ABB MACHsense-P Condition Monitoring Detailed Report

Report No. RAIN CII / CWP-B /46330A404-11-02

Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 1
of 21


ABB MACHsense-P

MACHINE CONDITION MONITORING DETAILED REPORT

Prepared for:


Measurement date: 03-09-2011
Customer Point of Contact:
G Srinivasa Rao
RAIN CII (Carbon)
Phone No.: -
Fax:
Mail: G.S Rao <[email protected]>

Motor info:


Plant name: Power Plant
Serial number: 46330A404-11-02
Tag No.: CWP-B


Prepared by:

Regional Technical Center
India
ABB Limited, Survey Nos. 109/110, Village: Vavanje, Behind Kingfisher Factory, MIDC Taloja,
Dist. Raigad 410208. Maharashtra. India.
Phone No.: +91 22 27412272
Fax: +91 22 27402292
Mail: [email protected]


ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 2
of 21




Introduction .................................................................................................................... 3
Analysis Report ............................................................................................................. 5
Site condition ................................................................................................................. 6
Summary of findings ..................................................................................................... 7
Detail condition Electric quantities ........................................................................... 8
Harmonic content current ............................................................................................. 9
Harmonic content voltage ........................................................................................... 10
Detail condition Rotor condition ............................................................................. 11
Detail condition Bearing details .............................................................................. 13
Detail condition Installation ..................................................................................... 15
Recommendations ...................................................................................................... 17
Appendix A ................................................................................................................... 19
Appendix B ................................................................................................................... 20



Table of contents:

ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 3
of 21


Introduction

General information:
Electrical and vibration measurements were carried out on 1 machines at on 14-10-2011 with
custom based portable instrument.

Overall vibration measurements were made at Motor bearing locations as well as other strategic
location on the motor body.

Current and voltage measurements were made using suitable probes.

MCSA
The data collected has been processed, analyzed and compiled in an automated manner by
ABB Machine Monitor which takes the electrical and Vibration parameters as input for assessing
motor health condition.
Qualified professional analysts have reviewed the data and have suggested suitable
recommended corrective actions.



ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 4
of 21

Standards Applied:

1. ISO
ISO 10816-3
2. NEMA
NEMA MG-1
3. IEC
IEC 61000-2-2
IEC 61000-2-4













ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 5
of 21


Analysis Report

Nameplate Details
Sr. No. +6330A+0+-11-02
Manufacturer BHEL
Motor type !nduction
ACJDC AC
Power {kW) 355
Voltage {V) 6600
Frequency {Hz) 50
Full Load Current {A) +1
Power factor {-) 0.88
Efficiency {%) 86.07
Speed {rpm) 987
Poles 6
Phases 3
Insulation F
DE Bearing 622+ C3
NDE Bearing 7322B
Load Type Pumps
Machine Details

Supply Phase

3

Standard
-
Machine Type Electrical
NachinesfNotorf!ndu
ction motorfSquirrel
Cage
Service Factor -
Starting Direct On-Line Degree of Protection !P 55
Duty Continuous Machine Weight -
Insulation Class F Dual Speed -
Temperatur Rise Class B Soft Starter with no
VFD
-
Designation For Locked
Rotor KVAJHP{NEMA)
- Manufacturing Year -

ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 6
of 21


Site condition

Installation

Foundation Type:


FoundationfAt Ground
LevelfSteel Structuref

Cable details

Cable Termination:
Bottom
Mounting of Motors: Frame Nounted (!NB5) Oil Leakage No
Method of Cooling:

Naturally cooled Operating Temp.Data -
Abnormal
TempJSound
No History of
Maintenance Practice
-
Shaft Height - Piping & floor
vibration observed
No
Coupling Type Coupling: others Transfer of vibration
from Neighbouring
MJC
No
Spare Inventory -
Other observation

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Nachine image












ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 7
of 21


Summary of findings

Machine name CWP-B
Electric quantities

Motor electric quantities appear acceptable
Rotor cage

Dynamic eccentricity level is significantly higher than what is normally observed on the
basis of vibration analysis!
Asymmetry or defect severity level in rotor cage winding is above what is normally
observed
Static eccentricity level is higher than normally observed values!
Static eccentricity level is higher than what is normally observed on the basis of vibration
analysis!
Bearings

Bearings quantities appear acceptable
Installation

Installation quantities appear acceptable
Overall required action
Action
category:
Probability of fault
occurrence in time
scale
Service schedule Measurement frequency

