Revision : Date :

2 18th Sept 2007

DESIGN CALCULATION FOR THERMAL DEAERATOR ( 1350 O.D. x 3000 S/L )

2 1 0

18/09/2007 18/05/2004 12/04/2004

REVISED AS SHOWN REVISED AS SHOWN ISSUE FOR APPROVAL

NASRUL Dida Dida

OMAR OMAR OMAR

Rev

Date

Issued Status

Prep. By

Checked By

Approved By

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CONTENTS
PAGE A B 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 CONVERSION TABLE DESIGN DATA SHELL THICKNESS CALCULATION TORISPHERICAL HEAD THICKNESS CALCULATION FIBER ELONGATION HYDRO-STATIC TEST PRESSURE HYDRO-TEST SHELL AND HEAD THICKNESS WEIGHT ANALYSIS NOZZLE THICKNESS CALCULATION NOZZLES REINFORCEMENT CALCULATION SIZE OF WELD REQUIRED FOR NOZZLES SADDLE SUPPORT CALCULATION BASE PLATE AND ANCHOR BOLTS CALCULATION 1 2 4-5 6-7 8 9 9 10 11 12 - 25 26 27 - 28 29

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Page : 1

A. CONVERSION TABLE
S.I. UNIT 1 mm 1 m3 1 kg 1 N/mm2 IMPERIAL UNIT 0.03937 in 35.31 ft3 2.204 lb 145.038 psi 10 bar 10.1969 kgf/cm2 (XoC x 1.8) + 32 oF

Length Volume Mass Pressure

= = = = = =

Temperature From oC to oF

o X C

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Advance Boiler Sdn Bhd B. DESIGN DATA FOR THERMAL DEAERATOR ITEM NO. DESCRIPTION ORIENTATION DESIGN CODE CODE STAMP VESSEL PROPERTIES DIMENSION a) DIAMETER (ID) b) TL/TL LENGTH FLUID / CONTENT DESIGN PRESSURE a) INTERNAL b) EXTERNAL OPERATING PRESSURE DESIGN TEMPERATURE MIN. METAL DESIGN TEMPERATURE HYDRO-STATIC TEST PRESSURE POST WELD HEAT TREATMENT RADIOGRAPHY a) SHELL b) HEADS JOINT EFFICIENCY a) SHELL b) HEADS CORROSION ALLOWANCE WEIGHT a) EMPTY WEIGHT b) HYDRO - TESTING WEIGHT MATERIAL USED a) SHELL b) HEADS c) NOZZLES d) FLANGES e) SADDLE SUPPORT f) BOLTS g) NUTS OTHERS IMPACT TESTING WIND & SEISMIC LOADING LOCAL LOADING CYCLIC LOADING 0.059 ( 15 0 5 120 20 19.5 ( ( ( ( ( ( 0.103 0.000 0.034 248 68 0.134 ) ) ) ) ) ) psig (N/mm2) psig (N/mm2) psig (N/mm2)
o

Page : 2

: : : : :

PV-1390 THERMAL DEAERATOR HORIZONTAL ASME SEC. VIII DIV. 1 - 2001 EDITION + 2002 ADDENDA YES DATA UNIT

52.52 118.11

( (

1334.0 3000.0

) )

in (mm) in (mm) -

STEAM

C (oF) C (oF)

psig (N/mm2) -

See Fiber Elongation

0.70 0.85 1.5 )

in (mm)

2354 13135

( (

1068 5960

) )

lb (kg) lb (kg)

SA 240 GR 304 SA 240 GR 304 SA 106 GR B SA 105 JIS G3101 SS400 SA 193 GR B7 SA 194 GR 2H

N/A N/A N/A N/A

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Advance Boiler Sdn Bhd B. DESIGN DATA FOR BOOT ITEM NO. DESCRIPTION ORIENTATION DESIGN CODE CODE STAMP VESSEL PROPERTIES DIMENSION a) DIAMETER (ID) b) LENGTH FLUID / CONTENT DESIGN PRESSURE a) INTERNAL b) EXTERNAL OPERATING PRESSURE DESIGN TEMPERATURE MIN. METAL DESIGN TEMPERATURE HYDRO-STATIC TEST PRESSURE POST WELD HEAT TREATMENT RADIOGRAPHY a) SHELL b) HEADS JOINT EFFICIENCY a) SHELL b) HEADS CORROSION ALLOWANCE WEIGHT a) EMPTY WEIGHT b) HYDRO - TESTING WEIGHT MATERIAL USED a) SHELL b) HEADS c) NOZZLES d) FLANGES e) SADDLE SUPPORT f) BOLTS g) NUTS OTHERS IMPACT TESTING WIND & SEISMIC LOADING LOCAL LOADING CYCLIC LOADING 0.059 ( 15 0 5 120 20 19.5 ( ( ( ( ( ( 0.103 0.000 0.034 248 68 0.134 ) ) ) ) ) ) psig (N/mm2) psig (N/mm2) psig (N/mm2)
o

Page : 3 : : : : : PV-1390 THERMAL DEAERATOR HORIZONTAL ASME SEC. VIII DIV. 1 - 2001 EDITION + 2002 ADDENDA YES DATA UNIT

23.62 51.18

( (

600.0 1300.0

) )

in (mm) in (mm) -

STEAM

C (oF) C (oF)

psig (N/mm2) -

See Fiber Elongation

0.70 0.85 1.5 )

in (mm)

2354 13135

( (

1068 5960

) )

lb (kg) lb (kg)

SA 240 GR 304 SA 240 GR 304 SA 106 GR B SA 105 JIS G3101 SS400 SA 193 GR B7 SA 194 GR 2H

N/A N/A N/A N/A

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1.0 SHELL THICKNESS ( UG27 (c) (1) )

DESIGN DATA Properties Material used Radiography Joint Efficiency Allowable Stress, at
o 120 C

Page : 4

Symbol E Sd Pi H SG P Di C1 C2 Di,corr Ri, corr

Data SA 240 GR 304 0.7 136.985 0.103 1350.00 1.00 0.117 1334.0 1.50 0 1337.00 668.50

Unit N/mm2 N/mm2 mm N/mm2 mm mm mm mm mm

Internal Design Pressure Liquid Height Fluid / Liquid Specific Gravity Total Design Pressure Internal Diameter Corrosion Allowance, a) Internal b) External Corroded Internal Diameter Corroded Internal Radius

a)

Circumferential Stress Minimum required thickness, tcir = = PRi,corr SdE - 0.6P 0.814 mm

b)

Longitudinal Stress Minimum required thickness, tlong = = PRi,corr 2SdE + 0.4P 0.407 mm

c)

Minimum Required Thickness, tr (included corrosion allowance) Since tcir > tlong tr = = = tcir + C1 + C2 2.314 mm 4.5 mm is Satisfactory!

