Lanatory Notes On The Schematic Diagram

Components other than modules such as switches, MCBs,relays, transformers, etc., have designations and specification of their own.
The brief specification for ordering these components can be obtained from the list of components from the schematic diagram. (/YL001..). Explanatory Notes on the Schematic Diagram The schematic diagram shows all essential functions of the hardware and software and all electrical connections of the components, including the interconnections for the given excitation system. For purposes of clarity and for practical use, all internal module information has been deliberately omitted from the schematic diagram. Such details, if needed, can be obtained from the data sheets for the modules in question. Plant-specific hardware and software settings can be obtained from the Test/ Commissioning report. The schematic diagram comprises the following sections: -- List of symbols used -- Cable list -- Views of the swing frame -- Lists of components -- Block diagrams for the system hardware -- Block diagrams for the system software -- Lists of connections -- Measurement circuits in general -- Hardware and software for the regulator channels -- Hardware and software for the alarm circuits/operator commands and operation messages -- Hardware and software for monitoring the electronics -- Hardware and software for protection of the excitation -- Hardware and software, field circuitbreaker and field flashing circuit EDN 99-655-162 Rev.00 /YA006,/YA007 /YD003... /YD101,../YD115 /YL001... /YU101 /YU105.. AU010,AU020, .. CE... DE...
EG... EW... EY... GS... Page 3 of 9
-- Hardware and software for power supply in general -- Hardware and software for the excitation monitoring and for the converters, including converter controls
GW...
GX...
The view of the swing frame in schematic sheet No./YD101 shows not only the names of the modules but also, usually, a cross-reference to the page of the schematic diagram on which the pertinent connections for the module are to be found. The UN 0662 modules for the (freely programmable) binary controls (AB21 ... AB57) are an exception here. These are equipped but not specifically assigned to given pages of the diagram. For that reason, no cross-reference is made to the schematic diagram for these modules. Locations where no entry is made for the type designation of module but where a cross-reference to the schematic diagram appears are locations left open for standard optional equipment. The organization of the schematic diagram, the designations for signals, and cross-references to the schematic diagram all conform to the KraftwerksKennzeichen-System (Power Plant Identification Code), KKS. As seen from the examples below, every signal has a signal designation and a diagram crossreference. The signal designation gives the signal a specific and unambiguous name made up of the name of the functional group (e.g., GS020) and the signal code (e.g., XU12). The cross-reference to the diagram indicates the page in the schematic diagram on which the associated signal source, or sink, can be found. The signals are also described in plain text where that is helpful. This plain text provides the user with information on the functional characteristics of the signal in question (it is not an identification of the signal). Different text can be used to designate the same signal at the output and the input. There are often different texts at the signal branching points as well, to explain their specific functions at the signal sinks.
EDN 99-655-162 Rev.00
Page 4 of 9
Signal output from the binary Controls
(1)
Schematic diagram number For identification, filing, and reordering the set of schematic diagrams pertinent to this installation
(2)
Name of the functional group All the components and functioning parts shown on the given page of the Schematic Diagram are functional components of this group. The listing for a "functional group" can be comprised of one page or several pages. Page Number The pages for a given functional group are numbered in ascending order, starting with /YS.... Sheets showing functions of the binary controls start with /YS5.. . Designation of Location Designation of the physical location common to the components or connections shown on the Schematic Diagram page. Example "AB": Swing frame A, Tier B. Page 5 of 9
(3)
(4)
EDN 99-655-162 Rev.00
(5)
Assignment of connection for the signal Together with (4) above, identifies the plug-in location and connection (pin) for the signal (inputs at the left, outputs at the right on the schematic diagram). In the present example, "AB-X49:2b27" means: Tier AB, location 49, 2nd half of plug (lower position), pin row ":b" (or "a" or "c"), Pin No. 27. input or output signals generated or used internally (in the swing frame) this entry is the full identification of the hardware employed. Detailed information on these standard interfaces can be obtained from Data Sheet. (UN 0662). Generally, the entry for this hardware assignment is needed only for the factory tests. Hardware connections from pin to pin within a tier are made with WIRE-WRAP wires and identified with a "w". Connections between the tiers (without the "w") are via 9- or 21-conductor system cables, some of which are plugged onto the same pins (refer to the Cable List, Schematic Diagram /YD003).
NOTE:-For
(6)
Processing priority with the 1st priority ("1") functions are processed at intervals of 20 ms. Functions with the 2nd and 3rd priorities are Processed in the processor at programmable multiples of this 20 ms interval. Internal address The value of the signal (for binary signals: the status) is stored under this address (RAM). This information is needed to program the function and for functional analysis via the Micro-Terminal. Output address to UN 0665 (without an "Assignment of Connection") The appropriate LED on a UN 0665 signaling unit responds whenever the signal output is set at logical "1". In the example "F74": LED 16 (= HEX F) of the UN 0665 display unit with the "house address" HEX 740. This information is needed to program the function. Output address, binary or analog (with an "Assignment of Connection") This information defines the software address for the output, which depends on the "house address" selected with the pin number on the input/output module ("Assignment of Connection"). In the example "35E": Unit 3 (= Output 4, refer to Data Sheet of UN 0662) of the input/output module with "house address" HEX 5E0. This information is needed to program the function. KKS designation for the signal This consists of the functional group name (e.g., GS020) and the signal code (e.g., XU12). For output signals, the functional group name is normally identical to the designation in the page heading (2). There is a Page 6 of 9
(7)
(8)
(9)
(10)
EDN 99-655-162 Rev.00
different signal code for each signal within any given functional group. Naturally, the outputs for signal branching (as in the present example) have identical signal codes. (11) (12) Signal cross-reference Designation of the sheet for the signal sink Plain text Optional description of the function of the signal.
EDN 99-655-162 Rev.00
Page 7 of 9
Signal Input for the Binary Controls (Example):
(1) (2)
Plain text Optional description of the origin and signal meanings. KKS signal designation. Consists of the name of the functional group which the signal is coming from and the signal name. Signal cross-reference Designation of the sheet for the signal sources. Input address, binary or analog (with an "Assignment of Connection") This information defines the software address for the input, which depends on the house address" selected with the pin number on the input/output module. In the example "02E": Unit 0 (= Input 1, refer to Data Sheet of UN 0662) of the UN 0662 input/output module with "house address" HEX 2E0. This information is needed to program the function and for a functional analysis via the Micro-Terminal. Internal address The same address number as the signal source. Used to program the function and for a functional analysis via the Micro-Terminal.
(3) (4)
(5)
EDN 99-655-162 Rev.00
Page 8 of 9
(6)
Input address, binary or analog (without an "Assignment of Connection") This input (address) is already being used at another location (Page). (The hardware assigned can be found there).
Direct hardware signals on modules (Example):
(1)
Location of the module Together with the designation of location in the page heading (in this example, "AA"), this tells where the module is placed (In this example, "AA-29" means swing frame A, Tier A, Location 29). WIRE-WRAP Connection The connections marked with a "w" are WIRE-WRAP connections. All connections in Tiers AA, AB without a "w" are connections made via system cables (refer to the Cable List, Schematic Diagram /YD003).
(2)
---------------- * * * ---------------
EDN 99-655-162 Rev.00
Page 9 of 9
Format no.: EDN 95-653-017 Rev.01
AUTOMATIC VOLTAGE REGULATOR TEST INSTRUCTIONS AND REPORT FOR 120 MW GTG OF SIDDHIRGANJ 2X120 MW PEAKING POWER PLANT, BANGLADESH
Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01
Test Report no.: 205/07/852 Page 1 of 83
Rev.01 Format no.:EDN95-653-017
TEST CERTIFICATE REGULATOR VOLTAGE AUTOMATIC
PROJECT
2X120 MW PEAKING POWER : SfDDHIRGANJ PLANT
EDNSETNO. W.B.S.Element No. OGADRG.NO. DRG.NO. SCHEMATIC NO. TESTREPORT YEAROF MANUFACTURE
: 1 : CHO447-SH1-48-01 : 3-657-00-00088 : 3-657-00-05126 :205108/852 : 2008- 2009
PREPARED BY
BY TESTED
WITNESSED BY
BY APPROVED
t*^."
A N U S R IS . Date:02.01 .2008 R.RUKMANI
D a t eL :{
l^ o8'
Date:
D a t e :z S ' t ' o 8
No.and W.B.S.Element no.: is requested to quotetheTestReport NOTE:Customer cornerin all correspondences. mentioned at righthandbottom
Project : SIDDHIRGANJ, UNIT-1 -SH1 -48-01 : CE/O447 W.B.S.Element
TestReport no.:2051091852 Page2 of 82
Format no.: EDN 95-653-017 Rev.01 Sl.No Contents Pa Module Sl.no if ge applicable no. 5 6 8 10 10 12 13 070059450041 16 19 21 22 24 25 28 29 32 34 35 36 37 37 38 38 38 38 39 41 42 070059420041 070059490026 070059560085 070079530016 070080530041 070059400029 070080910007 070067820002 070079530007 070080530019 070059630047 070080910038 070067650004 060059300007 060058100025 070081010001 070068000052 070080330014 070059400023 070067860049 070059470030
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Synchronous machine data and specification of AVR Specification of Digital Automatic Voltage Regulator List of measurement and instruments Tests on Regulation cubicle Insulation Resistance & HV Test on Regulation cubicle MCB Settings V and I measuring module for Channel 1 ( 69203IA1AA , UNC 4660a-p, U01) Interrupt Generation Unit for Channel 1 (69203GB1AA , UN 0661, AA53) Analog InputOutput module for Channel 1 ( ED 69203NA1AA, UN 0610, AA57)) Digital inputoutput module for Channel 1 (69203NB1AA, UN 0662, AA61) Digital Firing and control module for Ch-1 (69203DU1AA, UN 0663, AA65) Final Pulse stage for channel 1 (69203MU1AA, UN 0809, AG01) CPU module for channel 1 (69203DB1AA, UN 0660, AA49)) DC-DC supply module for channel 1 (69203PY1AA, UN 0664, AA37) V and I measuring module for Channel 2 ( 69203IA1AA , UNC 4660a-p, U02) Digital Firing and control module for Ch-2 (69203DU1AA, UN 0663, AA29) Final Pulse stage for channel 2 (69203MU1AA, UN 0809, AG03) DC-DC supply module for channel 2 (69203PY1AA, UN 0664, AA01 DC-DC supply module for PLC ( 69203PY1AA, UN 0664, AB01) DC-DC converter (CE691-33-400, KX9180b-p, AG01) DC-DC converter (CE691-33-400, KX9180b-p, AG16) MicroTerminal ( 69203TB2AA , UNS 2660, AD45 ) Command input module ( 69203YB1AA , UNS 2661, AD21 ) Memory card ( 69203YV1AA , CT370, AG05) Test point module ( CE691 38-840, UN0094, AG23) CPU module for PLC (69203DB1AA, UN 0660, AB13) Analog input/output unit for PLC ( 69203IV1AA , UN 0611 , AB17) Binary input module for PLC (69203IB1B, UNC 4661,
