that is denoted by a number or a name in which other main programs,
subprograms or -> cycles can be called.
Main run
Part program blocks that have been decoded and prepared via block preparation, are
processed in the "main run".
MDA
Control operating mode: Manual Data Automatic = manual date input in automatic mode.
Individual program blocks or block sequences with no reference to a main program or
subprogram can be input in MDA mode; these are processed immediately on actuating the
NC start key.
Memory reset
The following -> CPU memories are erased by a memory reset operation:
-> Work memory
Read/write area of the -> load memory
-> System memory
-> Backup memory
Metric or inch dimensions
Position and thread leads values can be programmed in the machining program in inches.
The control is always set to the basic system independently of the programmed unit of
measurement (G70/G71).
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Metric units system
Standardized system of length units in millimeters, meters, etc.
Mirroring
Mirroring changes the sign of the coordinate value of a contour with reference to an axis.
Mirroring can be executed simultaneously for several axes.
Mode group
All axes/spindles are assigned at a randomly specified time to a single channel. Each
channel is assigned to a mode group (BAG). The same -> mode is always assigned to the
channels in a mode group.
Motion synchronization
This function can be used to trigger actions that run simultaneously (synchronously) with the
machining. The starting point of the actions is defined by a condition (e.g. the status of a
PLC input, the time that has elapsed since the start of a block). The start of motion-
synchronized actions is not linked to block limits. Examples of typical
motion-synchronized actions are: Transfer of M- and H-(auxiliary) functions at the PLC or
distance-to-go delete for certain axes.
Multipoint interface
The multipoint interface (MPI) is a nine-pin Sub D socket contact. A parameterizable number
of devices that communicate with one another can be connected to the MPI:
Programming devices
HMI systems
Other automation systems
The properties of the Multipoint Interface are defined with -> parameters in the "Multipoint
Interface MPI" parameter set in the CPU.
NC
"Numerical Control" = numerical control system; contains all components of the control
system of the machine tool: -> NCK, -> PLC, -> HMI, -> COM.
NCK
Numerical Control Kernel: Component of the NC control system, which executes -> part
programs and essentially coordinates the movements at the machine tool.
Net, Network
A net or network is the connection of several S7-300 and other automation or HMI devices
such as programming devices via -> connecting cables. The interconnected devices
exchange data across the network.
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NURBS
Motion control and path interpolation are executed in the control system internally on the
basis of NURBS (non-uniform rational B splines). Thus, there is a standard procedure
(SINUMERIK 840D) for all operating modes as an internal control function.
OEM
The scope of the implementation of individual solutions (OEM applications) for the
SINUMERIK 840D was developed for machine manufacturers, who want to create their own
user interfaces or who want to integrate process-oriented functions in the control system.
Online tool offset
This function can be used for grinding tools only.
The reduction in the size of the grinding wheel through dressing is transferred to the relevant
active tool as tool offset and is immediately effective.
Operating mode
Operator control concept for SINUMERIK control systems. The following modes exist: ->
JOG, -> MDA and -> AUTOMATIC.
Oriented spindle stop
Stops the spindle at a defined orientation angle, e.g., for the execution of additional
machining operation at the specified position.
Oriented tool retraction
RETTOOL: If the machining is interrupted (e.g., in case of tool breakage), the tool can be
retracted with a program command along a fixed path in an orientation defined by the user.
Override
Manually adjustable or programmable feature of the control system, with which the user can
superimpose the programmed feedrates and speeds to adjust them to his special tool or
material.
Part program
A sequence of instructions to the NC control whose combination is supposed to create a
certain -> workpiece by executing certain DO operations on a specified -> raw part.
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Part program management
The "part program management" function can be organized according to the -> workpieces.
The number of programs and data to be managed depends on the capacity of the control
memory and can also be configured via machine data settings. A name consisting of a
maximum of 16 alphanumeric characters can be assigned to each file (programs and data).
Path axis
Path axes are all the machining axes of a -> channel, that is controlled by the -> interpolator
in such a way that they start together, accelerate at the same time and reach their end
position at the same time.
Path feedrate
The path feedrate acts on the -> path axes. It represents the geometrical sum of the
feedrates of the participating -> path axes.
Path velocity
The maximum programmable path velocity depends on the input resolution. The maximum
programmable path velocity at a resolution of, say, 0.1 mm is 1.000 m/min.
