Automotive Relay Catalogue

Flasher Relays General Relays

Contents

Flasher Relays
Tridon Electronic, Electro-mechanical and Thermal Flashers Packaging and Merchandising Quick Reference Guide Terminal Codes for Tridon Flashers Flasher Pin Identification Guide Flasher Relay Range Vehicle Application List Cross Reference Guide 4 5 6 6 7 8 16 34

General Relays
Tridon General Relays Relay Function and Selection Packaging and Merchandising Quick Reference Guide Relay Pin Identification Guide Terminal Codes for Tridon Relays Type of Relay Contacts General Relay Range Cross Reference Guide 36 36 37 38 39 39 39 40 44

Tridon Guarantee
The Tridon products listed in this catalogue are guaranteed to be free of defects in materials and workmanship for the following periods:

Electronic and Electro-mechanical Flashers Thermal Flashers General Relays

2 years 1 year 1 year

This warranty does not apply to:

Flashers or Relays that have been modified or altered in any way. Flasher relays that have been fitted to the incorrect vehicle. Flashers or Relays that have been incorrectly connected. Flashers or Relays used in continuous use applications.

Tridon

Automotive
Technology
Tridon Australia Pty Ltd is an Australian owned company and

Relays Advanced
supplies an extensive range of the highest quality products to the Automotive, Original Equipment, Industrial and Hardware markets in Australia and New Zealand. Quality and customer service are of the utmost importance and Tridons manufacturing and distribution facilities are all ISO9002/QS9000 quality accredited and ISO14001 environmentally accredited. This Catalogue contains information on the comprehensive relay range available from Tridon. The Relay range includes Flasher Relays to suit turn signal applications, and General Relays to suit an extensive range of applications including fuel pump, driving lights, fog lights, head lamp, door locks, horn, ignition, instrument panel and park lamps. Vehicle applications for Flasher Relays are contained within this catalogue. As Relays are for general purpose applications selection and replacement should be made by referring to the style, pin configuration, code number, voltage and amps. This extensive, full colour catalogue includes photographs of each part number for easy identification, together with the most up to date Vehicle Application List in the marketplace. An aftermarket cross reference guide been included to assist with product selection. For further information on these products please contact your nearest Tridon stockist or Tridon Customer Service as listed on the back of this catalogue.

Flasher Relays

Flasher Relays
Todays modern vehicles require flasher relays to operate in a broader range of conditions than earlier style thermal flashers. The extended Tridon flasher relays range now covers; Electro Mechanical Flashers, Electronic Flashers, Thermal Flashers and includes alternating flashers for emergency vehicles. In addition, LED flashers designed to operate rear LED lamps on commercial trucks and trailers are now available.

Electro-Mechanical Flashers
Tridon electro-mechanical flashers are non-polarised and therefore are suitable for both negative ground and positive ground vehicles. These are also non load sensitive and the flash rate frequency remains relatively constant with variations in temperatures, electrical system load, supply voltage variation and mounting location.

Thermal Flashers
Tridon thermal flashers offer a low cost alternative, utilising a bi-metal strip contact to flash up to six lamps within the required frequency range. As a general rule, Tridon recommend that thermal flashers only be used on vehicles manufactured prior to 1980, electro-mechanical flashers only to be used on vehicles prior to 1990 and electronic flashers are suitable for use on all vehicles. Consult the application listing in this catalogue to find the flasher recommended for your vehicle. All Tridon flashers can be used with any standard or heavy duty long life bulbs and will operate efficiently in all applications nominated. Whilst some flasher configurations appear the same, the correct unit should be fitted as per the application list in this catalogue. If in doubt, either the pin configuration of the flasher or the vehicle wiring diagram should be checked. Pin function of all Tridon flashers shown in this catalogue are for reference and product identification purposes.

Electronic Flashers
Most of the Tridon electronic flashers are load sensitive whereby if bulb failure occurs, the flash rate doubles to indicate outage or bulb failure. Details on each flasher are listed in the flasher pin identification guide on page 7. Electronic and electro-mechanical flashers last up to ten times longer than thermal flashers of equivalent configuration. Tridon electronic flashers are designed to operate consistently for over 3 million operations and Tridon electro-mechanical flashers are designed to operate consistently for over 2.5 million operations.

LED Flashers
Tridon LED lamp flashers are now available for commercial vehicle applications in 12 volt, 2 and 3 pin configurations. The LED flashers are available in two versions non load sensitive and load sensitive.

Australian Design Rules (ADR13)

In Australia since 1990, motor vehicle manufacturers have had to comply with ADR13 which is a legal requirement for flasher relays to incorporate outage or bulb failure indication. Outage style flashers are designed to double the flash rate and frequency of audibility in the event of bulb failure to indicate to the driver that the turn signal is not operating. Outage style flasher relays or load sensitive relays are an ADR requirement and have been utilised by European vehicle manufacturers since the early 1980s. Tridon style outage flasher relays are detailed in the Tridon electronic flasher range. All Tridon flashers are designed to meet or exceed O.E, D.O.T, S.A.E, FMVSS and ADR specifications.

