PlantScape Brochure5 10/6/99 6:09 PM Page 2

PlantScape

INDUSTRIAL AUTOMATION & CONTROL

• SCALABLE FROM SINGLE CONTROLLER

TO ENTERPRISE WIDE SOLUTION

• PROVEN FIRST-CHOICE SYSTEM

FOR HYBRID AND BATCH CONTROL

• INTEGRATES SEAMLESSLY WITH

HONEYWELL’S BUSINESS APPLICATIONS

• ROBUST, DETERMINISTIC CONTROL PLATFORM

• BRINGS A NEW DIMENSION TO HYBRID SYSTEMS

THROUGH DISTRIBUTED SERVER ARCHITECTURE

PlantScape Brochure5 10/6/99 6:09 PM Page 2

PlantScape: Setting New Standards

in Hybrid Control

Honeywell is the world’s leading supplier of automated solutions PlantScape is available in three packages: PlantScape Vista™,
to the processing industries. Honeywell’s solutions provide PlantScape SCADA, and PlantScape Process. Each package is
advanced capabilities that optimize your process and business designed to address the needs of particular industries by combining
operations and serve your financial goals. Based on over three different PlantScape hardware and software components in an
decades of leadership in the process control industry Honeywell easy-to-order solution. For greater customization, you can choose
provides the comprehensive solution ranging from sensing and any of Honeywell’s add-on software applications to supplement your
control to advanced business optimization. PlantScape solution. The scalability of PlantScape makes it extreme-
ly flexible. It is ideal for situations ranging from small monitoring
With PlantScape® Honeywell has once again led the industry and applications to complex, dangerous processes in hazardous areas.
defined the next generation in Process automation with “hybrid
control”. PlantScape is a modular, scalable, flexible, cost-effective, But process control is only part of today’s modern plant require-
Windows NT-based platform for your hybrid control requirements: ments. Process optimization, production management, asset
regulatory control, hi-speed logic, sequential and batch control, management, and batch management are also vital capabilities
building and environmental control and safety management. that help you obtain the maximum return on your assets. To meet
It includes a comprehensive set of human-machine interfaces, these needs, PlantScape is seamlessly integrated with
alarm systems, and history, trending, and reporting capabilities. Honeywell’s business applications for all these areas. The result?
The system is tightly integrated to ensure quick implementation, Maximum profitability of your plant for the minimum investment.
ease of operation, and data integrity.

PlantScape: Enterprise Resource Planning (SAP, etc.)

Providing the improved levels of business Business Hiway Communication Layer
performance that are essential in today’s
global and highly competitive marketplace Applications Applications Applications
Project Implementation Services

Training and Support Services

requires the effective unification of business Unified Information Access

and process systems. PlantScape can exchange Process Event Plant
History Data History Data Reference
information with systems such as Oracle, Model
PHD (Plant Historian Database)
SAP R/3, and Honeywell’s Uniformance™
TotalPlant® Batch
software and TotalPlant® Solution (TPS) system,
using technologies such as ODBC, Advanced Shipping Lab & Other
and Quality TPS Data
DDE, and OPC. Receipts Systems PlantScape Source

FSC Honeywell
Fail Safe & 3rd Party
Controller PLCs

Fieldbus - Field Instruments

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Uniformance: Fail Safe Control

Uniformance is changing the way companies do business. The Honeywell Fail Safe Control (FSC®) system can be integrated
It seamlessly integrates business and control information from with PlantScape. The resulting safety solution is used to safe-
multiple sources into a single plantwide repository where it is guard human life; protect the environment, plant, and equipment;
available to a wide variety of users and applications. This capability maintain optimal production; and comply with regulations and
empowers decision-making at all levels of the organization and standards. FSC is certified by TÜV for use in safety applications,
allows planning and reporting functions to be accomplished and was the first safety solution to obtain certification in the
virtually instantaneously. Applications such as production U.S. for the UL 1998 and ANSI/ISA S84.01 standards.
management, environmental control, laboratory data integration
and many others are all part of the Uniformance application
suite, which easily and fully integrates into PlantScape.

Applications
To meet specialized needs of specific industries, a suite of optional
applications can be integrated with PlantScape. Profit Controller,
Profit Suite for Batch: Profit Suite for Batch, SmartGrind, SPQC, Downtime analysis,
Profit Suite for Batch is Honeywell HiSpec Solution’s compre- Recipe manager, and Uniformance are just some of the advanced
hensive batch manufacturing offer providing modular batch applications available to optimize your operations. In addition,
automation, complete batch history and reporting, ERP integration, there is a powerful development environment that allows you to
and manual procedure automation. The PlantScape/Profit Suite develop your own applications in Visual Basic, C, C++, or Fortran,
for Batch provides the best manufacturing automation solution using PlantScape’s application interface library.
currently available that is flexible, scalable, proven and results
in business optimization.

