Product Data Sheet Edition 5.5.

2011 Sika FerroGard 903

Sika FerroGard 903

Description

Penetrating, corrosion inhibiting, impregnation coating for hardened concrete

Sika FerroGard 903 is a corrosion inhibiting impregnation coating for hardened concrete surfaces. It is designed to penetrate the surface and then to diffuse in vapor or liquid form to the steel reinforcing bars embedded in the concrete. Sika FerroGard 903 forms a protective layer on the steel surface which inhibits corrosion caused by the presence of chlorides as well as by carbonation of concrete. Sika FerroGard 903 is a combination of amino alcohols, and organic and inorganic inhibitors that protects both the anodic and cathodic parts of the corrosion cell. This dual action effect dramatically delays the initiation of corrosion and greatly reduces the overall corrosion activity. Sika FerroGard 903 protects the embedded steel by depositing a physical barrier in the form of a protective layer on the surface of the steel reinforcement. This barrier inhibits corrosion of the steel. Sika FerroGard 903 is recommended for all steel-reinforced, prestressed, precast, post tensioned or marine concrete. Use of Sika FerroGard 903: n Steel-reinforced concrete, bridges and highways exposed to corrosive environments (deicing salts, weathering) n Building facades and balconies n Steel-reinforced concrete in or near a marine environment n Parking garages n Piers, piles, and concrete dock structures n As part of Sikas system approach for buildings and civil engineering structures Sika FerroGard 903 offers owners, specifiers, port authorities, DOTs, and engineers, a new technology in corrosion inhibition that can easily be applied to the surface of existing concrete to extend the service life of any reinforced concrete structure. n Protects against the harmful effects of corrosion by penetrating the surface of even the most dense concrete and diffusing to the steel to inhibit corrosion. n Enhances the durability of reinforced concrete. n Does not require concrete removal. n Environmentally sound. n Does not contain calcium nitrite. n Easily applied by either spray or roller to all existing reinforced concrete. n Can be applied to reinforced concrete that already exhibits corrosion. n Adds additional benefits when used prior to protective coatings in concrete restoration systems. n Water based for easy handling and application. n Not a vapor barrier; allows vapor diffusion. n FerroGard has been proven effective in both laboratory (ASTM G109/Cracked Beams) and field analysis. n ANSI/NSF Standard 61 potable water approved For normal concrete, application is 200 ft.2/gal. each coat. A minimum of two coats is always recommended. For dense concrete, application may exceed 300 ft.2/gal. Therefore, more than two coats may be required to achieve the total application rate: 100 ft.2/gal. 5 gallon pails with spout, 55 gallon drums.

How it Works

Construction

Where to use

Advantages

Coverage

Packaging

Typical Data [at 73F(23C)]

Results may differ based upon statistical variations depending upon mixing methods and equipment, temperature, application methods, test methods, actual site conditions and curing conditions.

Shelf life Storage Conditions Color Viscosity Flash Point Density pH Application Rate

18 months minimum in original, unopened container Store at 40-95F (4-35C). Protect from freezing. If frozen, discard. Pale Yellow 15 cps None (water based) 1.13 (9.4 lbs./gal.) 11 (1) 100 ft.2 /gal. total application rate

How to Use

Surface Preparation Before applying Sika FerroGard 903 be sure the surface is clean and sound. Remove all dirt, dust, oil, grease, efflorescence or existing coatings from concrete surface by steam cleaning, waterblasting or slightly sandblasting. Allow concrete surface to dry prior to application of Sika FerroGard 903. The dryer the surface the better the penetration and effectiveness.

Key Criteria Corrosion inhibition

Performance Level FerroGard corrosion inhibitors delay the onset of corrosion and reduce the rate of corrosion by 65% versus control specimen after 1 year. FerroGard 903 penetrates independently of orientation (horizontal, vertical, overhead) at a rate of 1/10 to 4/5 inches (2.5 to 20 mm)per day, depending on the density of the concrete. FerroGard 903 penetrates up to 3 inches (76 mm) in 28 days. FerroGard 903 forms a protective layer on the reinforcing steel of high integrity measured at as much as100 in thickness. FerroGard 903 forms a continuous film on the reinforcing steel and displaces chloride ions from the steel surface. Reduction of corrosion rates in excess of 65%.

Test Method/Institute 1

Penetration Rate in hardened concrete

Depth of Penetration Protective layer on steel

2 3

Displacement of chlorides from steel surface Corrosion Rate Field Monitoring

3 4

Construction

Test Method/Institute: 1. Cracked Concrete Beam Test (adapted from ASTM G109). 2. Secondary Neutron Mass Spectroscopy (SNMS) / Institute for Radiochemistry, Karlsruhe (Germany), Prof. Dr. J. Goschnick. 3. X-ray Photon Spectroscopy (XPS) and Secondary Ion Mass Spectroscopy (SIMS) / Brundle and Associates, San Jose, CA and University Heidelberg (Germany), Prof. M. Grunze. 4. Performance of Corrosion Inhibitors in Practice, Graeme Jones, C-Probe Technologies Ltd., 2000.

