Heat Transfer Problems PDF
Heat Transfer Problems PDF
Heat Transfer Problems PDF
Heat Transfer by J.P. Holman, 9th edition (2002) covered 3/12 to 4/9/2011 (69
problems and 9 TAK 2000 models).
Heat Transfer SO by Pitts & Sissom, 2nd edition (1998) - covered 2/12 to
3/10/2011 (37 problems and 4 TAK 2000 models).
Principles of Heat Transfer by Kreith & Bohn, 4th edition (1984) covered
11/16 to 12/25/2010, reviewed 5/15 to 5/24/2011 (59 problems and 36 TAK
2000 models).
Find the heat transfer per unit area through the composite wall in Figure P2-4.
Assume one-dimensional heat flow.
Solution: Figure shows a wall such that the hot face (LHS) is at T = 370 C and the cold
face (RHS) is at 66 C. The first layer on the left is material A with kA = 150 W/m-C
and LA = 2.5 cm, second layer (middle) is a layer with materials B and D in parallel with
kB = 30 W/m-C and kD = 70 W/m-C and LB = LD = 7.5 cm and AB = AD = 0.5*AA, and
the right-most layer is material C with kC = 50 W/m-C and AC = AA = 0.1 m2.
Calculating the individual resistances according to R = L/kA gives the following:
RA = LA/kAAA = (0.025 m)/{(150 W/m-C)*(0.1 m2)} = 1.667 x 10-3 C/W
RB = LB/kBAB = (0.075)/{(30)*(0.1/2)} = 0.05 C/W
RD = LD/kDAD = (0.075)/{(70 W/m-C)*(0.1/2)} = 2.14286 x 10-2 C/W
For the parallel resistors:
Req = RBRD/(RB + RD) = (0.05)*(2.14286 x 10-2)/(0.5 + 2.14286 x 10-2)
= 2.0548 x 10-3 C/W
RC = LC/kCAC = (0.05)/{(50)*(0.1)} = 0.01 C/W
Overall heat flow is given by
q = T/R = (370 66)/(1.667 x 10-3 + 2.0548 x 10-3 + 0.01) = 22155 W (A = 0.1 m2)
gives q/A = 221550 W/m2.
2-43. A plate having a thickness of 4.0 mm has an internal heat generation of 200
MW/m3 and a thermal conductivity of 25 W/m-C. One side of the plate is insulated and
the other side is maintained at 100 C. Calculate the maximum temperature in the plate.
Solution: simplified differential equation is d2T/dx2 + qdot/k = 0
(qdot = heat generation/volume as given). Two integrations give
dT/dx = -(qdot/k)*x + C1
3 Sample Pitts & Sissom problems & solutions (from a total of 37 problems previously
worked):
Chapter 7 Forced Convection: Turbulent Flow
7.26 Ethylene glycol at 0 C flows at the rate of 23 m/s parallel to a 0.6 m square, thin
flat plate at 40 C, which is suspended from a balance. Assume the fluid flows over both
sides of the plate and that the critical Reynolds number is 500000. (a) What drag should
be indicated by the balance? (b) What is the heat transfer rate from the plate to the fluid?
Solution: Tf = (0 + 40)/2 = 20 C = 293 K, using Table B-3(SI) to evaluate properties:
= 1116.65 kg/m3, cp = 2382 J/kg-K, Pr = 204, = 19.18 x 10-6 m2/s, k = 0.249 W/m-K
ReL = VL/ = (23 m/s)*(0.6 m)/(19.18 x 10-6 m2/s) = 719500 (turbulent)
Using Eqn. (7.28) given by Nu = hL/k = Pr1/3(0.036ReL 836)
Nu = hL/k = (204)1/3*{0.036*(719500)0.8 836} = 5354
h = 5354*k/L = (5354)*(0.249)/0.6 = 2222 W/m2-K
q = 2hA(Ts - T) = 2*(2222)*(0.6)2*(40 0) = 63993 W
To get the drag force use Eqn. (7.22) Cf = 0.072/ReL1/5 (0.00334)*xc/L
For Rec = 500000 = Vxc/ = (23 m/s)*xc/(19.18 x 10-6)
Gives xc = 0.417 m
Cf = 0.072/(719500)1/5 (0.00334)*(0.417)/(0/6) = 2.531 x 10-3
Ff = Cf*(V/2)*A = (2.531 x 10-3)*(1116.65 kg/m3)*(23 m/s)2*(0.6 m)2 = 269 N
D = 2Ff = 538 N
7.28 A 3 in o.d. steam pipe without insulation is exposed to a 30 mph wind blowing
normal to it. The surface temperature of the pipe is 200 F and the air is at 40 F. Find
the heat loss per foot of pipe.