Format no.: EDN 95-653-017 Rev.01 A01) 29 Binary input module for PLC (69203IB1B, UNC 4661, 43 070067830035 A02) 30 Binary input module for PLC (69203IB1B, UNC 4661, 44 070059470058 A03) 31 Binary input module for PLC (69203IB1B, UNC 4661, 45 070059470009 A04) 32 Binary output module for PLC (69203OB1A, UNC 4662, 46 070067910040 A51) 33 Binary output module for PLC (69203OB1A, UNC 4662, 47 070067910031 A52) 34 Binary output module for PLC (69203OB1A, UNC 4662, 48 070067910086 A53) 35 Digital inputoutput module for PLC (69203NB1AA, 49 070048510034 UN0662, AB21) 36 Digital inputoutput module for PLC (69203NB1AA, 50 070048510032 UN0662, AB25) 37 Digital inputoutput module for PLC (69203NB1AA, 51 070059560091 UN0662, AB33) 38 Digital inputoutput module for PLC (69203NB1AA, 52 070059560090 UN0662, AB45) 39 Digital inputoutput module for PLC (69203NB1AA, 53 070059560087 UN`0662, AB49) 40 Digital inputoutput module for PLC (69203NB1AA, 54 070059560089 UN0662, AB53) 41 Alarm indication module (69203SV1AA, UN 0665, 54 070080960009 AB61) 42 Alarm indication module (69203SV1AA, UN 0665, 55 070080960012 AB65) 43 Computer Unit for Monitoring (69203DB1AA, UN 0660, 55 070059400018 AB73) 44 Analog Input/Output unit for monitoring (69203IV1AA, 58 070067860060 UN0611, AB77) 45 Binary Input/Output unit for monitoring (69203NB1AA, 58 070059560088 UN0662, AB81) 46 List of Parameters for channel-1(Auto): 60 47 List of Parameters of Programmable Logic Controls 68 (PLC) 48 List of Parameters for Monitoring function(GX00069 YS710, AB73) 49 AC and DC Power supply circuits 71 50 Checking of transducers 73 51 Light load test 75 52 Testing of Field-Breaker (Q1) 77 53 Line up test 78 54 Heat Run Test ( Type Test ) 79 55 Conduction Monitoring Unit (6QM1210) 81 56 Burn-in Test (Type Test) 82 Project : SIDDHIRGANJ, UNIT-1 Test Report no.: 205/07/852 W.B.S.Element : CE/0447-SH1-48-01 Page 4 of 83
Format no.: EDN 95-653-017 Rev.01 1. Synchronous machine data and specification of AVR MACHINE DATA: The Automatic Voltage Regulator has been designed and manufactured for the machine having following technical details. Type of machine Sl.No 1. 2 3. 4. 5. 6. 7. 8. Description Rated apparent output Rated active output Stator voltage Stator current Synchronous speed Power factor System frequency Machine reactance: a) Synchronous reactance i) ii) Direct axis unsaturated Quadrature axis Xd Xq p.u p.u. 1.8103 Abbrevia Unit tion Un In Ns Cos Cs Hz MVA MW VAC AAC rpm GEN Value 135.75 108.6 11000 7125 3000 0.8 Lag 50
b) Direct axis transient reactance i) ii) Saturated Unsaturated X'd X'du p.u p.u 0.2144 _
c) Direct axis sub-transient reactance i) ii) 8 i) ii) iii) iv) 10. i) ii) Saturated Unsaturated Direct axis, transient open circuit Direct axis, transient closed circuit Sub_transient Armature Exciter Field winding resistance at 20 deg. C Exciter Frequency X"d X"du T'do T'd Td Ta Rf20 p.u p.u Sec Sec Sec Sec Ohm Hz 9.917 1.190 0.031 _ 4.63 150 0.1396
Machine Time constants:
Format no.: EDN 95-653-017 Rev.01 11. Exciter Field Excitation requirement i) ii) iii) iv) v) vi) vii) viii) ix) 12. 13. 14. 15. 16. 17. 18. No load field voltage No load field current Nominal field voltage Nominal field current Max.cont.rated field voltage Max.cont.rated field current Ceiling voltage Ceiling current Duration of field forcing Ufo Ifo Ufn Ifn Ufmax Ifmax Ud Id -VDC ADC VDC ADC VDC ADC VDC ADC Sec. KVrms % AAC AAC VAC VAC Deg.C meters KVA VAC AAC Hz 26.6 4.72 71.6 12.73 86.8 15.43 200 24.68 10 10000/1 11000/110 50 1000 8 180 26 150
Field test voltage Synchronising slip AVR CT ratio AVR PT ratio Ambient Altitude Permanent Magnet Generator data i) ii) iii) iv) Rated output Rated Voltage Rated current Rated Frequency
2. Specification of Digital Automatic Voltage Regulator
Sl.No 1 2 3 4 5 6 7 8
Description Accuracy of excitation control Range of voltage control in Auto Range of voltage control in Manual Range reactive current compensation Frequency range of operation Total No.of THY.bridges No. of redundant THY.bridges Protection class
Unit % % % % Hz No. No. -
Value 60.5 90 Ugn - 110 Ugn 0 Ifo-105 Ifn Up to 15 47-52 1 for Auto & 1 for Manual NA IP 41 Test Report no.: 205/07/852 Page 6 of 83
Format no.: EDN 95-653-017 Rev.01 9 Excitation equipment rating a) Voltage b) Current 10 11 11 Range of PF regulation Range of MVAR regulation Station battery supply VDC VDC ADC 86.8 15.43 0 Lead10Lag 135.75 MVAR Lead 0135.75 MVAR Lag 125
Format no.: EDN 95-653-017 Rev.01 3. List of measurement and instruments
SL.No 1
Measurement a) AC Voltage(<1000V)
Accuracy 61%
Instrument Equipment Digital Voltmeter to be used for PT, FB AC voltages and AC Input to Electronic Power supplies Analog Multimeter To be used for IP and OP of Thy. Bridge Circuit. Motwane AVO meter or Tong tester Digital Voltmeter Motwane AVO meter Oscilloscope Oscilloscope Oscilloscope Digital Meter Megger 500V/1000V HV test equipment
b) AC DC Voltage(<1000V)
62%
2 3 4 5 6 7 8 9 10
AC Current DC Voltage DC Current (other than transducer) Pulse measurements AC Synchronising waveform checking Ripple in DC voltage Transducer measurements(0-20mA, 060mV etc.) IR measurement HV test 1. AC 2. DC
62% 61% 62% 63% N.A. 63% 61% 610% 61.5% 63%
11 12 13 14 15 16 17 18
Time (for ref. value travel time) Resistance measurement Phase sequence checking Field breaker(Closing & tripping time) Temp.measurement(for heat run test, including sensing and indication) Ambient temperature measurement Relative humidity measurement Frequency measurement 63% N.A 63% 61 deg.C NA NA 63%
Stop watch Digital Multimeter Phase sequence meter Digital timer counter Thermocouple & Digital thermometer Bulb thermometer Hygrometer Frequency meter
NOTE: Least count of the above instruments equipments shall be adequate for reading measuring the parameters with its specified tolerance (as given in the test instruction report) Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01 Test Report no.: 205/07/852 Page 8 of 83
Format no.: EDN 95-653-017 Rev.01 PROGRAMMING SETTINGS Legend: A R1 1 S,X,J Resistors: 1) 2) 3) 4) 5) 6) 7) 0.25W 0.25W 2W 6W 1W 5W Tantal Elco 2% 0.25% 2% 5% 2% 5% 33MF35V Connection point(solder pin). Resistor on soldering pins (setting element) Programming link between soldering pins Programming link, plug, jumper
Capacitors: ADVISE TO TEST AND COMMISSIONING STAFF: EVERY BOX (__) IN THE TEST REPORT HAS TO BE FILLED OUT WITH __ OR VALUE OR NA(Not applicable).
Format no.: EDN 95-653-017 Rev.01 4. Tests on Regulation cubicle 5. Insulation Resistance & HV Test on Regulation cubicle
Instruments used Megger HV test set A) Sl. No
Range 500V1000V 0-5KV
Make SHANTHI A.E.L
Sl.No. 2401-M 02/06/101357/2
Details of voltage groups: Group Details Test Voltage (1Ph,50Hz AC) for 1 min (KV) 2.5 2.0 2.0 2.0 2.0 2.0 1.5 1.5 0.5 Megger for IR (VOLT) 1000 1000 1000 1000 1000 1000 1000 1000 500
1 2 3 4 5 6 7 8 9 10
A B C D E F G H I J
415VAC,3Ph,50Hz 180V, 3 Ph, 150Hz 220 / 240 V AC, 1Ph (Lamps & Heater ckt) 125 V DC 90 VAC Potential free contacts for customer 110VAC,3Ph PTs and CTs circuit 110VAC,3Ph Synchronising ckt Up to 60V DCAC Earth
Format no.: EDN 95-653-017 Rev.01 B) Observations:
Measure insulation resistance and apply HV between group I & II as below: Sl. No 1 2 3 4 5 6 7 8 9 Group-I Group-II IR before HV (M -ohms) >200 100 40 >200 >200 >200 >200 >200 >100 HV applied for one minute. (KV) 2.5 2.0 2.0 2.0 2.0 2.0 1.5 1.5 0.5 IR after HV (M-ohms) >200 100 40 >200 >200 >200 >200 >200 >100
A B C D E F G H I
B+C+D+E+F+G+H+I+J C+D+E+F+G+H+I+J D+E+F+G+H+I+J E+F+G+H+I+J F+G+H+I+J G+H+I+J H+I+J I+J J
Ambient Temperature Humidity Date Time
25 54 14.01.08 10.05
Deg.C % A.M
Format no.: EDN 95-653-017 Rev.01 6. MCB Settings
Regulation cubicle F56 F51 F52 F53.1 F54 F55 F72 F73 F81 F79 F80 F71 F91 F93 F74
Over load release Range 25A 2 -3.2A / 2.5- 4A 2 -3.2A / 2.5- 4A 2 -3.2A / 2.5- 4A 2 -3.2A / 2.5- 4A 2 -3.2A / 2.5- 4A 0.63 -1A / 0.6 1A 0.63 -1A / 0.6 1A 0.63 -1A / 0.6 1A 2.5-4A 2.5-4A 9-14A / 9-12.5A / 10-16A 9-14A / 9-12.5A / 10-16A 0.63 -1A / 0.6 1A 9-14A / 9-12.5A / 10-16A
Recomended setting Fixed 2.6A 2.6A 2.6A 2.6A 2.6A 0.7A 0.7A 0.8A 2.6A 2.6A 12A 11A 1A 12A
Factory setting/TEST OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
Format no.: EDN 95-653-017 Rev.01 7. V and I measuring module for Channel 1 ( 69203IA1AA , UNC 4660a-p, U01)
Place of unit Diagram sheet
: U01 : DE010-YS601, DE010-YS602
FUNCTION P.T.= 11KV/110V Intermediate PT =NA Voltage at Generator voltage measuring terminals 1, 2, 3 of module is110 VAC Ground capacitor Voltage at Synchronous voltage measuring terminals 4, 5, 6 of module is110 VAC at U converter voltage of = 180 VAC Ground capacitor Generator current measuring C.T. =10,000A/1A Intermediate CT =NA Current to be injected at cubicle terminals at rated Ig is Ig CT ratio) Generator current sensing terminals 1A : (9-11,12-14,17-19) 5A : (10-11,13-14,18-19) IG burden resistor 7) IG burden resistor 7) Adjust resistors such that 3V is obtained at rated stator current at IR = 7125A at IS = 7125A at IT = 7125A
ELEMENT
Def ault
FACTORY SETTING 110VAC 110VAC 110VAC
__.BY TEST OK OK OK
__.BY COMMN
S451
IN 110VAC 110VAC 110VAC OK OK OK
S450
IN = 0. 712AAC = 0. 712AAC = 0. 712AAC OK OK OK
Input used
1A
OK
R1001,3,5 R1002,4,6 output output output
X X
= 390 = 6800 3 VAC 63% 3 VAC 63% 3 VAC 63%
OK OK 3.01 VAC 2.99VAC 2.98 VAC
Format no.: EDN 95-653-017 Rev.01 V and I measuring module for Channel 1 ( 69203IA1AA , UNC 4660a-p, U01) FUNCTION AC Field Current Measuring Terminals 20..25 C.T. Ratio = 14 A /1A Ensure that bleeder resistor R13 is (= 150 , 500 watts? ? ) set to 150 ohms S452 in pos 1-2 AC Field Current Measuring Terminals 1A : 20-22, 23-25 5A : 21-22, 24-25 If burden resistor 7) If burden resistor 7) filter capacitor. 11) *Adjust resistors such that 3V is obtained at rated exciter field current Ifn = 12.73ADC; I(thy)=Ifn+IR13 = 12.73+(71.6/150)=13.207A Micro terminal reading corresponding to thyristor bridge output current = 13.207A Function used- S452 in pos.1-3) ext. X-ducer__ NA__ mV__ _mA If burden resistor 7) If burden resistor 7) If burden resistor 7) If burden resistor 7) If burden resistor 7) at Ifn= ADC at If= ADC Spare inputs 29-31,32-34,35-37 Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01 Test Report no.: 205/07/852 Page 14 of 83 S452 R1009 R1010 R1011 R1012 R1013 Output Output X X X X X X output 3 VDC 63% 3.0VDC R1007 R1008 X X = 220 = 1000 OK OK S452 Input used X pos 1-2 1A OK ELEMENT Def ault FACTORY SETTING __.BY TEST OK __.BY COMMN
OK OK
100%
OK
