Features Description: LTC3707 High Effi Ciency, 2-Phase Synchronous Step-Down Switching Regulator
Features Description: LTC3707 High Effi Ciency, 2-Phase Synchronous Step-Down Switching Regulator
180 Phased Dual Controllers Reduce Required Input Capacitance and Power Supply Induced Noise OPTI-LOOP Compensation Minimizes COUT 1.5% Output Voltage Accuracy over Temperature Dual N-Channel MOSFET Synchronous Drive Power Good Output Voltage Monitor DC Programmed Fixed Frequency 150kHz to 300kHz Wide VIN Range: 4.5V to 28V Operation Very Low Dropout Operation: 99% Duty Cycle Adjustable Soft-Start Current Ramping Foldback Output Current Limiting Latched Short-Circuit Shutdown with Defeat Option Output Overvoltage Protection Remote Output Voltage Sense Low Shutdown IQ: 20A 5V and 3.3V Standby Regulators Selectable Constant Frequency, Burst Mode Operation or PWM Operation Small 28-Lead Narrow SSOP Package Notebook and Palmtop Computers, PDAs Battery Chargers Portable Instruments Battery-Operated Digital Devices DC Power Distribution Systems
APPLICATIONS
TYPICAL APPLICATION
M1 L1 6.3H
+
4.7F D3 VIN TG1 CB1, 0.1F BOOST1 SW1 INTVCC TG2 BOOST2 SW2 LTC3707 BG2 PGND SENSE2+ 1000pF SENSE1 VOSENSE1 SENSE2 VOSENSE2 ITH2 RUN/SS2 CSS2 0.1F CC2 220pF RC2 15k D4
D1
M2
BG1 SGND
M4
D2
COUT1 47F 6V SP
R2 105k 1%
R1 20k 1%
R3 20k 1%
R4 63.4k 1%
3707 F01
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PIN CONFIGURATION
TOP VIEW RUN/SS1 SENSE1+ SENSE1 VOSENSE1 FREQSET STBYMD FCB ITH1 SGND 1 2 3 4 5 6 7 8 9 28 PGOOD 27 TG1 26 SW1 25 BOOST1 24 VIN 23 BG1 22 EXTVCC 21 INTVCC 20 PGND 19 BG2 18 BOOST2 17 SW2 16 TG2 15 RUN/SS2
Input Supply Voltage (VIN) .........................30V to 0.3V Top Side Driver Voltages (BOOST1, BOOST2) ................................... 36V to 0.3V Switch Voltage (SW1, SW2) ......................... 30V to 5V INTVCC, EXTVCC, RUN/SS1, RUN/SS2, (BOOST1-SW1), (BOOST2-SW2), PGOOD.............................. 7V to 0.3V SENSE1+, SENSE2+, SENSE1, SENSE2 Voltages .........................(1.1)INTVCC to 0.3V FREQSET, STBYMD, FCB Voltage ......... INTVCC to 0.3V ITH1, ITH2, VOSENSE1, VOSENSE2 Voltages ... 2.7V to 0.3V Peak Output Current <10s (TG1, TG2, BG1, BG2) .....3A INTVCC Peak Output Current ................................. 40mA Operating Temperature Range (Note 2).... 40C to 85C Junction Temperature (Note 3) ............................. 125C Storage Temperature Range................... 65C to 150C Lead Temperature (Soldering, 10 sec) .................. 300C
ORDER INFORMATION
LEAD FREE FINISH LTC3707EGN#PBF LTC3707IGN#PBF LEAD BASED FINISH LTC3707EGN LTC3707IGN TAPE AND REEL LTC3707EGN#TRPBF LTC3707IGN#TRPBF TAPE AND REEL LTC3707EGN#TR LTC3707IGN#TR PART MARKING 3707EGN 3707IGN PART MARKING 3707EGN 3707IGN PACKAGE DESCRIPTION 28-Lead Plastic SSOP 28-Lead Plastic SSOP PACKAGE DESCRIPTION 28-Lead Plastic SSOP 28-Lead Plastic SSOP TEMPERATURE RANGE 40C to 85C 40C to 85C TEMPERATURE RANGE 40C to 85C 40C to 85C
Consult LTC Marketing for parts specied with wider operating temperature ranges. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specications, go to: http://www.linear.com/tapeandreel/
The l denotes the specications which apply over the full operating temperature range, otherwise specications are at TA = 25C. VIN = 15V, VRUN/SS1, 2 = 5V unless otherwise noted.
SYMBOL VOSENSE1, 2 IOSENSE1, 2 VREFLNREG VLOADREG PARAMETER Regulated Feedback Voltage Feedback Current Reference Voltage Line Regulation Output Voltage Load Regulation CONDITIONS (Note 4); ITH1, 2 Voltage = 1.2V (Note 4) VIN = 3.6V to 30V (Note 4) (Note 4) Measured in Servo Loop; ITH Voltage = 1.2V to 0.7V Measured in Servo Loop; ITH Voltage = 1.2V to 2.0V ITH1, 2 = 1.2V; Sink/Source 5A; (Note 4)
l l l
ELECTRICAL CHARACTERISTICS
MIN 0.788
gm1,2
Transconductance Amplier gm
LTC3707
cations which apply over the full operating ELECTRICAL CHARACTERISTICS The l denotes the speci= temperature range, otherwise specications are at T = 25C. V = 15V, V 5V unless otherwise noted.