Solution: V = 30 miles/h x 5280 ft/1 mile x 1 h/3600 s = 44 ft/s
Tf = (T - Ts)/2 = (40 + 200)/2 = 120 F, using Table B-4 (Eng) with interpolation gives
T (F) (lbm/ft3) (ft2/s)
k (Btu/h-ft-F)
Pr
80
0.0735
16.88 x 10-5
0.01516
0.708
120
x1
x2
x3
x4
170
0.0623
22.38 x 10-5
0.01735
0.697
40/90 = (x1 0.0735)/(0.0623 0.0735) = (x2 16.88)/(22.38 16.88)
= (x3 0.01516)/(0.01735 0.01516) = (x4 0.708)/(0.697 0.708)
x1 = = 0.06852 lbm/ft3, x2 = x2 x 10-5 = = 19.32 x 10-5 ft2/s
x3 = k = 0.01613 Btu/h-ft-F, x4 = Pr = 0.703
ReD = VD/ = (44 ft/s)*(3/12 ft)/(19.32 x 10-5 ft2/s) = 56935.8 (turbulent)
For our case single cylinder in crossflow in air, use Equation (7.51a)
NuDf = hD/kf = CgReDfn
Our configuration gives Cg = 0.0239, n = 0.805 (for ReDf = 40000 to 250000)
NuDf = hD/kf = (0.0239)*(56935.8)0.805 = 160.87
h = (160.87)*(0.01613 Btu/h-ft-F)/(3/12 ft) = 10.38 Btu/h-ft2-F
qc = hA(Ts - T) = hDL(Ts - T)
qc/L = hD(Ts - T) = *(10.38)*(3/12)*(200 40) = 1304 Btu/h-ft
respectively, determine the time required to transfer 100 Btu/ft2 of surface to the water in
the pan. The lower surface of the pan may be assumed insulated.
Solution: Assuming hci and hco act in series and neglecting resistance of the glass, gives
qc/A = T/RA = (200 80)/{(1/5) + (1/1.2)} = 116.129 Btu/h-ft2 (heat loss)
Qnet/A = 100 Btu/ft2 = {(qs qc)/A}*t = (156 116.129)*t
gives t = 2.5 h
Chapter 2 Conduction
2.5. A plane wall, 7.5 cm thick, generates heat internally at the rate of 105 W/m3. One
side of the wall is insulated, and the other side is exposed to an environment at 93 F.
The convection coefficient between the wall and the environment is 567 W/m2-K. If the
thermal conductivity of the wall is 0.12 W/m-K, calculate the maximum temperature in
the wall.
Solution: Using Fouriers law of heat conduction (1D, SS with heat generation) gives
k 2T/x2 = - qGdot (heat generated/volume) or 2T/x2 = - qGdot/k
integration gives T/x = (- qGdot/k)*x + C1
and again
T(x) = (- qGdot/2k)*x2 + C1x + C2
apply BCs: at x = 0, T/x = 0 = 0 + C1 gives C1 = 0, thus T(x) = (- qGdot/k)*x + C2
at x = 0, T = Tmax gives Tmax = C2 and T/x = (- qGdot/k)*x
at x = L, -kA*(T/x)x=L = hcA*(T2 - T)
qGdot*A*L = hcA*(T2 - T)
qGdot*A*L = hcA*(T2 - T) equation (1)
at x = L, T(L) = (- qGdot/2k)*L2 + Tmax = T2 equation (2)
substitute equation (2) into equation (1) giving qGdot*L/hc = qGdot*L2/2k + Tmax - T
Tmax = T + qGL*(L/2k + 1/hc) = 93 + (105)*(0.075)*{(0.075)/(2*0.12) + (1/567)}
= 2450 C
A TAK 2000 finite difference thermal model (problem2_5.out) gives Tmax = 2450 C
(run as a check)
Solving equation (1) for T2 = qGdot*L/hc + T = (105)*(0.075)/(567) + 93 = 106.2 C
2.15. Estimate the rate of heat loss per unit length from a 2 in-ID, 2.375 in-OD steel pipe
covered with asbestos insulation (3.375 in-OD). Steam flows in the pipe. It has a quality
of 99% and is at 300 F. The unit thermal resistance at the inner wall is 0.015 h-ft2F/Btu, the heat transfer coefficient at the outer surface is 3.0 Btu/h-ft2-F, and the
ambient temperature is 60 F.
