sirius

SIMOCODE pro 3UF7

MOTOR MANAGEMENT

Catalog LV 1 News December 2005

Related catalogues

Contents

Low-Voltage Controlgear for Industry Order No.: E86060-K1002-A101-A5-7600 available from March 2006

LV 1

Contactors and contactor assemblies Semiconductor switchng devices Protective devices Control devices Load feeders, Motor starters, Soft starters Monitoring and control devices Control and signaling devices Power supplies Terminal blocks ALPHA FIX SIRIUS Engineering software Power distribution Switchgear, distribution and cabinets SIVACON SENTRON Switch disconnectors SIMARIS Engineering software BETA protect Modular Installation devices

Low-Voltage, Technical Data Controlgear for Industry Order No.: E86060-T1002-A101-A5-7600 available from March 2006

LV 1T

Contactors and contactor assemblies Semiconductor switchng devices Protective devices Control devices Load feeders, Motor starters, Soft starters Monitoring and control devices Control and signaling devices Power supplies Terminal blocks ALPHA FIX SIRIUS Engineering software Power distribution Switchgear, distribution and cabinets SIVACON SENTRON Switch disconnectors SIMARIS Engineering software BETA protect Modular Installation devices

Industrial Communication Industrial Communication for Automation and Drives Order No.: E86060-K6710-A121-A1-7600 Sensor Technology Factory Automation Sensors Order No.: E86060-K8310-A111-A2-7600

IK PI

Industrial mobile communication Industrial Ethernet to IEEE 802.3 PROFIBUS to IEC 61158/EN 50170 ET 200 distributed I/O AS-Interface Remote operation with SINAUT ST7 Routers ECOFAST system

FS 10

Proximity switches Fail-safe sensors Image processing systems

RFID systems

Automation and Drives The Offline Mall for A&D Order No.: E86060-D4001-A110-C4-7600

CA 01

All the products from Automation and Drives including the products from the catalogs listed above.

A&D Mall Internet: http://www.siemens.com/automation/ mall

All the products from Automation and Drives including the products from the catalogs listed above.

Registered trademarks
All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners. Further information about low-voltage controlgear is available on the Internet at: http://www.siemens.com/lowvoltage

Technical Assistance
Tel.: 0161 446 6400 Fax.: 0161 446 5471 Email: [email protected]

Introduction

11

Supplying
Power Supplies

Controlgear for Industry Catalog LV 1 News Motor Management 12/2005

Supersedes: catalog LV 10 News 11/2004 The products described in this catalog are also included in the CD-ROM catalog CA 01 Order No.: E86060-D4001-A110-C4-7600 (CD-ROM) E86060-D4001-A510-C4-7600 (DVD) Contact your local Siemens representative for further information Siemens AG 2005

Systems

12

Connecting with ALPHA

ALPHA FIX Terminal Blocs

Switching
Contactors and Contactor assemblies

13

Engineering Software
Planning and Configuration with SIRIUS

e
Protection Equipment

n
Solid-state Switching Devices

14

Distributing with SIVACON

SIVACON Power Distribution Boards, Busway and Cubicle Systems

t u n F

Protecting

15

Switching and Protecting with SENTRON

Air Circuit-Breakers

Starting
Load Feeders, Motor Starters and Soft Starters

16

Molded Case Circuit-Breakers

The products and systems listed in this catalog are distributed/ manufactured using a certified quality management system which complies with EN ISO 9001 (Certificate Register Nos. can be found in the appendix of Catalog LV10 2004). The certificates are recognized in all IQ Net countries.

Monitoring and Controlling

Monitoring and Control Devices

17

Switch Disconnectors

Detecting
Detecting Devices

18

Engineering Software
Planning, Design and Management with SIMARIS

Commanding and Signaling

Commanding and Signaling Devices

19

Protecting with BETA

BETA Modular Installation Devices

10

Supplying
Transformers

20

Appendix

Siemens LV 1 2006

0/1

Monitoring and Control Devices

Catalog

7/2 7/2 7/3 7/4 Technical information

Motor Management and Control Devices SIMOCODE 3UF motor management and control devices Overview Benefits Application Selection and ordering data Motor Management and Control Devices SIMOCODE 3UF motor management and control devices Design Function Integration Technical specifications Dimensional drawings Schematics Further information

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Siemens LV 1 News Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices

Overview
SIMOCODE pro is a flexible, modular motor management system for motors with constant speeds in the low-voltage performance range. It optimizes the connection between I&C and motor feeder, increases plant availability and allows significant savings to be made for startup, operation and maintenance of a system. When SIMOCODE pro is installed in the low-voltage switchgear cabinet, it is the intelligent interface between the higher-level automation system and the motor feeder and includes the following: Multifunctional, solid-state full motor protection which is independent of the automation system Flexible software instead of hardware for the motor control Detailed operational, service and diagnostics data Open communication via PROFIBUS DP, the standard for fieldbus systems

Recording of measurement curves SIMOCODE pro can record gradients and can therefore, for example, present the progression of motor current during motor start-up. Flexible motor control implemented with software (instead of comprehensive hardware interlocks) Many predefined motor control functions have already been integrated into SIMOCODE pro, including all necessary logic operations and interlocks. Direct-on-line and reversing starters Star-/delta starters (also with direction reversal) Two speeds, motors with separate windings (pole-changing switch); also with direction reversal Two speeds, motors with separate Dahlander windings (also with direction reversal) Positioner actuation Solenoid valve actuation Activation of a circuit-breaker Soft starter actuation (also with direction reversal). These control functions have been implemented by means of software and can be freely assigned to the inputs and outputs (including PROFIBUS DP). These predefined control functions can also be flexibly adapted to each customer-specific configuration of a motor feeder by means of freely configurable logic modules (truth tables, counters, timers, edge evaluation ...) and with the help of standard functions (power failure monitoring, emergency start, external faults ...). SIMOCODE pro makes a lot of additional hardware and wiring in the control circuit unnecessary which results in a high level of standardization of the motor feeder in terms of its design and circuit diagrams. Detailed operational, service and diagnostics data SIMOCODE pro makes different operational, service and diagnostics data available and helps to detect potential faults in time and to prevent them by means of preventative measures. In the event of a malfunction, a fault can be diagnosed, localized and rectified very quickly - there are no or very short downtimes. Operating data Motor switching status derived from the current flow in the main circuit All phase currents All line voltages Active power, apparent power and power factor Phase unbalance and phase sequence Time to trip Motor temperature Remaining cooling time etc. Service data Motor operating hours Motor stop times Number of motor starts Number of overload trips Internal comments stored in the device etc. Diagnostic data Numerous detailed early warning and fault messages Internal device fault logging with time stamp Time stamping of freely selectable status, alarm or fault messages etc.

Benefits
General customer benefits Integrating the whole motor feeder into the process control via a bus significantly reduces the wiring outlay between the motor feeder and PLC. Distribution of the automated processes by means of configurable control and monitoring functions in the feeder saves resources in the automation system and ensures full functionality and protection of the feeder even if the I&C or bus system fails. The acquisition and monitoring of operational, service and diagnostics data in the feeder and process control system increases system availability as well as maintenance and service-friendliness. The high degree of modularity allows users to perfectly implement their plant-specific requirements for each motor feeder. The SIMOCODE system offers functionally graded and spacesaving solutions for each customer application. The replacement of the control circuit hardware with software decreases the number of hardware components and wiring required and in this way limits stock keeping costs and potential wiring errors. The use of solid-state full motor protection permits better utilization of the motors and ensures long-term stability of the tripping characteristic and reliable tripping even after years of service. Multifunctional, solid-state full motor protection for rated motor currents up to 820 A SIMOCODE pro offers comprehensive protection of the motor feeder by means of a combination of different, multi-step and delayable protection and monitoring functions: Inverse-time delayed solid-state overload protection (Class 5 ... 40) Thermistor motor protection Phase failure / unbalance protection Stall protection Monitoring of adjustable limit values for the motor current Voltage and power monitoring Monitoring of the power factor (motor idling/load shedding) Earth fault monitoring Temperature monitoring, e.g. over PT100/PT1000 as well as Monitoring of operating hours, downtime and number of starts etc.

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
Communication SIMOCODE pro is equipped with an integral PROFIBUS DP interface (SUB-D or terminal connection) and can therefore replace all individual wiring (including terminal blocks), which would usually be required for exchanging data with the higherlevel automation system, with a single 2-wire cable. SIMOCODE pro supports among other things: Baud rates up to 12 Mbit/s Automatic baud rate detection Communication with up to 3 masters Time synchronization over PROFIBUS Cyclic services (DPV0) and acyclic services (DPV1) etc.

Main circuit
L1 L2 L3

Control circuit

Automation level

-Q1 -K1 -K2

PROFIBUS DP

SIMOCODE pro
Operator panel

7
NSA0_00398

Connection cable

Current measuring module Basic unit

-K1

-K2

Remote

3~

(overload, thermistor, earth fault detection ...)

Protect and monitor

(incl. monitoring + interlocking)

Motor control

(operational, service, diagnostic data + control commands)

Communication

SIMOCODE pro combines all the necessary functions for the motor feeder in a compact system

Application
SIMOCODE pro is often used for automated processes where plant downtimes are very expensive (e.g. steel or cement industry) and where it is important to prevent plant downtimes through detailed operational, service and diagnostics data or to localize the fault very quickly in the event of a malfunction. SIMOCODE pro is modular and space-saving and suited especially for use in motor control centers in the process industry and for power plant technology. Applications Protection and control of motors In hazardous areas (chemical, oil and gas industry) With heavy-duty starting (paper, cement, metal and water industries) In high-availability plants (chemical, oil, raw material processing industry, power plants) Industries Today, SIMOCODE pro is mainly used in the chemical (incl. oil and gas), steel, water, paper, pharmaceutical, cement, and glass industry. It is also used for applications in power plants and large diamond, gold and platinum mines. Based on the experience made with the predecessor system SIMOCODE-DP, SIMOCODE pro has been tailored even more specifically to the requirements of these industries. An essential requirement in these industries is the availability of the motors and thus the availability of the whole process. Plant downtimes caused by faults, frequently result in high costs. For this reason, it is very important to detect potential faults early on and to initiate targeted countermeasures. SIMOCODE pro offers users an up-to-date motor management system based on years of experience.

