IS 2610 : 1969 ( Reaffirmed 1994 )

Jndian Standard

POWER TRANSMISSION-STRAIGHT SIDED SPLINES FOR MACHINE TOOLSDIMENSIONS ( First Revision)

First Reprint JANUARY 1997

UDC

62182444

: 6219

BIS 1990

BUREAU
MANAK

OF
BHAVAN.

INDIAN
9 BAHADUR DELHI

STANDARDS
SHAH 110002 Price Group 3 ZAFAR MARG

NEW May 1990

Transmission Devices Sectional Committee, LMD 10

FOREWORD This Indian Standard ( First Revision ) was adopted by the Bureau of Indian Standards on 6 July 1989, after the draft finalized by the Transmission Devices Sectional Committee had been approved by Light Mechanical Engineering Division Council. This standard was originally published in 1964. This first revision has been brought out to relocate the tables so that tolerances are located along with the dimensions and not separately and to align it with the following standards published by Deutsches Institut ftir Normung ( DIN ): DIN 5471-1974 DIN 5472-1980 Machine tools spline shafts and spline bore profile with 4 splines internal centering dimensions Machine tools spline shafts and spline bore profiles with 6 splines internal centering dimensions

Indian Standard

POWER TRANSMISSION-STRAIGHT SIDED SPLINESFOR MACHINE TOOLSDIMENSIONS (First Revision)

4 DESIGNATION 1 SCOPE 1.1 This standard covers the dimensions and tolerances of four and six equispaced straight sided splines for machine tools for a shaft diameter range of 15 to 145 mm. 2 REFERENCE IS No. IS 10608 : 1983 3 DIMENSIONS Title Straight sided splint hobs AND TOLERANCES 4.1 Designation of a spline shaB protile with 4 splines Type A having the nominal dimensions 46 X 52 x 14 mm and the tokrance zone g6 for diameter h shall be as follows: Spline Shaft Pro5k A4 x 46 g6 x52 x 14 IS 2610 4.2 Designation of a spline bore profile for 4 splines having the nominal dimensions 46 x 52 x 14 mm shall be as foIlows: Spline Bore Profile 4 X 46 x 52 X 14 IS 2610 4.3 Designation of a spline shaft refile with 6 splines Type A having the nomina P dimensions 46 X52x 12 mm and the tolerance zont j6 for diameter L shall be as follows: Spline Shaft Pro5le A6 x 46 j6 x 52 x 12 IS 2610 4.4 Designation of a spIine bore profile for 6 rpliner having the nominal dimensions 46 x 52 x 12 mm: Spline Bore Profile 6 x 46 x 52 x 12 IS 26 10

3.1 The dimensions and tolerances of the straight sided four splined external and internal splines ( splined shafts and splined bores ) shall be as given in Table 1 and that of their under cuts, chamfers and radii in Table 2. 3.2 The dimensions and tolerances of the straight sided six splined external and internal spliner ( splined shafts and splined bores ) shall be as given in Table 3 and that of their undercuts, chamfers and radii in Table 4.

ls 2610 : 1989 Table 1 ,Dimeosiona and Tolerances of Straight Sided 4 Splined External and Internal Splines ( Cluuse 3.1 )
All dimensions in millimetres.

CHAMFER OF SHAFT AND END OF KEYWAY

OR GRINDING

WHEEL

DIA

Nomhml DJmensJonr Jnalde Diameter x Oataide DJamcter x Spllnr WldtJt

Spline Shaft
d, g6lj6 d,) b, d,)

Splfne Bore
d, 6,)

all 15 :: 22

h9

H7

HI3

D9

11x15x I3 x I7 x 16x20x 18x22x 21 x 25 x 24 x 28 x

3) 4 6 6 8 8

I1 1: :: 24 28 :; :: 52

: 6 : 8 10 :: 12 ft

;: 16 18 z 28 36 ;;

f: 20 ;: 28 :: 42 48 ;

: 6 6 : 10 1: ;a 14 If 16

2s 32 42 38 48 2

28 x 32 x 10 32 36 X x 38 42 x 10 12 42 x 48 x 12 46 x 52 x 14 52 x 60 x 14 58 65 x XY6 62 x 70 16 68 x 78 x 16

58 62 68

:: 68

1 g6 is applicable in the case of sliding fit, j6 in the case of push fit. For extremely high requirements in respect of accuracy or in the case of small lengths of bore g6 can be replaced by h6. For large spline shaft

Profiles and large bore lengths, H7 Is recommended.