Field Devices:
PlantScape is engineered to work with devices such as
Honeywell’s UDC and UMC lines of controllers, and provides
full OpenField™ integration with FOUNDATION fieldbus products.
(OpenField is the integration of FOUNDATION fieldbus into Honeywell
TotalPlant solutions.) Its embedded drivers control and commu-
nicate with recorders, analyzers, flow meters and other devices
to ensure thorough integration and seamless functionality.

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Architecture that Evolves

to Meet Your Changing Needs

The DCS functionality of PlantScape is achieved through

the perfect integration of its hybrid controllers and its server.
The operator stations are connected to the server through
PlantScape Server
the Ethernet, using standard TCP/IP protocol. This architecture (Optional Redundant)
ensures highly efficient communication, even when the network
bandwidth is low, i.e. when operator stations are connected
through modems or radio links.

FULL REDUNDANCY
SAFETY SHUTDOWN FEATURES FOR HIGH AVAILABILITY

To protect your personnel, manufacturing processes, With PlantScape, the risk of a hardware failure affecting plant
capital equipment and the environment, and to production is significantly reduced, thanks to optional redundan-
comply with government regulations, Honeywell has cy at all levels. Servers, networks, controllers, power supplies,
the experience and the products you can rely on. and I/Os can all be fully redundant. Furthermore, redundancy is
Our TÜV-approved Fail Safe Control (FSC) system is handled in a transparent way, without increasing your engineer-
integrated with PlantScape to provide full emergency shutdown ing or maintenance efforts.
facilities for critical processes. The FSC’s sophisticated 2-out-of-3
safety management technology combines features for optimal safety
together with optimal availability. Dedicated system displays and
CONTROL NET
reports give the user the possibility to analyze later the sequence
PlantScape Controllers
of events that has contributed to an eventual shut-down.
(Optional Redundant)

FO Link

FULLY INTEGRATED HYBRID CONTROLLER

WITH OTHER DEVICES FOR POWER AND FLEXIBILITY

PlantScape protects your installed automation invest- PlantScape’s hybrid controller provides the power and flexibility to
ment by bringing the benefits of a control system that is handle a wide range of control applications, combining regulatory,
integrated with other devices installed in your plant. logic, and sequencing control. Deterministic peer-to-peer commu-
As a full-function front-end for your existing controllers, PlantScape nications ensures detectable and repeatable control. Guaranteed
interfaces with a wide range of Honeywell and third-party products control execution and user-selectable processing rates, and removal
from Allen-Bradley, Modicon, Siemens and many other manu- and insertion of all modules under power ease maintainability.
facturers. With Allen-Bradley PLCs, including the latest Control Its power can be shown through its unmatched regulatory control
Logics, the integration through the ControlNet is extremely tight, capabilities which include advanced PID loops with SP ramping,
with peer-to-peer communication between the hybrid controller PV tracking, feed-forward, ramp soak, and remote cascade with
and PLCs, automatic server database building, and integrated built-in initialization logic. And the controller runs completely
diagnostic tools. The Control Logics fit in the same rack, and can deterministically, just like any DCS, following a configured cycle
use the same I/O set. time that can be as low as 5 ms.

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ETHERNET

Remote
Operator
Operator Stations Stations

Zone 1

CN FO
LOCAL AND REMOTE OPERATOR STATIONS
FO Fiber Optic CN
State of the art object based graphics provide a powerful interface
for the user. The stations can be connected to the server through
a LAN or WAN or even through a remote access connection using
phone lines and radio links. Safety is guaranteed through the SAFE INSTALLATION OF I/O COMPONENTS
PlantScape security management. IN HAZARDOUS ENVIRONMENTS

PlantScape gives you a highly cost-effective solution for your

Zone 1 hazardous areas. Specially designed galvanically isolated,
EFFICIENT NETWORKING DESIGNED intrinsically safe remote I/Os are certified by agencies such as
FOR PROCESS CONTROL TÜV, CSA, and UL for Zone 1 mounting. These I/Os are fully
integrated in the system configuration tool. And just like normal
For time-critical communication between the PlantScape server, I/Os, all you need to do is run a pair of ControlNet or fiber optic
hybrid controller, and remote I/O, Honeywell has chosen the open cables to the field location and hook-up your field devices to them.
networking standard ControlNet. Unlike office computing networks, Moving the I/O cabinets – traditionally located in the control room
ControlNet was designed specifically for process control, giving – into the field results in dramatic cost reductions for the end user
you the assurance that important features such as redundancy (>2000 US $ per m2 of "empty" control room building floor).
and guaranteed message delivery are included in the design.