DC-Field Current Measuring Terminals 26,28 Pos1-2 OUT OUT OUT OUT OUT 3 VDC 3% NA NA NA NA NA NA NA NA
Format no.: EDN 95-653-017 Rev.01 Burden resistor 7) Burden resistor 7) Burden resistor 7) Burden resistor 7) Burden resistor 7) Burden resistor 7) Burden resistor 7) Burden resistor 7) Burden resistor 7) R1014 R1015 R1016 R1017 R1018 R1019 R1020 R1021 R1022 X X X X X X X X X OUT OUT OUT OUT OUT OUT OUT OUT OUT NA NA NA NA NA NA NA NA NA
8. Interrupt Generation Unit for Channel 1 (69203GB1AA , UN 0661, AA53) : AA53 : DE010 YS701
FUNCTION At machine Voltage Sensing Test Sockets, check 1. Shape of sine 2. Equal size and 3. Phase angle Adjust volt. UR, US, UT-0 to 4,37VAC 0,5% at 100% machine voltage DC sensing signal(by adjusting R392) At machine current sensing Test sockets check 1. Shape of sine, 2. Equal size and 3. Phase angle at 100% current Connect UR w.r t 0V to channel-1 of oscilloscope and US w.r.t 0V to channel-2 of oscilloscope. Check phase lag of : Connect UR w.r t 0V to channel-1 of oscilloscope and IR w.r.t 0V to channel-2 of oscilloscope. Check phase shift at UPFof : DC sensing signal Resistors Resistor At Field current measuring Test socket Sensing signal at If=rated Amp
ELEMENT
DEFLT
FACTORY SETTING 4,37 VAC 4,37 VAC 4.37 VAC
__.BY TEST 4.378 V 4.380 V 4.379 V
__.BY COMMN
UR-0V US-0V UT-0V
UG-0V IR-0V IS-0V IT-0V
7.0 VDC 5VAC 61% 5VAC 61% 5VAC 61%
7.08V 4.97V 5.00 V 4.88V
US UR UT US UR UT IR UR IS US IT UT IG R1001,2,3 R1004 If X X
120 deg.lag 120 deg. lag 120 deg. lag No shift No shift No shift 7VDC 6 3% 33,2 k 1,5 k 3 VDC63%
OK OK OK OK OK OK 6.95 VDC OK OK OK
Format no.: EDN 95-653-017 Rev.01 Interrupt Generation Unit for Channel 1 (69203GB1AA , UN 0661, AA53) FUNCTION Synchronous voltage Resistor Resistor Additional input 2c28 : Voltage adaption resistor Voltage adaption resistor Rectifier and low pass filter: With : 1-2 ON; without : 1-3 ON Synchronous interrupt generation Common reset of odd and even interrupts (for separately reset S1026 open) Interrupts: all = 1-2 ON; other=1-3 ON If other, even=1-2 ON; odd=1-3 ON Interrupts per period: 12=1-2 ON, 1=1-3 ON Jumper for factory test only Asynchronous interrupts Interruptsperiod: 12=1-2 ON, 1=1-3 ON 50Hz= 1-2 ON, 60Hz= 1-3 ON Jumper for factory test only Machine frequency monitoring Fmin 32Hz (S85018) (I=ON,O=OFF) Fmax 66Hz (S8511...8) (I=ON,O=OFF) S850 OIOOOOOO LSB 1 8 IOOOOIOO LSB 1 8 X X closed closed OK OK S1022 S1028 S1045 X X X 1-2 1-2 closed OK OK S1026 X CLOSED OK ELEMENT DEFLT X X X X X FACTORY SETTING 5.6k 1.8k 1.8k open 1-2 __.BY TESTCOMMN OK OK OK OK OK
R1005 R1006 R1007 R1008 S1020
OK S1042 S1040 S1024 S1044 X X X X 1-2 OK 1-2 OK 1-2 closed OK
S851 S1030 S1046
OK OK OK
Format no.: EDN 95-653-017 Rev.01 Interrupt Generation Unit for Channel 1 (69203GB1AA , UN 0661, AA53) FUNCTION Machine voltage monitoring U1: 20% U2: 10% Program failure detection Used: 1-2 ON; not used:1-3 ON RUN signal DA converter R-C-filter RUN signal DA converter R-C-filter watch dog timer: 106ms=1-2 ON; 426ms=2-3 ON Interrupt failure detection Used:1-2 ON, not used: 1-3 ON Interruptsperiod: 12=1-2 ON, 1=1-3 ON Jumpers for unit fail contact loop Unit within loop Most right hand unit with ref. to CPU -1a26 Most left hand unit with ref. to CPU -1c26 Freerun by external order Used=closed; Not used=open S1047 X CLOSED OK S1034 S1033 S1035 X X X CLOSED OPEN OPEN OK OK OK S1031 1-3 OK OK R1009 C1010 S1048 X X X 120 kOhm OK 220 nF 2-3 OK R23 R24 X X 1,4 V 0,7 V 1.401 VDC 0.707 VDC ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
S1038 S1036
X X
1-2 1-2
OK OK
Format no.: EDN 95-653-017 Rev.01 9. Analog InputOutput module for Channel 1 ( ED 69203NA1AA, UN 0610, AA57)) Place of unit Diagram sheet FUNCTION : AA57 : DE010YS702 ELEMENT DEFLT FACTORY SETTING 200 HEX S1010 S1002 X OIOOOOLSB 1 6 OOOOOOOO O 7 OK OK __.BY TESTCOMMN
Analog inputs (S100X:I=ON, O=OFF) Unit software address Address selector setting Input mode selection (com= O; diff.= I) Input voltage range selection I=(0..+10V); O=(-10V..+10V): Channels 0...7 Channels 8...15 External converting control I= ON; O= OFF Analog input channels 0V reference I= internal; O= external _ Channels 0...4 Channels 8...12 S&H-channels 5...7 S&H-channels 13..15 Analog outputs Unit software address: Address selector setting (I=ON, O=OFF) S1011 220 HEX OIOOOILSB 1 6 OK OK
S1000 S1001 X S1007
OOOIOOOO I I I I I OOO O
OK OK OK
S1003 S1004 S1005 S1006 X X X
I I I I
OK OK OK OK
Output voltage range selection, 1-3= (0..+10V); 1-2= (-10V..+10V): Output 1 Output 2 Monitoring loop Unit within loop X23-X24 X X IN OK Most right hand unit with ref. to CPU X22-X24 Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01 OK OUT Test Report no.: 205/07/852 Page 19 of 83 S1012 S1013 X X 1-2 1-2 OK OK
Format no.: EDN 95-653-017 Rev.01 Most left hand unit with ref. to CPU Fail signal to output 2c16 OK X21-X23 S1008 X X OUT IN OK
Format no.: EDN 95-653-017 Rev.01 10. Digital inputoutput module for Channel 1 (69203NB1AA, UN 0662, AA61) : AA61 : DE010 / YS703
Inputs : Unit software address Address switch setting -I=ON, O=OFF) Selection of pulsed or static inputs: O=static = OPEN; I =pulsed = CLOSED Outputs : Unit software address Address switch setting I=ON, O=OFF Failure signals Fail signal to 2c16: 1-3; 1A15 to 2c16: 1-2 Fail signal to output 2c17 Supervision Unit within loop Most right hand unit with ref. to CPU Most left hand unit with ref. to CPU X1005 X1006 X1007 X X X IN OUT OUT OK OK OK S1004 X1008 X 1-3 IN OK OK S1003 400 HEX OIOOOOLSB 1 6 S1002 300 HEX OOIIOOLSB 1 6 OOOOOOOO OOOOOOOO OK OK OK OK OK S1000 S1001
11. Digital Firing and control module for Ch-1 (69203DU1AA, UN 0663, AA65) Place of unit Diagram sheet : AA65 : DE010 / YS704
FUNCTION Operation mode Variation of firing angle: pos. 1: int. RL; pos.0: all other Input control signal UC: pos. 1: digital; pos.0: analog Control mode: pos. 1: ext. UC only; pos. 0: int. or ext. pos. 1: If ctrl only; pos. 0: int. or ext. Freerun at high voltage rise du/dt: pos. 1: active; pos. 0: inactive Analog output signal select: pos. 1: UC; pos. 0: channel balance Digital control signal input Unit software address Address switch setting I=ON, O=OFF Parameter settings Rectifier limit 0 min: Inverter limit 0 max : Current dependent inverter limit: Setting of Ifmax relay: Commutation reactance: Min. setpoint If controller -%If0 Ifn / If0 ratio:
ELEMENT
DEFLT
FACTORY SETTING
__.BY TESTCOMMN
S8651 S8652 S8653 S8654 S8655
X X X X X
pos.0 pos.1 pos.1 pos.0 pos.0
OK OK OK OK OK
S8656 S866 X X S850 S851 S852 S853 S854 S855 S856 X X X X X X
pos.1 600 HEX IIOOOOLSB pos.A=30 8 elec pos.8=1498elec pos.0=0 deg elec. pos.B=3In pos.8=16 % pos.0=0% pos.8=2.697
OK
OK OK
OK OK OK OK
Format no.: EDN 95-653-017 Rev.01 Digital Firing and control module for Ch-1 (69203DU1AA, UN 0663, AA65) FUNCTION Parameter settings Vp If controller -VV : Ta If controller (ms): Sensitivity follow up control -% Pulse pause follow up control -s : Ifmax relay time delay (ms): Signal settings Fail signal to output 2c16 Analog output Uc on 2c18 Analog output Uc on 2c20 Measurements Syn. voltage: UR-S IN UNC4660 22 VAC Syn. voltage: US-T IN UNC4660 22 VAC Syn. voltage: UT-R IN UNC4660 22 VAC Pulse shape for all pulses shall be rectangular with pulse unloaded Pulse amplirude 20v... 24v Pause 0v... 2v Pulse duration=100 micro sec.6 3% Ifmax relay picks up at Ifn : 3 x Ifn S1003 S1004 S1005 Testpoint UR US UT 22 VAC 22 VAC 22 VAC 22.04VAC 21.95VAC 21.79VAC OK 24 V OK 180 micro sec OK X IN OUT IN OK OK OK S857 S858 S859 S860 S861 X pos.A=10 pos.7=190ms pos.2=1% pos.3=2s pos.2=11ms OK OK OK OK OK ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
Format no.: EDN 95-653-017 Rev.01 Digital Firing and control module for Ch-1 (69203DU1AA, UN 0663, AA65) FUNCTION Contact loop monitoring Unit within loop Most right hand unit with ref. to CPU Most left hand unit with ref. to CPU None maskable interrupt S1000 S1001 S1002 S1006 X OUT IN OUT OUT OK OK OK OK ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
12. Final Pulse stage for channel 1 (69203MU1AA, UN 0809, AG01) Place of unit Diagram sheet : AG01 : GX010-YS701
FUNCTION Input pulse polarity negative Input pulse polarity positive Blocking input resistance Pulse current Pulse current / shape Pulse shape (cap as per AK 428 513)
ELEMENT 102025 102631 R1000 R1001 to R1006 R1007 to R1012 C1013 to C1018
FACTORY SETTING OUT IN OUT 3) 5R6 3) 3R3 3) 150 nF
__.BY TESTCOMMN OK OK OK OK OK OK
Format no.: EDN 95-653-017 Rev.01 13. CPU module for channel 1 (69203DB1AA, UN 0660, AA49)) Place of unit Diagram sheet FUNCTION Memory elements Block 1 memory EPROM 27C256 Pos.1=>256k Pos.2=>64k Pos.1=>EPROM Pos.2=>RAM Block 2 memory EPROM 27C64 EPROM RAM Block 3 memory A737 EPROM RAM Block 4 memory EEPROM 2864A EPROM RAM or EEPROM EEP=> 2k*8 EP=> 8k*8 A738 J907 J904 X X X EEPROM RAM EEP OK OK OK J906 X X EMPTY EPROM OK OK A736 J905 X 0447KDVR EPROM OK OK A735 S801 S802 X X HIER452555R2 pos.1 pos.1 OK OK OK : AA49 : DE010 / YS710 ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
Format no.: EDN 95-653-017 Rev.01 CPU module for channel 1 (69203DB1AA, UN 0660, AA49))
FUNCTION Block 5 memory EPROM RAM Block 5 supply: internal(1-2), battery (1-3) Non volatile memory No wait states Direct memory access Operation Test input Timer clock Timer 82C54 ETN400793P1
ELEMENT
DEFLT X X X X X
FACTORY SETTING RAM RAM pos1-2 (soldered) OUT OUT
__.BY TESTCOMMN OK OK OK OK OK
A739 J908 S820 NOVRAM NOWAIT
DMA TEST A778 CA, CB CK1 CK2 CK3 INV
X X X X X X X
OUT OUT TIMER CA OPEN OPEN CLOSED OPEN
OK OK OK OK OK OK OK OK
Timer frequency CA=46875 Hz, CB=CK1..CK3 Timer frequency 1.5 MHz Timer frequency 11.7 kHz Timer frequency 183 Hz Timer output inverted Serial interface Pos.1=RS422 Microterminal, pos.2=RS232 HALT signal from microterminal Inactive
S803,804 S823
X X
pos.1 OPEN
OK OK
CPU module for channel 1 (69203DB1AA, UN 0660, AA49)) FUNCTION Watchdog Watchdog active 56 ms T1+T3 224 ms T1+T4 448 ms T2+T3 1.8 s T2+T4 Contact loop monitoring Most right hand unit-except supply Most left hand unit-except supply Unit within loop -slave Fail interrupt generation Fail signal on 2c16 Fail on reset (in operation when S824 OUT) From Ue1 -2a2 : pos 1-2 From UN0611 Ue1: pos 1-3 S822 S824 S821.1-2 S821.1-3 X X IN OUT IN OUT OK OK OK OK ELEMENT DEFLT FACTORY SETTING CLOSED X X OPEN CLOSED CLOSED OPEN OUT OUT X OUT __.BY TESTCOMMN OK OK OK OK OK OK OK OK
WD T1 T2 T3 T4 KA KC KA-KC
Format no.: EDN 95-653-017 Rev.01 14. DC-DC supply module for channel 1 (69203PY1AA, UN 0664, AA37) Place of unit Diagram sheet FUNCTION Input voltage 220 V:pos. 1-2, 110 V:pos. 1-3 220 V:pos. 1-2, 110 V:pos. 1-3 Output voltage +24V +15V +5V -15V tolerance 610 % 65 % +4% 65% Y 530 Y 531 Testpoint +24 V +15 V +5 V -15 V : AA37 : DE010 / YS710 ELEMENT DEFLT X X X FACTORY SETTING 125 VDC 1-3 1-3 Unit VDC VDC VDC VDC __.BY TESTCOMMN OK OK OK
Measured Voltage 25.03 15.06 5.15 -15.15
Check whether output voltages are within tolerance when DC input is = 125V + 10% and = 125V - 15%
OK
15. V and I measuring module for Channel 2 ( 69203IA1AA , UNC 4660a-p, U02)
Place of unit Diagram sheet FUNCTION
: U02 : DE020 - YS601602 ELEMENT Def ault FACTORY SETTING 110VAC 110VAC 110VAC S451 X IN 110VAC 110VAC 110VAC S450 X IN = AAC = AAC = AAC __.BY TEST NA NA NA NA NA NA NA NA NA NA NA __.BY COMMN