PCIN data transfer program
PCIN is a routine for transfer and reception of CNC user data, such as e.g. part programs,
tool offsets etc. over a serial interface. The PCIN program runs on standard commercial PCs
under MS-DOS.
Peripheral module
I/O modules are used to establish a connection between the CPU and the process.
I/O modules are:
Digital input and output modules
Analog input and output modules
Simulator modules
PLC
Programmable Logic Control -> programmable logic control system. Component of -> NC:
Programmable control system for executing the control logic of the machine tool.
PLC program memory
The PLC user program, the user data and the PLC main program are stored together in the
PLC user memory of the PLC. The PLC user memory can be expanded to 128 KB.
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PLC programming
The PLC is programmed using the STEP 7 software. The STEP 7 programming software is
based on the WINDOWS standard operating system and contains the functionality of STEP
5 programming with innovative enhancements and developments.
Polar coordinates
A coordinate system, in which the position of a point in the plane is defined with a defined
axis from the perspective of its distance from the coordinate origin and the angle formed by
the radius vector.
Polynomial interpolation
Polynomial interpolation is a means with which a very large range of curve characteristics
including straight line, parabola and exponential functions (SINUMERIK 840D/810D) can be
created.
Positioning axis
An axis that executes auxiliary movement in the machine (e.g., tool magazine, palette
transport). Positioning axes are axes that do not interpolate with -> path axes.
Preprocessing memory, dynamic
The traversing blocks are prepared before their execution (pre-processed) and stored in a
"preprocessing" memory. Block sequences can be executed from this memory at a very high
speed. Blocks can be loaded in the preprocessing memory continuously during the
machining.
Preprocessing stop
Program command The next block in a part program is executed only if all the earlier
prepared blocks stored in the preprocessing memory have been processed.
Preset
The machine zero point can be redefined in the machine coordinate system by means of the
preset function. No axis is traveled during preset; instead, a new position value is input for
the current axis position.
Programmable frames
New starting points of a coordinate system can be defined dynamically with programmable -
> frames when the program is running. One differentiates between absolute definitions in
which new frames are used, and additive definitions in which the definition is undertaken with
reference to an existing starting point.
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Programmable logic control
Programmable logic control systems (PLC) are electronic control systems whose functions
are stored in the control system as program. Hence, the structure and wiring do not depend
on the control functions. Programmable logic control systems are designed exactly like a
computer, i.e. they consist of a CPU with memory, I/O modules and an internal bus system.
The selection of the I/O modules and the programming language depends on the technology
used.
Programmable working area limitation
Limiting the traversing range of the tool to defined, programmable limits.
Programming key
Characters and character strings with an accurately defined meaning within the
programming language for -> part programs (refer to programming manual).
Protection zone
Three-dimensional zone inside a -> working area which the tool cannot reach (can be
programmed via MD).
Quadrant error compensation
Contour errors in quadrant transitions that are caused by frictional losses on the guide rails
can be corrected to a large extent with the quadrant error compensation. A circularity test is
used to define the parameters of the quadrant error compensation.
Rapid traverse
The maximum rapid traverse rate of an axis is, for instance, used to traverse a tool from the
idle position to the -> workpiece contour or to retract the tool from the workpiece contour.
Reference point
Point on the machine to which the measuring system of the -> machine axis refers.
Reference point approach
If the position measuring system used is not an absolute encoder, then reference point
approach must be started so that the actual values delivered by the measuring system
match the machine coordinate system values.
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REPOS
1. Repositioning to the contour, triggered by the operator
REPOS can be used to reset the tool to the interruption point with direction keys.
2. Programmed repositioning to the contour
A selection of approach strategies is available in the form of program commands:
Approaching the interruption point, approaching the starting block, approaching the last
block, approaching a point on the path between block start and interruption point.
Revolutional feedrate
The axis feedrate is set in the channel as a function of the main spindle speed (programming
with G95).
Rigid tapping
This function is used for tapping without compensating chuck. In this case, the spindle is
controlled as an interpolatory rotary axis with the effect that the threads are drilled up to the
final drilling depth, e.g. in tapping of blind holes (precondition: Spindle is operated as axis).
Rotary axis
Rotary axes are used to rotate the tool or workpiece by a certain angle.
Rotary axis, continuously turning
The traversing range of a rotary axis can be set either to a modulo value (can be adjusted
via machine data) or as endlessly turning in both directions, depending on the relevant
application. Endlessly turning rotary axes are used e.g. for non-circular machining, grinding
and winding jobs.
