Instruction Manual FVR-C9S-7UX Drive Series: Single-Phase 240 V AC Input Type
Instruction Manual FVR-C9S-7UX Drive Series: Single-Phase 240 V AC Input Type
Instruction Manual FVR-C9S-7UX Drive Series: Single-Phase 240 V AC Input Type
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FVR-C9S-7UX
CAUTION
Make sure that you read this instruction manual thoroughly before installing, wiring, operating and inspecting this drive. Please make sure that this instruction manual accompanies the drive to the end user. Keep this instruction manual so that it will always be available for the duration of the drives operating life. Product specifications are subject to change without notice.
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FVR-C9S-7UX
Thank you for purchasing the Fuji FVR-C9S drive marketed by GE Fuji Drives USA, Inc. This instruction manual is included with the drive and equipment and is provided for the convenience of the end user. Please be sure it accompanies the drive.
CONTENTS
0. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Safety Precautions .................................... 4 Inspection Upon Receipt .......................... 6 Part Names ............................................... 7 Warning and Caution ................................ 7 Specifications ........................................... 8 External Dimensions ............................... 10 Installation Instructions ........................... 12 Wiring ...................................................... 12 Basic Wiring Diagrams ............................ 14 Application of Wiring and Equipment ..... 16 Terminal Function Explanation ................ 17 Operation ................................................ 19 Keypad Panel .......................................... 21 Function Explanation .............................. 23 Protective Functions ............................... 34 Warranty Parts and Service .................... 35 Electromagnetic Compatibility ................ 37 EC Declaration of Conformity ................. 40
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0. Safety Precautions
FVR-C9S-7UX
inside the drive or onto the cooling fins, otherwise fire or problems with operation may result. AC input fuses are required to validate UL listing of this device. Do not install and operate the drive if it is damaged or if some of the parts are missing. Doing so may result in severe personal injury. Do not touch the drive cooling fin because the cooling fin reaches high temperatures during operation, otherwise personal injury may result. Install the drive in the environment of pollution degree 2. If environment is pollution degree 3 or 4, the drive should be installed in a cabinet of IP54. Required for CE Certification.
Before carrying out installation, wiring, maintenance or inspection of the drive, read this instruction manual thoroughly to gain a full understanding of the correct operation procedures. Make sure that you have read all product details, safety information, warnings and cautions before use. The following classifications for warnings and cautions are used throughout this manual.
WARNING:
Denotes operating procedures and practices that may result in severe injury or loss of life if not correctly followed.
CAUTION:
Denotes operating procedures and practices that, if not strictly observed, may result in personal injury or damage to the equipment.
WIRING
WARNING:
FIRE AND PERSONAL INJURY HAZARD
This drive is designed for variable-speed operation of three-phase induction motors. It cannot be used with single-phase motors or for any other applications, otherwise fire may result. The drive cannot be used by itself for elevators, life-preservation equipment or other equipment which is directly related to human safety. In such situations, sufficient consideration should be given to overall system configuration, not just to the drive, otherwise serious accidents could result.
WARNING:
FIRE AND ELECTRIC SHOCK HAZARD.
When connecting the drive to a power supply, be sure to connect it via a circuit breaker, a leakage current breaker or a fuse, otherwise fires may result. AC input fuses are required to validate the UL listing of the drive. Use only fuses and circuit breakers with rated capacities that are suitable for use with the drive. Failure to do so may result in fire. Connect the drive with a secure ground, otherwise electric shocks or fires may result. Wiring work should only be carried out by suitably qualified personnel, otherwise electric shocks may result. Make absolutely sure that the power supply is turned off (open) before wiring, otherwise electric shocks may result. Wiring work should only be carried out after the drive has been installed, otherwise electric shocks or injury may result.
INSTALLATION
WARNING:
FIRE AND PERSONAL INJURY HAZARD
Install the drive to a non-flammable surface such as a metal surface, otherwise fires may result. Do not place the drive near flammable materials, otherwise fires may result. Do not hold the drive by its cover when transporting. Otherwise the drive could be damaged and cause injury to personnel. Do not let any scraps of thread, paper, sawdust, dirt, metal shavings or other foreign objects get
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FVR-C9S-7UX CAUTION:
Check that the phase and voltage of the AC power supply being connected matches the input phase and rated input voltage of the drive. Using an improper power supply may cause injury or damage to the equipment. Do not connect AC power to the output terminals (U, V, W) otherwise injury may result. The drive, motor and wiring produce electromagnetic noise during operation. Make sure that this does not interfere with the operation of sensors or other equipment nearby, otherwise accidents may result.
CAUTION:
Do not touch the cooling fins, as they become hot during drive operation. Because it is relatively easy to set the drive to high speed operation, be sure to check the capacity of the motor and the equipment being operated before changing the drive function setting. The drive braking function cannot be substituted for mechanical means. Attempting to do so may result in injury.
OPERATION
WARNING:
ELECTRIC SHOCK HAZARD
Always install the drive cover before turning on the power supply. In addition, do not remove the drive cover while the power is on. Failure to observe these precautions may result in electric shocks. Do not operate any of the switches with wet hands, otherwise electric shocks may result.