A IN RUN/SS1, 2
SYMBOL gmGBW1, 2 IQ
PARAMETER Transconductance Amplier GBW Input DC Supply Current Normal Mode Standby Shutdown Forced Continuous Threshold Forced Continuous Pin Current Burst Inhibit (Constant Frequency) Threshold Undervoltage Lockout Feedback Overvoltage Lockout Sense Pins Total Source Current Master Shutdown Threshold Keep-Alive Power On-Threshold Maximum Duty Factor Soft-Start Charge Current RUN/SS Pin Latchoff Arming Threshold RUN/SS Discharge Current Shutdown Latch Disable Current Maximum Current Sense Threshold TG Transition Time: Rise Time Fall Time BG Transition Time: Rise Time Fall Time Top Gate Off to Bottom Gate On Delay Synchronous Switch-On Delay Time Bottom Gate Off to Top Gate On Delay Top Switch-On Delay Time Minimum On-Time Internal VCC Voltage INTVCC Load Regulation EXTVCC Voltage Drop EXTVCC Switchover Voltage EXTVCC Hysteresis Oscillator Frequency Lowest Frequency
CONDITIONS ITH1, 2 = 1.2V; (Note 4) (Note 5) EXTVCC Tied to VOUT1 = 5V VRUN/SS1, 2 = 0V, VSTBYMD > 2V VRUN.SS1, 2 = 0V, VSTBYMD = Open
l
MIN
MAX UNITS MHz A A A V A V V V A V 2 V % A 2.0 4.75 4 5 85 88 110 110 110 100 V V A A mV mV ns ns ns ns ns ns ns 5.2 2.0 200 V % mV V V 250 160 kHz kHz
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VFCB IFCB VBINHIBIT UVLO VOVL ISENSE VSTBYMD MS VSTBYMD KA DFMAX IRUN/SS1, 2 VRUN/SS1, 2 LT ISCL1, 2 ISDLHO VSENSE(MAX)
0.76 0.30
VFCB = 0.85V Measured at FCB pin VIN Ramping Down Measured at VOSENSE1, 2 (Each Channel); VSENSE1, 2 = VSENSE1+, 2+ = 0V VSTBYMD Ramping Down VSTBYMD Ramping Up, RUNSS1, 2 = 0V In Dropout VRUN/SS1, 2 = 1.9V VRUN/SS1, VRUN/SS2, Rising VRUN/SS1, VRUN/SS2, Rising from 3V Soft Short Condition VOSENSE1, 2 = 0.5V; VRUN/SS1, 2 = 4.5V VOSENSE1, 2 = 0.5V VOSENSE1, 2 = 0.7V, VOSENSE1, 2 = 5V (Note 6) CLOAD = 3300pF CLOAD = 3300pF (Note 6) CLOAD = 3300pF CLOAD = 3300pF CLOAD = 3300pF Each Driver CLOAD = 3300pF Each Driver Tested with a Square Wave (Note 7) 6V < VIN < 30V, VEXTCC = 4V ICC = 0 to 20mA, VEXTVCC = 4V ICC = 20mA, VEXTVCC = 5V ICC = 20mA, EXTVCC Ramping Positive
l l l l
3.5 0.84 90 0.4 98 0.5 1.0 0.86 60 0.6 1.5 99.4 1.2 1.5 4.1 0.5 2 1.6 65 62 75 75 60 60 50 50 80 80 180 4.8 5.0 0.2 100 4.5 4.7 0.2
TG1, 2 tr TG1, 2 tf BG1, 2 tr BG1, 2 tf TG/BG t1D BG/TG t2D tON(MIN) VINTVCC VLDO INT VLDO EXT VEXTVCC VLDOHYS Oscillator fOSC fLOW
190 120
220 140
LTC3707
cations which apply over the full operating ELECTRICAL CHARACTERISTICS The l denotes the speci= 5V unless otherwise noted. temperature range, otherwise specications are at T = 25C. V = 15V, V
A IN RUN/SS1, 2
SYMBOL fHIGH IFREQSET V3.3OUT V3.3IL V3.3VL PGOOD Output VPGL IPGOOD VPG
PARAMETER Highest Frequency FREQSET Input Current 3.3V Regulator Output Voltage 3.3V Regulator Load Regulation 3.3V Regulator Line Regulation PGOOD Voltage Low PGOOD Leakage Current PGOOD Trip Level, Either Controller
CONDITIONS VFREQSET = 2.4V VFREQSET = 0V No Load I3.3 = 0 to 10mA 6V < VIN < 30V IPGOOD = 2mA VPGOOD = 5V VOSENSE Respect to Set Output Voltage VOSENSE Ramping Negative VOSENSE Ramping Positive
l
MIN 280
TYP 310 2
6 6
7.5 7.5
9.5 9.5
Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LTC3707E is guaranteed to meet performance specications from 0C to 85C. Specications over the 40C to 85C operating temperature range are assured by design, characterization and correlation with statistical process controls. The LTC3707I is guaranteed to meet performance specications over the full 40C to 85C operating temperature range. Note 3: TJ is calculated from the ambient temperature TA and power dissipation PD according to the following formula: LTC3707EGN = TJ = TA + (PD 85C/W)
Note 4: The LTC3707 is tested in a feedback loop that servos VITH1, 2 to a specied voltage and measures the resultant VOSENSE1, 2. Note 5: Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. See Applications Information. Note 6: Rise and fall times are measured using 10% and 90% levels. Delay times are measured using 50% levels. Note 7: The IC minimum on-time is tested under an ideal condition without external power FETs. It can be different when the IC is working in an actual circuit. See Minimum On-Time Considerations in the Application Information section. Note 8: VFREQSET pin internally tied to a 1.19V reference through a large resistance.