Packaging
Tridon flasher relays are available in two packaging styles to suit various sales applications. To check the packaging style of a particular part number refer to the Quick Reference Guide on page 6.

Blister Packed Flashers

Tridon blister packed flashers are suitable for use in retail and self-serve sales areas. Each flasher is secured behind a clear shell to enable identification without any tampering or opening of the pack. The rear of the backing card has an abbreviated applications listing for ease of product selection. Each pack is individually bar coded. To order blister packed flashers add the suffix PAC to the end of the part number e.g. FET13PAC.

Boxed Flashers
Tridon boxed flashers are suitable for use in trade use and high volume applications. Packaging has been kept simple and size minimised to enable the maximum amount of stock to be stored in the minimum amount of space. Packaging is clearly marked with the part number to enable easy product identification. Part numbers listed in this catalogue are for boxed flashers and do not require any additional numbers or letters to be used. Tridon flashers are supplied individually boxed in outer cartons containing ten flashers.

Merchandising
This attractive, modern wall display contains 16 popular electronic flasher relays to suit an extensive range of vehicle applications.

Part No. TFM16 Contents 2 X EP32PAC 1 X EP34PAC 2 X EPJ13PAC 2 X HD13PAC Dimensions: 450mm wide x 380mm high
5

4 X FET13PAC 1 X FET16PAC 4 X HD12PAC

Flasher Relays Quick Reference Guide

Number of Terminals
2 3 3 3 2 3 3 3 3 3 2 2 3 3 4 5 6 6 6 7 2 3 3 3 3 2 2 3 3 2 3

Part No
EG22 EG23 EL13A EL23A EP12 EP13 EP32 EP34 EP35 EP36 EP37 EP50 EPJ13 FET13 FET16 FET17 FET18 FET19 FET20 FET21 HD12 HD13 LED01 LED02 LED03 LED04 SD12 SD13 TF63 TF122 TF123

Figure No
1 2 7 7 1 2 3 5 6 6 1 1 4 6 10 11 12 13 13 14 1 2 6 6 2 1 1 2 2 1 2

Voltage
24 volt 24 volt 12 volt 24 volt 12 volt 12 volt 12 volt 12 volt 12 volt 12 volt 12 volt 12 volt 12 volt 12 volt 12 volt 12 volt 12 volt 24 volt 24 volt 12 volt 12 volt 12 volt 12 volt 12 volt 12 volt 12 volt 12 volt 12 volt 6 volt 12 volt 12 volt

Globe Fail Indication (Outage)

No No No No Yes Yes Yes Yes Yes Yes No No Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes No No No No No No No

Packaging Styles Available

Box + Blister Box + Blister Boxed only Boxed only Boxed only Boxed only Box + Blister Box + Blister

Notes

Page No
8 8

Alternating flasher for buses and emergency vehicles Alternating flasher for buses and emergency vehicles

8 8 9 9 9 9

Replaced by FET13 Boxed only Boxed only Boxed only Box + Blister Box + Blister Box + Blister Boxed only Boxed only Boxed only Boxed only Boxed only Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Boxed only Boxed only Boxed only Box + Blister Box + Blister Thermal flasher Thermal flasher Thermal flasher Commercial Vehicle Application Commercial Vehicle Application Commercial Vehicle Application Commercial Vehicle Application Truck applications Truck applications Truck applications Suits later model Ford/Mazda Extra heavy duty for road trains Extra heavy duty for road trains

10 10 10 10 11 11 11 11 12 12 12 12 13 13 13 13 14 14 14 14 15 15 15

Note: All part numbers listed in this catalogue are for boxed flasher relays. To receive Blister packed Flasher Relays please add PAC to the end of the part number. EG: HD12PAC

Terminal Codes for Tridon Flasher Relays

B C C2 C3 E
6

Ignition or Battery Vehicle Dash Indicator 1st Trailer Dash Indicator 2nd Trailer Dash Indicator Earth or Ground

L P X 30b 31

Load or Output Vehicle Dash Indicator Ignition or Battery +ve feed from Hazard Switch Earth or Ground

49 49a +

Ignition or Battery Load or Output Ignition or Battery Earth or Ground

Flasher Pin Identification Guide

P
L
B + L E

+X

+X

7mm

Figure 1 Applicable to: EG22, EP12, EP37, EP50, HD12, LED04, SD12, TF122

Figure 2 Applicable to: EG23, EP13, HD13, LED03, SD13, TF63, TF123

16mm

Figure 3 Applicable to: EP32

L B + E
B +

L E
31

49a L 49 +

4mm

16mm

16mm

Figure 4 Applicable to: EPJ13

Figure 5 Applicable to: EP34

Figure 6 Applicable to: EP35, EP36, FET13, LED01, LED02

L
49

C 49a

31

+X

16mm

16mm Figure 7 Applicable to: EL13A, EL23A

Figure 8 Note: Use EP13 for this application as EP13 doesnt require terminal 31. See note 5 on page 33

Figure 9 Note: Use EP12 for this application. See notes 3 and 4 on page 33

49a 31 C2
16mm

C 31 49 49 C2
16mm

49a

Figure 10 Applicable to: FET16

Figure 11 Applicable to: FET17

31 49a

C2 C

C3 49

30b 31

49a C2

49 C

1 5

2 6

3 7

Figure 12 Applicable to: FET18

Figure 13 Applicable to: FET19, FET20

Figure 14 Applicable to: FET21

Note: Round flashers shown in this catalogue are for illustrative purposes only. Some flashers will be supplied with square bases as per vehicle requirements.