WARNING:
ELECTRIC SHOCK HAZARD
Wait at least five minutes after turning off the power before carrying out inspection. Check that the charge indication lamp has gone out. Do not touch the drive parts if the lamp is still lit, otherwise electric shocks may result. Maintenance, inspection and parts replacement should only be carried out by suitably qualified personnel. Remove any metallic accessories such as watches and rings before starting work, and use only properly insulated tools, otherwise electric shocks may result.
WARNING:
FIRE AND PERSONAL INJURY HAZARD
If the retry function has been activated and a trip occurs, the drive will restart automatically depending on the cause of the trip. Make sure that the system is set up properly so that there will be no danger to personnel when the drive starts. The STOP key is only effective when keypad panel operation has been selected in the function settings. A separate switch should be installed for emergency stopping purposes. If an alarm reset is carried out while a run signal (FWD/REV) is being input, the drive will suddenly restart. Always check that the run signal is not being input before carrying out the alarm reset, otherwise accidents may occur. Never touch the drive terminals while the power is fed to the drive, regardless of whether the drive is running or not.
DISPOSAL
CAUTION
Disposal of the drive should be entrusted to a suitably-qualified disposal agency, otherwise injury may result.
PACKING
CAUTION
Do not stand or sit on the drive as injury may result. The number of packing cartons that can be stacked together is printed on the packing container. Do not stack the containers any higher than this or injury may result.
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FVR-C9S-7UX
UL/CSA
Field wiring connection shall be made by a UL listed and CSA Certified closed-loop terminal connector sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector manufacturer.
WARNING / AVERTISSEMENT
Hazard of electrical shock. Disconnect incoming power before working on this control. Risque de choc electrique. Couper lalimentation avant le depannage de sette commande. More than one live circuit. See diagram. Cet equipment renferme plusieurs circuits sous tension. Voir le schema
OTHER
WARNING:
FIRE AND PERSONAL INJURY HAZARD
Do not carry out any modifications to the drive. Doing so may result in electric shock and injury.
CAUTION ATTENTION
Dangerous voltage exists until charge light is off. Prede tensions dangereuses tant que le voyant nest pas eteint. Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical amperes. 240V maximum. Use 60/75 C copper wire only. Use Class 1 wire only. Open type equipment Tightening torque and wire range for field wiring terminals are as follows: Model FVRF12C9S-7UX FVRF25C9S-7UX FVRF50C9S-7UX FVR001C9S-7UX FVR002C9S-7UX Control board terminal Required torque (N.m) 0.98 0.98 0.98 0.98 0.98 Wire range 14 14 14 14 14
GENERAL CAUTION
All of the illustrations in this instruction manual show the drive with the covers and other protective equipment removed in order to facilitate explanation of detailed parts of the drive. Be absolutely sure to return all covers and protective equipment to the prescribed positions before operating the drive, and make sure that all operations are carried out in accordance with the instructions in this manual.
0.7
24
Use the listed quick-acting fuse in series. Factory recommendation is a Bussman type JKS or equivalent. Fuses are required to validate the UL and CSA listings. Model FVRF12C9S-7UX FVRF25C9S-7UX FVRF50C9S-7UX FVR001C9S-7UX FVR002C9S-7UX Dist. fuse size,600V 20 20 20 20 30
Nameplate
TYPE FVRF 12C9S-7UX SOURCE 1PH 200-240V 1.7A 50/60 HZ OUTPUT 3PH 200-230 0.66A 1/8HP 1-120HZ SER. NO.
Fuji Electric Co. Inc. Japan
1 234 567 8
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FVR-C9S-7UX
1. Type
Drive Series FVR F25 C9S 7UX
2. Part Names
4
4. Do not touch the live part until the CRG lamp located above the main circuit terminals goes out. 5. Avoid using a magnetic contactor (ON/ OFF) installed in the line side of the drive for RUN and STOP. Use the FWD-CM (forward) and REV-CM (reverse) terminals for RUN and STOP. 6. Do not connect a power factor correcting capacitor to the output side of the drive. 7. Do not perform a megger test between the drive terminals or on the control circuit terminals.