Plate used thk

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1.1 SHELL THICKNESS (BOOT) ( UG27 (c) (1) )

DESIGN DATA Properties Material used Radiography Joint Efficiency Allowable Stress, at
o 120 C

Page : 5

Symbol E Sd Pi H SG P Di C1 C2 Di,corr Ri, corr

Data SA 240 GR 304 0.7 136.985 0.103 1300.00 1.00 0.116 600.0 1.50 0 603.00 301.50

Unit N/mm2 N/mm2 mm N/mm2 mm mm mm mm mm

Internal Design Pressure Liquid Height Fluid / Liquid Specific Gravity Total Design Pressure Internal Diameter Corrosion Allowance, a) Internal b) External Corroded Internal Diameter Corroded Internal Radius

a)

Circumferential Stress Minimum required thickness, tcir = = PRi,corr SdE - 0.6P 0.366 mm

b)

Longitudinal Stress Minimum required thickness, tlong = = PRi,corr 2SdE + 0.4P 0.183 mm

c)

Minimum Required Thickness, tr (included corrosion allowance) Since tcir > tlong tr = = = tcir + C1 + C2 1.866 mm 4.5 mm is Satisfactory!

Plate used thk

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2.0 TORISPHERICAL HEAD THICKNESS ( Appendix 1-4 (d) )

DESIGN DATA Properties Material used Radiography Joint Efficiency Allowable Stress, at
o 120 C

Page : 6

Symbol E Sd Pi H SG P Di C1 C2 Di,corr Ri, corr Lcorr r Ri, corr

Data SA 240 GR 304 0.85 136.985 0.103 1350.00 1.00 0.117 1334.0 1.50 0 1337.00 668.50 1334.0 133.4 668.50

Unit N/mm2 N/mm2 mm N/mm2 mm mm mm mm mm mm mm mm

Internal Design Pressure Liquid Height Fluid / Liquid Specific Gravity Total Design Pressure Internal Diameter Corrosion Allowance, a) Internal b) External Corroded Internal Diameter Corroded Internal Radius Inside Crown Radius of Dished Head (corroded) Knuckle Radius )corroded) Corroded Internal Radius

a)

Minimum required thickness, Ratio Lcorr/rcorr = 10.00 0.25(3+(L/r)0.5)) 1.54 PLcorrM 2SdE - 0.2P 1.03 mm

M = Values of Factor M, = t = =

c)

Minimum Required Thickness, tr (included corrosion allowance) tr = = t + C1 + C2 2.53 mm 6 3.5 mm mm

Plate used thk = Min. thk after forming =

is

Satisfactory!

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2.1 TORISPHERICAL HEAD THICKNESS (BOOT) ( Appendix 1-4 (d) )

DESIGN DATA Properties Material used Radiography Joint Efficiency Allowable Stress, at
o 120 C

Page : 7

Symbol E Sd Pi H SG P Di C1 C2 Di,corr Ri, corr Lcorr r Ri, corr

Data SA 240 GR 304 0.85 136.985 0.103 1300.00 1.00 0.116 600.0 1.50 0 603.00 301.50 600.0 60.0 301.50

Unit N/mm2 N/mm2 mm N/mm2 mm mm mm mm mm mm mm mm

Internal Design Pressure Liquid Height Fluid / Liquid Specific Gravity Total Design Pressure Internal Diameter Corrosion Allowance, a) Internal b) External Corroded Internal Diameter Corroded Internal Radius Inside Crown Radius of Dished Head (corroded) Knuckle Radius )corroded) Corroded Internal Radius

a)

Minimum required thickness, Ratio Lcorr/rcorr = 10.00 0.25(3+(L/r)0.5)) 1.54 PLcorrM 2SdE - 0.2P 0.46 mm

M = Values of Factor M, = t = =

c)

Minimum Required Thickness, tr (included corrosion allowance) tr = = t + C1 + C2 1.96 mm 6 3.5 mm mm

Plate used thk = Min. thk after forming =

is

Satisfactory!

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3.0 FIBER ELONGATION (UCS-79 (d))

A) HEAD PLATE % Extreme Fiber Elongation : where Rf Ro t 75t R (1- f ) = Rf Ro = = = 3.37 % 133.4 ( > 5%)

Page : 8

= Final Center Line Radius = Original Center Line Radius = Used Nominal Thickness

The extreme fibre elongation> 5%, thus, HEAT TREATMENT as per UCS-56 is NOT REQUIRED As refer to UCS-79 (d), when the extreme fiber elongation is more than 5% from the as-rolled condition and any of the condition stated exist. Since, a) the vessel contain no lethal subtances b) the materials require no impact testing c) the thicknessdoes not exceed 5/8" (16 mm) before cold forming the vessel does not required HEAT TREATMENT unless the reduction by cold forming from the as rolled thickness is more than 10% and the temperature of the material during forming is between 250 oF to 900oF.

B) SHELL PLATE % Extreme Fiber Elongation : where Rf Ro t 50t R (1- f ) = Rf Ro = = = 0.34 % 670 ( < 5%)

= Final Center Line Radius = Original Center Line Radius = Used Nominal Thickness

4.5

The extreme fibre elongation < 5%, thus, HEAT TREATMENT as per NOT UCS-56 REQUIRED is

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4.0 HYDRO-STATIC TEST PRESSURE (UG-99)

DESIGN DATA Properties Maximum Allowable Working Pressure Design Temperature Ambient Temperature Allowable Stress at design cond. Allowable Stress at test cond. Hydro-static Pressure, Ph Ph = = 1.3 x Sa / Sd x MAWP N/mm2 19.5 psi Symbol MAWP Td Ta Sd Sa Data 0.103 120 30

Page : 9

Unit
o o

N/mm2 C C N/mm2 N/mm2

136.985 136.985

0.134

Note : MAWP is assumed to be same as design pressure as stated in UG-99 (b) note 34.