Critical
Within Weeks to
Months
Scheduled service at next
available outage within next
six months
The Machine should be
secured / monitored very
closely


ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 8
of 21


Detail condition Electric quantities

Machine name CWP-B
Motor electric quantities appear acceptable
Operating condition
Power Input Slip Speed Frequency
Average
Current (RMS)
Torque
Rated
Parameters
412 [kW] 1.3 [-] 980 [rpm] 50 [Hz] 41 [A] 3430.[N-m]
Operating
Parameters
317 [kW] 1.09 [-] 990.829 [rpm] 50.19 [Hz] 34.5 [A] 2620.[N-m]
% of Rated 76.8 [%] 83.7 [%] 100 [%] 100.39 [%] 84.2 [%] 76.3 [%]
Power quality

Deviation from
voltage
Deviation from
frequency
Deviation from
(V/f)
Derating factor
VDF

4.13 [%] 0.389 [%] 3.72 [%] 100 [%]
Ia Ib Ic Ua Ub Uc
RMS Value 34.296 [A] 34.789 [A] 34.481 [A] 6883.7 [V] 6858.3 [V] 6875 [V]
% of Rated 83.6 [%] 84.9 [%] 84.1 [%] 104 [%] 104 [%] 104 [%]
Crest
Factor
1.443 [-] 1.45 [-] 1.457 [-] 1.421 [-] 1.431 [-] 1.434 [-]
Form
Factor
1.112 [-] 1.112 [-] 1.112 [-] 1.11 [-] 1.113 [-] 1.113 [-]
THD 1.67 [%] 1.57 [%] 1.82 [%] 3.06 [%] 2.17 [%] 2.56 [%]
HVF/HCF 0.192 [%] 0.163 [%] 0.188 [%] 0.227 [%] 0.199 [%] 0.209 [%]
Unbalance
Unba|ance (ILC)
Unba|ance
(NLMA)
Negat|ve
Sequence
os|t|ve
Sequence
2ero Sequence

Voltage 0.201 [%] 0.205 [%] 11.3 [V] 5610 [V] 9.31e-013 [V]
Current 0.508 [%] 0.773 [%] 0.248 [A] 48.8 [A] 0.191 [A]
Other
a b c

Impedance 114 [Ohm] 116 [Ohm] 115 [Ohm]
Impedance
Angle
39.5 [deg] 39.2 [deg] 39.1 [deg]
Power
Factor
0.771 [-] 0.775 [-] 0.776 [-]
Power 106 [kW] 105 [kW] 106 [kW]

ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 9
of 21


Harmonic content current

This section contains the analysis of harmonic content for current measurements.

Current phase A
0
1
2
3
4
5
6
7
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Harmonic order
p
e
r
c
e
n
t
a
g
e

f
r
o
m

f
u
n
d
a
m
e
n
t
a
l

Current phase B
0
1
2
3
4
5
6
7
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Harmonic order
p
e
r
c
e
n
t
a
g
e

f
r
o
m

f
u
n
d
a
m
e
n
t
a
l

Current phase C
0
1
2
3
4
5
6
7
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Harmonic order
p
e
r
c
e
n
t
a
g
e

f
r
o
m

f
u
n
d
a
m
e
n
t
a
l

Time domain of current of phase A, B, C
-60
-40
-20
0
20
40
60
0 0.02 0.04 0.06 0.08 0.1 0.12
Time [s]
C
u
r
r
e
n
t

[
A
]

For current phase A all harmonics up to order 25 are within limit.

xHarmonic
order
% of the
fundamental
Limit Over limit Comment
For current phase B all harmonics up to order 25 are within limit.

xHarmonic
order
% of the
fundamental
Limit Over limit Comment
For current phase C all harmonics up to order 25 are within limit.

xHarmonic
order
% of the
fundamental
Limit Over limit Comment




ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 10
of 21


Harmonic content voltage

This section contains the analysis of harmonic content for voltage measurements.