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices

Selection and ordering data

Version Current setting range A Overall width mm DT Order No. Price PU PS* per PU (unit, set, m) PG Weight per PU approx. kg

SIMOCODE pro
SIMOCODE pro C, basic unit 1, PROFIBUS DP interface, 12 Mbit/s, RS485 4 I/3 O freely assignable, input for thermistor connection, monostable relay outputs, rated control supply voltage Us: DC 24 V AC/DC 110 ... 240 V A A 3UF7 000-1AB00-0 3UF7 000-1AU00-0 1 1 1 unit 1 unit 131 131 0.350 0.350

3UF7 000-1A.00-0 SIMOCODE pro V, basic unit 2, PROFIBUS DP interface, 12 Mbit/s, RS485 4 I/3 O freely assignable, input for thermistor connection, monostable relay outputs, rated control supply voltage Us: DC 24 V AC/DC 110 ... 240 V A A 3UF7 010-1AB00-0 3UF7 010-1AU00-0 1 1 1 unit 1 unit 131 131 0.350 0.350

7
3UF7 010-1A.00-0

Current measuring modules Straight-through transformers 0.3 ... 3 2.4 ... 25 10 ... 100 20 ... 200 Busbar connection 3UF7 100-1AA00-0 20 ... 200 63 ... 630 Current/voltage measuring modules1) Voltage measurement up to 690 V Straight-through transformers 0.3 ... 3 2.4 ... 25 10 ... 100 20 ... 200 3UF7 110-1AA00-0 Busbar connection 20 ... 200 63 ... 630 120 145 A A 3UF7 113-1BA00-0 3UF7 114-1BA00-0 1 1 1 unit 1 unit 131 131 1.000 1.750 45 45 55 120 A A A A 3UF7 110-1AA00-0 3UF7 111-1AA00-0 3UF7 112-1AA00-0 3UF7 113-1AA00-0 1 1 1 1 1 unit 1 unit 1 unit 1 unit 131 131 131 131 0.150 0.200 0.400 0.700 120 145 A A 3UF7 103-1BA00-0 3UF7 104-1BA00-0 1 1 1 unit 1 unit 131 131 1.000 1.750 45 45 55 120 A A A A 3UF7 100-1AA00-0 3UF7 101-1AA00-0 3UF7 102-1AA00-0 3UF7 103-1AA00-0 1 1 1 1 1 unit 1 unit 1 unit 1 unit 131 131 131 131 0.100 0.150 0.350 0.600

Operator panel Installation in control cabinet door or front plate, for plugging into basic unit 10 LEDs for status indication and user-assignable buttons for manual control

3UF7 200-1AA00-0

1 unit

131

0.100

Expansion modules
Note: Expansion modules can only be used in combination with basic unit 2! A total of up to 5 expansion modules can be connected in any order to one basic unit. Digital modules 4 binary inputs and 2 relay outputs, up to 2 digital modules can be connected per basic unit 2 A Relay outputs monostable bistable Input voltage DC 24 V 3UF7 300-1AU00-0 AC/DC 110 ... 240 V B U 0 1

3UF7 3@0-1A@00-0

1 unit

131

0.150

1) Only possible with basic unit 2, product version E02 and higher (from April 2005).

* You can order this quantity or a multiple thereof.

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
Version DT Order No. Price PU PS* per PU (unit, set, m) PG Weight per PU approx. kg

Analog modules1) 2 inputs to input and 1 output to output 0/4 ...20 mA signals, up to 1 analog module can be connected per basic unit 2 A 3UF7 400-1AA00-0 1 1 unit 131 0.150

Earth fault module1) 1 input for connecting a 3UL22 summation current transformer, up to 1 earth fault module can be connected per basic unit 2 A 3UF7 500-1AA00-0 1 1 unit 131 0.150

Temperature module1) 3 inputs for connecting A up to 3 analog temperature sensors, 1 temperature module can be connected per basic unit 2 3UF7 700-1AA00-0 1 1 unit 131 0.150

1) Only possible with basic unit 2, product version E02 and higher (from April 2005).

Accessories
Version DT Order No. Price PU PS* per PU (unit, set, m) PG Weight per PU approx. kg

Connection cable
Connection cable In different lengths for connecting basic unit, current measuring module, current/voltage measuring module, operator panel or expansion modules: Side by side A Length 0.025 m (flat) Caution: Only suitable for connecting basic unit 2 to its expansion modules or for connecting expansion modules to each other; only when the front plates finish at the same height Length 0.1 m (flat) Length 0.3 m (flat) Length 0.5 m (flat) Length 0.5 m (round) Length 1.0 m (round) Length 2.5 m (round) A A A A A A A 3UF7 930-0AA00-0 1 1 unit 131 0.010

3UF7 932-0AA00-0

3UF7 931-0AA00-0 3UF7 935-0AA00-0 3UF7 932-0AA00-0 3UF7 932-0BA00-0 3UF7 937-0BA00-0 3UF7 933-0BA00-0 3UF7 940-0AA00-0

1 1 1 1 1 1 1

1 unit 1 unit 1 unit 1 unit 1 unit 1 unit 1 unit

131 131 131 131 131 131 131

0.010 0.020 0.020 0.020 0.050 0.130 0.150

PC cable
for PC/PG communication with SIMOCODE pro through the system interface, for connecting to the serial interface of the PC/PG

Memory module
for parameterizing SIMOCODE pro without a PC/PG A through the system interface 3UF7 900-0AA00-0 1 1 unit 131 0.010

* You can order this quantity or a multiple thereof. Siemens LV 1 News Motor Management 12/2005

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
Version DT Order No. Price PU PS* per PU (unit, set, m) PG Weight per PU approx. kg 0,100

System interface covers

For the system interface A 3UF7 950-0AA00-0 1 5 unit 131

Addressing plug
For assigning the PROFIBUS addresses without using a PC/PG on a basic unit A 3UF7 910-0AA00-0 1 1 unit 131 0.030

Door adapter
For external connection of the system interface outside, for example, a control cabinet A 3UF7 920-0AA00-0 1 1 unit 131 0.030

System manual

SIMOCODE pro Token fee Languages: German English A A 3UF7 970-0AA01-0 3UF7 970-0AA00-0 1 1 1 unit 1 unit 131 131 0.760 0.760

PCS 7 function block library for SIMOCODE pro

for integrating SIMOCODE pro into the PCS 7 process control system PCS 7 function block library for SIMOCODE pro, V6.0 Scope of delivery: AS modules and faceplates for integrating SIMOCODE pro into the PCS 7 process control system, for PCS 7 Version V6.0 Engineering software for one engineering station (single license) including runtime software for execution of the AS module in an automation system (single license), English/German, Type of supply: CD incl. documentation PCS 7 function block library for SIMOCODE pro, V6.1 Scope of delivery: AS modules and faceplates for integrating SIMOCODE pro into the PCS 7 process control system, for PCS 7 Version V6.1 Engineering software for one engineering station (single license) including runtime software for execution of the AS module in an automation system (single license), English/German, Type of supply: CD incl. documentation AS modules for integrating SIMOCODE pro into the PCS 7 process control system, for PCS 7 Version V6.x Runtime software for execution of the AS module in an automation system (single license), license without software and documentation A 3UF7 982-0AA00-0 1 1 unit 131 0.240

3UF7 982-0AA02-0

1 unit

131

0.240

3UF7 982-0AA01-0

1 unit

131

0.001

* You can order this quantity or a multiple thereof.

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
Version DT Order No. Price PU PS* per PU (unit, set, m) PG Weight per PU approx. kg

SIMOCODE ES
Parameterization and service software for SIMOCODE pro Executes on PC/PG under Windows2000/XP, without PC cable Type of supply: CD, single license Variants: SIMOCODE ES Smart, A for parameterizing via the system interface on the device SIMOCODE ES Professional, for parameterizing over PROFIBUS or the system interface on the device, incl. STEP 7 object manager A 3ZS1 312-1CC10-0YA0 1 1 unit 131 0.230

3ZS1 312-2CC10-0YA0

1 unit

131

0.230

SIMOCODE ES Graphic, A Optional expansion of SIMOCODE ES Smart/ Professional with a graphical editor for user-friendly parameterization by means of Drag & Drop Requirements (minimum): Installed SIMOCODE ES Smart 2004 with SP1 or installed SIMOCODE ES Professional 2004 with SP1

3ZS1 312-3CC10-0YA0

1 unit

131

0.230

Push-in lug
For screw fixing e.g. on mounting plate, 2 units required per device Can be used with 3UF7 1.0, 3UF7 1.1 and 3UF7 1.2 } 3RB1 900-0B 3RP1 903 100 1 10 units 10 units 101 101 0.100 0.002

Can be used with 3UF7 0, 3UF7 3, 3UF7 4, 3UF7 5 and } 3UF7 7

Siemens LV 1 News Motor Management 12/2005

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices

Design
General SIMOCODE pro is a modularly constructed motor management system which can be subdivided into two device series with different functional scopes: SIMOCODE pro C and SIMOCODE pro V. Both device series (systems) are made up of different hardware components (modules):
System Modules SIMOCODE pro C Basic unit 1 Current measuring module SIMOCODE pro V Basic unit 2 Current measuring module or current/voltage measuring module Operator panel (optional) Expansion modules (optional)

SIMOCODE pro C, basic unit 1 The compact system for direct-on-line and reversing starters or for activating a circuit-breaker (MCCB) With up to 4 binary inputs, up to 3 monostable relay outputs and a thermistor connection (binary PTC). Basic unit 1 is available in two different variants for the following supply voltages: DC 24 V AC/DC 110 ... 240 V

Operator panel (optional)

Each system comprises one basic unit as the main component and a separate current measuring module for each feeder. The two modules are connected electrically through the system interface with a connection cable and can be mounted mechanically connected as a unit (one behind the other) or separately (side by side). The current measuring module must be selected in accordance with the motor current to be monitored. As an option, an operator panel can be connected through a second system interface to the basic unit for mounting in the door of the control cabinet. The electrical supply for both the current measuring module and the operator panel is provided by the basic unit over the connection cable. Apart from the inputs and outputs available on the basic unit, additional inputs/outputs and functions can be added to basic unit 2 (SIMOCODE pro V) using optional expansion modules. All modules are interconnected using connection cables. The connection cables are available in a choice of lengths. The maximum distance between the modules (e.g. between the basic unit and the current measuring module) is 2 m. The overall length of the connection cables in a system is not permitted to exceed 3 m. SIMOCODE pro is designed for mixed operation In accordance with functional requirements, the two different systems can be used simultaneously without any problems and without any additional outlay in a low-voltage system. SIMOCODE pro C is fully upward compatible to SIMOCODE pro V. The same components are used. The parameterization of SIMOCODE pro C can be transferred without any problems. Removable terminals and the terminal designations are identical in both systems.

