Hyt Tc-518 Service Manual

TC-518 Service Manual
Contents
Introduction ....................................................................................................................... 2 Safety Information............................................................................................................. 2 Radio Overview ................................................................................................................. 3 Software Specifications.................................................................................................... 5 Circuit Description ............................................................................................................ 8 CPU Pins .......................................................................................................................... 13 TC-518 Parts List 1 .......................................................................................................... 16 Adjustment Description.................................................................................................. 26 Troubleshooting Flow Chart........................................................................................... 38 Disassembly and Assembly for Repair.......................................................................... 41 Exploded View ................................................................................................................. 46 TC-518 Parts List 2 .......................................................................................................... 47 Packing............................................................................................................................. 49 TC-518 PCB View Top Layer........................................................................................... 50 TC-518 PCB View Bottom Layer..................................................................................... 51 TC-518 Level Diagram..................................................................................................... 52 TC-518 Block Diagram .................................................................................................... 53 TC-518 Schematic Diagram(VCO&PLL&RF) ................................................................. 54 TC-518 Schematic Diagram(LED&Knob Board)............................................................ 55 TC-518 Schematic Diagram(MCU&Power&AF) ............................................................. 56 Specifications .................................................................................................................. 57
Introduction
Manual Scope
This manual is intended for use by experienced technicians familiar with similar types of communication equipment. It contains all service information required for the equipment and is current as of the publication date.
Safety Information
The following safety precautions shall always be observed during operation, service and repair of this equipment. This equipment shall be serviced by qualified technicians only. Use only HYT supplied or approved batteries and chargers. To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any area where posted notices instruct you to do so. Turn off your radio before boarding an aircraft. Any use of a radio must be in accordance with airline regulations or crew instructions. For vehicles with an air bag, do not place a radio in the area over an air bag or in the air bag deployment area. Turn off your radio prior to entering any area with explosive and flammable materials. Do not charge your battery in a location with explosive and flammable materials. Turn off your radio before entering a blasting area. Do not use any portable radio that has a damaged antenna. If a damaged antenna comes into contact with your skin, a minor burn can result. Do not expose the radio to direct sunlight over a long time, nor place it close to heating source. When transmitting with a portable radio, hold the radio in a vertical position with the microphone 3 to 4 centimeters away from your lips. Keep antenna at least 2.5 centimeters away from your body when transmitting.
Radio Overview
(1) Power On/Off Key (5) Antenna (9) Volume Control Knob (13) Audio Accessory Jack and Programming Port (17) Belt Clip Screw PTT (Push-to-Talk) Key SK1 SK2 Channel Selector Knob Volume Control Knob
(2) PTT (Push-to-Talk) Key (6) LED Indicator (10) Microphone (14) Accessory Jack Cover (18) Charging Piece
(3) SK1 (programmable key) (7) Channel Selector Knob (11) Speaker (15) Belt Clip
(4)
SK2
(programmable key) (8) Channel Indicator (12) Battery Latch (16) Battery
Press and hold down the PTT key to transmit, and release it to receive.
SK1 is a programmable key that can be assigned with press function by your dealer.
SK2 is a programmable key that can be assigned with press function by your dealer.
Rotate the knob to select from channel 1 to channel 16.
Turn the volume control knob up/down to increase/decrease the volume. LED Indicator See table below for status of LED Indicator and alert tone 3

Function Status of LED Indicator and Alert Tone Hold down the SK for 2 seconds to power on the source radio, Enter the User Wired Clone Mode and red LED flashes once. Power on the target radio directly. During cloning process, red LED glows. Clone errors: a. User Clone. Once clone begins, frequency band and Model ID will be checked. LED glows orange for 2 seconds and then goes out to Status of the source radio (After the User Wired Clone target radio is powered on and installation of clone cable is completed, press PTT to begin to clone.) indicate a failed check. If the check is successfully carried out but error data clone occurs, LED will flash orange. In this situation, press any key other than the power switch to turn it off. b. Factory clone. If error data clone occurs, LED will flash orange. In this situation, press any key other than the power switch to turn it off. Once clone is completed, green LED solidly glows. LED flashes red when it indicates low voltage, which will not be responded in the clone mode. Status of the target radio LED solidly glows green when cloning is in progress. Green LED goes out when cloning is completed. When the radio is on, the alert tone sounds, and orange LED Power On (enter User Mode) flashes once. When the current channel is a blank channel, the radio sounds beep tone continuously. Low Battery Alert LED flashes red, and a low-pitched tone sounds at intervals of 10 seconds. Red LED solidly glows. Transmit When TOT timer expires, the radio sounds beep tone continuously. TOT pre-alert: a beep is heard. Receive LED glows green when carrier is present. Green LED flashes at every 1 second, while scanning is in process. Scan Scan Start Alert Tone (programmable by your dealer): a beep is heard. Scan Exit Alert Tone (programmable by your dealer): a beep is heard. Programming Reading: red LED glows. Writing: green LED glows. A low-pitched tone is heard when transmit power is switched Power Adjustment from high power to low power. A high-pitched tone is heard when transmit power is switched from low power to high power. 4

VOX The alert tone sounds once when the VOX feature is activated. The alert tone sounds twice when the VOX feature is disabled.
Programmable Key Functions

The following auxiliary functions are programmable for SK1 and SK2 by your dealer. None Monitor Monitor Momentary Scan Squelch Off Squelch Off Momentary Power Adjustment Battery Strength Indicator VOX (Voice-Operated Transmit) Compandor Scrambler Channel Lock
Functions below are programmed by factory default: Key SK1 Operation Short press Long press Short press Long press TC-518 VOX Squelch Off Momentary Scan Battery Strength Indicator
SK2
Note: Short press: key-press time is no longer than 1 second; Long press: key-press time is longer than 1 second.
Software Specifications
Feature Description
1. 2. 3. 4. 5. 6. 7. 8. 9. 1 - 16 channels available Channel Spacing: 25KHz/12.5KHz Channel Scan Tx / Rx Status Indicator (Red & Green LED) CTCSS/CDCSS Codec (38 groups of CTCSS, 83 groups of CDCSS, and CTCSS Tail Revert by 180 degree ) Low Battery Alert Automatic Battery Save Unlock Detection and Emergency Alarm Nine selectable Squelch levels
10. Monitor 11. Time-out Timer (TOT) 12. Squelch Tail Elimination 13. PC Programming (manual / automatic adjustment) 14. High/Low Power Switch (2.0/4.0W) 15. Wide & Narrow Band Compatibility 16. Busy Channel Lockout (transmission prohibited in busy status) 5

17. Wired Clone 18. Battery Strength Indicator 19. Manual Tuning 20. VOX and five selectable sensitivity levels
Mode Description
User Mode Conventional Communication Mode: the default mode after power-on. PC Programming Mode PC programming software will bring the radio into PC Programming Mode through communication based on specific communication protocol. In this mode, it works out to set radio functions and adjustment parameters by applying PC programming software (including User Version and Factory Version). Wired Clone Mode 1. Description Wired Clone Mode is an independent mode. To access other modes, you must restart the radio. Wired Clone Mode covers user wired clone mode and factory wired clone mode. 1) User Wired Clone Mode: Connect two radios by using a cloning cable. Simultaneously hold down SK1 and Power On key to power on the source radio so that the wired clone mode will be entered after 2 seconds, and then directly power on the target radio to enter the user mode. In this mode, parameter data stored in EEPROM of the source radio will be cloned to EEPROM of the target radio. The range of data transmitted only covers channel data and common parameters, excluding adjustment data, version and serial No. of the model. 2) Factory Wired Clone Mode: Connect two radios using a cloning cable. Simultaneously hold down SK1 and Power On key to power on the source radio so that the wired clone mode will be entered after 2 seconds, and then press SK1 to switch to factory wired clone mode (when the wired clone mode is entered, the user wired clone mode is defaulted); then directly power on the target radio to enter the user mode. The range of transmitted data covers all data (including flag of manual adjustment switch) stored in EEPROM, with exclusion of the serial No. 2. Process Process of Wired Clone: 1) 2) Red LED flashes once after the source radio enters wired clone mode. Press PTT to clone data to the target radio. During communication, red LED of the source radio glows, and green LED of the target radio glows. When the communication ends, green LED of the source radio glows and the green LED of the target radio goes out, which indicates the preparation for another clone. 3) Stop the communication if any abnormality occurs during communication. Orange LED of the source radio glows, which indicates the preparation for another clone. 4) When the communication ends, the source radio goes back to standby status. Press PTT again to begin with clone. Manual Adjust Mode Hold down PTT, SK1 and Power On key for 2 seconds to power on the radio and enter the Manual Adjust Mode. (Note: This operation is subject to the option Manual Adjust Disable in the programming software.)When manual adjustment function is disabled, the radio will be unable to enter the adjustment mode. It helps avoid parameter modification and performance decrease caused by user s misoperations. Disable this function after the value is well-adjusted during production to avoid any unexpected value modification. The adjusted value can only be reset and changed in Factory Adjust Mode to meet different requirements. Adjustment Instructions are as follows:

1) Access to Manual Adjust Mode: Hold down PTT, SK1 and Power On key to power on the radio for 2 seconds or longer. In case of a longer period (longer than 2 seconds), the orange LED (red LED plus green LED) glows, which indicates that the adjustment mode has been entered. When the key is released, the radio will enter Item N of Tx group (N depends on the position where the channel selector knob locates). Red LED glows in adjustment status of Tx group; green LED glows in adjustment status of Rx group. 2) Switch of adjustment items in Tx group and Rx group:
This operation is done through the channel selector knob. Red LED solidly glows when you are adjusting items in Tx group. Green LED solidly glows when you are adjusting items in Rx group. 3) Switch of adjustment items in Tx group/Rx group:
This action is carried out by applying channel selector knob as follows: Tx group: CH1-CH9, respectively stands for Tx low power, Tx high power, CDCSS balance, CDCSS deviation, CTCSS deviation (low), CTCSS deviation (medium), CTCSS deviation (high), Tx low voltage threshold and Max. Tx audio deviation. Red LED solidly glows when you are adjusting items CH1-CH9. Rx group: CH10-CH12, respectively stands for normal carrier squelch open, normal carrier squelch close and Rx low voltage threshold. Green LED solidly glows when you are adjusting items CH10-CH12. With invalid CH13-CH16, no adjustment item can be found and LED goes out. 4) Wide/Narrow band switch for a certain adjustment item: When adjusting a certain item, short press SK1 (orange LED flashes indicating valid press) to switch between wide/narrow band. Then the first frequency of current bandwidth is the frequency to be adjusted by default. 5) Frequency switch under certain bandwidth and certain adjustment item Short press (no longer than 1 second) PTT (green LED flashes indicating valid press) and automatically switch adjustment frequencies under certain bandwidth and certain adjustment item. 6) Add/Subtract the adjustment value under certain bandwidth and certain adjustment item:
Rotate the volume control knob upwards, and the adjustment value will increase by 1 under certain bandwidth and certain adjustment item; hold the knob up without release, and the adjustment value will keep increasing continuously in steps of 1. The adjustment value will keep unchanged once it reaches its maximum value. Rotate the volume control knob upwards, and the adjustment value will decrease in steps of 1 under certain bandwidth and certain adjustment item; hold the knob up without release, and the adjustment value will keep decreasing continuously in steps of 1. The adjustment value will keep unchanged once it drops to its minimum value. 7) Measures on Special Items:
Tx group: Ch8 is the Tx low voltage threshold. These adjustment items are related to AD sampling. Rotate the volume control knob up or down to activate AD sampling (including calculation) for one time after entering the above mentioned adjustment options. Rotate the channel selector knob and save the current AD sampling value. If you do not rotate the volume control knob, neither the AD sampling will be activated, nor the original adjustment value will be updated. Rx group: CH10-CH12, respectively stands for normal carrier squelch open, normal carrier squelch close and Rx low voltage threshold. These adjustment items are related to AD sampling. Rotate the volume control knob up or down to activate AD sampling (including calculation) for one time after entering the above mentioned adjustment options. Rotate the channel selector knob and save the current AD sampling value. If you do not rotate the volume control knob, neither the AD sampling will be activated, nor the original adjustment value will be updated. 8) Description of Key-press:
Short press: key-press time is no longer than 1 second. Long press: key-press time is longer than 1 second. 7
Circuit Description
1.1 General Principle
Tx section: The modulated signal from MIC is directly sent to MCU chip (U604) for A-D conversion to digital signal, processing such as filtering, signal compression, encryption, pre-emphasis, Tx gain control and amplitude limiting, and restoration to modulated signal via D-A conversion. The modulated signal from MCU passes through RC low-pass filter circuit, and enters VCO together with CTCSS/CDCSS signal generated by MCU for direct frequency modulation (The PLL system is composed of U101, Q104 and Q105.). The modulated audio signal and CTCSS/CDCSS signaling are transferred to RF carrier signal. The modulated RF carrier signal is converted to RF signal by the buffer amplifier Q106 and Q109, and then enters the preamplifier Q402, where the signal power is amplified. The RF signal is further amplified by the pre-driver Q403 to drive the final power amplifier Q404 to get signals of the desired power. The amplified signal enters the low-pass filter circuit through the diode D402 and D404, and then it is transmitted from the antenna after high-order harmonics are removed. D402/D404 and D501/D502 compose the Rx-Tx switch circuit. Rx section: Desired/Undesired RF signal is received via the antenna, and goes through the bandpass filter (composed of D503, D504 and D505) to filter the undesired out-of-band interference signal. Then the desired RF signal enters the high-frequency low-noise amplifier Q618, where the desired signal is amplified. The amplified signal goes through the bandpass filter (composed of D506 and D507) again to filter the undesired out-of-band interference signal. The desired RF signal is mixed with the first local oscillator signal (output from VCO) at Q502. The newly generated signal is processed by the crystal filter (XF503), which brings the first IF signal (desired). After amplified by Q505, this IF signal enters the IF demodulation IC (U301), and it is mixed with the second local oscillator signal to generate the second IF signal. Then the second IF signal is demodulated by U301 and outputs in the form of audio signal, which is sent to MCU for A-D conversion and filtering. Afterwards, the audio signal is divided into two flows for further processing: one flow is processed by CTCSS/CDCSS decoder; the other is restored to audio signal through filtering, de-emphasis, decoding and D-A conversion. Then the restored audio signal is processed by the audio power amplifier (U302) to drive the speaker directly. Power Supply Section: The 7.4V battery voltage goes through LDO IC U601, and generates 5V DC steady voltage, which is divided into two flows. One flow is converted to 4.5V voltage output (one flow supplies the Tx circuit with 4.5T and the other flow supplies VCO as V_SAVE under MCU control; V_SAVE flow is converted to 4.5R through Q604 and supplies the Rx circuit.) through double-channel LDO U602. The other flow is converted to 3.0V voltage output through double-channel LDO U603, and supplies MCU and PLL. Signaling Code: CTCSS/CDCSS generated by MCU is divided into two flows. One flow. is output through MOD port, and sent to VCO together with audio signal for modulation through RC filter network. The other flow is output through D/A port, and goes through RC network to modulate the PLL reference frequency oscillator.
TC-518 Service Manual 1.2. Realization Methods for Basic Functional Modules
1.2.1 HF Sections
(1) Block diagram of PLL circuit:

TX RF D102 BB179 TXVCO Q104 2SK508NV 2SC5108 LOOP FLITER Q105 2SK508NV RXVCO PLL_LD Q106 TX SW D401 MA2S077 RX SW 2SC5108 D508 MA2S077 1st LO
MOD
DATA CLK PLL_LE QT
U101 MB15E03SL PLL
TCXO 38.4MHz
PLL circuit mainly generates RF carrier signal (for Tx) and 1 local oscillator signal (for Rx). PLL: Step frequency of the PLL circuit is 5.0KHz or 6.25KHz. In U101, the 38.4MHz reference oscillator signal is divided into 5.0KHz or 6.25KHz reference frequencies via a fixed counter in PLL. The signal output from the VCO (TXVCO/RXVCO) is buffer amplified by Q106 and enters PLL where the signal is divided by the variable frequency-divider. In the phase detector (PD) of PLL, new signal generated in frequency division is compared with the reference frequency. After passing through a low-pass filter, the signal output from PD is sent to the varactor of VCO so as to control its output frequency. VCO: Both Tx and Rx have a VCO section. Tx mode: PLL generates voltage to control the varactor by PD and low-pass filter (LOOP FILTER) so as to make TX VCO produce RF carrier signal which is consistent with MCU preset frequency. The modulated signal processed by MCU is transferred to RF carriers through D102, and buffer amplified. Then the signal is sent to RF power amplifier for further amplification. Rx mode: RXPLL generates voltage to control the varactor by PD and low-pass filter (LOOP FILTER) so as to make RX VCO produce the first local oscillator signal which is consistent with MCU preset frequency, and then it is mixed with the received RF signal in mixing tube Q502 to generate the first IF signal. Unlock Detector: In case any LD pin of U101 is at low level, it indicates an unlocked status. When the microprocessor detects such situations, Tx/Rx operation is prohibited, and the unlock alarm sounds. (2) Block diagram of RF power amplifier:
ANT AMP TX RF Q402 2SC4988 Q403 RD01 AMP Q404 RQA0002 AMP TX SW D402 MA2Z077 LPF
st
U401 NJM2904
APC

The modulated carrier signal from Q109 is preamplified at Q402, and then enters Q403 for amplification of driver stage to drive the final power amplifier Q404, which further amplifies the input RF signal. The last amplified RF signal enters LC low-pass filter circuit (LPF) through diode D402, and then it is transmitted from the antenna after the high-order harmonics are removed by LPF. APC is composed of U401 and peripheral components. U401 controls Tx current by controlling the bias voltage at the gates of Q403 and Q404 so as to control the power. (3) Block Diagram of Rx LNA and the First Mixing circuit:
ANT LPF
D501 D502 MA2S077*2 RX SW TU 1st MIX Q502 2SK318 1st LO
BPF
LNA Q618 AT41511
BPF 1st IF
Desired/Undesired RF signal is received via the antenna, and goes through the bandpass filter to filter the undesired out-of-band interference signal. Then the desired RF signal enters the high-frequency low-noise amplifier Q618, where the desired signal is amplified. The amplified signal goes through the bandpass filter again to filter the undesired out-of-band interference signal. The desired RF signal is mixed with the first local oscillator signal output from VCO at Q502. MCU controls the center frequency of tunable bandpass filter by output voltage from APC/TU pins.
1.2.2 IF Processing and Audio Demodulation

Z501 450KHz CD501 DEL COIL XF503 IF FLITER SQL AF U301 AT31136 IF SYSTEM Q505 IF AMP BPF 2nd LO IF
The signal (mixed at Q502) is processed by crystal filter XF503, and the first IF signal (38.85MHz) is generated. After amplified at Q505, this IF signal enters the IF demodulation IC (U301), and it is mixed with the second local oscillator signal to generate the second IF signal (450KHz). Then the second IF signal is demodulated by U301 and outputs in the form of audio signal, which is sent to MCU for A-D conversion and filtering. Afterwards, the audio signal is divided into two flows for further processing: one flow is processed by CTCSS/CDCSS decoder; the other is restored to audio signal through filtering, de-emphasis, decoding, signal expansion and D-A conversion. Then the restored audio signal is processed by the audio power amplifier (U302) to drive the speaker directly. 10

1.2.3 MCU Control, Signal Processing and Audio Amplification
Circuit diagram of this section is shown as below:
EXT_MIC ADC DAC MOD DTMF DAC LPF TONE(DTMF) AF AMP U302 TDA2822 TONE /QT VT_CTL VR_CTL SAVE_CTL APA_EN APC/TU DATA CLK PLL_LE AUDIO_CTL OUTPUT PORT POWER SW X601 32.768KHz CTCSS /CDCSS CTCSS /CDCSS DTMF LPF RXD TXD VOX_DET SW_channel SW601 INPUT PORT PTT SK1SK2 VOL_UP VOL_DOWN ALARM KEYS Expander Decryotion De-emph VOX ADC HPF VOX Q201 D210 DEMOD Pre-emph Limiter Encryotion HPF Compressor Q201
MCU
U604
V_BAT
Q303 FMT717 Q302 DCT114EE DC SW
VOX_DET EXT_PTT OPT_SEL PLL_LD SQL RSSI BAT DET
APA_EN
U607 R3112Q271A RESET
U605 AT24C64 EEPROM
(1) MCU Control Circuit MCU control circuit is composed of MCU, EEPROM and keys, etc. This section features the following functions: to initialize data of the radio and save data in EEPROM; to detect and respond to signals from external keys, LD and VOX- DET, and battery voltage; to transmit the required data to PLL based on the channel encoding status; to switch and control Rx/Tx based on the input PTT signal; to control the squelch circuit (on/off) based on the input signaling decode signal and squelch level signal; to output control signal to control circuit of high/low power switch, audio power amplifier, VCO power supply, Rx power supply and Tx power supply; to communicate with PC by transmitting and receiving data between the RXD/TXD and PC based on RS232 protocol during programming by users. (2) Signal Processing a. Tx Baseband Processing Audio signal from MIC is divided into two flows. One flow enters U604 directly, and it is converted to digital signal by analog-to-digital conversion (ADC). After filtered by the digital low-pass filter, the signal is sent for digital processing such as AGC, companding, high-pass filtering, encryption and pre-emphasis. Then this signal is superposed with CTCSS/CDCSS signal from MCU, converted to baseband signal by digital-to-analog converter (DAC), and put out. Afterwards, this signal is processed by the active low-pass filter, and sent to VCO for modulation. The other flow is converted to DC level at Q201 and D210, and sent to MCU as VOX energy detector. b. Rx Baseband Processing After the DEMOD signal demodulated at IF enters U604, a digital signal is generated as A-D conversion is completed. Then, the signal enters digital LPF for further filter.The signal is divided into 2 flows. One flow is processed by CTCSS/CDCSS signaling decoder; the other is processed through high-pass filtering, de-emphasis, decryption and signal expansion (volume control of audio digital signal), etc, and finally outputs audio signal via digital-to-analog conversion. (3) Audio Power Amplifier The digital audio signal demodulated at U604 is processed with volume control (digital gain control in MCU), and converted to analog signal via D/A conversion. Then it enters audio power amplifier IC (U302) for audio power amplification to drive the speaker directly.
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1.2.4 Power Supply Processing Block diagram of power supply is shown as below:
LDO VDD U603 XC6401FF37 VT_CTL SAVE_CTL Q606 U602 XC6401FF55 LDO POWER SW
Q601 Q602 Q603
7.4V
VR_CTL VR V_SAVE VT
U601 XC6209E502R LDO BATTERY
Power Supply Section: The 7.4V battery voltage is converted to 5V DC voltage through LDO IC U601. One flow is converted to 4.5V DC voltage by double-channel LDO U602 to supply the Tx/Rx/VCO circuit, and the other flow is converted to 3.3V DC voltage by U603 to supply the MCU/EEPROM/PLL.
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CPU Pins
PIN NO. 1 2 3 4 5 6 7 8 9 PORT NC NC NC NC NC TXD RXD P60 P61 Pin Name / / / / / TXD RXD APA_EN SAVE_CTL I/O / / / / / O I O O Function / / / / / UART TxD UART RxD Speaker switch control, H: on; L: off. Power save control. In non-power-save status, it is set at high level. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 P62 P63 P64 P65 P66 P67 Vssd Vddd P50/INT0 P51/INT1 P52/INT2 P53/INT3 P54/INT4 P55/INT5 P56/INT6 P57/INT7 Vdd_CLD CLD_OUTP MIC_EN EXT PTT RLED GLED Reserve Reserve GND VCC3.3V VOL+ VOL/ SK2 SK1 PTT Reserve Reserve VCC3.3V CLD_OUTP I I O O O O S S I I I I I I O O S O Power supply of digital power amplifier LINEOUT output; positive output of digital power amplifier 28 29 30 31 32 VSS_CLD CLD_OUTM Vdd_CLD P77 P76/DAC1 GND Reserve VCC3.3V T/R_CTRL APC/TV VCC3.3V S O DA S Power grounding of digital power amplifier Negative output of digital power amplifier Power supply of digital power amplifier Rx/Tx control, H: Rx; L: Tx (switch to VCO) Tx power control, Rx bandpass control/Tx power control 33 P75/VREF I Input of exterior reference voltage of ADC and DAC Pin 34 35 36 P74/DAC0 P73/AD3 Vssa QT_OUT Reserve GND DA AD S 13 Power grounding of the analog circuit CTCSS/CDCSS Output Programmable function key (SK2) Programmable function key (SK1) PTT key (available for low level) Power grounding of digital circuit Power supply of digital circuit To increase the volume To decrease the volume Check MIC connection (available for high level) PTT key on the earpiece (available for high level) Red LED Greed LED

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 Vdda P72/AD2 P71/AD1 P70/AD0 XTAL0 XTAL1 PLL_CAP NC NC NC NC NC P03/COM3 P02/COM2 P01/COM1 P00/COM0 P10/SEG0 P11/SEG1 P12/SEG2 P13/SEG3 P14/SEG4 P15/SEG5 P16/SEG6 P17/SEG7 P20/SEG8 P21/SEG9 P22/SEG10 P23/SEG11 P24/SEG12 P25SEG13 P26/SEG14 P27/SEG15 P30/SEG16 P31/SEG17 NC NC NC NC NC P32/SEG18 P33/SEG19 P34/SEG20 VCC3.3V Reserve SQL BAT_DET OSC0 OSC1 PLL_CAP / / / / / PWR_ON/OFF PWR_DET Reserve Reserve Reserve Reserve Reserve Reserve Reserve PWR_LIGHT Reserve Reserve CE0 CE1 CE2 CE3 Reserve Reserve Reserve Reserve Reserve Reserve / / / / / Reserve Reserve Reserve / / / / / O I O O O O O O O O O O I I I I O O O O O O / / / / / I/O O O / / / / / Pin for detecting encode switch input Power LED control; blue LED. PLL external capacitor (10nF) connection / / / / / Power output control Power On/Off detect S AD AD AD Noise detect Battery strength detect 32.678KHz Main crystal oscillator Pin Power supply of analog circuit
13 14