Rotation
Component of a -> frame which defines a rotation of the coordinate system through a
specific angle.
Rounding axis
Rounding axes enable the workpiece or tool to turn by a certain angle that is stored in the
indexing grid. The rounding axis is "in position" when the latching is reached.
R-parameters
R-parameters. The programmer can assign or query the values of the R-parameters, if
necessary in the -> part program.
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S7 configuration
"S7 configuration" is a tool for defining the parameters of modules. "S7 configuration" can be
used to set different -> parameter sets of the -> CPU and the I/O modules in the ->
programming device. These parameters are loaded to the CPU.
S7-300 bus
The S7-300 bus is a serial data bus that supplies the appropriate voltage to the modules,
and that is used by these modules for data interchange. The modules are interconnected via
plug-in bus connectors.
Safety functions
The control system has constantly active monitoring functions with which errors in the ->
CNC, the programmable control system (-> PLC) and the machine can be detected early
enough to avoid damages to the workpiece, tool or machine to a large extent. The machining
is interrupted and the drives are stopped when a fault or error occurs. The cause of the error
is recorded and an alarm is output. At the same time, the PLC is notified that a CNC alarm
has been triggered.
Safety Integrated
Effective protection according to the EU Guideline >>89/392/EEC<<, >>Safety Integrity
Level 3<< according to EN-954-1 (the B 1-4 classes are defined in this standard) for the
safety of operators and machine, integrated in the control system for safe installation and
testing.
Failure safety is guaranteed. This safety function is also effective during individual faults.
Scaling
Component of a -> frame through which axis-specific changes are made.
Set
All files that are required for the programming and execution of a program are denoted as
sets.
A section of a -> part program which ends with "LineFeed" (line break). A distinction is made
between -> main blocks and -> subblocks.
Setting data
Data that supplies information on the features of the machine to the control system; the
method is defined in the system software. Unlike -> machine data, setting data can be
modified by the user.
Softkey
A key whose name is displayed in one part of the screen. The selection of the softkeys that
are displayed is adjusted automatically to the relevant operating state. The freely
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programmable function keys (softkeys) are assigned to certain functions that are defined via
the software.
Software limit switch
The limits of the traversing range of an axis is defined with software limit switches and this
prevents the carriage from coming in contact with the hardware limit switches. Two pairs of
values can be assigned per axis, and these can be activated separately via the -> PLC.
Speed limitation
Maximum/minimum (spindle) speed: The maximum spindle speed is limited by the values
that are specified either in the machine data by the-> PLC or the -> setting data.
Spindles
The spindle functionality is a construct with two levels:
Spindles: Speed or position-controlled spindle drives, analog digital (SINUMERIK 840D)
Auxiliary spindles: Speed-controlled spindle drives without encoder, e.g. for power tools.
Spline interpolation
The control system can generate a smooth curve with spline interpolation, for which a small
number of interpolation points are necessary along a programmed contour.
Standard cycles
Standard cycles are used to program DO operations that are repeated frequently:
for drilling/milling
for measuring tools and workpiece
The available cycles are listed in the "Cycle support" menu in the "Program" operating area.
The required parameters for the assignment of the values are displayed in plain text after the
desired execution cycle has been selected.
Station number
The station number represents the "contact address" of a -> CPU or a -> programming
device or any other intelligent I/O module if these communicate with each other via a ->
network. The station number is assigned to the CPU or the programming device with the S7
tool -> "S7 configuration".
Subblock
Block preceded by "N" containing information about a machining step, e.g. a positional data.
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Subprogram
A sequence of instructions of a -> part program which can be called multiple times with
various output parameters. Subprograms are always called from the main programs.
Subprograms can be locked to prevent unauthorized export and impermissible viewing. ->
Cycles are subprograms from the perspective of type.
Synchronization
Instructions in -> part programs for coordinating working cycles in different -> channels at
certain machining points.
Synchronized actions
Auxiliary function output
Technological functions ( -> auxiliary functions) can be output by the CNC program to the
PLC during the machining of a workpiece. These auxiliary functions can, for instance, be
used to control ancillary equipment on the machine (quill, gripper, chuck etc.).
Fast auxiliary function output
The acknowledgement times of -> auxiliary functions can be reduced and unnecessary
machining process for executing less critical switching functions can be avoided.
Synchronized actions can be combined to build programs (technology cycles). Axis
programs can be started in the same IPO cycle, e.g. by scanning digital inputs.