RUN STOP
FVR-C9S 1 3
CLOSED
OPEN
1. Drive Cover 2. Keypad Panel 3. Frequency Setting VR 4. Mounting Screw Holes 5. Drive Cover Screw
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FVR-C9S-7UX
4. Specifications
Type (FVR _ _ _ C9S-7UX) Applicable motor output1 Rated capacity2 Voltage Output Rating Rated current Overload current rating Rated frequency Phase, voltage, frequency Allowable variation in voltage/frequency Instantaneous voltage drop withstanding capacity [Hp] [kVA] [V] [A] [Hz] F12 F25 F50 001 002 1/8 1/4 1/2 1 2 0.27 0.5 0.87 1.5 2.7 Three-phase 220-240V 50/60 Hz (Output voltage is proportional to input voltage) 0.66 1.2 2.1 3.7 6.4 150% 1 min. 50/60 Hz Single-phase 220-240V 50/60 Hz Voltage: =10 - 15% Frequency: 15% (Imbalance in power supply voltage: 3%) Drive is kept running if voltage is 165V or more. If voltage drops more than 165V from rated voltage, drive is run for 15ms.3
Required power supply [kVA] 0.3 0.6 1.0 1.7 3.1 capacity Adjustment Max. freq.4 [Hz] 50-120 Hz Setting variable (in increments of 1 Hz) Base freq. [Hz] 50-120 Hz Setting variable (in increments of 1 Hz) Starting freq. [Hz] 1-6 Hz Setting variable (in increments of 1 Hz) Output Accuracy Analog setting: 1.0% of max. frequency (2510C) frequency Digital setting: 0.01% of max. frequency (-10 - +50C) Setting resolution Analog setting:1/255 of max. frequency (ex. 0.25 Hz / 60 Hz, 0.5 Hz / 120 Hz) Digital Setting: 0.1 Hz (99.9 Hz max) 1 Hz (100-120 Hz) Control method Sine wave PWM control (Extremely low noise by high frequency carrier) Control Operation Keypad operation: Operation control by RUN/STOP keys Terminal strip: Forward command. Reverse command. Coast-to-stop command. Reset. External alarm. C92-7-13 1) "Applicable motor" indicates a standard 4-pole motor. 2) "Rated capacity" indicates a capacity at 240V rating. 3) This applies to the case where momentary power failure occurs under such conditions that rated voltage is inputted and load factor is 85%. 4) Shows the case where an applicable motor equipped with an AC reactor (option) on the input side is used.
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FVR-C9S-7UX
F50 001 002 [Hp] 1/2 1 2 Setting with UP/DOWN keys Terminal for 1-5K ohm VR is provided 0-5 VDC 0-10 VDC (resistance = 12k ohm) 4-20 mA (resistance = 250 ohm) Display Run mode Output frequency is displayed. (3 digit LED) Fault mode Cause of fault is displayed. Other LED comes on with charging voltage applied. Acceleration/Deceleration time 0-60s (Variable setting) Acceleration time and deceleration time can be set independently. Control Setting of maximum frequency/base frequency is variable. Voltage frequency characteristics Restart after momentary power failure "Automatic restart" setting makes it possible to keep motor running and restart drive in case of a momentary power failure. Upper limit and lower limit of frequency can be set. High Limiter & Low Limiter Bias setting is possible with respect to analog frequency setting. Bias setting Three jump points and one jump width can be set. Jump frequency Setting variable in 32 steps. Torque boost Starting torque [%] 150% for 60 seconds. 5 Braking torque [%] 150% 1 min. 100% 1 min. 50% 1 min. Braking DC brake Brake starting frequency: 3 Hz (fixed) Setting of braking current / braking time is variable. Overload Detects overload current and stops drive. Momentary overcurrent Protects drive In case of ground fault (detects at start) and short circuit of output circuit. Overvoltage Detects overvoltage of DC bus and stops drive. Protection Overheating of cooling element Detects abnormal temp. rise of cooling element and stops drive. Motor protection Protects standard 4-pole motor and forced-air cooled motor by means of electronic thermal overload relay. Alarm protection Outputs contact signal in case of a trip for protection (1c contact capacity: AC250V 0.3A cos = 0.3) Installation location Indoor at an altitude of 3283 feet (1000m) or less and free of dust, corrosive gas and oil mist. Ambient temperature -10 to 50C Ambient humidity 20 -90% RH (There shall be no dew condensation) Environment Vibration 19 feet/s2 (5.9m/s2) or less Vibration frequency: 5 - 55 Hz Storage temperature -25 to 65C Atmospheric pressure Operation/storage: min 900 mb (equivalent to 3283 feet (1000m) Transport: min 660 mb (equivalent to 10720 feet (3265m) Enclosure IP20 Cooling method Self-cooling (up to 1 Hp), forced-air cooling (2 Hp) C92-7-14 5) This indicates average braking torque of a single motor. (Value varies according to motor efficiency.
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FVR-C9S-7UX
5. External Dimensions
0.24 (6.2)
D D2
3.15 (80) 0.26 (6.5) 0.06 (1.5) 2.64 (67) 2 - 0.20 X 0.24 (2 - 5 X 6.2) 0.26 (6.5)
0.39 (10) 0.20 (5)
0.06 (1.5)
1.97 (50)
4.33 (110)
4.72 (120)
2.76 (70)
0.20 (5)
0.43 (11)
0.39 (10)
3.94 (100)
0.24 (6.2)
TERMINAL M3.5 D1
External Dimensions: inches (mm) D D1 D2 3.37 (85.5) 0.89 (22.5) 0.39 (10) 3.56 (90.5) 1.08 (27.5) 0.59 (15) 3.96 (100.5) 1.48 (37.5) 0.98 (25) 5.53 (140.5) 2.46 (62.5) 1.97 (50)
DWG No.