5.0 HYDRO-TEST THICKNESS CALCULATION

Properties Static Pressure Hydrostatic Pressure HT Pressure + Static Pressure Shell Outside Diameter Shell Outside Radius Yield stress for Shell Allowable stress for HT ( 0.9 x Sy ) Outside Crown Radius Ratio Lcorr/rcorr Joint Efficiency (Shell) Minimum required shell thickness , = Minimum required head thickness , = Therefore, check thk used for : Shell = Minimum Head thk after forming = 4.5 3.5 Satisfactory! Satisfactory! Symbol sh Pt PH D R Sy S Lo M E Data 0.013 0.134 0.148 1343.00 671.50 206.84 186.16 1346.00 1.54 0.7 Unit N/mm2 N/mm2 N/mm2 mm mm N/mm2 N/mm2 mm

PH x R / [SE+0.4PH]
0.761 mm

PH x Lo x M / [2SE+PH(M-0.2)]
1.172 mm

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6.0 WEIGHT ANALYSIS

Page : 10 WEIGHT (kg) HEAD SHELL HEAD (rear) (front) 446 88 196.17 58.1 8 8 1140 4235 92 19 25.96 3 2 567 355 92 TOTAL WEIGHT (kg) 446 184

GROUP

ITEM 1 2 3 4 5 6 7 8 9 10

PART NAME SHELL TORISPHERICAL HEAD SHELL (BOOT) TORISPHERICAL HEAD (BOOT)-top NOZZLES SADDLE SUPPORT INT. / EXT. REMOVABLE INT. / EXT. NON REMOVABLE OPERATING LIQUID TESTING LIQUID

3 2 189 326

222.1 58.1 14.0 12.0 1895.9 4917

B C D

SUMMARY
1 2 3 4 5 EMPTY WEIGHT ( A + 5% Additional ) ERECTION WEIGHT (A+B) OPERATING WEIGHT (A+B+C) HYDRO-TESTING WEIGHT (A+B+D) VOLUME (m3) 828 844 1945 5039 4.23 144 149 709 497 0.36 97 102 286 423 0.36 1068 1096 2992 5960 4.95

Surface Area Calculation

= Pi() x D x L + 2(0.9286d^2) = 15.88 mm2

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7.0 NOZZLE THICKNESS CALCULATION (UG-45)

DESCRIPTION / PROPERTIES SIZE OF NOZZLE DESIGN PRESSURE, P NOZZLE MATERIAL USED NOZZLE OUTSIDE DIAMETER, OD NOZZLE USED THICKNESS, Tn ALLOWABLE STRESS FOR NOZZLE, Sn JOINT EFFICIENCY FOR NOZZLE, En MILL TOLERANCE CORROSION ALLOWANCE, Cn LOCATION OF NOZZLE (SHELL OR HEAD) IF NOZZLE LOCATED AT SHELL SHELL MATERIAL USED INTERNAL DIAMETER OF SHELL INCLUDED CORROSION ALLOWANCE, Di, corr CORROSION ALLOWANCE, Cs ALLOWABLE STRESS FOR SHELL, Ss JOINT EFFICIENCY FOR SHELL, Es IF NOZZLE LOCATED AT HEAD HEAD MATERIAL USED HEAD CROWN RADIUS, L M FACTOR, M CORROSION ALLOWANCE, Ch ALLOWABLE STRESS FOR HEAD, Sh JOINT EFFICIENCY FOR HEAD, Eh NOZZLE NECK REQUIRED THICKNESS, trn1 (UG-27 (c) (1) ) SHELL/HEAD REQUIRED THICKNESS, tr1 (UG-45, UG-37 & UG-39) SPECIFIED MINIMUM HEAD THICKNESS, tr2 (UG-16 (b)) MINIMUM REQUIRED HEAD THICKNESS, tr (LARGER - tr1 / tr2) STANDARD WALL THICKNESS (SDT), tns STANDARD WALL THICKNESS LESS TOLERANCE, trn2 (UG-45) SMALLER OF tr OR trn 2, trn3 LARGER OF trn1 OR trn3, trn PIPE USED THICKNESS, Tn*87.5% = Tn1 IF Tn1 > trn, SATISFACTORY OR OTHERWISE REINFORCING REQUIRED mm mm mm mm mm mm mm mm N/mm2 mm mm
SA 240 GR 304

Page : 11
UNIT inch N/mm2 mm mm N/mm2 % mm 3 0.117 SA 106 GRB 88.9 5.49 117.90 1.0 12.5 1.5
SHELL

NOZZLE MARK N1 3 0.117 SA 106 GRB 88.9 5.49 117.90 1.0 12.5 1.5
SHELL

N2 2 0.117

N3 2 0.117

N4 0.375 0.117

N5 2 0.117

N6 3 0.117

N7 4 0.117

N8 2 0.117

N9 1 0.117

N10

SA 106 GRB 60.3 3.91 117.90 1.0 12.5 1.5

SHELL

SA 106 GRB 60.3 3.91 117.90 1.0 12.5 1.5

SHELL

SA 106 GRB 17.1 3.2 117.90 1.0 12.5 1.5

SHELL

SA 106 GRB 60.3 3.91 117.90 1.0 12.5 1.5

SHELL

SA 106 GRB 88.9 5.49 117.90 1.0 12.5 1.5

SHELL

SA 106 GRB 114.3 6.02 117.90 1.0 12.5 1.5

SHELL

SA 106 GRB 60.3 3.91 117.90 1.0 12.5 1.5

SHELL

SA 106 GRB 33.4 4.55 117.90 1.0 12.5 1.5 HEAD

mm mm N/mm2 -

SA 240 GR 304

SA 240 GR 304

SA 240 GR 304

SA 240 GR 304

SA 240 GR 304

SA 240 GR 304

SA 240 GR 304

SA 240 GR 304

600.00 1.5 136.98 0.7

1334.00 1.5 136.98 0.7

1334.00 1.5 136.98 0.7

1334.00 1.5 136.98 0.7

1334.00 1.5 136.98 0.7

1334.00 1.5 136.98 0.7

1334.00 1.5 136.98 0.7

1334.00 1.5 136.98 0.7

` 1.54 1.87 1.87 1.87 5.49 7.80 1.87 1.87 4.80 OK NO 1.53 2.31 2.31 2.31 3.91 6.42 2.31 2.31 3.42 OK NO

SA 240 GR 304

600.00 1.54 1.5 136.98 0.85 1.54 1.96 0.46 1.96 5.49 7.80 1.96 1.96 4.80 OK NO

1.53 2.31 2.31 2.31 3.91 6.42 2.31 2.31 3.42 OK NO

1.51 2.31 2.31 2.31 3.2 5.80 2.31 2.31 2.80 OK NO

1.53 2.31 2.31 2.31 3.91 6.42 2.31 2.31 3.42 OK NO

1.54 2.31 2.31 2.31 5.49 7.80 2.31 2.31 4.80 OK NO

1.56 2.31 2.31 2.31 6.02 8.27 2.31 2.31 5.27 OK NO

1.53 2.31 2.31 2.31 3.91 6.42 2.31 2.31 3.42 OK NO

1334.00 1.54 1.5 136.98 0.85 1.52 2.53 2.53 2.53 4.55 6.98 2.53 2.53 3.98 OK NO

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8.0 REINFORCEMENT CALCULATION FOR N1 - (UG-37)