CONTROL NET
FOUNDATION™ fieldbus

Linking Device
CONTROL NET

REDUCED ENGINEERING AND

WIRING COST USING REMOTE I/OS EXPERIENCE THE BENEFITS OF FIELDBUS

To connect PlantScape to field instruments, you only need to use Connecting a fieldbus network to PlantScape provides you with
a pair of ControlNet cables or fiber optic cables. Remote I/O a variety of immediate benefits. These include lower installation,
racks can be placed right next to the field devices, saving vast capital, and operating costs; shorter commissioning times;
lengths of wires which would otherwise be required. The wide comprehensive troubleshooting with greater operational integrity;
range of I/O modules compatible with PlantScape allows you to and of course more valuable process information. The FOUNDATION
connect all kinds of field equipment to the system. Besides the fieldbus Linking Device, a dedicated, field-mounted interface,
classical variety of analog and digital I/Os, many others are extends your ControlNet into the field for all applications,
available including pulse input and serial interface. in normal or hazardous areas.

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The User Interface that Really is Designed for Users

Anyone familiar with using a web browser can easily navigate in PRE-DEFINED DISPLAYS REDUCE
PlantScape. The system’s standard displays such as alarming, ENGINEERING EFFORT
trending, historization, and reporting let you operate your
system straight out-of-the-box. In addition to dynamic 3-D
process graphics, PlantScape displays can include web pages,
spreadsheets, and ActiveX documents – even live video feeds
from hazardous or unmanned locations. All quickly deliver the
information you need, when you need it.

If your standard operating procedures are on-line or on your

company’s Intranet, they can easily be put in a PlantScape
display, so your operators can access them immediately when
needed. You can also give operators access to specific web
sites containing useful information such as your company’s
emergency procedures, or industry data.
Based on our vast experience with world-class customers,
SafeBrowse™, PlantScape’s integrated web browser, lets you we have been able to anticipate many of the operating displays
limit Internet access to only those sites that you approve, you want in your control system. A complete set of such displays
while ensuring vital process and alarm details remain visible. is included with the PlantScape system. An additional set of
dynamic objects and faceplates based on the latest European and
US MMI standards is optionally available. Pre-defined displays
significantly reduce setup and engineering effort, allowing
the focus to be on more important tasks.

HISTORIZE AND TREND NOW

– ANALYZE LATER

DETAIL DISPLAYS
BUILT AUTOMATICALLY

Once a point is configured in the system, a detail display is

automatically available. In addition, all system displays can
be further customized to comply with special requirements,
local regulations, etc.
Comprehensive historization and trending allows you to store
your data for later review. Multiple trend types such as single,
dual, triple, and multi-range allow you to select the best format
each time, and you can change between formats on-line. Trend
data can be copied and pasted into a Microsoft Excel spreadsheet
or any other document for more extensive analysis.

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POWERFUL ALARM MANAGEMENT TAP IN TO THE POWER OF EXCEL

Managing alarms efficiently lets you immediately discover any Integrated Microsoft Excel reporting allows you to create
process anomalies to correct them as soon as possible. You sophisticated reports including charts and graphs of your
can filter and sort alarms based on different criteria, and with production based on the primary data coming from
a single click on the alarm line, you can immediately call up a PlantScape. Integration with Excel also allows you to create
detail display or an associated custom display. Thanks to simple spreadsheet-based optimization algorithms.
PlantScape’s distributed architecture, alarms from multiple
servers can be integrated into a single alarm summary, while
area-based alarm acknowledgement completes its functionality.

REPORTS AVAILABLE IN SECONDS RAPID DATABASE ACCESS

Pre-defined reports based on Honeywell’s industry experience help Anyone familiar with Microsoft Access can utilize its user-friendly
you convert process data into useful management information query builder to quickly create an on-line query on PlantScape
instantly. The openness of PlantScape allows you to utilize standard data. You can even interface with Oracle, Sybase, or any other
products like Microsoft Access and Microsoft Excel to create cus- database in just a few seconds. All these capabilities are fast and
tom reports. With PlantScape’s flexible reporting tools, access to easy thanks to the ODBC database driver of PlantScape. Through
important information such as equipment utilization, performance the ODBC, PlantScape data looks like a relational database, and
calculations, stock levels, and production rates is readily available to the data can be accessed using standard SQL statements on-line
support decision-making. Reports can be generated automatically or in a batch mode.
at different time intervals – for example at the end of each shift
– giving you immediate feedback on the level of production.

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Built for Easy Maintenance

Companies are facing two conflicting trends. On the one hand,

on-site maintenance teams are being centralized and even
reduced. On the other hand, plants need to minimize downtime
by solving process problems as quickly as possible.
PlantScape helps you solve this conflict by providing you with
a selection of easy-to-use diagnostic, operational, and engi-
neering tools to reduce your maintenance needs while keeping
your production levels at that all-important high.