DWG 1
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FVR-C9S-7UX
0.24 (6.2)
D D2
4.33 (110) 0.24 (6.2) 2 - dia. 0.20 (2 - dia. 5) 3.86 (98) 0.18 (4.5) 0.24 (6.2)
0.45 (11.5) 0.24 (6)
0.24 (6.2)
5.12 (130)
1.97 (50)
4.65 (118)
3.15 (80)
0.24 (6.2)
4.21 (107)
0.24 (6.2)
TERMINAL M3.5
0.45 (11.5)
0.20 (5)
0.43 (11)
D1
0.45 (11.5)
3.43 (87)
0.45 (11.5)
DWG 2: FVR002C9S-7UX
Type FVR002C9S-7UX
External Dimensions: inches (mm) D D1 D2 5.53 (140.5) 3.05 (77.5) 2.56 (65)
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FVR-C9S-7UX
6. Installation Instructions
Installation Conditions
Install the drive in a location which meets the following requirements: The ambient temperature should be between -10C and +50C. Install the drive in the environment of pollution degree 2. If environment is pollution degree 3 or 4, the drive should be installed in a cabinet of IP54. Install the drive in the atmospheric pressure of 900mbar or more. Install the drive in the vibration of 232 inches/s2 (5.9m/s2) or less.
Mounting plate: Heat sink temperature will reach +90C during operation. Please use thermostable material for drive mounting plate. Multi-mounting: When 2 or more drives are installed within the drive switchboard, arrange them side by side, keeping space (shown in the above figure) between each drive. If the drives must be lined up vertically, provide adequate ventilation so that the hot air from each drive will not affect the one above it.
7. Wiring
Perform wiring in accordance with the following procedure: 1) Remove the cover mounting screw at the center of the cover.
RUN STOP
RUN STOP
FVR-C9S
FVR-C9S
0.394 (1cm) 0.394 (1cm)
CLOSED
OPEN
CLOSED
OPEN
3.94 (10cm)
NOTICE: The durability and reliability of the drive will be affected by the ambient temperature. Do not place the unit where ambient temperature is not proper. Direction: Insert M4 size screws in the mounting screw holes in the left upper and right lower of the drive, and install the drive with these screws. Install the drive vertically. Horizontal or other positional installation will cause the drive to overheat. Space: The drive will generate heat during operation. Allow sufficient space around the unit as shown in the above figure.
2) Hold the lower end of the cover, lift it up and remove the cover
2 1
3) Remove the keypad panel from the main unit, and disconnect the harness from the CN2 at the same time.
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FVR-C9S-7UX
Disconnect CN 1
8. 8. 8.
CN 2
Note 3) Connect the power supply of over voltage category II. If the power supply is over voltage category III, place the devices to limit the over voltage below 2.5kV. Required for CE Certification. 5) Reinstall the cover. Connect the harness of the keypad panel to the CN2 on the main unit, then reinstall the keypad panel fitting it onto the guide pins.
CRG Lamp
4) Arrange the main circuit and the control circuit wiring as follows.
R R F T B S E W H C X T V D R M L1 L2 U V W
1 2 3 4 5
Connect CN 1
3 3 O O C B
7 7
Guide Pin CN 2
8.
8.
8.
CN 2
Note 1 3 O A
7
1 1 1 2
6 6
1 F 3 M
6
6) As shown below, reinstall the cover onto the drive main unit, and fix it with the mounting screw.
1. Motor coast-to-stop 2. Reset signal 3. Reverse-direction operation command 4. Forward-direction operation command 5. External alarm 6. Frequency setting VR 7. Combined alarm relay output Note 1) FWD and THR are connected to CM at the factory. In this condition, starting/stopping can be performed via RUN/STOP keys on the keypad panel. Note 2) In case of using an external potenti ometer, remove the connector which the keypad panel and the CN2 on the drive main unit are connected.
1 2
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FVR-C9S-7UX
888
L2
V W CN2 E(G)
Fault
PE
* PE terminal blocks for the drive and motor should be provided in the cabinet in which the drive is installed in. 14
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FVR-C9S-7UX
2) External Signal Operation
Ensure that the connection is as shown in the following diagram in case of operating the drive by means of external frequency setting potentiometer or contact signal.
Thermal Relay
5
PE
E(G)
Fault
Forward-direction operation command Reverse-direction operation command Motor coast-to-stop command Alarm reset External alarm input
FM
Note 1) Set function F02 to 1. Note 2) In case of using an external frequency setting potentiometer, disconnect the potentiometer connector (CN2) from the keypad panel. Use of an external potentiometer together with the potentiometer on the keypad panel may result in damage to the drive. * PE terminal blocks for the drive and motor should be provided in the cabinet in which the drive is installed in.
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FVR-C9S-7UX CAUTION:
The control circuit terminal wiring should be kept as far as possible from the main circuit wiring to prevent operational error due to noise interference. Never install them in the same duct or conduit. (A separation distance of 4 inches [10cm] or more is recommended.) If the control circuit wiring must cross the main circuit wiring, make sure it crosses at a right angle. Use shielded, twisted wire for the control circuit wiring , which should be as short as possible (65 feet [20m] or less). Install a surge absorber in parallel with any magnet contactors, solenoids, relays or timer coils, which are close to the drive. Long wiring lengths between the motor and the drive will result in increased capacitance and leakage current. This may cause earlier activation of such protective functions as: overcurrent protection, overheating protection and electronic thermal overload, or the error in current detection may become large. To avoid these, adjust the length of wiring between the drive and the motor so that is does not exceed the length shown below. FVRF12C9S-7UX : 165 feet (50m) FVRF25 to 002C9S-7UX : 325 feet (100m)
Applicable wire size Main circuit 14 (AWG) Contol circuit 24 MCCB 6 10 16 ELCB 6 10 16 Listed fuse* 20 * The use of quick-acting fuses is required to validate UL listing. The factory recommendation is Bussman type JKS or equivalent.