NOZZLE MARK NOZZLE SIZE = NOZZLE MATERIAL USED NOZZLE DIMENSION = NOZZLE LOCATED REINFORCEMENT PAD MATERIAL 8.1 DESIGN DATA DESCRIPTION Nozzle Internal Diameter (corroded), ID Nozzle Required Thickness (corroded) Nozzle Used Thickness (corroded) Minimum Shell Required Thickness (corroded) Shell Used Thickness (corroded) Joint Efficiency Correction Factor Ratio, fr1 = Sn / Sv Ratio, fr2 = Sn / Sv Ratio, fr3 = (smaller of Sp or Sn / Sv) Ratio, fr4 = Sp / Sv Distance nozzle projects beyond the inner surface Nominal thickness of internal projection of nozzle wall Outward nozzle weld leg 8.2 REQUIRED AREA OF REINFORCEMENT A = d tr F + 2 tn tr F (1-fr1) = 155.59 SYMBOL d trn tn tr t E F fr1 fr2 fr3 fr4 h ti leg DATA 77.92 1.54 4.80 1.96 4.5 1.0 1.0 0.86 0.86 0.86 1.0 0.0 0.0 9 = N1

Page : 12

3 " x SCH 40 = SA 106 GR B 88.9 O.D 5.49 = BOOT HEAD = -

THK

UNIT mm mm mm mm mm mm mm mm

mm2

a) Limit of Reinforcement (UG 40 (b)) Parallel to vessel wall shall be the greater of the either :d OR Rn + tn + t = 48.26 77.92 mm mm = 77.92 mm

Thus, use the value

8.3 AREA AVAILABLE FOR REINFORCEMENT (UG-37) a) In vessel wall, the larger value of the following : A1 OR A1 thus, = 2(t+tn) (E1t - Ftr) - 2tn (E1t - Ftr)(1-fr1) = A1 =
2 43.81 mm 2 194.28 mm

d (E1t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

2 194.28 mm

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Advance Boiler Sdn Bhd Page : 13 b) In nozzle wall projecting outward, the smaller of the following :A2 OR A2 thus, = 5 (tn - trn) fr2 tn A2 = =
2 67.39 mm 2 63.13 mm

5 (tn - trn) fr2 t

2 63.13 mm

c) In nozzle wall projecting inward, the smallest of the following :A3 OR A3 OR A3 = 2 h ti fr2 =
2 0.0 mm

5 t ti fr2

2 0.0 mm

5 ti ti fr2

2 0.0 mm

d) In outward nozzle weld A41 = (leg)2 fr2 =

2 69.72 mm

e) Total Area Available, AT AT = A1 + A2 + A3 + A41 =

2 327.12 mm

8.4 Comparison between Total Area Required, A and Total Area Available, A T Since AT 327.12 Hence, reinforcement pad is > > A 155.59 NOT REQUIRED

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8.0 REINFORCEMENT CALCULATION FOR N2 - (UG-37)

NOZZLE MARK NOZZLE SIZE = NOZZLE MATERIAL USED NOZZLE DIMENSION = NOZZLE LOCATED REINFORCEMENT PAD MATERIAL 8.1 DESIGN DATA DESCRIPTION Nozzle Internal Diameter (corroded), ID Nozzle Required Thickness (corroded) Nozzle Used Thickness (corroded) Minimum Shell Required Thickness (corroded) Shell Used Thickness (corroded) Joint Efficiency Correction Factor Ratio, fr1 = Sn / Sv Ratio, fr2 = Sn / Sv Ratio, fr3 = (smaller of Sp or Sn / Sv) Ratio, fr4 = Sp / Sv Distance nozzle projects beyond the inner surface Nominal thickness of internal projection of nozzle wall Outward nozzle weld leg 8.2 REQUIRED AREA OF REINFORCEMENT A = d tr F + 2 tn tr F (1-fr1) = 147.84 SYMBOL d trn tn tr t E F fr1 fr2 fr3 fr4 h ti leg DATA 77.92 1.54 4.80 1.87 4.5 1.0 1.0 0.86 0.86 0.86 1.0 0.0 0.0 9 = N2

Page : 14

3 " x SCH 40 = SA 106 GR B 88.9 O.D 5.49 = BOOT SHELL = -

THK

UNIT mm mm mm mm mm mm mm mm

mm2

a) Limit of Reinforcement (UG 40 (b)) Parallel to vessel wall shall be the greater of the either :d OR Rn + tn + t = 48.26 77.92 mm mm = 77.92 mm

Thus, use the value

8.3 AREA AVAILABLE FOR REINFORCEMENT (UG-37) a) In vessel wall, the larger value of the following : A1 OR A1 thus, = 2(t+tn) (E1t - Ftr) - 2tn (E1t - Ftr)(1-fr1) = A1 =
2 45.50 mm 2 201.77 mm

d (E1t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

2 201.77 mm

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Advance Boiler Sdn Bhd Page : 15 b) In nozzle wall projecting outward, the smaller of the following :A2 OR A2 thus, = 5 (tn - trn) fr2 tn A2 = =
2 67.39 mm 2 63.13 mm

5 (tn - trn) fr2 t

2 63.13 mm

c) In nozzle wall projecting inward, the smallest of the following :A3 OR A3 OR A3 = 2 h ti fr2 =
2 0.0 mm

5 t ti fr2

2 0.0 mm

5 ti ti fr2

2 0.0 mm

d) In outward nozzle weld A41 = (leg)2 fr2 =

2 69.72 mm

e) Total Area Available, AT AT = A1 + A2 + A3 + A41 =

2 334.61 mm

8.4 Comparison between Total Area Required, A and Total Area Available, A T Since AT 334.61 Hence, reinforcement pad is > > A 147.84 NOT REQUIRED

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8.0 REINFORCEMENT CALCULATION FOR N3-N4-N6-N9 - (UG-37)