P.T.= 11KV110V Intermediate PT =NA Voltage at Generator voltage measuring terminals 1, 2, 3 of module is110 VAC Ground capacitor Voltage at Synchronous voltage measuring terminals 4, 5, 6 of module is110 VAC at U converter voltage of = 180 VAC Ground capacitor Generator current measuring C.T. =3000A1A Intermediate CT =NA Current to be injected at cubicle terminals at rated Ig is Ig CT ratio) Generator current sensing terminals 1A : (9-11,12-14,17-19) 5A : (10-11,13-14,18-19) IG burden resistor 7) IG burden resistor 7) Adjust resistors such that 3V is obtained at rated stator current at IR = 2297A at IS = 2297A at IT = 2297A R1001,3,5 R1002,4,6 output output output X X
Input used
1A
NA
= = 3 VAC 63% 3 VAC 63% 3 VAC 63%
NA NA NA NA NA
Format no.: EDN 95-653-017 Rev.01 V and I measuring module for Channel 2 ( 69203IA1AA , UNC 4660a-p, U02) FUNCTION AC Field Current Measuring Terminals 20..25 C.T. Ratio = 14 A /1A Ensure that bleeder resistor R13 is (= 150 , 500 watts? ? ) set to 150 ohms S452 in pos 1-2 AC Field Current Measuring Terminals 1A : 20-22, 23-25 5A : 21-22, 24-25 If burden resistor 7) If burden resistor 7) filter capacitor. 11) Ifn = 8.6ADC; I(thy)=Ifn+IR13 = 8.6+0.3=8.9A Function used- S452 in pos.1-3) ext. X-ducer__ NA__ mV__ _mA If burden resistor 7) If burden resistor 7) If burden resistor 7) If burden resistor 7) If burden resistor 7) at Ifn= ADC at If= ADC Spare inputs 29-31,32-34,35-37 Burden resistor 7) Burden resistor 7) Burden resistor 7) R1014 R1015 R1016 X X X OUT OUT OUT NA NA NA R1007 R1008 C1008 X X = 220 = 1000 =33micro F OK OK S452 Input used X pos 1-2 1A OK ELEMENT Def ault FACTORY SETTING 0.727AAC __.BY TEST OK __.BY COMMN
OK OK
*Adjust resistors such that 3V is obtained at rated exciter field current output 3 VDC 63% 3.01 VDC
DC-Field Current Measuring Terminals 26,28 S452 R1009 R1010 R1011 R1012 R1013 Output Output X X X X X X Pos1-2 OUT OUT OUT OUT OUT 3 VDC 3% NA NA NA NA NA NA NA NA
Format no.: EDN 95-653-017 Rev.01 Burden resistor 7) Burden resistor 7) Burden resistor 7) Burden resistor 7) Burden resistor 7) Burden resistor 7) R1017 R1018 R1019 R1020 R1021 R1022 X X X X X X OUT OUT OUT OUT OUT OUT NA NA NA NA NA NA
16. Digital Firing and control module for Ch-2 (69203DU1AA, UN 0663, AA29) Place of unit Diagram sheet : AA29 : DE020 / YS704
FUNCTION Operation mode Variation of firing angle: pos. 1: int. RL; pos.0: all other Input control signal UC: pos. 1: digital; pos.0: analog Control mode: pos. 1: ext. UC only; pos. 0: int. or ext. pos. 1: If ctrl only; pos. 0: int. or ext. Freerun at high voltage rise dudt: pos. 1: active; pos. 0: inactive Analog output signal select: pos. 1: UC; pos. 0: channel balance Digital control signal input Unit software address Address switch setting I=ON, O=OFF Parameter settings Rectifier limit 0 min: Inverter limit 0 max : Current dependent inverter limit: Setting of Ifmaxrelay: Commutation reactance: Min. setpoint If controller -%If0 Ifn / If0 ratio:
ELEMENT
DEFLT
FACTORY SETTING
__.BY TESTCOMMN
S8651 S8652 S8653 S8654 S8655 S8656 S866
X X X X X
pos.0 pos.0 pos.0 pos.1 pos.0 pos.1
OK OK OK OK OK OK
X X
600 HEX IIOOOOLSB 1 6 pos.A=30 8 elec pos.8=1498elec pos.0=0 deg at In pos.B=3In pos.8=16 % pos.0=0 % OK OK OK OK OK OK OK OK
S850 S851 S852 S853 S854 S855 S856
X X X X X
pos.8=2.697
Format no.: EDN 95-653-017 Rev.01 Digital Firing and control module for Ch-2 (69203DU1AA, UN 0663, AA29) FUNCTION Parameter settings Vp If controller V/V : Ta If controller (ms): Sensitivity follow up control -% Pulse pause follow up control -s : Ifmax relay time delay (ms): Signal settings Fail signal to output 2c16 Analog output Uc on 2c18 Analog output Uc on 2c20 Measurements Syn. voltage: UR-S IN UNC4660 22 VAC Syn. voltage: US-T IN UNC4660 22 VAC Syn. voltage: UT-R IN UNC4660 22 VAC Pulse shape for all pulses shall be rectangular with pulse unloaded Pulse amplirude 20v... 24v Pause 0v... 2v Pulse duration=100 micro sec.6 3% Ifmax relay picks up at Ifn : 3 x Ifn S1003 S1004 S1005 Testpoint UR US UT 22 VAC 22 VAC 22 VAC 21.36 VAC 21.26 VAC 21.50 VAC OK 24 V OK 180 micro sec OK X IN IN OUT OK OK OK S857 S858 S859 S860 S861 X pos.A=10 pos.7=190ms pos.2=1% pos.3=2s pos.2=11ms OK OK OK OK OK ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
Format no.: EDN 95-653-017 Rev.01 Digital Firing and control module for CH 2 (69203DU1AA, UN 0663, AA29) FUNCTION Contact loop monitoring Unit within loop Most right hand unit with ref. to CPU Most left hand unit with ref. to CPU None maskable interrupt S1000 S1001 S1002 S1006 X OUT IN OUT OUT OK OK OK OK ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
17. Final Pulse stage for channel 2 (69203MU1AA, UN 0809, AG03) Place of unit Diagram sheet : AG03 : GX020-YS701
FUNCTION Input pulse polarity negative Input pulse polarity positive Blocking input resistance Pulse current Pulse current / shape Pulse shape (cap as per AK 428 513)
ELEMENT 102025 102631 R1000 R1001 to R1006 R1007 to R1012 C1013 to C1018
FACTORY SETTING OUT IN OUT 3) 5R6 3) 3R3 3) 150 nF
__.BY TESTCOMMN OK OK OK OK OK OK
Format no.: EDN 95-653-017 Rev.01 18. DC-DC supply module for channel 2 (69203PY1AA, UN 0664, AA01 Place of unit Diagram sheet FUNCTION Input voltage 220 V:pos. 1-2, 110 V:pos. 1-3 220 V:pos. 1-2, 110 V:pos. 1-3 Output voltage +24V +15V +5V -15V tolerance 610 % 65 % +4% 65% Y 530 Y 531 Testpoint +24 V +15 V +5 V -15 V : AA01 : DE020 / YS710 ELEMENT DEFLT X X X FACTORY SETTING 125 VDC 1-3 1-3 __.BY TESTCOMMN OK OK OK Unit VDC VDC VDC VDC
OK
Format no.: EDN 95-653-017 Rev.01 19. DC-DC supply module for PLC ( 69203PY1AA, UN 0664, AB01) Place of unit Diagram sheet FUNCTION Input voltage 220 V:pos. 1-2, 110 V:pos. 1-3 220 V:pos. 1-2, 110 V:pos. 1-3 Y 530 Y 531 : AB01 : GW030 / YS710 ELEMENT DEFLT X X X FACTORY SETTING 125 VDC 1-3 1-3 __.BY TESTCOMMN OK OK OK
Output voltage +24V +15V +5V -15V
tolerance 610 % 65 % +4% 65%
Testpoint +24 V +15 V +5 V -15 V
Unit VDC VDC VDC VDC
OK
Format no.: EDN 95-653-017 Rev.01 20. DC-DC converter (CE691-33-400, KX9180b-p, AG01) Place of unit Diagram sheet FUNCTION Input Voltage = 125VDC Output voltage+47.3V to +47.7V Check whether output voltage is within tolerance when DC input is = 125V + 10% and = 125V - 15% : AG06 : GW030 / YS715 ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN OK 47.60VDC OK
21. DC-DC converter (CE691-33-400, KX9180b-p, AG16) Place of unit Diagram sheet : AG16 : GW030 / YS715 OK 47.45 VDC OK
Input Voltage = 125VDC Output voltage +47.3V to +47.7V Check whether output voltage is wiithin tolerance when DC input is = 125V + 10% and = 125V - 15%
Format no.: EDN 95-653-017 Rev.01 22. MicroTerminal ( 69203TB2AA , UNS 2660, AD45 ) Diagram sheet FUNCTION EPROM 27C256 EPROM type selection -27C256 Interrupt allocation -1=9902, 2=232 : YD115 ELEMENT A331 S1005,6 S1001...4 X X DEFLT FACTORY SETTING HIER452560 1-3 2-3 __.BY TESTCOMMN OK OK OK
23. Command input module ( 69203YB1AA , UNS 2661, AD21 ) Diagram sheet : YD115 OK
Functioning of module for commands & indications 24. Memory card ( 69203YV1AA , CT370, AG05) Functioning of module for Set Reset functions 25. Test point module ( CE691 38-840, UN0094, AG23) Functioning of module
OK
OK
Format no.: EDN 95-653-017 Rev.01 26. CPU module for PLC (69203DB1AA, UN 0660, AB13) Place of unit Diagram sheet : AB13 : GW030 / YS710
Memory elements Block 1 memory EPROM 27C256 Pos.1=>256k Pos.2=>64k Pos.1=>EPROM Pos.2=>RAM Block 2 memory EPROM 27C64 EPROM RAM Block 3 memory A737 EPROM RAM Block 4 memory EEPROM 2864A EPROM RAM or EEPROM EEP=> 2k*8 EP=> 8k*8 Block 5 memory HETN 400793P1 EPROM RAM Block 5 Supply: Internal(1-2),battery(1-3) Non volatile memory No wait states S820 NOVRAM NOWAIT X X pos1-2 (soldered) IN OUT OK OK OK A739 J908 X X RAM RAM OK OK A738 J907 J904 X X EEPROM RAM EP OK OK OK J906 X X EMPTY EPROM OK OK A736 J905 X X 0447PLC EPROM OK OK A735 S801 S802 X X HIER452562R2 pos.1 pos.1 OK OK OK
Format no.: EDN 95-653-017 Rev.01 CPU module for PLC (69203DB1AA, UN 0660, AB09) FUNCTION Direct memory access Operation Test input Timer clock Timer 82C54 Timer frequency CA=46875 Hz, CB=CK1..CK3 Timer frequency 1.5 MHz Timer frequency 11.7 kHz Timer frequency 183 Hz Timer output inverted Serial interface Pos.1=RS 422 (microterminal), Pos.2=RS232 HALT signal from microterminal inactive Watchdog Watchdog active 56 ms T1+T3 224 ms T1+T4 448 ms T2+T3 1.8 s T2+T4 Contact loop monitoring Most right hand unit supply -except KA KC KA-KC X OUT OUT OUT OK OK OK WD T1 T2 T3 T4 X X X X CLOSED OPEN CLOSED OPEN CLOSED OK OK OK OK OK S803,804 S823 X X pos.1 OPEN OK OK A778 CA, CB CK1 CK2 CK3 INV X OUT CB OUT IN OUT OUT OK OK OK OK OK OK DMA TEST X X OUT OUT OK OK ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
Most left hand unit except supply Unit within loop slave
Format no.: EDN 95-653-017 Rev.01 CPU module for PLC (69203DB1AA, UN 0660, AB09) FUNCTION Failinterrupt generation Fail signal on 2c16 Fail on reset in operation when S824 OUT From Uel 2a2 pos 1-2 From UN0611 Uel pos 1-3 S822 S824 S821.1-2 S821.1-3 X X X IN IN IN OUT OK OK OK OK ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
27. Analog input/output unit for PLC ( 69203IV1AA , UN 0611 , AB17) Place of unit Diagram sheet FUNCTION Analog inputs (S100X: I=ON, O=OFF) Input mode selection Unipolar pos. 1-3,:Bipolar pos. 1-2 Input ranges ON : 10V; OFF : 650V Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Fail indication LED FAIL from UN0660 S911 X ON OK S901 S902 S903 S904 S905 S906 S907 S908 X X X X X X X X ON ON ON ON ON ON ON ON OK OK OK OK OK OK OK OK S909, 10 X 1-2 OK : AB17 : GW030 / YS711 ELEMENT DEFLT FACTORY SETTING __.BY TEST/COMMN
Format no.: EDN 95-653-017 Rev.01 28. Binary input module for PLC (69203IB1B, UNC 4661, A01) Device reference Diagram sheet Input Chnl 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 R1001 02 R1003 04 R1005 06 R1007 08 R1009 10 R1011 12 R1013 14 R1015 16 R1017 18 R1019 20 R1021 22 R1023 24 R1025 26 R1027 28 R1029 30 : A01 : EG040 / YS750 __ by tester OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Final Comm.
R1..
X..
X..
X..
VDC
X601 X604 X607 X610 X613 X616 X619 X622 X625 X628 X631 X634 X637 X640 X643
1k2 1k2 1k2 1k2 1k2 1k2 1k2 1k2 1k2 1k2 1k2 1k2 1k2 1k2 1k2 1k2
IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
R1031 32 X1036 X1035 X1037
All resistors 5W, 5% Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01
Format no.: EDN 95-653-017 Rev.01 29. Binary input module for PLC (69203IB1B, UNC 4661, A02) Device reference Diagram sheet Input Chnl 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 R1001 02 R1003 04 R1005 06 R1007 08 R1009 10 R1011 12 R1013 14 R1015 16 R1017 18 R1019 20 R1021 22 R1023 24 R1025 26 R1027 28 R1029 30 R1031 32 : A02 : EG040 / YS750 __ by test OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Final Comm.
R1. .
X..
X..
X..
VDC
X601 X604 X607 X610 X613 X616 X619 X622 X625 X628 X631 X634 X637 X640 X643 X1036
48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
Format no.: EDN 95-653-017 Rev.01 30. Binary input module for PLC (69203IB1B, UNC 4661, A03) Device reference Diagram sheet Input Chnl 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 R1001 02 R1003 04 R1005 06 R1007 08 R1009 10 R1011 12 R1013 14 R1015 16 R1017 18 R1019 20 R1021 22 R1023 24 R1025 26 R1027 28 R1029 30 R1031 32 : REG-A03 : EG040 / YS750 __ by test OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Final Comm.