79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 P35/SEG21 P36/SEG22 P37/SEG23 P40/SEG24 P41/SEG25 P42/SEG26 P43/SEG27 P44/SEG28 P45/SEG29 P46/SEG30 Vssd Vddd SW_P0 SW_P1 RESET Vssa Vdda BG_REF MIC_IN DEMODE MIC_IN DEMODE Reserve Reserve Reserve Reserve SCL SDA LD DATA CK STB GND VCC3.3V Reserve TX_CTRL RESET GND VCC3.3V O O O O O O I O O O S S O O I S S O I I Power grounding of the analog circuit Power supply of analog circuit Output pin of reference voltage Input pin of microphone Input pin of base-band signals (audio and CTCSS/CDCSS) 99 MODOUT MODOUT O Output pin of base-band signals (audio and CTCSS/CDCSS) 100 NC / / / Tx power control (high level Tx) EEPROM CLOCK EEPROM DATA Unlock detection of PLL circuit (H: lock; L: unlock) PLL DATA PLL CLOCK PLL ENABLE Power grounding of digital circuit Power supply of digital circuit
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TC-518 Parts List 1

TC-518 Parts List 1 (Main Board)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Material No. 3001050000000 3001050000000 3001050000000 3001050000000 3001050000000 3001050000000 3001050000000 3001051000020 3001051000020 3001051000020 3001051000020 3001051010040 3001051010040 3001051010040 3001051010040 3001051010040 3001051010040 3001051010040 3001051020000 3001051020000 3001051020000 3001051020000 3001051020000 3001051020000 3001051020000 3001051020000 3001051020000 3001051030000 3001051030000 3001051030000 3001051030000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051040000 3001051050000 3001051050000 3001051050000 Description Chip resistor 0402 0 J 1/16W Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor 0402 0 J 1/16W 0402 0 J 1/16W 0402 0 J 1/16W 0402 0 J 1/16W 0402 0 J 1/16W 0402 0 J 1/16W 0402 10 F 1/16W 0402 10 F 1/16W 0402 10 F 1/16W 0402 10 F 1/16W 0402 100 F 1/16W 0402 100 F 1/16W 0402 100 F 1/16W 0402 100 F 1/16W 0402 100 F 1/16W 0402 100 F 1/16W 0402 100 F 1/16W 0402 1K F 1/16W 0402 1K F 1/16W 0402 1K F 1/16W 0402 1K F 1/16W 0402 1K F 1/16W 0402 1K F 1/16W 0402 1K F 1/16W 0402 1K F 1/16W 0402 1K F 1/16W 0402 10K J 1/16W 0402 10K J 1/16W 0402 10K J 1/16W 0402 10K J 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 100K F 1/16W 0402 1M F 1/16W 0402 1M F 1/16W 0402 1M F 1/16W
16
Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Ref No. Print No. C622 R105 R111 R115 R309 R509 R515 R133 R303 R410 R413 R112 R535 R615 R622 R632 R637 R642 R110 R116 R215 R313 R516 R619 R625 R640 R641 R136 R401 R427 R605 R106 R108 R114 R205 R501 R502 R507 R508 R510 R512 R601 R602 R603 R604 R606 R609 R620 R426 R433 R435 B4I T4G T3G T4H B2E T2F T1F T3G T2I T4F T4F T3G T1H B2I B4I B4H B4H B4H T4G T4I B1H B2E T2F B1F B4I B2H B2H T2F T3F B4E T2E T3G T4H T4I B2H T3C T3C T3E T3E T2F T2F T2D T2E T2D B2D T4J T2E T1D B4F B4F T3E

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 3001051050000 3001051220000 3001051230000 3001051240000 3001051510010 3001051520010 3001051520010 3001051530000 3001051530000 3001051530000 3001051530000 3001051530000 3001051540000 3001051540000 3001051540000 3001051810010 3001051820000 3001051840000 3001051840000 3001052210000 3001052220010 3001052220010 3001052220010 3001052230010 3001052240000 3001052240000 3001052740000 3001053310010 3001053310010 3001053310010 3001053320000 3001053320000 3001053320000 3001053320000 3001053320000 3001053330000 3001053340000 3001053920010 3001053920010 3001053920010 3001053930000 3001054320000 3001054700000 3001054700000 3001054700000 3001054700000 3001054720000 3001054720000 3001054720000 3001054720000 3001054720000 3001054720000 3001054720000 3001054720000 3001054720000 3001054790000 Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor Chip resistor 0402 1M F 1/16W 0402 1.2K J 1/16W 0402 12K J 1/16W 0402 120K J 1/16W 0402 150 F 1/16W 0402 1.5K F 1/16W 0402 1.5K F 1/16W 0402 15K J 1/16W 0402 15K J 1/16W 0402 15K J 1/16W 0402 15K J 1/16W 0402 15K J 1/16W 0402 150K F 1/16W 0402 150K F 1/16W 0402 150K F 1/16W 0402 180 J 1/16W 0402 1.8K J 1/16W 0402 180K J 1/16W 0402 180K J 1/16W 0402 220 J 1/16W 0402 2.2K F 1/16W 0402 2.2K F 1/16W 0402 2.2K F 1/16W 0402 22K J 1/16W 0402 220K J 1/16W 0402 220K J 1/16W 0402 270K J 1/16W 0402 330 J 1/16W 0402 330 J 1/16W 0402 330 J 1/16W 0402 3.3K J 1/16W 0402 3.3K J 1/16W 0402 3.3K J 1/16W 0402 3.3K J 1/16W 0402 3.3K J 1/16W 0402 33K F 1/16W 0402 330K J 1/16W 0402 3.9K J 1/16W 0402 3.9K J 1/16W 0402 3.9K J 1/16W 0402 39K J 1/16W 0402 4.3K J 1/16W 0402 47 J 1/16W 0402 47 J 1/16W 0402 47 J 1/16W 0402 47 J 1/16W 0402 4.7K J 1/16W 0402 4.7K J 1/16W 0402 4.7K J 1/16W 0402 4.7K J 1/16W 0402 4.7K J 1/16W 0402 4.7K J 1/16W 0402 4.7K J 1/16W 0402 4.7K J 1/16W 0402 4.7K J 1/16W 0402 4.7 J 1/16W 17 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 R629 R117 R503 R123 R131 R409 R532 C168 R124 R210 R421 R530 R126 R511 R513 R118 R414 R113 R208 R211 R302 R307 R610 R310 R137 R623 R301 R411 R506 R514 R120 R130 R134 R135 R305 R422 R434 R212 R214 R311 R314 R505 R415 R420 R612 R614 R101 R203 R204 R416 R436 R437 R626 R627 R628 R316 B1F T4I T3D T3I T3G T3F T1H T3I T3J B1H T4E T2H T3J T2F T2F T4I T4F T3G B4H B1H T3I T1H B1F B1D T4H T1D T2I T3F T3E T2F T3G T2G T3G T3F T2I T4E B4F B1H B1H B1D T3I T3E T4E T4D B2I B2I T4G B2H B2H T4E B4F B4F B4I B4I B1F B1F

108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 3001054790000 3001054730000 3001054730000 3001054730000 3001054730000 3001054730000 3001054730000 3001054730000 3001054730000 3001054730000 3001054730000 3001054730000 3001054730000 3001054730000 3001054730000 3001054730000 3001054740000 3001055600000 3001055600000 3001055610000 3001055610000 3001055610000 3001055610000 3001055620010 3001055630000 3001055630000 3001055630000 3001055630000 3001055630000 3001055630000 3001056810000 3001056820000 3001056830000 3001058220000 3001058230000 3001059130000 3001059130000 3001060000000 3001061540000 3001061540000 3001061540000 3001061540000 3001061540000 3001061540000 3001062210000 3005051020010 3005051020010 3099080398000 3099080398000 3099080398000 3101050100030 3101050200010 3101050200010 3101050400010 3101050400010 3101050400010 3101050500010 Chip resistor 0402 4.7 J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 47K J 1/16W Chip resistor 0402 470K J 1/16W Chip resistor 0402 56 J 1/16W Chip resistor 0402 56 J 1/16W Chip resistor 0402 560 J 1/16W Chip resistor 0402 560 J 1/16W Chip resistor 0402 560 J 1/16W Chip resistor 0402 560 J 1/16W Chip resistor 0402 5.6K F 1/16W Chip resistor 0402 56K J 1/16W Chip resistor 0402 56K J 1/16W Chip resistor 0402 56K J 1/16W Chip resistor 0402 56K J 1/16W Chip resistor 0402 56K J 1/16W Chip resistor 0402 56K J 1/16W Chip resistor 0402 680 J 1/16W Chip resistor 0402 6.8K J 1/16W Chip resistor 0402 68K J 1/16W Chip resistor 0402 8.2K J 1/16W Chip resistor 0402 82K J 1/16W Chip resistor 0402 91K F 1/16W Chip resistor 0402 91K F 1/16W Chip resistor 0603 0 J 1/10W Chip resistor 0603 150K J 1/10W Chip resistor 0603 150K J 1/10W Chip resistor 0603 150K J 1/10W Chip resistor 0603 150K J 1/10W Chip resistor 0603 150K J 1/10W Chip resistor 0603 150K J 1/10W Chip resistor 0603 220 J 1/10W Resistor array 0402 1K*4 J 1/16W Resistor array 0402 1K*4 J 1/16W Chip resistor 1206 0.39 J 1/4W Chip resistor 1206 0.39 J 1/4W Chip resistor 1206 0.39 J 1/4W Chip capacitor 0402 1PF B 50V Chip capacitor 0402 2PF B 50V Chip capacitor 0402 2PF B 50V Chip capacitor 0402 4PF B 50V Chip capacitor 0402 4PF B 50V Chip capacitor 0402 4PF B 50V Chip capacitor 0402 5PF B 50V 18 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 R317 R109 R125 R127 R207 R306 R312 R611 R613 R616 R617 R621 R633 R634 R635 R636 R308 R103 R107 R119 R213 R533 R534 R132 R417 R531 R607 R608 R618 R638 R408 R504 R209 R425 R304 R630 R631 R412 R428 R429 R430 R431 R432 R441 R423 RN101 RN601 R438 R439 R440 C502 C553 C555 C501 C530 C532 C117 B1F T4H T3I T3J B4H T2I B2E B2I B2J B2I B1F B1F B3J B3J B3J B3J T2H T4H T4G T4I B1H T2G T2H T3G T4E T2H T2E T1E B1F B3J T3F T3D B1H B4E T3I B1F B1F T4D B4E B4E B4E B4E B4E B4E B3B T3I B2J B3D B3D B3D T3B T2G T1H T2B T2F T2F T4H

165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 3101050500010 3101050500010 3101050600010 3101050600010 3101050600010 3101050600010 3101050600010 3101050700010 3101050700010 3101050700010 3101057590000 3101050800000 3101050800000 3101050800000 3101050800000 3101050900000 3101051000020 3101051000020 3101051000020 3101051010030 3101051010030 3101051010030 3101051010030 3101051010030 3101051010030 3101051010030 3101051010030 3101051010030 3101051010030 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051020010 3101051030020 3101051030020 Chip capacitor 0402 5PF B 50V Chip capacitor 0402 5PF B 50V Chip capacitor 0402 6PF B 50V Chip capacitor 0402 6PF B 50V Chip capacitor 0402 6PF B 50V Chip capacitor 0402 6PF B 50V Chip capacitor 0402 6PF B 50V Chip capacitor 0402 7PF B 50V Chip capacitor 0402 7PF B 50V Chip capacitor 0402 7PF B 50V Chip capacitor 0402 7.5PF( 0.1pF)(50V) Chip capacitor 0402 8PF B 50V Chip capacitor 0402 8PF B 50V Chip capacitor 0402 8PF B 50V Chip capacitor 0402 8PF B 50V Chip capacitor 0402 9PF B 50V Chip capacitor 0402 10PF J 50V Chip capacitor 0402 10PF J 50V Chip capacitor 0402 10PF J 50V Chip capacitor 0402 100PF J 50V Chip capacitor 0402 100PF J 50V Chip capacitor 0402 100PF J 50V Chip capacitor 0402 100PF J 50V Chip capacitor 0402 100PF J 50V Chip capacitor 0402 100PF J 50V Chip capacitor 0402 100PF J 50V Chip capacitor 0402 100PF J 50V Chip capacitor 0402 100PF J 50V Chip capacitor 0402 100PF J 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 0.01UF K 25V Chip capacitor 0402 0.01UF K 25V 19 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 C503 C508 C153 C170 C174 C407 C507 C517 C529 C533 C525 C131 C504 C523 C541 C528 C164 C165 C310 C140 C141 C142 C143 C510 C513 C514 C526 C655 C656 C105 C107 C108 C119 C120 C123 C133 C137 C138 C163 C177 C204 C215 C318 C320 C328 C410 C418 C462 C505 C522 C557 C559 C601 C621 C626 C314 C322 T3C T3D T3G T3G T3G T4F T3D T3E T2F T2F T2F T3H T3B T3F T2F T2F T3I T3I T3I T3I T3I T3I T3I T3D T3E T3E T2F B2H B2H T4G T4G T4G T4H T4H T4H T3H T4I T3I T3I T4I B2I B1H T3I B2D B2E T4E T4E B3F T3C T3E T2H T1H T1D B4I B1G T2H B1E