NOZZLE MARK ` = N3-N4-N6-N9

Page : 16

NOZZLE SIZE = NOZZLE MATERIAL USED NOZZLE DIMENSION = NOZZLE LOCATED REINFORCEMENT PAD MATERIAL 8.1 DESIGN DATA

2 " x SCH 40 = SA 106 GR B 60.3 O.D 3.91 = SHELL = -

THK

DESCRIPTION Nozzle Internal Diameter (corroded), ID Nozzle Required Thickness (corroded) Nozzle Used Thickness (corroded) Minimum Shell Required Thickness (corroded) Shell Used Thickness (corroded) Joint Efficiency Correction Factor Ratio, fr1 = Sn / Sv Ratio, fr2 = Sn / Sv Ratio, fr3 = (smaller of Sp or Sn / Sv) Ratio, fr4 = Sp / Sv Distance nozzle projects beyond the inner surface Nominal thickness of internal projection of nozzle wall Outward nozzle weld leg 8.2 REQUIRED AREA OF REINFORCEMENT A = d tr F + 2 tn tr F (1-fr1)

SYMBOL d trn tn tr t E F fr1 fr2 fr3 fr4 h ti leg

DATA 52.48 1.53 3.42 2.31 4.5 1.0 1.0 0.86 0.86 0.86 1.0 0.0 0.0 9

UNIT mm mm mm mm mm mm mm mm

123.54

mm2

a) Limit of Reinforcement (UG 40 (b)) Parallel to vessel wall shall be the greater of the either :d OR Rn + tn + t = 34.16 52.48 mm mm = 52.48 mm

Thus, use the value

8.3 AREA AVAILABLE FOR REINFORCEMENT (UG-37) a) In vessel wall, the larger value of the following : A1 OR A1 thus, = 2(t+tn) (E1t - Ftr) - 2tn (E1t - Ftr)(1-fr1) = A1 =
2 32.58 mm 2 112.74 mm

d (E1t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

2 112.74 mm

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Advance Boiler Sdn Bhd Page : 17 b) In nozzle wall projecting outward, the smaller of the following :A2 OR A2 thus, = 5 (tn - trn) fr2 tn A2 = =
2 27.85 mm 2 27.85 mm

5 (tn - trn) fr2 t

2 36.63 mm

c) In nozzle wall projecting inward, the smallest of the following :A3 OR A3 OR A3 = 2 h ti fr2 =
2 0.0 mm

5 t ti fr2

2 0.0 mm

5 ti ti fr2

2 0.0 mm

d) In outward nozzle weld A41 = (leg)2 fr2 =

2 69.72 mm

e) Total Area Available, AT AT = A1 + A2 + A3 + A41 =

2 210.30 mm

8.4 Comparison between Total Area Required, A and Total Area Available, A T Since AT 210.30 Hence, reinforcement pad is > > A 123.54 NOT REQUIRED

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8.0 REINFORCEMENT CALCULATION FOR N5 - (UG-37)

NOZZLE MARK ` = N5

Page : 18

NOZZLE SIZE = NOZZLE MATERIAL USED NOZZLE DIMENSION = NOZZLE LOCATED REINFORCEMENT PAD MATERIAL 8.1 DESIGN DATA

3/8 " x SCH 80 = SA 106 GR B 60.3 O.D 3.20 = SHELL = -

THK

DESCRIPTION Nozzle Internal Diameter (corroded), ID Nozzle Required Thickness (corroded) Nozzle Used Thickness (corroded) Minimum Shell Required Thickness (corroded) Shell Used Thickness (corroded) Joint Efficiency Correction Factor Ratio, fr1 = Sn / Sv Ratio, fr2 = Sn / Sv Ratio, fr3 = (smaller of Sp or Sn / Sv) Ratio, fr4 = Sp / Sv Distance nozzle projects beyond the inner surface Nominal thickness of internal projection of nozzle wall Outward nozzle weld leg 8.2 REQUIRED AREA OF REINFORCEMENT A = d tr F + 2 tn tr F (1-fr1)

SYMBOL d trn tn tr t E F fr1 fr2 fr3 fr4 h ti leg

DATA 53.90 1.51 2.80 2.31 4.5 1.0 1.0 0.86 0.86 0.86 1.0 0.0 0.0 9

UNIT mm mm mm mm mm mm mm mm

126.42

mm2

a) Limit of Reinforcement (UG 40 (b)) Parallel to vessel wall shall be the greater of the either :d OR Rn + tn + t = 34.25 53.8992 mm mm = 53.90 mm

Thus, use the value

8.3 AREA AVAILABLE FOR REINFORCEMENT (UG-37) a) In vessel wall, the larger value of the following : A1 OR A1 thus, = 2(t+tn) (E1t - Ftr) - 2tn (E1t - Ftr)(1-fr1) = A1 =
2 30.24 mm 2 116.22 mm

d (E1t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

2 116.22 mm

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Advance Boiler Sdn Bhd Page : 19 b) In nozzle wall projecting outward, the smaller of the following :A2 OR A2 thus, = 5 (tn - trn) fr2 tn A2 = =
2 15.56 mm 2 15.56 mm

5 (tn - trn) fr2 t

2 25.01 mm

c) In nozzle wall projecting inward, the smallest of the following :A3 OR A3 OR A3 = 2 h ti fr2 =
2 0.0 mm

5 t ti fr2

2 0.0 mm

5 ti ti fr2

2 0.0 mm

d) In outward nozzle weld A41 = (leg)2 fr2 =

2 69.72 mm

e) Total Area Available, AT AT = A1 + A2 + A3 + A41 =

2 201.50 mm

8.4 Comparison between Total Area Required, A and Total Area Available, A T Since AT 201.50 Hence, reinforcement pad is > > A 126.42 NOT REQUIRED

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8.0 REINFORCEMENT CALCULATION FOR N7 - (UG-37)

NOZZLE MARK NOZZLE SIZE = NOZZLE MATERIAL USED NOZZLE DIMENSION = NOZZLE LOCATED REINFORCEMENT PAD MATERIAL 8.1 DESIGN DATA DESCRIPTION Nozzle Internal Diameter (corroded), ID Nozzle Required Thickness (corroded) Nozzle Used Thickness (corroded) Minimum Shell Required Thickness (corroded) Shell Used Thickness (corroded) Joint Efficiency Correction Factor Ratio, fr1 = Sn / Sv Ratio, fr2 = Sn / Sv Ratio, fr3 = (smaller of Sp or Sn / Sv) Ratio, fr4 = Sp / Sv Distance nozzle projects beyond the inner surface Nominal thickness of internal projection of nozzle wall Outward nozzle weld leg 8.2 REQUIRED AREA OF REINFORCEMENT A = d tr F + 2 tn tr F (1-fr1) = 183.55 SYMBOL d trn tn tr t E F fr1 fr2 fr3 fr4 h ti leg DATA 77.92 1.56 5.27 2.31 4.5 1.0 1.0 0.86 0.86 0.86 1.0 0.0 0.0 9 = N7