ALARM PAGER FOR

REMOTE MAINTENANCE

CHECK YOUR SYSTEM’S HEALTH

With built-in diagnostics displays, an overview of the health of

your entire system is only a mouse-click away. You can see
each controller’s status, loading, memory usage, CPU load,
etc., together with monitoring information on the network. Any
When an alarm occurs, PlantScape’s alarm pager is activated potential problem can be detected on time, without causing
and immediately pages the responsible maintenance person downtime in the plant.
– wherever that person is located. This information can be
configured, enabling the alarm pager to contact the right
person at the right time. Once the appropriate maintenance
person is paged, he or she can dial in to the PlantScape system
– for example from a home PC or laptop or using maybe the
same GSM that received the alarm. Emergency situations can be
monitored and addressed even when the location is temporarily
unmanned. If needed, the configuration of PlantScape can be
changed remotely. In other words, the alarm pager gives main-
tenance personnel the ability to immediately react to any alarm.

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SYSTEM LOG DISPLAYS PROVIDE FUTURE-PROOF

VALUABLE MAINTENANCE INFORMATION RECONFIGURATION SUPPORT

All events are registered in the system log. Standard reports You know the problem all too well. You need to reconfigure the
are available to enable you to retrieve the information you need, system but the person who performed the original configuration is
such as alarm duration and other useful information. no longer available. Thanks to PlantScape’s graphical configuration
and single database, this is a problem you won’t have to face again.
The original configurator can insert documents, spreadsheets,
or any other OLE object in the configuration environment, thus
supporting anyone reconfiguring the system at a later date.
PREVENTIVE MAINTENANCE
INFORMATION AT YOUR FINGERTIPS

Waiting until a device fails is neither efficient nor cost-effective.

A more sensible approach is to perform maintenance when it is
really needed. That’s why the availability of maintenance
information is a standard feature in PlantScape, providing
you with information such as total run time, number of
transitions of a device, etc. Based on this information you
can trigger maintenance messages before a device fails, and
therefore reduce downtime.

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Easy Engineering with Powerful Tools

Because time is money, PlantScape is designed for fast and SAVE ENGINEERING EFFORT
easy configuration. A single database, direct monitoring from THROUGH STANDARDIZED TEMPLATES
the same tool, as well as a powerful set of control algorithms
are the main sources of savings during the engineering phase.

SIMPLY DRAG AND DROP

In each plant you have hundreds of typical control elements:

PID controllers, ratio-bias controllers, interlock function
blocks, etc. With PlantScape you can either use the typical
control strategies provided with the system or create your
own. The advantage is that once you have created and tested
a strategy, you can save it as a template and re-use it later, just
like any other library object.

Using templates gives you consistency within your plants,

easy maintenance, and saves considerable engineering effort.
Building a PlantScape control strategy has been made as Later changes to a template – which are also easy to perform
straightforward as possible. Just drag the right function – can be propagated to any other templates you have created
blocks from the library, drop them in the project, and soft wire based on the original one.
them together. To check the strategy, select the monitoring tab
within the same tool, and you can immediately see how your By using the typical templates provided by Honeywell, you imme-
cascade loops, logic gates, or sequences are performing. diately have a detail display and group faceplate created for you.

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COMPREHENSIVE FUNCTION BUILD CUSTOM GRAPHICS FAST

BLOCK LIBRARY

The object oriented Display Builder includes a rich library of

The design of PlantScape’s library of control function blocks is shapes and control elements, allowing you to build custom
based on our extensive DCS expertise. Each function block is displays in seconds. You can design the most ergonomic custom
extremely rich in functionality yet still easy to use. For example, displays using standard features or scripting based on Visual
SP ramping, wind-up, and initialization of cascade loops are all Basic. Displays can incorporate ActiveX documents such as
built-in functions. And of course all of these are well tested by spreadsheets, drawings, or instructions, or even web pages that
Honeywell and ready to use. could contain your operating instructions stored centrally.

Dynamic shapes allow you to build reusable custom display

objects, which you can incorporate in any display – saving time
EASY TO LEARN AND USE and effort while increasing maintainability. Template displays will
help you create generic displays and use them for identical
equipment units.