Synchronized axes
Synchronized axes require the same time to traverse the path as -> geometry axes.
Synchronous spindle
Accurate synchronism of angle between a master spindle and one or more slave spindles.
This way, the flying transfer of a workpiece from Spindle 1 to Spindle 2 is possible in turning
machines.
In addition to speed synchronism, relative angle positions of the spindles can also be
programmed, e.g. "floating" or the position-oriented transfer of inclined workpieces.
Several pairs of synchronous spindles can be implemented.
System variables
A variable that exists even though it was not programmed by -> part program programmers.
It is defined by the data type and the variable name with the sign $. See also -> User-defined
variable.
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Teach-in
Teach-in is a means of creating and correcting part programs. The individual program blocks
can be input via the keyboard and executed immediately. The positions approached with the
direction keys or the handwheel can also be stored. Additional information such as G
functions, feedrates or M functions can be entered in the same block.
Tool
A tool that is used to shape a workpiece. Tools are e.g. turning tools, milling cutters, twist
drills, laser beams, grinding wheels etc.
Tool offset
A tool is selected by programming a T function (5 digits, integer) in the block. Every T
number can be assigned up to 9 cutting edges (D addresses). The number of tools that are
managed in the control system can be parameterized.
The tool length compensation is selected by programming D numbers.
Tool radius compensation
A contour is programmed on the basis of the assumption that a tool is used with a tool tip. As
this is not always the case in practice, the radius of curvature of the used tool is specified so
that an allowance is considered by the tool. The center of curvature is guided to the contour
which is equidistant with an offset that corresponds to the radius of curvature.
Transformation
If programming is done in one Cartesian coordinate system and execution is done in another
non-Cartesian coordinate system (e.g. with machine axis as rotary axis); then inclined axes
and 5-axis transformation are used in connection with transmit.
Transmit
This function can be used to mill outside contours on rotating parts, e.g. four-sided parts
(linear axis with rotary axis).
3D interpolation with two linear axes and one rotary axis is also possible. The advantages of
Transmit simplify programming and improves the efficacy of the machine through complete
machining: Turning and milling can be executed on the same machine without rechucking.
Traversing range
The maximum possible traversing range for linear axes is 9 decades. The absolute value
depends on the selected resolution for the inputting and position control, and on the used
unit of measurement (inch or metric).
User interface
The user interface (UI) is the man-machine interface (HMI) of a CNC. It appears on the
screen and has eight horizontal and eight vertical softkeys.
Glossary

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User memory
All programs and data, such as part programs, subprograms, comments, tool offsets, work
offsets/frames, as well as channel and program user data, can be stored in the shared CNC
user memory.
User-defined variables
Users have the option of defining variables for their own purposes in the -> part program or
in a data block (global user data). The variable definition contains the specification of the
data type and the variable name. See also -> System variable.
Variable definition
A variable is defined by specifying a data type and a variable name. The variable name can
be used to access the value of the variable.
Velocity control
The control system can execute a look-ahead evaluation over several blocks (-> LookAhead)
to achieve an acceptable traversing speed during movements that require only very small
adjustments of position in a block.
Vocabulary words
Words with a certain notation and a defined meaning in the programming language for ->
part programs.
Work memory
The work memory is a memory offering free access (RAM or Random Access Memory) in
the -> CPU which the processor accesses while executing the application program.
Work offset
Specification of a new reference point for a coordinate system by referring to an existing zero
point and a -> Frame.
1. Adjustable
SINUMERIK 840D: There is a parameterizable number of adjustable work offsets for each
CNC axis. Each work offset can be selected via G functions; the selection is exclusive.
2. External
All movements that define the position of the workpiece zero can be superimposed by an
external work offset, which
is either defined by a handwheel (DRF movement) or
the PLC.
3. Programmable
The TRANS instruction can be used to program work offsets for all path and positioning
axes.
Glossary

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Working area
Three-dimensional zone in which the tool tip can be moved due to the physical design of the
machine. See also -> Protection zone.
Workpiece
The part that is produced/machined on the machine tool.
Workpiece contour
Programmed contour of the -> workpiece to be made/machined.
Workpiece coordinate system
The origin of the workpiece coordinate system is the -> workpiece zero. For working cycles
that are programmed in the workpiece coordinate system, the dimensions and directions
refer to this system.
Workpiece zero
The workpiece zero is the origin of the -> workpiece coordinate system. It is determined
based on its distance from the machine zero point.