Voltage phase A
0
1
2
3
4
5
6
7
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Harmonic order
p
e
r
c
e
n
t
a
g
e

f
r
o
m

f
u
n
d
a
m
e
n
t
a
l

Voltage phase B
0
1
2
3
4
5
6
7
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Harmonic order
p
e
r
c
e
n
t
a
g
e

f
r
o
m

f
u
n
d
a
m
e
n
t
a
l

Voltage phase C
0
1
2
3
4
5
6
7
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Harmonic order
p
e
r
c
e
n
t
a
g
e

f
r
o
m

f
u
n
d
a
m
e
n
t
a
l

Time domain of Voltage of phase A, B, C
-15000
-10000
-5000
0
5000
10000
15000
0 0.02 0.04 0.06 0.08 0.1 0.12
Time [s]
C
u
r
r
e
n
t

[
A
]

For voltage phase A all harmonics up to order 25 are within limit.

xHarmonic
order
% of the
fundamental
Limit Over limit Comment
For voltage phase B all harmonics up to order 25 are within limit.

xHarmonic
order
% of the
fundamental
Limit Over limit Comment
For voltage phase C all harmonics up to order 25 are within limit.

xHarmonic
order
% of the
fundamental
Limit Over limit Comment



ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 11
of 21


Detail condition Rotor condition

Machine name CWP-B
Dynamic eccentricty level is significantly higher than what is normally observed on the
basis of vibration analysis!
Static eccentricity level is significantly higher than normally observed values!
Static eccentricity level is significantly higher than what is normally observed on the
basis of vibration analysis!
Asymmetry or defect severity level in rotor cage winding is above what is normally
observed
Rotor quantities

8ar status
(s|de bands
|eve|)
Dynam|c
eccentr|c|ty
Stat|c
eccentr|c|ty
M|xed
eccentr|c|ty
d8 Level 57.521 [dB] 101 [dB] 47.714 [dB] 74.496 [dB]

8ar status
(Autoscan
current)
8ar status
(Autoscan
v|brat|on)
Dynam|c
eccentr|c|ty
(v|brat|on)
Stat|c
eccentr|c|ty
(v|brat|on)

Level 16.5 [%] 0.034 [%] 198 [%] 5.06 [%]
Spectrum for current phase A, B, C

-140
-120
-100
-80
-60
-40
-20
0
47 48 49 50 51 52 53
frequency [Hz]
C
u
r
r
e
n
t

[
d
B
]

(1-2s)*f, (1+2s)*f
side bands

ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 12
of 21


Detail condition Rotor condition

Machine name CWP-B

High frequency spectrum for current phase A, B, C

-160
-140
-120
-100
-80
-60
-40
-20
0
0 100 200 300 400 500 600 700 800 900
frequency [Hz]
C
u
r
r
e
n
t

[
d
B
]


Vibration spectrum of body measurements

0
0.5
1
1.5
2
2.5
90 92 94 96 98 100 102 104
frequency [Hz]
V
i
b
r
a
t
i
o
n

[
m
m
/
s
]


_________ P*fr, 2f
[(1-s)R/p + 1]*f, [(1-s)R/p 1]*f
principal slot harmonics

ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 13
of 21


Detail condition Bearing details

Machine name CWP-B
Bearings quantities appear acceptable
Bearings details
8ear|ng Number Crest Iactor nI rms kurtos|s
Mod|f|ed Crest
factor
uL Slde
8earlng
6224 C3 4.45 [-] 0.381 [g] 3.07 [-] 3.21 [-]
nuL Slde
8earlng
7322B 4.73 [-] 0.746 [g] 3.1 [-] 3.24 [-]
nI k-k
L|ke||hood Irequency
kecogn|t|on (8eAM)
1|me Doma|n
Ana|ys|s (8eaCon)



uL Slde
8earlng
3.4 [g] 0 [-] 0 [-]
nuL Slde
8earlng
7.06 [g] 0 [-] 0 [-]
Spectrum of envelop for vibration bearing drive side

0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
0.04
0.045
0 100 200 300 400 500 600 700 800 900 1000
frequency [Hz]
V
i
b
r
a
t
i
o
n

[
g
'
s
]

BSF, BPFO, BPFI
frequency of bearing

ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 14
of 21


Detail condition Bearing details

Machine name CWP-B
Spectrum of envelop for vibration bearing non-drive side
0
0.01
0.02
0.03
0.04
0.05
0.06
0 100 200 300 400 500 600 700 800 900 1000
frequency [Hz]
V
i
b
r
a
t
i
o
n

[
g
'
s
]