80
80
70
60
60 VOUT = 5V IOUT = 3A
50 0.001
50 10
3707 G02
25
30
3707 G03
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150
100
200
50
STANDBY SHUTDOWN 0
0 0 5
25
30
3707 G04
10
20 CURRENT (mA)
30
40
3707 G05
4.70 50 25
50 25 75 0 TEMPERATURE (C)
100
125
3707 G06
ILOAD = 1mA
VSENSE (mV)
50
50 40 30 20 10
25
60 VSENSE (mV)
72
40
68
20 64
0 0 1 2 3 4 VRUN/SS (V) 5 6
3707 G10
60
0.5
2.5
3707 G12
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VITH VS VRUN/SS
VOSENSE = 0.7V 100
0.1
2.0
0.2
VITH (V)
1.5
50
0.4
100
6
3707 G15
76
74
72
0.2 70 50 0 25 50 25 0 75 TEMPERATURE (C) 100 125 0 0.5 1.0 1.5 2.0 2.5 3.0 OUTPUT CURRENT (A) 0 50 25 0 25 50 75 TEMPERATURE (C) 100 125
3707 G17
3707 G18
3707 G25
IOUT 2A/DIV
IOUT 2A/DIV
3707 G20
3707 G21
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IOUT 0.5A/DIV VIN = 15V VOUT = 5V VFCB = OPEN IOUT = 20mA 10s/DIV
3707 G23
33
31
VFREQSET = OPEN
29
VFREQSET = 0V
27
25 50
25
50 25 0 75 TEMPERATURE (C)
100
125
25
50 25 0 75 TEMPERATURE (C)
100
125
0 50 25
50 25 75 0 TEMPERATURE (C)
100
125
3707 G26
3707 G27
3707 G28
LATCHOFF THRESHOLD
50 25 75 0 TEMPERATURE (C)
100
125
0 50
25
0 25 50 75 TEMPERATURE (C)
100
125
3707 G29
3707 G30
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INTVCC 1.19V FREQSET 1M CLK1 OSCILLATOR CLK2 S PGOOD + VFB + VSEC 0.18A R6 FCB + R5 FCB 0.86V 4(VFB) 3.3VOUT + VIN + 0.8V VREF SLOPE COMP 45k 3V 4.5V + BINH I1 + + I2 INTVCC
+ 30k SENSE 30k SENSE
VIN DB
BOOST
TG
CB D1
+
CIN
SW
0.86V
BG PGND
COUT
0.55V 0.74V
VOUT
RSENSE
++
3mV
DSEC
R1
4.8V EXTVCC
OV
+ 0.86V ITH CC
5V
INTVCC
SGND
INTERNAL SUPPLY
6V
CC2
RC
STBYMD CSS
3707 FD/F02
Figure 2
+
CSEC
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LTC3707 OPERATION
Main Control Loop The LTC3707 uses a constant frequency, current mode step-down architecture with the two controller channels operating 180 degrees out of phase. During normal operation, each top MOSFET is turned on when the clock for that channel sets the RS latch, and turned off when the main current comparator, I1, resets the RS latch. The peak inductor current at which I1 resets the RS latch is controlled by the voltage on the ITH pin, which is the output of each error amplier EA. The VOSENSE pin receives the voltage feedback signal, which is compared to the internal reference voltage by the EA. When the load current increases, it causes a slight decrease in VOSENSE relative to the 0.8V reference, which in turn causes the ITH voltage to increase until the average inductor current matches the new load current. After the top MOSFET has turned off, the bottom MOSFET is turned on until either the inductor current starts to reverse, as indicated by current comparator I2, or the beginning of the next cycle. The top MOSFET drivers are biased from oating bootstrap capacitor CB, which normally is recharged during each off cycle through an external diode when the top MOSFET turns off. As VIN decreases to a voltage close to VOUT, the loop may enter dropout and attempt to turn on the top MOSFET continuously. The dropout detector detects this and forces the top MOSFET off for about 500ns every tenth cycle to allow CB to recharge. The main control loop is shut down by pulling the RUN/ SS pin low. Releasing RUN/SS allows an internal 1.2A current source to charge soft-start capacitor CSS. When CSS reaches 1.5V, the main control loop is enabled with the ITH voltage clamped at approximately 30% of its maximum value. As CSS continues to charge, the ITH pin voltage is gradually released allowing normal, full-current operation. When both RUN/SS1 and RUN/SS2 are low, all LTC3707 controller functions are shut down, and the STBYMD pin determines if the standby 5V and 3.3V regulators are kept alive. Low Current Operation The FCB pin is a multifunction pin providing two functions: 1) an analog input to provide regulation for a
(Refer to Functional Diagram)
secondary winding by temporarily forcing continuous PWM operation on both controllers and 2) a logic input to select between two modes of low current operation. When the FCB pin voltage is below 0.800V, the controller forces continuous PWM current mode operation. In this mode, the top and bottom MOSFETs are alternately turned on to maintain the output voltage independent of direction of inductor current. When the FCB pin is below VINTVCC 2V but greater than 0.80V, the controller enters Burst Mode operation. Burst Mode operation sets a minimum output current level before inhibiting the top switch and turns off the synchronous MOSFET(s) when the inductor current goes negative. This combination of requirements will, at low currents, force the ITH pin below a voltage threshold that will temporarily inhibit turn-on of both output MOSFETs until the output voltage drops. There is 60mV of hysteresis in the burst comparator B tied to the ITH pin. This hysteresis produces output signals to the MOSFETs that turn them on for several cycles, followed by a variable sleep interval depending upon the load current. The resultant output voltage ripple is held to a very small value by having the hysteretic comparator after the error amplier gain block. Constant Frequency Operation When the FCB pin is tied to INTVCC, Burst Mode operation is disabled and the forced minimum output current requirement is removed. This provides constant frequency, discontinuous (preventing reverse inductor current) current operation over the widest possible output current range. This constant frequency operation is not as efcient as Burst Mode operation, but does provide a lower noise, constant frequency operating mode down to approximately 1% of designed maximum output current. Voltage should not be applied to the FCB pin prior to the application of voltage to the VIN pin. Continuous Current (PWM) Operation Tying the FCB pin to ground will force continuous current operation. This is the least efcient operating mode, but may be desirable in certain applications. The output can source or sink current in this mode. When sinking current while in forced continuous operation, current will
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10
LTC3707 OPERATION
(Refer to Functional Diagram)