R1. .
X..
X..
X..
VDC
IN IN IN IN IN IN OUT IN IN IN IN IN IN IN IN IN
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT IN IN OUT IN IN
OUT OUT OUT OUT OUT OUT IN OUT OUT OUT OUT OUT OUT OUT OUT OUT
48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
Format no.: EDN 95-653-017 Rev.01 31. Binary input module for PLC (69203IB1B, UNC 4661, A04) Device reference Diagram sheet Inpu t Chnl 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 R1001 02 R1003 04 R1005 06 R1007 08 R1009 10 R1011 12 R1013 14 R1015 16 R1017 18 R1019 20 R1021 22 R1023 24 R1025 26 R1027 28 R1029 30 R1031 32 X601 X604 X607 X610 X613 X616 X619 X622 X625 X628 X631 X634 X637 X640 X643 X1036 X602 X605 X608 X611 X614 X617 X620 X623 X626 X629 X632 X635 X638 X641 X644 X1035 X603 X606 X609 X612 X615 X618 X621 X624 X627 X630 X633 X636 X639 X642 X645 X1037 : REG-A04 : EG040 / YS750 __ by test OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Final Comm.
R1. .
X..
X..
X..
VDC
IN IN IN IN IN IN IN
OUT OUT OUT IN IN OUT OUT
48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
IN IN IN IN IN IN IN IN IN
OUT OUT OUT OUT OUT IN IN IN IN
Format no.: EDN 95-653-017 Rev.01 32. Binary output module for PLC (69203OB1A, UNC 4662, A51) Place of unit Diagram sheet : REG-A51 : EG040 / YS751
OutputChannel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10 Channel 11 Channel 12 Channel 13 Channel 14 Channel 15 Channel 16
X5.. X521 X523 X525 X527 X529 X531 X533 X535 X537 X539 X541 X543 X545 X547 X549 X551
X5.. OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
__ by test OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
Final Comm. __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
Format no.: EDN 95-653-017 Rev.01 33. Binary output module for PLC (69203OB1A, UNC 4662, A52) Place of unit Diagram sheet OutputChannel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10 Channel 11 Channel 12 Channel 13 Channel 14 Channel 15 Channel 16 X5.. X521 X523 X525 X527 X529 X531 X533 X535 X537 X539 X541 X543 X545 X547 X549 X551 : REG-A52 : EG040 / YS751 X5.. X522 X524 X526 X528 X530 X532 X534 X536 X538 X540 X542 X544 X546 X548 X550 X552 X5.. IN IN OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT X5.. OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT __ by testing OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Final Comm. __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
34. Binary output module for PLC (69203OB1A, UNC 4662, A53) Place of unit Diagram sheet : REG-A53 : EG040 / YS751
OutputChannel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10 Channel 11 Channel 12 Channel 13 Channel 14 Channel 15 Channel 16
__ by test OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
Final Comm. __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
Format no.: EDN 95-653-017 Rev.01 35. Digital inputoutput module for PLC (69203NB1AA, UN0662, AB21) Place of unit Diagram sheet : AB21 : YY301
FUNCTION Inputs Unit software address Address switch setting -I=ON, O=OFF Selection of pulsed or static inputs: O=static = OPEN; I=pulsed = CLOSED Outputs Unit software address Address switch setting-I=ON, O=OFF Failure signals Fail signal to 2c16: 1-3; 1A15 to 2c16: 1-2 Fail signal to output 2c17 Supervision Unit within loop Most right hand unit with ref. to CPU Most left hand unit with ref. to CPU
ELEMENT
DEFLT
FACTORY SETTING
__.BY TESTCOMMN
200 HEX S1002 S1000 S1001 OOIOOOLSB 1 6 OOOOOOOO OOOOOOOO
OK OK OK OK
480 HEX S1003 OIOOIOLSB 1 6
OK OK
S1004 X1008
1-2 OUT
OK OK
X1005 X1006 X1007
X X X
IN OUT OUT
OK OK OK
Format no.: EDN 95-653-017 Rev.01 36. Digital inputoutput module for PLC (69203NB1AA, UN0662, AB25) Place of unit Diagram sheet FUNCTION Inputs Unit software address Address switch setting -I=ON, O=OFF Selection of pulsed or static inputs: O=static = OPEN; I=pulsed = CLOSED Outputs Unit software address Address switch setting-I=ON, O=OFF Failure signals Fail signal to 2c16: 1-3; 1A15 to 2c16: 1-2 Fail signal to output 2c17 Supervision Unit within loop Most right hand unit with ref. to CPU Most left hand unit with ref. to CPU X1005 X1006 X1007 X X X IN OUT OUT OK OK OK S1004 X1008 X 1-2 OUT OK OK S1003 4C0 HEX OIOOIILSB 1 6 OK OK S1002 S1000 S1001 240 HEX OOIOOILSB 1 6 OOOOOOOO OOOOOOOO OK OK OK OK : AB25 : ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
Format no.: EDN 95-653-017 Rev.01 37. Digital inputoutput module for PLC (69203NB1AA, UN0662, AB33) Place of unit Diagram sheet : AB33 :
FUNCTION Inputs Unit software address Address switch setting -I=ON, O=OFF Selection of pulsed or static inputs: O=static = OPEN; I=pulsed = CLOSED Outputs Unit software address Address switch setting-I=ON, O=OFF Failure signals Fail signal to 2c16: 1-3; 1A15 to 2c16: 1-2 Fail signal to output 2c17 Supervision Unit within loop Most right hand unit with ref. to CPU Most left hand unit with ref. to CPU
ELEMENT
DEFLT
FACTORY SETTING
__.BY TESTCOMMN
2C0 HEX S1002 S1000 S1001 OOIOII LSB 1 6 OOOOOOOO OOOOOOOO
OK OK OK OK
540 HEX S1003 OIOIOI LSB 1 6
OK OK
S1004 X1008
1-2 OUT
OK OK
X1005 X1006 X1007
X X X
IN OUT OUT
OK OK OK
38. Digital inputoutput module for PLC (69203NB1AA, UN0662, AB45) Place of unit Diagram sheet FUNCTION Inputs Unit software address Address switch setting -I=ON, O=OFF Selection of pulsed or static inputs: O=static = OPEN; I=pulsed = CLOSED Outputs Unit software address Address switch setting-I=ON, O=OFF Failure signals Fail signal to 2c16: 1-3; 1A15 to 2c16: 1-2 Fail signal to output 2c17 Supervision Unit within loop Most right hand unit with ref. to CPU Most left hand unit with ref. to CPU X1005 X1006 X1007 X X X IN OUT OUT OK OK OK S1004 X1008 X 1-2 OUT OK OK S1003 580 HEX OIOIIO LSB 1 6 OK OK S1002 S1000 S1001 300 HEX OOIIOO LSB 1 6 OOOOOOOO OOOOOOOO OK OK OK OK : AB45 : ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
Format no.: EDN 95-653-017 Rev.01 39. Digital inputoutput module for PLC (69203NB1AA, UN`0662, AB49) Place of unit Diagram sheet FUNCTION Inputs Unit software address Address switch setting -I=ON, O=OFF Selection of pulsed or static inputs: O=static = OPEN; I=pulsed = CLOSED Outputs Unit software address Address switch setting-I=ON, O=OFF Failure signals Fail signal to 2c16: 1-3; 1A15 to 2c16: 1-2 Fail signal to output 2c17 Supervision Unit within loop Most right hand unit with ref. to CPU Most left hand unit with ref. to CPU X1005 X1006 X1007 X X X IN OUT OUT OK OK OK S1004 X1008 X 1-2 OUT OK OK S1003 5C0 HEX OIO I I I LSB 1 6 OK OK S1002 S1000 S1001 340 HEX OOI I O I LSB 1 6 OOOOOOOO OOOOOOOO OK OK OK OK : AB49 : ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
Format no.: EDN 95-653-017 Rev.01 40. Digital inputoutput module for PLC (69203NB1AA, UN0662, AB53) Place of unit Diagram sheet FUNCTION Inputs Unit software address Address switch setting I=ON, O=OFF Selection of pulsed or static inputs: O=static = OPEN; I=pulsed = CLOSED Outputs Unit software address Address switch setting-I=ON, O=OFF Failure signals Fail signal to 2c16: 1-3; 1A15 to 2c16: 1-2 Fail signal to output 2c17 Supervision Unit within loop Most right hand unit with ref. to CPU Most left hand unit with ref. to CPU X1005 X1006 X1007 X X X OUT IN OUT OK OK OK S1004 X1008 X 1-2 OUT OK OK S1003 600 HEX OIIOOO LSB 1 6 OK OK S1002 S1000 S1001 380 HEX OOIIIO LSB 1 6 OOOOOOOO OOOOOOOO OK OK OK OK : AB53 : ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
41. Alarm indication module (69203SV1AA, UN 0665, AB61) Place of unit Diagram sheet : AB61 : EG030 / YS501
Format no.: EDN 95-653-017 Rev.01 FUNCTION Selector switches Software address of unit Setting of selector switch -I=ON, O=OFF Pos. I: master; Pos. O: slave Clock active S5016 S502 X I ON OK OK S5011-5 700 HEX IIIOOLSB OK OK ELEMENT DEFLT FACTORY SETTING __.BY TESTCOMMN
42. Alarm indication module (69203SV1AA, UN 0665, AB65) Place of unit Diagram sheet : AB65 : EG030 / YS501
FUNCTION Selector switches Software address of unit Setting of selector switch -I=ON, O=OFF Pos. I: master; Pos. O: slave Clock active
ELEMENT
DEFLT
FACTORY SETTING
__ BYTESTCOMMN
740 HEX S5011-5 IIIO1LSB
OK OK
S5016 S502 X
O ON
OK OK
Format no.: EDN 95-653-017 Rev.01 43. Computer Unit for Monitoring (69203DB1AA, UN 0660, AB73) Place of unit Diagram sheet Memory elements Block 1 memory EPROM 27C256 Pos.1 : 256k Pos.2 : 64k Pos.1 : EPROM Pos.2 : RAM Block 2 memory EPROM 27C64 EPROM RAM Block 3 memory A737 EPROM RAM Block 4 memory EEPROM 2864A EPROM RAM or EEPROM EEP : 2k*8 EP : 8k*8 Block 5 memory HETN 400793P1 EPROM RAM Block 5 Supply: Internal(1-2),battery(1-3) Non volatile memory No wait states Direct memory access Operation Test input Timer clock Timer 82C54 A778 Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01 X TIMER OK Test Report no.: 205/07/852 Page 56 of 83 DMA TEST X X OUT OUT OK OK S820 NOVRAM NOWAIT X X pos1-2 (soldered) OUT OUT OK OK OK A739 J908 X X RAM RAM OK OK A738 J907 J904 X X EEPROM RAM EEP OK OK OK J906 X X EMPTY EPROM OK OK A736 J905 X X 0447KMON EPROM OK OK A735 S801 S802 X X HIER452561 pos.1 pos.1 OK OK OK : AB73 : GX000 / YS710
Format no.: EDN 95-653-017 Rev.01 FUNCTION Timer frequency CA : 46875 Hz, CB : CK1..CK3 Timer frequency 1.5 MHz Timer frequency 11.7 kHz Timer frequency 183 Hz Timer output inverted Serial interface Pos.1 : RS 422 (microterminal), Pos.2 : RS232 HALT signal from microterminal inactive Watchdog Watchdog active 56 ms T1+T3 224 ms T1+T4 448 ms T2+T3 1.8 s T2+T4 Contact loop monitoring Most right hand unit supply -except KA KC KA-KC X OUT OUT OUT OK OK OK WD T1 T2 T3 T4 X X X X CLOSED OPEN CLOSED OPEN CLOSED OK OK OK OK OK S803,804 S823 X X pos.1 OPEN OK OK ELEMENT DEFLT FACTORY SETTING CB IN OUT OUT OUT __ BYTESTCOMMN OK OK OK OK OK
CA, CB CK1 CK2 CK3 INV
Most left hand unit except supply Unit within loop slave Fail interrupt generation Fail signal on 2c16 Fail on reset in operation when S824 OUT From Uel 2a2 pos 1-2 From UN0611 Uel pos 1-3
S822 S824 S821.1-2 S821.1-3 X X X
IN IN IN OUT
OK OK OK OK
Format no.: EDN 95-653-017 Rev.01 44. Analog Input/Output unit for monitoring (69203IV1AA, UN0611, AB77) Place of unit Diagram sheet FUNCTION Analog inputs (S100X: I : ON, O : OFF) Input mode selection Unipolar pos. 1-3,:Bipolar pos. 1-2 Input ranges ON : 10V; OFF : 650V Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Fail indication LED FAIL from UN0660 S911 X ON OK S901 S902 S903 S904 S905 S906 S907 S908 X X X X X X X X ON ON ON ON ON ON ON ON OK OK OK OK OK OK OK OK S909, 10 X 1-2 OK : AB77 : GX000 / YS301 ELEMENT DEFLT FACTORY SETTING __ BYTEST/COMMN
45. Binary Input/Output unit for monitoring (69203NB1AA, UN0662, AB81) Place of unit Diagram sheet FUNCTION Inputs Unit software address Address switch setting -I=ON, O=OFF S1002 300 HEX OOIIOO LSB 1 6 OK OK : AB81 : GX000 / YS302 ELEMENT DEFLT FACTORY SETTING __ BYTESTCOMMN