BSF, BPFO, BPFI
frequency of bearing

ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 15
of 21


Detail condition Installation

Machine name CWP-B
Installation quantities appear acceptable
Overall vibration

D-n D-V D-A N-n 8ody n

AcceleraLlon
8MS 0.385 [g] 0.383 [g] 0.643 [g] 0.75 [g] 0.789 [g]
AcceleraLlon
k 1.75 [g] 1.71 [g] 2.98 [g] 3.56 [g] 3.45 [g]
veloclLy 8MS 1.35 [mm/s] 1.16 [mm/s] 0.648 [mm/s] 2.2 [mm/s] 1.92 [mm/s]
Harmonic contents
1st harmon|c 2nd harmon|c 3rd harmon|c
urlve Slde
PorlzonLal
1.75 [mm/s] 0.0292 [mm/s] 0.0135 [mm/s]


urlve Slde
verLlcal
1.41 [mm/s] 0.0158 [mm/s] 0.0203 [mm/s]


urlve Slde
Axlal
0.476 [mm/s] 0.00681 [mm/s] 0.0316 [mm/s]


non urlve
Slde
PorlzonLal
2.85 [mm/s] 0.0285 [mm/s] 0.0315 [mm/s]


Installation
PCA analysis
-2.5
-2
-1.5
-1
-0.5
0
0.5
1
1.5
-1.5 -1 -0.5 0 0.5 1 1.5 2 2.5 3 3.5
X
Y



Unbalance
Misalignment
Looseness

ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 16
of 21


Detail condition Installation

Machine name CWP-B
Spectrum of vibration (DE-Horizontal)
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
2
0 20 40 60 80 100 120 140 160 180 200
frequency [Hz]
V
i
b
r
a
t
i
o
n

[
m
m
/
s
]


Detail condition Installation

Machine name CWP-B
Spectrum of vibration (DE-Vertical)

0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
0 20 40 60 80 100 120 140 160 180 200
frequency [Hz]
V
i
b
r
a
t
i
o
n

[
m
m
/
s
]


ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 17
of 21


Detail condition Installation

Machine name CWP-B
Spectrum of vibration (DE-Axial)

0
0.1
0.2
0.3
0.4
0.5
0.6
0 20 40 60 80 100 120 140 160 180 200
frequency [Hz]
V
i
b
r
a
t
i
o
n

[
m
m
/
s
]


Detail condition Installation

Machine name CWP-B
Spectrum of vibration (NDE-Horizontal)

0
0.5
1
1.5
2
2.5
3
3.5
0 20 40 60 80 100 120 140 160 180 200
frequency [Hz]
V
i
b
r
a
t
i
o
n

[
m
m
/
s
]



ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 18
of 21


Summarized Observations:



1. Motor electrical quantities appear acceptable.
2. Bearing quantities appear acceptable.
3. Installation quantities appear acceptable.
4. Asymmetry or defect severity level in rotor cage winding is above what is normally observed


Recommendations:



1. It is recommended to inspect rotor for asymmetry at the earliest available opportunity. If its a
die cast rotor then it is recommended to check for casting porosity or blow holes.
2. As a matter of good practice, it is recommended to monitor the machine after 6 months
or when overall vibration level is above permissible limits.
3. This report can be considered as a baseline report for future reference.


ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 19
of 21


Appendix A

Glossary
Average mean value of wavefoim
BeaCon beaiing conuition monitoiing baseu on time uomain analysis
BeAM beaiing conuition monitoiing baseu on likelihoou iation of eneigy analysis
BPFI Ball Pass Fiequency Innei Race
BPFU Ball Pass Fiequency 0utei Race
BSF Ball Spin Fiequency
CF Ciest Factoi = (wavefoim peak) (wavefoim ims)
CFC Caiiiei Fiequency Content = 1u^(x2u)fims, %
F Funuamental Tiain Fiequency
FF Foim Factoi = (wavefoim ims) (wavefoim aveiage)
HF Pk-Pk high fiequency peak to peak value
HF RMS Bigh Fiequency RNS (wavefoim ims aftei high pass filtiation)
HF RMS high fiequency ioot mean squaie value
HVF haimonic voltage factoi
Impedance Complex Impeuance = vici
Kurtosis noimaliseu fouith statistical moment of a signal
Level Sum of spectial amplituues of pole pass fiequency funuamentals anu Baimonics
Lower sb uB level of lowei slip siuebanu of powei line peak
MCF Nouifieu Ciest Factoi = Quantile iange(Peicentile of Peak to Peak
estimation)Quantile Range(Peicentile of RNS estimation)
PCA piincipal component analysis
Pk peak value
Pk-Pk peak to peak value
Power factor Cosines of angle between voltage anu cuiient
RMS ioot mean squaie value
Rotor bar bealtb Estimate of the peicent of bioken oi ciackeu iotoi bais
Se, fund Location of pole pass fiequency funuamental, Bz
Se, barm Numbei of pole pass fiequency haimonics
Slip 3 SRSS sum of slip anu haimonic "levels" uiviueu by RNS level of RNS BEN0B spectia
between u & 6SBz
THD total haimonic uistoition
THDF Tiansfoimei Baimonic Be-iating Factoi = sqit (2)CF, %
Upper sb uB level of uppei slip siuebanu of powei line peak
VDF voltage Be-iating Factoi = 1uu - (voltage unbalance, %) ^2, %
+ve Positive sequence haimonic
-Ve Negative sequence haimonic
Vibration Body H vibiation measuiement hoiizontal on machine bouy
Vibration D-A vibiation measuiement axial on uiive siue enu
Vibration D-H vibiation measuiement hoiizontal on uiive siue enu
Vibration D-V vibiation measuiement veitical on uiive siue enu
Vibration N-H vibiation measuiement hoiizontal on uiive siue enu
Zero Zeio sequence haimonic


ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 20
of 21


Appendix B

Machine fault index - severity
All paiameteis aie within noimal limits
At least one paiametei is above noimal limit & within waining limit.
At least one paiametei is above Alaiming limit.
The Nachine FAULT INDEX severity is baseu on the conuitions of the vaiious paiameteis as mentioneu below unuei each
subcategoiy.

Power Quality Index
voltage & cuiient unbalance by NEENA stu.
voltage & cuiient unbalance by IEC stu.
voltage & cuiient foim factoi
voltage & cuiient ciest factoi
voltage & cuiient Nagnituue
0peiating fiequency
Powei
Powei Factoi
Nachine loau peicentage
Type of loau
Beiating Factoi
voltage Baimonic Bistoition
Cuiient Baimonic Bistoitions
TBB
vF ueviation
Rotor Healtb Index
Nominal Speeu of the motoi
Actual Speeu of the motoi
Nominal slip
0peiating slip fiom cuiient uata
0peiating slip fiom vibiation uata
Rotoi Winuing Befects(Vienna trends)
Piincipal component Analysis(PCA)
0nbalance
Nisalignment
Looseness
Static Eccentiicity
Bynamic Eccentiicity
Nixeu Eccentiicity
Aii uap Eccentiicity
Bearing Healtb Index
Ciest factoi
Nouifieu ciest factoi
Bigh Fiequency RNS
Bigh Fiequency Peak to Peak
Kuitosis
Time uomain Analysis (BeaCon)
Likelyhoou Ratio Eneigy Analysis(BeAN)
Installation Healtb Index
Soft Foot
Nisalignment
Founuation looseness
Nechanical Looseness

Asymmetry of tbe Rotor Winding will be attributed to any one or combination of tbe following:
- Rotoi winuing uefects etc.(in the bais oi shoit ciicuit iings).
- Flow of intei bai cuiients.
- Constiuctional factois such as iotoi iibs, axial ventilating uucts & bai slot contact iiiegulaiities.
- Asymmetiy might also be inuicateu uue to loau oi powei supply geneiateu toision oscillation
Action category
Action Probability of
Fault occurrence
in Time scale
Service Scbedule Measurement frequency
No Action Neasuiement shoulu be iepeateu
within 6 months to a yeai
Piefeiieu Within Nonths to
Yeais
Scheuuleu seivice baseu on changing fault
seveiity ovei time
Neasuiement shoulu be iepeateu
eveiy 6 months
Ciitical Within Weeks to
Nonths
Scheuuleu seivice at next available outage
within next six months
The Nachine shoulu be secuieu
monitoieu veiy closely
Nanuatoiy Within Bays to
Weeks
Peifoim seivice as soon as possible The Nachine shoulu be secuieu
monitoieu veiy closely

ABB MACHsense-P Condition Monitoring Detailed Report
Report No. RAIN CII / CWP-B /46330A404-11-02
Dep/Loc:
India
Prepared by:
Deepak Nayak
Approved by:
Ameet
Choughule
Released by:
Deepak Nayak
Revision: Date of report:
2011-10-14
Page 21
of 21