Tridon Flasher Relay Range

EG22 2 Pin 24 Volt Electro-mechanical flasher

Load Rating: 1 to 6 x 25 watt, 24v lamps. Temp. Range: -32C to 63C. Voltage Range: 22-30 volts D.C.
I Not polarity sensitive. I Suitable for flasher & hazard light applications. I Flash rate is not influenced by load variation.
L X +

24V

EG23 3 Pin 24 Volt Electro-mechanical flasher

Load Rating: 1 to 6 x 25 watt, 24v lamps. Temp. Range: -32C to 63C. Voltage Range: 22-30 volts D.C.
I Not polarity sensitive. I Suitable for flasher & hazard light applications. I Flash rate is not influenced by load variation.
P X + L

24V

EL13A 3 Pin 12 Volt Alternating flasher for emergency vehicles

Load Rating: 1 to 6 x 25 watt 12v lamps per side. Temp. Range: -40C to 85C . Voltage Range: 10-16 volts D.C.
I Designed to conform to the test and durability requirements of SAE J1054.
L X + L

I Suitable for buses and emergency vehicles & applications requiring alternate flashing lamps.

12V

EL23A 3 Pin 24 Volt Alternating flasher for emergency vehicles

Load Rating: 1 to 6 x 25 watt 24v lamps per side. Temp. Range: -40C to 85C . Voltage Range: 22-30 volts D.C.
I Designed to conform to the test and durability requirements of SAE J1054.
L X + L

24V

I Suitable for buses and emergency vehicles & applications requiring alternate flashing lamps.

Tridon Flasher Relay Range

EP12 2 Pin 12 Volt Electronic flasher load sensitive

Load Rating: 2 + 1 (6) x 21 watt, 12v lamps. Temp. Range: -40C to 85C. Voltage Range: 9-16 volts D.C.
I Designed to conform to SAE, ISO and ADR13 specifications. I Suitable for flasher & hazard light applications.
L X +

12V

I Incorporates audible, visual globe failure (outage) indication.

EP13 3 Pin 12 Volt Electronic flasher load sensitive

Load Rating: 2 + 1 (6) x 21 watt, 12v lamps. Temp. Range: -40C to 85C. Voltage Range: 9-16 volts D.C.
I Designed to conform to SAE, ISO and ADR13 specifications. I Suitable for flasher & hazard light applications.
P X L

12V

I Incorporates audible, visual globe failure (outage) indication.

EP32 3 Pin 12 Volt Electronic flasher load sensitive

Load Rating: 2 + 1 (6) x 21 watt. Temp. Range: -40C to 85C. Voltage Range: 9-16 volts D.C.
L +B E

I Designed to conform to SAE, ISO and ADR13 specifications.

I Suitable for flasher and hazard light applications.

I B and E terminals are set approx 7mm apart for Japanese applications. I Incorporates audible, visual globe failure (outage) indication.

12V

+
Please Note: B & E terminals are 7mm apart

EP34 3 Pin 12 Volt Electronic flasher load sensitive

Load Rating: 2 + 1 (6) x 21 watt, 12v lamps. Temp. Range: -40C to 85C. Voltage Range: 9-16 volts D.C.
I Designed to conform to SAE, ISO and AFNOR specifications. I Suitable for flasher & hazard light applications.
L +B E

12V

+
Please Note: B & E terminals are 16mm apart

I Incorporates audible, visual globe failure (outage) indication.

EP35 3 Pin 12 Volt (Replaced by FET13) Electronic flasher load sensitive

Load Rating: 2 + 1 (6) x 21 watt, 12v lamps. Temp. Range: -40C to 85C. Voltage Range: 9-16 volts D.C.
I Designed to conform to SAE, ISO and ADR13 specifications. I Suitable for flasher & hazard light applications.
L +

12V

I Incorporates audible, visual globe failure (outage) indication.

EP36 3 Pin 12 Volt Electronic flasher load sensitive

Load Rating: 3 + 1 (8) x 21 watt, 12v lamps. Temp. Range: -40C to 85C. Voltage Range: 9-16 volts D.C.
L +

I Designed to conform to SAE, ISO and ADR13 specifications. Suitable for flasher & hazard light applications. I Heavy duty version of FET13 (EP35). I This flasher incorporates audible, visual globe failure (outage) indication.

12V

I For use on vehicles with three lamps on the vehicle.

EP37 2 Pin 12 Volt Heavy duty electronic flasher for road trains
Load Rating: 16 x 25 watt, 12v lamps. Temp. Range: -40C to 85C. Voltage Range: 9-16 volts D.C.
L X +

I Designed to conform to test and durability requirements of SAE J1690 Class A.

I Suitable for flasher and hazard light applications on heavy duty vehicles with multiple trailers. eg. B Double and road train.