Solution: The thermal circuit (drawn by hand) shows 4 resistors in series with Ti = 300
F as the internal fluid temperature, resistor Rci = 1/hciAi (internal fluid resistor), R1 =
ln(r2/r1)/(2Lk1) (conduction resistor through the steel), R2 = ln(r3/r2)/(2Lk2) (conduction
resistor through the asbestos), Ro = 1/hcoAo (outer fluid resistor), and T = 60 F (outer
fluid temperature).
q = T/(Ri + R1 + R2 + Ro)
Objective: to compare the rate of heat loss (due to free convection) from a human body
to the heat gain, using vertical cylinder correlation see Figure 4.
Air properties use Tmean = (35 + 20)/2 = 27.5 C
Dimensionless parameters: GrL = g*(Ts - T)*2L3/2, Pr = cp/k = /
Linear interpolation of air properties table: (without interpolation Pr = 0.71)
T(C)
x 103 cp
k
x 106
20 1.164
3.41
1012 0.0251 18.24
27.5 x1
x2
x3
x4
x5
40 1.092
3.19
1014 0.0265 19.123
7.5/20 = (x1 1.164)/(1.092 1.164) = (x2 3.41)/(3.19 3.41)
= (x3 1012)/(1014 1012) = (x4 0.0251)/(0.0265 0.0251)
= (x5 18.24)/(19.123 18.24)
x1 = = 1.137 kg/m3, x2 = x 103 = 3.3275 1/K, x3 = cp = 1012.75 J/kg-K
x4 = k = 0.025625 W/m-K, x5 = x 106 = 18.571125 N-s/m2
GrL = (9.81 m/s)*(3.3275 x 10-3 1/K)*(15 K)*(1.137 kg/m3)*(1.8 m)3
/(18.571125 x 10-6 kg-m-s/s2-m2)2 = 10703858243.6
GrLPr = 7599739353 = 7.599737353 x 109
Figure 5.4 gives 2 appropriate correlation curves one for laminar and one for
transition/turbulent region
Using the laminar correlation: NuL = 0.555*(GrLPr)1/4 = 163.867 = hcL/kf
hc = (163.867)*(0.025625)/1.8 = 2.333 W/m2-K
Eout = qc = hcA*(Ts - T) = (2.333)**(0.30)*(1.8)*(15) = 59.36 W
Using the transition/turbulent region correlation: NuL = 0.0210*(GrLPr)2/5
= 188.165 = hcL/kf
hc = (188.165)*(0.025625)/1.8 = 2.6787 W/m2-K
Eout = qc = hcA*(Ts - T) = (2.6787)**(0.30)*(1.8)*(15) = 68.17 W
Both calculated Eout values obtained from an idealized geometric model and simplified
thermal model (sensible convection only) compare well (energy-balance wise) with Ein =
62.98 W.
5.16 Estimate the rate of heat transfer across a 1-m tall double-pane window assembly in
which the outside pane is at 0 C and the inside pane is at 20 C. The panes are spaced 1
cm apart. What is the thermal resistance (R value) of the window?
Solution: Gr = g2*(T1 T2)*3/2, use Tmean = (T1 + T2)/2 = 10 C to evaluate props.