be forced back into the main power supply potentially boosting the input supply to dangerous voltage levels BEWARE! Frequency Setting The FREQSET pin provides frequency adjustment of the internal oscillator from approximately 140kHz to 310kHz. This input is nominally biased through an internal resistor to the 1.19V reference, setting the oscillator frequency to approximately 220kHz. This pin can be driven from an external AC or DC signal source to control the instantaneous frequency of the oscillator. Voltage should not be applied to the FREQSET pin prior to the application of voltage to the VIN pin. INTVCC/EXTVCC Power Power for the top and bottom MOSFET drivers and most other internal circuitry is derived from the INTVCC pin. When the EXTVCC pin is left open, an internal 5V low dropout linear regulator supplies INTVCC power. If EXTVCC is taken above 4.7V, the 5V regulator is turned off and an internal switch is turned on connecting EXTVCC to INTVCC. This allows the INTVCC power to be derived from a high efciency external source such as the output of the regulator itself or a secondary winding, as described in the Applications Information. Standby Mode Pin The STBYMD pin is a three-state input that controls common circuitry within the IC as follows: When the STBYMD pin is held at ground, both controller RUN/SS pins are pulled to ground providing a single control pin to shut down both controllers. When the pin is left open, the internal RUN/SS currents are enabled to charge the RUN/SS capacitor(s), allowing the turn-on of either controller and activating necessary common internal biasing. When the STBYMD pin is taken above 2V, both internal linear regulators are turned on independent of the state on the RUN/SS pins of the two switching regulator controllers, providing an output power source for wake-up circuitry. Decouple the pin with a small capacitor (0.01F) to ground if the pin is not connected to a DC potential.
Output Overvoltage Protection An overvoltage comparator, 0V, guards against transient overshoots (>7.5%) as well as other more serious conditions that may overvoltage the output. In this case, the top MOSFET is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared. Power Good (PGOOD) Pin The PGOOD pin is connected to an open drain of an internal MOSFET. The MOSFET turns on and pulls the pin low when both the outputs are not within 7.5% of their nominal output levels as determined by their resistive feedback dividers. When both outputs meet the 7.5% requirement, the MOSFET is turned off within 10s and the pin is allowed to be pulled up by an external resistor to a source of up to 7V. Foldback Current, Short-Circuit Detection and Short-Circuit Latchoff The RUN/SS capacitors are used initially to limit the inrush current of each switching regulator. After the controller has been started and been given adequate time to charge up the output capacitors and provide full load current, the RUN/SS capacitor is used in a short-circuit time-out circuit. If the output voltage falls to less than 70% of its nominal output voltage, the RUN/SS capacitor begins discharging on the assumption that the output is in an overcurrent and/or short-circuit condition. If the condition lasts for a long enough period as determined by the size of the RUN/SS capacitor, the controllers will be shut down until the RUN/SS pin(s) voltage(s) are recycled. This built-in latchoff can be overridden by providing a >5A pull-up at a compliance of 4.2V to the RUN/SS pin(s). This current shortens the soft start period but also prevents net discharge of the RUN/SS capacitor(s) during an overcurrent and/or short-circuit condition. Foldback current limiting is also activated when the output voltage falls below 70% of its nominal level whether or not the short-circuit latchoff circuit is enabled. Even if a short is present and the short-circuit latchoff is not enabled, a safe, low output current is provided due to internal current foldback and actual power dissipated is low due to the efcient nature of the current mode switching regulator.
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11
LTC3707 OPERATION
(Refer to Functional Diagram)
THEORY AND BENEFITS OF 2-PHASE OPERATION The LTC1628 and the LTC3707 are the rst dual high efciency DC/DC controllers to bring the considerable benets of 2-phase operation to portable applications. Notebook computers, PDAs, handheld terminals and automotive electronics will all benet from the lower input ltering requirement, reduced electromagnetic interference (EMI) and increased efciency associated with 2-phase operation. Why the need for 2-phase operation? Up until the LTC1628 was introduced, constant-frequency dual switching regulators operated both channels in phase (i.e., single-phase operation). This means that both switches turned on at the same time, causing current pulses of up to twice the amplitude of those for one regulator to be drawn from the input capacitor and battery. These large amplitude current pulses increased the total RMS current owing from the input capacitor, requiring the use of more expensive input capacitors and increasing both EMI and losses in the input capacitor and battery. With 2-phase operation, the two channels of the dualswitching regulator are operated 180 degrees out of phase. This effectively interleaves the current pulses drawn by the switches, greatly reducing the overlap time where they add together. The result is a signicant reduction in total RMS
input current, which in turn allows less expensive input capacitors to be used, reduces shielding requirements for EMI and improves real world operating efciency.
Figure 3 compares the input waveforms for a representative single-phase dual switching regulator to the LTC3707 2-phase dual switching regulator. An actual measurement of the RMS input current under these conditions shows that 2phase operation dropped the input current from 2.53ARMS to 1.55ARMS. While this is an impressive reduction in itself, remember that the power losses are proportional to IRMS2, meaning that the actual power wasted is reduced by a factor of 2.66. The reduced input ripple voltage also means less power is lost in the input power path, which could include batteries, switches, trace/connector resistances and protection circuitry. Improvements in both conducted and radiated EMI also directly accrue as a result of the reduced RMS input current and voltage. Of course, the improvement afforded by 2-phase operation is a function of the dual switching regulators relative duty cycles which, in turn, are dependent upon the input voltage VIN (Duty Cycle = VOUT/VIN). Figure 4 shows how the RMS input current varies for single-phase and 2-phase operation for 3.3V and 5V regulators over a wide input voltage range.