12V

EP50 2 Pin 12 Volt Heavy duty electronic flasher for road trains
Load Rating: 20 x 25 watt, 12v lamps. Temp. Range: -40C to 85C. Voltage Range: 9-16 volts D.C.
L X +

I Designed to conform to test and durability requirements of SAE J1690 Class A.

I Suitable for flasher and hazard light applications on heavy duty vehicles with multiple trailers. eg. B Double and road train. I Heavy duty version of EP37.

12V

10

Tridon Flasher Relay Range

EPJ13 3 Pin 12 Volt Electronic flasher load sensitive

Load Rating: 2 + 1 (6) x 21 watt, 12v lamps. Temp. Range: -40C to 85C. Voltage Range: 9-16 volts D.C.
L + B E

I Designed to conform to SAE, ISO and ADR13 specifications. I Suitable for flasher and hazard light applications. I B and E terminals are set approx 4mm apart for Japanese applications. I Incorporates audible, visual globe failure (outage) indication.

12V

+
Please Note: B & E terminals are 4mm apart

FET13 3 Pin 12 Volt Electronic flasher load sensitive

Load Rating: 2 + 1 (6) x 21 watt, 12v lamps. Temp. Range: -40C to 85C. Voltage Range: 9-16 volts D.C.
I Designed to conform to SAE, ISO and ADR13 specifications. I Suitable for flasher and hazard light applications.
49a 31 49 +

12V

I Incorporates audible, visual globe failure (outage) indication.

FET16 4 Pin 12 Volt Electronic flasher load sensitive

Load Rating: 2 + 1 (6) x 21 watt, 12v lamps.
I Conforms to the requirements of ADR13. I Incorporates audible, visual globe failure (outage) indication.
49a 31 49 C2

I Used in applications where FET13 is required and an independent trailer dash indicator is also required.

12V

FET17 5 Pin 12 Volt Electronic flasher with load sensing

Load Rating: 2 + 1 (6) x 21 watt, 12v lamps.
I Conforms to the requirements of ADR13. I Incorporates audible, visual globe failure (outage) indication.

Trailer Pilot

Vehicle Pilot

c 31 49 49a c2

I Used in European applications that require both a vehicle dash and a trailer dash indicator.

12V

11

FET18 6 Pin 12Volt Electronic flasher load sensitive

Load Rating: 2 + 1 + 1 (8) x 21 watt, 12v lamps.
I Conforms to the requirements of ADR13.
31 49a c2 c c3 49

Vehicle Pilot Ist Trailer Pilot 2nd Trailer Pilot

I Incorporates audible, visual globe failure (outage) indication.

I Provides dash indicators for two additional trailers to indicate that the trailers are connected and the globes are operational.

12V

FET19 6 Pin 24Volt Electronic flasher load sensitive

Load Rating: 3 + 1 (8) x 21 watt, 24v lamps.
I Conforms to the requirements of ADR13.
30b 31 49a c2 49 c

Vehicle Pilot

Trailer Pilot

I Designed to be used on vehicles with 3 lamps & dash indicators for both the towing vehicle & 1 trailer. Used on heavy trucks. I Incorporates audible, visual globe failure (outage) indication.

24V

FET20 6 Pin 24 Volt Electronic flasher load sensitive

Load Rating: 2 + 1 (8) x 21 watt, 24v lamps.
I Conforms to the requirements of ADR13. I Designed to be used on vehicles with 3 lamps & dash indicators for both the towing vehicle & 1 trailer. Used on heavy trucks. I Incorporates audible, visual globe failure (outage) indication.
30b 31 49a c2 49 c

Vehicle Pilot

Trailer Pilot

24V

FET21 7 Pin 12 Volt Electronic flasher load sensitive

Load Rating: 25 watt x 2 + 10watt, 12v lamps.
I Conforms to the requirements of ADR13. I Suits later model Ford and Mazda application.
12V
1 5 2 6 3 7 4

I Incorporates audible, visual globe failure (outage) indication.

12

Tridon Flasher Relay Range

HD12 2 Pin 12 Volt Electro-mechanical flasher

Load Rating: 1 to 6 x 25 watt, 12v lamps. Temp. Range: -32C to 63C. Voltage Range: 11-15 volts D.C.
L X +

I Not polarity sensitive can be used on positive and negative ground vehicles. I Suitable for flasher & hazard light applications. I Flash rate is not influenced by load variation.

12V

HD13 3 Pin 12 Volt Electro-mechanical flasher

Load Rating: 1 to 6 x 25 watt, 12v lamps. Temp. Range: -32C to 63C. Voltage Range: 11-15 volts D.C.
P X + L

I Not polarity sensitive can be used on positive and negative ground vehicles. I Suitable for flasher & hazard light applications. I Flash rate is not influenced by load variation.

12V

LED01 3 Pin 12 Volt Electronic flasher load sensitive

Load rating: Minimum 1 x 21w + 1 x 9w, 12v lamps. Maximum 2 x 21w + 2 x 9w, 12v lamps.
I Conforms to the requirements of ADR13.
49a 31 49 +

I For commercial vehicles with LED rear directional indicators. I Incorporates audible, visual globe failure (outage) indication.

