d8r Hydraulic System

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SENR8330 December 1995

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVES
VALVE ENVELOPES VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES

CHECK VALVES

No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

HYDRAULIC SYSTEM COMPONENTS DESCRIPTION


Steering Motor Group Steering Pump Group Steering Pilot Valve Group Bulldozer Dual Tilt Cylinder Group Bulldozer Lift Cylinder Group Quick-Drop Valve Bulldozer Tilt Cylinder Group Steering Charge Loop Filter Group Tank Group Cover Bulldozer Tilt Valve Bulldozer Lift valve Ripper Valve Inlet Manifold Ripper Lift / Tilt Valve Pilot Operated Relief Valve Charging Relief Valve

AB

AB

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

D8R Track-Type Tractor Hydraulic System


7XM1-UP 9EM1-UP

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

Implement Pump Group Bypass / Pressure Control Valve


RELEASED PRESSURE

PILOT CONTROL SYMBOLS


REMOTE SUPPLY PRESSURE

Cooler Ripper Tip Cylinder Ripper Lift Cylinder Ripper Diverter Valve Pin Puller Cylinder
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL
CROSS FLOW

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

FLOW ALLOWED IN EITHER DIRECTION

1995 Caterpillar All Rights Reserved

Printed in U.S.A.

Electrical Symbols Table


Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

PRESSURE TAP LOCATIONS LETTER DESCRIPTION


A B C D E F G H J K L M N P R S T U V W Right Steer Loop (at Motor) Right Steer Loop (at Pump) Left Steer Actuator Right steer Actuator Left Steer Loop (at Motor) Left Steer Loop (at Pump) Charge Pump Relief Control Supply Right Steer Pilot Left Steer Pilot Ripper Pilot Case Return Charge Pump Discharge Charge Pump Relief Cooler Implement Pump Discharge (at Valve) Implement Pump Signal (at Valve) Implement Pump Signal Implement Pump Discharge Downstream Filter
T

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes Electrical Schematic Example


Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire Circuit Number Identification Wire Color

Hydraulic Schematic Example


Current Standard

325-AG135 PK-14 325-PK


Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

12 Page, DGM

Electrical Symbols (Electrical)

SENR8330-00

F
3

24 E F G H

E
22 20 21 23 5 M N P R 19 L 6

D
5 22 4

21 17 16 T

18 U

S 15 V

14

13

SENR8330-00

12 Page, Color 2, DGM

7 12

9 W

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines

11

Component Group Attachment Air Line

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

8
YY

CALLOUTS
Taps (Pressure, Sampling,Sensor) by letter Components by number

10

Steering Pump Output. Implement Pump Output. Ripper Cylinder Group. Supply Line. Drain / Return Line. Dual Tilt Cylinder Group Lift Cylinder Group Tilt Cylinder Group Steering Pilot Valve Group Load Sensing Pin Puller Cylinder

52

THIS SCHEMATIC IS FOR THE D8R TRACK-TYPE TRACTOR


Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.

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