5V SWITCH 20V/DIV 3.3V SWITCH 20V/DIV INPUT CURRENT 5A/DIV INPUT VOLTAGE 500mV/DIV
IIN(MEAS) = 2.53ARMS
3707 F03a
IIN(MEAS) = 1.55ARMS
3707 F03b
(a)
(b)
Figure 3. Input Waveforms Comparing Single-Phase (a) and 2-Phase (b) Operation for Dual Switching Regulators Converting 12V to 5V and 3.3V at 3A Each. The Reduced Input Ripple with the LTC1628 2-Phase Regulator Allows Less Expensive Input Capacitors, Reduces Shielding Requirements for EMI and Improves Efciency
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12
LTC3707 OPERATION
(Refer to Functional Diagram)
It can readily be seen that the advantages of 2-phase operation are not just limited to a narrow operating range, but in fact extend over a wide region. A good rule of thumb for most applications is that 2-phase operation will reduce the input capacitor requirement to that for just one channel operating at maximum current and 50% duty cycle. A nal question: If 2-phase operation offers such an advantage over single-phase operation for dual switching regulators, why hasnt it been done before? The answer is that, while simple in concept, it is hard to implement. Constant-frequency current mode switching regulators require an oscillator derived slope compensation signal to allow stable operation of each regulator at over 50% duty cycle. This signal is relatively easy to derive in single-phase dual switching regulators, but required the development of a new and proprietary technique to allow 2-phase operation. In addition, isolation between the two channels becomes more critical with 2-phase operation because switch transitions in one channel could potentially disrupt the operation of the other channel.
The LTC1628 and the LTC3707 are proof that these hurdles have been surmounted. The new device offers unique advantages for the ever-expanding number of high efciency power supplies required in portable electronics.
3.0 2.5 INPUT RMS CURRENT (A) 2.0 1.5 1.0 0.5 0 2-PHASE DUAL CONTROLLER SINGLE PHASE DUAL CONTROLLER
APPLICATIONS INFORMATION
Figure 1 on the rst page is a basic LTC3707 application circuit. External component selection is driven by the load requirement, and begins with the selection of RSENSE and the inductor value. Next, the power MOSFETs and D1 are selected. Finally, CIN and COUT are selected. The circuit shown in Figure 1 can be congured for operation up to an input voltage of 28V (limited by the external MOSFETs). RSENSE Selection For Output Current RSENSE is chosen based on the required output current. The LTC3707 current comparator has a maximum threshold of 75mV/RSENSE and an input common mode range of SGND to 1.1(INTVCC). The current comparator threshold sets the peak of the inductor current, yielding a maximum average output current IMAX equal to the peak value less half the peak-to-peak ripple current, IL. Allowing a margin for variations in the LTC3707 and external component values yields:
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RSENSE =
50mV IMAX
Because of possible PCB noise in the current sensing loop, the AC current sensing ripple of VSENSE = I RSENSE also needs to be checked in the design to get good signal-to-noise ratio. In general, for a reasonable good PCB layout, a 15mV VSENSE voltage is recommended as a conservative number to start with. When using the controller in very low dropout conditions, the maximum output current level will be reduced due to the internal compensation required to meet stability criterion for buck regulators operating at greater than 50% duty factor. A curve is provided to estimate this reducton in peak output current level depending upon the operating duty factor.
13
Accepting larger values of IL allows the use of low inductances, but results in higher output voltage ripple and greater core losses. A reasonable starting point for setting ripple current is I = 30% IOUT(MAX) or higher for good load transient response and sufcient ripple current signal in the current loop. Remember, the maximum IL occurs at the maximum input voltage. The inductor value also has secondary effects. The transition to Burst Mode operation begins when the average inductor current required results in a peak current below 25% of the current limit determined by RSENSE. Lower inductor values (higher IL) will cause this to occur at lower load currents, which can cause a dip in efciency in the upper range of low current operation. In Burst Mode operation, lower inductance values will cause the burst frequency to decrease. Inductor Core Selection
2.0
1.5
1.0
0.5
0 120
320
3707 F05
Inductor Value Calculation The operating frequency and inductor selection are interrelated in that higher operating frequencies allow the use of smaller inductor and capacitor values. So why would anyone ever choose to operate at lower frequencies with larger components? The answer is efciency. A higher frequency generally results in lower efciency because of MOSFET gate charge losses. In addition to this basic trade-off, the effect of inductor value on ripple current and low current operation must also be considered. The inductor value has a direct effect on ripple current. The inductor ripple current IL decreases with higher inductance or frequency and increases with higher VIN: IL = V 1 VOUT 1 OUT (f)(L) VIN
Once the value for L is known, the type of inductor must be selected. High efciency converters generally cannot afford the core loss found in low cost powdered iron cores, forcing the use of more expensive ferrite, molypermalloy, or Kool M cores. Actual core loss is independent of core size for a xed inductor value, but it is very dependent on inductance selected. As inductance increases, core losses go down. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase. Ferrite designs have very low core loss and are preferred at high switching frequencies, so design goals can concentrate on copper loss and preventing saturation. Ferrite core material saturates hard, which means that inductance collapses abruptly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequent output voltage ripple. Do not allow the core to saturate! Molypermalloy (from Magnetics, Inc.) is a very good, low loss core material for toroids, but it is more expensive than ferrite. A reasonable compromise from the same manufacturer is Kool M. Toroids are very space efcient, especially when you can use several layers of wire. Because they generally lack a bobbin, mounting is more difcult.