222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 3101051030020 3101051030020 3101051030020 3101051030020 3101051030020 3101051030020 3101051030020 3101051030020 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051040060 3101051050000 3101051050000 3101051050000 3101051050000 3101051050000 3101051050000 3101051050000 3101051050000 3101051050000 3101051050000 3101051200020 3101051500020 3101051500020 3101051590000 3101051590000 3101051590000 3101051590000 3101052200010 3101052200010 3101052220010 3101052220010 3101052230000 3101052230000 3101052240010 3101052240010 3101051800010 3101052700000 Chip capacitor 0402 0.01UF K 25V Chip capacitor 0402 0.01UF K 25V Chip capacitor 0402 0.01UF K 25V Chip capacitor 0402 0.01UF K 25V Chip capacitor 0402 0.01UF K 25V Chip capacitor 0402 0.01UF K 25V Chip capacitor 0402 0.01UF K 25V Chip capacitor 0402 0.01UF K 25V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 0.1UF K 16V Chip capacitor 0402 1UF K 6.3V Chip capacitor 0402 1UF K 6.3V Chip capacitor 0402 1UF K 6.3V Chip capacitor 0402 1UF K 6.3V Chip capacitor 0402 1UF K 6.3V Chip capacitor 0402 1UF K 6.3V Chip capacitor 0402 1UF K 6.3V Chip capacitor 0402 1UF K 6.3V Chip capacitor 0402 1UF K 6.3V Chip capacitor 0402 1UF K 6.3V Chip capacitor 0402 12PF J 50V Chip capacitor 0402 15PF J 50V Chip capacitor 0402 15PF J 50V Chip capacitor 0402 1.5PF B 50V Chip capacitor 0402 1.5PF B 50V Chip capacitor 0402 1.5PF B 50V Chip capacitor 0402 1.5PF B 50V Chip capacitor 0402 22PF J 50V Chip capacitor 0402 22PF J 50V Chip capacitor 0402 2200pF K 50V Chip capacitor 0402 2200pF K 50V Chip capacitor 0402 0.022UF K 16V Chip capacitor 0402 0.022UF K 16V Chip capacitor 0402 0.22UF Z 10V Chip capacitor 0402 0.22UF Z 10V Chip capacitor 0402 18PF J 50V Chip capacitor 0402 27PF J 50V 20 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 C538 C539 C543 C556 C558 C615 C618 C633 C103 C110 C125 C145 C160 C162 C172 C304 C311 C316 C324 C325 C327 C413 C419 C453 C458 C463 C464 C520 C535 C603 C207 C319 C212 C307 C321 C330 C609 C611 C614 C625 C554 C616 C617 C155 C506 C524 C531 C132 C148 C205 C206 C619 C620 C213 C638 C118 C308 T1F T2F T2G T2H T1H B4I B4I B1F T4G T4G T3G T4I T4I T3J T3G T2I T1H T2H B1F B1F B2E T4E B3C B4F B3C B3F B4F T3E T1F T1E B2H T2I B1H T2I B2D B2E T4J T1E T2E B4I T1G B4J B4I T3H T3C T3F T2F T3H T3G B2I B2H B4I B4I B1H B2I T4H T3I

279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 3101052710000 3101054700010 3101054700010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054710010 3101054720000 3101054740000 3101054740000 3101054740000 Chip capacitor 0402 270PF J 50V Chip capacitor 0402 47PF J 50V Chip capacitor 0402 47PF J 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 4700PF K 50V Chip capacitor 0402 0.47UF Z 6.3V Chip capacitor 0402 0.47UF Z 6.3V Chip capacitor 0402 0.47UF Z 6.3V 21 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 C417 C312 C415 C101 C111 C126 C150 C158 C161 C171 C173 C301 C303 C305 C306 C309 C317 C401 C405 C406 C411 C414 C421 C436 C450 C452 C454 C455 C457 C460 C512 C521 C536 C537 C540 C610 C613 C623 C624 C627 C628 C629 C630 C631 C632 C634 C637 C639 C641 C642 C643 C644 C645 C612 C203 C210 C211 T4E T1H T4E T4G T4G T3G T3G T3H T3J T3G T3G T2I T2I T2I T3I T3I T3I T3F T4F T3F T4E T4E B3C B3B B4E B4F B4F B4E B4F B4F T3E T3E T1E T1F T2F B4A B1I B4I T4J T5E T5F B4C B4I B4H B4H B4J B3H B2I B2I B3J B3J B3J B3J B2I B2I B1H B1H

336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 3101054740000 3101055600000 3101055610000 3101058200000 3101060100010 3101060200010 3101062490000 3101060300010 3101060300010 3101060400010 3101060390000 3101060590010 3101060590010 3101060500010 3101060500010 3101060500010 3101060700020 3101060700020 3101060800010 3101060900010 3101061000000 3101061020000 3101061020000 3101062700010 3101061590010 3101061590010 3101064790010 3101062210000 3101062250000 3101062250000 3101062250000 3101062250000 3101062250000 3101082260020 3102992000040 3102992000040 3104071040010 3104071040010 3104071060070 3104072250060 3104072250060 3104072250060 3104074750070 3104074750070 3104081060120 3104081060120 3104082250040 3104081560050 3104082260060 3210106680000 3210108230010 3210108230010 3210305220000 3210305220000 3210305220000 3210305330000 3210305390000 Chip capacitor 0402 0.47UF Z 6.3V Chip capacitor 0402 56PF J 50V Chip capacitor 0402 560PF K 50V Chip capacitor 0402 82PF J 50V Chip capacitor 0603 1PF B 50V Chip capacitor 0603 2PF B 50V Chip capacitor 0603 2.4PF B 50V Chip capacitor 0603 3PF B 50V Chip capacitor 0603 3PF B 50V Chip capacitor 0603 4PF B 50V Chip capacitor 0603 0.3PF B 50V Chip capacitor 0603 0.5PF B 50V Chip capacitor 0603 0.5PF B 50V Chip capacitor 0603 5PF B 50V Chip capacitor 0603 5PF B 50V Chip capacitor 0603 5PF B 50V Chip capacitor 0603 7PF B 50V Chip capacitor 0603 7PF B 50V Chip capacitor 0603 8PF B 50V Chip capacitor 0603 9PF B 50V Chip capacitor 0603 10PF J 50V Chip capacitor 0603 1000PF K 50V Chip capacitor 0603 1000PF K 50V Chip capacitor 0603 27PF J 50V Chip capacitor 0603 1.5PF B 50V Chip capacitor 0603 1.5PF B 50V Chip capacitor 0603 4.7PF B 50V Chip capacitor 0603 220PF J 50V Chip capacitor 0603 2.2UF K 10V Chip capacitor 0603 2.2UF K 10V Chip capacitor 0603 2.2UF K 10V Chip capacitor 0603 2.2UF K 10V Chip capacitor 0603 2.2UF K 10V Chip capacitor 1206 22UF 20% 10V Trimmer capacitor 3.2*2.5*1.25mm 10P 55V Trimmer capacitor 3.2*2.5*1.25mm 10P 55V Tantalum capacitor 0805 0.1UF M 20V Tantalum capacitor 0805 0.1UF M 20V Tantalum capacitor 0805 10UF M 10V Tantalum capacitor 0805 2.2UF M 10V Tantalum capacitor 0805 2.2UF M 10V Tantalum capacitor 0805 2.2UF M 10V Tantalum capacitor 0805 4.7UF M 10V Tantalum capacitor 0805 4.7UF M 10V Tantalum capacitor 1206 10UF M 16V Tantalum capacitor 1206 10UF M 16V Tantalum capacitor 1206 2.2UF K 16V Tantalum capacitor 1206 15UF M 10V Tantalum capacitor 1206 22UF M 10V Bobbin inductor 0603 68nH Bobbin inductor 1206 23nH Bobbin inductor 1206 23nH Multi-layer chip inductor 0402 22nH Multi-layer chip inductor 0402 22nH Multi-layer chip inductor 0402 22nH Multi-layer chip inductor 0402 33nH Multi-layer chip inductor 0402 39nH 22 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 C214 C412 C209 C313 C444 C431 C440 C113 C443 C433 C112 C116 C128 C115 C127 C430 C130 C428 C114 C427 C129 C438 C445 C426 C441 C446 C442 C435 C604 C605 C606 C607 C608 C329 TC101 TC102 C134 C136 C302 C144 C159 C167 C208 C451 C323 C459 C135 C106 C602 L506 L104 L110 C516 L119 L510 L125 L123 B1H T4E B4H T2H T4A T4B T2A T4G T3A T4B T4G T4H T4G T4H T3G T4B T3G T4C T4G T4C T4G T2B T4A T4C T3A T4A T3A T3B T2E T2E T2E T3J T4J B2F T5G T3H T4I T4I T2I T4I T4I T3J B4H B4E B1E B3D T4I T4G T1E T3E T4H T3G T3E T3H T2F T3G T3G

393 394 395 396 397 398 399 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 3210306220000 3215006100010 3213212102000 3213212102000 3213212102000 3213212821000 3210107221000 3213306102000 3213306102000 3213306102000 3213306102000 3213306102000 3212106221000 3212106221000 3213306332000 3213306332000 3213306332000 3213306332000 3213306332000 3213306332000 3221506601000 3221506601000 3221506601000 3221506601000 3221506601000 3221506601000 3221506601000 3221506601000 3221506601000 3221506601000 3221506601000 3221507221000 3221507600000 3221507600000 3231351640000 3231351640000 3231351640000 3231351640000 3231301250000 3231301250000 3231301250000 3231301250000 3231351680000 3303020100020 3303060300010 3303060300010 3303020100080 3303020100080 3303020100080 3303020100080 3304040200000 3304060300010 3304060300010 3304060300010 3304060300010 3304060300010 3304060300010 3304060300010 Multi-layer chip inductor 0603 22nH Multi-layer chip inductor 0603 10nH Multi-layer chip inductor 1008 1uH Multi-layer chip inductor 1008 1uH Multi-layer chip inductor 1008 1uH Multi-layer chip inductor 1008 0.82uH Bobbin inductor 0805 220nH Multi-layer chip inductor 0603 1uH Multi-layer chip inductor 0603 1uH Multi-layer chip inductor 0603 1uH Multi-layer chip inductor 0603 1uH Multi-layer chip inductor 0603 1uH Multi-layer chip inductor 0603 220nH Multi-layer chip inductor 0603 220nH Multi-layer chip inductor 0603 3.3uH Multi-layer chip inductor 0603 3.3uH Multi-layer chip inductor 0603 3.3uH Multi-layer chip inductor 0603 3.3uH Multi-layer chip inductor 0603 3.3uH Multi-layer chip inductor 0603 3.3uH Chip ferrite bead 0603 60025% Chip ferrite bead 0603 60025% Chip ferrite bead 0603 60025% Chip ferrite bead 0603 60025% Chip ferrite bead 0603 60025% Chip ferrite bead 0603 60025% Chip ferrite bead 0603 60025% Chip ferrite bead 0603 60025% Chip ferrite bead 0603 60025% Chip ferrite bead 0603 60025% Chip ferrite bead 0603 60025% Chip ferrite bead 0805 22025% Chip ferrite bead 0805 6025% Chip ferrite bead 0805 6025% Air-core inductor E2-0.35*1.6*4TL Air-core inductor E2-0.35*1.6*4TL Air-core inductor E2-0.35*1.6*4TL Air-core inductor E2-0.35*1.6*4TL Air-core inductor E2-0.30*1.2*5TL Air-core inductor E2-0.30*1.2*5TL Air-core inductor E2-0.30*1.2*5TL Air-core inductor E2-0.30*1.2*5TL Air-core inductor E2-0.35*1.6*8TR Switching diode MA2S11100L Switching diode HVC131TRF-E Switching diode HVC131TRF-E Switching diode MA2S07700L Switching diode MA2S07700L Switching diode MA2S07700L Switching diode MA2S07700L Varactor BB179 SOD523 Varactor HVC376BTRF-E Varactor HVC376BTRF-E Varactor HVC376BTRF-E Varactor HVC376BTRF-E Varactor HVC376BTRF-E Varactor HVC376BTRF-E Varactor HVC376BTRF-E 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 L402 L406 L404 L415 L513 L511 L410 L115 L116 L201 L203 L301 L102 L108 L103 L105 L106 L109 L111 L112 L101 L107 L118 L202 L403 L514 L602 L603 L604 L605 L606 L405 L408 L601 L412 L413 L414 L501 L502 L503 L508 L509 L407 D101 D402 D404 D401 D501 D502 D508 D102 D103 D104 D105 D106 D107 D108 D109 T3F T4E T4E B4B T1F T2F B3B T3J T3I B2I B1H T3I T4G T3G T4G T5H T4H T4G T3H T3H T4G T4H T4I B1H T3F T2E T1E T4J T3J B2J B4J T4E B3C T2D T3A T3A T3A T3B T3B T3D T3E T3F T4C T4G T3B T3B T3F T3B T3C T3F T4H T4H T5H T5H T3H T3H T5H T3H
23