Page : 20

3 " x SCH 40 = SA 106 GR B 88.9 O.D 5.49 = SHELL = -

THK

UNIT mm mm mm mm mm mm mm mm

mm2

a) Limit of Reinforcement (UG 40 (b)) Parallel to vessel wall shall be the greater of the either :d OR Rn + tn + t = 48.73 77.92 mm mm = 77.92 mm

Thus, use the value

8.3 AREA AVAILABLE FOR REINFORCEMENT (UG-37) a) In vessel wall, the larger value of the following : A1 OR A1 thus, = 2(t+tn) (E1t - Ftr) - 2tn (E1t - Ftr)(1-fr1) = A1 =
2 39.53 mm 2 167.27 mm

d (E1t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

2 167.27 mm

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Advance Boiler Sdn Bhd Page : 21 b) In nozzle wall projecting outward, the smaller of the following :A2 OR A2 thus, = 5 (tn - trn) fr2 tn A2 = =
2 84.12 mm 2 71.86 mm

5 (tn - trn) fr2 t

2 71.86 mm

c) In nozzle wall projecting inward, the smallest of the following :A3 OR A3 OR A3 = 2 h ti fr2 =
2 0.0 mm

5 t ti fr2

2 0.0 mm

5 ti ti fr2

2 0.0 mm

d) In outward nozzle weld A41 = (leg)2 fr2 =

2 69.72 mm

e) Total Area Available, AT AT = A1 + A2 + A3 + A41 =

2 308.85 mm

8.4 Comparison between Total Area Required, A and Total Area Available, A T Since AT 308.85 Hence, reinforcement pad is > > A 183.55 NOT REQUIRED

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8.0 REINFORCEMENT CALCULATION FOR N8 - (UG-37)

NOZZLE MARK NOZZLE SIZE = NOZZLE MATERIAL USED NOZZLE DIMENSION = NOZZLE LOCATED REINFORCEMENT PAD MATERIAL 8.1 DESIGN DATA DESCRIPTION Nozzle Internal Diameter (corroded), ID Nozzle Required Thickness (corroded) Nozzle Used Thickness (corroded) Minimum Shell Required Thickness (corroded) Shell Used Thickness (corroded) Joint Efficiency Correction Factor Ratio, fr1 = Sn / Sv Ratio, fr2 = Sn / Sv Ratio, fr3 = (smaller of Sp or Sn / Sv) Ratio, fr4 = Sp / Sv Distance nozzle projects beyond the inner surface Nominal thickness of internal projection of nozzle wall Outward nozzle weld leg 8.2 REQUIRED AREA OF REINFORCEMENT A = d tr F + 2 tn tr F (1-fr1) = 239.83 SYMBOL d trn tn tr t E F fr1 fr2 fr3 fr4 h ti leg DATA 102.26 1.56 5.27 2.31 4.5 1.0 1.0 0.86 0.86 0.86 1.0 0.0 0.0 9 = N8

Page : 22

4 " x SCH 40 = SA 106 GR B 114.3 O.D 6.02 = SHELL = -

THK

UNIT mm mm mm mm mm mm mm mm

mm2

a) Limit of Reinforcement (UG 40 (b)) Parallel to vessel wall shall be the greater of the either :d OR Rn + tn + t = 60.90 102.26 mm mm = 102.26 mm

Thus, use the value

8.3 AREA AVAILABLE FOR REINFORCEMENT (UG-37) a) In vessel wall, the larger value of the following : A1 OR A1 thus, = 2(t+tn) (E1t - Ftr) - 2tn (E1t - Ftr)(1-fr1) = A1 =
2 39.53 mm 2 220.52 mm

d (E1t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

2 220.52 mm

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Advance Boiler Sdn Bhd Page : 23 b) In nozzle wall projecting outward, the smaller of the following :A2 OR A2 thus, = 5 (tn - trn) fr2 tn A2 = =
2 84.12 mm 2 71.86 mm

5 (tn - trn) fr2 t

2 71.86 mm

c) In nozzle wall projecting inward, the smallest of the following :A3 OR A3 OR A3 = 2 h ti fr2 =
2 0.0 mm

5 t ti fr2

2 0.0 mm

5 ti ti fr2

2 0.0 mm

d) In outward nozzle weld A41 = (leg)2 fr2 =

2 69.72 mm

e) Total Area Available, AT AT = A1 + A2 + A3 + A41 =

2 362.10 mm

8.4 Comparison between Total Area Required, A and Total Area Available, A T Since AT 362.10 Hence, reinforcement pad is > > A 239.83 NOT REQUIRED

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8.0 REINFORCEMENT CALCULATION FOR N10 - (UG-37)

NOZZLE MARK NOZZLE SIZE = NOZZLE MATERIAL USED NOZZLE DIMENSION = NOZZLE LOCATED REINFORCEMENT PAD MATERIAL 8.1 DESIGN DATA DESCRIPTION Nozzle Internal Diameter (corroded), ID Nozzle Required Thickness (corroded) Nozzle Used Thickness (corroded) Minimum Shell Required Thickness (corroded) Shell Used Thickness (corroded) Joint Efficiency Correction Factor Ratio, fr1 = Sn / Sv Ratio, fr2 = Sn / Sv Ratio, fr3 = (smaller of Sp or Sn / Sv) Ratio, fr4 = Sp / Sv Distance nozzle projects beyond the inner surface Nominal thickness of internal projection of nozzle wall Outward nozzle weld leg 8.2 REQUIRED AREA OF REINFORCEMENT A = d tr F + 2 tn tr F (1-fr1) = 70.20 SYMBOL d trn tn tr t E F fr1 fr2 fr3 fr4 h ti leg DATA 26.64 1.52 3.98 2.53 4.5 1.0 1.0 0.86 0.86 0.86 1.0 0.0 0.0 9 = N10

Page : 24

1 " x SCH 40 = SA 106 GR B 33.4 O.D 3.38 = SHELL = -

THK

UNIT mm mm mm mm mm mm mm mm

mm2

a) Limit of Reinforcement (UG 40 (b)) Parallel to vessel wall shall be the greater of the either :d OR Rn + tn + t = 21.80 26.64 mm mm = 26.64 mm