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14
The MOSFET power dissipations at maximum output current are given by: PMAIN = VOUT 2 IMAX ) (1+ )RDS(ON) + ( VIN
2
k ( VIN ) (IMAX ) (CRSS ) ( f ) PSYNC = VIN VOUT 2 IMAX ) (1+ )RDS(ON) ( VIN
where is the temperature dependency of RDS(ON) and k is a constant inversely related to the gate drive current. Both MOSFETs have I2R losses while the topside N-channel equation includes an additional term for transition losses,
15
ripple current ratings are often based on only 2000 hours of life. This makes it advisable to further derate the capacitor, or to choose a capacitor rated at a higher temperature than required. Several capacitors may also be paralleled to meet size or height requirements in the design. Always consult the manufacturer if there is any question. The benet of the LTC3707 multiphase can be calculated by using the equation above for the higher power controller and then calculating the loss that would have resulted if both controller channels switch on at the same time. The total RMS power lost is lower when both controllers are operating due to the interleaving of current pulses through the input capacitors ESR. This is why the input capacitors requirement calculated above for the worst-case controller is adequate for the dual controller design. Remember that input protection fuse resistance, battery resistance and PC board trace resistance losses are also reduced due to the reduced peak currents in a multiphase system. The overall benet of a multiphase design will only be fully realized when the source impedance of the power supply/battery is included in the efciency testing. The drains of the two top MOSFETS should be placed within 1cm of each other and share a common CIN(s). Separating the drains and CIN may produce undesirable voltage and current resonances at VIN. The selection of COUT is driven by the required effective series resistance (ESR). Typically once the ESR requirement is satised the capacitance is adequate for ltering. The output ripple (VOUT) is determined by: 1 VOUT IL ESR + 8fCOUT Where f = operating frequency, COUT = output capacitance, and IL= ripple current in the inductor. The output ripple is highest at maximum input voltage since IL increases with input voltage. With IL = 0.3IOUT(MAX) the output ripple will typically be less than 50mV at max VIN assuming: COUT Recommended ESR < 2 RSENSE and COUT > 1/(8fRSENSE) The rst condition relates to the ripple current into the ESR of the output capacitance while the second term guarantees
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This formula has a maximum at V IN = 2V OUT, where IRMS = IOUT/2. This simple worst case condition is commonly used for design because even signicant deviations do not offer much relief. Note that capacitor manufacturers
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17
The following list summarizes the four possible connections for EXTVCC: 1. EXTVCC Left Open (or Grounded). This will cause INTVCC to be powered from the internal 5V regulator resulting in an efciency penalty of up to 10% at high input voltages. 2. EXTVCC Connected directly to VOUT. This is the normal connection for a 5V regulator and provides the highest efciency. 3. EXTVCC Connected to an External supply. If an external supply is available in the 5V to 7V range, it may be used to power EXTVCC providing it is compatible with the MOSFET gate drive requirements. 4. EXTVCC Connected to an Output-Derived Boost Network. For 3.3V and other low voltage regulators, efciency gains can still be realized by connecting EXTVCC to an outputderived voltage that has been boosted to greater than 4.7V. This can be done with either the inductive boost winding as shown in Figure 6a or the capacitive charge pump shown in Figure 6b. The charge pump has the advantage of simple magnetics.
VIN
1F
CIN
+
BAT85 0.22F BAT85
N-CH
+
1F
LTC3707 TG1
BAT85 VOUT
SW
T1 1:N
EXTVCC
SW
L1
+
BG1 N-CH PGND COUT BG1 N-CH
+
COUT
3707 F06b
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in Figure 7. This resistance shortens the soft-start period and prevents the discharge of the RUN/SS capacitor during an over current condition. Tying this pull-up resistor to VIN as in Figure 7a, defeats overcurrent latchoff. Diodeconnecting this pull-up resistor to INTVCC , as in Figure 7b, eliminates any extra supply current during controller shutdown while eliminating the INTVCC loading from preventing controller start-up. Why should you defeat overcurrent latchoff? During the prototyping stage of a design, there may be a problem with noise pickup or poor layout causing the protection circuit to latch off. Defeating this feature will easily allow troubleshooting of the circuit and PC layout. The internal short-circuit and foldback current limiting still remains active, thereby protecting the power supply system from failure. After the design is complete, a decision can be made whether to enable the latchoff feature. The value of the soft-start capacitor CSS may need to be scaled with output voltage, output capacitance and load current characteristics. The minimum soft-start capacitance is given by: CSS > (COUT )(VOUT) (10 4) (RSENSE) The minimum recommended soft-start capacitor of CSS = 0.1F will be sufcient for most applications. Fault Conditions: Current Limit and Current Foldback The LTC3707 current comparator has a maximum sense voltage of 75mV resulting in a maximum MOSFET current of 75mV/RSENSE. The maximum value of current limit generally occurs with the largest VIN at the highest ambient temperature, conditions that cause the highest power dissipation in the top MOSFET. The LTC3707 includes current foldback to help further limit load current when the output is shorted to ground. The foldback circuit is active even when the overload shutdown latch described above is overridden. If the output falls below 70% of its nominal output level, then the maximum sense voltage is progressively lowered from 75mV to 25mV. Under short-circuit conditions with very low duty cycles, the LTC3707 will begin cycle skipping in order to limit the short-circuit current. In this situation the bottom MOSFET will be dissipating most of the power
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(a)
(b)