SIMOCODE pro C, basic unit 1

Inputs: 4 binary inputs, supplied internally with DC 24 V Outputs: 3 (2+1) monostable relay outputs Thermistor connection for binary PTC PROFIBUS interface: 9-pin sub D or terminal connection Connection of supply voltage: DC 24 V or AC/DC 110 ... 240 V Test/Reset button 3 LEDs 2 system interfaces for connection of a current measuring module and of an operator panel Basic unit 1 is suitable for mounting on standard mounting rails or, with additional plug-in lugs, for fixing on a mounting plate.

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
SIMOCODE pro V, basic unit 2 The variable system that offers numerous additional functions in addition to the SIMOCODE pro C functions. Basic unit 2 supports the following control functions: Direct-on-line and reversing starters Star-/delta starters (also with direction reversal) Two speeds, motors with separate windings (pole-changing switch); also with direction reversal Two speeds, motors with separate Dahlander windings (also with direction reversal) Positioner actuation Solenoid valve actuation Activation of a circuit-breaker (MCCB) Soft starter actuation (also with direction reversal) Basic unit 2 is equipped with 4 binary inputs, 3 monostable relay outputs and a thermistor connection (binary PTC). The number and type of inputs and outputs can be increased with additional expansion modules. Basic unit 2 is available in two different variants for the following supply voltages: DC 24 V AC/DC 110 ... 240 V 2 system interfaces for connection of a current measuring module or current/voltage measuring module, expansion modules and of an operator panel. Basic unit 2 is suitable for mounting on standard mounting rails or, with additional plug-in lugs, for fixing to a mounting plate. Current measuring modules (current ranges) The current measuring module is selected for each feeder in accordance with the rated motor current to be monitored. Different current measuring modules are therefore available for current ranges from 0.3 to 630 A. The current measuring module is connected to the basic unit over a connection cable which also provides the power supply. Current measuring modules up to 100 A are suitable for rail mounting or can be directly fixed to the mounting plate using additional plug-in lugs. The current measuring modules up to 200 A can also be mounted on standard rails or they can be directly fixed to the mounting plate using the screws integrated into the housing. For the current measuring module up to 630 A, mounting is only possible using the integrated screw mechanisms. Note: Current measuring modules with current settings of up to 100 A can be mechanically connected to the basic unit and mounted as a combined unit (one behind the other). Current measuring modules with higher current settings can only be mounted separately. Current measuring modules for the following current ranges can be offered: 0.3 ... 3 A, straight-through transformer 2.4 ... 25 A, straight-through transformer 10 ... 100 A, straight-through transformer 20 ... 200 A, straight-through transformer or busbar connection 63 ... 630 A, busbar connection For motor currents up to 820 A, a current measuring module, e.g. 0.3 to 3 A, can be used in combination with a 3UF1 8 interposing current transformer. Current/voltage measuring modules (voltage range) Current/voltage measuring modules have a similar functionality as the current measuring modules. They can, however, only be used in combination with basic unit 2. They offer the same current ranges for rated motor current. Mounting onto standard rail, mounting plate, or directly onto the contactor is performed in the same manner as for the current measuring modules. They can also measure voltages up to 690 V in the main circuit, which is necessary for calculating or monitoring power-related measured variables. Current/voltage measuring modules have additional removable terminals, to which the voltages of all three phases of the main circuit are connected (3-pole). An additional 3-core cable can be used, for example, to directly connect the main circuit from the busbar terminals of the current/voltage measuring modules to the voltage measuring terminals. Note: Current/voltage measuring modules can only be mounted separately from the associated basic unit 2. A current/voltage measuring module can only be used with a basic unit 2, product version E02 and later (from April 2005).

SIMOCODE pro V, basic unit 2

Inputs: 4 binary inputs, supplied internally with DC 24 V Outputs: 3 (2+1) monostable relay outputs Thermistor connection for binary PTC PROFIBUS interface: 9-pin sub D or terminal connection Connection of supply voltage: DC 24 V or AC/DC 110 ... 240 V Test/Reset button 3 LEDs

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
Overall width 45 mm 55 mm 120 mm 145 mm

Current measuring modules

Current/voltage measuring modules

Current setting 0.3 ... 3 A; 2.4 ... 25 A 10 ... 100 A 20 ... 200 A 63 ... 630 A

Straight-through transformers Busbar connection Construction sizes and current settings for the current measuring modules and the current/voltage measuring modules

To measure and monitor motor currents up to 820 A, matching 3UF18 interposing current transformers are available.

Operator panel The operator panel is used to control the motor feeder and can replace all conventional pushbuttons and indicator lamps to save space. This means that SIMOCODE pro or the feeder can be operated directly at the control cabinet and that the system interface is connected externally for easier parameterization or diagnosis using a PC/PG, for example. The operator panel is connected to the basic unit over a connection cable from its rear system interface and is supplied electrically from the basic unit. The operator panel has 5 freely assignable buttons and a total of 10 LEDs, of which 7 LEDs can be used as required and assigned to any status signal. A PC/PG can be connected to the front system interface over the PC cable. The operator panel is mounted in the control cabinet door or the front plate of, for example, a withdrawable unit and satisfies IP54 degree of protection with the system interface covered.

Expansion modules for additional I/Os and functions With basic unit 2 (SIMOCODE pro V), it is possible to expand the number and type of inputs and outputs in order to implement additional functions, for example. Each expansion module has two system interfaces on the front. The expansion module is connected through one system interface using a connection cable, for example, on the system interface of basic unit 2 and over the second system interface, further expansion modules or the operator panel can be connected. The power supply for the expansion modules is provided by the connection cable through basic unit 2. All expansion modules are suitable for rail mounting or can be directly fixed to a mounting plate using additional plug-in lugs. Basic unit 2 can be extended on the whole with up to 5 expansion modules.

Operator panel for SIMOCODE pro

10 LEDs Labeling strips Test/Reset button 4 control keys 2 system interfaces, on the front with interface covers

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
Expansion with additional binary I/Os through digital modules Up to two digital modules can be used to add additional binary inputs and relay outputs to basic unit 2. The input circuits of the digital modules are supplied from an external power supply. The following variants are available: 4 inputs, supplied externally with DC 24 V and 2 monostable relay outputs 4 inputs, supplied externally with AC/DC 110 ... 240 V and 2 monostable relay outputs 4 inputs, supplied externally with DC 24 V and 2 bistable relay outputs 4 inputs, supplied externally with AC/DC 110 ... 240 V and 2 bistable relay outputs Up to two digital modules can be connected to one basic unit 2. All variants can be combined with each other. Expansion of earth fault measuring with an external summation current transformer Instead of earth fault monitoring using the current measuring modules or current/voltage measuring modules, it may be necessary especially in high-impedance earthed networks to implement earth fault monitoring for smaller earth fault currents using a summation current transformer. An earth fault module can be used to add an additional input to basic unit 2 for connection of a summation current transformer (3UL2 20.-.A). Maximum one earth fault module can be connected to one basic unit 2.

3UF7 500-1AA00-0 earth fault module

1 input for connecting a summation current transformer (3UL2 20.-.A) 1 Ready LED
Digital modules 3UF7 300-1AB00-0 (left) and 3UF7 300-1AU00-0 (right)

4 binary inputs, externally supplied with DC 24 V or AC/DC 110 ... 240 V 2 relay outputs, monostable or bistable (the switching status of the relay outputs is also maintained following failure of the supply voltage on basic unit 2) 1 Ready LED 2 system interfaces for connection to basic unit 2 of expansion modules of a current measuring module or current/voltage measuring module of an operator panel Note: For the implementation of some motor control functions, in addition to the relay outputs on basic unit 2, at least one further digital module is required.

2 system interfaces for connection to basic unit 2 of expansion modules of a current measuring module or current/voltage measuring module of an operator panel Note: An earth fault module can only be used with a basic unit 2, product version E02 and later (from April 2005).

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
Expansion of analog temperature monitoring with a temperature module Independently of the thermistor motor protection of the basic units, up to 3 analog temperature sensors can be evaluated using a temperature module. The temperatures measured here can be completely integrated in the process, monitored and supplied to a higher-level automation system. The temperature module can be used, for example, for analog monitoring of the temperature of the motor windings or bearings or for monitoring the coolant or gear oil temperature. Various sensor types are supported (resistance sensors) for use in solid, liquid or gaseous media: PT100/PT1000 KTY83/KTY84 NTC Maximum one temperature module can be connected to one basic unit 2. The same sensor type must be used in all sensor measuring circuits.

3UF7 700-1AA00-0 temperature module

3 inputs for connecting up to 3 resistance sensors in 2-wire or 3wire circuits 1 Ready LED 2 system interfaces for connection to basic unit 2 of expansion modules of a current measuring module or current/voltage measuring module of an operator panel Note: A temperature module can only be used with a basic unit 2, product version E02 and later (from April 2005).

