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Inspection and Test Plan For Storage Tank

This document outlines an inspection and test plan for the manufacturing of a storage tank. It lists 74 separate inspection points covering pre-inspection activities, manufacturing processes like welding and painting, dimensional checks, hydrostatic testing, and cathodic protection installation. Each inspection point references applicable drawings, specifications, and acceptance criteria and defines whether it is a hold point, witness point, or document review for the third party inspector. Abbreviations are provided for inspection roles. Related articles on storage tank inspection and third party inspection are referenced.

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4K views7 pages

Inspection and Test Plan For Storage Tank

This document outlines an inspection and test plan for the manufacturing of a storage tank. It lists 74 separate inspection points covering pre-inspection activities, manufacturing processes like welding and painting, dimensional checks, hydrostatic testing, and cathodic protection installation. Each inspection point references applicable drawings, specifications, and acceptance criteria and defines whether it is a hold point, witness point, or document review for the third party inspector. Abbreviations are provided for inspection roles. Related articles on storage tank inspection and third party inspection are referenced.

Uploaded by

Ahmed
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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InspectionandTestPlanforStorageTank
ActivityBy No. 1 InspectionandTestPlan PreInspectionMeeting ReferenceDocument Spec. AcceptanceCriteria Spec. BeforManufacturing 2 3 ApprovalofMechanical CalculationBooks ApprovalofFabrication Drawings Datasheets,PO,Spec. DWG,Spec. API650,Spec. API650,Spec. Materials 4 Reviewmilltest certificatesofplates Reviewmilltest certificatesofpipe,flange, etc. Reviewmilltest certificatesofwelding consumablematerial Visual&Dimensional Check DWG,Certificates ASMESECII Certificates H W R CalcualtionBook DWG H H H H A A VerifyingDocument Manuf. MOM H TPI H Client H Remark

DWG,Certificates

ASMESECII,16.5

Certificates

WPS,Certificates

ASMESECII

Certificates

DWG,Spec.

ASMESECII

Report

DuringmanufacturingMarking,Cutting,BevelingandGrinding 8 9 BottomPlates AnnularPlates DWG,WPS,Spec. DWG,WPS,Spec API650,Spec. API650,Spec. Report Report H H SW SW R R

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10 11 12 13 14 15 16 17 18 19 20 21 22 23 ShellCourses RoofPlates RoofStructures WindGriders(Ifrequired) TopAngles(ifrequired) ReinforcementPads ManholeNozzleNeck (FromPlates) PipeForColumn(if required) PipeForNozzles InternalPipes InternalorExternal Supports Sumps SpiralStairway& Platforms Visual&Dimensional CheckofLooseParts DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. Report Report Report Report Report Report Report Report Report Report Report Report Report Report H H H H H H H H H H H H H H SW SW SW SW SW SW SW SW SW SW SW SW SW H R R R R R R R R R R R R R R

DuringmanufacturingFormingandRolling 24 25 26 27 ShellCourses Sumps TopAngles ManholeNozzleNeck (FromPlates) DWG,Spec. DWG,Spec. DWG,Spec. DWG,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. Report Report Report Report H H H H W SW W SW R R R R

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28 Visual&Dimensional Check DWG,Spec. API650,Spec. DuringManufacturingFoundation 29 30 31 32 LevelnessofRing Wall(ifapplicable) CenterPointandRadius Flatness&Slope Orientation Anchor bolts(Distance, Projection,etc.)as required DWG,Spec. DWG,Spec. DWG,Spec. DWG,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. Report Report Report Report H H H H H H H H R R R R Report H H R

33

DWG,Spec.

API650,Spec.

Report

DuringManufacturingWelding 34 35 WPS&PQR Welder/Welding Operator Qualification NDTOperator CertificateCheck Fitupofbottomplates Weldingsequence implementation Visualinspectionof weldment Vacuumboxtestof bottomplates DWG,WPS,PQR,Spec DWG,WPS,WQT,Spec ASMESECIX ASMESECIX Report Report H H R/A R/A R R

36 37 38 39 40

Certificates DWG,WPS,Spec DWG,WPS,Spec DWG,WPS,Spec Spec.

API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec.

Report Report Report Report Report

H H H H H

R/A H H H H

R R R R R

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41 42 Annularplate orientationcheck Fitup&weldingof annularplate NDTofannularplate /VacuumTest(Ifrequired) FitupofShellPlate WeldingofShellPlate PWHT(ifRequired) NDTofShellPlate OilTestofAnnularPlate toshellPlate Fitup&welding compressionring&roof plate Weldingofroofplates Airtestofroofplate Airtestof reinforcements DWG,Spec. DWG,WPS,Spec API650,Spec. API650,Spec. Report Report H H H H R R

43 44 45 46 47 48 49 50 51 52

Spec. DWG,WPS,Spec DWG,WPS,Spec WPS,Spec Spec. Spec. DWG,WPS,Spec DWG,WPS,Spec Spec. Spec.

API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec.

Report Report Report Report Report Report Report Report Report Report

H H H H H H H H H H

H H H H H H H H H H

R R R R R R R R R R

DuringManufacturingDimentionalCheck 53 54 55 Plumbness Roundness Peaking&Banding DWG,Spec. DWG,Spec. DWG,Spec. API650,Spec. API650,Spec. API650,Spec. Report Report Report H H H H H H R R R

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56 NozzleElevation, OrientationandProjection ManholeElevation, OrientationandProjection DWG,Spec. API650,Spec. Report H H R

57

DWG,Spec.

API650,Spec.

Report

DuringManufacturingHydroStaticTest 58 59 60 61 62 Verificationof TestPackage Hydrotest(Water level/Holdingtime) Settlementcheck (Refertoapplicable procedure) Waterdischarge Cleaningcheck Reports Spec. DWG,Spec. Spec. Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. Report Report Report Report Report H H H H H H H H W H R H R R R

DuringManufacturingPaintingActivities 63 64 Paintingmaterial identification/check Weathercondition& SurfacePreparation (Blasting) PrimerLayerInspection (IncludingDryThickness check) Intermediate/FinalLayer Inspection(Including DryThicknesscheck) Spec. Spec. API650,Spec. API650,Spec. Report Report H H H H R R

65

Spec.

API650,Spec.

Report

66

Spec.

API650,Spec.

Report

DuringManufacturingCathodicProtectionandElectrical

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67 68 69 70 71 72 73 Checkofmaterialpriorto installation InstallationofEarthing Bosses AnodeInstallation CheckofAnode& conductor ChecktheBonding ofUGPipe CableInstallation ChecktheTestBox, ReferenceElectrode installationofreference electrodeincludingcable Spec. Spec. Spec. Spec. Spec. Spec. Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. API650,Spec. Report Report Report Report Report Report Report H H H H H H H H H H H H H H R R R R R R R

74

Spec.

API650,Spec.

Report

Abbreviations: H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction; ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly. R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc. A:Approval SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring; ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting. MOM:MinuteofMeeting P.O:PurchaseOrder

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