12V

LED02 3 Pin 12 Volt Electronic flasher load sensitive

Load rating: Minimum 1 x 21w + 1 x 5w + 1 x 9w, 12v lamps. Maximum 2 x 21w + 2 x 5w + 2 x 9w, 12v lamps.
I For commercial vehicles with LED rear and additional side directional indicators. I Conforms to the requirements of ADR13. I Incorporates audible, visual globe failure (outage) indication.
49a 31 49 +

12V

13

LED03 3 Pin 12 Volt Electronic flasher non load sensitive

P

Load rating: Minimum 0.02 AMP Maximum 20 AMP

I For commercial vehicles with LED rear and additional side directional indicators pre 1980.

I This flasher does not conform to the requirements of ADR13.

12V

LED04 2 Pin 12 Volt Electronic flasher non load sensitive

Load rating: Minimum 0.02 AMP Maximum 20 AMP
L B

I For commercial vehicles with LED rear and additional side directional indicators pre 1980. I This flasher does not conform to the requirements of ADR13.

12V

SD12 2 Pin 12 Volt Electro-mechanical flasher

Load Rating: 1 to 10 x 25 watt, 12v lamps. Temp. Range: -32C to 63C. Voltage Range: 11-15 volts D.C.
L X +

I Not polarity sensitive can be used on positive and negative ground vehicles. I Suitable for flasher & hazard light applications. I Flash rate is not influenced by load variation. I Extra heavy duty version of HD12.

12V

SD13 3 Pin 12 Volt Electro-mechanical flasher

Load Rating: 1 to 10 x 25 watt, 12v lamps. Temp. Range: -32C to 63C. Voltage Range: 11-15 volts D.C.
P X + L

I Not polarity sensitive can be used on positive and negative ground vehicles. I Suitable for flasher and hazard light applications. I Flash rate is not influenced by load variation. I Extra heavy duty version of HD13.

12V

14

Tridon Flasher Relay Range

TF63 3 Pin 6 Volt Thermal flasher

Load Rating: 1 to 6 x 25 watt,6v lamps Temp. Range: -32C to 63C. Voltage Range: 5-9 volts D.C.
P X L

I Not polarity sensitive can be used on positive and negative ground vehicles. I Suitable for flasher & hazard light applications. I Flash rate is not influenced by load variation.

6V

TF122 2 Pin 12 Volt Thermal flasher

Load Rating: 2 to 6 x 21 watt, 12v lamps
I Thermal flashers operate on a bi-metallic strip principle and flash faster with more load.
L X +

I Suitable for use only in older vehicle applications (prior to 1980).

I Not suitable for use on late model vehicles as they do not comply to ADR13. I Flash rate not influenced by load variation.

12V

TF123 3 Pin 12 Volt Thermal flasher

Load Rating: 2 to 6 x 21 watt, 12v lamps.
I Thermal flashers operate on a bi-metallic strip principle and flash faster with more load.
P X + L

I Suitable for use only in older vehicle applications (prior to 1980).

I Not suitable for use on late model vehicles as they do not comply to ADR13. I Flash rate not influenced by load variation.

12V

15

General Relays

General Relays
Tridon offers a range of general relays for many applications including: horn fuel pump ignition fog light instrument driving light park lamp head lamp door lock The general relay range is available in 12 and 24 volt versions and includes mini, micro, dual and vehicle specific Japanese applications. The mini and micro range is available in 4 and 5 pin styles.

Mini Relays and Micro Relays

Designed for a wide range of applications, the Mini and Micro range is available in both 12 and 24 volt with various pin terminal designations. All Mini relays are supplied with a removable straight bracket.

Relay Function
The function of a relay is to integrate between different control items and depending on the application these are either isolating, sensing or counting a high frequency signal to create a trigger. Using a relay allows an on/off signal transmission between various control components. Basically, relays are electrical switches that control electrical circuits by opening and closing contacts within circuits.

Dual Relays
The Tridon Dual Relay incorporates two 12 volt Mini relays in the one unit.

Fused Relays
Available in 4 pin, 12 volt/30 amp and 24 volt/15 amp combinations with the additional protection of an inbuilt fuse.

Selection of Correct Relay

When selecting the relay, ensure the terminal pin configuration meets the requirements. For details of pin codes refer to Relay Pin Identification Guide on page 39. Caution: Check the Pin number codes prior to installation as relay functions vary depending on the vehicle manufacturers specifcations. The replacement Tridon relay should match the old unit being replaced. Pin configuration may appear the same however Pin designation may vary.

Japanese Specific Relays

Designed as direct replacement relays for Japanese vehicles including Toyota and Honda. Check OE part numbers and pin configurations prior to installation.

36

Packaging
Tridon relays are available in two packaging styles to suit various sales applications. To check the packaging style of particular part number refer to the Quick Reference Guide on page 38.

Blister Packed Relays

Tridon blister packed relays are suitable for use in retail and self-serve sales areas. Each relay is secured behind a clear shell so that it can be identified without any tampering or opening of the pack. Each pack is individually bar coded. To order blister packed relay add the suffix PAC to the end of the part number eg TR001PAC.