Table A27 gives the following: = 1.208 kg/m3, x 103 = 3.535 K-1,
k = 0.0244 W/m-K, x 10-6 = 17.848 N-s/m2, Pr = 0.71
Gr = (9.81)*(3.535 x 10-3)*(1.208)2*(20)*(0.01)3/(17.848 x 10-6)2 = 3177.19
GrPr = 2255.8, L/ = 1/0.01 = 100
Because Gr 8000, the heat transfer mechanism is equivalent to conduction across the
enclosure, giving qk = kA*(T1 T2) = (0.0244)*(1)*(1)*(20)/0.01 = 48.8 W
R-value: Rk = /kA = (0.01 m)/{(0.0244 W/m-K)*(1 x 1 m2) = 0.4098 K/W
cp
k
x 106
Pr
30
995.7 4176 0.615
792.4
5.4
32
x1
x2
x3
x4
x5
35
994.1 4175 0.624
719.8
4.8
2/5 = (x1 - 995.7)/(994.1 995.7) = (x2 4.176)/(-1) = (x3 0.615)/(0.009)
= (x4 792.4)/(719.8 - 792.4) = (x5 5.4)/(-0.6)
x1 = = 995.06 kg/m3, x2 = cp = 4175.6, x3 = k = 0.6186 W/m-K,
x4 = x 106 = 763.36 N-s/m2, x5 = Pr = 5.16
ReD = VD/ = (995.06)*(1.5)*(0.0254)/(763.36 x 10-6) = 49664 (turbulent)
Method (1): using Table 6.3 (page 324) and first equation
NuD = 0.023*ReD0.8Pr0.4 = 0.023*(49664)0.8*(5.16)0.4 = 253.29
hc = (253.29)*kf/D = (253.29)*(0.6186)/(0.0254) = 6169 W/m2-K
Method (2): using Table 6.3 and second equation NuD = 0.027*ReD0.8Pr1/3*(b/s)0.2
At Tw = Ts = 43 C linear interpolation gives
T(C) x 106
3/5 = (y1 658)/(605.1 658)
40
658.0
y1= s = 626.26 x 10-6 N-s/m2
43
y1
45
605.1
NuD = 0.027*(49664)0.8 *(5.16)1/3*(763.36/626.26)0.2 = 273 = hcD/kf
hc = (273)*(0.6186)/(0.0254) = 6647 W/m2-K
Method (3): using Table 6.3 and third equation
NuD = (f/8)*ReDPr/{K1 + K2*(f/8)1/2*(Pr2/3 1)}
where f = (1.82*log10ReD 1.64)-2 and log10x = (ln x)/(ln 10), gives
f = 0.020963, K1 = 1 + 3.4f = 1.07127, K2 = 11.7 + 1.8/Pr1/3 = 12.74165
NuD = (0.020963/8)*(49664)*(5.16)/
{1.07127 + 12.74165*(0.020963/8)1/2*(5.162/3 1)} = 284 = hcD/kf
hc = (284)*(0.6186)/(0.0254) = 6910 W/m2-K
Summary: (1) NuD = 253, (2) NuD = 273, and (3) NuD = 284
gives (NuD)avg = 270 (+6% ,-6%)
6.16 Water at 82.2 C is flowing through a thin copper tube (15.2 cm ID) at a velocity of
7.6 m/s. The duct is located in a room at 15.6 C and the unit-surface-conductance at the
outer surface of the duct is 14.1 W/m2-K. (a) Determine the heat transfer coefficient at
the inner surface. (b) Estimate the length of duct in which the water temperature drops
(5/9) C.
cp
k
x 106 Pr
75 974.9 4190 0.671 376.6 2.23
82.2 x1
x2
x3
x4
x5
100 958.4 4211 0.682 277.5 1.75
0.288 = (x1 974.9)/(958.4 974.9) = (x2 4190)/(4211 4190) = (x3 0.671)/0.011
= (x4 376.6)/(277.5 376.6) = (x5 2.23)/(1.75 2.23)
x1 = = 970.148 kg/m3, x2 = cp = 9196.048 J/kg-K, x3 = k = 0.674168 W/m-K,
x4 = x 106 = 348.0592 N-s/m2, x5 = Pr = 2.09176
Re = VD/ = (970.148)*(7.6)*(0.152)/(348.0592 x 10-6) = 3219898 = 32.19898 x 105
(turbulent)
Using NuD 0.023*(ReD)0.8*(Pr)0.3 = 0.023*(3219898)0.8(2.09176)0.3 = 4614.8 = hcD/kf
hc = (4614.8)*(0.674168)/(0.152) = 20468 W/m2-K
Neglecting copper wall T or Rth
hciA*(Tb Ts) = hcoA*(Ts - T) or hci*(Tb Ts) = hco*(Ts - T)
Ts*(hco + hci) = hciTb + hcoT
Ts = (hciTb + hcoT)/(hco + hci) = {(204.68)*(82.2) + (14.1)*(15.6)}/(204.68 + 14.1)
= 82.155 C
(b) hciA*(Tb Ts) = mdot*cpTb
mdot = AV = (970.148 kg/m3)*(/4)*(0.152 m)2*(7.6 m/s) = 133.79 kg/s
hciDL*(Tb Ts) = mdot*cpTb
L = (mdot*cpTb)/{hciD*(Tb Ts)}
= (133.79 kg/s)*(4196.048 J/kg-K)*(5/9 C)/
{(20468 W/m2-K)**(0.152 m)*(82.2 82.155) C} = 2228 m (for Tb = 5/9 C drop)
