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An Introduction To Total Productive Maintenance (TPM)

Total Productive Maintenance (TPM) is a maintenance program that involves maintaining plants and equipment to markedly increase production while increasing employee morale. TPM schedules down time for maintenance as part of the manufacturing process to minimize emergency downtime. TPM was introduced to avoid waste, maintain product quality, reduce costs, produce low batches quickly, and ensure goods are non-defective. TPM is similar to Total Quality Management in using tools like empowerment and documentation, but TPM focuses on equipment input/causes while TQM focuses on quality output/effects.

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Abdul Rahim
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53 views

An Introduction To Total Productive Maintenance (TPM)

Total Productive Maintenance (TPM) is a maintenance program that involves maintaining plants and equipment to markedly increase production while increasing employee morale. TPM schedules down time for maintenance as part of the manufacturing process to minimize emergency downtime. TPM was introduced to avoid waste, maintain product quality, reduce costs, produce low batches quickly, and ensure goods are non-defective. TPM is similar to Total Quality Management in using tools like empowerment and documentation, but TPM focuses on equipment input/causes while TQM focuses on quality output/effects.

Uploaded by

Abdul Rahim
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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An Introduction to Total Productive Maintenance (TPM)

By Venkatesh J

What is Total Productive Maintenance ( TPM ) ?


It can be considered as the medical science of machines. Total Productive Maintenance (TPM) is a maintenance program which involves a newly defined concept for maintaining plants and equipment. The goal of the TPM program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. TPM brings maintenance into focus as a necessary and vitally important part of the business. It is no longer regarded as a non-profit activity. Down time for maintenance is scheduled as a part of the manufacturing day and, in some cases, as an integral part of the manufacturing process. The goal is to hold emergency and unscheduled maintenance to a minimum.

Why TPM ?
TPM was introduced to achieve the following objectives. The important ones are listed below. Avoid wastage in a quickly changing economic environment. Producing goods without reducing product quality. Reduce cost. Produce a low batch quantity at the earliest possible time. Goods send to the customers must be non defective.

Similarities and differences between TQM and TPM :


The TPM program closely resembles the popular Total Quality Management (TQM) program. Many of the tools such as employee empowerment, benchmarking, documentation, etc. used in TQM are used to implement and optimize TPM.Following are the similarities between the two. 1. Total commitment to the program by upper level management is required in both programmes 2. Employees must be empowered to initiate corrective action, and 3. A long range outlook must be accepted as TPM may take a year or more to implement and is an on-going process. Changes in employee mind-set toward their job responsibilities must take place as well. The differences between TQM and TPM is summarized below.

Category Object Mains of attaining goal

TQM Quality ( Output and effects ) Systematize the management. It is software oriented Quality for PPM

TPM Equipment ( Input and cause ) Employees participation and it is hardware oriented Elimination of losses and wastes.

Target

Management Articles Technical Articles Change Management CMMS Costing/Budgeting Failure Analysis KPIs/Benchmarking Maintainability Miscellaneous Management MRO e-commerce Org.Structure/Job Design Outsourcing/Contracting PdM/RCM/PMO People & Skills Planning and Scheduling Terminology Total Productive Maintenance (TPM) Bearings/Vibration Analysis Compressors Concrete Electrical Failure Analysis Hydraulics Miscellaneous Technical Non Destructive Testing (NDT) Painting and Roofing Power Transmission Pumps Roller Chain Steam Traps Terminology Thermography Tribology Turbines Valves/Control Valves Availability/Reliability/LCC Modelling CMMS (A-L) CMMS (M-Z) Condition Monitoring Failure Analysis Fleet Management Job Request System Maintenance Audit On-the-job software Other RCM/FMEA Safety/Lockout/Tagout/Environmental Shutdown Management Spares Tool Control Benchmarking Current Survey Discussion Forum News M-News Newsletter Conferences/Seminars Organizations Publications Training Materials Discussion Forums Other Resources Links added in the last 30 days Contractors/Repairers Education/Training/Research Equipment Vendors Institutes and Associations Management Consultants MRO e-Vendors Software Vendors (A-L) Software Vendors (M-Z) Technical Consultants Articles Books

Journals Standards Management Articles Technical Articles Change Management CMMS Costing/Budgeting Failure Analysis KPIs/Benchmarking Maintainability Miscellaneous Management MRO e-commerce Org.Structure/Job Design Outsourcing/Contracting PdM/RCM/PMO People & Skills Planning and Scheduling Terminology Total Productive Maintenance (TPM) Bearings/Vibration Analysis Compressors Concrete Electrical Failure Analysis Hydraulics Miscellaneous Technical Non Destructive Testing (NDT) Painting and Roofing Power Transmission Pumps Roller Chain Steam Traps Terminology Thermography Tribology Turbines Valves/Control Valves Bookstore Training Materials Toolstore

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