BA/RuPM-

Installation and Operation Instructions

9513_ins_rupmf_xld_
rev.12/17/10

Product Overview
Designed for use in applications with Fan Coils, Heat Pumps, Unit Ventilators and other Terminal Units, the RuPM provides local indication of Temperature and Setpoint with Setpoint Adjust, Override and Fanspeed options. An optional 3.5mm (1/8) or RJ11 Communication Jack can be mounted in the base to provide direct access to the network. The Setpoint is displayed for a short time after an adjustment. The Setpoint can be programmed to display as an offset (i.e. -2, -1, 0, 1, 2) or as a value within a specified temperature range (i.e. 65 to 80 F). The Override is a momentary signal that can be configured in parallel with the Sensor or Setpoint (Specified at time of order). Fanspeed is provided as a single analog output (resistive) and includes appropriate LED indicators on the face of the unit (Specified at time of order).

Product Identification

Fig. 1:

6-Button RuPM

Fig. 2: 3-Button
(Set Pt./OVD)

(Fan/Set Pt./Deg )

Fig. 3: 5-Button

(Fan/Set Pt./OVD/Deg )

Fig. 4: 6-Button

Fig. 5: 4-Button
(Mode/Fan/Set Pt.)

(Mode/Fan/Set Pt./OVD)

Fig. 6: 5-Button

Mounting
Mounting hardware is provided for both junction box and drywall installation (junction box installation shown). JUNCTION BOX 1. 2. 3. 4. 5. 6. Pull the wire through the wall and out of the junction box, leaving about six inches free. Pull the wire through the hole in the base plate. Secure the plate to the box using the #6-32 x 1/2 inch mounting screws provided. Terminate the unit according to the guidelines in the Termination section. Attach Cover by latching it to the top of the base, rotating the cover down and snapping it into place. Secure the cover by backing out the lock-down screws using a 1/16 Allen wrench until they are flush with the bottom of the cover.

DRYWALL MOUNTING 1. 2. Place the base plate against the wall where you want to mount the sensor. Using a pencil mark out the two mounting holes and the area where the wires will come through the wall. 3. Drill two 3/16 holes in the center of each marked mounting hole. Insert a drywall anchor into each hole. 4. Drill one 1/2 hole in the middle of the marked wiring area. Fig. 7: Mounting to a Junction Box 5. Pull the wire through the wall and out of the 1/2 hole, leaving about six inches free. 6. Pull the wire through the hole in the base plate. 7. Secure the base to the drywall anchors using the #6 x 1 inch mounting screws provided. 8. Terminate the unit according to the guidelines in the Termination Section. 9. Attach cover by latching it to the top of the base, rotating the cover down and snapping it into place. 10. Secure the cover by backing out the lock-down screws using a 1/16 Allen wrench until they are flush with the bottom of the cover. NOTE: In a wall-mount application, the wall temperature and the temperature of the air within the wall cavity can cause erroneous readings. The mixing of room air and air from within the wall cavity can lead to condensation, erroneous readings and premature failure of the sensor. To prevent these conditions, seal the conduit leading to the junction box and use BAPIs adhesive backed, foam insulating pad centered over the hole (order part number BA/FOAMBACK).
Specifications subject to change without notice.

Building Automation Products, Inc., 750 North Royal Avenue, Gays Mills, WI 54631 USA Tel:+1-608-735-4800 Fax+1-608-735-4804 E-mail:[email protected] Web:www.bapihvac.com

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BA/RuPM-
Installation and Operation Instructions
9513_ins_rupmf_xld_
rev.12/17/10

Termination
BAPI recommends using twisted pair of at least 22AWG and sealant filled connectors for all wire connections. Larger gauge wire may be required for long runs. All wiring must comply with the National Electric Code (NEC) and local codes. Do NOT run this devices wiring in the same conduit as AC power wiring of NEC class 1, NEC class 2, NEC class 3 or with wiring used to supply highly inductive loads such as motors, contactors and relays. BAPIs tests show that fluctuating and inaccurate signal levels are possible when AC power wiring is present in the same conduit as the signal lines. If you are experiencing any of these difficulties, please contact your BAPI representative.