SINGLE DATABASE SIMPLIFIES

YOUR ENGINEERING TASK

Remember when configuring your system was time-consuming

and tedious? PlantScape’s server and hybrid controller share a
global database so you only have to enter data once. This one-
The whole engineering environment is graphical and well inte- step configuration eliminates errors and dramatically reduces
grated, making it very easy to learn and use. Context sensitive configuration time. When you define a control strategy, point
on-line help ensures that you don’t have to waste time paging detail displays, trends, alarms, and group displays are auto-
through large manuals. The Knowledge Builder provides you matically created, giving you instant access to the information
with all the documentation on-line in a web-based format that you need to operate your control strategy.
is easy to navigate, while a powerful search engine enables
you to find what you are looking for in seconds.

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PlantScape Batch Solution

PlantScape and Profit Suite for Batch offers the most complete
and advanced batch manufacturing solution currently available
on the market. The extensive functionality required to adequately
handle batch processes is built into PlantScape, based on the
generally accepted ISA S88.01 batch model. Profit Suite for Batch
adds the recipe and equipment management, complete batch
history and analysis, support for manual procedure automation,
and ERP integration.
The PlantScape Batch solution is integrated by design and An integrated display environment allows the display of batch
delivered as a complete system. With the PlantScape server’s information and recipes in the PlantScape displays and ability
high performance database process data for the PlantScape to navigate between the batch recipe procedure to the PlantScape
Hybrid controller and third-party controllers is made available to SCM displays. These functions make TotalPlant Batch ideal for
the batch software. With the common database the data only automating the full range of batch processes in the chemicals,
needs to be entered once and not replicated in multiple databases. pharmaceuticals, consumer goods, and food & beverage industries.
TotalPlant Batch cuts the complexity and cost of batch automation.

Batch Analyst integrates the reporting and collection of all infor-

BEST-IN-CLASS BATCH SOLUTION mation associated with the batch production to support all your
compliance, reporting, and analysis needs. Batch Analyst employs
the Uniformance™ Database System, to seamlessly collect store
and manage TotalPlant Batch event data, system event data, quali-
ty data and continuous process data. As a result, batch trends,
reports and queries previously thought impossible become easy
with Batch Analyst.

PlantScape’s hybrid controller with its sequential control

models and abnormal situation handlers is the perfect choice
for automating batch processes.

TotalPlant Batch adds the full ISA S88.01 capability for equipment
and recipe management. Recipe procedures and parameters are
configured in TotalPlant Batch and automatically downloaded
to the hybrid controller at run-time. TotalPlant Batch supports
equipment independent recipes as well as dynamic equipment
allocation and arbitration.

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FULL INTEGRATION OF BATCH PHASE FDA VALIDATION

WITH LOGIC AND CONTINUOUS CONTROL
The Food and Drug Administration's Guidelines (FDA) on General
Principles of Process validation defines process validation as
"establishing documented evidence with a high degree of confi-
dence that a specific process will consistently produce a product
that meets its predefined specifications and quality attributes".

Honeywell's Qualification Handbook has been assembled

to assist the user of PlantScape in qualifying Honeywell as a
supplier and in qualifying PlantScape as a control system for
manufacturing equipment in a current Good Manufacturing
The sequential control modules (SCMs) of PlantScape offer Practice environment.
cost-effective and easy to maintain implementation of the batch
phases. One single SCM point is enough to implement a complex The quality system in place for PlantScape ensures that its
batch phase, including recipe parameters and abnormal handlers, operating software and control functions have been developed
and the phase logic is built-in by default – a feature which in and tested to meet strict specifications.
other systems requires many additional points. Just think how
easy it is to maintain such a configuration!

To reduce engineering effort, continuous and device control

can be linked to the phase SCM. This means that if, for example,
the phase goes to hold, the device will automatically go to
the safe mode or the PID loop will continue to run at a fixed
setpoint, without any programming.

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Multiple PlantScape Systems can Now

Operate as a Single Integrated System

Integrating multiple processes and applications has tradi- Distributed Server Architecture is the ideal solution for integrating
tionally required significant non-value-added engineering processes when there are multiple control rooms, or for seg-
costs, duplication of databases, non-integrated alarm systems, menting control across units, providing the ultimate flexibility for
and gateway technology resulting in communication bottlenecks. both operations and control. Distributed Server Architecture also
Now, thanks to PlantScape Distributed Server Architecture, provides the maximum flexibility for geographically distributed
all these belong to the past. sites. For example, it allows multi-segment pipelines and oil and
gas fields with a large number of wells to be managed from
DISTRIBUTED SERVER ARCHITECTURE multiple remote locations, as well as a central control room.

Distributed Server Architecture is an innovative technology that Distributed Server Architecture provides global access to all
allows multiple PlantScape systems to operate as one integrated point data and alarms in the Distributed Server system.
system – plant-wide or world-wide – without any duplication of Moreover, it allows engineering to be performed from a single
engineering effort. Distributed Server Architecture is designed location, using the remote engineering capabilities of the
to handle the most demanding remote requirements even over Control Builder and Display Builder.
slower wide-area networks. The result is a truly integrated system
that delivers the highest possible performance.