451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 501 502 503 504 505 506 507 508 3304060300010 3304060300050 3304060300050 3304060300050 3304060300050 3399990000080 3399990000080 3399990000260 3303010500290 3302030500020 3401001000490 3401002000990 3401002000990 3401002000990 3403007000020 3403008000010 3403008000010 3403008000010 3406001000090 3411001000000 3411002000020 3411002000020 3418001000010 3499000000140 3499000000140 3499000000150 3499000000180 3501020000030 3503010000010 3503010000010 3503010000010 3503020000030 3504990000010 3515990000000 3603002005440 3604007000000 3605008005070 3605017005540 3608015000040 3608015000050 3608015000060 3609006000000 3610999000060 3612031004440 3701038450000 3701327610040 3801045030130 3802388540010 5205000001490 4318080000000 4399090000000 4399090000000 4399090000000 5202020100040 3002996830040 3002996830040 7000190000010 41005101001D0 Varactor HVC376BTRF-E Varactor HVC350BTRF-E Varactor HVC350BTRF-E Varactor HVC350BTRF-E Varactor HVC350BTRF-E Zener diode EDZTE616.8B Zener diode EDZTE616.8B Diode HSM88ASTL-E Switching diode 1SS372(TE85L.F) Zener diode UDZSTE(1718B)18V Transistor 2SA1832-GR(TE85L.F) Transistor 2SC5108-Y(TE85L.F) Transistor 2SC5108-Y(TE85L.F) Transistor 2SC5108-Y(TE85L.F) Transistor DTA114YE(TL) PNP Transistor DTC114EE(TL) NPN Transistor DTC114EE(TL) NPN Transistor DTC114EE(TL) NPN Transistor 2SC4988FRTR-E NPN Transistor 2SA1980E PNP Transistor 2SC5343EG NPN Transistor 2SC5343EG NPN Transistor AT-41511-TR1G NPN Transistor 2SK508-K52-T1B-A Transistor 2SK508-K52-T1B-A Transistor UMC4(NTR) NPN/PNP Transistor UFMMT717 PNP FET 3SK318YB-TL-E-Q N-channel FET 2SJ243-T1-A P-channel FET 2SJ243-T1-A P-channel FET 2SJ243-T1-A P-channel FET 2SK1824-T1-A N-channel FET RD01MUS2-T113 FET RQA0002DNSTB-E IF processor TA31136FNG(EL.HZ) PLL MB15E03SL-E1 Operational amplifier NJM2904V Operational amplifier 1.7V TDA28 Power management IC XC6401FF37MRN 3.0V&3.0V Power management IC XC6401FF55MRN 4.5V&4.5V Power management IC XC6209F502PR 5V Reset IC R3112Q271A-TR-F SCM SRT3210 100Pin Memory AT24C64AN-10SU-2.7 Voltage-controlled Temperature-compensated crystal 38.4MHz TKL3060B(S) 32.768khz clock crystal NX6914MA Ceramic filter 450KHz 6.0KHz Crystal filter 38.850MHz MFT38P TC-518 Battery connector Black PA9T/Brass Momentary contact switch TC-518 EVQP4403M Push button switch 3000/3600 PT036-D1S Push button switch 3000/3600 PT036-D1S Push button switch 3000/3600 PT036-D1S Connector XF2M-2015-1A 20pin Trimmer resistor ( 2.7*2.0*0.9) 68K (+30%) Trimmer resistor ( 2.7*2.0*0.9) 68K (+30%) TC-518 Cooler sheet 1.5MM Thick Brass TC-518U PCB 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 D110 D503 D504 D506 D507 D403 D615 D505 D210 D616 Q620 Q106 Q109 Q505 Q405 Q302 Q406 Q602 Q402 Q601 Q101 Q201 Q618 Q104 Q105 Q103 Q303 Q502 Q102 Q603 Q604 Q619 Q403 Q404 U301 U101 U401 U302 U603 U602 U601 U605 U604 U606 X101 X601 CF301 XF503 G601 S604 S601 S603 S605 J602 VR101 VR600 J1 T3H T3B T3D T3F T3F B4E B2J T3D B1H B2D B1F T3G T3G T2H B4E B2E B4F T2D T4F T2D T4G B1H T3E T4G T3G T3G B2E T2F T4G T4J T2E B1F T4E T4D T2I T4I B4F B1E T4J T2E T2D B2I B3I B1I T3I B4I T2J T2G T2C T5C B5A T5E T5F B2G T3J B4H B4D
24

TC-518 Parts List 1 (LED & Knob Board) Description Chip resistor 0402 680 J 1/16W Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1000PF K 50V Chip capacitor 0402 1UF K 6.3V Chip resistor 0402 2.7K J 1/16W Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V Chip capacitor 0402 470PF K 50V LED LT8AB3-54-UBC3-TE-Z Connector XF2M-2015-1A 20pin Transistor DTC114EE(TL) NPN Transistor DTC114EE(TL) NPN Transistor DTC114EE(TL) NPN Zener diode EDZTE616.8B Zener diode EDZTE616.8B Zener diode EDZTE616.8B Zener diode EDZTE616.8B Zener diode EDZTE616.8B Zener diode EDZTE616.8B Zener diode EDZTE616.8B Zener diode EDZTE616.8B Zener diode EDZTE616.8B LED KPT-1608SRC LED KPT-1608SGC Tantalum capacitor 0805 4.7UF M 10V Chip resistor 0402 1K F 1/16W Chip resistor 0402 6.8K J 1/16W Chip resistor 0402 3.3K J 1/16W TC-518 Channel selector knob board PCB
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Material No. 3001056810000 3101051020010 3101051020010 3101051020010 3101051050000 3001052720000 3101054710010 3101054710010 3101054710010 3307990000460 5202020100040 3403008000010 3403008000010 3403008000010 3399990000080 3399990000080 3399990000080 3399990000080 3399990000080 3399990000080 3399990000080 3399990000080 3399990000080 3307110100070 3307110100080 3104074750070 3001051020000 3001056820000 3001053320000 41005103001D0
Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Ref No. Print No. R629 T4A C634 T3A C635 T3A C636 T3A C203 T3C R631 T3A C201 T4C C630 T5C C631 T5C D610 T3A J202 B3B Q606 T3A Q607 T3A Q608 T3A D202 B1D D204 T4C D301 B2C D302 B2C D303 B1C D606 B2B D607 T2B D608 B1B D609 T2B D605 T3A D604 T3A C202 T4C R630 T3A R202 T3C R201 T3C
25
Adjustment Description
. Function Key Overview
(1) Power On/Off Key (5) Antenna (9) Volume Control Knob (13) Audio Accessory Jack and Programming Port (17) Belt Clip Screw
(2) PTT (Push-to-Talk) Key (6) LED Indicator (10) Microphone (14) Accessory Jack Cover (18) Charging Piece
(3) SK1 (programmable key) (7) Channel Selector Knob (11) Speaker (15) Belt Clip
(4) SK2 (programmable key) (8) Channel Indicator (12) Battery Latch (16) Battery
. Required Test Instruments

Radio communication test set 10V/3A regulated DC power supply Digital voltmeter Ammeter 1 set 1 set 1 set 1 set
26
TC-518 Service Manual . Preparation

Place the board to be tested on the test fixture (ensure good connection between each test point and the fixture), and connect the board to the power supply.
IV. Adjustment Procedures

1. Operating Steps before Adjustment
A. PCB Adjustment: Before the PCB arrives each work station for specification inspection, programs must be recorded and EEPROM must be initialized by the configuration files (recording with test framework / initializing with programming software or by wired clone). If any adjustment is required, apply the programming cable to enter the Adjust mode, and perform PC adjustment or adjustment under manual mode. B. Radio Adjustment: 1) Manual Adjust. Rotate to channel 1, and hold down PTT, SK1 and Power On key simultaneously to power on the radio. If the keys are hold down for 2 seconds or longer, the orange LED (red LED plus green LED) glows, which indicates that the adjustment mode has been entered. When the key is released, the radio will directly enter the item corresponding to the adjustment mode. Red LED glows in adjustment status of Tx group; green LED glows in adjustment status of Rx group. All of the adjustment must be performed in accordance with the operating instructions. 2) Install the programming cable to the radio for real-time adjustment via PC mode. (Auto adjustment) Connect two radios with a cloning cable. Power on the source radio while holding down SK1 on it. The radio will enter wired clone mode in 2 seconds. Then power on the target radio to enter normal mode. 2) In wired clone mode, press SK1 on the source radio to switch between user clone mode and factory clone mode (check factory clone mode when programming, or you will fail to switch.). 3) Press PTT key to clone data to the target radio. Further clone the data to another target radio simply by connecting and pressing PTT key. D. LED Instructions for Wired Clone: 1) 2) During the cloning process, LED solidly glows red; once it is finished, LED solidly glows green. Clone errors: C. Instructions for Wired Clone: 1)
a. User clone. Once clone begins, frequency band and Model ID will be checked. LED glows orange for 2 seconds and then goes out to indicate a failed check. If the check is successfully carried out but error data clone occurs, LED will flash orange. In this situation, press any key (excluding the Power On/Off key) to turn it off. b. Factory clone. If error data clone occurs, LED will flash orange. In this situation, press any key (excluding the Power On/Off key) to turn it off. Re-clone by pressing PTT again. 3) Target radio status: LED solidly glows green during the cloning process and goes out once it finishes. E. Difference between Factory Clone Mode and User Clone Mode: 1) User Clone Mode: Only clone corresponding data (such as frequency) in user mode. Test parameters like adjustment frequency, adjustment items and base band parameter will not be cloned. 2) Factory Clone Mode: Clone all the data excluding serial No. Wrongly press SK1 and switch into user clone mode (LED flashes red once), which may cause error adjustment data of factory clone mode. 2) After the radio enters clone mode and before cloning begins, red flashing LED indicates low battery of the source radio and low battery alert will sound. During cloning process, the radio will not give low battery alert. F. Attentions: 1)
27

2. Description of Adjustment Item
TC-518 Adjustment Items Wide Band Channel Narrow Band Freq.4 Freq.5 Freq.1 Freq.2 Freq.3 Freq.4 Freq.5
Adjustable Frequency
Freq.1
Freq.2
Freq.3
Tx Section 1 2 3 Tx Low Power Tx High Power CDCSS Balance CDCSS Deviation CTCSS (67Hz) Deviation CTCSS 6 (151.4Hz) Deviation CTCSS 7 (254.1Hz) Deviation 8 DTMF Deviation TX Low Voltage Threshold Max. Tx Audio Deviation Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
When programming, set this item (in adjustment mode) as 0.
10
Y Rx Section
11 12
SQL level 5 ON SQL level 5 OFF RX Low
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
Y Y
13
Voltage Threshold
14
Bandpass Filter
Remarks: Y indicates valid frequencies for adjustment, and the rest are blank channels without adjustment items. Note: As for squelch level 1 and level 9, the VOX level only can be set during programming process with adjustment unavailable. Make sure that programming comes before adjustment! 1) Wide/Narrow band switch for a certain adjustment item:
When the adjustment mode is entered, the wide band low frequency is defaulted. Short press SK1 (orange LED flashes indicating valid press) to switch between wide/narrow band circularly. Then the first frequency of current bandwidth is the frequency to be adjusted by default. 2) Frequency switch under certain bandwidth and certain adjustment item: Short press (no longer than 1 second) PTT (green LED flashes indicating valid press) and automatically switch 28

adjustment frequencies under certain bandwidth and certain adjustment item. 3) Add/Subtract the tuning value under certain bandwidth and certain adjustment item:
Rotate the volume control knob upwards, and the adjustment value will increase by 1 under certain bandwidth and certain adjustment item; hold the knob up without release, and the adjustment value will keep increasing continuously in steps of 1. The adjustment value will keep unchanged once it reaches its maximum value. Rotate the volume control knob downwards, and the adjustment value will decrease in steps of 1 under certain bandwidth and certain adjustment item; hold the knob up without release, and the adjustment value will keep decreasing continuously in steps of 1. The adjustment value will keep unchanged once it drops to its minimum value. 4) Measures on Special Items:
SQL level 5 ON, SQL level 5 OFF and Rx low voltage threshold - these adjustment items are related to AD sampling. Rotate the volume control knob upwards/downwards to activate AD sampling (including calculation) for one time after entering the above mentioned adjustment options. Rotate the channel selector knob and save the current AD sampling value. If you do not rotate the volume control knob, neither the AD sampling will be activated, nor the original adjustment value will be updated. 5) Description of Key-press:
Short press: key-press time is no longer than 1 second. Long press: key-press time is longer than 1 second. 6) Adjustment Items are: Tx Group: Tx frequency tolerance, VCO lock voltage and CDCSS waveform are adjusted outside the adjustment mode via hardware; Tx low power, Tx high power, CDCSS deviation, CTCSS deviation (low), CTCSS deviation (medium), CTCSS deviation (high), DTMF deviation, Tx low voltage threshold and Max. Tx audio deviation are adjusted inside the adjustment mode. Rx Group: VCO lock voltage is adjusted outside the adjustment mode; squelch, Rx bandpass filter and Rx low voltage threshold are adjusted inside the adjustment mode.
3. Specific Operations and Requirements

