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Subject: D-STEAM REQUIREMENT AND LINE SIZING FOR STEAM SUPPLY
Basis:1. Steam flow rate is based on vaporising 3 cu.m of Ammonia per hour. 2. Liquid Ammonia considered at 0 kPag and -33.6 C 3. Steam operating data: Operating Pressure = 590 kPag, Operating Temp = 164.5 C Calculation:Heat required to vaporise 1 cu.m of Ammonia,Q = Latent heat of vaporisation of Steam, =
958931.39 kJ/h (Calculated from HYSYS) 2084 kJ/kg
kg Q Steamrequirement = h
Amount of Steam required to vaporise 1 cu.m. of Ammonia = 460.14 kg/h
Amount of Steam required to vaporise 3 cu.m of Ammonia = 460.14x 3 kg/h
1380.42 kg/h
Steam Line sizing:-
Steam flow rate Mass density Steam Volumetric flow rate Qs Inlet line size, Ds Velocity of steam Velocity criterion for steam lines
= = = = = = OK
1380.42 kg/h 3.555 kg/m3 388.30 m3/h 3 inch,Sch 40 22.01 m/s 40-60 m/s = 79
2
mm (ID)
Velocity = Q s /(D s / 4)
Steam inlet line size
Outlet line sizing criteria based on full liquid. Condensate mass flow Condensate density Condensate flow, Qc Outlet line size, Dc Velocity of condensate = = = = = 1380.42 kg/h 890 kg/m3 1.55 m3/h 2 inch,Sch 40S 0.195 m/s 1 m/s OK = 53
2
mm (ID)
Velocity = Qc /(D c / 4)
Velocity criterion for condensate lines =
Condensate outlet line size
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Subject: E- CALCULATING AREA REQUIRED FOR HEAT TRANSFER AND LENGTH OF COIL
Basis:1. Amount of heat required to vaporise 3 cu.m of Ammonia in 1 hour = 2. Liquid Ammonia considered at Operating Temperature Operating Pressure 3. Steam operating data: Operating Pressure = Operating Temp = Density of steam = Viscosity of steam = Calculation:Pipe diameter for steam coil selected, D coil = Pipe Schedule = Q Q (T) U0 = = = = U0A(T) Heat required to vaporise 3 cu.m of Ammonia in 1 hour = Tsteam - Tammonia Overall heat transfer coefficient 3.55 m 10 % 3.91 m2 DL 13.990 m 15.7 m 4.38 m YES = = 25.31 m/s YES
2 2
2876794.18 kJ/h -33.6 C
= = 590 kPag
0 kPa g
164.5 C 3.555 kg/m 3 0.0144 cP
3 80
inch
( OD =
88.9
mm, ID =
73.66
mm)
2876794.18 198.1 C 200
2
kJ/h
= = =
BTU/h ft F (Note 4)
2
1135.65 W/m C,
Area required for heat transfer, A act = Design Margin Area required, Areq A L Approximate straight length of coil provided as per configuration Area of provided coil ,A Area for heat transfer adequate Velocity of steam in the coil Velocity acceptable = = = = = =
Velocity = Qs /(Dcoil / 4)
2
Pressure drop in steam coil
d + 3.6 W L P = 2489 6 d
2
Babcock formula (GPSA eq. 17-34)
where P = Pressure drop in kPa d = diameter in mm W = Mass flow in kg/h = Density in kg/m
3
Length of pipe No. of 180 bends Equivalent length of bends Total length P/L P
= = = = = =
15.7 m 5 nos.
11.11 m 26.81 m
1380.42 kg/h
L= Length of coil in m
0.6453 kPa/m 17.30 kPa