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
Expansion with additional analog inputs/outputs by means of an analog module Basic unit 2 can be optionally expanded with analog inputs and outputs (0/4 ... 20 mA) by means of the analog module. It is then possible to measure and monitor any process variable that can be mapped on a 0/4 ... 20 mA signal. Typical applications are, for example, level monitoring for the implementation of dry running protection for pumps or monitoring the degree of pollution of a filter using a differential pressure transducer. In this case the automation system has free access to the measured process variables. The analog output can be used, for example, to visualize process variables on a pointer instrument. The automation system also has free access to the output. Maximum one analog module can be connected to one basic unit 2. Both inputs are set to a measuring range of either 0 ... 20 mA or 4 ... 20 mA. Safe isolation All circuits in SIMOCODE pro are safely isolated from each other in according to IEC 60947-1. That is, they are designed with double creepage and air distances. In the event of a fault, therefore, no parasitic voltages can be formed in neighboring circuits. The instructions of test report No. 2668 must be complied with. EEx e and EEx d types of protection The overload protection and the thermistor motor protection of the SIMOCODE pro system comply with the requirements for overload protection of explosion-protected motors to the degree of protection: EEx d "flameproof enclosure" e.g. according to 50018 or EN 60079-1 EEx e "increased safety" e.g. according to EN 50019 or EN 60079-7 When using SIMOCODE pro devices with a 24 V DC control voltage, electrical isolation must be ensured using a battery or a safety transformer according to EN 61558-2-6. EC type test certificate: BVS 04 ATEX F 003 Test log: BVS PP 05.2029 EG.

3UF7 400-1AA00-0 analog module

Inputs: 2 inputs for measuring 0/4 ... 20 mA signals Outputs: 1 output to output a 0/4 ... 20 mA signal 1 Ready LED 2 system interfaces for connection of to basic unit 2 of expansion modules of a current measuring module or current/voltage measuring module of an operator panel Note: An analog module can only be used with a basic unit 2, product version E02 and later (from April 2005).

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices

Function
Multifunctional, solid-state full motor protection Current-dependent solid-state overload protection with adjustable tripping characteristics (Classes 5, 10, 15, 20, 25, 30, 35 and 40) SIMOCODE pro protects three-phase or AC motors in accordance with IEC 60947-4-1 requirements. The tripping class can be adjusted in eight steps from Class 5 to Class 40. In this way, the disconnecting time can be adapted very accurately to the load torque which allows the motor to be utilized more efficiently. In addition, the time until the overload tripping operation is performed is calculated and can be made available to the I&C system. After an overload tripping operation, the remaining cooling time can be displayed (characteristics for 2pole and 3-pole loading in SIMOCODE pro System Manual). Phase failure / unbalance protection The level of the phase unbalance can be monitored and transmitted to the I&C system. If a specified limit value is surpassed, a defined and delayable response can be initiated. If the phase asymmetry is larger than 50%, the tripping time is also automatically reduced in accordance with the overload characteristic since the heat generation of the motors increases in asymmetrical conditions. Stall protection If the motor current rises above an adjustable blocking threshold (current threshold), a defined and delayable response can be configured for SIMOCODE pro. In this case, for example, the motor can be shut down independent of the overload protection. The blocking protection is only enabled after the configured class time has elapsed and avoids unnecessarily high thermal and mechanical loads as well as wear of the motor. Thermistor motor protection This protection function is based on direct temperature measurements by means of temperature sensors in the stator windings or in the housing of the motor. These protective functions should be used, in particular, in motors with high operating frequencies, heavy-duty starting, intermittent and/or braking operation, but also in the case of speeds lower than the rated speed. SIMOCODE pro supports connection and evaluation of several PTC sensors connected in series on the basic unit. In addition, the sensor measuring circuit can be monitored for short-circuits and wire breakages. If the temperature of the motor increases beyond a defined limit or if there is a fault in the sensor measuring circuit, a defined response can be configured. Earth fault monitoring (internally) with a current measuring module or current/voltage measuring module SIMOCODE pro acquires and monitors all three phase currents. With vector addition of the phase currents, the motor feeder can be monitored for possible fault currents or earth faults with the help of internal calculations. Internal earth fault monitoring is only available for motors with three-phase connections in directly earthed networks or in networks earthed with low impedance. The response of SIMOCODE pro when an earth fault is detected can be parameterized and delayed as required. Earth fault monitoring (external) with summation current transformer1) 4) External earth fault monitoring is normally implemented for networks that are earthed with high impedance. When using an additional summation current transformer (3UL2 20.-.A), even extremely low earth fault currents can be measured. The response of SIMOCODE pro when an earth fault is detected can be parameterized and delayed as required. Fault current measurement is performed for each summation current transformer for the following fault currents: 0.3/0.5/1 A. Monitoring of adjustable limit values for the motor current Current limit value monitoring is used for process monitoring independent of overload protection. Surpassing a current limit value below the overload threshold can be an indication for a dirty filter in a pump or for an increasingly sluggish motor bearing, for example. Surpassing the lower current limit value can be a first indication of a worn drive belt. SIMOCODE pro supports two-step monitoring of the motor current for freely selectable upper and lower current limit values. The response of SIMOCODE pro can be freely configured and delayed if it reaches an alarm or tripping threshold. Voltage monitoring2) By measuring the voltage directly at the circuit-breaker or at the fuses in the main circuit, even when the motor is deactivated, SIMOCODE pro can also obtain information about the reclosing capability of the feeder and signal it if required. SIMOCODE pro supports two-stage undervoltage monitoring for freely selectable limit values. The response of SIMOCODE pro can be freely configured and delayed if it reaches an alarm or tripping threshold. Monitoring the active power2) The active power characteristic of a motor provides an accurate statement of the actual loading over the complete range. Excessive loading will cause increased wear in the motor and can result in early failure. Insufficient active power can be an indication of, for example, motor idling. SIMOCODE pro supports two-step monitoring of the active power for freely selectable upper and lower current limit values. The response of SIMOCODE pro can be freely configured and delayed if it reaches an alarm or tripping threshold. Monitoring the power factor2) Especially in the low-end performance range of a motor, the power factor varies more than the motor current or active power. Monitoring of the power factor is therefore particularly useful for distinguishing between motor idling and fault events such as a tear in a drive belt or a crack in a drive shaft. SIMOCODE pro supports two-stage monitoring of power factor undershoot for freely selectable limit values. The response of SIMOCODE pro can be freely configured and delayed if it reaches an alarm or tripping threshold. Temperature monitoring1)3) The temperature can be monitored, for example, in the motor windings or at the bearings through up to three resistance sensors connected to the temperature module. SIMOCODE pro supports two-stage monitoring of overheating for freely selectable limit values. The response of SIMOCODE pro can be freely configured and delayed if it reaches an alarm or tripping threshold. Temperature monitoring is always performed with reference to the highest temperature of all sensor measuring circuits used.

1) Using basic unit 2. 2) Using basic unit 2 with current/voltage measuring module. 3) An additional temperature module is required. 4) An additional earth fault module with a 3UL22 summation current transformer is required.

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
Monitoring additional process variables over an analog input (0/4 ... 20 mA)1) 4) The analog module enables SIMOCODE pro to measure additional process variables and monitor them. A pump can, for example, be protected against dry running in this manner with level monitoring or the degree of pollution of a filter can be measured using a differential pressure transducer. When a specified level is undershot, the pump can be deactivated and when a specified differential pressure is overshot, the filter can be cleaned. SIMOCODE pro supports two-step monitoring of the relevant process variable for freely selectable upper and lower limit values. The response of SIMOCODE pro can be freely configured and delayed if it reaches an alarm or tripping threshold. Phase sequence detection2) By detecting the phase sequence, SIMOCODE pro is able to make a statement about the direction of rotation of a motor. If the direction is incorrect, this can be reported or it can result in immediate shutdown of the affected motor. Monitoring of operating hours, downtime and number of starts In order to prevent plant downtime caused by motor failure due to excessive motor operating times (wear) or excessive motor downtimes, SIMOCODE pro can monitor the operating hours and downtimes of a motor. When an adjustable limit value is surpassed, a message or alarm can be generated which can indicate that the corresponding motor must be serviced or replaced. After the motor has been replaced, the operating hours and downtimes can be reset, for example. To avoid excessive thermal loads and early wear of the motor, it is possible to limit the number of motor startups for a specifiable period. Alarms can indicate that only a small number of possible starts remain. Flexible motor control implemented with software Many typical motor control functions have been predefined in SIMOCODE pro and are available for use: Direct-on-line and reversing starters Star-/delta starters (also with dirction reversal)1) Two speeds, motors with separate windings (pole-changing switch); also with direction reversal1) Two speeds, motors with separate Dahlander windings (also with direction reversal)1) Positioner actuation1) Solenoid valve actuation1) Activation of a circuit-breaker (MCCB) Actuation of a 3RW soft starter also with direction reversal1) These control programs already include all the software interlocks and logic operations required for operation of the required motor functions. It is also monitored whether the current checkback of the motor feeder corresponds with the control command. If not, SIMOCODE pro opens the motor contactor and generates an alarm indication. Motor control can be switched over or carried out simultaneously from several control stations, e.g.: From the I&C system via PROFIBUS DP From a PC/PG via PROFIBUS DP From the control cabinet door via the operator panel From a PC/PG on the system interface via SIMOCODE pro From a local control station on the motor. In this case, the buttons, switches and indicator lights are connected to the inputs and outputs of SIMOCODE pro. Regardless of whether a control command is sent to SIMOCODE pro via PROFIBUS DP using the operator module or via the buttons connected to the binary SIMOCODE pro inputs, SIMOCODE pro can execute these control commands simultaneously or in accordance with the enabled commands defined on configuration. These predefined control functions can also be flexibly adapted to each customer-specific configuration of a motor feeder by means of freely configurable logic modules (truth tables, counters, timers, edge evaluation ...). In addition, special standard functions are stored in SIMOCODE pro which can also be used to extend the protection and control functions, e.g.: Power failure monitoring1) for automatic, time-staggered restart of motors following a network failure e.g. with the help of a separate voltage relay (voltage controller). Fault signaling modules for external faults with or without manual or automatic acknowledgement for generating internal messages or for tripping SIMOCODE pro in response to freely definable events (e.g. speed controller has been activated). Designations/names can also be assigned to the external faults which are stored in the device and which are therefore also available to the I&C system. Emergency start function and reset of the thermal memory of SIMOCODE pro after tripping i.e. immediate restart is possible (important, for example, for pumps used to extinguish fires). Test function for the load feeder circuit when the main circuitbreaker is open to test the control circuit when the main circuit is de-energized. Detailed operational, service and diagnostics data SIMOCODE pro provides a variety of operating, service and diagnostic data, such as Operating data The switching state of the motor (On, Off, clockwise, counterclockwise, fast, slow) is derived from the current flow in the main circuit, so checkbacks are not required through auxiliary contacts from circuit-breakers and contactors Current in phase 1, 2, 3 and maximum current in % of the current setting Voltage in phases 1, 2, 3 in V2) Active power in W2) Apparent power in VA2) Power factor in %2) Phase unbalance in % Phase sequence2) Temperature in sensor circuits 1, 2, 3 and maximum temperature in C1) 3) Actual values of the analog signals1) 4) Time to trip in sec. Temperature rise for motor model in % Remaining cooling time of the motor in sec. etc. Service data Motor operating hours (can be reset) Motor stop times (can be reset) Number of motor starts (can be reset) Number of remaining permissible motor starts Number of overload trips (can be reset) Internal comments (stored in the device for each feeder e.g. notes for maintenance events etc.)