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FVR-C9S-7UX
Commercial power supply input terminals Drive Output Terminals Drive Grounding Terminals Power Supply for Frequency Setting Frequency Setting Voltage Input Frequency Setting Common Terminal Frequency Setting Current Input (+) Forward/Stop Command Input Terminal Reverse/Stop Command Input Terminal Motor Coast-to-Stop Input Terminal
Control Input
FWD
REV
BX
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FVR-C9S-7UX
Analog Monitor
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FVR-C9S-7UX
11. Operation
Pre-Operation Inspection
Check for wiring errors. Check that all loose wire stands, metal chips and unnecessary screws, etc. have been removed. Check that no screws, terminals, etc. are loose. Check that the wire ends of crimp terminal are not in contact with other terminals.
The drive is shipped with a factory installed jumper, between FWD-CM. Only forward operation is possible. To enable reverse operation, remove the jumper from FWD/CM and install the jumper between REV-CM. RUN/STOP by terminal operation (F02 : 1) Note: Open FWD and REV terminals when changing F02 data. Data cannot be changed if not open.
RUN
STOP
Time
Forward
Frequency
FWD-CM REV-CM
Reverse ON ON
RUN/STOP Method
RUN/STOP by keypad panel operation (Factory preset at the time of shipment F02:0).
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FVR-C9S-7UX
Selecting Operation Method
With the FVR-C9S Series, the following methods can be selected to input the RUN/STOP signals and for frequency setting.
RUN/STOP Keypad panel operation RUN/STOP Keys Frequency Setting UP/DOWN Keys* F 2 F 0 2 = 0 Terminal operation (operation by external signal, FWD/REV terminals) Analog signal (DC0 - 10V) F UP/DOWN Keys* F Analog signal (DC0 - 10V) F 0 2 = 1 F 0 1 = 1
C92-07
* The frequency setting rate of change increases when FUNC/DATA key and UP/DOWN keys
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FVR-C9S-7UX
8. 8. 8.
PRG RESET FUNC DATA RUN STOP
FVR-C9S
STOP key: This key is used for stopping operation. This key does not function when terminal operation control F02 _ _1 is selected.
FUNCTION key (DATA key): During normal mode, this key can be used to change the display unit (frequency display and output current display) while operation is either stopped or running. During the program setting mode, this key can be used to read and write the function codes and data.
UP/DOWN keys: These keys increase or decrease the frequency. When unit is in program setting mode, they change the function code or data values.
When F02 is _ _ 0): Press RUN to run drive; press STOP to stop drive. 3) Frequency change When F01 is _ _ 0: Press UP to increase frequency; press DOWN to decrease frequency. Note) If FUNC/DATA is pressed while pressing UP or DOWN, frequency changing speed increases. 4) Function setting method
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FVR-C9S-7UX
Method 1
Operation Procedure PRG/RESET Press this key to switch to the program setting mode.
Display
6 F 2 UP/DOWN Press UP key or DOWN key to select function code F 3 FUNC/DATA Press this key to display function code.
0. 0
0 0
1 4 UP/DOWN Press UP key or DOWN key to change function code data. 1 5 FUNC/DATA Press this key to store data. F 6 Change other function code PRG/RESET Press this key to cancel program mode 6 0. 0
C92-06
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FVR-C9S-7UX
Data protection Frequency Command Operation Command Maximum Frequency Base Frequency Acceleration TIme Deceleration Time Torque Boost
Hz Hz s s
F08
Electronic Thermal 0: Inactive Overload Relay 1: Active (standard 4-pole motor) Operation 2: Active (forced-air cooled motor)
No
F09
100%
No
F10
Restart after 0: Inactive Momentary Power 1: Active (Restart drive in 0.5s after power failure) Failure
No
F11
No
s Hz
1 0.1 1
50% 0.1s 1 Hz
Yes Yes No
C92-01
Starting Frequency 1 - 6 Hz
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FVR-C9S-7UX
Function Code Tables
Function Code F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 Function Motor Running Sound Fault Memory Data Initialization Retry Motor Characteristics Jump Frequency Range Jump Frequency 1 Jump Frequency 2 Jump Frequency 3 High Limiter Low Limiter Bias Setting THR Terminal Function BX Terminal Function Multistep Speed Setting 1 Multistep Speed Setting 2 Multistep Speed Setting 3 Meter Adjustment Meter Output selection Date Code Range Unit Min. Set. 1 1 1 1 1 1 1 1* 1* 1* 1 1 Factory Setting 5 0 0 4 3 0 0 0 100 0 0 0 0 10.0 Hz 20.0 Hz 30.0 Hz 85 0 Change During Operation Yes No No No Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes Yes Yes Yes
C92-02
0 - 5 (code) The current and previous 3 fault events are displayed in order of occurrence 0: Inactive 1: Reset to the initial value (value set at factory) 0: Inactive 1: Active (Retry times fixed at 5, Retry starts in .05s after trip) 0 - 10 0 - 10Hz 0 - 120Hz 0 - 120 Hz 0 - 120 Hz 0 - 100% 0 - 100% 0 - 100% 0: External alarm input 1: Multistep speed selection (X1) 0: Motor coast-to-stop command input 1: Multistep speed selection (X2) 0.0 - 120 Hz 0.0 - 120 Hz 0.0 - 120 Hz 0 - 99 (Full scale DC 6.5 - 10.5V) 0: Output frequency monitor 1: Output current monitor
Hz Hz Hz Hz % % % Hz Hz Hz
*1 Frequency can be set in increments of 0.1 Hz within a range of 0.0 to 99.9 Hz, and can be set in increments of 1 Hz
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FVR-C9S-7UX
F 0 1 Frequency Command
Either of the following two frequency setting methods can be selected. 0 Keypad panel setting (UP/DOWN keys) 1 Analog input (setting by volume control, 0 -10VDC or 4 - 20mA)
F 0 2 Operation Command
Either of the following two control methods can be selected. 0 Keypad panel operation (RUN/STOP keys) 1 External signal operation (FWD/REV keys)
F 0 3 Maximum Frequency
Sets the maximum value for the output frequency 5 0 Frequency can be set in increments of 1 Hz within a range of 50 to 120 Hz 1 2 0 Multipurpose motors and other motors which are designed to operate at low speed can be damaged if operated at high frequency. Be sure to set the frequency to match the characteristics of the motor.