Thus, use the value

8.3 AREA AVAILABLE FOR REINFORCEMENT (UG-37) a) In vessel wall, the larger value of the following : A1 OR A1 thus, = 2(t+tn) (E1t - Ftr) - 2tn (E1t - Ftr)(1-fr1) = A1 =
2 31.24 mm 2 50.30 mm

d (E1t - Ftr) - 2 tn (E1t - Ftr) (1 - fr1)

2 50.30 mm

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Advance Boiler Sdn Bhd Page : 25 b) In nozzle wall projecting outward, the smaller of the following :A2 OR A2 thus, = 5 (tn - trn) fr2 tn A2 = =
2 42.23 mm 2 42.23 mm

5 (tn - trn) fr2 t

2 47.73 mm

c) In nozzle wall projecting inward, the smallest of the following :A3 OR A3 OR A3 = 2 h ti fr2 =
2 0.0 mm

5 t ti fr2

2 0.0 mm

5 ti ti fr2

2 0.0 mm

d) In outward nozzle weld A41 = (leg)2 fr2 =

2 69.72 mm

e) Total Area Available, AT AT = A1 + A2 + A3 + A41 =

2 162.25 mm

8.4 Comparison between Total Area Required, A and Total Area Available, A T Since AT 162.25 Hence, reinforcement pad is > > A 70.20 NOT REQUIRED

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9.0 SIZE OF WELD REQUIRED (UW-16 (c) )

DESCRIPTION / PROPERTIES UNIT N1 inch 4 N2 4 N3 4 NOZZLE MARK N4 1.5 N5 2 N6 4 N7 2 N8 4

Page : 26

N9 2

N10 4

SIZE OF NOZZLE

NOMINAL SHELL / HEAD THICKNESS, t

mm

4.5

4.5

4.5

4.5

4.5

4.5

4.5

4.5

NOZZLE USED THICKNESS, Tn

mm

5.49

5.49

3.91

3.91

3.2

3.91

5.49

6.02

3.91

4.55

LEG OF FILLET WELD a, Wa

mm

LESSER OF t OR Tn, tsn

mm

5.49

4.5

3.91

3.91

3.2

3.91

4.5

4.5

3.91

4.55

LESSER OF 19.05 mm OR tsn, tmin

mm

5.49

4.5

3.91

3.91

3.2

3.91

4.5

4.5

3.91

4.55

LESSER OF 6.35 mm OR 0.7tmin, tc (min)

mm

3.843

3.150

2.737

2.737

2.240

2.737

3.150

3.150

2.737

3.185

SIZE OF WELD, tc = 0.7 x Wa

mm

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

4.2

IF tc > tc (min), OK OR OTHERWISE

OK

OK

OK

OK

OK

OK

OK

OK

OK

OK

STRENGTH CALCULATION FOR ATTACHED WELD REQUIRED (UW-15 (b))

NO

NO

NO

NO

NO

NO

NO

NO

NO

NO

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10.0 SADDLE SUPPORT CALCULATION

(Ref : Pressure Vessel Design Manual : 2nd Edition, Dennis R.Moss) Vessel empty weight, WE = = = = 1068.09 kg 10477.9 N 5959.82 kg 58465.8 N

Page : 27

Vessel hydrotest weight, Q 246.00 B) SADDLE PROPERTIES a) Moment of Inertia of Saddle , I

H + 1.56

R ts 270

= 356 ts = 5

C1 h = 246.0

tw = 12.0 tr = 12 C2
4

tb = 12

150

MARK 1 2 3 4 S i)

A (mm2) 1.60E+03 3.24E+03 2.75E+03 1.80E+03 9.39E+03

Y (mm) 243.8 -3.8 243.8 6.0 489.8

AY (mm3) AY2 (mm4) 3.9E+05 9.5E+07 -1.2E+04 4.6E+04 6.7E+05 1.6E+08 1.1E+04 6.5E+04 1.1E+06 2.6E+08 Where :

Io (mm4) 2.7E+03 3.9E+04 0.0E+00 0.0E+00 4.2E+04

C1 = S AY / SA = 112.84 C2 = = As = = I= = h - C1 133.2 SA - A1 7794.00 mm2 SAY2 - SIo - C1 SAY 1.39E+08 mm4

ii)

iii)

A = Area of section Y = Distance from axis to center of section Io = Moment of Inertia of section As = Cross sectional area of saddle (excluding shell) CI & C2 = Centroid H = Width of wear plate

iv)

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10.1 DESIGN OF SADDLE PARTS

i) Saddle coefficient, ii) Saddle splitting force, k1 fh = 0.204 ( From table 3-20 )

Page : 28

= k1 x Empty Weight = 2137.50 N = = 2 x fh As 0.55 N/mm2 < 0.6 Fy SATISFACTORY

iii) Tension stress,

124.10 N/mm2

iv) Bending Moment,

= B - R sin O O = 278.80 mm

Where ; O = B= R= 60o = 1.05 rad 917.50 mm 671.50 mm

= 2 x fh x d = 1.19E+06 Nmm

v) Bending stress,

fb

= M x C1 / I = 0.97 N/mm2 SATISFACTORY

< 0.66 Fy =

136.51 N/mm2

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11.0 BASE PLATE DESIGN CALCULATION

Vessel hydrotest weight, Q = = 5959.82 kg 58465.8 N

Page : 29

Material used , Base plate size, (Width) (Length)

= JIS G3101 SS400

F A

= = Ab = =

150.00 mm 1254 mm AxF 188100 mm2 206.84 N/mm2 137.90 N/mm2 Q/Ab 0.311 N/mm2 `

Yield Strength , Fy Allowable Stress , Fb fp

= = = =

tb

= SQRT( 3QF/4AFb) 6.167 mm = = 12 mm Satisfactory

Base plate thickness

11.1 ANCHOR BOLTS DESIGN CALCULATION

Bolt size used Root area of bolt Number of bolts Bolt allowable stress Erection weight (per saddle) Design tension load Ab N Sa W = = = = = M20 194.84 4 108.25 10755.55 mm2 N/mm2 N

= =

W/N 2688.89

Checking stress in anchor bolt Sb = = Since S < Sa F / Ab 13.80 N/mm2

= Bolt size is adequate

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LENGTH T.L to T.L VESSEL ID VESSEL THK VESSEL OD R WEIR PLATE WIDTH SADDLE HEIGHT (min) MIDDLE RIB RIB THK WEIR PLATE THK BASE PLATE THK BASE PLATE WIDTH B Ls A SQRT(R*TS) BREADTH TOTAL