1) Using basic unit 2. 2) Using basic unit 2 with current/voltage measuring module. 3) An additional temperature module is required. 4) An additional analog module is required.

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SIMOCODE pro 3UF7 motor management and control devices
Diagnostic data Numerous detailed early warning and fault messages (can also be used for further processing in the device or I&C system) Internal device fault logging with time stamp Value of the previous tripping current Checkback error (e.g. no current flow in the main circuit following ON control command) etc. Autonomous operation An essential feature of SIMOCODE pro is independent execution of all protection and control functions even if communication with the I&C system breaks down. If the bus or automation system fails, the full functionality of the feeder is ensured or a pre-defined response can be initiated e.g. the feeder can be shut down in a controlled manner or certain configured control mechanisms can be performed (e.g. the direction of rotation can be reversed).

Integration
General In addition to device function and hardware design, a great deal of emphasis is placed on the case of communication-capable controlgear on the user-friendliness of the configuration software and the ability of the system to be integrated easily into various different system configurations and process automation systems. For this reason, the SIMOCODE pro system provides suitable software tools for consistent, time-saving parameterization, configuration and diagnostics: SIMOCODE ES for totally integrated startup and service OM SIMOCODE pro object manager for totally integrated into SIMATIC S7 PCS 7 function block library SIMOCODE pro for "totally integrated" into PCS 7 SIMOCODE ES The parameterization software for SIMOCODE pro can be run on a PC/PG under Windows 2000 or Windows XP. It is available in two functionally graded versions: SIMOCODE ES Smart, for direct connection to SIMOCODE pro via the system interface on the device (point-to-point) SIMOCODE ES Professional, for connection to one or several devices via PROFIBUS DP or point-to-point via the system interface With SIMOCODE ES, the motor management system SIMOCODE pro provides a user-friendly and clear user interface with which to configure, operate, monitor and test SIMOCODE pro in the field or from a central location. By displaying all operating, service and diagnostics data, SIMOCODE ES supplies important information on whether maintenance work is required or, in the event of a fault, helps to prevent faults or to localize and rectify them once they have occurred. Unnecessary plant downtimes can be prevented by changing parameters online (even during operation). The flexible printing function integrated into SIMOCODE ES allows comprehensive documentation of all parameters or partial documentation of selected or changed parameters. SIMOCODE ES Graphic is an optional software package for SIMOCODE ES Smart or SIMOCODE ES Professional. It expands the user interface with a graphical editor and supports extremely user-friendly parameterization with Drag & Drop. Inputs and outputs of function blocks can be graphically linked and parameters can be set. The configured functions can be described in greater detail using comments and the device parameterization can be documented graphically - this speeds up start-up and simplifies the plant documentation. Note: Installation of SIMOCODE ES Graphic requires at least one installed version of SIMOCODE ES Smart 2004+SP1 or SIMOCODE ES Professional+SP1 (from April 2005) on the PC/PG. OM SIMOCODE pro object manager (as part of SIMOCODE ES Professional) The object manager OM SIMOCODE pro is a standard component of SIMOCODE ES Professional. In contrast to a conventional GSD file, it enables SIMOCODE ES to be integrated into STEP 7 for convenient device parameterization. By installing SIMOCODE ES Professional and OM SIMOCODE pro on a PC/PG, which is used to configure the hardware of the SIMATIC S7, SIMOCODE Professional can be called directly from the hardware configuration. This allows easy and consistent S7 configuration. PCS 7 function block library for SIMOCODE pro The SIMOCODE pro PCS 7 library can be used for simple and easy integration of SIMOCODE pro into the SIMATIC PCS 7 V6 process control system. The SIMOCODE pro PCS 7 function block library contains the diagnostic and driver blocks corresponding with the diagnostic and driver concept of SIMATIC PCS 7 as well as the elements (symbols and faceplate) required for operator control and process monitoring. The application is integrated by graphic interconnection using the CFC Editor. The technological and signal processing functions of the SIMOCODE pro PCS 7 function block library are based on the SIMATIC PCS 7 standard libraries (driver blocks, technological blocks) and are optimally tailored to SIMOCODE pro. Users who previously configured motor feeder circuits using conventional technology by means of signal blocks and motor or valve blocks, can now easily switch to the SIMOCODE pro PCS 7 function block library. The SIMOCODE pro PCS 7 function block library supplied on CD-ROM allows the user to run the required engineering software on the engineering station (single license) including the runtime software for executing the AS blocks in an automation system (single license). If the AS blocks are to be used in additional automation systems, the corresponding number of runtime licenses are required which are supplied without a data carrier. System manual for SIMOCODE pro The SIMOCODE pro system manual describes the motor management system and its functions in detail. It contains information about configuration and commissioning as well as servicing and maintenance. A typical example of a reversing starter application is used to teach the user quickly and practically how to use the system. In addition to help on how to identify and rectify faults in the event of a malfunction, the manual also contains special information for servicing and maintenance. Furthermore, the manual contains circuit diagrams, dimension drawings and technical data of the system components as configuring aids.

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SIMOCODE pro 3UF7 motor management and control devices

Technical specifications
General data applicable to the basic units, current measuring modules, current/voltage measuring modules, expansion modules and operator panel
Permissible ambient temperature During operation Storage and transport Installation altitude above sea level Permissible ambient temperature max. +50 C (no safe isolation) Permissible ambient temperature max. +40 C (no safe isolation) Degree of protection (to IEC 60529) All components (except for current measuring modules or current/voltage measuring modules for busbar connection, operator panel and door adapter) Current measuring modules or current/voltage measuring module with busbar connection Operator panel (front) and door adapter (front) with cover Shock resistance (sine pulse) Mounting position Frequency Immunity to electromagnetic interference (acc. to IEC 60947-1) Line-induced interference, burst to IEC 61000-4-4 Conducted interference, high frequency according to IEC 61000-4-6 Line-induced interference, surge to IEC 61000-4-5 Electrostatic discharge, ESD to IEC 61000-4-2 Field-related interference to IEC 61000-4-3 Immunity to electromagnetic interference (acc. to IEC 60947-1) Line-conducted and radiated interference emission Safe isolation (acc. to IEC 60947-1) Hz kV kV V kV kV kV kV V/m g/ms C C m m m -25 ... +60 -40 ... +80 2000 3000 4000

IP20 IP00 IP54 15/11 Any 50/60 5 % (corresponds to degree of severity 3) 2 (power ports) 1 (signal port) 10 2 (line to earth) 1 (line to line) 8 (air discharge) 6 (contact discharge) 10 EN 55011/EN 55022 (CISPR 11/CISPR 22) (corresp. to degree of severity A) All circuits in SIMOCODE pro are safely isolated from each other in accordance with IEC 60947-1, they are designed with doubled creepage paths and clearances. The instructions of Test Report No. 2668 "Safe isolation" must be complied with. Snap-on mounting onto 35 mm standard rail or screw mounting with additional plug-in lugs Green: "Ready" Red: "Function test not OK; device is disabled" Off: "No control supply voltage" Continuous light: "Communication with PLC/PCS" Flashing: "Baud rate recognized/communicating with PC/PG" Continuous light/flashing: "Feeder fault", e.g. overload tripping Resets the device after tripping Function test Operation of a memory module or addressing plug Connection of an operator panel or expansion modules; the memory module, addressing plug or a PC cable can also be connected to the system interface for parameterizing Connection of a current measuring module or current/voltage measuring module Connection of the PROFIBUS DP cable over terminals or over a 9-pin sub D female connector

Basic units
Mounting Displays Red/green "DEVICE" LED Green "BUS" LED Red LED "GEN. FAULT" Test/Reset button

System interface Front Bottom PROFIBUS DP interface

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SIMOCODE pro 3UF7 motor management and control devices
Control circuit
Rated control supply voltage Us (acc. to EN 61131-2) Operating range Power consumption Basic unit 1 (3UF7 000) Basic unit 2 (3UF7 010) incl. two expansion modules connected to basic unit 2 Rated insulation voltage Ui Rated impulse withstand voltage Uimp Relay outputs Quantity Auxiliary contacts of the 3 relay outputs V kV AC/DC 110 ... 240 V; 50/60 Hz 0.85 ... 1.1 x Us 7 VA 10 VA 300 (at pollution degree 3) 4 3 monostable relay outputs Floating NO contact (NC contact response can be parameterized with internal signal conditioning), 2relay outputs are jointly and 1relay output is separately connected to a common potential; they can be freely assigned to the control functions (e.g. for line, star and delta contactors and for signaling the operating status) Fuse links, Class gL/gA 6 A, quick-acting 10 A (IEC 60947-5-1) Miniature circuit-breaker 1.6 A, C characteristic (IEC 60947-5-1) Miniature circuit-breaker 6 A, C characteristic (Ik < 500 A) 6 AC-15 6 A/AC 24 V 6 A/AC 120 V 3 A/AC 230 V DC-13 2 A/DC 24 V 0.55 A/DC 60 V 0.25 A/DC 125 V 4 inputs supplied internally by the device electronics with 24 V DC and connected to a common potential for acquiring process signals (e.g. local control station, key switch, limit switch), freely assignable to control functions k k k Nm mm2 mm2 AWG AWG 1.5 3.4 ... 3.8 1.5 ... 1.65 0.8 ... 1.2 1 (0.5 ... 4.0); 2 (0.5 ... 2.5) 1 (0.5 ... 2.5); 2 (0.5 ... 1.5) 1 AWG 20 ... 12/2 AWG 20 ... 14 1 AWG 20 ... 14/2 AWG 20 ... 16 DC 24 V 0.8 ... 1.2 Us 5W 7W