Chapter 7 Forced Convection over Exterior Surfaces
7.4 Steam at 1 atm and 100 C is flowing across a 5-cm-OD tube at a velocity of 6 m/s.
Estimate the Nusselt number, the heat transfer coefficient, and the rate of heat transfer per
meter length of pipe if the pipe is at 200 C.
Solution: Use correlation NuD = hcD/k = C*(UD/)m*Prn*(Pr/Prs)0.25 (7.3)
Steam at 1 atm and 100 C Table 34 (page 672) gives = 0.5977 kg/m3,
cp = 2034 J/kg-K, k = 0.0249 W/m-K, x 106 = 12.10 N-s/m2, Pr = 0.987
To get Prs at Ts = 200 C linear interpolation gives
T(C) Prs
23/50 = (x1 1.010)/(0.996 1.010)
177 1.010
x1 = Prs = 1.00356
200
x1
227 0.996
Re = UD/ = (0.5977)*(6)*(0.05)/(12.10 x 10-6) = 14819 = 1.4819 x 104
Gives for Equation (7.3) the following constants: C = 0.26, m = 0.6, n = 0.36
NuD = hcD/k = 0.26*(14819)0.6*(0.987)0.36*(0.987/1.00356)0.25 = 81.96
hc = (81.96)*(0.0249)/(0.05) = 40.82 W/m2-K
qc = hcA*(Ts - T) = hcDL*(Ts - T)
qc/L = hcD*(Ts - T) = (40.82)**(0.05)*(100) = 256 W/m
7.6 Determine the average unit-surface conductance for air at 60 C flowing at a velocity
of 1 m/s over a bank of 6-cm-OD tubes arranged as shown in the accompanying sketch
(shows a staggered tube bank). The tube-wall temperature is 117 C.
Solution: Reference Figure 7.18 (page 372) for a typical staggered tube arrangement. In
our case, D = 6 cm, SL = 7.6 cm, ST = 5.1 cm,
SL 2 = ST2 + SL2 = 5.12 + 7.62 gives SL = 9.1526 cm, ST/SL = 5.1/7.6 2
Air properties at Tf = (Ts + T)/2 = (117 + 60)/2 = 88.5 C using linear interpolation gives
T(C)
cp
k
x 106 Pr = 0.71
80 0.968 10.19 0.0293 20.790
88.5
x1
x2
x3
x4
100 0.916
10.22 0.0307
21.673
0.425 = (x1 0.968)/(0.916 0.968) = (x2 1019)/3 = (x3 0.0293)/(0.0307 0.0293)
= (x4 20.790)/(21.673 20.790)
x1 = = 0.9459 kg/m3, x2 = cp = 1020.275 J/kg-K, x3 = k = 0.029895 W/m-K,
x4 = x 106 = 21.165275 N-s.m2
ReD = VD/ = (0.9459)*(1)*(0.06)/(21.165275 x 10-6) = 2681.5
Using a transition regime equation (for 103 ReD 2 x 105)
NuD = hcD/k = 0.35*(ST/SL)0.2ReD0.6Pr0.36(Pr/Prs)0.25
= 0.35*(5.1/7.6)0.2 *(2681.5)0.6(0.71)0.36(1)0.25 = 32.576
hc = (32.576)*(0.029895)/(0.06) = 16.23 W/m2-K
Chapter 8 Heat Exchangers
8.3 A light oil flows through a copper tube of 2.6 cm ID and 3.2 cm OD. Air is flowing
over the exterior of the tube. The convective heat transfer coefficient for the oil is 120
W/m2-K and for the air is 35 W/m2-K. Calculate the overall heat transfer coefficient
based on the outside area of the tube (a) considering the thermal resistance of the tube,
(b) neglecting the resistance of the tube.
