Hazardous Areas Are Defined by Three Main Criteria
Hazardous Areas Are Defined by Three Main Criteria
Hazardous Areas Are Defined by Three Main Criteria
The type of hazard The likelihood of the hazard being present in flammable concentrations The (auto) ignition temperature of the hazardous material
(The gases noted in the table are typical gases for each group.) Group IIC is the most severe group. Hazards in this group can be ignited very easily indeed.
hazard will have a high likelihood of a flammable atmosphere. On the other hand, outside a flanged pipe containing a flammable liquid, the likelihood of a flammable atmosphere being present is much lower since it will only occur if the flange leaks. Rather than work with an infinite range of possibilities, three zones are defined.
Flammable atmosphere highly likely to be present may be present for long periods or even continuously Flammable atmosphere possible but unlikely to be present for long periods Flammable atmosphere unlikely to be present except for short periods of time - typically as a result of a process fault condition.
Zone zero is the most severe zone (the highest probability of flammable atmosphere presence). Equipment for this zone needs to be very well protected against providing a source of ignition.
Dusts
There are three zones for dusts:
Dust cloud likely to be present continuously or for long periods Dust cloud likely to be present occasionally in normal operation Dust cloud unlikely to occur in normal operation, but if it does, will only exist for a short period
(The presence of dust layers does not automatically lead to the dust zone. The likelihood of the dust layer being disturbed to create a cloud needs to be considered. Dust layers also need careful consideration in terms of ignition temperature. Because the dust layer can make the equipment under it hotter then normal, a factor of safety is applied to the layer ignition temperature.)
T-Class T1 T2 T3 T4 T5 T6
Hazards which will not ignite at temperatures below: 450C 300C 200C 135C 100C 85C
The bigger the T-number the lower is the temperature. The Temperature classification will be marked on items of equipment. If the hazardous area in which you are installing equipment has gases or vapours with a low autoignition temperature then you will need equipment with a bigger T-Number so as to ensure that any hot surfaces on the equipment will not ignite the hazard.
For example, if a hazard has an autoignition temperature of 180C, then it would be safe to use equipment which is marked T6 or T5 or T4. It would not be safe to use equipment marked T3 or T2 or T1as this equipment could exhibit surface temperatures which are hot enough to ignite the hazardous atmosphere. Don't forget that, unless the certification documents state otherwise (in which case there will be an addition to the T-Classification code on the equipment label such as T4 (60C Amb)) the equipment is only certified in ambient temperatures up to 40C. If exposed to higher temperatures there are two possible dangers. First the stated T-Class temperature may be exceeded and secondly safety components within the equipment could fail to an unsafe condition. If you expect equipment to be subjected to temperatures above 40C (such as in direct sunshine or in a roof space) you should install equipment which is certified for a higher ambient temperature.
Equipment Code
Description
Ex ia Ex ib Ex ic Ex d Ex p Ex px Ex py Ex pz Ex e Ex m Ex ma Ex mb Ex o Ex q Ex n Ex s
Intrinsic safety 'ia' Intrinsic safety 'ib' Intrinsic Safety 'ic' Flameproof protection Purge/pressurized protection Purge/pressurized protection 'px' Purge/pressurized protection 'py' Purge/pressurized protection 'pz' Increased safety Encapsulation Encapsulation Encapsulation Oil immersion Sand / powder (quartz) filling Type - n protection Special protection
0, 1, 2 1,2 2 1,2 1,2 1,2 1,2 2 1,2 1,2 0,1,2 1.2 1,2 1,2 2 Normally 1 and 2
Equipment complying with European (CENELEC) standards will frequently bear the code EEx (as opposed to Ex) But note that the use of EEx is being phased out for equipment designed and certified to the latest editions of the European Standards.
Description Protection by enclosure Protection by enclosure Intrinsic Safety Encapsulation Protection by enclosure Protection by enclosure
Suitable for Zones... 20, 21, 22 20,21,22 20,21,22 20,21,22 21,22 21,22
Intrinsic Safety Encapsulation Pressurization Protection by enclosure Protection by enclosure Intrinsic Safety
Equipment Code Ex ia Ex ib Ex ic Ex d Ex p Ex px Ex py Ex pz Ex e Ex m Ex ma Ex mb Ex o Ex q Ex n Ex s
Description Intrinsic safety 'ia' Intrinsic safety 'ib' Intrinsic Safety 'ic' Flameproof protection Purge/pressurized protection Purge/pressurized protection 'px' Purge/pressurized protection 'py' Purge/pressurized protection 'pz' Increased safety Encapsulation Encapsulation Encapsulation Oil immersion Sand / powder (quartz) filling Type - n protection Special protection
Standards
There are various standards which give details of hazardous area requirements. In the main, the IEC standards are now parallel voted by CENELEC (Europe). New standards are being introduced at a bewildering rate and it is always worth checking against, for example, the BSI website. (See Useful Links Page) It is important for equipment designers to design to the latest edition of ATEX harmonised standards - the up to date list can be found on the EC ATEX website. (See Useful Links Page) Gradually, the technical standards for the technology for gas/vapour hazards and those for dust hazards are being incorporated into the same series. For example IEC 60079-10 covers area classification IEC 6007910-1 deals with gas/vapour hazards and IEC 60079-10-2 deals with dust hazards. Similar numbering will apply for other aspects such as installation.
IEC 60079-
Part 0 Part 1 Part 2 Part 3 Part 4 Part 5 Part 6 Part 7 Part 11 Part 15
General requirements Construction and test of flameproof enclosures of electrical apparatus Electrical apparatus - type of protection p Spark test apparatus for intrinsically safe circuits Method of test for ignition temperature Powder filling q Oil-immersion o Increased safety e' Construction and test of intrinsically safe and associated apparatus Electrical apparatus for explosive gas atmospheres, type of protection n
Encapsulation m Intrinsically safe systems Special requirements for construction test and marking of zone 0 electrical apparatus Fieldbus intrinsically safe concept (FISCO)
IEC 60079-
Classification of hazardous areas Installation (and selection) of equipment in hazardous areas Inspection and maintenance of equipment
Note that the 60079 series of standards will gradually address dust hazards as well as gas/vapour hazards. The standard number will have an additional suffix 1 or 2. Thus, for example, 61241-14 (see below) will be replaced by 60079-14-2 [installation for equipment in dust hazards], with 60079-14-1 dealing with installations in gas/vapour hazards.
General Requirements Protection by enclosure tD Methods for determining the minimum ignition temperature of dusts Method for determining the resistivity of dust in layers Method for determining minimum ignition energy of dust air mixtures Type of protection pD Classification of areas where combustible dusts are or may be present Protection by intrinsic safety iD
ATEX Directives