Specified short-circuit protection for auxiliary contacts (relay outputs) Rated uninterrupted current Rated short-circuit capacity Inputs (binary) A

Thermistor motor protection (binary PTC) Summation cold resistance Operating value Return value For conductor cross-sections Tightening torque Solid Finely stranded with end sleeve AWG cable (solid) AWG cable (finely stranded)

Current measuring module or current/voltage measuring module

Mounting Current setting Ie = 0.3 ... 3 A; 2.4 ... 25 A; 10 ... 100 A (3UF7 1.0, 3UF7 1.1, 3UF7 1.2) Current setting Ie = 20 ... 200 A (3UF7 103, 3UF7 113) Current setting Ie = 63 ... 630 A (3UF7 104, 3UF7 114) System interface Snap-on mounting onto 35 mm standard rail or screw mounting with additional plug-in lugs For snapping onto 35 mm standard rail or screwing onto mounting plate or direct fixing on contactor Screw fixing onto mounting plate or direct fixing on contactor For connection to a basic unit 3UF7 1.0 Current setting Ie Rated insulation voltage Ui (with pollution degree 3) Rated impulse withstand voltage Uimp Rated frequency Type of current Short-circuit Accuracy of current measurement (in the range 1 x minimum operational current Iu up to 8 x max. operational current Io) Typical voltage measuring range Phase-to-phase voltage/line-to-line-voltage (e.g. UL1 L2) Phase voltage (e.g. UL1) Accuracy of voltage measurement (phase voltage UL in the range 230 ... 400 V) of power factor measurement of apparent power measurement Notes on voltage measurement Earthed network Rated control supply voltage Us 1) For further information, see Pages 7/21 and 7/22 of the LV1 catalog, have a look in the SIMOCODE pro system manual or visit http://www.siemens.com/simocode. % A V kV Hz 0.3 ... 3 690 6 50/60 Three-phase current Additional short-circuit protection is required in main circuit1) 3 3UF7 1.1 2.4 ... 25 3UF7 1.2 10 ... 100 3UF7 1.3 20 ... 200 1000 8 3UF7 1.4 63 ... 630

Main circuit

V V % % %

110 ... 690 65 ... 400 3 (typical) 5 (typical) 5 (typical) Suitable for three-phase supply with earthed star point Earthed mass or neutral conductor is required

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SIMOCODE pro 3UF7 motor management and control devices
Current measuring module or current/voltage measuring module Connection for main circuit
Push-through opening (diameter) Current setting Ie = 0.3 ... 3 A; 2.4 ... 25 A Current setting Ie = 10 ... 100 A Current setting Ie = 20 ... 200 A Busbar connection1) Current setting Ie Terminal screw Tightening torque Solid with cable lug Stranded with cable lug AWG cable Conductor cross-sections for voltage measurement Tightening torque Solid Finely stranded with end sleeve AWG cable (solid) AWG cable (finely stranded) mm mm mm A Nm mm2 mm2 AWG Nm mm2 mm2 AWG AWG 7.5 14.0 25.0 20 ... 200 M8 x 25 10 ... 14 16 ... 952) 25 ... 1202) 6 ... 3/0 kcmil 0.8 ... 1.2 1 x (0.5 ... 4.0); 2 x (0.5 ... 2.5) 1 x (0.5 ... 2.5); 2 x (0.5 ... 1.5) 1 x AWG 20 ... 12/2 x AWG 20 ... 14 1 x AWG 20 ... 14/2 x AWG 20 ... 16 Snap-on mounting onto 35 mm standard rail or screw mounting with additional plug-in lugs Continuous light: "Ready" Flashing: "No connection to the basic unit" For connecting to a basic unit, another expansion module, a current measuring module or current/voltage measuring module or to the operator panel V kV 300 (at pollution degree 3) 4 2 monostable or bistable relay outputs (depending on the variant) Floating NO contact (NC contact response can be parameterized with internal signal conditioning), all relay outputs are jointly connected to a common potential; they can be freely assigned to the control functions (e.g. for line, star and delta contactors and for signaling the operating status) Fuse links, Class gL/gG 6 A, quick-acting 10 A (IEC60947-5-1) Miniature circuit-breaker 1.6 A, C characteristic (IEC 60947-5-1) Miniature circuit-breaker 6 A, C characteristic (Ik < 500 A) 6 AC-15 DC-13 6 A/AC 24 V 2 A/DC 24 V 6 A/AC 120 V 0.55 A/DC 60 V 3 A/AC 230 V 0.25 A/DC 125 V 63 ... 630 M10 x 30 14 ... 24 50 ... 2403) 70 ... 2403) 1/0 ... 500 kcmil

Digital modules
Mounting Displays Green LED "READY" System interfaces

Control circuit
Rated insulation voltage Ui Rated impulse withstand voltage Uimp Relay outputs Quantity Auxiliary contacts of the 2 relay outputs

Specified short-circuit protection for auxiliary contacts (relay outputs) Rated uninterrupted current Rated short-circuit capacity Inputs (binary) A

4 externally supplied floating inputs, DC 24 V or AC/DC 110 ... 240 V depending on the variant; inputs jointly connected to common potential for sensing process signals (e.g.: local control station, key switch, limit switch), freely assignable to the control functions Nm mm2 mm2 AWG AWG 0.8 ... 1.2 1 (0.5 ... 4.0); 2 (0.5 ... 2.5) 1 (0.5 ... 2.5); 2 (0.5 ... 1.5) 1 AWG 20 ... 12/2 AWG 20 ... 14 1 AWG 20 ... 14/2 AWG 20 ... 16 Snap-on mounting onto 35 mm standard rail or screw mounting with additional plug-in lugs Continuous light: "Ready" Flashing: "No connection to the basic unit" For connecting to a basic unit, another expansion module, a current measuring module or current/voltage measuring module or to the operator panel 0.3/0.5/1 No tripping Initiation 300 ... 500, additionally delayable 0.8 ... 1.2 1 (0.5 ... 4.0); 2 (0.5 ... 2.5) 1 (0.5 ... 2.5); 2 (0.5 ... 1.5) 1 AWG 20 ... 12/2 AWG 20 ... 14 1 x AWG 20 ... 14/2 x AWG 20 ... 16 3) When connection cable lugs to DIN 46234 for conductor cross-sections from 240 mm2 as well as DIN 46235 for conductor cross-sections from 185 mm2, use 3RT19 66-4EA1 terminal cover to ensure phase spacing.

For conductor cross-sections Tightening torque Solid Finely stranded with end sleeve AWG cable (solid) AWG cable (finely stranded)

Earth fault module

Mounting Displays Green LED "READY" System interfaces

Control circuit
Connectable 3UL22 summation current transformer with rated fault A currentsIN IEarth fault 50 % IN IEarth fault 100% IN Response delay For conductor cross-sections Tightening torque Solid Finely stranded with end sleeve AWG cable (solid) AWG cable (finely stranded) 1) Screw connection is possible using a suitable 3RT19 ... box terminal. 2) When connection cable lugs to DIN 46235, use 3RT19 56-4EA1 terminal cover for conductor cross-sections from 95 mm2 to ensure phase spacing. ms Nm mm2 mm2 AWG AWG

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SIMOCODE pro 3UF7 motor management and control devices
Temperature module
Mounting Displays Green LED "READY" System interfaces Snap-on mounting onto 35 mm standard rail or screw mounting with additional plug-in lugs Continuous light: "Ready" Flashing: "No connection to the basic unit" For connecting to a basic unit, another expansion module, a current measuring module or current/voltage measuring module or to the operator panel

Sensor circuit
Typical sensor circuit PT100 PT1000/KTY83/KTY84/NTC Wire-break/short-circuit detection For sensor type Wire break Short-circuit Measuring range Measuring accuracy at 20 C ambient temperature (T20) Deviation due to ambient temperature (in % of measuring range) For conductor cross-sections Tightening torque Solid Finely stranded with end sleeve AWG cable (solid) AWG cable (finely stranded) mA mA 1 (typical) 0.2 (typical) PT100/PT1000 -50 ... +500 < 2 0.05 per K deviation from T20 0.8 ... 1.2 1 (0.5 ... 4.0); 2 (0.5 ... 2.5) 1 (0.5 ... 2.5); 2 (0.5 ... 1.5) 1 AWG 20 ... 12/2 AWG 20 ... 14 1 x AWG 20 ... 14/2 x AWG 20 ... 16 Snap-on mounting onto 35 mm standard mounting rail or screw fixing with additional push-in lugs Continuous light: "Ready" Flashing: "No connection to the basic unit" for connecting to a basic unit, another expansion module, a current measuring module or current/voltage measuring module or to the operator panel KTY83-110 -50 ... +175 KTY84 -40 ... +300 NTC +80 ... +160

