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Steam Coil For Ammonia

1. The document calculates the steam requirements and line sizing for a steam supply system to vaporize 3 cubic meters per hour of ammonia. 2. The required steam flow rate is determined to be 1380.42 kg/hr, with a recommended inlet line size of 3 inches and outlet line size of 2 inches. 3. Heat transfer calculations are provided to determine the required surface area of a steam coil is 3.91 square meters, with a recommended coil diameter of 3 inches, 15.7 meters in straight length.

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Vinh Do Thanh
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0% found this document useful (0 votes)
361 views2 pages

Steam Coil For Ammonia

1. The document calculates the steam requirements and line sizing for a steam supply system to vaporize 3 cubic meters per hour of ammonia. 2. The required steam flow rate is determined to be 1380.42 kg/hr, with a recommended inlet line size of 3 inches and outlet line size of 2 inches. 3. Heat transfer calculations are provided to determine the required surface area of a steam coil is 3.91 square meters, with a recommended coil diameter of 3 inches, 15.7 meters in straight length.

Uploaded by

Vinh Do Thanh
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Subject: D-STEAM REQUIREMENT AND LINE SIZING FOR STEAM SUPPLY


Basis:1. Steam flow rate is based on vaporising 3 cu.m of Ammonia per hour. 2. Liquid Ammonia considered at 0 kPag and -33.6 C 3. Steam operating data: Operating Pressure = 590 kPag, Operating Temp = 164.5 C Calculation:Heat required to vaporise 1 cu.m of Ammonia,Q = Latent heat of vaporisation of Steam, =

958931.39 kJ/h (Calculated from HYSYS) 2084 kJ/kg

kg Q Steamrequirement = h
Amount of Steam required to vaporise 1 cu.m. of Ammonia = 460.14 kg/h

Amount of Steam required to vaporise 3 cu.m of Ammonia = 460.14x 3 kg/h

1380.42 kg/h

Steam Line sizing:-

Steam flow rate Mass density Steam Volumetric flow rate Qs Inlet line size, Ds Velocity of steam Velocity criterion for steam lines

= = = = = = OK

1380.42 kg/h 3.555 kg/m3 388.30 m3/h 3 inch,Sch 40 22.01 m/s 40-60 m/s = 79
2

mm (ID)

Velocity = Q s /(D s / 4)

Steam inlet line size

Outlet line sizing criteria based on full liquid. Condensate mass flow Condensate density Condensate flow, Qc Outlet line size, Dc Velocity of condensate = = = = = 1380.42 kg/h 890 kg/m3 1.55 m3/h 2 inch,Sch 40S 0.195 m/s 1 m/s OK = 53
2

mm (ID)

Velocity = Qc /(D c / 4)

Velocity criterion for condensate lines =

Condensate outlet line size

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Subject: E- CALCULATING AREA REQUIRED FOR HEAT TRANSFER AND LENGTH OF COIL
Basis:1. Amount of heat required to vaporise 3 cu.m of Ammonia in 1 hour = 2. Liquid Ammonia considered at Operating Temperature Operating Pressure 3. Steam operating data: Operating Pressure = Operating Temp = Density of steam = Viscosity of steam = Calculation:Pipe diameter for steam coil selected, D coil = Pipe Schedule = Q Q (T) U0 = = = = U0A(T) Heat required to vaporise 3 cu.m of Ammonia in 1 hour = Tsteam - Tammonia Overall heat transfer coefficient 3.55 m 10 % 3.91 m2 DL 13.990 m 15.7 m 4.38 m YES = = 25.31 m/s YES
2 2

2876794.18 kJ/h -33.6 C

= = 590 kPag

0 kPa g

164.5 C 3.555 kg/m 3 0.0144 cP

3 80

inch

( OD =

88.9

mm, ID =

73.66

mm)

2876794.18 198.1 C 200


2

kJ/h

= = =

BTU/h ft F (Note 4)
2

1135.65 W/m C,

Area required for heat transfer, A act = Design Margin Area required, Areq A L Approximate straight length of coil provided as per configuration Area of provided coil ,A Area for heat transfer adequate Velocity of steam in the coil Velocity acceptable = = = = = =

Velocity = Qs /(Dcoil / 4)
2

Pressure drop in steam coil

d + 3.6 W L P = 2489 6 d
2

Babcock formula (GPSA eq. 17-34)

where P = Pressure drop in kPa d = diameter in mm W = Mass flow in kg/h = Density in kg/m
3

Length of pipe No. of 180 bends Equivalent length of bends Total length P/L P

= = = = = =

15.7 m 5 nos.
11.11 m 26.81 m

1380.42 kg/h

L= Length of coil in m

0.6453 kPa/m 17.30 kPa

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