1) Conventional Adjustment Items (outside the adjustment mode): Tx frequency tolerance, VCO voltage adjustment and CDCSS waveform. (Note: CH1, CH2 and CH3 are preset as wide band with low, medium and high frequencies respectively, and CH4, CH5 and CH6 as narrow band with low, medium and high frequencies respectively. Make sure the antenna or load is connected before adjustment. )
29

Item Condition Test Test Instrument Communication Test Set Test point Part Adjustment Method Adjust VR101 with ceramic tuning Antenna VR101 tool to control the center frequency within the error range. Adjust TC101 with ceramic tuning tool until the lock voltage meets TC101 Rotate the Channel Selector knob to CH1 and press PTT to transmit. Digital Voltmeter CV Adjust TC102 with ceramic tuning VCO Rx Lock Voltage Rotate the Channel Selector knob to CH1. Rotate the Channel Selector Wide Band Sensitivity Modulation Narrow Band Knob to CH1, CH2 and CH3 respectively, and press PTT to transmit. Rotate the Channel Selector Knob to CH4, CH5 and CH6 respectively, and press PTT to transmit. Communication Test Set BPF: 0.3-3KHz AF: 1KHz Antenna Earpiece Port Rotate the Channel Selector knob to CH3. TC102 tool until the lock voltage meets the requirements. Check Adjust the audio output signal of communication test set to ensure that the deviation value reaches 3.0KHz. Adjust the audio output signal of communication test set to ensure that the deviation value reaches 1.5KHz. 9 5mV 9 5mV UHF: 4.1 0.2V VHF: 4.0 0.2V UHF/VHF: 0.5V the requirements. Check UHF: 4.1 0.2V VHF: 3.0 0.2V 150Hz Specifications / Remarks
Tx Frequency Tolerance
Rotate the Channel Selector knob to CH1 and press PTT to transmit.
Rotate the Channel Selector knob to CH3 and VCO Tx Lock Voltage press PTT to transmit.
UHF/VHF: 0.5V
30

2) Adjustment in the adjustment mode (Note: Make sure the antenna or load is connected before adjustment.)
Item Condition Rotate the Channel Selector Knob to CH2, and this function is activated by default with low High Power frequency. Short press PTT to switch between different frequencies circularly (refer to adjustment Tx Power list). Rotate the Channel Selector Knob to CH1, and this function is activated by default with low Low Power frequency. Short press PTT to switch between different frequencies circularly (refer to adjustment list). Rotate the Channel Selector Knob to CH4, and this function is activated by default with low CDCSS Waveform frequency. Short press PTT to switch between frequencies (the lowest, low, medium, high and the highest). Communication Test Set BPF: 20Hz~300Hz Antenna VR600 Adjust VR600 with ceramic tuning tool to ensure similarity between the CDCSS waveform (with 5 adjustment points) and square waveform. Communication Test Set Ammeter Antenna Connector Volum e Adjustment Knob Rotate the Volume Control Knob upwards/downwards to adjust the output power, and rotate the Channel Selector knob to save it. 1.7-1.9W I1.1A Rotate the Volume Control Knob upwards/downwards to adjust the output power, and rotate the Channel Selector knob to save it. 3.9-4.1W I1.4A Test Test Instrument Test point Part Adjustment Method Specifications / Remarks
31

Rotate the Channel Selector Knob to CH4, and this function is activated by default with low Wide Band frequency. Press PTT key to switch between different frequencies (the lowest, CDCSS Deviation low, medium, high and the highest). Short press (1 second) SK1 to enter the narrow bandand select low frequency. Narrow Band Press PTT key to switch between different frequencies (the lowest, low, medium, high and the highest). Rotate the Channel Selector Knob to CH5, CH6 and CH7 respectively indicates low, medium and high Wide Band frequencies of CTCSS. Wide band is defaulted. Short press PTT key to switch between different CTCSS Deviation frequencies on each channel. On CH5, CH6 and CH7, short press (1 second) SK1 to enter Narrow Band narrow band , and short press PTT to switch between different frequencies. Communication Test Set BPF: 20Hz-300Hz Antenna VOL+ VOLWhen the mode is entered, rotate the volume control knob to make slight adjustments until the CDCSS deviation meets the requirements. 400-450Hz When the mode is entered, rotate the volume control knob to make slight adjustments until the CTCSS deviation meets the requirements. 650-700Hz Communication Test Set BPF: 20Hz~300Hz Antenna When the mode is entered, rotate the volume control key to make slight adjustments until the CDCSS deviation meets the requirements. Check the CDCSS VOL+ VOLwaveform. 650-700Hz
When the mode is entered, rotate the volume control knob to make slight adjustments until the CDCSS deviation meets the requirements. Check the CDCSS waveform. 400-450Hz
32

Rotate the Channel Selector Knob Wide Band DTMF Deviation Narrow Band to CH8 (wide band low frequency by default). Press PTT to switch between frequencies. Rotate the Channel Selector Knob to CH8, and press SK1 to switch to narrow band. Rotate the Channel Selector Knob Wide Band Audio-related Frequency Deviation Narrow Band Rotate the Channel Selector Knob to CH10, and short press SK1 to switch to narrow band. to CH10 (wide band low frequency by default). Short press PTT to switch between frequencies. Communication Test Set BPF: 20Hz~15KHz AF Genl Lvl: 1KHz Antenna VOL+ VOLWhen the mode is entered, adjust the value of AF Gen1 Lv1, find out the value (100-150mv) at Max. frequency deviation and make it a fixed value. Rotate the Channel Control Knob upwards and downwards slightly to ensure the audio-related frequency deviation meets the requirements. When the voltage Adjust the output voltage of the power supply and check the alarm level. is equal to or less than 6.5V, the alarm sounds and transmission is prohibited. Communication Rotate the Channel Selector Knob Rx Sensitivity (Bandpass) Short press PTT to switch to other frequencies. to CH14 with low frequency. Test Set SSG:-119dBm MOD: 1KHz DEV: 3.0KHz Filter: 0.3~3KHz Antenna Earpiece Port Turn to Check the bandpass waveform, and appropriate VOL+ VOLadjust the volume knob. Rotate the channel switch to save these data after five-point test finishes. volume before adjustment to limit the output SINAD: 12dB 1.9 0.1kHz 3.8 0.1kHz Communication Test Set BPF: 20Hz-15KHz AF Genl Lvl: off Antenna VOL+ VOLWhen the mode is entered, rotate the volume control knob to make slight adjustments until the DTMF deviation meets the requirements. 1.8 0.1kHz 3.5 0.1kHz
TX Low Voltage Threshold
Rotate the Channel Selector knob to CH9.
Digital Voltmeter
Power Supply Port
Power supply
33

Rotate the Channel Selector knob to CH11 and SQL level 5 ON is set. Wide band and low frequency are selected. Rotate the Channel Control Knob upwards and downwards to activate this function. Wide Band Short press PTT to switch between frequencies. As for Level 1 to Level 9, directly clone to the target radio after the source radio is properly adjusted. Tests are not required if it is inside the mode; while outside the mode, tests are required. Squelch On Rotate the Channel Selector knob to CH11 and SQL level 5 ON is set. Short press SK1, and the wide band as well as low frequency are selected. Rotate the Channel Control Knob upwards and downwards to activate this Narrow Band function. Short press PTT to switch between frequencies. As for Level 1 to Level 9, directly clone to the target radio after the source radio is properly adjusted. Tests are not required if it is inside the mode; while outside the mode, tests are required. 34 Communication Test Set SSG:-120dB MOD: 1KHz DEV: 1.5KHz Filter: 0.3-3KHz Squelch level: Level 1: -122dB Level 9: -116dB Same as above Same as above Same as above Squelch level (Level 5) -121dB Communication Test Set SSG:-121dB MOD:1KHz DEV:3KHz Filter: 0.3-3KHz Antenna Earpiece Port Adjust the output signals of SSG to VOL+ VOLthe squelch level. Rotate the Channel Selector knob to save the value after five-point adjustment. Squelch level: Level 1: -123dB Level 9: -117dB Squelch level (Level 5) -121dB

Rotate the Channel Selector knob to CH12 and SQL level 5 OFF is set. Wide band and low frequency are selected. Rotate the Channel Control Knob upwards and downwards to activate this function. Short press Wide Band PTT to switch between frequencies. As for Level 1 to Level 9, directly clone data to the target radio after the source radio is properly adjusted. Tests are not required if it is inside the mode; while outside the mode, tests are required. Squelch Off Rotate the Channel Selector knob to CH12 and SQL level 5 OFF is set. Short press SK1 , and the wide band as well as low frequency are selected Rotate the Channel Control Knob upwards and downwards to activate Narrow Band this function. Short press PTT to switch between frequencies. As for Level 1 to Level 9, directly clone data to the target radio after the source radio is properly adjusted. Tests are not required if it is inside the mode; while outside the mode, tests are required. Communication Test Set SSG: -122dBm MOD: 1KHz DEV:1.5KHz Filter: 0.3-3KHz Squelch level Level 1: -124dB Level 9: -118dB Antenna Earpiece Port Squelch level (5 Levels): -122dB VOL+, VOLCommunication Test Set SSG: -123dBm MOD: 1KHz DEV: 3KHz Filter: 0.3-3KHz Antenna Earpiece Port Adjust the output signals of SSG to VOL+, VOLthe squelch level. Rotate the Channel Selector knob to save the value after five-point adjustment. Squelch level: Level 1: -125dB Level 9: -119dB Squelch level (Level 5) -123dB
Same as above
35
Red LED flashes with alarms when output voltage is Rotate the Channel Selector knob to CH13. Power Digital Voltmeter supply Port Power supply Adjust the output voltage, and check less than 7.0V; the alarm level (red LED flashes and neither LED alarm tone sounds). flashes nor alarm sounds when output voltage exceeds 7.2V.
RX Low Voltage Threshold
36

Appendix 1: Reference Values for TC-518 Source Radio Wide Band Test Items Freq.1 51 84 0 57 114 107 Freq. 2 49 90 0 61 110 108 Freq. 3 49 84 0 59 105 108 Freq. 4 43 80 0 55 100 102 Freq. 5 45 91 0 52 87 125 0 40 64 65 0 40 64 70 0 39 62 67 0 38 62 64 0 38 55 78 Freq. 1 Narrow Band Freq. 2 Freq. 3 Freq. 4 Freq. 5
Tx Low Power Tx High Power CDCSS Balance (CH3) CDCSS Deviation CTCSS (67Hz) Deviation CTCSS Deviation CTCSS Deviation DTMF TX Low Voltage Threshold Max. TX Audio Deviation SQL level 5 ON SQL level 5 OFF RX Low Voltage Threshold Bandpass Filter (254.1Hz) (151.8Hz)
109 110
125 85
122 85 164
125 95
136 135
72 29
81 22
85 23
82 26
90 36
134 48 73
119 44 67
116 48 62 170
129 77 85
165 56 83
33 26 48
29 19 38
28 27 43
30 54 75
40 36 55
34
75
120
160
188
Appendix 2: Reference Values for TC-518 Battery Strength Battery Capacity: 1100mAh During transmitting procedure, the voltage level is subject to Tx threshold; while during receiving or stand-by procedure, it depends on Rx threshold. 1) Battery voltage check is required under Tx status: (time depends on the 1.5A Tx current.) >7.46V >7.17V >6.70V >5.97V 5.97V Time: 13.95min Time: 13.95min Time: 13.95min
Green LED 70%~100% Orange LED 50%~70% Red LED 30%~50% Red LED flashes (Tx is allowed.) Red LED flashes
+ Low Voltage Tx-prohibited Alert Tone (Tx is prohibited.) 2) Under Stand-by & Receiving Status: (time depends on 5-5-90 principle) >7.85V >7.53V >7.10V >6.56V Time: 134.55min Time: 134.55min Time: 134.55min Time: more than 30min
Green LED 70%~100% Orange LED 50%~70% Red LED 30%~50% Red LED flashes
+The alarm sounds every n seconds. Tx is allowed. You may set the time of alarming by programming software. Red LED flashes 6.56V Time: more than 10min
+The alarm sounds every n seconds. Tx is prohibited. You may set the time of alarming by programming software. Power off <5.80V 37
Troubleshooting Flow Chart