Distributed Server Architecture

Master Control Center

Process/SCADA
Server

Wide Area Network

Site A Site B Site C

Process/SCADA Process/SCADA Process/SCADA

Server Server Server

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Delivering Business Optimization

through Unified Manufacturing Solutions

Unified Manufacturing Solutions give you immediate access • Profit.PLUS™ Solutions maximize production performance
to all the information needed for managing the production while promoting operational flexibility. Ongoing advanced
process to meet your business objectives – for single- and control and optimization of plant operations ensure respon-
multi-plant planning and scheduling, optimal process execution siveness to changes in business demands through close
and inventory management, management reporting, and asset linkage with planning, scheduling, and management functions.
protection. You can effectively sustain, manage, and control These solutions can improve profitability by up to 10 percent
production processes on a real-time basis – ensuring consis- of capacity in most facilities by increasing throughput,
tency with your business objectives while maximizing return reducing costs, and improving product quality.
on investment in your ERP and process control systems.
As a result, you can implement enterprise targets across your • @sset.MAX™ Solutions deliver sustained plant performance
manufacturing facilities, and feed plant production and asset through maximized availability and incident avoidance.
information back to your corporate systems. Early detection and alert of individual problem areas are
combined with plant operating data to determine probable
Unified Manufacturing Solutions are comprised of four balanced causes and recommended actions for sustaining and
application and service areas, built on a common, unifying expanding actual asset performance. These solutions help you
software architecture. operate your plant closer to optimal levels so you can achieve
superior business performance. The solutions can provide
• Business.FLEX™ Solutions unify business and production benefits reaching 3 to 8 percent of capacity in most facilities.
automation. These solutions convert business objectives
into operational targets for manufacturing and return • Uniformance Solutions promote a common application
validated production data to "close the loop" on the business implementation and streamline information management
planning cycle. These solutions increase production flexibility, through a unified architecture. The Uniformance Database
reduce working capital, and help optimize production System provides a software foundation upon which all Unified
operations. Companies can typically increase production Manufacturing Solutions operate. The database system supports
by 2 to 5 percent and decrease costs by 0.5 to 1 percent. applications with plant-wide data collection, storage, and
management – ensuring consistent data for all applications
and enabling applications to work together effectively.

Effective Enterprise Management

Delivering More from ERP Systems

Business.FLEX
Maximum Improve
Profits Profit.PLUS @sset.MAX Plant
via Availability
Manufacturing and Avoid
Operations uniƒormance Incidents

Better Information
Un s
ifie d for Better Decisions
t io n
M a n u f a c t u ri n g ™ S o l u

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TotalPlant Services –
Ensuring the Success of Your PlantScape

Honeywell addresses the full range of your support needs for SKILL BUILDER
the life of your automation and information management
investment. With the most extensive service organization in
the industry, Honeywell brings global capabilities, technical
expertise, and industry-specific experience to ensure success
of your projects.

ENGINEERING AND IMPLEMENTATION

METHODOLOGIES

At Honeywell we follow proven procedures designed to opti-

mize project execution and to meet aggressive schedule and
cost targets. Front-end-loading procedures are used to bring a
return from the work as rapidly as possible. We can oversee
engineering and installation work for the entire automation
and information management project, including integration with
multiple engineering contractors involved in process unit design. Why spend lots of money on training when Skill Builder is
at your fingertips? It allows operators and engineers to be
NETWORK SERVICES self-trained on PlantScape, and guides them through a number
of lessons as if they were in a training class.
To give our customers a competitive edge, our network and
integration services enable utilization of information and control
technologies. We also have the technical expertise to analyze,
design, implement, manage, and support your networks. These
services encompass a wide range of technologies that provide
standard-based solutions – from plant information networks
to local control networks to full enterprise integration. TRAINING SERVICES

Increasingly, companies are recognizing employee performance

as the differentiator that determines how successful they are
in meeting and exceeding their competition. The Honeywell
Automation College supports employee performance by providing
the knowledge, tools, methods, and commitment to prepare
your employees to attain your financial and compliance goals.
The Automation College is dedicated to doing whatever it takes
to provide your employees with the skills, information and knowl-
edge they need to perform their job functions more effectively.

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A Total Commitment
to Business Excellence

At Honeywell we place great emphasis on working alongside our

customers with the common goal of quality and performance
improvement. Why? Because we firmly believe that quality results
from an environment in which people sustain excellence together.
Our employees are therefore fully committed to knowledge and
technical excellence and continuous quality improvement in all
their activities. In our aim to achieve Customer Satisfaction we
use the Business Excellence model of the European Foundation
for Quality Management (EFQM) to measure and monitor our
progress and pursue our efforts to provide the right solutions
to our many customers in the process industry.