V 1 Maximum frequency
F 0 4 Base Frequency
Sets the base frequency (the frequency which is the divergent point of the specified torque characteristics and the specified output characteristics). 5 0 Frequency can be set in increments of 1 Hz within a range of 50 to 120 Hz Maximum voltage 1 2 0 Set to match the characteristics of the motor. Although the base frequency may exceed the maximum frequency, in that case the voltage will be decreased accordingly.
V 1 Base frequency
0. 0 The time required to reach the maximum output frequency can be set within a range of 6 0. 0 0.0s to 60s (in increments of 0.1s). Note: 0.0s setting is taken for 0.01s for acceleration and 0.1s for deceleration.
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F 0 7 Torque Boost
Can be set from among 32 different levels in accordance with the type of load, the characteristics of the motor, etc. 0 High For a reduced torque load (fan, pump, etc.) Output 1 voltage 2 Low 3 1 High Low
Output frequency f
8 Set to match this when using a Fuji FV motor designed for use with a drive.
Drive Capacity
0 130
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FVR-C9S-7UX
Derating characteristics for the continuously allowable current 1) For a standard 4-pole motor _ _ 1 2) for a forced-air cooled motor _ _ 2
110 100 90 80 70 60 50 40 30 20 10 00
Setting value
105%
30%
10
20
30
40
50
60
70
8 0
110 100 90 80 70 60 50 40 30 20 10 00
Setting value
105%
30%
10
20
30
40
50
60
70
8 0
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FVR-C9S-7UX
F 1 0 Restart After Momentary Power Failure
It is possible to select whether or not to restart operation when power supply is resumed after momentary power failure. 0 Inactive While stopped: Stopped condition is maintained even after power supply has been restored. While running: After power supply has been restored. LU is lit and an alarm is outputted. 1 Active Operation is restarted in 0.5s after power supply has been restored. (When drive is stopped, it is maintained in the stopped condition even after power supply has been restored). This is valid only if power supply is restored while LU is lit. The length of time that LU will remain lit after a power failure occurs is as follows.
F12 0.7
F25 0.7
F50 1.4
001 1.4
002 4.0
Frequency setting
F 1 2 DC Brake
The current level of DC brake can be set. Taking the rated current of the drive as 100%, this current level can be set in increments of 1%.
Output frequency 3 Hz
Output voltage
Time
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1 DC braking
FVR-C9S-7UX
F 1 4 Starting Frequency
The starting frequency can be set in increments of 1 Hz within a range of 1 to 6 Hz. Note that stopping will also occur at the frequency set by this function. 1 1 Hz 6 6 Hz Set to 2 Hz when using a high speed motor.
Output frequency
Starting frequency 1
F 1 6 Fault Memory
The current and previous 3 fault events are stored in memory. The data for each can be displayed by using the DOWN key. The procedure for displaying the data is as follows:
No. 1 F 2 Procedure Display 1 6 Press UP Key F 3 Press DOWN Key Press UP Key O 4 Press DOWN Key Press UP Key O 5 Press DOWN Key Press UP Key 6 Press DOWN Key E n d
C92-12
Display (ex) F 1 6
Remarks
The information for the latest trip will be displayed 0 1 The information for the first preceding trip will be displayed H 2 The information for the second preceding trip will be displayed C 1 The information for the third preceding trip will be displayed. (in this example, there is no history of a third preceding trip). -
The information for any new trip will be stored in the area for the "information for the latest trip" shown above, each trip history will be removed downward and the "information for the third preceding trip" will be erased.
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FVR-C9S-7UX
F 1 7 Data Initialization
Reset the data for all of the functions to the value set at the factory. 0 Inactive 1 Resets to the value set at the factory. From the _ _ 0 display, by simultaneously pressing STOP and UP, the display will change to _ _ 1. By pressing FUNC/DATA in this state, the data will be reset to the value set at the factory, and the mode will automatically change to the 6 0. 0 frequency display mode.