C K % Nm mm2 mm2 AWG AWG

Analog modules
Mounting Displays Green LED "READY" System interfaces

Control circuits
Inputs Channels Parameterizable measuring ranges Shielding Max. input current (destruction limit) Accuracy Input resistance Conversion time Resolution Open-circuit detection Outputs Channels Parameterizable output range Shielding Max. voltage at output Accuracy Max. output load Conversion time Resolution Short-circuit resistant Connection type Voltage isolation of inputs/outputs to the device electronics Conductor cross-sections Tightening torque Solid Finely stranded with end sleeve AWG cable (solid) AWG cable (finely stranded) Nm mm2 mm2 AWG AWG mA mA % ms Bit 2 (passive) 0/4...20 up to 30 m shield recommended, from 30 m shield required 40 1 50 130 12 with measuring range 4 ... 20 mA 1 0/4...20 up to 30 m shield recommended, from 30 m shield required 30 V DC 1 500 10 12 Yes 2-wire connection No 0.8...1.2 1 x (0.5 ... 4.0); 2 x (0.5 ... 2.5) 1 x (0.5 ... 2.5); 2 x (0.5 ... 1.5) 1 x AWG 20 ... 12/2 x AWG 20 ... 14 1 x AWG 20 ... 14/2 x AWG 20 ... 16

mA % ms Bit

7/20

Siemens LV 1 News Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
Operator panel
Mounting Displays Red/green "DEVICE" LED Mounted in a control cabinet door or in a front panel, IP54 with system interface cover Green: "Ready" Green flashing: "No connection to the basic unit" Red: "Function test not OK; device is disabled" Off: "No control supply voltage" Continuous light: "Communication with PLC/PCS" Flashing: "Baud rate recognized/communicating with PC/PG" Continuous light/flashing: "Feeder fault", e.g. overload tripping For assigning to any status signals, as required Resets the device after tripping Function test Operation of a memory module or addressing plug For controlling the motor feeder, to be assigned freely For plugging in a memory module, an addressing plug or a PC cable for parameterization Connection to the basic unit or to an expansion module

Green "BUS" LED Red LED "GEN. FAULT" Green or yellow LEDs Keys Test/Reset

Control keys System interface Front Rear

Short-circuit protection with fuses for motor feeders for short-circuit currents up to 50 kA and 690 V for 3UF7
Current measuring mod- Contactor ule or current/voltage measuring module Type CLASS 5 and Class 10 400 3.0 3.0 7.0 9.0 12.0 9.0 12.0 17.0 25.0 25.0 25.0 32.0 40.0 50.0 65.0 80.0 95.0 100.0 115 150 185 225 265 300 400 500 225 265 300 400 500 630 630 500 3.0 3.0 5.0 6.5 9.0 6.5 12.0 17.0 18.0 25.0 25.0 32.0 40.0 50.0 65.0 80.0 95.0 100.0 115 150 185 225 265 300 400 500 225 265 300 400 500 630 630 690 3.0 3.0 4.0 5.2 6.3 5.2 9.0 13.0 13.0 20.0 24.0 20.0 24.0 24.0 47.0 58.0 58.0 100.0 115 150 170 225 265 280 400 450 225 265 300 400 500 630 630 CLASS 15 400 3.0 3.0 7.0 9.0 11.0 9.0 12.0 17.0 18.0 25.0 25.0 25.5 33.0 38.5 56.0 61.0 69.0 93.2 100.0 93.2 122 150 182 215 243 324 405 225 265 300 400 500 502 630 500 3.0 3.0 5.0 6.5 9.0 6.5 12.0 17.0 18.0 25.0 25.0 25.5 33.0 38.5 56.0 61.0 69.0 93.2 100.0 93.2 122 150 182 215 243 324 405 225 265 300 400 500 502 630 690 3.0 3.0 4.0 5.2 6.3 5.2 9.0 13.0 13.0 20.0 24.0 20.0 24.0 24.0 47.0 58.0 58.0 93.2 100.0 93.2 122 150 182 215 243 324 405 225 265 300 400 500 502 630 CLASS 20 400 3.0 3.0 7.0 9.0 10.0 9.0 12.0 16.0 16.0 22.3 25.0 22.3 29.4 32.7 49.0 53.0 59.0 81.7 100.0 81.7 107 131 160 188 213 284 355 225 265 300 400 500 440 572 500 3.0 3.0 5.0 6.5 9.0 6.5 12.0 16.0 16.0 22.3 25.0 22.3 29.4 32.7 49.0 53.0 59.0 81.7 100.0 81.7 107 131 160 188 213 284 355 225 265 300 400 500 440 572 690 3.0 3.0 4.0 5.2 6.3 5.2 9.0 13.0 13.0 20.0 24.0 20.0 24.0 24.0 47.0 53.0 58.0 81.7 100.0 81.7 107 131 160 188 213 284 355 225 265 300 400 500 440 572 CLASS 25 400 3.0 3.0 7.0 9.0 9.5 12.0 15.0 15.0 20.3 25.0 20.3 28.0 29.4 45.0 47.0 53.0 74.8 97.5 74.8 98 120 146 172 195 260 325 194 228 258 344 430 408 531 500 3.0 3.0 5.0 6.5 9.0 12.0 15.0 15.0 20.3 25.0 20.3 28.0 29.4 45.0 47.0 53.0 74.8 97.5 74.8 98 120 146 172 195 260 325 194 228 258 344 430 408 531 690 3.0 3.0 4.0 5.2 6.3 9.0 13.0 13.0 20.3 24.0 20.0 24.0 24.0 45.0 47.0 53.0 74.8 97.5 74.8 98 120 146 172 195 260 325 194 228 258 344 430 408 531 Rated operating current Ie/AC-3 in A for ...V

Current setting 0.3 ... 3.0 A

3UF7 1 . 0-1AA00-0 3RT10 15 3RT10 16 3RT10 15 3RT10 16 3RT10 17 3RT10 23 3RT10 24 3RT10 25 3RT10 26 3RT10 34 3RT10 35

Current setting 2.4 ... 25 A

3UF7 1 . 1-1AA00-0

Current setting 10 ... 100 A

3UF7 1 . 2-1AA00-0 3RT10 34 3RT10 35 3RT10 36 3RT10 44 3RT10 45 3RT10 46 3RT10 54 3RT10 55

Current setting 20 ... 200 A

3UF7 1 . 3-1 . A00-0 3RT10 54 3RT10 55 3RT10 56 3RT10 64 3RT10 65 3RT10 66 3RT10 75 3RT10 76 3RT12 64 3RT12 65 3RT12 66 3RT12 75 3RT12 76 3TF681) 3TF691)

Current setting 63 ... 630 A

3UF7 1 . 4-1BA00-0

1) Contactor cannot be directly mounted to the current measuring module or the current/voltage measuring module.

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
Current measuring mod- Contactor ule or current/voltage measuring module CLASS 30 CLASS 35 CLASS 40 Fuse-links1) NH type 3NA DIAZED type 5SB NEOZED type 5SE Operation class gL(gG) Type of coordination2) Rated operational current Ie/AC-3 with A for ...V Type 400 V 3.0 3.0 7.0 9.0 9.0 12.0 14.0 14.0 19.1 25.0 19.1 26.5 26.5 41.7 45.0 50.0 69.0 90.0 69.0 90 111 135 159 180 240 300 173 204 231 316 385 376 500 500 V 3.0 3.0 5.0 6.5 9.0 12.0 14.0 14.0 19.1 25.0 19.1 26.5 26.5 41.7 45.0 50.0 69.0 90.0 69.0 90 111 135 159 180 240 300 173 204 231 316 385 376 500 690 V 3.0 3.0 4.0 5.2 6.3 9.0 13.0 13.0 19.1 24.0 19.1 24.0 24.0 41.7 45.0 50.0 69.0 90.0 69.0 90 111 135 159 180 240 300 173 204 231 316 385 376 500 400 V 3.0 3.0 7.0 9.0 9.0 12.0 13.0 13.0 17.6 25.0 17.6 25.0 25.0 38.2 43.0 47.0 63.0 82.0 64.0 82 102 126 146 165 220 275 152 180 204 340 344 469 500 V 3.0 3.0 5.0 6.5 9.0 12.0 13.0 13.0 17.6 25.0 17.6 25.0 25.0 38.2 43.0 47.0 63.0 82.0 64.0 82 102 126 146 165 220 275 152 180 204 340 344 469 690 V 3.0 3.0 4.0 5.2 6.3 9.0 13.0 13.0 17.6 24.0 17.6 24.0 24.0 38.2 43.0 47.0 63.0 82.0 64.0 82 102 126 146 165 220 275 152 180 204 340 344 469 400 V 3.0 3.0 7.0 8.5 8.5 12.0 12.0 12.0 16.1 23.5 16.1 23.5 23.5 34.5 40.0 44.0 57.0 74.0 74 93 133 150 200 250 131 156 177 316 317 438 500 V 3.0 3.0 5.0 6.5 8.5 12.0 12.0 12.0 16.1 23.5 16.1 23.5 23.5 34.5 40.0 44.0 57.0 74.0 74 93 133 150 200 250 131 156 177 316 317 438 690 V 3.0 3.0 4.0 5.2 6.3 9.0 12.0 12.0 16.1 23.5 16.1 23.5 23.5 34.5 40.0 44.0 57.0 74.0 74 93 133 150 200 250 131 156 177 316 317 438 1 690 V 35 35 35 35 35 63 63 63 100 125 125 125 125 160 200 200 200 355 355 355 355 355 500 500 500 630 630 500 500 500 800 800 800 800 2 690 V 20 20 20 20 20 25 25 25 35 63 63 63 63 80 125 160 160 315 315 315 315 315 400 400 400 400 500 500 500 500 800 800 5004) 6304)

Current setting 0.3 ... 3.0 A

3UF7 1 . 0-1AA00-0 3RT10 15 3RT10 16 3RT10 15 3RT10 16 3RT10 17 3RT10 23 3RT10 24 3RT10 25 3RT10 26 3RT10 34 3RT10 35

Current setting 2.4 ... 25 A

3UF7 1 . 1-1AA00-0

Current setting 10 ... 100 A

3UF7 1 . 2-1AA00-0 3RT10 34 3RT10 35 3RT10 36 3RT10 44 3RT10 45 3RT10 46 3RT10 54 3RT10 55

Current setting 20 ... 200 A

3UF7 1 . 3-1 . A00-0 3RT10 54 3RT10 55 3RT10 56 3RT10 64 3RT10 65 3RT10 66 3RT10 75 3RT10 76 3RT12 64 3RT12 65 3RT12 66 3RT12 75 3RT12 76 3TF683) 3TF693)

Current setting 63 ... 630 A

3UF7 1 . 4-1BA00-0

1) Note the operational voltage. 2) Assignment and short-circuit protective devices acc. to IEC 60947-4-1. 3) Contactor cannot be directly mounted to the current measuring module or the current/voltage measuring module. 4) Please ensure that the maximum AC-3 operational current has a sufficient safety clearance from the rated fuse current.