Format no.: EDN 95-653-017 Rev.01 FUNCTION Selection of pulsed or static inputs: O=static = OPEN; I=pulsed = CLOSED Outputs Unit software address Address switch setting-I=ON, O=OFF Failure signals Fail signal to 2c16: 1-3; 1A15 to 2c16: 1-2 Fail signal to output 2c17 Supervision Unit within loop Most right hand unit with ref. to CPU Most left hand unit with ref. to CPU X1005 X1006 X1007 X X X OUT IN OUT OK OK OK S1004 X1008 X 1-2 OUT OK OK S1003 400 HEX OIO00O LSB 1 6 OK OK ELEMENT DEFLT FACTORY SETTING OOOOOOOO OOOOOOOO __ BYTESTCOMMN OK OK
S1000 S1001
Format no.: EDN 95-653-017 Rev.01 46. List of Parameters for channel-1(Auto): AVR channel 1 Software version HIER 452555R2 in AA49
FUNCTION K-Flags (factory settings to be altered temporarily only) KDVR Active current compensation Reactive current compensation VHz limiter Softstart Reactive load discharge Set point preset to bus voltage Follow up of cos phi reference value Follow up of reactive power ref. value Actual value for superimpimposed CTRL from external X-ducer Tie line power factor regulator Additional analog input Rotor current reduction due to overtemp.
ELEMENT 0000= OFF 1111= ON F710 F712 F714 F716 F718 F71A F71C F71E F720 F722 F724 F726
DEFLT
FACTORY SETTING
__.BY TESTCOMMN
X X X X X X X X X X X X
0000 1111 1111 1111 0000 0000 0000 0000 0000 0000 0000 0000
OK OK OK OK OK OK OK OK OK OK OK OK
Format no.: EDN 95-653-017 Rev.01 List of Parameters for Auto channel-1: FUNCTION Stator current reduction due to overtemp Fieldflashing OFF function Priority of limiter 0000=up 1111=down PSS signal into PID=0000 after PID=1111 Mechanical power sig. to PSS Power System Stabilizer Rotor current limiter Stator current limiter inductive Stator current limiter capacitive Minimum rotor current limiter Load angle limiter Reactiveactive current limiter Superimposed Q- or cos phi control Xe-identification Neg. phase sequence *) 0000 = OFF; **) 0000 = OFF; ELEMENT . F728 F72A F730 F732 F736 F750 F752 F754 F756 F758 F75A F75C F75E F760 F762 DEFLT X X X X X X X X X X X X X X X FACTORY SETTING 0000 0000 1111 1111 0000 *) 2222 *) 2222 *) 2222 *) 2222 *) 0000 *) 2222 *) 0000 *) 0000 *) 0000 *) 0000 **) __.BY TESTCOMMN OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
1111 = actual value calculation;2222 = function activated 0001 = function activated; 0002 to 0007 = special applications
Format no.: EDN 95-653-017 Rev.01 List of Parameters for channel-1(Auto):
FUNCTION 2. Voltage reference value Preset Maximum value Minimum value 1 Minimum value 2 Fullrange traveltime 1 Fullrange traveltime 2 Softstart traveltime 3. Reactive load discarge Pulsetime Pausetime Sensitivity 4. VHz limiter Max. overvoltage U-p.uf-p.u Time delay
ELEM ADJUST ENT MENT RANGE
FACTORY SETTING
__.BY TESTCOMMN
C250 C252 C254 C256 C258 C25A C290
50....120% 100...142% 0.....100% 0.....100% 0.1...120s 0,1...120s 0.1...65,5s
100 % 110 % 90 % 90 % 30 s 30 s 10 s
OK OK OK OK OK OK OK
C260 C262 C264
0.1...10s 0.1...60s 0.....100%
1s 1s 5%
OK OK OK
C280 C28E
0.9..1,3p.u. 0....65,5s
115 % 5s
OK OK
5. Reactive active current influence Reactive current Influence Polarity ( 0000=DROOP; FFFF = COMP) Active current influence C282 C284 C286 0....20% See left 0....20% 3%* FFFF ** 0% OK OK OK
Polarity (0000=DROOP FFFF=COMP) C288 See left 0000 OK * : TO BE ADJUSTED AT SITE ** : IF GENERATOR TRANSFORMER IS PROVIDED BEFORE PARALLELING THIS SHALL BE CHANGED TO FFFF
Format no.: EDN 95-653-017 Rev.01 List of Parameters for channel-1(Auto) FUNCTION 6. Field flashing switch off Generator voltage Field current C2A0 C2A2 0....142% 0....300% 20% 5% OK OK ELEM ADJUSTMENT ENT RANGE FACTORY SETTING __.BY TESTCOMMN
7. PID - FILTER (PID gains shall be tuned at site) V0 Vp1 Vp2 V Ta Tb TEX DEX Ceiling factor pl+= Ud / Ufo 8. Power system stabilizer Gain of power channel K1 *) Gain of frequency channel K2 *) Positive signal limit Negative signal limit Pmin blocking Umax blocking Umin blocking C330 C332 C334 C336 C338 C33A C33C K1 **) K2 **) POL **) NOL **) 0...100% 0...142% 0...142% -0.3 p.u. 0.1 p.u. 0.2 p.u. -0.2 p.u. 10 % 125 % 50 % OK OK OK OK OK OK OK C300 C302 C304 C306 C308 C30A C30C C30E C310 0...999 p.u. < 84*pl+,<Vo Vp1...Vo Vp1...5Vp1 0,1..30s 0.0089,99s 1....30s 33...900%s 2....15,9 70p.u. 10 p.u. 15 p.u. 15 p.u. 1.0 s 0.2 s 5.0 s 100 %s 7.5 p.u. OK OK OK OK OK OK OK OK OK
**) values from computer calculation HE038; Adjustment ranges: PSS to AVR input: K1=0...+10p.u.; K2=0... 0,5p.u.; POL=NOL=0...0,715p.u. PSS to AVR output: K1=0...-16*p1+ (<64); K2=0... 1,5p.u. (<6); POL=NOL=0...1 * pl+
Format no.: EDN 95-653-017 Rev.01 List of Parameters for Auto channel-1 FUNCTION 8. Power system stabilizer ext. PSS-sign. (0000=normal; 1111=inv. (0000=analog; 1111=digital 9. Field current Limiter Thermal reference value 1 Thermal reference value 2 Ceiling reference value 1 C400 C402 C406 0...300%Ifn 0...300%Ifn 0...300%Ifn 0...300%Ifn 0...32,7s 0...100% 0...3000%s 0,02..600 s 0...500 p.u. 00001111 00001111 105 % 100 % 160 % 120 % 10 s 50 % 400 % 9,6 s 18.7 p.u. 1111 1111 OK OK OK OK OK OK OK OK OK OK OK C33E C340 00001111 00001111 0000 0000 OK OK ELEM ADJUSTMENT ENT RANGE FACTORY SETTING __.BY TESTCOMMN
Ceiling reference value 2 -HIER 452542 C40E Ceiling time Attenuation factor of limiter output dudt setting for Iceiling release Back integr. time Ifdn , dim. sp.u. I *t -ITIf Ceiling release (IFmx 0000=AUS; 1111=EIN Inversetime(ROTI 0000=AUS; 1111=EIN
2
C408 C40A C40C C414 C416 C418 C41A
Format no.: EDN 95-653-017 Rev.01 List of Parameters for channel-1 (Auto) FUNCTION ELEM ADJUSTMENT ENT RANGE FACTORY SETTING __.BY TESTCOMMN
10. Minimum field current limiter Reference value C410 0...100% 5% OK
11. Inductive stator current limiter Thermal reference value C430 C432 Maximum reference value 200%=inactive Overcurrent time Attenuation factor of limiter output dudt setting for Iceiling release Minimum reactive current limitaion Back integration time -IGdn I *t -ITIF Ceiling relase (IGmx 0000=AUS; 1111=EIN Inversetime (GENI 0000=AUS; 1111=EIN IG signal (IGrn 0000=3V; 1111=7V
2
0...142% not used 0...142% 0...32,7s 0...100% 1...3000%s 0...30% 0,02..600 p.s. 0...500p.u.*s 00001111 00001111 00001111
105 % 105 % 200 % 10 s 50 % 400 % 2% 8,3 p.s 21,6 p.u. 1111 1111 1111
OK OK OK OK OK OK OK OK OK OK OK OK
C434 C436 C438 C43A C43C C440 C442 C444 C446 C448
Format no.: EDN 95-653-017 Rev.01 List of Parameters for Auto channel-1 FUNCTION ELEM ADJUST ENT MENT RANGE FACTORY SETTING __.BY TESTCOMMN
12. Stator current limiter under excited Reference value Attenuation factor C460 C462 0...142% 0...100% 105 % 25 % OK OK
13. Ix min / Ir limiter underexcited Reference value Active current influence Attenuation factor 14. Load angle limiter - Reference value Attenuation factor of limiter output Quadrature reactance xq - External reactance 15. Additional analog input Attenuation factor 16. Superimposed regulator Running time for cos phi ref. value Running time for Q-reference value Preset for cos phi reference value Preset for Q-reference value Pausetime for pulseregulator C504 C506 C508 C50A C50C 1....120s 1....120s -0..1..+0 0... 100% 1....60s 60 s 60 s 1 0% 1s OK OK OK OK OK C520 - 0....100% 100 % OK C4A0 C4A2 C4A4 C4A6 0....179 0....100% 0....3p.u. 0....2p.u. 758el 30 % 2 p.u. 0.2 p.u. OK OK OK OK C480 C482 C484 - 0...-100% 0....100% 0....100% -100 % 20 % 30 % OK OK OK
Format no.: EDN 95-653-017 Rev.01 List of Parameters for Auto channel-1 FUNCTION 16. Superimposed regulator Pulsetime for pulseregulator Influence of factor Sensitivity Old ONOFF-Logic -OLD >A5A5 C514 0000..FFFF A5A5 OK C50E C510 C512 0,1..10s 0....999,9 1% 0... 100% 0.5 s 500 / % 1% OK OK OK ELEM ADJUSTMENT ENT RANGE FACTORY SETTING __.BY TESTCOMMN
17. Configuration of analog outputs on UN0610 Channel 1 C2B0 0...F 1 C
Channel 2 C2B2 0...F Configuration of Analog Outputs on UN0610 1 : Ucontrol 4 : Uref-resulting 7 : Ir A : cos phi D : frequency 2 : Uref-pos 5:P 8 : Ix B : bus voltage E : cos phi-CTRL ref 3 : Uref 6:Q 9 : load angle
C : ref. value of active Superimp .CTRL F : Q-CTRL ref
Format no.: EDN 95-653-017 Rev.01 47. List of Parameters of Programmable Logic Controls (PLC) PLC Software version HIER 452 562R2 in AB13 1. General for PLC FUNCTION Scale factor for analog control signals Highest adress for input blocks *) Hexadecimal values 2. Parameters List for Generator Over Voltage Monitoring (GX000-YS501) ELEMENT HEX-Adr C6EE C6FE ADJUSTME NT RANGE 0000..07FF* 0120..0460* DEFLT X X FACTORY SETTING 07FF 0460 __.BY TEST COMMN OK OK
PARAMETER
VALUE
Unit
HEXAddr.
FACTO RY SETTIN G 0820 066F 001C 0896
__.BY TEST COMMN
Scale factor for Ug Threshold value to declare Ug over voltage Hysteresis Delay for change over on Over voltage sensing
1.0 115 2 3
% % Sec
C600 C602 C604 C400
OK OK OK OK
3. Permission for Conduction monitoring (GS020-YS008) PARAMETER Scale factor for field current channel-1 Threshold for granting permission for conduction monitoring Hysteresis VALUE 1.0 20 Unit % HEXAddr. C612 C614 FACTORY SETTING 0820 007A __ BYTEST COMMN OK OK
C618
0006
OK
Format no.: EDN 95-653-017 Rev.01 4. Ug Actual value monitoring ( EW010/YS505, GX010/YS502) FUNCTION ELEMENT HEX-Adr C402 DE- FLT FACTORY SETTING 0819 __ BYTEST COMMN OK
Delay for moitoring PT failure for CH-2during voltage build up(0.5 sec) Delay in current flow monitoring in CH-1 (100msec)
C416
0805
OK
5. Delay for Under Voltage Monitoring (EW010-YS502)
FUNCTION
ELEMENT HEX-Adr C404
DE- FLT
FACTORY SETTING 0A58
__ BYTEST COMMN OK
Delay for Under voltage sesing (12 sec)
6. Delay for changeover on Asynchronous interrupt(EW010-YS505) From channel-1 0.5 Sec C406 0819 OK / ______
48. List of Parameters for Monitoring function(GX000-YS710, AB73) Monitoring Software version HIER 452 561 in AB73 FUNCTION ELEMENT ADJUSTME HEX-Adr NT RANGE DEFLT FACTORY SETTING __ BY TEST / COMMN
1. K-Flags (factory settings to be altered temporarily only) Number of converter units in parallel No.of thyristors in parallel No. of failed thyristor for stage 1 F710 F712 F714 1...10 1...16 1...17 X X X 0000 0000 0000 OK OK OK
Format no.: EDN 95-653-017 Rev.01 No. of failed thyristor for stage 2 No. of failed thyristor for stage 3 Number of failed thyristor for stage 4 Number of failed thyristor for stage 5 Permission for Autosynchronise (Ug >X% & If >Y%) / Field flashing OFF used (1111), not0000 Rack mounted conduction monitor used-1111, not0000 AVR p.t. monitor used (1111), not-0000 If signal monitor used (1111), not-0000 Over current inverse time monitor: OFF:0000, normal inverse 1111, very inverse : 2222, extremely inverse : 3333 Converter supply shunt(000), Line-1111 Over current inverse time delayed; OFF :0000, ON :1111 F718 F71C F720 F724 F750 1...17 1...17 1...17 1...17 see left X X X X X 0000 0000 0000 0000 1111 OK OK OK OK OK
F752
see left
0000
OK
F754 F756
see left see left
X X
1111 1111
OK OK
F758 F75A F75C
see left see left see left
X X X
1111 1111 1111
OK OK OK
2. Threshold for permission of conduction monitroring & Auto synchronising U threshold (0%=OFF) %Un If threshold (0%=OFF) %Ifn C200 C202 0...142% 0...333% 90% 30% OK OK
3. Actual value monitoring Voltage monitoring release >U (%Un) If monitoring release >If (%Ifn) C204 C206 0...142% 0...333% 50% 16% OK OK
Format no.: EDN 95-653-017 Rev.01 Umax (% of the higher voltage) Ifmax (% of the higher field current) Monitoring release >Uremanence (%Un) C208 C20A C210 0...95% 0...95% 0...142 70% 85% 15% OK OK OK