Terminal 4, 5 or 6 Button Unit 3 Button Unit 1 ..............Temperature Sensor ...................Temperature Sensor 2 ..............*Ground ......................................*Ground 3 ..............Setpoint ......................................Setpoint 4 ..............Fan Speed ..................................Not Connected 5 ..............Optional Direct Sensor ...............Optional Direct Sensor 6 ..............Optional Direct Sensor ...............Optional Direct Sensor 7 ..............For EXTSEN Models Only ..........For EXTSEN Models Only 8 ..............**Power ......................................**Power
Table: 1

Notes: *The Ground (Common or GND) terminal [2] is the common for the power, temperature sensor, fan speed and setpoint. **Power requirements are shown in the Specifications Section. The Override can be factory set to be in parallel with the temperature sensor Terminal [1][2] or setpoint Terminal [3]-[2]. Override configuration is NOT field selectable. Fig. 8: RuPM Board

Optional Test & Balance Switch and Display Setup

Sensor Type 1000 RTD 3000 Thermistor 10K-2 Thermistor 10K-3 Thermistor 10K-3(11K) Thermistor Low Resistance(Temp) 1.02K (41.2F) 7.87K (39.5F) 30.1K (34.9F) 26.7K (35.9F) 7.32K (43.7F) Table: 2 High Resistance(Temp) 1.15K (101.5F) 1.5K (106.8F) 4.75K (109.2F) 5.11K (108.4F) 3.65K (105.2F) High: Will set the sensor value to High temp Norm: Temperature sensor will operate Normally Low: Will set the sensor value to Low temp

J4 SET AT FACTORY
F Operation C Operation

J4

J4

J4 controls whether the unit displays F or C at power up.

Fig. 9: J4 Settings
Specifications subject to change without notice. 2 of 4

Building Automation Products, Inc., 750 North Royal Avenue, Gays Mills, WI 54631 USA Tel:+1-608-735-4800 Fax+1-608-735-4804 E-mail:[email protected] Web:www.bapihvac.com

BA/RuPM-
Installation and Operation Instructions
9513_ins_rupmf_xld_
rev.12/17/10

Optional Communication Jack in Base

Table: 3

Fig. 10 C35 Comm Jack (Male Jack shown for clarity)

Fig. 11 3.5mm/Base (Front)

Fig. 12 3.5mm/Base (Back)

Table: 4

Fig. 13 C11 Comm Jack

Fig. 14 C11/Base (Front)

Fig. 15 C11/Base (Back)

Sensor Display Offset

The sensor display offset is enabled by holding down the setpoint UP and setpoint DOWN buttons simultaneously for 3 seconds. The display will then show the last offset value. Then adjust the offset up or down 3 in 0.5 steps using the setpoint buttons UP or DOWN. The offset affects both the display and temperature sensor output. After 10 seconds without any button depression the display will go to normal and the new offset is retained.

X Fan Speed Keypad Function

C/F TEMP Toggles LCD between temperature & setpoint display in C/F units. Raises or lowers the desired set-point temperature. Set-point temperature will be displayed on the LCD as the keys are used. LCD will revert to normal temperature display after a few seconds of no key presses. Adjusts the fan speed mode as indicated by the red LEDs in the fan speed display area. Sets the appropriate output [Sensor or Setpoint] to its lowest resistance value. Outputs maintains as long as the key is pressed plus 2 seconds once released.