Type of coordination "1": Contactors or starters must not endanger persons or equipment in the event of a short-circuit. They need not to be able to be used further without repair and new parts. Type of coordination "2": Contactors or starters must not endanger persons or equipment in the event of a short-circuit and must be suitable for continued use. There is a danger of contact welding.

7/22

Siemens LV 1 News Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices

Dimensional drawings
Basic unit 1, SIMOCODE pro C, 3UF7 000 Basic unit 2, SIMOCODE pro V, 3UF7 010

1 2

1 0 6

8 0

N S A 0 _ 0 0 3 7 8

8 0

1 0 6

1 2

4 5

3 6

8 6

4 5

N S A 0 _ 0 0 3 7 9

6 5

1 1 5

3UF7 100, 3UF7 101 current measuring module (straight-through transformer)

3UF7 102 current measuring module (straight-through transformer)

N S A 0 _ 0 0 3 8 1

8 4

N S A 0 _ 0 0 3 8 0 a

9 4

7 ,5
6 !

4 5

4 0

5 5 5 1 4

6 7

6  6

6 

3 8

6 ! 6

3UF7 103 current measuring module (straight-through transformer)

1 2 0 9 5

7 9 9 5

1 4 0

2 5

N S A 0 _ 0 0 3 8 2

7 8

6 5

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
3UF7 103 current measuring module (busbar connection)
1 2 0 9 5 3 7 9 1 7

7 9 9 5
7

1 1 9
5

4 7 1 4 0

7
N S A 0 _ 0 0 3 8 3

3UF7 104 current measuring module (busbar connection)

1 4 5 5 0 1 1 2 5

8 4 5 7 1 2 5 9 8 5 1 2 2 1 4 7

6 0 ,5 6 1 4 8

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Siemens LV 1 News Motor Management 12/2005

N S A 0 _ 0 0 3 8 4

6 0 ,5

SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
3UF7 110, 3UF7 111 current/voltage measuring module (straightthrough transformer) 3UF7 112 current/voltage measuring module (straight-through transformer)

8 5

4 5 2 1
6 ! 6 6 

3 1

9 4

6 6

5 5 5 2 0

6 0

9 2

1 1

6 !

6
N S A 0 _ 0 0 4 0 2

N S A 0 _ 0 0 4 0 3

2 3

6 

1 2

3UF7 113 current/voltage measuring module (straight-through transformer)

1 2 0 9 5

7 9 9 5

7 3

1 4 0

2 5

3 6

N S A 0 _ 0 0 4 0 1

7 8

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
3UF7 113 current/voltage measuring module (busbar connection)
1 2 0 9 5 3 7 9 1 7 7 9

7 9 9 5
7

1 1 9
5

4 7 1 4 0

7
N S A 0 _ 0 0 4 0 8

3UF7 114 current/voltage measuring module (busbar connection)

145 48
11

25

32

125

122 147

88

67 149

7/26

Siemens LV 1 News Motor Management 12/2005

NSA0_00404

SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices
3UF7 200 operator panel
N S A 0 _ 0 0 3 8 5

3UF7 3 digital modules 3UF7 4 analog module 3UF7 5 earth fault module 3UF7 7 temperature module
3 6 2 9
N S A 0 _ 0 0 3 8 6

9 6

2 9

7 9 2

3UF7 920 door adapter

3

2 2 ,5 5
N S A 0 _ 0 0 3 8 7

6 8

1 0

1 1 5

1 7

3 7 4 6

3 9

Schematics
Reversing starter with SIMOCODE pro
3/N/PE AC 50Hz 400V L1 L2 L3 N PE PROFIBUS AB AB 1/N AC 50Hz 230V 2L1 2N 1/N AC 50Hz 230V 1L1 1N

-X1

3 2 1

PE /.2
-X19

18 19 20

1 2

3 4

6 4 2
-Q1
> > >

-F11

1
>

-F12

1
>

5 3 1 SPE /PE

C 1A

C 1,6A

Current detection

-A10 X9

A B

SYS

-T10

SIMOCODE pro C/V Basic unit BU

T1 T2 T3

PTC

Device BUS Gen. fault Test/Reset IN4

SYS

L1 L2 L3

PROFIBUS DP

A1 A2 230 V AC

-A12

ON<

ON>

OFF

TEST RESET

DEVICE
24V
0UT1 0UT2 0UT3

BUS

GEN.FAULT

IN1

IN2

IN3

Operator panel

T1 T2

10

<2> <1> 1 3 5 1 3 5 -K1 -K2 2 4 6 /.4 2 4 6 /.4

A1 -K1 <1> A2

-K2 <2>

A1 A2

-X1

6 5 4 1 2 3

-X19

11

12

10

8
<1> <2> <3> <4> <5>

6
Main contactor Clockwise Main contactor Counterclockwise Local OFF Local Clockwise Local Counterclockwise

7
NSA0_00420

-X2

-S11 <1> -M1

PE /.2 U V W PE M 3 AC

13 -S12 14
<4>

21 -S13 22
<3>

13 14
<5>

Schematics for additional control functions can be referred to in the SIMOCODE pro system manual

Siemens LV 1 News Motor Management 12/2005

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SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices

Further information
System manual For selection of equipment and for planning, it is recommended that the 3UF7 970-0AA0.-0 system manual is consulted. Internet You can find further information on the Internet at: http://www.siemens.com/simocode.

7
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Siemens LV 1 News Motor Management 12/2005

SIMOCODE 3UF Motor Management and Control Devices

SIMOCODE pro 3UF7 motor management and control devices

Siemens LV 1 News Motor Management 12/2005

7/29

Catalogs of the
Automation and Drives Group (A&D)
Further information can be obtained from our branch offices listed in the appendix or at www.siemens.com/automation/partner
Automation and Drives Interactive catalog on CD-ROM The Offline Mall of Automation and Drives Automation Systems for Machine Tools SINUMERIK & SIMODRIVE SINUMERIK & SINAMICS Drive Systems Variable-Speed Drives SINAMICS G130 Drive Converter Chassis Units, SINAMICS G150 Drive Converter Cabinet Units SINAMICS G110 Inverter Chassis Units SINAMICS S120 Servo Control Drive System SINAMICS S150 Drive Converter Cabinet Units DC Motors SIMOREG DC MASTER 6RA70 Digital Chassis Converters SIMOREG K 6RA22 Analog Chassis Converters SIMOREG DC MASTER 6RM70 Digital Converter Cabinet Units SIMOVERT PM Modular Converter Systems SIEMOSYN Motors MICROMASTER 410/420/430/440 Inverters MICROMASTER 411/COMBIMASTER 411 SIMOVERT MV Medium-Voltage Drives SIMOVERT MASTERDRIVES Vector Control SIMOVERT MASTERDRIVES Motion Control Synchronous and asynchronous servomotors for SIMOVERT MASTERDRIVES SIMODRIVE 611 universal and POSMO Low-Voltage Three-Phase-Motors Squirrel-Cage Motors, Totally Enclosed, Fan-Cooled Automation Systems for Machine Tools SIMODRIVE Main Spindle/Feed Motors Converter Systems SIMODRIVE 611/POSMO Automation Systems for Machine Tools SINAMICS Main Spindle/Feed Motors Drive System SINAMICS S120 Drive and Control Components for Hoisting Equipment Electrical Installation Technology ALPHA Small Distribution Boards and Distribution Boards PDF: ALPHA 8HP Molded-Plastic Distribution System ALPHA FIX Terminal Blocks BETA Modular Installation Devices DELTA Switches and Outlets GAMMA Building Management Systems Factory Automation Sensors Human Machine Interface Systems SIMATIC HMI HE 1 NC 61 M 11 NC 60 D 11 D 11.1 D 21.2 D 21.3 DA 12 DA 21.1 DA 21.2 DA 22 DA 45 DA 48 DA 51.2 DA 51.3 DA 63 DA 65.10 DA 65.11 DA 65.3 DA 65.4 SIMATIC Industrial Automation Systems SIMATIC PCS Process Control System Products for Totally Integrated Automation and Micro Automation SIMATIC PCS 7 Process Control System PDF: Add-ons for the SIMATIC PCS 7 Process Control System pc-based Automation SIMATIC Control Systems SIPOS Electric Actuators Electric Rotary, Linear and Part-turn Actuators Electric Rotary Actuators for Nuclear Plants ET A1 ET A3 ET A5 ET B1 ET D1 ET G1 FS 10 ST 80 TELEPERM M Process Control System PDF: AS 488/TM automation systems PLT 112 System Solutions Applications and Products for Industry are part of the interactive catalog CA 01 Systems Engineering Power supplies SITOP power System cabling SIMATIC TOP connect KT 10.1 KT 10.2 ST 45 ST 70 ST PCS 7 ST PCS 7.A ST PC ST DA Process Instrumentation and Analytics Field Instruments for Process Automation Measuring Instruments for Pressure, Differential Pressure, Flow, Level and Temperature, Positioners and Liquid Meters PDF: Indicators for panel mounting SIREC Recorders and Accessories SIPART, Controllers and Software SIWAREX Weighing Systems Continuous Weighing and Process Protection Gas Analysis Equipment for the Process Industry PDF: Process Analytics, Components for the System Integration SIPAN Liquid Analysis Catalog CA 01 Low-Voltage Controls and Distribution Low-Voltage SIRIUS, SENTRON, SIVACON NC 60 NC 61 Low-Voltage Technical Information SIDAC reactors and filters SIVACON 8PS Busbar trunking systems CD, BD01, BD2 up to 1250 A Low-Voltage Controlgear, Switchgear and Systems Motion Control System SIMOTION LV 1 LV 1T LV 60 LV 70 LV 90 PM 10 Industrial Communication for Automation and Drives Catalog IK PI

FI 01

MP 12 MP 20 MP 31 WT 01 WT 02 PA 10 PA 11 PA 20

MP 35 MP 35.1/.2

PDF: These catalogs are only available as pdf files.

A&D/3U/En 26.09.05

The information provided in this catalog contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice.

Token fee 0.00

Siemens AG Automation and Drives Low-Voltage Controls and Distribution P. O. Box 4848 90327 NRNBERG GERMANY www.siemens.com/lowvoltage Order No. E86060-K1002-A121-A4-7600