Fault Conditions: Overcurrent Latchoff The RUN/SS pins also provide the ability to latch off the controller(s) when an overcurrent condition is detected. The RUN/SS capacitor, CSS, is used initially to turn on and limit the inrush current. After the controller has been started and been given adequate time to charge up the output capacitor and provide full load current, the RUN/SS capacitor is used for a short-circuit timer. If the regulators output voltage falls to less than 70% of its nominal value after CSS reaches 4.2V, CSS begins discharging on the assumption that the output is in an overcurrent condition. If the condition lasts for a long enough period as determined by the size of the CSS and the specied discharge current, the controller will be shut down until the RUN/SS pin voltage is recycled. If the overload occurs during start-up, the time can be approximated by: tLO1 [CSS (4.1 1.5 + 4.1 3.5)]/(1.2A) = 2.7 106 (CSS) If the overload occurs after start-up the voltage on CSS will begin discharging from the zener clamp voltage: tLO2 [CSS (6 3.5)]/(1.2A) = 2.1 106 (CSS) This built-in overcurrent latchoff can be overridden by providing a pull-up resistor to the RUN/SS pin as shown
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Fault Conditions: Overvoltage Protection (Crowbar) The overvoltage crowbar is designed to blow a system input fuse when the output voltage of the regulator rises much higher than nominal levels. The crowbar causes huge currents to ow, that blow the fuse to protect against a shorted top MOSFET if the short occurs while the controller is operating. A comparator monitors the output for overvoltage conditions. The comparator (0V) detects overvoltage faults greater than 7.5% above the nominal output voltage. When this condition is sensed, the top MOSFET is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared. The output of this comparator is only latched by the overvoltage condition itself and will therefore allow a switching regulator system having a poor PC layout to function while the design is being debugged. The bottom MOSFET remains on continuously for as long as the 0V condition persists; if VOUT returns to a safe level, normal operation automatically resumes. A shorted top MOSFET will result in a high current condition which will open the system fuse. The switching regulator will regulate properly with a leaky top MOSFET by altering the duty cycle to accommodate the leakage. The Standby Mode (STBYMD) Pin Function The Standby Mode (STBYMD) pin provides several choices for start-up and standby operational modes. If the pin is pulled to ground, the RUN/SS pins for both controllers are internally pulled to ground, preventing start-up and thereby providing a single control pin for turning off both controllers at once. If the pin is left open or decoupled with a capacitor to ground, the RUN/SS pins are each internally provided with a starting current enabling external control
If the duty cycle falls below what can be accommodated by the minimum on-time, the LTC3707 will begin to skip cycles. The output voltage will continue to be regulated, but the ripple voltage and current will increase. The typical tested minimum on-time of the LTC3707 is 180ns under an ideal condition without switching noise. However, the minimum on-time can be affected by PCB switching noise in the voltage and current loops. With reasonably good PCB layout, minimum 30% inductor current ripple and about 15mV sensing ripple voltage, 300ns minimum on-time is a conservative number to start with.
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internal current source pulling the pin high. Include this current when choosing resistor values R5 and R6. The following table summarizes the possible states available on the FCB pin:
Table 1
FCB Pin 0V to 0.75V 0.85V < VFCB < VINTVCC 2V Condition Forced Continuous (Current Reversal AllowedBurst Inhibited) Minimum Peak Current Induces Burst Mode Operation No Current Reversal Allowed Regulating a Secondary Winding Burst Mode Operation Disabled Constant Frequency Mode Enabled No Current Reversal Allowed No Minimum Peak Current
Voltage Positioning Voltage positioning can be used to minimize peak-to-peak output voltage excursions under worst-case transient loading conditions. The open-loop DC gain of the control loop is reduced depending upon the maximum load step specications. Voltage positioning can easily be added to the LTC3707 by loading the ITH pin with a resistive divider having a Thevenin equivalent voltage source equal to the midpoint operating voltage of the error amplier, or 1.2V (see Figure 8). The resistive load reduces the DC loop gain while maintaining the linear control range of the error amplier. The maximum output voltage deviation can theoretically be reduced to half or alternatively the amount of output capacitance can be reduced for a particular application. A complete explanation is included in Design Solutions 10. (See www.linear.com)
LTC3707
22
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just what it says, while double-battery is a consequence of tow-truck operators nding that a 24V jump start cranks cold engines faster than 12V. The network shown in Figure 9 is the most straight forward approach to protect a DC/DC converter from the ravages of an automotive power line. The series diode prevents current from owing during reverse-battery, while the transient suppressor clamps the input voltage during load-dump. Note that the transient suppressor should not conduct during double-battery operation, but must still clamp the input voltage below breakdown of the converter. Although the LTC3707 has a maximum input voltage of 30V, most applications will be limited to 28V by the MOSFET BVDSS.
VIN LTC3707
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The RSENSE resistor value can be calculated by using the maximum current sense voltage specication with some accommodation for tolerances: RSENSE 60mV 0.01 5.92A
with a typical value of RDS(ON) and = (0.005/C)(20) = 0.1. The resulting power dissipated in the bottom MOSFET is: 22V 2V 2 PSYNC = 3.2A ) (1.1) ( 0.042 ) ( 22V = 430mW which is less than under full-load conditions. CIN is chosen for an RMS current rating of at least 3A at temperature assuming only this channel is on. COUT is chosen with an ESR of 0.02 for low output ripple. The output ripple in continuous mode will be highest at the maximum input voltage. The output voltage ripple due to ESR is approximately: VORIPPLE = RESR(IL) = 0.02(1.67A) = 33mVPP
Since the output voltage is below 2.4V the output resistive divider will need to be sized to not only set the output voltage but also to absorb the SENSE pins specied input current. 0.8V R1(MAX) = 24k 2.4V VOUT 0.8V = 24K = 32k 2.4V 1.8V
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RPU 1 2 3 4 R1 5 6 7 8 9 10 11 12 R3 R4 13 14 RUN/SS1 SENSE1+ SENSE1 VOSENSE1 FREQSET STBYMD FCB LTC3707 ITH1 SGND 3.3VOUT ITH2 VOSENSE2 SENSE2 SENSE2+ INTVCC PGND BG2 BOOST2 SW2 TG2 RUN/SS2 PGOOD TG1 SW1 BOOST1 VIN BG1 EXTVCC 28 27 26 25 24 23 CB1 PGOOD
R2
M1
M2 D1
COUT1 RIN
INTVCC
22 21 CVIN
CIN
GND
20 19 18 17 16 15
CINTVCC
VIN
COUT2
3.3V
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SW1
L1
RSENSE1
VOUT1
D1
COUT1
RL1
SW2
L2
RSENSE2
VOUT2
BOLD LINES INDICATE HIGH, SWITCHING CURRENT LINES. KEEP LINES TO A MINIMUM LENGTH.