) Long spline shafts, which are supported during milling or grinding, must be cylindrically 1 For extremely high requirements

within IT6. of bore, H7 can be

in respect of accuracy or in the case of small

lengths

replaced by H6.
9 For bores which are to be hardened

allowance for the heat-treating about 2/3 only.

1 key;%

the broach must not be reground to the lower variation in order to make distortion; the tolerance zone D9 can thus be utilized for the broach up to suitably be produced by the indexing

to obtain a sufficiently centering surface this profile should

IS 2610 : 1989 Table 2 Dimensions nnd Tolerances of Undercuts, Chamfers and Radii of 4 Splined External and Internal Splines ( Clause 3.1 )
All dimensions in m:llimctres.
CUTTER

TYPE

TYPE

Et

TYPE

SPLINE

SHAFTS

SPLINE

BORE \

Nominal Dimensions Inside Diameter x Outside Diameter X Spline Width

Spiiae Shaft Type A) Type B) Typa C)

Spilne Bore

k . 96 118 1502 18x22x 21x25x 24 x 28 x 6 8 8 169 201 23 268 303 345 205 15 ;;; ;;; 2.82 170 03 376 170 03 564 170 03 77 89 104 121 142 159 190 207 237 264 :;:; 015 015 015 025 025 025 025 025 025 025 8::; 564 170 03 752 170 06 752 170 0.6 940 163 06 940 255 0.6 1128 255 06 Il.28 255 10 1316 255 10 1316 340 10 1504 2.98 I0 1504 340 10 1504 425 10 015 0.15 025 0 -05 025 025 025 i:z@ 040 0 040 -01 040 0.40 x:z

1.84 435 164 50 170 7.3 2;;

28 x 32 x 10 32 x 38 x 10 36 x 42 x 12
42 x 48 x 12 46 x 52 x 14 52 x 60 x 14

;;;

252 Il.03 270 1541 256 1679 250 2163 305 2326 439 2361 484 2757

2j.i
562 59.5 644

58 x 65 x 16 62 x 70 :< 16 68 x 78 x 16

::f
16

1) Type A is produced only by the hobbing process. 1) Type B is produced only by the indexing method by means of side milling cutter.
J In the case of Type C, the flanks

of the splines are ground. It is recommended spline should be made by the generating or indexing method in a separate operation.

that the faces at the roqt of

1 These data have been calculated on the basis that the spiine shaft profiles are produced by the hobbing process. 0 Instead of chamfering a correspondingly large rounding-off is admissible.

1 As regards the design of the bobs, see IS 10608 : 1983.

2610 : 1989 Table 3 Dimkmsionsand Tolerances of Straight Sided 6 Splioed External and Internal Splines ( Clause 3.2 )
All dimensions in millimetres.

, bl (

CHAMFER OF SHAFT
AND END OF KEYWAY

r ACCORDING TO CUTTER OR GRINDING WHEEL DIA

Nominal Dimensions hide Diameter x Oatside Diameter X Splloe Width

Spline Shaft

Splins Bore d4 H13

4)

d,)
all

bl
h9

d$

br9 D9

I
21 x 23 x 26 x 28x 32 x 36 x 42 X 46x 52 x 58 x 62x 68x 72x 78x 82 x 25 x 28 x 32 x 34x 38 x 42 x 5 6 6 7 8 8

gRi6

H7

26 28 :;

3:

48 x 10 52x12 60 x 14 65 x 14 70X16 78x16 82x16 90X16 95 x 16 :; 82 ;: 98 105 115 130 82 E ;z 110 120 130 145 16 :: 16 :o 28 24

16

!d

16 16 16

88 X 100 X 16 92 x 105 x 20 98 x 110 x 20 105 x 120 x 20 115 x 130 x 20 130 % 145 x 24

2 98
105 115 130

16 ;: ;: 24

I) g6 is applicable in the case of sliding fit, j6 in the case of push fit. For extremely high requirements in respect of accuracy or in the case of small lengths of bore g6 can be replaced by h6. For large spline shaft profiles and large bore lengths, f7 is recommended. ? * --- ---:-ti_ chnfro which are supported during milling or grinding, must be cylindrically within IT6.

0) For extremely high requirements in respect of accuracy or in the case of small lengths of bore, H7 can be
replaced by H6. 4) For bores which are to be hardened the broach must not be reground to the lower variation in order to make allowance for the heat-treating distortion; the tolerance zone D9 can thus be utilized for the broach up to about 2/3 only.