Tx Section
Start
Low Tx power
No sound
No transmission
LED fails to glow/flash.
Replace D604.
Normal Tx power supply?
No
Check the Tx power supply.
Yes
Check the voice channel (MICD102)
LED of D604 glows red?
No
Tx VCO locked?
No
Check the Tx VCO.
Yes
Replace D604.
Check the Tx channel .
Check the antenna
Check Q402, Q403 and Q404.
Check the APC circuit.
38
Rx Section
Start
No signal received .
The Rx circuit is normally supplied ?
No
Check the Rx power supply circuit.
Yes
Rx LED works normally?
No
The Rx frequency is set correctly?
No
Change the Rx frequency.
Yes
Yes
The Rx signaling is set correctly?
No
Change the Rx signaling .
The Rx SQL level is set correctly?
No
Change the Rx SQL level.
Yes
Yes
The speaker works normally?
No
Replace the speaker.
Replace the Rx LED D605.
Yes
The audio amplifier works normally?
No
Check circuit of the audio amplifier.
Yes
The Volume Control knob works normally ? Yes
No
Replace the Volume Control knob.
P8 and P 27 of MCU U604 outputs signals normally? Yes
No
Check and replace MCU.
The modulation parts work normally?
No
Check and replace CD303 and CF301.
Yes Check U 301(P1,P16), Q 505, and XF503.
IF /mixer circuit works normally ?
No
Yes Check Q502, VCO circuit of the local oscillator .
RF mixer circuit works normally ?
No
Yes Check Q618, BPF circuit. Check the antenna. Completed
39
MCU
Start
Normal power-on alert?
No No
The speaker works normally?
Replace the speaker.
Yes
Yes
Normal VCC (operating voltage of MCU)?
No
Check U601, U602 and U603.
Yes
X601 (clock crystal of MCU) works normally?
No
Replace X601.
Yes
Other pins control normally?
No
Check the pin connection or re-program software.
Yes
MCU works normally.
40
Disassembly and Assembly for Repair

Attaching/Removing the Battery
Removing the Battery Turn off the radio. Hold the top part of the radio s body, and press the belt clip to make its bottom up. Lift the battery latch in the direction of the arrow by the notch at its bottom, as shown in Figure 1.
Figure 1 When the battery tilts with its bottom up, release the battery latch and lift the battery from the radio s body, as shown in Figure 2. (Note: When the battery tilts with its bottom up, degree of the angle formed with the radio should not be too large, to avoid severe damage on the jut at the battery s top part and slot at the radio s top part. )
Figure 2 Attaching the Battery Press the battery closer to the top part of the aluminum chassis under the belt clip, as shown in Figure 3. (Note: Insert the jut at the battery s top part into the slot at the radio s top part.)
Figure 3
Slightly press the bottom of the battery towards the radio until a click is heard, and then the battery is securely attached to the radio.
(Note: If the battery is not well locked, please remove the battery and attach it again. )
41
Figure 4 Removing the Aluminum Chassis Remove the 2 screws at the bottom of the radio. Rotate and remove the antenna at the top of the radio. As shown in Figure 5. Remove the fixed nuts by professional instruments.
Figure 5 Lift the bottom of the aluminum chassis by certain tools, as shown in Figure 6.
Figure 6 After removing the antenna pedestal from the front case, pull out the aluminum chassis along the antenna pedestal direction gently. To avoid unexpected FPC failure, remember not to pull the chassis backwards with much strength. See Figure 7. 42
Figure 7 Unfasten the FPC connector on the main board, and uninstall the FPC.
Attaching/Removing the Antenna

Removing the Antenna Turn the antenna counter-clockwise until you can remove it. See Figure 8. Attaching the Antenna Align the threaded end of the antenna with the radio s large-size threaded hole. Turn the antenna clockwise to fasten it. See Figure 9.
Figure 8
Figure 9
43
TC-518 Service Manual Attaching/Removing the Belt Clip

Attaching the Belt Clip Loosen the screw on the belt clip first. Then fix the belt clip to the radio, and align the belt clip screw with the threaded hole on the radio, and then turn the screw clockwise to fasten it, as shown in Figure 10. Removing the Belt Clip Loosen the screw to remove the belt clip. Please refer to the operations for attaching the belt clip.
Figure 10
Attaching/Removing the Earpiece/Microphone

Attaching the Earpiece/Microphone Open (not remove) the accessory jack cover. Plug the earpiece or microphone into the accessory jack, and screw down the screws, as shown in Figure 11.
Figure 11
44

Removing the Earpiece/Microphone Loosen and remove the screws. Note: Using the radio with audio accessory may affect the waterproof performance of the radio.
Attaching/Removing the Encoder Knob Cap

Unclench cover of the encoder knob by a flathead screwdriver at the dent of the encoder knob (as shown below). Turn the screw in the middle to remove the encoder knob, and turn the fixed nuts of the encoder switch. As for the attaching method, it s on the contrary.
Figure 12
45
Exploded View
46
TC-518 Parts List 2

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Material No. 6201658000010 7102006000000 6000718000000 7206007400000 6100335000000 7209002500000 4400000029000 6100361000000 6000728000000 7000181000000 6201692000000 6000723000000 6100378000000 7209802800000 6000724000000 7000180000000 6100359000000 6100111000010 5002230000010 4304030000030 5202020100040 6201636000000 6201765000000 6100298000000 6000720100000 6300046000000 7103006001000 6100360000000 7102506002100 6100314000000 7500116000020 5205000001490 NC 7500271000000 7101904020200 7400023010010 41005101003B0 NC 5205000000190 5205000000280 Encoder knob cover Machine screw Encoder knob Encoder switch nut Antenna O-ring Antenna nut Antenna pedestal Silicone rubber power on/off key Plastic power on/off key Fender washer (open) Volume control slide piece Volume control knob Silicone rubber PTT rebound pad Support ring, encoder switch Plastic PTT key Volume control spring Silicone rubber programmable side key Silicone rubber mic bushing Microphone Gray code rotary switch Connector Connection shrapnel, power on/off key Antenna shrapnel Silicone rubber PTT key Rear cover Aluminum chassis Machine screw Waterproof ring Machine screw Waterproof ring, battery connector Heatsinking pad Battery connector PCB FPCB sponge support pad Self-tapping screw (2.0 V) PC piece TC-518 FPC 0.15T/2L/1P B Channel selector knob board Earpiece jack Speaker jack Description Qty. (PCS) 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 2 1 1 1 1 2 13 1 1 1 1 1
47

41 42 43 44 45 46 47 6100323000000 5001210000340 1510051000000 6300060000000 6000749000000 6000727000000 8600510600100 Earpiece jack bracket Speaker TC-518 Front case kit Decorative sheet, zinc alloy Accessory jack cover LED shade TC-518 HYT PC label 1 1 1 1 1 1 1
Remarks: Parts that are not marked with material number may vary with radio frequency band.
48
Packing
49
TC-518 PCB View Top Layer
50
TC-518 PCB View
Bottom Layer
51
TC-510 TC-518 Level Diagram

Rx Section
-120dBm -122dBm
C514
-104dBm
-108dBm
-98dBm
-103dBm
C557
-80dBm
143mVrms
143mVrms
0.5W
ANT
LPF
C438
BPF
C510
BPF
C528
XF503
C543 C556
Speaker U301 C319 U604 C321 U302 B1
Q618
3 2 1
Q502 3SK318
Q505 2SC5108
1 2
+ -
2 4
1st Local -10dBm
AT-41511
2nd Local -24dBm
RF
IF
AF
Each of the levels plotted from RF to the first IF is the level that can provide a 12dB SINAD for an SSG signal through a 470pFb coupling capacitor.When AF ouput is adjusted to 0.5W, adjust the frequency deviation of 1KHz AF level to 3KHz (Wide), 1.5KHz (Narrow).
Tx Section
12mVrms 125mVrms -45dBm -26dBm
C401
-8dBm
C407
2dBm
C417
17dBm
38dBm
36dBm
ANT
MIC
mic
C203
U604
C207
C116 D102 BB179
Q104
C112
C170
2 1
2
D402
LPF
Q106 1 2SC5108
2SK508NV
AF
AF and RF levels are measured at high impedance.
RF
52
Q109 2SC5108
Q402 2SC4988
Q403 RD01MUS1
Q404 RQA0002DNS
1
MA2Z077
TC-510 TC-518 Block Diagram

D
ANT LPF AMP Q402 2SC4988 EXT_MIC ADC DAC MOD DTMF DAC LPF TONE(DTMF) CTCSS /CDCSS CTCSS /CDCSS DTMF LPF Expander Decryotion De-emph VOX ADC HPF DEMOD RXD TXD VOX_DET SW_channel SW601 INPUT PORT PTT SK1SK2 VOL_UP VOL_DOWN ALARM KEYS Q201 D210 VOX D102 BB179 TXVCO Q104 2SK508NV 2SC5108 LOOP FLITER Q105 2SK508NV RXVCO PLL_LD U101 MB15E03SL PLL AF 5.0V QT U301 AT31136 IF SYSTEM IF AMP Q505 2SC5108 Q106 TX SW D401 MA2S077 RX SW 2SC5108 Q109 XF503 IF FLITER D508 MA2S077 BPF TU 1st MIX Q502 2SK318 LNA Q618 AT41511 Pre-emph Limiter Encryotion HPF Compressor J201 U401 NJM2904 APC D501 D502 MA2S077*2 RX SW BPF Q403 RD01 AMP Q404 RQA0002 AMP TX SW D402 MA2Z077 LPF
AF AMP U302 TDA2822 TONE /QT VT_CTL VR_CTL SAVE_CTL APA_EN APC/TU DATA CLK PLL_LE AUDIO_CTL OUTPUT PORT X601 32.768KHz LDO VDD U603 XC6401FF37 VT_CTL SAVE_CTL Q606 U602 XC6401FF55 LDO 5.0V
MCU
U604
V_BAT
Q303 FMT717 Q302 DCT114EE DC SW
VOX_DET EXT_PTT OPT_SEL PLL_LD SQL RSSI BAT DET
BPF
CD501 DEL COIL
Z501 450KHz
APA_EN
U607 R3112Q271A RESET
U605 AT24C64 EEPROM Q606
DATA CLK PLL_LE
G_LED
B
VR_CTL VR V_SAVE VT
Q601 Q602 Q603
POWER SW Q607
R_LED
TCXO 38.4MHz B_LED
BPF
SQL RSSI
U601 XC6209E502R LDO
7.4V Q608 BATTERY
HYT Science&technology Co.Ltd.

Model Name: Part Name: File No.: TC-510 Page: Date: 1 of 1
TC-510
Tuesday, September 09, 2008
Rev:
V01
Prepare:
Check:
Approve:
53
2
HVC131 D404
TC-510U Diagram RFVCO&PLL TC-518 Schematic (VCO & PLL & RF)
V_SAVE
R133 L125 33N 10 C173 470P C172 0.1u R409 1.5K R411 330 C407 6P L402 22N R413 10 C412 56P L406 5.6nH C417 270P R412 0 Q404 C429 C431 C433 C435 C425 C427 C426 C428 C430 C432 C434 220P RQA0002 NC 27P 9P 7P NC 4P 1P NC 4P NC
1
D402
2
C438
1
HVC131 L410 220nH
2
1000p
C439 NC L412 4T C442 4.7p
C441 1.5p L413 4T C443 3p
C444 1p L414 4T C446 1.5p
ANT-TC900 C445 1000p L415 1u
C153 RF_PLL 6p R132 5.6K
R134 3.3K
R414 1.8k
1
MA2S077
C174 6P
D401
C401 470P
R113 180K L123 39N Q106 2SC5108 R112 100
C148 22P R120 3.3K
C170 6P Q109 2SC5108
R135 3.3K
L124 NC R130 3.3K C171 470P
R401 10K
C405 470P
R410 10 L403 601s
R417 56k
R416 4.7k
C410 1000P
L405 221SG
L408 600s
C419 0.1U
C421 470P
C501 4P
C502 1P
L512 NC C509 NC
D501 MA2S077
D508 MA2S077
R408 680
C406 470P
R415 47
Q402 2SC4988 1
1
C411 470P
Q403 RD01
L404 1uH
C415 27P
1
R420 47 C414 470P C418 1000P R421 15K
C440 3p
L407 8T
C436 470P L501 R423 220 4T
C413 0.1U
R422 33k
D502 MA2S077
R131 150
C150 470P
4.5T V_BAT
R438 R439 L102 C459 10u/16V R105 C458 0.1U 0.39
C120 1000P
R440
0.39 R428 150K C453 0.1U U401 NJM2904 R425 8.2K C452 470P Q405 DTA114YE C450 470P
2
C451 4.7u/10V D403 EDZ6.8B
0.39
R108 100K C118 L104 23N
C113 3P
220nH
3 2SK508NV
NC
NC
L106
C119 1000P
3.3U
D105 HVC76B
C117 D103 5P HVC376B L105 3.3U TC101 10p D104 HVC376B
C122
R129
D108 HVC376B
1
C116 0.5P Q104 C115 5P D102 BB179
C112 0 0.3P L103 3.3U C111 470P C110 0.1U
Q102 2SJ243 1 R441 R106 100k 150K
18P
R429 150K R430
C455 470P C456 NC
C114 8P
1 2- + 3 4
8 7
+6
R427 10K R426 1M C454 470P R433 R436 R435 1M 4.7K C463 0.1u C464 0.1u R437 APC/TU 4.7K C457 470P
R107 56
Q103 UMC4N
3 2
R110 1k
150K
R431 150K
R432 150K
R109 MOD 220k R137 C123 1000P 47k L108 220nH C127 R116 R117 1.2K C135 2.2U/16V 1K R118 180 R119 560 C136 0.1U/20V TP101 C133 1000P R115 0 C134 0.1U/20V 601s C132 L110 23N C126 470P C125 0.1U C128 0.5P R111 0
4.5T
C108 1000P C460 470P
Q406 DTC114EE
V_SAVE
1
R434 330K
1M C462 1000P
L107 R114 100K
5P
D109 HVC376B L112 3.3U
D106 HVC376B
24P
Q101 2SC5343 3 2 R101 4.7K
L101 601s C107 1000P L510 22nH T/R
3 2SK508NV
L111 3.3U D107 HVC376B
C130 7P
C129 10P
C101 470P
MA2S111 2
C105 1000P
B
RF_PLL MIX_OUT 2nd_LO
D110 HVC376B
TC102 10p
R103 56
C131 7P
Q105
L109 3.3U
D101 C103 0.1U
C533 7P
C106 15U/10V
C530 4P
C531 1.5P C529 7P
C532 4P R136 10K R506
B
330 C520 0.1u L506 68nH C513 C512 470P
4.5R
R515 0 C163
OUT
3M
L115
X101 38.4MHz
L116 1UH C164 10P C165 10P C177 1000PF C543 L513 1.0uH R516 1K L511 0.82nH C541 8P Q502 3SK318 C538 0.01u C537 470P R513 150k
R509 0
C536 470p
C535 0.1u
C521 470P
1UH C161 470p C167 2.2uF/6.3V R125 47K
C162 0.1U
VCONT
GND
R127 47K
VR101 68K 2
3
1000P
6 5
VCC
8 7
QT_MOD
R124 15k C168 15k
R126 150K
R511 150k TP501 C528 9P C526 100P
R508 100K
R507 100K C524 1.5P
C522 1000p L507 NC C517 7P C514 C516 22nH C515 NC C523 8P 100P
100P R503 12k C510 100P D505 HSM88AS
R502 100K C508 5P C506 1.5P
R501 100K
C505 1000P C503 5P
R505 4.3k
3_M
U101 MB15E03SL C144 2.2uF/6.3V C145 0.1uF C160 0.1uF L118 601s C159 2.2uF L119 22nH C158 470P C137 1000P C141 C142 100P 100P C143 100P C155 1.5P C156 NC C154 NC
5V
0.01U
R123 120K
3 2 2
C527 NC R514 330 R512 100k R510 100k C525 7.5p
D507 D506 HVC350B HVC350B
1 Q618 AT-41511 4 2
R504 6.8k
D503 D504 HVC350BHVC350B
PLL_LD 1K*4 RN101 V_SAVE_CTL PLL_EN DATA CLK C138 1000P
4 3 2 1
5 6 7 8
C140 100P
16 15 14 13 12 11 10 9
OSCIN R P LD/fout ZC PS LE Data
OSCOUT Vp Vcc Do GND Xfin fin Clock
1 2 3 4 5 6 7 8
L509 5T
L508 5T
L505 NC
C540 470P
C539 0.01u
C507 6P L503 5T
L502 5T
C504 8P
54
TC-510
D
TC-518 Schematic Diagram SmallBoard&MicphoneBoard (LED & Knob Board)