D2
COUT2
RL2
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4. Are the SENSE and SENSE + leads routed together with minimum PC trace spacing? The lter capacitor between SENSE+ and SENSE should be as close as possible to the IC. Ensure accurate current sensing with Kelvin connections at the SENSE resistor. 5. Is the INTVCC decoupling capacitor connected close to the IC, between the INTVCC and the power ground pins? This capacitor carries the MOSFET drivers current peaks. An additional 1F ceramic capacitor placed immediately next to the INTVCC and PGND pins can help improve noise performance substantially. 6. Keep the switching nodes (SW1, SW2), top gate nodes (TG1, TG2), and boost nodes (BOOST1, BOOST2) away
from sensitive small-signal nodes, especially from the opposites channels voltage and current sensing feedback pins. All of these nodes have very large and fast moving signals and therefore should be kept on the output side of the LTC3707 and occupy minimum PC trace area. 7. Use a modied star ground technique: a low impedance, large copper area central grounding point on the same side of the PC board as the input and output capacitors with tie-ins for the bottom of the INTVCC decoupling capacitor, the bottom of the voltage feedback resistive divider and the SGND pin of the IC.
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INTVCC
+
100k
1F 25V GND
+ +
+
4.7F CMDSH-3TR
180F, 4V PANASONIC SP
VIN 7V TO 28V
D2 MBRM 140T3
180pF
0.1F
1628 F12
VIN: 7V TO 28V VOUT: 5V, 3A/3.3V, 6A/12V, 120mA SWITCHING FREQUENCY = 300kHz MI, M2, M3, M4: NDS8410A L1: SUMIDA CEP123-6R3MC T1: 10mH 1:1.8 DALE LPE6562-A262 GAPPED E-CORE OR BH ELECTRONICS #501-0657 GAPPED TOROID
Figure 12. LTC3707 High Efciency Low Noise 5V/3A, 3.3V/5A, 12/120mA Regulator
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.045 .005
.254 MIN
.150 .165 .229 .244 (5.817 6.198) .150 .157** (3.810 3.988)
.0250 BSC 1 .0532 .0688 (1.35 1.75) 2 3 4 5 6 7 8 9 10 11 12 13 14 .004 .0098 (0.102 0.249)
.016 .050 (0.406 1.270) NOTE: 1. CONTROLLING DIMENSION: INCHES INCHES 2. DIMENSIONS ARE IN (MILLIMETERS)
3. DRAWING NOT TO SCALE *DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE **DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
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Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
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INTVCC
47F 6.3V
+
GND
20 19 18 17 16 15
1F 10V
+
4.7F
56F, 4V CMDSH-3TR
0.1F
M2A
27pF
L2 8H
0.015
0.1F
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RELATED PARTS
PART NUMBER LTC1159 LTC1438/LTC1439 LTC1438-ADJ LTC1538-AUX LTC1539 LTC1530 LTC1625/LTC1775 LTC1629 LTC1702 LTC1703 LT1709 LTC1735 LTC1736 LTC1929 DESCRIPTION High Efciency Synchronous Step-Down Switching Regulator Dual Synchronous Controller with Auxiliary Regulator COMMENTS 100% DC, Logic Level MOSFETs, VIN < 40V POR, External Feedback Divider Dual High Efciency Low Noise Synchronous Step-Down Switching Regulators POR, Auxiliary Regulator Dual High Efciency Low Noise Synchronous Step-Down Switching Regulator Auxiliary Regulator, 5V Standby Dual High Efciency Low Noise Synchronous Step-Down Switching Regulator 5V Standby, POR, Low-Battery, Aux Regulator High Power Step-Down Syncrhonous DC/DC Controller in SO-8 No RSENSE Current Mode Synchronous Step-Down Controller 20A to 200A PolyPhase Synchronous Controller No RSENSE 2-Phase Dual Synchronous Step-Down Controller No RSENSE 2-Phase Dual Synchronous Step-Down Controller with 5-Bit Mobile VID Control High Efciency, 2-Phase Synchronous Step-Down Switching Regulator with 5-Bit VID High Efciency Synchronous Step-Down Switching Regulator High Efciency Synchronous Controller with 5-Bit Mobile VID Control 2-Phase Synchronous Controller High Efciency 5V to 3.3V Conversion at Up to 15A 97% Efciency, No Sense Resistor, 16-Pin SSOP Constant Frequency, 5V and 3.3V LDOs, VIN 36V Expandable from 2-Phase to 12-Phase, Uses All Surface Mount Components, No Heat Sink 550kHz, No Sense Resistor Mobile Pentium III Processors, 550kHz, VIN 7V 1.3V VOUT 3.5V, Current Mode Ensures Accurate Current Sharing, 3.5V VIN 36V Output Fault Protection, 16-Pin SSOP Output Fault Protection, 24-Pin SSOP , 3.5V VIN 36V Up to 42A, Uses All Surface Mount Components, No Heat Sink, 3.5V VIN 36V
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Adaptive Power, No RSENSE and PolyPhase are trademarks of Linear Technology Corporation. Pentium is a registered trademark of Intel Corporation.