IS 2610 : 1989 Table 4 Dimensions and Tolerances of Undercuts. Chamfers and Radii of 6 Splioed Extemal and Internal Splines ( Clause 3.2 )
All dimensions in millimetres.
CUTTER

i-

-a- I l
TYPE

A"

TYPE

TYPE

Cl

SPLINE

SHAFTS

SPLINE

BORE

Notdud Dlmcwions Inaide Dfameter x oll~~dei8+u~l x _

$9
Mill

g)
Mox

Splim Shaft Type A=) a

Max

Spline Bore Type C)

m n rs k rl

Type B)
h r1

Projected TiP Width of HobsJ

f
Min

Mox

-2: :: 26 x t: x : 32 :: 6 213 195 234 259 :fS 39.94 44.16 495 :z 64.4 683 Si.6 829 871 934 988 1084 1239 ;:; 04 04 05 05 05 05 05 Os ;:; 05 z: 23 198 195 134 294 165 294 170 292 283 292 495 11 97 118 129 148 165 193 211 23.9 26.7 286 314 334 362 38 413 431 46.4 :I . 618 015 015 025 025 025 025 025 025 025 025 025 025 025 025 025 03 0.3 0: . 03 0: . f& * ;*;3 . 564 255 06 658 255 06 752 2.55 06 752 2.55 06 03 0.3 0 04 -001 _-04 ;:: z: 0 03 -005 03 ;:4 8:; 10 10 1.0 10 ;:; 13 16 16 16 20 ;:; 20 20 20 ::t 24

28 X 34 x 7 :: :: :: x t

z,x 52x 58 x 62 x 68 x z, 82 x

~!::1S 60x14 65 >i. 14 70 x 16 78 x 16

* * :: 4: 356 589
398 829 413 803 486 973 :;; . ;:;; .

I 94

255 1128 255 1316 34 ii;

10 1.0 10 i.0 10

8:: 05 05 05 05 05 -8.2 05 05 8:: 06 8:; 06

0:: 04 04 04 0 04 -0.1 04 04 04 04 05 0.5 OS 05 05

$:;8-

1504 425

8X 95 x 16

644 13.96 6: . ;;I%& 597 1922 5: . zz . 737 29.2

1504 425 16 1504 51 16 1504 553 16 z4 188 553 :*: 5 . 51 20

92 88 x 105 100 x.20 x 16 98 x 110 x 20 105 x 115 x 120 130 x x 20 20 130 x 145 x 24

8:;
06 O-6 ;:6

20 188 638 188 638 2.5 22.56 638 25

NOTE-In order to facilitate the introduction of the spline shah into the spline bore the shaft ends should be chamfered. The chamfer of the bore keyway below 45 is intended for guidance only; the edges must be broken in case. 1 Type A is produced by hobbing method. *I Type B is produced by the indexing method by means of side milling cutters. *I In the case of Type C, the flanks of the splints are ground. It is recommended that the faces at the root of the splint should be made by the generating or indexing method in a separate operation. *I These data have been calculated on the basis that the splint shafi profiles are produced by the bobbing process. II Instead of chamfering a correspondingly large rounding-off is admissible. b As regards the design of hobs, see IS 10608 : 1983.

Bureau of Indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to copyright be addressed to the Director (Publication), BIS. Review of Indian Standards Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of BIS Handbook and Standards Monthly Additions This Indian Standard has been developed from Dot: No. LMD 10 (4950) Amendments Amend No. Date of Issue hued Since Publication Text Affected

BUREAU Headquarters:

OF INDIAN STANDARDS Telegrams: Manaksanstha (Common to all offices) Telephone 323 76 17,323 38 41 337 84 99,337 85 61 337 86 26,337 9120 60 38 43 { 60 20 25 235 02 16,235 04 42 1 235 15 19,235 23 15 832 92 95,832 78 58 { 832 78 91,832 78 92

Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002 Telephones: 323 0131,323 33 75,323 94 02 Regional Offices: Central Eastern Northern Southern Western Branches
: Manak Bhavan, 9 Bahadur Shah Zafar Marg

NEW DELHI 110002

: l/14 C.I.T. Scheme VII M, V.I.P. Road, Maniktola

CALCUTTA

700054 160022 600113

: SC0 335-336, Sector 34-A CHANDIGARH

: C.I.T. Campus, IV Cross Road, C!iENNAI : Manakalaya,

E9 MIDC, Marol, Andheri (East) MUMBAI 400093

: AHMADABAD.

BANGALGRE. BHGPAL. BHUBANESHWAR. COIMBATORE. FARIDABAD. GHAZIABAD. GUWAHATI. HYDERABAD. JAIPUR. KANPUR. LUCKNOW. NAGPUR. PATNA. PUNE. THIRUVANANTHAPURAM. printed at Simco Printing Frar, Delhi,
India