4. Conduction monitoring (Parameter not used ) Release >U %Un Release >If %Ifn C20C C20E 0...142% 0...333% 80% 25% OK OK
5. Over current inverse time monitoring Input matching for If1 %input sig. Input matching for If2 %input sig. K-factor Input coefficient for TEST <100% Timer for delayed inverse time output s C212 C214 C216 C218 C21A 0,5..2 0,5..2 0,02..1,08 10...100% 0,5..30s 1.001 (-)* 1.001(-)* 1.001(-)* 100% 1,5 s OK OK OK OK OK
49. AC and DC Power supply circuits 1. With DC- input supply switched OFF and Station Auxiliary supply ON check the following. i) ii) iii) iv) Check secondary voltages of power supply and synchronising supply transformers Phase position of the synchronous voltage Incoming supply bus, intermediate DC-circuits, protective circuit breakers and outputs of all power supply units Power supply for the fans OK OK OK OK
2. With DC- input supply switched ON, Station Auxiliary supply OFF check the following. i) Incoming supply bus, intermediate DC-circuits, protective circuit breakers and outputs of all power supply units OK
3. PMG supply ON and Station Auxiliary supply OFF check Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01 Test Report no.: 205/07/852 Page 71 of 83
Format no.: EDN 95-653-017 Rev.01 the following. i) ii) Check secondary voltages of synchronising supply transformers Phase position of the synchronous voltage OK OK
4. Illumination and standstill heaters Check ON / OFF control, function, protective circuit breakers and grounding 5. Check for upward air flow in tier fans OK
OK
Format no.: EDN 95-653-017 Rev.01 50. Checking of transducers 1. Transducer for remote Exciter FIELD CURRENT indication. Device reference Diagram sheet : U51 : CE410 / YS601
Sl.No.
Input (mV)
Expected output(mA)
Observed output OUTPUT1 (mA) OUTPUT2 (mA) 4.001 6.66 9.32 11.98 14.65 17.31 19.98
1 2 3 4 5 6 7
0 10 20 30 40 50 60
(3.92-4.08)
3.995 6.66 9.32 11.98 14.65 17.31 19.97
6.67 (6.53-6.8) 9.33 (9.14-9.51) 12 (11.76-12.24) 14.67 (14.37-14.96) 17.33 (16.98-17.67) 20.0 (19.6-20.4)
2. Transducer for remote Exciter FIELD VOLTAGE indication. Device reference Diagram sheet : U52 : CE410 / YS601
Sl.No.
Input (V)
Expected output(mA)
Observed output(mA) OUTPUT1 (mA) OUTPUT2 (mA) 4.04 7.22 10.43 13.64 16.86 20.001
1 2 3 4 5 6
0 40 80 120 160 200
(3.92-4.08)
4.05 7.22 10.42 13.63 16.85 20.00
7.2 (7.06-7.34) 10.4 (10.2-10.6) 13.6 (13.32-13.87) 16.8 (16.46-17.14) 20 (19.6-20.4)
Format no.: EDN 95-653-017 Rev.01 3. Transducer for CHANNEL BALANCE Device reference Diagram sheet Sl.No. Input (V) : U53 : CE410 / YS601 Expected output(mA) Observed output OUTPUT1 (mA) 1 2 3 4 5 6 7 -15 -10 -5 0 +5 +10 +15 4 (3.92-4.08) 4.006 6.66 9.33 11.98 14.65 17.31 19.98 6.67 (6.53-6.8) 9.33 (9.14-9.51) 12 (11.76-12.24) 14.67 (14.37-14.96) 17.33 (16.98-17.67) 20.0 (19.6-20.4 OUTPUT2 (mA) 4.00 6.65 9.32 11.98 14.65 17.30 19.97
4. Transducer for GENERATOR FIELD CURRENT Device reference Diagram sheet : U57.1 : CE410 / YS601
Input Voltage : 0 to 25 VDC Output : 4 to 20 mA Q-axis coil voltage : 50 VAC corresponding to 0-1.5 KA Ge. Rotor Current.
Feed 50 VAC (Single Phase 50Hz) through single phase variak across TBs 37 FS and 38 FS and adjust resistors R102& R103 suitable to get 0 to 25VDC at input of transducer U57.1. Voltage injected (VAC) 0 12.5 25 37.5 50 Voltage at transducer Input 0 6.25 (5.74) 12.5 (12.25) 18.75 (18.67) 25 Expected output(mA) Observed output OUTPUT1 (mA) 4 (3.92-4.08) 8 (7.84-8.16) 12 (11.76-12.24) 16 (15.68-16.32) 20 (19.6-20.4) 3.99 7.84 11.87 15.95 20.04 OUTPUT2 (Ma) 4.01 7.85 11.90 15.99 20.09
Format no.: EDN 95-653-017 Rev.01 51. Light load test a) Control characteristics
Vac = 180V, 3Ph, 150 Hz" Load connected : 100 ohms; 5 Amps Converter limit : 10 deg. Inverter limit : 170 deg. V.synchronising : 110V, 3ph,50Hz Set UN 0663 of Manual Channel Switch S865 / 1 to Pos 1 Maintain Constant AVR output of 3A for all possible values of control voltage (Ust). Check output DC voltage wave form on oscilloscope and ensure that in 360 deg. all six devices are smoothly conducting for, Thyristor bridge A11 (Auto) Thyristor bridge A12 (Manual) Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 Control voltage (Ust) -3 -2 -1 0 1 2 3 4 5 6 7 8 With 180V,150Hz A11 Volts 1.00 4 11 23 33 45 60 81 105 123 145 180 A12 Volts 1.00 4.0 11 23 33 45 60 82 104 122 144 180 Test Report no.: 205/07/852 Page 75 of 83 : OK : OK
Format no.: EDN 95-653-017 Rev.01 13 14 9 9.80 201 226 201 226
b)
Instruments used: Serial No. 0630680049 0630680027 29921189 02017812 Make ESCORT ESCORT MOTWANE SCIENTIFIC Used for Control Voltage DC Voltage DC Current Pulses
Sl. Instrument used no. 1. 2. 3. 4. Digital Multimeter Digital Multimeter Analog Multimeter Oscilloscope
Note: 1. The control voltage and bridge output should have linear characteristics for each bridge. 2. The load resistance connected shall be of a suitable value so as to ensure latching of thyristors. 3. After lioght load test switch S865 / 1 of UN0663 (Manual channel) to be put back to Pos 0.
52. Testing of Field-Breaker (Q1) 1 Field breaker details Make Type Closing coil resistance Tripping coil resistance Value of economy resistor 2 3 4 Check the contactor for satisfactory closing at = 125 VDC coil voltage, 110% and 80% of coil voltage respectively. Check the breaker for satisfactory tripping at = 125 VDC coil voltage,110% and 80% of coil voltage respectively Check lock out after tripping. Trip the field breaker and keep pressed field breaker ÒN' push button. Record the time till reclosing of breaker is not allowed ( 10 secs) Measured value of discharge resistor ABB AM-CC-NOR6321 68.7 127.2 NA OK OK OK
9.64
53. Line up test Following logic sequences are to be checked tested as per the scheme by simulating the fault conditions wherever applicable. 1 Field-breaker ÒN' a) Local b) Remote 2 Field breaker ÒFF' a) Local b) Remote 3 4 Lock out after tripping of F.B.(for 10 Secs) Excitation ON / OFF a) Local b) Remote 5 Channel Changeover a) Remote by selection b) Local by selection c) Auto to Manual by protective change over 6 Control of Auto & Manual reference value a) b) c) 7. a) b) 8 a) b) 9 10 11 Local Remote Homing after FB trip When Excitation goes off (With 5secs delay) When Thyristor Input voltage <10% Auto Manual OK OK OK OK OK OK OK OK OK NA Test Report no.: 205/07/852 Page 78 of 83 OK OK OK OK OK OK OK OK OK OK
Pulse blocking Auto & Manual channels
Inverter operation after Excitation off
Field breaker trip for all trip faults as per scheme Auxiliary circuits and fault indication as per scheme PF Regulator ON/OFF control as per scheme
Format no.: EDN 95-653-017 Rev.01 12 13 14 15 16 17 MVAR Regulator ON / OFF control as per scheme Raise of Uref on PF/MVAR Reference Raise Lowering of Uref on PF/MVAR Reference Lower Potential free contacts as per scheme from local and remote Functioning of Generator Voltage Monitoring as per scheme Functioning of Exciter field current Monitoring as per scheme NA NA NA OK OK OK
54. Heat Run Test ( Type Test ) Connect the DC output of AVR to a resistive load of suitable rating so that 15.43 A (at 135.75 MVA, 108.6 MW, 47.5Hz corresponding to GT peak load at -15C ambient ) continuous DC output current flows, by suitable injection of DC voltage to gate control circuit. Select the channel for which the the test should be conducted. Close all cubicle doors. Note down the temperature rise in the selected power group components after every half an hour till the temperatures stabilises. Current shall be raised to ceiling current 24.68 Amps for 10Secs before stopping of heat run test. The temperatures shall be noted down at the end of ceiling duration.
Note: This being a type test will be done in any one set for any AUTO channel selected by consultant / customer.
Bridge selected for conducting heat run test A11 / A12 : A12 Temperature measurement REF Legend Permitted temp rise in 8C 60 60 70
QA Q1 Q2 Q3
Ambient Temperature in 8C Heat sink temp. in C of Thy. A5/A11 Heat sink temp. in C of Thy. A4/A11 Temp. in deg.C at input of isolator switch Q21 ( AC side) Test Report no.: 205/07/852 Page 79 of 83
Format no.: EDN 95-653-017 Rev.01 Q4 Q5 Q6 Q7 Q8 Temp. in deg.C at output of isolator switch Q21 (DC side) Temp. in deg.C at the body of the shunt R10.1 Temp. in deg.C at the body of the shunt R10.2 Temp. in deg.C at the joint of external cable and moving contact in F.B.(at higher temp point) Temp. in deg.C at the joint of external cable and fixed contact in F.B.(at higher temp. point) 70 120 120 85 85
1.
For temperature measurement, heat sink A5 and A4 of thyristor bridge 6QG11 may be selected. On the other devices temperature. can be checked intermittently to ensure that the temperature rise is within the limits Temp. rise is allowed above an ambient temp of standards( IEC 158, IEC 694 & IS1248). 40 deg.C as per relevant
2.
3.
OBSERVATIONS
Date of test : 29-01-08 Measured AC input to the thyristor, V RY = 12.1 VAC VRB = 12.2 VAC VYB= 12.2 VAC Measured Uc voltage in UN0663 , AVR output Voltage / Curent V UC = 2.01 VDC V= 0 VDC I= 15:43 ADC IR= 12.1 IS= 11.9 IT= 12.02 AAC AAC AAC
Temperature ( 8 C) with one Bridges in operation TIME QA Q1 ( Hrs) Test started at 8:30AM 9:00 23C 30C 9:30 23C 31C 10:00 23C 31C 10:30 24C 31C 11:00 24C 31C 11:30 25C 31C 12:00 27C 33C 12:30 25C 33C Q2 Q3 Q4 Q5 Q6 Q7 Q8
31C 31C 32C 32C 32C 32C 34C 34C
28C 28C 28C 28C 28C 28C 30C 30C
30C 30C 31C 31C 31C 31C 32C 33C
27C 27C 27C 27C 28C 28C 29C 29C
27C 27C 27C 27C 28C 28C 30C 30C
25C 25C 25C 25C 25C 25C 27C 27C
26C 26C 26C 26C 26C 27C 27C 28C
1:00 24 C 33 C 34 C 24.68 current passed for 10 sec 1:01 24 C 33 C 34 C
30 C 30 C
Format no.: EDN 95-653-017 Rev.01 33 C 29 C 29 C 27 C 22 C 30 C 30 C 30 C 27 C 28 C
TESTED BY Date:
WITNESSED BY Date:
APPROVED BY Date:
55. Conduction Monitoring Unit (6QM1210) Adjustment of sensitivity: 1. 2. Ensure that the power supply to Conduction monitoring unit is 24V+/-10%. Pass a bridge current of about 3A. (Note that the Field current values has to be more than the threshold for permission of conduction monitoring unit). Ensure that all LEDs on the Conduction monitoring module are glowing. If required turn the pot. for sensitivity provided on the rear side slowly anticlockwise till the corresponding LED for the thyristor arm whose pulse is removed just go OFF. OK OK
3. 4.
OK OK
Checking of Operation: 5. Increase the current to value larger that 80% of no-load field current and remove one or more pulse from pulse transformer board to the thyristor. Ensure that the corresponding LEDs go OFF and the bridge is blocked. When the LED goes OFF ensure that the relay also operates. Verify LOCAL and REMOTE alarm as per scheme. OK
6.
OK
56. Burn-in Test (Type Test)
The fully equipped electronic panel shall be kept energised with Nominal voltage(71.6 V) for 24 hours continuously.The last 10 hrs of 24 hrs mentioned above,the panel shall be kept in temperature controlled oven at 50 deg C.This 10hrs of 24 hrs mentioned above the panel shall be divided into five cycles of each 2hrs duration each.In each cycle, voltage shall be varied between 100% (1 hour) , 110%(1/2an hour)& 90%(1/2an hour).The temperature rise inside the cubicle should not exceed 10 deg c. above the ambient of 50 deg c.Functional test shall be done before and after soak test(Burn-in test)