F 1 8 Retry
The number of times of retry for automatic restart after the drive has been tripped can be set. 0 The number of retry times is fixed at 5. Retry takes place in 0.5s after trip 1 Note that the retry takes place only in the case where the drive is tripped due to overcurrent or overvoltage applied during operation.
F 1 9 Motor Characteristics
Used to compensate for output current instability.
50X 50X
Jump frequency 1
Jump frequency 2
Jump frequency 3
Set frequency
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FVR-C9S-7UX
F 2 4 High Limiter F 2 5 Low Limiter
The upper and lower and lower limits of the output frequency can be set. 0 Set as a percentage of the maximum frequency in increments of 1% within a range of 0 to 100% 1 0 0 If the value set for low limiter is higher than that set for the 100% High high limiter, the high limiter will take priority and the low limiter limiter will be ignored. Thus, operation will always be in accordance with the high limiter value regardless of the frequency setting. Output frequency
F 2 6 Bias Frequency
Outputs a bias frequency with respect to the analog frequency setting. 0 Set as a percentage of the maximum frequency in increments of 1% within a range of 0 to 100% 1 0 0 100%
Output frequency
This function enables terminal THR to be used for two different functions by changing the data code as follows: 0 External alarm input 1 Multistep speed selection (X1) This function data cannot be changed during operation. (Possible to change only in STOP mode).
F 2 8 BX Terminal Function
This function enables terminal BX to be used for two different functions by changing the data code as follows: 0 Motor coast-to-stop command input 1 Multistep speed selection (X2) This function data cannot be changed during operation. (Possible to change only in STOP mode).
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FVR-C9S-7UX
F 2 9 Multistep Speed Setting 1 (Speed 1) F 3 0 Multistep Speed Setting 2 (Speed 2) F 3 1 Multistep Speed Setting 3 (Speed 3)
Multistep speeds can be set within a range of 0 to 120 Hz only by changing the contact signal from outside. (X1-CM X2-CM). Setting of speed of optional step is possible within a range of 0 to 120 Hz during drive operation (Note1) X1 or X2 terminal is selected via THR/BX terminal function change (F27, F28) (Note 2) In selecting THR/BX terminal function (F27, F28) individual setting is possible.
Terminal / Function Code F27 : 1 F28: 0 THR BX X1 Motor coast-to-stop command imput F27: 0 F28: 1 External Alarm input X2 F27: 1 F28: 1 X1 X2 F27: 0 F28: 0 External alarm imput Motor coast-to-stop command imput
C92-09
Speed 0
Frequency setting is made by either the analog signal or the keypad panel.
ON ON ON
ON
Time
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FVR-C9S-7UX
F 3 2 FM Terminal Output Level Calibration
Adjust the level of the voltage output to terminal FM for the frequency meter. 0 Approximate DC 6.5V at full scale 9 9 Approximate DC 10.3V at full scale
FM
CM
Note: The FM terminal output is a pulse output of which frequency is constant (38.1 Hz) and duty is variable.
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FVR-C9S-7UX
Overvoltage Protection Undervoltage Protection Protection against overheating of cooling element External Alarm Input Electronic Thermal Overload Drive Overload Memory Error CPU Error
Detects overvoltage of DC intermediate circuit and stops drive. Detects undervoltage of DC intermediate circuit and stops drive.
OU LU
Yes Yes*
Detects abnormal temperature rise of cooling element and stops drive Stops drive by input of an external signal. Detects overload of motor and stops drive. Detects overload of drive and stops drive. Stops drive in case of memory error Stops drive in case of a CPU error
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FVR-C9S-7UX
Technical Services GE Fuji Drives USA, Inc. 1-540-387-5739 24-hour Emergency 1-540-387-8292
Out-of-Warranty Procedures
If a defective drive is out-of-warrant contact an Authorized GE Fuji Service Provider for repair or an Authorized GE Fuji Distributor for replacement.
Warranty Coverage The warranty set forth in Section 1 of FN-1090 (1/91) of GEs Condition of Sale covers all major parts of the drive such as the main printed circuit boards, transistor modules, etc. The warranty covers replacement of the entire drive.
Motors
Repairs on motors are generally handled by the motor manufacturer. For specific instructions on your motor, call the distributor from which it was purchased and be prepared to furnish complete nameplate data.
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FVR-C9S-7UX
In-Warranty Failure Checklist
To assist with warranty troubleshooting, the following information is required. This data is needed to evaluate the cause in an effort to eliminate any further failures. Model No.: Serial No.: Start-Up Date: Failure Date: Status When Failure Occurred (check one): Power-Up Explanation of Failure: Application Information (check Yes or No) Input Transformer: If Yes: KVA L1 Volts L2 Volts Yes L3 Volts No Yes No Running Accel Decel
Other Equipment on Same Power If Yes, what? Line Reactor on Input Input Starter Output Starter Motor Overloads Control Terminals Used (circle if used) THR RST/BX RUN X1 FWD RT1 X2 REV X3 C1 30A 11 30B 12
Yes
No
No No No No
30C 13
Function Codes Different From Factory Settings Function Code Setting Function Code Setting
After all of the Checklist information is acquired, contact the following Service Center number for assistance: 540-387-5739 (8am - 5pm Central Standard time Monday thru Friday). 540-387-8292 (24-hour emergency) When you return the unit for warranty you need to get a RMA number from your Service Center.