All specifications subject to change without prior notice.

® TotalPlant, FSC, and PlantScape are U.S. registered trademarks of Honeywell Inc.
TM
PlantScape Vista, Uniformance, OpenField, SafeBrowse, Unified Manufacturing,

Business.FLEX, Profit.PLUS and @sset.MAX are U.S. trademarks of Honeywell Inc.

All other brand and product names shown above are trademarks of their respective owners.

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PlantScape Specification Data

SYSTEM HARDWARE Extended Events 1,000,000

AND OPERATING SYSTEM FAST History Point Parameters 1,000
EXTD History Point Parameters 5,000
PlantScape Server PC Pentium Pro 200MHz, STD History Point Parameters 10,000
64MB RAM, 2GB HD Number of User Files 150
PlantScape Server Operating System Windows NT 4.0 Number of Application Tasks 80
with SP4 SOE Entries 32,767
PlantScape Client PC Pentium Pro 200MHz,
64MB RAM, 2GB HD SYSTEM PERFORMANCE
PlantScape Client Operating System Windows NT 4.0, 95, 98
Environmental conditions Maximum continuous display update rate 1s
for Controller and IO Typical display call up time
(when coated option is selected) G3 Harsh environment (100 parameters/ display) <2s
according to ANSI/ISA-S71-04-1985 Fastest historization 1s
Communication between server and PlantScape controllers Maximum server switch over time 10s
Protocol Control Net Maximum number of events (burst condition) 500
Media 5 MBit/s Control Net Maximum number of events/second (sustained) 40/s
Fiber Optic Fastest Control Modules execution period 5ms/50ms
Ethernet (available Q2 2000) I/O module execution period 5ms/50ms
Distance 6km on Control Net/10KM using Configurable peer to peer update rate 10ms-1s
FO/unlimited through WAN Ethernet Module battery backup time 6 days
Type of communication Publish/Subscribe mechanism,
report by exception INTERFACES TO PLCS AND RTUS
Communication between Controller and remote IO racks
5 MB Control Net/ Fiber Optic Honeywell S9000 Ethernet
Communication between servers and server client Honeywell LCS620 Serial/Ethernet
Any network supported by Windows NT using TCP/IP protocol Honeywell Data Hiway Proprietary
(Ethernet, Token Ring, Fast Ethernet, etc) Honeywell UDC Serial
Honeywell Micromax Serial
Honeywell Flame Safeguard Serial
SYSTEM CAPACITY Honeywell DPR Serial
Honeywell XLNET CBus
Max. subscribing servers in Honeywell FSC Serial and Ethernet
a Distributed Server Architecture 10 Honeywell FS90 Serial
Operator stations per server 40 Honeywell UMC Serial
Allen Bradley SLC5/xx Serial/Ethernet/DH+
Controllers per server 6
Allen Bradley PLC5 Serial/Ethernet/DH+/ControlNet
IO modules per controller 64
Allen Bradley ControlLogix Serial/Ethernet/DH+/ControlNet
Server database size 65,000 Control Modules
Modicon Serial/Modbus+
Max. Control Builder clients connected
AdvanceDDE Open Standard
to one server 4
OPC Client Open Standard
Printer Connections 50
Bristol Babcock DPC Serial
Channels 99
SquareD Ethernet and Synet
Scada RTUs (Controllers) 255
Siemens S5/S7 H1/Industrial Ethernet
Algorithm Blocks 6,000
Yamatake Honeywell MA500 Serial
Areas 1,000
Moore Mycro Serial
Custom Displays 32,467
Moore APACS Ethernet & Modulbus
Dynamic data on displays 300
Fieldbus Open Standard
Custom Shapes 32,567
GE Fanuc Series 90 Ethernet
Trend Sets 3,000
ASEA Serial
Operating Groups 16,000
Applicom Proprietary
Reports 200
Bailey Ethernet, SCSI & Serial
Point Control Schedules 1,000
Hitachi Serial
Operators 32,767
Recipes 32,767
Concurrent Alarms 1,000
Concurrent Messages 1,000
Stored Events 32,767

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CONTROL ALGORITHM SET CONNECTIVITY