Application

Limitations

Caution
First Aid

Sika FerroGard 903 is applied by roller, brush or spray on concrete surfaces. When spraying, use a conventional airless spray system or hand-pressure equipment. A minimum of two coats is always recommended. Dense substrates may require more coats. Waiting time between coats of Sika FerroGard 903 is at least 1 hour. Allow a minimum of one day to allow Sika FerroGard 903 to dry and penetrate. When Sika FerroGard 903 is used prior to the application of a repair mortar, concrete overlay, protective coating, Sikafloor system or any other application, care must be taken to remove any residue remaining on the surface from the application of Sika FerroGard 903. Clean the substrate in such a manner (i.e. push the water in one direction away and off from the surface to be overcoated) to completely remove any residue. Horizontal surfaces require pressure washing (2,000 psi minimum) to remove the residue. Vertical surfaces may be rinsed with water or pressure washed. The use of Sika Armatec 110 EpoCem as a bonding agent prior to the application of repair mortars or concrete overlays is suggested. Drying times depend on environmental conditions, absorbency of the substrate and maximum recommended moisture content for the subsequently applied system. n Minimum ambient and substrate temperatures 35F. n Do not apply when temperature is expected to fall below 35F within 12 hours. n If the applied surfaces will be submerged after the application of Sika FerroGard 903, a waterproofing coating must be applied prior to submersion. n Substrate should be as dry as possible prior to the application. n Protect glass, wood, brick, galvanized steel, copper and exposed aluminum during the application. n Maximum chloride content of concrete structures intended to be treated with Sika FerroGard 903 is 6 lbs./y3 (measured at the level of the reinforcing steel). For levels up to 10 lbs./y3, consult technical service. Irritant - Skin and eye irritant. Vapors may cause respiratory tract irritation. Use only with adequate ventilation. Use of safety goggles and chemical resistant gloves is recommended. Remove contaminated clothing. In case of skin contact, wash thoroughly with soap and water. For eye contact, flush immediately with plenty of water for at least 15 minutes; contact physician immediately. For respiratory problems, remove person to fresh air. Wash clothing before re-use. In case of spills or leaks, wear suitable protective equipment, contain spill, collect with absorbent material, and transfer to a suitable container. Ventilate area. Avoid contact. Dispose of in accordance with current, applicable local, state, and federal regulations.

Clean Up

All information provided by Sika Corporation (Sika) concerning Sika products, including but not limited to, any recommendations and advice relating to the application and use of Sika products, is given in good faith based on Sikas current experience and knowledge of its products when properly stored, handled and applied under normal conditions in accordance with Sikas instructions. In practice, the differences in materials, substrates, storage and handling conditions, actual site conditions and other factors outside of Sikas control are such that Sika assumes no liability for the provision of such information, advice, recommendations or instructions related to its products, nor shall any legal relationship be created by or arise from the provision of such information, advice, recommendations or instructions related to its products. The user of the Sika product(s) must test the product(s) for suitability for the intended application and purpose before proceeding with the full application of the product(s). Sika reserves the right to change the properties of its products without notice. All sales of Sika product(s) are subject to its current terms and conditions of sale which are available at www.sikausa.com or by calling 800-933-7452. Prior to each use of any Sika product, the user must always read and follow the warnings and instructions on the products most current Technical Data Sheet, product label and Material Safety Data Sheet which are available online at www.sikausa.com or by calling Sika's Technical Service Department at 800-933-7452. Nothing contained in any Sika materials relieves the user of the obligation to read and follow the warnings and instruction for each Sika product as set forth in the current Technical Data Sheet, product label and Material Safety Data Sheet prior to product use. LIMITED WARRANTY: Sika warrants this product for one year from date of installation to be free from manufacturing defects and to meet the technical properties on the current Technical Data Sheet if used as directed within shelf life. User determines suitability of product for intended use and assumes all risks. Buyers sole remedy shall be limited to the purchase price or replacement of product exclusive of labor or cost of labor. No other warranties express or implied shall apply including any warranty of merchantability or fitness for a particular purpose. Sikashallnot be liable underanylegaltheoryfor specialor consequentialdamages. SIKASHALL NOT BE RESPONSIBLE FOR THE USE OF THIS PRODUCT IN A MANNER TO INFRINGE ON ANY PATENT OR ANY OTHER INTELLECTUAL PROPERTY RIGHTS HELD BY OTHERS.

KEEP CONTAINER TIGHTLY CLOSED KEEP OUT OF REACH OF CHILDREN NOT FOR INTERNAL CONSUMPTION FOR INDUSTRIAL USE ONLY

Visit our website at www.sikausa.com 1-800-933-SIKA NATIONWIDE Regional Information and Sales Centers. For the location of your nearest Sika sales office, contact your regional center. Sika Corporation Sika Canada Inc. Sika Mexicana S.A. de C.V. 201 Polito Avenue 601 Delmar Avenue Carretera Libre Celaya Km. 8.5 Lyndhurst, NJ 07071 Pointe Claire Fracc. Industrial Balvanera Phone: 800-933-7452 Quebec H9R 4A9 Corregidora, Queretaro ISO 9001 Fax: 201-933-6225 Phone: 514-697-2610 C.P. 76920 RC 14001 Fax: 514-694-2792 Phone: 52 442 2385800 Sika and FerroGard are registered trademarks. Fax: 52 442 2250537 Printed in Canada.
Certificate # FM 69711 Certificate # RC 510999