Boxed Relays
Tridon boxed relays are suitable for use in trade and high volume applications. Packaging has been kept simple and size minimised to enable the maximum amount of stock to be stored in the minimum amount of space. Packaging is clearly marked with the part number to enable easy product identification. Part numbers listed in this catalogue are for boxed relays and do not require any additional numbers or letters to be used. Tridon relays are supplied individually boxed in outer cartons containing ten relays.

Merchandising
This attractive, modern wall display contains 30 popular relays to suit an extensive range of vehicle applications.

Part No. TRM30 Contents 3 X TR001PAC 3 X TR002PAC 3 X TR006PAC 3 X TR007PAC 3 X TR016PAC 3 X TR018PAC 3 X TR022PAC 3 X TR032PAC 3 X TR046PAC 3 X TR047PAC

Dimensions: 450mm wide x 380mm high

37

General Relay Quick Reference Guide

Tridon Part No Volts
TR001 TR002 TR003 TR005 TR006 TR007 TR008 TR013 TR014 TR015 TR016 TR017 TR018 TR019 TR022 TR023 TR024 TR025 TR026 TR027 TR032 TR033 TR039 TR040 TR043 TR044 TR045 TR046 TR047 TR048 TR049 TR050 12v 12v 12v 24v 12v 12v 12v 12v 24v 12v 12v 24v 12v 24v 12v 24v 12V 12v 12v 24v 12v 12v 12v 24v All All All 12v 12v 12v 12v 12v
(NO) (NC) (NO/NC)

Amps
30amp(NO) 40amp(NO) 70amp (NO) 20amp(NO) 30amp (NO) 40amp (NO) 50amp (NO) 30amp (NO) 15amp (NO) 30amp (NO) 30amp (NO) 20amp (NO) 40amp (NO) Dual Contact 30amp (NO) Dual Contact 40amp (NO) / 30amp (NC) 30amp (NO) / 20amp (NC) 40amp (NO) / 20amp (NC) 30amp (NO) / 20amp (NC) 40amp (NO) / 30amp (NC) 30amp (NO) / 20amp (NC) 16amp (NO) 20amp (NO) 20amp (NO) / 10amp (NC) 10amp (NO) / 5amp (NC) All All All 30amp (NO) 30amp (NO) / 20amp (NC) 22amp 22amp 15amp

Relay Type
Normally open Non resistor Normally open Non resistor Normally open Non resistor Normally open Non resistor Normally open Resistor Normally open Resistor Normally open Resistor Normally open Fused Normally open Fused Normally open Dual Normally open Non resistor Normally open Non resistor Normally open Resistor Normally open Resistor Changeover Non resistor Changeover Non resistor Changeover Resistor Changeover Resistor Changeover Resistor Changeover Resistor Normally open Resistor Normally open Resistor Changeover Resistor Changeover Resistor

Number of Relay Terminals Type

4 4 4 4 4 4 4 4 4 8 5 5 5 5 5 5 5 5 5 5 4 4 5 5 4&5 4&5 4&5 4 5 3 4 4 Mini Mini Mini Mini Mini Mini Mini Mini Mini Mini Mini Mini Mini Mini Mini Mini Mini Mini Mini Mini Micro Micro Micro Micro Mini Mini Micro Mini Mini Round Round Round

Pin Sizes
4 x 6.3mm 4 x 6.3mm 2 x 6.3 / 2 x 9.5mm 4 x 6.3mm 4 x 6.3mm 4 x 6.3mm 2 x 6.3 / 2 x 9.5mm 4 x 6.3mm 4 x 6.3mm 8 x 6.3mm 5 x 6.3mm 5 x 6.3mm 5 x 6.3mm 5 x 6.3mm 5 x 6.3mm 5 x 6.3mm 5 x 6.3mm 5 x 6.3mm 5 x 6.3mm 5 x 6.3mm 2 x 4.8 / 2 x 6.3mm 2 x 4.8 / 2 x 6.3mm 3 x 4.8 / 2 x 6.3mm 3 x 4.8 / 2 x 6.3mm 3 x 6.3 / 2 x 9.5mm 5 x 6.3mm 3 x 4.8 / 2 x 6.3mm 4 x 6.3mm 5 x 6.3mm 3 x 6.3mm 4 x 6.3mm 4 x 6.3mm

Packaging
Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box only Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister Box + Blister

Figure Page No No
1 1 1 1 1 1 1 1 1 7 3 3 6 6 4 4 4 4 4 4 8 8 9 9 2 5 10 11 12 40 40 40 40 40 40 40 40 40 42 41 41 41 41 41 41 41 41 41 41 42 42 42 42 43 43 43 40 42 43 43 43

Connectors Connectors Connectors

Normally open Resistor Changeover Resistor

Toyota Toyota/Honda Toyota

Normally open between contacts Normally closed between contacts Changeover relay normally open/normally closed between contacts

38

Relay Pin Identification Guide

Mini Relay 4 Pin
87

Mini Relay 4 Pin

87

Mini Relay 5 Pin

87 87 85 30

86 30

85

30 86

85

86

30 85 86 87 Figure 2 Figure 1 Applicable to: TR001, TR002, TR003, TR005, Applicable to: TR046 TR006, TR007, TR008, TR013, TR014