(FUNCTION BLOCKS)
OPC OPC Server and client
PV algorithm ODBC ODBC database driver
Data aquisition, Totalizer, General linearization, ODBC report
PV calculator, Dead time, Lead/Lag H1 FOUNDATION fieldbus Connection to the server
Connection to the controller
Regulatory
Excel data exchange Allows bidirectional
PID, PID with FeedForward, Remote Cascade, Positional
communication with
Proportional, Override selector, Auto Manual, Switch
Microsoft Excel applications.
(8 input), Fanout, Regulatory Calculator, Ratio Bias,
A wizard is available in Excel
Ramp/Soak, Pulse length, Pulse count
to set up the connection.
Device control
Network Application
Device control (motor control) with link
programming interface Library of function calls available
to Sequencial control module
Discrete logic on remote computers to communicate
2 out of 3 Voting, AND, Checkbad, Delay, EQ, Falling edge with the PlantScape database
trigger, GE, GT,LE, LT, Limit, Max, Maxpulse, Min, Minpulse, from a programming environment
MUX, MUX real, Majority vote, NAND, NE, n out of N voting, (Visual C++, Visual Basic, Fortran).
NOR, NOT, OFFDelay, ONDelay, OR, Pulse, Qualified OR,
Rotate left and right, RS Flip-Flop, Selector, Selector real, TRENDING
Shift left and right, SR Flip-Flop, Watchdog, XOR, TRIG
Sequencial Control Trend types: Single, Dual, Triple,Multiplot,
Step, Transition, Handlers Multirange, Numeric, X-Y Plot
(Main, Interrupt, Check, Restart, Hold, Stop, Abort) On line trend configuration/change Yes
General Purpose Number of parameters 8
Flag, Numeric, Timer, Type convert, General purpose array, Sample density 1-999
Message block On line pan/zoom Yes
Individual pen enable/disable Yes
Rubber band zooming Yes
IO SUBSYSTEM

Normal and Diagnostic Ios (local or remote)

Analog input 4-20mA, 0-10V, ALARM MANAGEMENT
RTD, Thermocouple 6-16 Inputs/IOM
Analog output 4-20mA, 0-10V 6-8 Output/IOM Alarm priorities Urgent, High, Low, Jurnal
Digital Input 10-30V, 24V DC, Area based alarming Yes
120V AC, 220 VAC 16-32 Input/IOM Area based alarm filtering Yes
Digital Output 10-30V, 24V DC, Priority based alarm filtering Yes
120V AC, 220 VAC 16-32 Output/IOM Alarm summary for distributed architecture Yes
Special modules Triggering reports or applications based on alarm Yes
Serial Interface module Supports 2 serial lines and several
protocols (Modbus, DF1,etc)
Pulse input module 8 channel, 2 fast cut -off output SECURITY
Remote IOs for Zone 1
Number of security levels 6
Certification: Europe: II (1) 2G EEx ia/ib
Number of control levels 255
IIB/IIC T4 (CENELEC)
Security styles available Station sign on
Digital Input
Operator sign on
Digital Output
Operator actions logging Yes
Analog Input
Analog Output Automatic log off after preconfigured inactivity time Available
Temperature Input Area assignement to operators Yes
Power supply CENELEC (Europe): EEx de [ib] IIC T4

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INDUSTRIAL AUTOMATION AND CONTROL

Honeywell Inc.

U.S.A.: Asia: Western and Southern Europe:

Honeywell Industrial Automation and Control Honeywell Southeast Asia Honeywell S.A.
16404 North Black Canyon Hwy. Block 750E Chai Chee Road # 06-01 Avenue du Bourget 1
Phoenix, AZ 85023 Chai Chee Industrial Park 1140 Brussels, Belgium
(602) 313-5000 Singapore 469005, Rep. of Singapore (32) 2 728 2111
(65) 355-2828
Canada: Eastern Europe:
The Honeywell Centre Pacific Division: Honeywell Praha, s.r.o.
155 Gordon Baker Rd. Honeywell Pty Ltd. Budejovicka 1, 140 00 Prague 4
North York, Ontario M2H 3N7 5 Thomas Holt Drive Czech Republic
1-800-461-0013 North Ryde NSW Australia 2113 (420) 2 6112 2238
(61-2) 353 7000
Latin America: Middle East:
Honeywell Inc. Northern Europe and Southern Africa: Honeywell Middle East Ltd.
14505 Commerce Way, Suite 500 Honeywell Ltd. Khalifa Street, Sheikh Faisal Building
Miami Lakes, Florida 33016-1556 Honeywell House, Arlington Business Park Abu Dhabi, U.A.E.
(305) 364-2300 Bracknell, RG 12 1EB, U.K. (9712) 32 25 30
(44) 1344 656000
Japan:
Industrial Operations Tokyo Central Europe:
4-28-1 Nishi-Rokugo Ohtu-ku Honeywell A.G.
Tokyo 144, Japan Kaiserleistraße 39
(81) 3-3486-2051 63067 Offenbach, Germany
(49) 69 8064 0

http://europe.iac.honeywell.com
© Honeywell IAC Brussels
EN/IAC/99-025 – 09/99 RO-PA Vintage Productions.