FAN OVERRIDE

Fig. 16 XLD Full Button Graphic

H Fan & Mode Keypad Function

MODE TEMPERATURE SETPOINT FAN OVERRIDE Sets unit MODE (Heat, Off, Cool) as indicated by the red LEDs in the Mode area. Raises or lowers the desired set-point temperature. Set-point temperature will be displayed on the LCD as the keys are pressed. LCD will revert to normal temperature display after a few seconds of no key presses. Adjusts the fan operation as indicated by the red LEDs in the fan display area. Sets the appropriate output [Sensor or Setpoint] to its lowest resistance value. Output maintains as long as the key is pressed plus a few seconds once released (Only 5-button units) Fig. 17 XCF Full Button Graphic
Specifications subject to change without notice.

Building Automation Products, Inc., 750 North Royal Avenue, Gays Mills, WI 54631 USA Tel:+1-608-735-4800 Fax+1-608-735-4804 E-mail:[email protected] Web:www.bapihvac.com

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BA/RuPM-
Installation and Operation Instructions
9513_ins_rupmf_xld_
rev.12/17/10

H Fan & Mode Output Resistances

Output Resistances (Ranges are specified at time of order) OPTION HEAT/AUTO OFF/AUTO COOL/AUTO HCF` 5KW 10KW 15KW H01 0W 2KW 4K HEAT/ON 20KW 6K OFF/ON 25KW 8KW COOL/ON 30KW 10KW

Diagnostics
POSSIBLE PROBLEMS: Temperature reading is incorrect POSSIBLE SOLUTIONS: - Determine that the temperature sensors wires are connected to the correct controller input terminals and are not loose. - Check the wires at the sensor and controller for proper connections. - Measure the physical temperature at the temperature sensors location using an accurate temperature standard. Disconnect the temperature sensor wire (Terminal 1) and measure the temperature sensors resistance across the sensor output pins with an ohmmeter (Make sure the RuPM is powered for this measurement). If the measured resistance is different from the temperature table by more than 5% call BAPI technical support. - Make sure that the test and balance switch is in the correct position. - Make sure that the temperature sensor element leads are not touching one another. - Make sure that the setpoint output wiring is correct. Remove the setpoint output wire (Terminal 3) and check the output for the correct resistance or voltage output (Make sure the RuPM is powered for this measurement). See the product label for your specific range. Dont forget to reconnect the wire. - Check that the resistance across the override output is less than 5 ohms when the OVERRIDE button is pushed (Make sure the RuPM is powered for this measurement). Disconnect the temperature sensor wire (Terminal 1) for override in parallel with sensor OR disconnect the setpoint output wire (Terminal 3) for override in parallel with setpoint. - Check the wires at the sensor and controller for proper connections. - Make sure that the FAN SPEED output is correct (Make sure the RuPM is powered for this measurement). Remove the fan output wire (Terminal 4) and check the output for the correct resistance output. Push the FANSPEED button and check the resistances when each LED is lit. See the Fan Speed section (Page3) for your specific output resistances. Dont forget to reconnect the wire.

Setpoint reading is incorrect Override is not working correctly

Fanspeed is incorrect

Specifications
Power: 5 VDC (only if 5 VDC option is selected when ordered) 11 to 35 VDC (15 to 24 VDC recommended) for 0-5V Setpoint 15 to 35 VDC (15 to 24 VDC recommended) 0-10V Setpoint 15 to 28 VAC (Requires a separate pair of shielded wires) Power Consumption: 10 mA max. DC, .2 VA maximum AC Wiring: Sensing Element: 2 to 4 pair of 16 to 22AWG Thermistor or RTD Comm. Jack: Optional 3.5mm (1/8) Phono Jack or RJ11 Phone Jack Mounting: Standard 2 by 4 J-box or drywall mount (mounting screws provided)

Environmental Operation Range: Temperature: 32 to 122 oF (0 to 50 oC) Humidity: 0 to 95%, non-condensing External Sensor (-ES): Thermistor 10K-2, 18 AWG TSP Sensor wire must be <24

Specifications subject to change without notice.

Building Automation Products, Inc., 750 North Royal Avenue, Gays Mills, WI 54631 USA Tel:+1-608-735-4800 Fax+1-608-735-4804 E-mail:[email protected] Web:www.bapihvac.com

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