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FVR-C9S-7UX
2. RFI Filters
It is strongly recommended that the appropriate FVR input filter is used, as shown in the followings, to limit RF current flowing into the main supply circuit. Without an input filter a FVR installation may not meet statutory requirement. FVR drives contain high power semi-conductor devices which are switched at high speeds to synthesis a nearsinusoidal current waveform across the frequency range of the output. Rapidlychanging voltages and currents will generate some degree of electromagnetic emission. Emissions will be predominantly conducted through the motor and the mains supply cables, although some radiated emissions will be detected in close proximity to the drive system. It is essential that precautions are taken both at the design stage and at the time of installation to prevent radio frequency interference (RFI) from the drive system affecting sensitive equipment in close proximity.
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FVR-C9S-7UX
6) It is important that all lead length are kept as short as possible and that incoming mains and outgoing motor cables are kept well separated. 7) Segregate power cables from control wiring as possible as you can, and avoid parallel cable runs to minimize noise coupling. Wherever runs of power and control cable must cross, try to achieve this at right angles. 8) FVR drives should be installed, and are designed to operate, within an electrically shielded metal enclosure. The RFI filters range are designed especially for the FVR drive and help to ensure EMC compliance of machinery an installations using the drives. The drives may be mounted on top of the filter using the integral fixing positions, the intention being that valuable space inside wiring cabinets may be saved. (Refer to Fig. 1 and Table 1)
X W
Table 1 RFI Filter Dimensions Conforms to EN55011 Class B
Filter Part No. EFL-0.2C9-7 EFL-0.75C9-7 EFL-2.2C9-7
H
Fig. 1 RFI Filters
Applied Rated Max Rated Dimensions inches Drive Drive Current Voltage LxWxH X Y Fixings FVRF12C9S-7UX 3A 6.69 x 3.35 x 1.38 1.97 6.1 M4 0.16 FVRF25C9S-7UX x0.63 (2pcs.) FVRF50C9S-7UX 10A 1-Phase 6.69 x 3.35 x 1.38 1.97 6.10 M4 0.16 FVR001C9S-7UX 240 VAC x0.63 (2 pcs.) FVR002C9S-7UX 16A 7.09 x 4.53 x 1.38 3.50 6.50 M4 0.16 x0.63 (4 pcs.)
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FVR-C9S-7UX
Input Enclosure Single contactor phase 50/60 Hz Ferrite ring power HRC Fuses Noise filter 1 turn supply or circuit breaker (foot mounted) Drive L1 L L U V L2 N N W PE *2 *1
Screen
Screening must be electrically continuous and earthed at the enclosure and the motor. *1and *2: These connections are to be as short as possible and earth conductor should be as thick as possible.
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FVR-C9S-7UX
RFI FILTER L L L1 L2 U V W
Ferrite ring
N N PE
Alarm Signal
3 2 1
[FM] [CM]
Control input
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FVR-C9S-7UX
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FVR-C9S-7UX
declare under our sole responsibility that the following products Product identification Product : Brand : Model/Type : Inverter Fuji Electric FVRO.1C9S-7xxx to FVR1.5C9S-7xxx (xxx stands for A to Z)
to which this declaration relates is in conformity with the EMC requirements of the following standard(s):Immunity : Emission : EN50082-2 Generic immunity standard Part 2 (Industrial Environment) EN50081-1 Generic emission standard Part 1 (residential, commercial and light industrial)
and conforms to the protection requirements of Council Directive :89/366/EEC relating to Electromagnetic Compatibility. When : Wired and earthed in accordance with the installation instructions. Installed within a steel enclosure. Used in conjunction with power input filter and ferrite rings which are recommended by Fuji Electric.
A. OKUBO General Manager Inverter Design Department Suzuka Factory Dated: November 20, 1997
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FVR-C9S-7UX
EC Declaration of Conformity
We Fuji Electric Co., Ltd. Suzuka Factory 5520 Minami tamagaki-cho Suzuka-city Mie-ken JAPAN
declare under our sole responsibility that the following products Product Identification Product : Brand : Model/Type : Inverter Fuji Electric FVRO.1C9S-7xxx to FVR1.5C9S-7xxx (xxx stands for A to Z)
to which this declaration relates is in conformity with the low voltage requirements of the following standard(s) : DIN VDEO160/1988 Category : Overvoltage category II/Pollution degree 2 and conforms to the protection requirements of Council Directive : 73/23/EEC relating to Low Voltage. When : Wired and earthed in accordance with the installation instructions. Installed within a steel enclosure satisfied Pollution degree 2. Used in conjunction with 1AC power supply (Line) whose line is earthed for -7xxx series.
A. OKUBO General Manager Inverter Design Department Suzuka Factory Dated: November 20, 1997
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FVR-C9S-7UX
GE Fuji Drives USA, Inc. 1501 Roanoke Blvd. Suite 435 Salem, VA 24153 1-800-543-6196 Internet Address: http://www.ge.com
Printed in Japan