Lanatory Notes On The Schematic Diagram

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Lanatory Notes On The Schematic Diagram

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Components other than modules such as switches, MCBs,relays, transformers, etc., have designations and specification of their own.

EG... EW... EY... GS... Page 3 of 9

EDN 99-655-162 Rev.00

Signal output from the binary Controls

EDN 99-655-162 Rev.00

EDN 99-655-162 Rev.00

EDN 99-655-162 Rev.00

Signal Input for the Binary Controls (Example):

EDN 99-655-162 Rev.00

Direct hardware signals on modules (Example):

EDN 99-655-162 Rev.00

Format no.: EDN 95-653-017 Rev.01

Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01

Test Report no.: 205/07/852 Page 1 of 83

Rev.01 Format no.:EDN95-653-017

TEST CERTIFICATE REGULATOR VOLTAGE AUTOMATIC

2X120 MW PEAKING POWER : SfDDHIRGANJ PLANT

: 1 : CHO447-SH1-48-01 : 3-657-00-00088 : 3-657-00-05126 :205108/852 : 2008- 2009

Project : SIDDHIRGANJ, UNIT-1 -SH1 -48-01 : CE/O447 W.B.S.Element

TestReport no.:2051091852 Page2 of 82

Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01

Test Report no.: 205/07/852 Page 3 of 83

Machine Time constants:

Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01

Test Report no.: 205/07/852 Page 5 of 83

2. Specification of Digital Automatic Voltage Regulator

Unit % % % % Hz No. No. -

Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01

Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01

Test Report no.: 205/07/852 Page 7 of 83

Format no.: EDN 95-653-017 Rev.01 3. List of measurement and instruments

Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01

Test Report no.: 205/07/852 Page 9 of 83

Instruments used Megger HV test set A) Sl. No

Range 500V1000V 0-5KV

Make SHANTHI A.E.L

Sl.No. 2401-M 02/06/101357/2

Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01

Test Report no.: 205/07/852 Page 10 of 83

Format no.: EDN 95-653-017 Rev.01 B) Observations:

B+C+D+E+F+G+H+I+J C+D+E+F+G+H+I+J D+E+F+G+H+I+J E+F+G+H+I+J F+G+H+I+J G+H+I+J H+I+J I+J J

Ambient Temperature Humidity Date Time

Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01

Test Report no.: 205/07/852 Page 11 of 83

Format no.: EDN 95-653-017 Rev.01 6. MCB Settings

Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01

Test Report no.: 205/07/852 Page 12 of 83

Place of unit Diagram sheet

: U01 : DE010-YS601, DE010-YS602

FACTORY SETTING 110VAC 110VAC 110VAC

IN 110VAC 110VAC 110VAC OK OK OK

IN = 0. 712AAC = 0. 712AAC = 0. 712AAC OK OK OK

R1001,3,5 R1002,4,6 output output output

= 390 = 6800 3 VAC 63% 3 VAC 63% 3 VAC 63%

OK OK 3.01 VAC 2.99VAC 2.98 VAC

Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01

Test Report no.: 205/07/852 Page 13 of 83

Project : SIDDHIRGANJ, UNIT-1 W.B.S.Element : CE/0447-SH1-48-01