30 85

86 87

30 85 Figure 3 Applicable to: TR016, TR017

86 87 87

Mini Relay 5 Pin

87 87a 86 30 85

Mini Relay 5 Pin

87 87a 30 86 85

Mini Relay 5 Pin

87 87b 86 30 85

Figure 4 Applicable to: TR022, TR023, TR024, TR025, TR025, TR026, TR027

30 85

86 87 87a

Figure 5 Applicable to: TR047

30 85

86 87 87a

30 85

86 87 87b

Figure 6 Applicable to: TR018, TR019

Dual Relay 8 Pin

87 86 30 85 86 30 87 85

Micro Relay 4 Pin

Micro Relay 5 Pin

86 1

87 5 30 3

85 2

86 1

87a 4 87 5 30 3

85 2

30 85 3 2

86 87 1 5

30 85 3 2

86 87 87a 1 5 4

Figure 7 Applicable to: TR015

Figure 8 Applicable to: TR032, TR033

Figure 9 Applicable to: TR039, TR040

Japanese Specific
30 85 86 87 30 85 86 87

Japanese Specific

Japanese Specific

3-4 N.O.

3
2

3
1
4
3 2 1

4 1
1
3 4

4 2
2

Figure 10 - 3 Pin Toyota Applicable to: TR048

Figure 11 - 4 Pin Toyota/Honda Applicable to: TR049

Figure 12 - 4 Pin Toyota Applicable to: TR050

Terminal codes for Tridon Relays

30 85 86 87 87a 87b Input Ground Switch Input Output Contacts Normally Open Output Contacts Normally Closed Output Contacts Normally Open

Type of Relay Contacts

NO NC NO/NC Normally Open Between Contacts Normally Closed Between Contacts Changeover type Normally Open, Normally Closed Normally Open, Dual Contacts

NODC

Note: It is important to check pin configuration and terminal designations when selecting replacement relays.

39

Tridon General Relay Range

4 Pin Mini Relays
Normally open with removable straight bracket

Non Resistor Type

87 86 30 85

Part No TR001 TR002

30 85 86 87

Voltage 12v 12v 12v 24v

Amps 30amp (NO) 40amp (NO) 70amp (NO) 20amp (NO)

Pin Sizes 4 x 6.3mm 4 x 6.3mm 2 x 6.3mm / 2 x 9.5mm 4 x 6.3mm

TR003 TR005

87

Resistor Type
85

86 30

30 85

86 87

Part No TR006 TR007 TR008

Voltage 12v 12v 12v

Amps 30amp (NO) 40amp (NO) 50amp (NO)

Pin Sizes 4 x 6.3mm 4 x 6.3mm 2 x 6.3mm / 2 x 9.5mm

4 Pin Fused Relays

Normally open
with removable straight bracket

87

86 30

85

Fused Type
30 85 86 87

Part No TR013 TR014

Voltage 12v 24v

Amps 30amp (NO) 15amp (NO)

Pin Sizes 4 x 6.3mm 4 x 6.3mm

4 Pin Mini Relay with different pin designations

Normally open
with resistor and removable straight bracket

87

30 86

85

Resistor Type
30 85 86 87

Part No TR046

Voltage 12v

Amps 30amp (NO)

Pin Sizes 4 x 6.3mm

40

Tridon General Relay Range

5 Pin Mini Relays

Normally open
with removable straight bracket

87 87 86 30 85

Non Resistor Type

30 85 86 87 87

Part No TR016 TR017

Voltage 12v 24v

Amps 30amp (NO) 20amp (NO)

Pin Sizes 5 x 6.3mm 5 x 6.3mm

87 87b 86 30 85

Resistor Type (Dual Contact)

30 85 86 87 87b

Part No TR018 TR019

Voltage Amps 12v 40amp (NO) Dual Contact 24v 30amp (NO) Dual Contact

Pin Sizes 5 x 6.3mm 5 x 6.3mm

5 Pin Mini Relays

Changeover Relays with removable straight bracket

87 87a 86 30 85

Non Resistor Type

30 85 86 87 87a

Part No TR022 TR023

Voltage 12v 24v

Amps 40amp (NO) / 30amp (NC) 30amp (NO) / 20amp (NC)

Pin Sizes 5 x 6.3mm 5 x 6.3mm

Resistor Type
87 87a 86 30 85

Part No TR024 TR025

30 85 86 87 87a

Voltage 12V 12v 12v 24v

Amps 40amp (NO) / 20amp (NC) 30amp (NO) / 20amp (NC) 40amp (NO) / 30amp (NC) 30amp (NO) / 20amp (NC)

Pin Sizes 5 x 6.3mm 5 x 6.3mm 5 x 6.3mm 5 x 6.3mm

TR026 TR027

41

5 Pin Mini Relay

Changeover
with Resistor (with different pin designations) and removable straight bracket

87 87a 30 86 85

Resistor Type
30 85 86 87 87a

Part No TR047

Voltage Amps 12v 30amp (NO) / 20amp (NC)