3000.0 1334.0 4.50 1343.00 671.50 270.00 246.00 12.00 12.00 12.00 150.00 917.50 1800.00 600.00 54.97 85.75 355.75

mm mm mm mm mm mm mm mm mm mm mm mm mm

ts R h tr tw tb tw

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T = F = Et =

300 C 134.92155 N/mm 202.38232 N/mm

T = F = Et =

400 C 88.571286 N/mm 132.85693 N/mm

SA 516 GR 70 C Allow. Stress 250 137.931 260 137.931 315 133.793 343 129.655 371 124.827 398 102.068 426 82.758 454 64.138

(N/mm) 137.931 134.92155 136.00979 137.06943 184.67474 169.653 166.548 42.381938

SA 106 GR B C Allow. Stress 343 117.931 371 107.586 398 89.655 426 74.483 454 60

(N/mm) 96.871536 88.326778 88.571286 87.9315 52.863436

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T = F = Et =

250 C 158 N/mm 237 N/mm

T = F = Et =

250 168 252

BS 1501 - 223 - 490 A ( UP TO 40 mm) C Allow. Stress (N/mm) 250 158 158 300 139 147 350 131 146 390 125 139 400 124 77.5

BS 1501 - 223 - 490 B ( UP TO 40 mm) C Allow. Stress (N/mm) 250 168 300 147 350 137 390 133 400 128

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C N/mm N/mm

1 - 223 - 490 B ( UP TO 40 mm) Allow. Stress (N/mm) 168 157 147 203 80

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1.0 IMPACT TESTING EVALUATION (UG-20 (f)) The impact testing as per UG-84 is not required if all the requirements as per UG-20 (f) are complied with the vessel
MINIMUM DESIGN METAL TEMPERATURE, MDMT = -20 oF (-29oC), GOVERNIN NOMINAL G THICKNESS THICKNESS (mm) (mm) 9.5 9.5 9.5 9.5 9.5 9.5 LOWEST PERMISSIBLE TEMPERATURE
o

ITEM

PART NAME

MATERIALS

A B C D E

SHELL PLATE HEAD PLATE NOZZLE BOLTS NUTS FLANGE NECK

SA516 GR 70 SA516 GR 70 SA 105 N SA 106 GR B SA 193 GR B7 SA 194 GR 2H

-20 -20 -20 -20 -55 -55

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LOWEST PERMISSIBLE TEMPERATURE

o

WITH REFERENCE TO

IMPACT TESTING REQUIRED NO NO NO NO NO NO

C UG-20 (f) UG-20 (f) UCS-66 (c), ASME FLANGE UG-20 (f) FIG.UCS-66 (e) FIG.UCS-66 (e)

-29 -29 -29 -29 -48 -48

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10.0 LARGE OPENING REINFORCEMENT CALCULATION

(Ref : Pressure Vessel Design Manual : 2nd Edition, Dennis R.Moss) B) BOOT PROPERTIES

mm R Rm t te (Rmt)0.5 = = = = =

in

692.00 696.75 6.50 0.00 67.30 292.00 296.75 6.50 67.30 104.00 67.30 0.00 6.50 6.50 0.00 1775.00

27.24 27.43 0.26 0.00 2.65 11.50 11.68 0.26 2.65 4.09 0.00 2.65 0.00 0.26 0.26 0.00 69.88

Rn = Rnm = tn = (Rmt)0.5 + te = 16tn + te = b1 b2 b3 d1 d2 d3 Y = = = = = =

MARK 1 2 3 S i)

A (mm2) 6.78E-01 0.00E+00 1.15E+04 1.15E+04

Y (mm) 3.3 6.5 887.5 8.97E+02

AY (mm3) AY2 (mm4) 2.2E+00 7.2E+00 0.0E+00 0.0E+00 1.0E+07 9.1E+09 1.0E+07 9.1E+09 Where :

Io (mm4) 1.5E+03 0.0E+00 3.0E+09 3.0E+09

C1 = S AY / SA = 887.45

A = Area of section Y = Distance from axis to center of section Io = Moment of Inertia of section

ii)

I= =

SAY2 + SIo - C1 SAY 3.03E+09 mm4

iii)

e = C - 0.5t 884.20 a = e + t/2 887.45 P= As = Sm = 18.73 11538.18 psi mm2

iii)

P ( R ( Rn + (Rmt)0.5) + (Rnm x tn)0.5)) / As

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4.0 HYDRO-STATIC TEST PRESSURE (UG-99)

DESIGN DATA Properties Maximum Allowable Working Pressure Design Temperature Ambient Temperature Allowable Stress at design cond. Allowable Stress at test cond. Hydro-static Pressure, Ph Ph = = 1.3 x Sa / Sd x MAWP N/mm
2

Page : 10

Symbol MAWP Td Ta Sd Sa

Data 0.103 120 30 136.985 136.985

o o

Unit N/mm2 C C
2

N/mm 2 N/mm

0.134

19.5 psi

Note : MAWP is assumed to be same as design pressure as stated in UG-99 (b) note 34.

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WEIGHT SUMMARY
ITEM NO. : 2V-240 ( FUEL GAS SCRUBBER )
ALL UNITS ARE IN KG UNLESS SPECIFIED GROUP NO. PART NAME SECTION / COMPONENT NO.1 NO.2 NO.3

HEAD

SHELL

HEAD

1 2 1.1 2.1 3 4 5 6

SHELL TORISPHERICAL HEAD SHELL (BOOT) TORISPHERICAL HEAD (BOOT) MANHOLE NOZZLES STIFFENER RING SUPPORT ( SADDLE )

446 92 88 19 0 10.194 58.1 25.96 186.82 0.00 19 0 0 92

INT. / EXT. NON REMOVABLE

10

10

8 9 10 11

INT. / EXT. REMOVABLE INSULATION FIRE PROOFING PLATFORM & LADDER

0 0 0 0

0 0 0 0

0 0 0 0

12 OPERATING LIQUID ( Assumed Full of Fluid with SG = 0.6458 ) 13 TESTING LIQUID

378

1140

18

29

4235

326

SUMMARY
I II III VI V ERECTION WEIGHT ( A + 5% CONTINGENCY + B ) EMPTY WEIGHT ( I + C ) OPERATING WEIGHT ( I + C + D ) HYDRO - TESTING WEIGHT ( I + C + E ) VOLUME [ m ] 188 188 566 217 0.029 794 794 1934 5029 4.235 127 127 145 453 0.326

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TOTAL

446.00 184.00

25.96 197.02 0.00 58.10

20

0 0 0 0

1536.37338

4590

1109 1109 2645 5699 4.59

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