5V
UP 2 DN
1 2 3 C630 470P C631 470P
D610 C636 1000P 2 C635 B_LED 1000P 2 Q607 DTC114EE 2
1 D604 G_LED 2 SW601 SW_channel

1 C 4 8 C 2
S606 VOL_SW
R631 680
R630 560
R629 680 D605 C634 R_LED1000P
Q608 3 DTC114EE 2
Q606 3 DTC114EE 2 2 2
3 2 1
4 5 6 2 2 D608 EDZ6.8B 1 1
J202 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CON20 TXD RXD VOL+ VOLGLED RLED SPKER SPKSPK+ MIC CE3 CE2 CE1 CE0 PWR_LED MIC_EN 1 1 1 D609 EDZ6.8B
D606 EDZ6.8B 1 1
D607 EDZ6.8B
5V
TXD
1 3 4 2
J301 PHONEJACK
RXD MIC_EN MIC
1 3 4 2
J201 MICJACK D303 EDZ6.8B
D301 EDZ6.8B 1 1 1
2 D302 EDZ6.8B
D202 NC 1 1
5V
D203 EDZ6.8B R202 470 R201 2.2K 2 C202 4.7u/10V
C203 1uF
D204 EDZ6.8B 1
C201 470p
1 2
+ -
MIC B201
55
TC-510U Diagram MCU&POWER&AF TC-518 Schematic (MCU & Power & AF)
V_BAT
TP610 TP609 RLED GLED VOL_UP VOL_DN TP606 TP602 R632 100 100 470p C632 470p C631 470p C630 C327 0.1U
2
R312 47K
3
Q303 FMMT717
C328 1000P
C329 22U
U302 TDA2822D
TP608
8 7 6 5
IN-
O1
1 2 3 4
R317 4.7 C325 0.1U R318 C326 4.7 0.1U 0.47u R316 4.7 C324 0.1U C204 1000p C203 L201 1UH R618 56k TP611
TP607 R637
R642 100
C323 10U/16V
SPKSPK+ MIC
IN+ VCC 2IN+ O2 2IN- GND
R313 1K
5V
3 2
C330 1u TP601 C627 470p R309 0 Q302 DTC114EE C321
R619 1k
C322 0.01U R310 22K R311 3.9K
5V
R610 2.2k L202 221s R213 560 C214 0.47u R212 3.9K R209 68K L203 1uH TXD RXD VOL_UP VOL_DN GLED RLED SPKSPK+ MIC CE3 CE2 CE1 CE0 C215 PWR_LED MIC_EN 1000p C210 0.47u
J602
R621 47K
Q620 2SA1832
1 C626
1000p
PPT
SK1 C629 470p
SK2 C628 470p
1u C320 NC
R617 47K D210 1SS372
3_M
C625 1uF
C637 470p
R631 91k L604 601s
3M
R630 91k R215 1k
3.9K
1u Q201 2SC5343
R214
C212
3
R210 15K
25 24 PTT SK1 SK2 ALM VOLVOL+ VDDD VSSD 15 14 GLED RLED EXT_PTT MIC_EN SAVE_CTL APA_EN RXD TXD NC NC NC NC NC
T/R APC/TU QT_MOD
470p C622 0 R627 C620 4.7k 0.022u C619 0.022u R625 R626 4.7k C618 0.01uF
C641 470p
U604 SRT3210
CD
GND
2
R611 47k
C639 470p
U605 R3112Q271A
C623
SQL C617 1k
V_BAT
R623 220k R620 100k C621 1000P
15p
X601 32.768K
R624 NC
C615 0.01u
51 52 53 54 55 56 57 PWR_LIGHT 59 60 CE0 CE1 CE2 CE3 65 66 67 68 69 70 NC NC NC NC NC
C616 15p
R622 100
VDDA AFOUT VSSA AFOUTM VDDA T/R APC/TU VREF QT_OUT 35 VSSA VDDA 38 SQL BAT XTAL0 XTAL1 PLL_CAP NC NC NC NC NC PWR_ON/OFF PWR_DET
100 MOD_OUT DEMOD MICIN BG_REF VDDA1 VSSA1 RESET TX_CTL 91 VDDD1 VSSD1 LE CLK DATA LD SDA SCL 82 81 80 79 78 77 76
R616 C638 0.22u 47k R615 100
D615 UDZSTE
C213 0.22u R628 MIC_EN R629 1M 4.7k
C211 0.47u
R211 220
5V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CON20
Q619 2SK1824
2
C633 0.01u
4 OUT VDD
1
C613 470pF R613 47k U606 AT24C64
R640 R644 NC TXD R641 TXD R645 NC R205 47K 1k C656 100p R208 180K 1k C655 100p
RXD RXD
C612 4700pF R614 47 R612 47
8 7 CLK DAT
1 2 3 4
R217 NC
R218 NC
R207
3
C209 560p R206 NC VR600 68K C208
1
47K
QT_MOD
R203 4.7K C205 2200p
R204 4.7K C206 2200p
C207 1u
MOD 4.7u/10V
B
PWR_LED CE3 CE2 CE1 CE0
C614 470P
C634 470p
R638 56K R636 47k R635 R634 R633 47k 47k 47k
PLL_EN CLK DATA PLL_LD V_SAVE_CTL SQL
RN601 1K*4
4.5R
C311 0.1U C312 47P
4 3 2 1
L605 601s L606 601s
5 6 7 8
C645 470p C644 470p C643 470p C642 470p C319
4.5R
R307 2.2k C316 0.1uF R308 470k R532 1.5k C557 1000p N-REC AF OUT IF OUT MIX IN N-DET QUAD RSSI GND Q505 2SC5108 C558 0.01u R531 56k C556 0.01u R534 560 C559 1000p
CD301
C554 12p
6 Cap
R306 47K C318 1000p R314 39K C308 27pF R304 82k 4.5R C307 1uF R303 10 C306 470pF C305 470pF R301 270k R305 3.3K
GND
L601 600s
601s C603 0.1uF C611 1uF R607 56K
1
C605 2.2uF
NC Vout
FIL OUT
OSC IN
FIL IN
VSS
IF IN
DEC
VCC
CE
C606 2.2uF R609 100K
MIX OUT
G601 BAT
R608 56K C604 2.2uF
OSC OUT
C601 D616 1000P UDZSTE
VIN
C309 470pF
U301 TA31136FN
R535 100
R530 15k C317 2nd_LO 470P C310 10P
Q601 2SA1980E
C301 470P
L301 1UH C315 NC
3
R602 100K R606 100K
Q603 2SJ243 1 TP603 U603 XC6401FF37MRN 1 EN1 Vout1 6 2 Vin VSS 5 3 EN2 Vout2 4 C609 1uF
U601 XC6209E502PR
C602 22uF/10V
L602
5V
4.5T V_SAVE
Q604 2SJ243 3 L514 601s
1u
GND
V_BAT
U602 XC6401FF55MRN 1 EN1 Vout1 6 2 Vin VSS 5 3 EN2 Vout2 4
C313 82p
C314 0.01u
Cap
CE0
CE1
CE2
CE3
XF503 MFT38P
Out
IN
R533 MIX_OUT 560 C553 2p
4.5R
C555 2p
R601 100K
3M
3_M
L603 601s C608 2.2uF
CF301 C304 0.1uF C303 470P C302 10u/10V
R604 100K
R302 2.2k
R603 100K Q602 DTC114EE
3 2
R605 10k
C624 470P S601 C610 470p
C607 2.2uF
LTWC450F
PWR_ON/OFF
56
Specifications
General VHF: 136-174MHz Frequency Range UHF: 400-470MHz 450-510MHz 350-390MHz Channel Capacity Channel Spacing Operating Voltage Battery Battery Life (5-5-90 duty cycle) Operating Temperature Dimensions (HWD) (with battery, without antenna) Weight (with antenna & battery) Frequency Stability Receiver Sensitivity Selectivity Intermodulation Spurious Response Rejection Rated Audio Power Output Rated Audio Distortion Transmitter RF Power Output VHF: 4.5-5.0W(H)/2.00.3W(L) UHF:4.00.3W(H)/2.00.3W(L) -36dBmFrequency <1GHz -30dBmFrequency >1GHz 5KHz/2.5KHz 40dB(W)/35dB(N) 5% 0.25 V/0.28uV 70dB(W)/55dB(N) 60dB 70dB 500mW 5%500mW 16 25/12.5 KHz 7.4V DC 1100mAh Li-Ion battery 9 hours above -30+60 111mm*60mm*32mm 222g 2.5ppm
Spurious and Harmonics Modulation Limiting FM Noise Modulation Distortion
All Specifications are tested according to TIA/EIA-603, and subject to change without prior notice due to continuous development.
50 57
HYT endeavors to achieve the accuracy and completeness of this manual, but no warranty of accuracy or reliability is given. All the specifications and design are subject to change without prior notice due to continuous technology development. Changes which may occur after publication are highlighted by Revision History contained in Service Manual. No part of this manual may be copied, reproduced, translated, stored in a retrievable system, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of HYT.
56

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TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

Rotate the knob to select from channel 1 to channel 16.

TC-518 Service Manual

TC-518 Service Manual

Programmable Key Functions

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

(1) Block diagram of PLL circuit:

DATA CLK PLL_LE QT

U101 MB15E03SL PLL

TC-518 Service Manual

D501 D502 MA2S077*2 RX SW TU 1st MIX Q502 2SK318 1st LO

LNA Q618 AT41511

1.2.2 IF Processing and Audio Demodulation

TC-518 Service Manual

Q303 FMT717 Q302 DCT114EE DC SW

VOX_DET EXT_PTT OPT_SEL PLL_LD SQL RSSI BAT DET

U607 R3112Q271A RESET

U605 AT24C64 EEPROM

TC-518 Service Manual

Q601 Q602 Q603

U601 XC6209E502R LDO BATTERY

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

TC-518 Parts List 1

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

. Required Test Instruments

TC-518 Service Manual . Preparation

IV. Adjustment Procedures

TC-518 Service Manual

When programming, set this item (in adjustment mode) as 0.

SQL level 5 ON SQL level 5 OFF RX Low

TC-518 Service Manual

3. Specific Operations and Requirements

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

TX Low Voltage Threshold

Rotate the Channel Selector knob to CH9.

Power Supply Port

TC-518 Service Manual

TC-518 Service Manual

TC-518 Service Manual

RX Low Voltage Threshold