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Index
A
Absolute/incremental dimensioning, 46
Additional function, 65
Automatic coordinate system, 40
Automatic return to reference point for rotary axes, 31
B
Basic coordinate system, 36, 37
Block skip level, 10
C
CDOF, 61
CDON, 61
Checking the return to the reference point, 32
Comments, 10
Compressor, 71
Compressor function, 71
Contour definition programming, 22
Corner override, 69
Cylindrical interpolation, 27
D
Decimal point, 8
Defining the input modes of the coordinate values, 46
Delete distance-to-go, 118
DryRun mode, 137
Dwell time, 53
E
Error Messages, 187
F
F function, 11
Feed F as single-digit number, 13
Function program interruption, 122
G
G code
Display, 8
G00, 11, 17, 18, 147
Linear interpolation, 18
G01, 18, 147
G02, 21, 147
G02, G03, 19, 25
G02.2, 147
G03, 21, 147
G03.2, 147
G04, 53, 149
G05, 149
G05.1, 149
G07.1, 27, 149
G08, 149
G09, 149
G09, G61, 72
G10, 110, 149
G10.6, 118, 149
G11, 149
G12.1, 149
G12.1, G13.1, 116
G13.1, 149
G15, 149
G15, G16, 115
G16, 149
G17, 147
G17, G18, G19
Parallel axes, 42
Selection of plane, 41
G18, 147
G19, 147
G20, 147
G20, G21, 47
G21, 147
G22, 147
G22, G23, 110
G23, 147
G27, 32, 149
G28, 30, 149
G290, 7, 149
G291, 7, 149
G30, 33, 149
G30.1, 149
G31, 118, 149
Index

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G31, P1 - P4, 121
G33, 109, 147
G40, 147
G40, G41, G42, 57
G41, 147
G42, 147
G43, 147
G43, G44, G49, 54
G44, 147
G49, 147
G50, 148
G50, G51, 48
G50.1, 149
G50.1, G51.1, 51
G51, 148
G51.1, 149
G52, 40, 149
G53, 36, 149
G54, 148
G54 P0, 148
G54.1, 148
G54P{1...100}, 148
G55, 148
G56, 148
G57, 148
G58, 148
G59, 148
G60, 149
G61, 148
G62, 69, 148
G63, 72, 148
G64, 72, 148
G65, 149
G65, G66, G67, 125
G66, 148
G67, 148
G68, 149
G69, 149
G72.1, 149
G72.1, G72.2, 135
G72.2, 149
G73, 78, 148
G74, 101, 148
G76, 81, 148
G80, 106, 148
G81, 84, 148
G82, 85, 148
G83, 87, 148
G84, 98, 148
G84 or G74, 103
G85, 90, 148
G86, 91, 148
G87, 93, 148
G89, 96, 148
G90, 147
G90, G91, 46
G91, 147
G92, 37, 149
G92.1, 38, 149
G93, 15, 147
G94, 15, 147
G95, 16, 147
G96, 148
G97, 148
G98, 148
G99, 148
H
Helical interpolation, 25
HMI, 142
I
Inch/metric input, 47
Interference check, 61
Interpolation commands, 17
Interrupts, 187
Involute interpolation, 26
ISO dialect mode, 7
L
Linear feed per minute, 15
Linear interpolation, 18
M
M function, 65
M functions for stopping operations, 65
M functions that can be used in many ways, 68
M00, 66
M01, 66
M02, 66
M30, 66
M96, M97, 122
M98, M99, 111
Macro program call, 125
Macro programs, 125
Maximum programmable values for axis movements, 8
MMC, 143
Modal call, 127
Index

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O
Operating modes
Switching over, 7
P
Path feed, 11
Polar coordinates, 115
Positioning in the Error Detection ON mode, 17
Programmable data input, 110
Program-supporting functions, 110
R
Rapid retraction, 118
Rapid traverse, 11
Rapid traverse movement, 17
Reference point selection, 33
Revolutional feedrate, 16
S
S function, 65
Scaling, 48
Second additional function, 68
Siemens mode, 7
Simple call, 125
Skip block, 10
Skip level, 137
Special functions, 135
Specification of several M functions in one block, 68
Spindle function, 65
Stored travel limitation B and C, 110
T
Thread
Multiple, 109
Time inverse feed, 15
Tool function, 65
Tool length compensation, 54
Tool offset data memory, 54
Tool offset functions, 54
Tool radius compensation, 57