Solution: Using q = UA*(Th Tc)
where UA = 1/R = 1/{(1/hciAi) + ln(ro/ri)/(2kL) + (1/hcoAo)}
hci = 120 W/m2-K, hco = 35 W/m2-K, Ai = DiL = (0.026)*(1), Ao = DoL =
(0.032)(1)
A0/Ai = D0/Di, for copper k = 399 W/m-K
(a) including Rth for the tube and based upon the outer area
Uo = 1/{(D0/Di)*(1/hci) + DoL*ln(ro/ri)/(2kL) + (1/hco)}
= 1/{(3.2/2.6)/(1/120) + (0.032)*(1)*ln(3.2/2.6)/(2**399*1) + (1/35)}
= 1/{(1.0256 x 10-2) + (8.3264 x 10-6) + (2.857 x 10-2)} = 25.75 W/m2-K
(b) without including the thermal resistance of the copper wall gives U0 = 25.76 W/m2-K.
8.9 A shell-and-tube heat exchanger has one shell pass and four tube passes. The fluid in
the tubes enters at 200 C and leaves at 100 C. The temperature of the fluid entering the
shell is 20 C and is 90 C as it leaves the shell. The overall heat transfer coefficient
based on a surface area of 12 m2 is 300 W/m2-K. Calculate the heat transfer rate between
fluids.
= 01 ()*Eb(T)*d*{(1 ()*Eb(T)*d)/Eb}
= 0.8*(0.0262455) + 0.6*(0.222871 0.0262455) + 0.4*(1 0.222871) = 0.4498
Emissive power is given by Eg = T4 = (0.4498)*(5.67 x 10-8*(1111)4 = 38858 W/m2
9.23. A black sphere (1 inch diameter) is placed in a large infrared heating oven whose
walls are maintained at 700 F. The temperature of the air in the oven is 200 F and the
heat-transfer coefficient for convection between the surface of the sphere and air is 5
Btu/h-ft2-F. Estimate the net rate of heat flow to the sphere when its surface temperature
is 100 F.
Solution: sphere surface area S = 4R2 = D2 = in2 x ft2/(144 in2) = /144 ft2
Energy balance on sphere assume steady state
qx-1 = (Eb2 Eb1)*A1F1-2 + hcAs*(T T1)
= (0.1714 x 10-8 Btu/h-ft2-R4)*(11604 5604)R4(/144 ft2)
+ (5 Btu/h-ft2-F)*(/144 ft2)*(200 100) = 64.03 + 10.91
= 74.9 Btu/h
(radiation) (convection)
9.30. Three thin sheets of polished aluminum are placed parallel to each other so that the
distance between them is very small compared to the size of the sheets. If on of the outer
sheets is at 540 F, whereas the other outer sheet is at 140 F, calculate the net rate of heat
flow by radiation and the temperature of the intermediate sheet. Convection may be
ignored.
Solution: outer sheet 1 T1 = 540 F = 1000 R, outer sheet 2 T2 = 140 F = 600 R
Intermediate or middle sheet 3, known are geometric view factors F1-3 = F3-2 = 1, equal
areas, use = 0.05, = 1 = 0.95
Using q1-3 = A11-3*(Eb1 = Eb3) = q1-3 = A11-3*(Tb1 - Tb3)
Configuration factor 1-3 = 1/(1/1 + 1/3 + 1) = 1/(1/0.05 + 1/0.05 + 1) = 0.02439
q1-3 = A1*(0.02439)*(10004 T34)
also q3-2 = A33-2*(Tb3 - Tb2) = A3*(0.02439)*(T34 6004)
equate for energy balance q1-3 = q3-2
A1*(0.02439)*(10004 T34) = A3*(0.02439)*(T34 6004)
10004 T34 = T34 6004 gives T3 = 867 R = 407 F
q1-3 = A11-3*(Tb1 - Tb3) = A*(0.02439)*(0.1718 x 10-8)*(10004 - 8674) = 18.2 Btu/h-ft2