Pin Sizes 5 x 6.3mm

8 Pin Mini Relays

Normally open
87 86 30 85 86 30 87 85

Dual Type (Non Resistor Type)

30 85 86 87 30 85 86 87

Part No TR015

Voltage 12v

Amps 30amp (NO)

Pin Sizes 8 x 6.3mm

4 Pin Micro Relays

Normally open

86 1

87 5 30 3

85 2

Resistor Type
30 85 3 2 86 87 1 5

Part No TR032 TR033

Voltage 12v 12v

Amps 16amp (NO) 20amp (NO)

Pin Sizes 2 x 4.8mm / 2 x 6.3mm 2 x 4.8mm / 2 x 6.3mm

5 Pin Micro Relays

Changeover Relays

86 1

87a 4 87 5 30 3

85 2

Resistor Type
30 85 3 2 86 87 87a 1 5 4

Part No Voltage Amps Pin Sizes TR039 12v 20amp(NO) / 10amp(NC) 3 x 4.8mm / 2 x 6.3mm TR040 24v 10amp(NO) / 5amp(NC) 3 x 4.8mm / 2 x 6.3mm

42

Tridon General Relay Range

Replacement Relays to suit Japanese Vehicles

Toyota and Honda
Note: Reference to Manufacturers part numbers as detailed are solely for identification purposes.

3
2

1
3 1

Suits Toyota
Part No TR048 Voltage 12v Amps 22amp Pin Sizes 3 x 6.3mm

Alternative replacement : Toyota relay part number 90987-01003

3
4

4 1

2 1

Suits Toyota and Honda

Part No TR049 Voltage 12v Amps 22amp Pin Sizes 4 x 6.3mm

Alternative replacement : Toyota relay part number 90987-02004 or Honda relay part number 25230-89978

3-4 N.O. 4
3
1

3 2

4
2

Suits Toyota
Part No TR050 Voltage 12v Amps 15amp Pin Sizes 4 x 6.3mm

Alternative replacement : Toyota relay part number 90987-03001

Relay Connectors

TR043
Suits 4 and 5 pin mini relays with pin connectors: 3 x 6.3mm 2 x 9.5mm

TR044
Suits 4 and 5 pin mini relays with flat pin connectors: 5 x 6.3mm

TR045
Suits 4 and 5 pin micro relays with flat pin connectors: 3 x 4.8mm 2 x 6.3mm

43

General Relay Cross Reference Guide

TRIDON Part No TR001 TR002 TR003 TR005 TR006 TR007 TR008 TR013 TR014 TR015 TR016 TR017 TR018 TR019 TR022 TR023 TR024 TR025 TR026 TR027 TR032 TR033 TR039 TR040 TR041 TR042 TR043 TR044 TR045 TR046 TR047 TR048 TR049 TR050 Note: Reference to Manufacturers names as detailed are solely for identification purposes. 4973 68082 68084 68086 57-49004 3064 3065 68062 68070 68074 57-49145 57-49041 68044 68052 57-46212R 3080 3081 68028 68036 3076 3077 3051 3082 68024 57-42212 57-42224 68004 68008 68060 3084 3079 HELLA Part No 3078 68000 NARVA Part No ASHDOWN Part No 57-43212 57-44352 57-47392 57-43224

44

Servicing the Automotive Market

Hose Clamps
Perforated Band Clamps Non Perforated Band Clamps T-Bolt Clamps EFI Clamps Double Ear Clamps Rubber Lined Clamps Spring Lock Clamps Uniband Clamps Vinyl Coated Clamps Specialised Clamping Solutions

For small use Workshop Tools

General Workshop Electrical Ignition and Spark Battery Service Engine Service Lubrication Service Transmission and Gearbox Service Fuel Service Cooling Service Tyre and Wheel Service Brake Service Suspension and Steering Service Exhaust Service Body and Trim

Cable Cutters Circlip Pliers Crimp Pliers Cutting Nippers Gripping Pliers Insulated Tools Pincers Pliers

Ignition Parts
Ignition Modules Ignition Coils Pick Up Coils Crank Angle Sensors

Garage Service Tools Body Repair Tools Pulling and Extracting Tools

Pullers
Mechanical Pullers Hydraulic Pullers Automotive Pullers

Cooling System
Fan Switches Thermostats High-Flow Thermostats Thermostat Gaskets Radiator Caps

Cutting and Shaping

Cutters Files Knives Scissors Engineering Lubrication

Engine Management
Coolant Temperature Sensors Oxygen Sensors

Hand Tools
Crimping Circlip Pliers Multigrips Pliers Screw Drivers Scribes Squares Wire Strippers Wrenches Impact Sockets Sockets Spanners

Windscreen Wiper
Plastic Wiper Refills Metal Wiper Refills Complete Wiper Blades

Electrical
Electronic Flashers Thermal Flashers General Relays

Measuring
Calipers Dividers Rules Tapes

Battery Maintenance
Brass Battery Terminals Battery Cables

Driveway Service Products

Mallory Window Squeegees

Sanding and Refinishing

Sandmate Sanding Blocks and Pads